TWI672414B - Method of making paper or papermaking materials - Google Patents

Method of making paper or papermaking materials Download PDF

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TWI672414B
TWI672414B TW106144242A TW106144242A TWI672414B TW I672414 B TWI672414 B TW I672414B TW 106144242 A TW106144242 A TW 106144242A TW 106144242 A TW106144242 A TW 106144242A TW I672414 B TWI672414 B TW I672414B
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paper
drying
papermaking
cutting
bleaching
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TW201928149A (en
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洪奕杉
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洪奕杉
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Abstract

本發明揭露一種造紙或造紙原料之製法,包含取材、裁切、浸泡、一次清洗、漂白、二次清洗、烘乾、粉碎,以及打漿、撈紙、壓榨脫水、烘紙及裁紙之步驟。其中,該取材、裁切、浸泡、一次清洗、漂白、二次清洗、烘乾、粉碎等步驟可以取得造紙材料;而經打漿、撈紙、壓榨脫水、烘紙及裁紙之步驟,可以獲得較佳拉力與強度的紙張。 The invention discloses a method for preparing paper or papermaking raw materials, which comprises the steps of material picking, cutting, soaking, one-time washing, bleaching, secondary washing, drying, crushing, and beating, paper-picking, press-drying, baking paper and paper cutting. Wherein, the steps of material drawing, cutting, soaking, one-time cleaning, bleaching, secondary cleaning, drying, crushing, etc. can obtain papermaking materials; and the steps of beating, paper-picking, press-drying, baking paper and paper cutting can be obtained. Paper with better tension and strength.

Description

造紙或造紙原料之製法 Method of making paper or papermaking materials

本發明係有關於一種造紙原料之製法,尤指提供一種製法,進而獲得紙張,或是獲得造紙之原料。 The present invention relates to a method of making a papermaking material, and more particularly to providing a process for obtaining paper or obtaining a raw material for papermaking.

造紙的原料按其來源可以分成四大類,分別為植物纖維、動物纖維、無機纖維與人造纖維;不同種類的纖維其特性也不同,例如長短、寬窄、柔軟性、強韌性、觸感、白度、再利用性以及其他的機能特性等。造紙乃依紙張的用途要求,先了解各種纖維的特性,再進一步選擇需要的原料;較長的纖維通常強度比較好但均勻性不足;反之,纖維較長者強度不足,但均勻性則較為優異。自古以來,植物纖維是最主要的造紙原料,植物的成份按造紙化學的觀點,將主要成份區分為纖維素、半纖維素以及木質素,次要成份如無機物、蛋白質、脂肪酸、樹脂、酚等。造紙要是使用植物的纖維素以及半纖維素,其中的木質素會影響紙張的保存性,除非在特殊之目的下,紙漿不需漂白,使用植物纖維的經濟性,通常會評估其收集成本,處理成本以及所得率。 The raw materials of papermaking can be divided into four categories according to their sources, namely plant fiber, animal fiber, inorganic fiber and man-made fiber; different kinds of fiber have different properties, such as length, width, flexibility, toughness, touch and whiteness. , reusability and other functional characteristics. Papermaking is based on the application requirements of paper, first understand the characteristics of various fibers, and then further select the required raw materials; longer fibers usually have better strength but less uniformity; conversely, longer fibers have insufficient strength, but uniformity is superior. Since ancient times, plant fiber has been the most important raw material for papermaking. The ingredients of plants are divided into cellulose, hemicellulose and lignin according to the viewpoint of papermaking chemistry. Secondary components such as inorganic substances, proteins, fatty acids, resins, phenols, etc. . If papermaking uses cellulose and hemicellulose of plants, the lignin will affect the preservation of the paper. Unless the pulp is not bleached for special purposes, the economic cost of using the plant fiber is usually evaluated. Cost and income rate.

查,植物纖維用量最大的是木漿,是目前紙漿的最大來源,但是由於木漿的來源通常生長期較長,資源較為有限,一般認為對環境影響較大,因此,許多紙漿供應商 為保永續經營,推動FSC的森林認證制度,以期透過永續經營林場的管理系統,來取得木漿。然而,朔本而言,大量破壞森林儼然對環保是一大傷害,即使透過科學管理或減量護林仍非最佳對策。因此,在提供良好造紙材料的前提下,可以取得其它植物纖維來取代木漿,使其兼顧紙材品質與環保議題,為日後需增進與施行的目標。 It is found that the largest amount of plant fiber is wood pulp, which is the largest source of pulp currently. However, since the source of wood pulp usually has a long growing period and limited resources, it is generally considered to have a great impact on the environment. Therefore, many pulp suppliers In order to maintain the business forever, we will promote the forest certification system of FSC, in order to obtain wood pulp through the management system of the forest farm. However, in the case of Sakamoto, a large number of destruction of forests is a major harm to the environment, even if it is not the best countermeasure through scientific management or reduction of forest protection. Therefore, under the premise of providing good papermaking materials, other plant fibers can be obtained to replace the wood pulp, so that the quality of the paper and the environmental protection issues can be taken into consideration, which will be promoted and implemented in the future.

對於習知造紙材料在取得上未盡臻善之處,目前尚無有效的解決方式,故發明人乃針對前述領域深入探討,並藉由多年從事相關開發經驗而積極研究並發明本案,藉以克服現有之問題。 There is no effective solution to the conventional papermaking materials, so the inventors have in-depth discussions on the above-mentioned fields, and actively researched and invented the case through years of relevant development experience, in order to overcome the existing The problem.

根據本發明之中所揭示的製法,主要係包含取材、裁切、浸泡、一次清洗、漂白、二次清洗、烘乾、粉碎,以及打漿、撈紙、壓榨脫水、烘紙及裁紙之步驟。其中,該取材、裁切、浸泡、一次清洗、漂白、二次清洗、烘乾、粉碎等步驟係取香蕉梗、鳳梨葉、玉米桿、椰子纖維、竹子纖維為材料,透過浸泡與清洗來去除葉綠素、果膠及雜質,再經烘乾與粉碎而獲得造紙材料。當獲得造紙材料後,再進行打漿、撈紙、壓榨脫水、烘紙及裁紙之步驟;將造紙原料於紙漿槽中形成紙漿,利用篩模進行撈紙,再經壓榨脫水與烘紙、裁紙而完成製紙之方法。 According to the method disclosed in the present invention, the steps mainly include taking materials, cutting, soaking, one-time cleaning, bleaching, secondary cleaning, drying, pulverization, and steps of beating, paper-making, press-drying, baking paper and paper cutting. . Among them, the steps of taking materials, cutting, soaking, once washing, bleaching, secondary washing, drying, crushing, etc. are taken from banana stems, pineapple leaves, cornstalks, coconut fibers, and bamboo fibers, and are removed by soaking and washing. Chlorophyll, pectin and impurities are then dried and pulverized to obtain papermaking materials. After obtaining the papermaking material, the steps of beating, drawing paper, pressing dewatering, baking paper and paper cutting are performed; the papermaking raw material is formed into pulp in the pulp tank, the paper is used for drawing paper, and then pressed and dehydrated and dried, and cut The method of making paper by paper.

藉此,利用前述製法,除了以香蕉梗、鳳梨葉、玉米桿為植物纖維來源,而對再生利用環保議題有貢獻之外,由於打漿過程可得到長度與細度適當的纖維絲,並將纖 維羽化後,使纖維間的交織更為完整,此一方式可得到較佳拉力與強度的紙張者。 Therefore, by using the above-mentioned method, in addition to the banana stem, the pineapple leaf, and the corn stalk as the source of the plant fiber, and contributing to the environmental protection issue of recycling, the fiber and the appropriate length and fineness can be obtained by the beating process, and the fiber is obtained. After the feathering, the interweaving between the fibers is more complete, and this method can obtain a paper with better tensile strength and strength.

10‧‧‧取材 10‧‧‧Material

20‧‧‧裁切 20‧‧‧Cut

30‧‧‧浸泡 30‧‧‧ soak

40‧‧‧一次清洗 40‧‧‧A cleaning

50‧‧‧漂白 50‧‧‧bleaching

60‧‧‧二次清洗 60‧‧‧Second cleaning

70‧‧‧烘乾 70‧‧‧Drying

80‧‧‧粉碎 80‧‧‧Smash

90‧‧‧打漿 90‧‧‧Battering

91‧‧‧撈紙 91‧‧‧Paper

92‧‧‧壓榨脫水 92‧‧‧Squeezing dewatering

93‧‧‧烘紙 93‧‧‧ baking paper

94‧‧‧裁紙 94‧‧‧Cut paper

第一圖係繪示本發明造紙原料之製法簡圖;第二圖係繪示本發明造紙之製法簡圖。 The first figure is a schematic diagram of the preparation of the papermaking raw material of the present invention; the second figure is a schematic diagram of the manufacturing method of the papermaking of the present invention.

有關本發明所述及之技術內容與功效,茲配合圖式所示之較佳實施例詳細說明當中,將可清楚的呈現。另外,在本發明被詳細描述之前需要特別說明,其所附圖式係以示意方式來解釋其基本製法,因此在該圖式中僅顯示與本發明有關之步驟或元件,閤先述明。 The detailed description of the preferred embodiments of the present invention will be apparent and In addition, the present invention is to be described in detail with reference to the accompanying drawings.

本發明結構及其所能達到的功效,茲配合圖式說明如下: The structure of the present invention and the achievable effects thereof are as follows:

請參閱第一圖所示之本發明第一實施例的步驟圖,本發明為一種造紙原料之製法,包含取材10、裁切20、浸泡30、一次清洗40、漂白50、二次清洗60、烘乾70、粉碎80等步驟;其中: Please refer to the step diagram of the first embodiment of the present invention shown in the first figure. The invention is a method for preparing a papermaking raw material, which comprises taking material 10, cutting 20, soaking 30, cleaning once 40, bleaching 50, and cleaning twice. Drying 70, crushing 80, etc.; wherein:

取材10,取香蕉梗、鳳梨葉、玉米桿、椰子纖維、竹子纖維為材料備用。 Take 10 and take banana stalk, pineapple leaf, corn stalk, coconut fiber and bamboo fiber as materials for use.

裁切20,將材料裁切成適當長度,在本發明案以5-6cm立方較佳。 Cutting 20, the material is cut to an appropriate length, preferably 5-6 cm cube in the present invention.

浸泡30,將裁切完成的材料置於容器並加入氫氧化鈉,加熱至100℃一至三小時,以去除材料中的葉綠素及 果膠。 Soak 30, place the cut material in a container and add sodium hydroxide, heat to 100 ° C for one to three hours to remove chlorophyll from the material and Pectin.

一次清洗40,完成浸泡步驟後,利用高壓水柱沖洗材料,以去除在浸泡步驟中未完全去除的葉綠素及果膠,同時清洗材料去除雜質。 After one cleaning 40, after the soaking step is completed, the material is washed with a high pressure water column to remove chlorophyll and pectin which are not completely removed in the soaking step, and the material is cleaned to remove impurities.

漂白50,將完成一次清洗40步驟的材料加入漂白劑,使其染成白色。 Bleaching 50, the material that completes the 40-step cleaning process is added to the bleaching agent to make it white.

二次清洗60,完成漂白50步驟後,再次利用高壓水柱沖洗材料,以完全去除葉綠素、果膠與雜質。 After the second cleaning 60, after 50 steps of bleaching, the material is washed again with a high pressure water column to completely remove chlorophyll, pectin and impurities.

烘乾70,利用適當溫度加熱烘乾,以去除材料中的水分,去除水分至少為98%。 Drying 70, drying at a suitable temperature to remove moisture from the material, removing at least 98% of moisture.

粉碎80,將完成烘乾步驟之材料以紛碎機加以粉碎,並由篩網過篩取的1.5cm立方的大小,完成造紙材料之製法。 The paper 80 is pulverized, and the material for completing the drying step is pulverized by a pulverizer, and the size of 1.5 cm cube sieved by the sieve is used to complete the preparation method of the papermaking material.

依本發明所述的造紙原料之製法,香蕉梗、鳳梨葉、玉米桿經取材10、裁切20、浸泡30、一次清洗40、漂白50、二次清洗60、烘乾70、粉碎80等步驟後,充份去除材料中之葉綠素、果酸與雜質,獲得造紙原料,由於本發明以香蕉梗、鳳梨葉、玉米桿、椰子纖維、竹子纖維為植物纖維來源,使謂對廢棄物的再生利用,使用植物纖維的經濟性佳,材料收集成本低廉,處理成本以及所得率亦能維持極高水準,對於環保問題著實有莫大的貢獻。 According to the method for preparing papermaking raw materials according to the present invention, banana stems, pineapple leaves, cornstalks are taken 10, cut 20, soaked 30, once cleaned 40, bleached 50, washed twice, dried 70, crushed 80, etc. After that, the chlorophyll, the fruit acid and the impurities in the material are sufficiently removed to obtain a papermaking raw material. Since the banana stalk, the pineapple leaf, the corn stalk, the coconut fiber, and the bamboo fiber are used as the plant fiber source, the waste is recycled. The use of plant fiber is economical, the material collection cost is low, the treatment cost and the income rate can be maintained at a very high level, and it contributes a lot to environmental protection issues.

請參閱第二圖所示之本發明第二實施例的步驟圖,本發明之第二實施例為一種造紙之製法,特別是指一種製造宣紙的製法;包含取材10、裁切20、浸泡30、一次清洗 40、漂白50、二次清洗60、烘乾70、粉碎80;以及打漿90、撈紙91、壓榨脫水92、烘紙93及裁紙94等步驟;該取材10、裁切20、浸泡30、一次清洗40、漂白50、二次清洗60、烘乾70、粉碎80等步驟係與第一實施例所述者相同,將完成粉碎80步驟後之材料泡入混有水液的紙漿槽中,再進行打漿90、撈紙91、壓榨脫水92、烘紙93及裁紙94等步驟;其中: Referring to the second embodiment of the present invention shown in the second figure, the second embodiment of the present invention is a method for manufacturing paper, in particular, a method for manufacturing rice paper; including material 10, cutting 20, soaking 30 One time cleaning 40, bleaching 50, secondary cleaning 60, drying 70, crushing 80; and beating 90, fishing paper 91, pressing dewatering 92, baking paper 93 and cutting paper 94; the material 10, cutting 20, soaking 30, The steps of one-time cleaning 40, bleaching 50, secondary cleaning 60, drying 70, pulverizing 80, etc. are the same as those described in the first embodiment, and the material after the pulverization 80 steps is soaked into the pulp tank mixed with the aqueous liquid, Then, the steps of beating 90, collecting paper 91, pressing dewatering 92, baking paper 93, and cutting paper 94 are performed; wherein:

打漿90,將材料經過打漿機解纖,得到所需的長度與細微如髮絲般的纖維,打漿時並將纖維羽化後,使纖維間的交織更為完整。 Beating 90, the material is defibrated through a beater to obtain the desired length and fine hair-like fibers. When the pulp is beaten and the fibers are feathered, the interwoven fibers are more complete.

撈紙91,完成打漿90步驟後加入懸浮劑(分散劑),並加以攪拌均勻,利用篩模於紙漿槽內以擺浪式前後左右搖擺,讓紙漿均勻分布在篩模上,依所需的紙張厚度決定紙漿濃度與搖篩時間,放上尼龍線後再一張張疊起滴乾水液。 Paper 91, after the completion of the 90 steps of the beating, add the suspending agent (dispersant), and stir evenly. Use the sieve mold to swing in the pulp tank in the front and rear of the swing wave, so that the pulp is evenly distributed on the sieve mold, as needed. The thickness of the paper determines the pulp concentration and the shaking time. After the nylon thread is placed, the water is dripped one by one.

壓榨脫水92,將撈起的雛紙於壓紙機的紙床上堆疊整齊,再對整疊紙加壓使水分受壓被排出。 The dewatering 92 is pressed, and the picked up paper is stacked on the paper bed of the paper press, and the whole stack of paper is pressurized to discharge the water.

烘紙93,將壓榨脫水92後的紙張一張張的細心取下,放置於乾燥的鐵板上烘乾,過程中又以刷子將紙張刷附於鐵板平面,同時檢查紙張是否有破損或瑕疵。 Drying paper 93, the paper after pressing dewatering 92 is taken out carefully, placed on a dry iron plate to be dried, and the paper brush is attached to the plane of the iron plate by a brush, and the paper is checked for damage or defect.

裁紙94,將烘乾的紙張依所需大小裁切整齊,並完成包裝。 Cut the paper 94, cut the dried paper to the required size, and complete the packaging.

依本發明所述的造紙之製法,香蕉梗、鳳梨葉、玉米桿經取材10、裁切20、浸泡30、一次清洗40、漂白50、二次清洗60、烘乾70、粉碎80等步驟,充份去除材料中之 葉綠素、果酸與雜質而獲得原料後,再以打漿90、撈紙91、壓榨脫水92、烘紙93及裁紙94等步驟完成造紙;除了以香蕉梗及鳳梨葉為植物纖維來源,而對再生利用環保議題有貢獻之外,由於打漿過程可得到長度與細度適當的纖維絲,並將纖維羽化後,使纖維間的交織更為完整,此一方式可得到較佳拉力及強度的紙張,且因細緻的纖維使其均勻性的表現亦十分優良。 According to the method for making papermaking according to the present invention, the steps of the banana stem, the pineapple leaf, the corn pole by the material 10, the cutting 20, the soaking 30, the cleaning 40, the bleaching 50, the secondary cleaning 60, the drying 70, the crushing 80, etc. Fully removed from the material After chlorophyll, fruit acid and impurities are used as raw materials, papermaking is completed by steps of beating 90, fishing paper 91, pressing dewatering 92, baking paper 93 and cutting paper 94; except that banana stem and pineapple leaves are used as plant fiber sources, In addition to contributing to environmental protection issues, the length and fineness of the fiber filaments can be obtained during the beating process, and the fibers are feathered to complete the interweaving between the fibers. This method can obtain paper with better tensile strength and strength. And because of the fine fiber, its uniformity is also very good.

藉由上述造紙或造紙原料之製法,可以獲的造紙原料以及造紙之製法,而以上所述乃是本發明之具體實施例及所運用之技術手段,根據本文的揭露或教導可衍生推導出許多的變更與修正,仍可視為本發明之等效改變,其所產生之作用仍未超出說明書及圖式所涵蓋之實質精神,均應視為在本發明之技術範疇之內。 The papermaking raw material and the papermaking method can be obtained by the above-mentioned papermaking or papermaking raw material production method, and the above is a specific embodiment of the present invention and the technical means used, and many derivatives can be derived according to the disclosure or teaching herein. The changes and modifications are still considered to be equivalent changes of the present invention, and the effects thereof are still beyond the spirit of the specification and the drawings, and should be considered as being within the technical scope of the present invention.

由以上較佳具體實施例之詳述,其係希望能清楚描述本發明之特徵,而並非以上述揭露的實施例來限制本發明。相反地,其目的是希望能涵蓋各種具相等性的變化;由是,本發明係具有諸多優點而具有顯著的實用特性,且其運用之技術手段及其構造特徵,確為本案發明人所研發而成,該製法更為坊間所未見,嗣本發明誠已符合專利之要件,爰依法提出申請,並祈賜專利權為禱。 The present invention is not limited by the embodiments disclosed above, but is not intended to limit the invention. On the contrary, the purpose is to cover various variations; therefore, the present invention has many advantages and has significant practical characteristics, and the technical means and structural features thereof are indeed developed by the inventor of the present invention. The system has not been seen in the market. The invention has been in compliance with the requirements of the patent, and the application has been filed according to law, and the patent right is prayed.

Claims (1)

一種造紙或造紙原料之製法,包含取材、裁切、浸泡、一次清洗、漂白、二次清洗、烘乾、粉碎,以及撈紙、壓榨脫水、烘紙及裁紙之步驟;其中:該取材係取香蕉梗、鳳梨葉、玉米桿、椰子纖維或竹子纖維為材料備用;該裁切係將取得的材料裁切成5-6cm立方;該浸泡係將裁切完成的材料置於容器並加入氫氧化鈉,加熱至100℃一至三小時,以去除材料中的葉綠素及果膠;該一次清洗係利用高壓水柱沖洗材料,以去除在浸泡步驟中未完全去除的葉綠素及果膠,同時清洗材料去除雜質;該漂白係將材料加入漂白劑,使其染成白色;該二次清洗係再次利用高壓水柱沖洗材料,以完全去除葉綠素、果膠與雜質;該烘乾係利用適當溫度加熱烘乾,以去除材料中98%的水分;該粉碎係將材料以紛碎機加以粉碎,並由篩網過篩取的1.5cm立方的大小,完成造紙材料之取得;該打漿係將完成粉碎步驟後之材料泡入混有水液的紙漿槽中,加入少於0.5%的PE或膠之後,再將材料經過打漿機解纖,得到所需的長度與細微如髮絲般的纖維,打漿時並將纖維羽化後,使纖維間的交織更為完整;該撈紙係加入懸浮劑並加以攪拌均勻,利用篩模於紙漿槽內以擺浪式前後左右搖擺,讓紙漿均勻分布在篩模上,放上尼龍線後再一張張疊起滴乾水液;該壓榨脫水係將撈起的雛紙於壓紙機的紙床上堆疊整齊,再對整疊紙加壓使水分受壓被排出;該烘紙係將脫水後的紙張一張張的細心取下,放置於乾燥的鐵板上烘乾,過程中又以 刷子將紙張刷附於鐵板平面,同時檢查紙張是否有破損或瑕疵;該裁紙係將烘乾的紙張依所需大小裁切整齊,並完成包裝。 The invention relates to a method for preparing paper or papermaking materials, which comprises the steps of material picking, cutting, soaking, one-time washing, bleaching, secondary cleaning, drying, pulverizing, and paper-drawing, press-drying, baking paper and paper cutting; wherein: the material is taken Take banana stalks, pineapple leaves, corn stalks, coconut fiber or bamboo fiber as materials; the cutting system cuts the obtained material into 5-6 cm cube; the immersion system places the cut material in a container and adds hydrogen Sodium oxide, heated to 100 ° C for one to three hours to remove chlorophyll and pectin from the material; the primary cleaning uses high pressure water column to rinse the material to remove chlorophyll and pectin not completely removed in the soaking step, while cleaning material is removed Impurity; the bleaching is to add the material to the bleaching agent to make it white; the secondary cleaning system uses the high-pressure water column to rinse the material again to completely remove the chlorophyll, pectin and impurities; the drying system is heated and dried at a suitable temperature. To remove 98% of the water in the material; the pulverizing material is pulverized by a pulverizer and sieved by a mesh of 1.5 cm cube to complete the papermaking material. The beating system foams the material after the pulverization step into the pulp tank mixed with the water liquid, and after adding less than 0.5% of PE or glue, the material is defibrated by the beater to obtain the desired length and fineness. Such as hair-like fibers, when the pulp is beaten and the fibers are feathered, the interweaving between the fibers is more complete; the paper is added to the suspending agent and stirred evenly, and the sieve is used in the pulp tank to swing back and forth. The pulp is evenly distributed on the sieve mold, and the nylon thread is placed, and then the water is drained one by one; the press dewatering system stacks the picked up paper on the paper bed of the paper press, and then stacks the stack. The paper is pressed to discharge the moisture; the paper is taken out of the dehydrated paper and placed on a dry iron plate for drying. The brush attaches the paper brush to the plane of the iron plate, and at the same time checks whether the paper is damaged or flawed; the paper cuts the dried paper to the required size and completes the packaging.
TW106144242A 2017-12-15 2017-12-15 Method of making paper or papermaking materials TWI672414B (en)

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CN112211017A (en) * 2020-10-27 2021-01-12 海南热带海洋学院 Alkaline method for making paper pulp by using coconut peel as raw material

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1534134A (en) * 2003-03-27 2004-10-06 沈阳神农绿色肥垃圾处理有限公司 Chlorineless bleaching paper pulp producing process using pith removed corn stalk as raw material
CN101333775A (en) * 2007-06-29 2008-12-31 尹圣穆 Method of preparing paper pulp form paper making raw material of stalk
CN101413146A (en) * 2008-11-27 2009-04-22 宜宾长毅浆粕有限责任公司 Boiling method for preparing cotton linter dissolving pulp by using composite additive

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1534134A (en) * 2003-03-27 2004-10-06 沈阳神农绿色肥垃圾处理有限公司 Chlorineless bleaching paper pulp producing process using pith removed corn stalk as raw material
CN101333775A (en) * 2007-06-29 2008-12-31 尹圣穆 Method of preparing paper pulp form paper making raw material of stalk
CN101413146A (en) * 2008-11-27 2009-04-22 宜宾长毅浆粕有限责任公司 Boiling method for preparing cotton linter dissolving pulp by using composite additive

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