TWI673945B - Rotor cooling appratus of an electric vehicle powertrain comprising integrated motor, reduction gearbox and differential and rotor cooling method of the same - Google Patents

Rotor cooling appratus of an electric vehicle powertrain comprising integrated motor, reduction gearbox and differential and rotor cooling method of the same Download PDF

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Publication number
TWI673945B
TWI673945B TW107115708A TW107115708A TWI673945B TW I673945 B TWI673945 B TW I673945B TW 107115708 A TW107115708 A TW 107115708A TW 107115708 A TW107115708 A TW 107115708A TW I673945 B TWI673945 B TW I673945B
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Taiwan
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gear
oil seal
planetary
rotor
gear box
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TW107115708A
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Chinese (zh)
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TW201947849A (en
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楊安陶
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沃爾奇動力機電股份有限公司
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Priority to TW107115708A priority Critical patent/TWI673945B/en
Priority to JP2019107468A priority patent/JP7320779B2/en
Priority to AU2019203234A priority patent/AU2019203234A1/en
Priority to CA3042579A priority patent/CA3042579C/en
Priority to KR1020190053964A priority patent/KR102141513B1/en
Priority to CN201910383616.4A priority patent/CN110474478B/en
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Publication of TWI673945B publication Critical patent/TWI673945B/en
Publication of TW201947849A publication Critical patent/TW201947849A/en

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    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16H—GEARING
    • F16H57/00—General details of gearing
    • F16H57/04—Features relating to lubrication or cooling or heating
    • F16H57/0467—Elements of gearings to be lubricated, cooled or heated
    • F16H57/0469—Bearings or seals
    • F16H57/0472—Seals
    • H—ELECTRICITY
    • H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02K—DYNAMO-ELECTRIC MACHINES
    • H02K7/00—Arrangements for handling mechanical energy structurally associated with dynamo-electric machines, e.g. structural association with mechanical driving motors or auxiliary dynamo-electric machines
    • H02K7/10—Structural association with clutches, brakes, gears, pulleys or mechanical starters
    • H02K7/116—Structural association with clutches, brakes, gears, pulleys or mechanical starters with gears
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B60—VEHICLES IN GENERAL
    • B60K—ARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
    • B60K11/00—Arrangement in connection with cooling of propulsion units
    • B60K11/02—Arrangement in connection with cooling of propulsion units with liquid cooling
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16H—GEARING
    • F16H57/00—General details of gearing
    • F16H57/02—Gearboxes; Mounting gearing therein
    • F16H57/023—Mounting or installation of gears or shafts in the gearboxes, e.g. methods or means for assembly
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16H—GEARING
    • F16H57/00—General details of gearing
    • F16H57/02—Gearboxes; Mounting gearing therein
    • F16H57/029—Gearboxes; Mounting gearing therein characterised by means for sealing the gearboxes, e.g. to improve airtightness
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16H—GEARING
    • F16H57/00—General details of gearing
    • F16H57/02—Gearboxes; Mounting gearing therein
    • F16H57/037—Gearboxes for accommodating differential gearings
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16H—GEARING
    • F16H57/00—General details of gearing
    • F16H57/04—Features relating to lubrication or cooling or heating
    • F16H57/042—Guidance of lubricant
    • F16H57/0421—Guidance of lubricant on or within the casing, e.g. shields or baffles for collecting lubricant, tubes, pipes, grooves, channels or the like
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16H—GEARING
    • F16H57/00—General details of gearing
    • F16H57/04—Features relating to lubrication or cooling or heating
    • F16H57/048—Type of gearings to be lubricated, cooled or heated
    • F16H57/0482—Gearings with gears having orbital motion
    • H—ELECTRICITY
    • H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02K—DYNAMO-ELECTRIC MACHINES
    • H02K9/00—Arrangements for cooling or ventilating
    • H02K9/19—Arrangements for cooling or ventilating for machines with closed casing and closed-circuit cooling using a liquid cooling medium, e.g. oil
    • H02K9/193—Arrangements for cooling or ventilating for machines with closed casing and closed-circuit cooling using a liquid cooling medium, e.g. oil with provision for replenishing the cooling medium; with means for preventing leakage of the cooling medium
    • H—ELECTRICITY
    • H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02K—DYNAMO-ELECTRIC MACHINES
    • H02K9/00—Arrangements for cooling or ventilating
    • H02K9/19—Arrangements for cooling or ventilating for machines with closed casing and closed-circuit cooling using a liquid cooling medium, e.g. oil
    • H02K9/197—Arrangements for cooling or ventilating for machines with closed casing and closed-circuit cooling using a liquid cooling medium, e.g. oil in which the rotor or stator space is fluid-tight, e.g. to provide for different cooling media for rotor and stator
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B60—VEHICLES IN GENERAL
    • B60Y—INDEXING SCHEME RELATING TO ASPECTS CROSS-CUTTING VEHICLE TECHNOLOGY
    • B60Y2200/00—Type of vehicle
    • B60Y2200/90—Vehicles comprising electric prime movers
    • B60Y2200/91—Electric vehicles
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16H—GEARING
    • F16H57/00—General details of gearing
    • F16H57/02—Gearboxes; Mounting gearing therein
    • F16H2057/02034—Gearboxes combined or connected with electric machines
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00—Road transport of goods or passengers
    • Y02T10/60—Other road transportation technologies with climate change mitigation effect
    • Y02T10/64—Electric machine technologies in electromobility

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Power Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Transportation (AREA)
  • General Details Of Gearings (AREA)
  • Electric Propulsion And Braking For Vehicles (AREA)
  • Retarders (AREA)
  • Motor Or Generator Cooling System (AREA)

Abstract

本發明係提供一種動力總成設計，尤指一種應用於一整合馬達、減速齒輪箱及差速器之電動車輛動力總成。 The invention provides a powertrain design, particularly an electric vehicle powertrain applied to an integrated motor, reduction gearbox and differential.

Description

一整合馬達、減速齒輪箱及差速器之電動車輛動力總成及其馬達轉子冷卻方法 Electric vehicle power assembly integrating motor, reduction gear box and differential, and motor rotor cooling method thereof

本發明案係提供一種動力總成設計及其馬達轉子冷卻方法，尤指一種應用於一整合馬達、減速齒輪箱及差速器之電動車輛動力總成。 The invention provides a power assembly design and a method for cooling a motor rotor thereof, and more particularly, an electric vehicle power assembly applied to an integrated motor, a reduction gear box, and a differential.

目前應用的馬達，當馬達在運轉時，其內部溫度會升高，為了減少馬達內部的熱能，因此會注入冷卻流體至馬達的內部，經由熱對流將定子和轉子的熱能傳導至冷卻流體，並經由外循環將溫度升高的冷卻流體進行熱交換作用，使冷卻流體降溫後再流入馬達的內部。然而，定子係利用外層包覆絕緣漆膜的漆包線所繞製而成，受限於絕緣漆膜的材料特性，可能會與特定的冷卻流體接觸而發生腐蝕，或與冷卻液體內的雜質接觸而受損。 In the currently applied motor, when the motor is running, its internal temperature will increase. In order to reduce the thermal energy inside the motor, a cooling fluid is injected into the motor, and the thermal energy of the stator and the rotor is transmitted to the cooling fluid through thermal convection, and The externally circulated cooling fluid whose temperature has risen is subjected to heat exchange, so that the cooling fluid is cooled and then flows into the interior of the motor. However, the stator system is wound with enameled wire covered with an insulating paint film. Due to the material characteristics of the insulating paint film, it may be in contact with a specific cooling fluid and cause corrosion, or contact with impurities in the cooling liquid. Damaged.

目前應用於電動車輛的傳動系統，係將馬達主體連接至齒輪箱，再將齒輪箱連接至差速器。其中，馬達具有一輸出軸，齒輪箱具有一輸入孔，並且馬達的輸出軸剛性連接齒輪箱的輸入孔。為了便於組裝和拆 卸，馬達的輸出軸直徑較齒輪箱的輸入孔直徑小，表示馬達的輸出軸和齒輪箱的輸入孔之間具有間隙。雖然齒輪箱內具有潤滑油，受限於輸出軸和輸入孔的連結方式，尤指熱能的傳遞路徑係利用熱傳導的方式傳遞至齒輪箱的輸入孔和利用熱對流的方式傳遞至間隙的空氣，因此目前應用於電動車輛的動力總成，無法有效地利用齒輪箱內的潤滑油替轉子進行散熱。 The drive system currently applied to electric vehicles is to connect the motor body to a gearbox and then the gearbox to a differential. The motor has an output shaft, the gear box has an input hole, and the output shaft of the motor is rigidly connected to the input hole of the gear box. To facilitate assembly and disassembly The diameter of the output shaft of the motor is smaller than the diameter of the input hole of the gear box, which indicates that there is a gap between the output shaft of the motor and the input hole of the gear box. Although the gearbox has lubricating oil, it is limited by the connection between the output shaft and the input hole, especially the heat energy transmission path is transmitted to the input hole of the gearbox by heat conduction and air that is transmitted to the gap by heat convection. Therefore, the powertrain currently used in electric vehicles cannot effectively use the lubricant in the gearbox to dissipate heat for the rotor.

本發明之目的係提供一種動力總成設計及其馬達轉子冷卻方法，尤指一種應用於一整合馬達、減速齒輪箱及差速器之電動車輛動力總成，係將部分的轉子浸泡在齒輪箱內的潤滑油裡，利用熱傳導的方式將轉子的熱能傳遞至轉子的兩端，並利用熱對流的方式將轉子的熱能傳遞至齒輪箱內的潤滑油。接著，透過熱對流的方式將齒輪箱內潤滑油的熱能傳遞至齒輪箱，並利用熱傳導的方式將齒輪箱的熱能傳遞至馬達主體，並經由馬達主體的冷卻液體將馬達主體的熱能攜出。 An object of the present invention is to provide a power assembly design and a method for cooling a motor rotor, and more particularly, to an electric vehicle power assembly for integrating an electric motor, a reduction gear box, and a differential, soaking a part of the rotor in the gear box. In the lubricating oil inside, the thermal energy of the rotor is transmitted to both ends of the rotor by means of heat conduction, and the thermal energy of the rotor is transmitted to the lubricating oil in the gear box by means of thermal convection. Next, the thermal energy of the lubricating oil in the gearbox is transferred to the gearbox by means of thermal convection, and the thermal energy of the gearbox is transferred to the motor body by means of heat conduction, and the thermal energy of the motor body is carried out through the cooling fluid of the motor body.

為達上述之目的，本案之較佳實施例為提供一動力總成設計及其馬達轉子冷卻方法，包括：馬達主體、定子、轉子、冷卻水道、齒輪箱、行星齒、行星架、環齒輪、齒輪、傳動軸、油封。 In order to achieve the above purpose, a preferred embodiment of the present case is to provide a power assembly design and a method for cooling a motor rotor thereof, including: a motor body, a stator, a rotor, a cooling channel, a gear box, a planet gear, a planet carrier, a ring gear, Gear, transmission shaft, oil seal.

100‧‧‧馬達主體 100‧‧‧Motor body

101‧‧‧定子 101‧‧‧ Stator

102‧‧‧轉子 102‧‧‧rotor

103‧‧‧冷卻水道 103‧‧‧ cooling water channel

200‧‧‧第一齒輪箱 200‧‧‧The first gear box

201‧‧‧第一行星齒 201‧‧‧ First planetary tooth

202‧‧‧第二行星齒 202‧‧‧Second planetary tooth

203‧‧‧第三行星齒 203‧‧‧Third planetary tooth

204‧‧‧第一環齒輪 204‧‧‧first ring gear

205‧‧‧第一行星架 205‧‧‧First planet carrier

300‧‧‧第二齒輪箱 300‧‧‧Second Gear Box

301‧‧‧第四行星齒 301‧‧‧ fourth planetary tooth

302‧‧‧第五行星齒 302‧‧‧ fifth planetary tooth

303‧‧‧第六行星齒 303‧‧‧ sixth planetary tooth

304‧‧‧第二環齒輪 304‧‧‧Second ring gear

305‧‧‧第二行星架 305‧‧‧Second planet carrier

400‧‧‧圓管 400‧‧‧ round tube

401‧‧‧第一齒輪 401‧‧‧first gear

402‧‧‧第二齒輪 402‧‧‧Second Gear

403‧‧‧第三齒輪 403‧‧‧Third gear

404‧‧‧傳動軸 404‧‧‧Drive shaft

501‧‧‧第一油封 501‧‧‧The first oil seal

502‧‧‧第二油封 502‧‧‧Second oil seal

503‧‧‧第三油封 503‧‧‧Third oil seal

504‧‧‧第四油封 504‧‧‧Fourth oil seal

第一圖係本發明案較佳實施例之等角圖。 The first figure is an isometric view of a preferred embodiment of the present invention.

第二圖係本發明案較佳實施例之爆炸圖。 The second figure is an exploded view of a preferred embodiment of the present invention.

第三圖係本發明案較佳實施例之剖面圖。 The third figure is a sectional view of a preferred embodiment of the present invention.

參考第一圖，本發明案較佳實施例具有一馬達主體100、第 一齒輪箱200、第二齒輪箱300、圓管400；其中，馬達主體100剛性連接第一齒輪箱200，第一齒輪箱200連接圓管400，圓管400連接第二齒輪箱300，第二齒輪箱300剛性連接馬達主體100。 Referring to the first figure, a preferred embodiment of the present invention has a motor body 100, a first A gear box 200, a second gear box 300, and a round pipe 400; wherein the motor body 100 is rigidly connected to the first gear box 200, the first gear box 200 is connected to the round pipe 400, the round pipe 400 is connected to the second gear box 300, and the second The gear box 300 is rigidly connected to the motor body 100.

參考第二圖和第三圖，本發明案較佳實施例具有馬達主體100、定子101、轉子102、冷卻水道103、第一齒輪箱200、第一行星齒201、第二行星齒202、第三行星齒203、第一環齒輪204、第一行星架205、第二齒輪箱300、第四行星齒301、第五行星齒302、第六行星齒303、第二環齒輪304、第二行星架305、圓管400、第一齒輪401、第二齒輪402、第三齒輪403、傳動軸404、第一油封501、第二油封502、第三油封503和第四油封504。 Referring to the second and third figures, the preferred embodiment of the present invention has a motor body 100, a stator 101, a rotor 102, a cooling water passage 103, a first gear box 200, a first planetary tooth 201, a second planetary tooth 202, a first Three planet gears 203, first ring gear 204, first planet carrier 205, second gear box 300, fourth planet gear 301, fifth planet gear 302, sixth planet gear 303, second ring gear 304, second planet The frame 305, the round pipe 400, the first gear 401, the second gear 402, the third gear 403, the transmission shaft 404, the first oil seal 501, the second oil seal 502, the third oil seal 503, and the fourth oil seal 504.

參考第二圖，第一齒輪箱200連接第一油封501，第一油封501連接第一行星架205，第一行星架205連接第一行星齒201、第二行星齒202和第三行星齒203，第一行星齒201、第二行星齒202和第三行星齒203連接轉子102和第一環齒輪204，轉子102連接第二油封502，第二油封502連接第一齒輪箱200，第一環齒輪204連接第一齒輪401，第一齒輪401連接傳動軸404，傳動軸404連接第二齒輪402，第二齒輪402連接第三齒輪403，第三齒輪403連接第二環齒輪304，第二環齒輪304連接第四行星齒301、第五行星齒302和第六行星齒303，第四行星齒301、第五行星齒302和第六行星齒303連接轉子102和第二行星架305，轉子102連接第三油封503，第三油封503連接第二齒輪箱300，第二齒輪箱300連接第四油封504，第四油封504連接第二行星架305；其中，第一環齒輪204和第二環齒輪304具有內齒和外齒。 Referring to the second figure, the first gear box 200 is connected to the first oil seal 501, the first oil seal 501 is connected to the first planet carrier 205, and the first planet carrier 205 is connected to the first planet gear 201, the second planet gear 202, and the third planet gear 203 The first planetary tooth 201, the second planetary tooth 202, and the third planetary tooth 203 are connected to the rotor 102 and the first ring gear 204, the rotor 102 is connected to the second oil seal 502, the second oil seal 502 is connected to the first gear box 200, and the first ring Gear 204 is connected to first gear 401, first gear 401 is connected to transmission shaft 404, transmission shaft 404 is connected to second gear 402, second gear 402 is connected to third gear 403, third gear 403 is connected to second ring gear 304, and second ring The gear 304 connects the fourth planetary teeth 301, the fifth planetary teeth 302, and the sixth planetary teeth 303. The fourth planetary teeth 301, the fifth planetary teeth 302, and the sixth planetary teeth 303 connect the rotor 102 and the second planet carrier 305. The rotor 102 Connected to the third oil seal 503, the third oil seal 503 is connected to the second gear box 300, the second gear box 300 is connected to the fourth oil seal 504, and the fourth oil seal 504 is connected to the second planet carrier 305; wherein the first ring gear 204 and the second ring The gear 304 has internal teeth and external teeth.

參考第三圖，第一齒輪箱200和第二齒輪箱300內具有潤滑油，並利用第一油封501、第二油封502、第三油封503和第四油封504阻卻 潤滑油外漏至馬達主體的內部或齒輪箱外；其中，轉子102係浸泡在第一齒輪箱200和第二齒輪箱300內的潤滑油裡。 Referring to the third figure, the first gear box 200 and the second gear box 300 have lubricating oil therein, and are blocked by the first oil seal 501, the second oil seal 502, the third oil seal 503, and the fourth oil seal 504. The lubricating oil leaks to the inside of the motor body or to the outside of the gear box; the rotor 102 is immersed in the lubricating oil in the first gear box 200 and the second gear box 300.

參考第三圖，當馬達在運轉時，其內部溫度會升高，利用熱傳導的方式將轉子的熱能傳遞至轉子的兩端，並利用熱對流的方式將轉子的熱能傳遞至第一齒輪箱和第二齒輪箱內的潤滑油；接著，透過熱對流的方式將第一齒輪箱內部和第二齒輪箱內部之潤滑油的熱能傳遞至第一齒輪箱和第二齒輪箱，並經由熱傳導的方式將第一齒輪箱和第二齒輪箱的熱能傳遞至馬達主體；然後，經由熱對流的方式將馬達主體的熱能傳遞至馬達冷卻水道的冷卻流體，再經由外循環將溫度升高的冷卻流體進行熱交換作用，使冷卻流體降溫後再流入馬達的內部。 Referring to the third figure, when the motor is running, its internal temperature will rise. The thermal energy of the rotor is transferred to both ends of the rotor by thermal conduction, and the thermal energy of the rotor is transferred to the first gearbox and The lubricating oil in the second gear box; then, the thermal energy of the lubricating oil inside the first gear box and the second gear box is transferred to the first gear box and the second gear box through thermal convection, and the heat conduction The thermal energy of the first gear box and the second gear box is transferred to the motor body; then, the thermal energy of the motor body is transferred to the cooling fluid of the motor cooling water channel by means of thermal convection, and the temperature-increasing cooling fluid is carried out through external circulation. The heat exchange effect cools the cooling fluid and then flows into the motor.

Claims (2)

一整合馬達、減速機及差速器之電動車輛動力總成，具有一馬達主體、一定子、一轉子、至少一冷卻水道、兩齒輪箱、六行星齒、兩環齒輪、兩行星架、一圓管、三齒輪、一傳動軸和四油封；其中，馬達主體剛性連接第一齒輪箱，第一齒輪箱連接圓管，圓管連接第二齒輪箱，第二齒輪箱剛性連接馬達主體；其中，第一齒輪箱連接第一油封，第一油封連接第一行星架，第一行星架連接第一行星齒、第二行星齒和第三行星齒，第一行星齒、第二行星齒和第三行星齒連接轉子和第一環齒輪，轉子連接第二油封，第二油封連接第一齒輪箱，第一環齒輪連接第一齒輪，第一齒輪連接傳動軸，傳動軸連接第二齒輪，第二齒輪連接第三齒輪，第三齒輪連接第二環齒輪，第二環齒輪連接第四行星齒、第五行星齒和第六行星齒，第四行星齒、第五行星齒和第六行星齒連接轉子和第二行星架，轉子連接第三油封，第三油封連接第二齒輪箱，第二齒輪箱連接第四油封，第四油封連接第二行星架；其中，第一環齒輪和第二環齒輪具有內齒和外齒；其中，第一齒輪箱和第二齒輪箱內具有潤滑油，並利用第一油封、第二油封、第三油封和第四油封阻卻潤滑油外漏至馬達主體的內部或齒輪箱外；其中，轉子係浸泡在第一齒輪箱和第二齒輪箱內的潤滑油裡。An electric vehicle powertrain integrating a motor, a speed reducer and a differential, with a motor body, stator, a rotor, at least one cooling water channel, two gear boxes, six planet gears, two ring gears, two planet carriers, a circle Tube, three gears, a transmission shaft and four oil seals; wherein the motor body is rigidly connected to the first gear box, the first gear box is connected to the round tube, the circular tube is connected to the second gear box, and the second gear box is rigidly connected to the motor body; wherein, The first gearbox is connected to the first oil seal, the first oil seal is connected to the first planetary carrier, the first planetary carrier is connected to the first planetary gear, the second planetary gear and the third planetary gear, the first planetary gear, the second planetary gear and the third planetary gear Planetary gears are connected to the rotor and the first ring gear, the rotor is connected to the second oil seal, the second oil seal is connected to the first gear box, the first ring gear is connected to the first gear, the first gear is connected to the drive shaft, and the drive shaft is connected to the second gear, the second The gear is connected to the third gear, the third gear is connected to the second ring gear, the second ring gear is connected to the fourth planetary gear, the fifth planetary gear and the sixth planetary gear, and the fourth planetary gear, the fifth planetary gear and the sixth planetary gear are connected The rotor and the second planetary carrier, the rotor is connected to the third oil seal, the third oil seal is connected to the second gearbox, the second gearbox is connected to the fourth oil seal, and the fourth oil seal is connected to the second planetary carrier; wherein, the first ring gear and the second ring The gear has internal teeth and external teeth; wherein, the first gear box and the second gear box have lubricating oil, and the first oil seal, the second oil seal, the third oil seal, and the fourth oil seal are used to block but the lubricant oil leaks to the motor body Inside or outside the gear box; where the rotor is immersed in the lubricating oil in the first gear box and the second gear box. 一整合馬達、減速機及差速器之電動車輛動力總成之馬達轉子冷卻方法，具有一馬達主體、一定子、一轉子、至少一冷卻水道、兩齒輪箱、六行星齒、兩環齒輪、兩行星架、一圓管、三齒輪、一傳動軸和四油封；其中，馬達主體剛性連接第一齒輪箱，第一齒輪箱連接圓管，圓管連接第二齒輪箱，第二齒輪箱剛性連接馬達主體；其中，第一齒輪箱連接第一油封，第一油封連接第一行星架，第一行星架連接第一行星齒、第二行星齒和第三行星齒，第一行星齒、第二行星齒和第三行星齒連接轉子和第一環齒輪，轉子連接第二油封，第二油封連接第一齒輪箱，第一環齒輪連接第一齒輪，第一齒輪連接傳動軸，傳動軸連接第二齒輪，第二齒輪連接第三齒輪，第三齒輪連接第二環齒輪，第二環齒輪連接第四行星齒、第五行星齒和第六行星齒，第四行星齒、第五行星齒和第六行星齒連接轉子和第二行星架，轉子連接第三油封，第三油封連接第二齒輪箱，第二齒輪箱連接第四油封，第四油封連接第二行星架；其中，第一環齒輪和第二環齒輪具有內齒和外齒；其中，第一齒輪箱和第二齒輪箱內具有潤滑油，並利用第一油封、第二油封、第三油封和第四油封阻卻潤滑油外漏至馬達主體的內部或齒輪箱外；其中，轉子係浸泡在第一齒輪箱和第二齒輪箱內的潤滑油裡；其中，當馬達在運轉時，其內部溫度會升高，利用熱傳導的方式將轉子的熱能傳遞至轉子的兩端，並利用熱對流的方式將轉子的熱能傳遞至第一齒輪箱和第二齒輪箱內的潤滑油；接著，透過熱對流的方式將第一齒輪箱內部和第二齒輪箱內部之潤滑油的熱能傳遞至第一齒輪箱和第二齒輪箱，並經由熱傳導的方式將第一齒輪箱和第二齒輪箱的熱能傳遞至馬達主體；然後，經由熱對流的方式將馬達主體的熱能傳遞至馬達的冷卻流體，再經由外循環將溫度升高的冷卻流體進行熱交換作用，使冷卻流體降溫後再流入馬達的內部。A motor rotor cooling method of an electric vehicle power assembly integrating a motor, a reducer, and a differential, has a motor body, stator, a rotor, at least one cooling water channel, two gear boxes, six planet teeth, two ring gears, Two planet carrier, one round tube, three gears, one drive shaft and four oil seals; wherein, the motor body is rigidly connected to the first gear box, the first gear box is connected to the round pipe, the round pipe is connected to the second gear box, and the second gear box is rigidly connected Motor main body; wherein, the first gearbox is connected to the first oil seal, the first oil seal is connected to the first planetary carrier, the first planetary carrier is connected to the first planetary gear, the second planetary gear and the third planetary gear, the first planetary gear and the second The planetary gear and the third planetary gear are connected to the rotor and the first ring gear, the rotor is connected to the second oil seal, the second oil seal is connected to the first gear box, the first ring gear is connected to the first gear, the first gear is connected to the drive shaft, and the drive shaft is connected to the first The second gear, the second gear is connected to the third gear, the third gear is connected to the second ring gear, the second ring gear is connected to the fourth planetary gear, the fifth planetary gear and the sixth planetary gear, the fourth planetary gear, the fifth planetary gear and The sixth planetary gear is connected to the rotor and the second planetary carrier, the rotor is connected to the third oil seal, the third oil seal is connected to the second gearbox, the second gearbox is connected to the fourth oil seal, and the fourth oil seal is connected to the second planetary carrier; wherein, the first ring The gear and the second ring gear have internal teeth and external teeth; wherein, the first gear box and the second gear box have lubricating oil, and the first oil seal, the second oil seal, the third oil seal, and the fourth oil seal block the lubricating oil Leakage to the inside of the motor body or the gear box; where the rotor is immersed in the lubricating oil in the first gear box and the second gear box; where, when the motor is running, its internal temperature will rise, using heat conduction The heat energy of the rotor is transferred to both ends of the rotor, and the heat energy of the rotor is transferred to the lubricating oil in the first gear box and the second gear box by means of thermal convection; then, the first gear is transferred through the heat convection The heat energy of the lubricating oil inside the box and the second gear box is transferred to the first gear box and the second gear box, and the heat energy of the first gear box and the second gear box is transferred to the motor body via heat conduction; then, The method of heat convection transfers the heat energy of the motor body to the cooling fluid of the motor, and then performs heat exchange through the external circulation to increase the temperature of the cooling fluid, so that the cooling fluid cools down and then flows into the motor.
TW107115708A 2018-05-09 2018-05-09 Rotor cooling appratus of an electric vehicle powertrain comprising integrated motor, reduction gearbox and differential and rotor cooling method of the same TWI673945B (en)

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AU2019203234A AU2019203234A1 (en) 2018-05-09 2019-05-08 Rotor Cooling Apparatus of an Electric Vehicle Powertrain Comprising Integrated Motor, Reduction Gearbox and Differential and Rotor Cooling Method of the same
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