TWI668241B - Resist composition and patterning process - Google Patents
Resist composition and patterning process Download PDFInfo
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- TWI668241B TWI668241B TW107116893A TW107116893A TWI668241B TW I668241 B TWI668241 B TW I668241B TW 107116893 A TW107116893 A TW 107116893A TW 107116893 A TW107116893 A TW 107116893A TW I668241 B TWI668241 B TW I668241B
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- 238000000034 method Methods 0.000 title claims abstract description 17
- 239000000203 mixture Substances 0.000 title description 20
- 238000000059 patterning Methods 0.000 title 1
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- 125000005073 adamantyl group Chemical group C12(CC3CC(CC(C1)C3)C2)* 0.000 description 1
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- 125000001204 arachidyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
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- TWBIEWIPDPBRSU-UHFFFAOYSA-N butane-1,4-diol;2-(2-hydroxyethoxy)ethanol Chemical compound OCCCCO.OCCOCCO TWBIEWIPDPBRSU-UHFFFAOYSA-N 0.000 description 1
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- DIOQZVSQGTUSAI-NJFSPNSNSA-N decane Chemical compound CCCCCCCCC[14CH3] DIOQZVSQGTUSAI-NJFSPNSNSA-N 0.000 description 1
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- KKFHAJHLJHVUDM-UHFFFAOYSA-N n-vinylcarbazole Chemical compound C1=CC=C2N(C=C)C3=CC=CC=C3C2=C1 KKFHAJHLJHVUDM-UHFFFAOYSA-N 0.000 description 1
- ZCYXXKJEDCHMGH-UHFFFAOYSA-N nonane Chemical compound CCCC[CH]CCCC ZCYXXKJEDCHMGH-UHFFFAOYSA-N 0.000 description 1
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- 125000000913 palmityl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 125000002958 pentadecyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- GXOHBWLPQHTYPF-UHFFFAOYSA-N pentyl 2-hydroxypropanoate Chemical compound CCCCCOC(=O)C(C)O GXOHBWLPQHTYPF-UHFFFAOYSA-N 0.000 description 1
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- WLJVXDMOQOGPHL-UHFFFAOYSA-M phenylacetate Chemical compound [O-]C(=O)CC1=CC=CC=C1 WLJVXDMOQOGPHL-UHFFFAOYSA-M 0.000 description 1
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- DFOXKPDFWGNLJU-UHFFFAOYSA-N pinacolyl alcohol Chemical group CC(O)C(C)(C)C DFOXKPDFWGNLJU-UHFFFAOYSA-N 0.000 description 1
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- 150000003139 primary aliphatic amines Chemical class 0.000 description 1
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- ILVGAIQLOCKNQA-UHFFFAOYSA-N propyl 2-hydroxypropanoate Chemical compound CCCOC(=O)C(C)O ILVGAIQLOCKNQA-UHFFFAOYSA-N 0.000 description 1
- 229940090181 propyl acetate Drugs 0.000 description 1
- OSFBJERFMQCEQY-UHFFFAOYSA-N propylidene Chemical class [CH]CC OSFBJERFMQCEQY-UHFFFAOYSA-N 0.000 description 1
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- 150000003254 radicals Chemical class 0.000 description 1
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- 150000005619 secondary aliphatic amines Chemical class 0.000 description 1
- 150000003335 secondary amines Chemical class 0.000 description 1
- 229910052814 silicon oxide Inorganic materials 0.000 description 1
- 238000004528 spin coating Methods 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 150000003440 styrenes Chemical group 0.000 description 1
- 125000000020 sulfo group Chemical group O=S(=O)([*])O[H] 0.000 description 1
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- DZLFLBLQUQXARW-UHFFFAOYSA-N tetrabutylammonium Chemical compound CCCC[N+](CCCC)(CCCC)CCCC DZLFLBLQUQXARW-UHFFFAOYSA-N 0.000 description 1
- VDZOOKBUILJEDG-UHFFFAOYSA-M tetrabutylammonium hydroxide Chemical compound [OH-].CCCC[N+](CCCC)(CCCC)CCCC VDZOOKBUILJEDG-UHFFFAOYSA-M 0.000 description 1
- 125000003718 tetrahydrofuranyl group Chemical group 0.000 description 1
- 125000003698 tetramethyl group Chemical group [H]C([H])([H])* 0.000 description 1
- 125000000383 tetramethylene group Chemical group [H]C([H])([*:1])C([H])([H])C([H])([H])C([H])([H])[*:2] 0.000 description 1
- 125000002889 tridecyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 125000004205 trifluoroethyl group Chemical group [H]C([H])(*)C(F)(F)F 0.000 description 1
- WLOQLWBIJZDHET-UHFFFAOYSA-N triphenylsulfonium Chemical compound C1=CC=CC=C1[S+](C=1C=CC=CC=1)C1=CC=CC=C1 WLOQLWBIJZDHET-UHFFFAOYSA-N 0.000 description 1
- 239000012953 triphenylsulfonium Substances 0.000 description 1
- 125000002948 undecyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
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- NQPDZGIKBAWPEJ-UHFFFAOYSA-N valeric acid Chemical compound CCCCC(O)=O NQPDZGIKBAWPEJ-UHFFFAOYSA-N 0.000 description 1
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Classifications
-
- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
- G03F7/039—Macromolecular compounds which are photodegradable, e.g. positive electron resists
- G03F7/0392—Macromolecular compounds which are photodegradable, e.g. positive electron resists the macromolecular compound being present in a chemically amplified positive photoresist composition
- G03F7/0397—Macromolecular compounds which are photodegradable, e.g. positive electron resists the macromolecular compound being present in a chemically amplified positive photoresist composition the macromolecular compound having an alicyclic moiety in a side chain
-
- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F2/00—Processes of polymerisation
- C08F2/46—Polymerisation initiated by wave energy or particle radiation
- C08F2/48—Polymerisation initiated by wave energy or particle radiation by ultraviolet or visible light
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F220/00—Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical or a salt, anhydride ester, amide, imide or nitrile thereof
- C08F220/02—Monocarboxylic acids having less than ten carbon atoms; Derivatives thereof
- C08F220/10—Esters
- C08F220/12—Esters of monohydric alcohols or phenols
- C08F220/16—Esters of monohydric alcohols or phenols of phenols or of alcohols containing two or more carbon atoms
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F220/00—Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical or a salt, anhydride ester, amide, imide or nitrile thereof
- C08F220/02—Monocarboxylic acids having less than ten carbon atoms; Derivatives thereof
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Abstract
本發明提供為正型光阻材料、負型光阻材料皆是高感度且LWR及CDU小的光阻材料、及使用此光阻材料的圖案形成方法。一種光阻材料,包含含有下式(a1)或(a2)表示之重複單元之聚合物。 The invention provides a photoresist material which is a high-sensitivity photoresist material and a negative photoresist material and has a small LWR and CDU, and a pattern forming method using the photoresist material. A photoresist material includes a polymer containing a repeating unit represented by the following formula (a1) or (a2).
Description
本發明係關於光阻材料及圖案形成方法。The present invention relates to a photoresist material and a pattern forming method.
伴隨LSI之高整合化與高速度化,圖案規則之微細化急速進展。尤其,快閃記憶體市場之擴大與記憶容量之增大牽引著微細化。就最先進的微細化技術而言,利用ArF微影所為之65nm節點之器件之量產已在進行,下一世代之利用ArF浸潤微影所為之45nm節點之量產準備正進行中。就下一世代之32nm節點而言,組合了比水有更高折射率之液體與高折射率透鏡、高折射率光阻材料成的利用超高NA透鏡所為之浸潤微影、波長13.5nm之極紫外線(EUV)微影、ArF微影之雙重曝光(雙重圖案化微影)等為候選,已在研究中。With the high integration and high speed of LSI, the miniaturization of pattern rules has rapidly progressed. In particular, the expansion of the flash memory market and the increase in memory capacity are driving miniaturization. As far as the most advanced miniaturization technology is concerned, the mass production of devices using ArF lithography at the 65nm node is already underway, and the next generation of ArF immersion lithography at 45nm node is in preparation for mass production. For the next generation of 32nm node, a liquid with a higher refractive index than water is combined with a high-refractive index lens and a high-refractive index photoresist material to make use of the ultra-high NA lens for immersion lithography, with a wavelength of 13.5nm. Extreme ultraviolet (EUV) lithography, ArF lithography double exposure (double patterned lithography), etc. are candidates and have been studied.
隨著微細化進行並逼近光的繞射極限,光之對比度降低。由於光之對比度下降,在正型光阻膜中發生孔圖案、溝渠圖案之解像性、對焦寬容度之下降。As the miniaturization progresses and the diffraction limit of the light is approached, the contrast of the light decreases. Due to the decrease in the contrast of light, a decrease in the resolution of the hole pattern, the trench pattern, and the focus latitude in the positive photoresist film occurs.
隨著圖案之微細化,線圖案之邊緣粗糙度(LWR)及孔圖案之尺寸均勻性(CDU)被視為問題。基礎聚合物、酸產生劑之集中、凝聚之影響、酸擴散之影響受人指摘。又,有隨著光阻膜之薄膜化而LWR增大的傾向,伴隨微細化之進行之薄膜化所致之LWR之劣化成為嚴重的問題。With the miniaturization of patterns, the edge roughness (LWR) of line patterns and the dimensional uniformity (CDU) of hole patterns are considered issues. The concentration of the base polymer and the acid generator, the effect of aggregation, and the effect of acid diffusion have been criticized. In addition, the LWR tends to increase as the thickness of the photoresist film becomes thinner, and the degradation of the LWR due to the thinning of the photoresist film becomes a serious problem.
EUV光阻材料需同時達成高感度化、高解像度化及低LWR化。酸擴散距離若縮短,LWR減小但感度低。例如:藉由降低曝光後烘烤(PEB)溫度,LWR減小,但感度低。即使淬滅劑之添加量增加,LWR減小但感度低。必需打破感度與LWR間的取捨的關係。EUV photoresist materials need to achieve high sensitivity, high resolution, and low LWR at the same time. If the acid diffusion distance is shortened, LWR is reduced but sensitivity is low. For example, by lowering the post-exposure baking (PEB) temperature, the LWR is reduced, but the sensitivity is low. Even if the amount of quencher is increased, the LWR is reduced but the sensitivity is low. The trade-off between sensitivity and LWR must be broken.
為了抑制酸擴散,有人提出含有來自具聚合性不飽和鍵之磺酸之鎓鹽的重複單元的光阻化合物(專利文獻1)。如此的所謂聚合物鍵結型酸產生劑,因為由於曝光會產生聚合物型之磺酸,故有酸擴散非常短的特徵。又,可藉由提高酸產生劑之比率來使感度更好。添加型之酸產生劑,亦為若增加添加量則感度高,但此情形,酸擴散距離亦會增大。酸會不均勻擴散,所以若酸擴散增大,則LWR、CDU劣化。可以說針對感度、LWR、CDU之均衡性,聚合物型之酸產生劑具有高能力。 [先前技術文獻] [專利文獻]In order to suppress acid diffusion, a photoresist compound containing a repeating unit derived from an onium salt of a sulfonic acid having a polymerizable unsaturated bond has been proposed (Patent Document 1). Such a so-called polymer-bonded acid generator has a characteristic of very short acid diffusion because a polymer-type sulfonic acid is generated by exposure. In addition, sensitivity can be improved by increasing the ratio of the acid generator. The addition type acid generator also has a high sensitivity if the amount of addition is increased, but in this case, the acid diffusion distance will also increase. The acid diffuses unevenly, so if the acid diffusion increases, LWR and CDU deteriorate. It can be said that for the balance of sensitivity, LWR, and CDU, polymer-based acid generators have high capabilities. [Prior Art Literature] [Patent Literature]
[專利文獻1]日本專利第4425776號公報[Patent Document 1] Japanese Patent No. 4425776
[發明欲解決之課題][Questions to be Solved by the Invention]
希望開發出以酸作為觸媒之化學增幅光阻材料中為更高感度且能改善線之LWR及孔之CDU之光阻材料。It is hoped to develop a photoresist material in the chemically amplified photoresist material using an acid as a catalyst, which has higher sensitivity and can improve the LWR of the wire and the CDU of the hole.
本發明有鑑於前述情事,目的在於提供於正型光阻材料、負型光阻材料皆為高感度且LWR及CDU小之光阻材料,及使用此材料之圖案形成方法。 [解決課題之方式]In view of the foregoing, the present invention aims to provide a photoresist material in which both the positive type photoresist material and the negative type photoresist material are highly sensitive and the LWR and CDU are small, and a pattern forming method using the material. [Solution to the problem]
本案發明人等為了達成前述目的而努力研究,結果發現:藉由使用作為聚合物鍵結型酸產生劑,含有來自具聚合性不飽和鍵且在該聚合性不飽和鍵與氟磺酸之連結部分有碘原子之鋶鹽或錪鹽之重複單元的聚合物,則可獲得高感度且LWR及CDU小、對比度高且解像性優異、處理寬容性廣的光阻材料,乃完成本發明。The inventors of the present invention have made intensive studies in order to achieve the foregoing object, and as a result, they have found that by using the polymer-bonded acid generator as a polymer-bonded acid generator, the polymer-containing unsaturated bond is contained and the polymerizable unsaturated bond is linked to fluorosulfonic acid. Part of the polymer having a repeating unit of a sulfonium salt or a sulfonium salt of an iodine atom can obtain a photoresist material with high sensitivity, small LWR and CDU, high contrast, excellent resolvability, and wide processing tolerance, and completed the present invention.
因此本發明提供下列光阻材料及圖案形成方法。 1. 一種光阻材料,包含含有下式(a1)或(a2)表示之重複單元之聚合物; 【化1】式中,RA 為氫原子或甲基;X1 為單鍵或酯基;X2 為直鏈狀、分支狀或環狀之碳數1~12之伸烷基、或碳數6~10之伸芳基,且構成該伸烷基之亞甲基之一部分也可取代為醚基、酯基或含有內酯環之基,又,X2 中含有的至少1個氫原子取代為碘原子;X3 為單鍵、醚基、酯基、或直鏈狀、分支狀或環狀之碳數1~12之伸烷基,且構成該伸烷基之亞甲基之一部分也可以取代為醚基或酯基;Rf1 ~Rf4 各自獨立地為氫原子、氟原子或三氟甲基,但至少其中一者為氟原子或三氟甲基;又,也可Rf1 及Rf2 合併而形成羰基;R1 ~R5 各自獨立地為直鏈狀、分支狀或環狀之碳數1~12之烷基、直鏈狀、分支狀或環狀之碳數2~12之烯基、直鏈狀、分支狀或環狀之碳數2~12之炔基、碳數6~20之芳基、碳數7~12之芳烷基、或碳數7~12之芳氧基烷基,且該等基之氫原子之一部分或全部也可取代為羥基、羧基、鹵素原子、側氧基、氰基、醯胺基、硝基、磺內酯基、碸基或含鋶鹽之基,構成該等基之亞甲基之一部分也可取代為醚基、酯基、羰基、碳酸酯基或磺酸酯基;又,也可R1 與R2 鍵結並和它們所鍵結之硫原子一起形成環。 2. 如1.之光阻材料,其中,式(a1)及(a2)表示之重複單元各以下式(a1-1)及(a2-1)表示; 【化2】式中,RA 、R1 ~R5 、Rf1 ~Rf4 及X1 同前所述;R6 為直鏈狀、分支狀或環狀之碳數1~4之烷基、碘以外之鹵素原子、羥基、直鏈狀、分支狀或環狀之碳數1~4之烷氧基、或直鏈狀、分支狀或環狀之碳數2~5之烷氧基羰基;m為1~4之整數;n為0~3之整數。 3. 如1.或2.之光阻材料,更含有有機溶劑。 4. 如1.至3.中任一項之光阻材料,其中,該聚合物更含有下式(b1)或(b2)表示之重複單元; 【化3】式中,RA 各自獨立地為氫原子或甲基;Y1 為單鍵、伸苯基或伸萘基、或含有選自酯基及內酯環中之至少1種之碳數1~12之連結基;Y2 為單鍵或酯基;R11 及R12 各自獨立地為酸不安定基;R13 為鹵素原子、三氟甲基、氰基、直鏈狀、分支狀或環狀之碳數1~6之烷基或烷氧基、或直鏈狀、分支狀或環狀之碳數2~7之醯基、醯氧基或烷氧基羰基;R14 為單鍵、或直鏈狀或分支狀之碳數1~6之伸烷基,且其碳原子之一部分也可取代為醚基或酯基;p為1或2;q為0~4之整數。 5. 如4.之光阻材料,係更含有溶解抑制劑之化學增幅正型光阻材料。 6. 如1.至3.中任一項之光阻材料,其中,該聚合物不含有酸不安定基。 7. 如6.之光阻材料,係更含有交聯劑之化學增幅負型光阻材料。 8. 如1.至7.中任一項之光阻材料,更含有界面活性劑。 9. 一種圖案形成方法,包括下列步驟: 將如1.至8.中任一項之光阻材料塗佈在基板上,進行加熱處理而形成光阻膜; 以高能射線將該光阻膜進行曝光;及 使用顯影液將該經曝光之光阻膜進行顯影。 10. 如9.之圖案形成方法,其中,該高能射線為波長193nm之ArF準分子雷射或波長248nm之KrF準分子雷射。 11. 如9.之圖案形成方法,其中,該高能射線為電子束或波長3~15nm之極紫外線。 [發明之效果]Therefore, the present invention provides the following photoresist materials and pattern forming methods. 1. A photoresist material comprising a polymer containing a repeating unit represented by the following formula (a1) or (a2); In the formula, R A is a hydrogen atom or a methyl group; X 1 is a single bond or an ester group; X 2 is a linear, branched, or cyclic alkyl group having 1 to 12 carbons, or 6 to 10 carbons It may be substituted with an aryl group, and a part of the methylene group constituting the alkylene group may be substituted with an ether group, an ester group, or a group containing a lactone ring, and at least one hydrogen atom contained in X 2 is substituted with an iodine atom. ; X 3 is a single bond, an ether group, an ester group, or a linear, branched, or cyclic alkylene group having 1 to 12 carbon atoms, and a part of the methylene group constituting the alkylene group may also be replaced by Ether group or ester group; Rf 1 to Rf 4 are each independently a hydrogen atom, a fluorine atom, or a trifluoromethyl group, but at least one of them is a fluorine atom or a trifluoromethyl group; and Rf 1 and Rf 2 may be combined And carbonyl groups are formed; R 1 to R 5 are each independently a linear, branched or cyclic alkyl group having 1 to 12 carbon atoms, a linear, branched or cyclic alkyl group having 2 to 12 carbon atoms , Straight chain, branched or cyclic alkynyl group with 2 to 12 carbon atoms, aryl group with 6 to 20 carbon atoms, aralkyl group with 7 to 12 carbon atoms, or aryloxyalkane with 7 to 12 carbon atoms And some or all of the hydrogen atoms of these groups may be substituted with hydroxyl, carboxyl , Halogen atom, pendant oxygen group, cyano group, amido group, nitro group, sultone group, fluorenyl group or sulfonium salt-containing group, a part of the methylene group constituting these groups may also be substituted with ether group, ester Group, carbonyl group, carbonate group or sulfonate group; and R 1 and R 2 may be bonded together with the sulfur atom to which they are bonded to form a ring. 2. The photoresist material according to 1., wherein each of the repeating units represented by the formulae (a1) and (a2) is represented by the following formulae (a1-1) and (a2-1); Wherein, R A, R 1 ~ R 5, Rf 1 ~ Rf 4 and X 1 are as previously defined; R 6 is a linear, branched or cyclic other than the alkyl group having 1 to 4 carbon atoms, the iodine Halogen atom, hydroxyl group, straight chain, branched or cyclic alkoxy group with 1 to 4 carbon atoms, or straight chain, branched or cyclic alkoxy carbonyl group with 2 to 5 carbon atoms; m is 1 Integer of ~ 4; n is an integer of 0 ~ 3. 3. The photoresist material such as 1. or 2. contains organic solvents. 4. The photoresist material according to any one of 1. to 3., wherein the polymer further comprises a repeating unit represented by the following formula (b1) or (b2); [Chem. 3] In the formula, R A is each independently a hydrogen atom or a methyl group; Y 1 is a single bond, a phenylene group or a naphthyl group, or a carbon number of 1 to 12 containing at least one selected from an ester group and a lactone ring. A linking group; Y 2 is a single bond or an ester group; R 11 and R 12 are each independently an acid labile group; R 13 is a halogen atom, a trifluoromethyl group, a cyano group, a linear, branched, or cyclic group Alkyl or alkoxy having 1 to 6 carbons, or straight, branched, or cyclic fluorenyl, alkoxy, or alkoxycarbonyl having 2 to 7 carbons; R 14 is a single bond, or A linear or branched alkylene group having 1 to 6 carbon atoms, and a part of its carbon atom may be substituted with an ether group or an ester group; p is 1 or 2; q is an integer of 0 to 4. 5. The photoresist material as in 4. is a chemically amplified positive photoresist material that contains a dissolution inhibitor. 6. The photoresist material according to any one of 1. to 3., wherein the polymer does not contain an acid-labile group. 7. The photoresist material as in 6. is a chemically amplified negative photoresist material that contains a cross-linking agent. 8. The photoresist material according to any one of 1. to 7, further containing a surfactant. 9. A pattern forming method, comprising the steps of: coating a photoresist material according to any of 1. to 8. on a substrate, and performing a heat treatment to form a photoresist film; and performing the photoresist film with high energy rays Exposing; and developing the exposed photoresist film using a developing solution. 10. The pattern forming method according to 9., wherein the high-energy radiation is an ArF excimer laser having a wavelength of 193 nm or a KrF excimer laser having a wavelength of 248 nm. 11. The pattern forming method according to 9., wherein the high-energy rays are electron beams or extreme ultraviolet rays having a wavelength of 3 to 15 nm. [Effect of the invention]
含有來自具聚合性不飽和鍵且在該聚合性不飽和鍵與氟磺酸之連結部分具碘原子之鋶鹽或錪鹽之重複單元之聚合物的光阻膜,因為碘之原子量為大,有酸擴散小的特徵。藉此能防止由於酸擴散之模糊所致之解像性降低,能夠減小LWR及CDU。再者,碘在波長13.5nm之EUV所致之吸收非常大,所以曝光中從碘產生二次電子且感度高。藉此可以建構高感度且LWR及CDU有所改善之光阻材料。A photoresist film containing a polymer derived from a polymer having an unsaturated bond and having a repeating unit of a sulfonium salt or a sulfonium salt of an iodine atom at the linking portion of the polymerizable unsaturated bond with fluorosulfonic acid, because the atomic weight of iodine is large, It is characterized by a small acid diffusion. This can prevent a decrease in resolution due to the blurring of acid diffusion, and can reduce the LWR and CDU. Furthermore, the absorption of iodine by EUV with a wavelength of 13.5 nm is very large, so secondary electrons are generated from iodine during exposure and the sensitivity is high. In this way, a highly sensitive photoresist material with improved LWR and CDU can be constructed.
[光阻材料] 本發明之光阻材料,包含聚合物鍵結型酸產生劑,具體而言包含含有來自具聚合性不飽和鍵且在該聚合性不飽和鍵與氟磺酸之連結部分具碘原子之鋶鹽或錪鹽之重複單元之聚合物。本發明之光阻材料中,也可以添加與此不同的產生磺酸、醯亞胺酸或甲基化酸之酸產生劑。[Photoresistive material] The photoresistive material of the present invention contains a polymer-bonded acid generator, and specifically contains a polymer-derived unsaturated bond, and the polymer unsaturated bond has Polymers of phosphonium salts of iodine atoms or repeating units of phosphonium salts. To the photoresist material of the present invention, an acid generator different from this to generate a sulfonic acid, amidinic acid, or a methylated acid may be added.
本發明之聚合物鍵結型酸產生劑若以和產生比其為更弱酸之磺酸、羧酸之鋶鹽混合之狀態照光,則會產生連結部分含有碘之氟磺酸聚合物、及比其更為弱酸之磺酸、羧酸。酸產生劑不會完全分解,故附近會存在未分解的鋶鹽。在此,若於連結部分含有碘之聚合物型氟磺酸、與弱酸之磺酸及羧酸之鋶鹽共存,會發生連結部分含碘之聚合物型氟磺酸與弱酸之磺酸及羧酸之鋶鹽間的離子交換,生成連結部分含碘之聚合物型氟磺酸之鋶鹽、錪鹽,並釋出弱酸之磺酸、羧酸。原因是在於就酸而言之強度高之連結部分含有碘之聚合物型氟磺酸鹽較安定。另一方面,即便連結部分含有碘之聚合物型氟磺酸之鋶鹽、與弱酸之磺酸、羧酸存在,也不發生離子交換。此酸強度之序列所致之離子交換,不僅是鋶鹽的情形,錪鹽的情形也同樣會發生。以氟磺酸之酸產生劑的形式組合時,弱酸之鋶鹽、錪鹽以淬滅劑的形式作用。又,碘因為波長13.5nm之EUV之吸收極大,曝光中會發生二次電子並且由於二次電子之能量移動到酸產生劑而導致分解受促進,藉此感度提高。藉由本發明之聚合物鍵結型酸產生劑可達成低酸擴散且高感度。If the polymer-bonded acid generator of the present invention is irradiated with light in a state of being mixed with a sulfonic acid and a phosphonium salt of a carboxylic acid which generate a weaker acid, a fluorinated sulfonic acid polymer containing iodine in a connecting portion, and It is more weak acid sulfonic acid and carboxylic acid. The acid generator does not completely decompose, so undecomposed sulfonium salts may exist nearby. Here, if the polymer-type fluorosulfonic acid containing iodine in the linking portion coexists with the weak acid sulfonic acid and the sulfonium salt of a carboxylic acid, the polymer-type fluorosulfonic acid containing iodine and the weak acid sulfonic acid and carboxylic acid in the linking portion will occur. Ion exchange between the sulfonium salts of acids produces sulfonium salts and sulfonium salts of polymer-type fluorosulfonic acid containing iodine, and releases weak sulfonic acids and carboxylic acids. The reason is that the polymer-type fluorosulfonate containing iodine having a high strength in terms of acid is more stable. On the other hand, even if a phosphonium salt of a polymer-type fluorosulfonic acid containing iodine in a linking portion and a weak acid sulfonic acid or carboxylic acid are present, ion exchange does not occur. The ion exchange caused by this acid-strength sequence is not only the case of phosphonium salts, but also the case of phosphonium salts. When combined with an acid generator of fluorosulfonic acid, the phosphonium salt and phosphonium salt of a weak acid act as a quencher. In addition, because iodine has a very large absorption of EUV at a wavelength of 13.5 nm, secondary electrons are generated during exposure, and decomposition of the secondary electrons is promoted due to movement of the energy of the secondary electrons to the acid generator, thereby increasing sensitivity. The polymer-bonded acid generator of the present invention can achieve low acid diffusion and high sensitivity.
為了LWR更好,抑制聚合物、酸產生劑之凝聚為有效。為了抑制聚合物之凝聚,減小疏水性與親水性之差距、降低玻璃轉移點(Tg)、降低聚合物之分子量中的任一者為有效果。具體而言,降低疏水性之酸不安定基與親水性之密接性基間之極性差距、使用如單環之內酯之類的緊密的密接性基來降低Tg等為有效果。為了抑制酸產生劑之凝聚,在三苯基鋶之陽離子部分導入取代基等係有效果。尤其,針對以脂環族保護基與內酯之密接性基形成之ArF用之甲基丙烯酸酯聚合物,僅以芳香族基形成之三苯基鋶為異質結構,相容性低。就導入到三苯基鋶之取代基而言,可以考慮和基礎聚合物中使用者為同樣的脂環族基、或內酯。鋶鹽為親水性,所以導入了內酯時,親水性會變得太高而與聚合物之相容性降低,會引起鋶鹽的凝聚。導入疏水性之烷基較能使鋶鹽在光阻膜內均勻分散。國際公開第2011/048919號中,提出於產生α位經氟化之磺醯亞胺酸之鋶鹽中導入烷基來使LWR提高的方法。For better LWR, it is effective to suppress aggregation of polymers and acid generators. In order to suppress aggregation of the polymer, it is effective to reduce the difference between hydrophobicity and hydrophilicity, reduce the glass transition point (Tg), and decrease the molecular weight of the polymer. Specifically, it is effective to reduce the polar difference between a hydrophobic acid-labile group and a hydrophilic adhesive group, and to reduce Tg by using a tight adhesive group such as a monocyclic lactone. In order to suppress the aggregation of the acid generator, it is effective to introduce a substituent or the like into the cation part of triphenylphosphonium. In particular, for a methacrylate polymer for ArF formed by an alicyclic protecting group and an adhesive group of a lactone, triphenylsulfonium formed only of an aromatic group is a heterostructure, and compatibility is low. Regarding the substituent introduced into triphenylphosphonium, it may be considered that the user has the same alicyclic group or lactone as the user in the base polymer. The phosphonium salt is hydrophilic, so when a lactone is introduced, the hydrophilicity becomes too high and the compatibility with the polymer decreases, which will cause the phosphonium salt to agglomerate. The introduction of a hydrophobic alkyl group can make the phosphonium salt uniformly dispersed in the photoresist film. In International Publication No. 2011/048919, a method is proposed in which an alkyl group is introduced into a sulfonium sulfinimidic acid sulfonium salt having an α-position fluorinated to increase LWR.
本發明使用之聚合物鍵結型酸產生劑,不僅陰離子部鍵結於聚合物主鏈,且導入了原子量大的碘,故擴散小,且因碘原子之高吸收,酸發生效率高。酸產生劑,係在聚合物聚合前之單體之階段混合,所以酸產生劑在聚合物中會均勻分散,藉此能夠使LWR、CDU更好。The polymer-bonded acid generator used in the present invention has not only an anion moiety bonded to the polymer main chain, but also introduced iodine with a large atomic weight, so the diffusion is small, and the acid generation efficiency is high due to the high absorption of iodine atoms. The acid generator is mixed at the monomer stage before the polymer is polymerized, so the acid generator will be uniformly dispersed in the polymer, which can make LWR and CDU better.
本發明使用之聚合物鍵結型酸產生劑所致之LWR、CDU之改善效果,在利用鹼水溶液顯影所為之正圖案形成、負圖案形成,在有機溶劑顯影中之負圖案形成皆有效。The improvement effect of the LWR and CDU caused by the polymer-bonded acid generator used in the present invention is effective in the formation of positive patterns, the formation of negative patterns, and the formation of negative patterns in the development of organic solvents.
[聚合物鍵結型酸產生劑] 本發明使用之聚合物鍵結型酸產生劑,具體而言,含有來自具聚合性不飽和鍵且在該聚合性不飽和鍵與氟磺酸之連結部分具碘原子之鋶鹽或錪鹽之重複單元之聚合物,含有下式(a1)表示之重複單元(以下也稱為重複單元a1)或下式(a2)表示之重複單元(以下也稱為重複單元a2)。 【化4】 [Polymer-bonded acid generator] The polymer-bonded acid generator used in the present invention, specifically, contains a polymerizable unsaturated bond and a linking portion between the polymerizable unsaturated bond and fluorosulfonic acid. A polymer having a repeating unit of a sulfonium salt or a sulfonium salt of an iodine atom, which contains a repeating unit represented by the following formula (a1) (hereinafter also referred to as repeating unit a1) or a repeating unit represented by the following formula (a2) (also referred to below as Repeat unit a2). [Chemical 4]
式中,RA 為氫原子或甲基。X1 為單鍵或酯基。X2 為直鏈狀、分支狀或環狀之碳數1~12之伸烷基、或碳數6~10之伸芳基,且構成該伸烷基之亞甲基之一部分也可以取代為醚基、酯基或含內酯環之基,又,X2 中含有的至少1個氫原子取代為碘原子。X3 為單鍵、醚基、酯基、或直鏈狀、分支狀或環狀之碳數1~12之伸烷基,且構成該伸烷基之亞甲基之一部分也可取代為醚基或酯基。Rf1 ~Rf4 各自獨立地為氫原子、氟原子或三氟甲基,且至少一者為氟原子或三氟甲基。又,也可Rf1 及Rf2 合併而形成羰基。R1 ~R5 各自獨立地為直鏈狀、分支狀或環狀之碳數1~12之烷基、直鏈狀、分支狀或環狀之碳數2~12之烯基、直鏈狀、分支狀或環狀之碳數2~12之炔基、碳數6~20之芳基、碳數7~12之芳烷基、或碳數7~12之芳氧基烷基,且該等基之氫原子之一部分或全部也可取代為羥基、羧基、鹵素原子、側氧基、氰基、醯胺基、硝基、磺內酯基、碸基或含鋶鹽之基,且構成該等基之亞甲基之一部分也可取代為醚基、酯基、羰基、碳酸酯基或磺酸酯基。又,也可R1 與R2 鍵結並和它們所鍵結之硫原子一起形成環。In the formula, R A is a hydrogen atom or a methyl group. X 1 is a single bond or an ester group. X 2 is a linear, branched or cyclic extension of 1 to 12 carbon atoms of alkyl group, or an arylene group having a carbon number of 6 to 10, and constitute a part of the alkylene group of the alkylene may be substituted with methyl groups An ether group, an ester group or a lactone ring-containing group, and at least one hydrogen atom contained in X 2 is substituted with an iodine atom. X 3 is a single bond, an ether group, an ester group, or a linear, branched, or cyclic alkylene group having 1 to 12 carbon atoms, and a part of the methylene group constituting the alkylene group may be substituted with an ether Or ester. Rf 1 to Rf 4 are each independently a hydrogen atom, a fluorine atom, or a trifluoromethyl group, and at least one of them is a fluorine atom or a trifluoromethyl group. Rf 1 and Rf 2 may be combined to form a carbonyl group. R 1 to R 5 are each independently a linear, branched, or cyclic alkyl group having 1 to 12 carbons, a linear, branched, or cyclic alkyl group having 2 to 12 carbons, or linear , Branched or cyclic alkynyl having 2 to 12 carbons, aryl having 6 to 20 carbons, aralkyl having 7 to 12 carbons, or aryloxyalkyl having 7 to 12 carbons, and the Some or all of the hydrogen atoms of the equivalent group may be substituted with a hydroxyl group, a carboxyl group, a halogen atom, a pendant oxygen group, a cyano group, a fluorenylamino group, a nitro group, a sultone group, a fluorenyl group, or a sulfonium-containing group, and constitute A part of the methylene group of these groups may be substituted with an ether group, an ester group, a carbonyl group, a carbonate group, or a sulfonate group. Further, R 1 and R 2 may be bonded to form a ring together with the sulfur atom to which they are bonded.
重複單元a1及a2宜各為下式(a1-1)及(a2-1)表示者較佳。 【化5】 It is preferred that the repeating units a1 and a2 are each represented by the following formulae (a1-1) and (a2-1). [Chemical 5]
式中,RA 、R1 ~R5 、Rf1 ~Rf4 及X1 同前述。R6 為直鏈狀、分支狀或環狀之碳數1~4之烷基、碘以外之鹵素原子、羥基、直鏈狀、分支狀或環狀之碳數1~4之烷氧基、或直鏈狀、分支狀或環狀之碳數2~5之烷氧基羰基。m為1~4之整數。n為0~3之整數。In the formula, R A , R 1 to R 5 , Rf 1 to Rf 4 and X 1 are the same as described above. R 6 is a linear, branched or cyclic alkyl group having 1 to 4 carbon atoms, a halogen atom other than iodine, a hydroxyl group, a linear, branched or cyclic alkoxy group having 1 to 4 carbon atoms, Or a linear, branched or cyclic alkoxycarbonyl group with 2 to 5 carbon atoms. m is an integer from 1 to 4. n is an integer from 0 to 3.
作為給予重複單元a1或a2之單體之陰離子部分可列舉如下但不限於此等。Examples of the anionic part of the monomer to which the repeating unit a1 or a2 is given include, but are not limited to, the following.
【化6】 [Chemical 6]
【化7】 [Chemical 7]
【化8】 [Chemical 8]
【化9】 [Chemical 9]
【化10】 [Chemical 10]
【化11】 [Chemical 11]
【化12】 [Chemical 12]
作為重複單元a1之陽離子部分可列舉如下但不限於此等。Examples of the cationic portion of the repeating unit a1 include, but are not limited to, the following.
【化13】 [Chemical 13]
【化14】 [Chemical 14]
【化15】 [Chemical 15]
【化16】 [Chemical 16]
【化17】 [Chem. 17]
【化18】 [Chemical 18]
【化19】 [Chemical 19]
【化20】 [Chemical 20]
【化21】 [Chemical 21]
【化22】 [Chemical 22]
【化23】 [Chemical 23]
作為重複單元a2之陽離子部分可列舉如下但不限於此等。Examples of the cationic portion of the repeating unit a2 include, but are not limited to, the following.
【化24】 [Chemical 24]
給予重複單元a1或a2之單體,例如可按和具日本專利第5201363號公報記載之聚合性陰離子之鋶鹽為同樣的方法合成。The monomer to which the repeating unit a1 or a2 is given can be synthesized, for example, in the same manner as the phosphonium salt having a polymerizable anion described in Japanese Patent No. 5201363.
前述聚合物鍵結型酸產生劑也可作為基礎聚合物的作用。此時前述聚合物鍵結型酸產生劑,於化學增幅正型光阻材料的情形,含有具酸不安定基之重複單元。具酸不安定基之重複單元,宜為下式(b1)表示之重複單元(以下也稱為重複單元b1)或下式(b2)表示之重複單元(以下也稱為重複單元b2)為較佳。 【化25】 The aforementioned polymer-bonded acid generator can also function as a base polymer. At this time, the aforementioned polymer-bonded acid generator contains a repeating unit having an acid labile group in the case of a chemically amplified positive photoresist material. The repeating unit having an acid labile group is preferably a repeating unit represented by the following formula (b1) (hereinafter also referred to as repeating unit b1) or a repeating unit represented by the following formula (b2) (hereinafter also referred to as repeating unit b2). good. [Chemical 25]
式中,RA 各自獨立地為氫原子或甲基。Y1 為單鍵、伸苯基或伸萘基、或含有選自酯基及內酯環中之至少1種之碳數1~12之連結基。Y2 為單鍵或酯基。R11 及R12 各自獨立地為酸不安定基。R13 為鹵素原子、三氟甲基、氰基、直鏈狀、分支狀或環狀之碳數1~6之烷基或烷氧基、或直鏈狀、分支狀或環狀之碳數2~7之醯基、醯氧基或烷氧基羰基。R14 為單鍵、或直鏈狀或分支狀之碳數1~6之伸烷基,且其碳原子之一部分也可取代為醚基或酯基。p為1或2。q為0~4之整數。In the formula, R A is each independently a hydrogen atom or a methyl group. Y 1 is a single bond, a phenyl group or a naphthyl group extension, or a group selected from an ester containing a lactone ring, and in at least one of the carbon atoms of the linking group having 1 to 12. Y 2 is a single bond or an ester group. R 11 and R 12 are each independently an acid-labile group. R 13 is a halogen atom, trifluoromethyl, cyano, linear, branched or cyclic alkyl or alkoxy group having 1 to 6 carbon atoms, or linear, branched or cyclic carbon number 2-7 fluorenyl, fluorenyl or alkoxycarbonyl. R 14 is a single bond or a linear or branched alkylene group having 1 to 6 carbon atoms, and a part of its carbon atom may be substituted with an ether group or an ester group. p is 1 or 2. q is an integer from 0 to 4.
重複單元b1可列舉如下但不限於此等。又,下式中,RA 及R11 同前述。 【化26】 Examples of the repeating unit b1 include, but are not limited to, the following. In the following formula, R A and R 11 are the same as described above. [Chem. 26]
作為重複單元b2可列舉如下但不限於此等。又,下式中,RA 及R12 同前述。 【化27】 Examples of the repeating unit b2 include, but are not limited to, the following. In the following formula, R A and R 12 are the same as described above. [Chemical 27]
式(b1)及(b2)中,R11 及R12 表示之酸不安定基,例如:日本特開2013-80033號公報、日本特開2013-83821號公報記載者。In the formulae (b1) and (b2), the acid-labile groups represented by R 11 and R 12 are described in, for example, Japanese Patent Application Laid-Open No. 2013-80033 and Japanese Patent Application Laid-Open No. 2013-83821.
典型上,前述酸不安定基可列舉下式(AL-1)~(AL-3)表示者。 【化28】 Typical examples of the acid-labile group include those represented by the following formulae (AL-1) to (AL-3). [Chemical 28]
式(AL-1)及(AL-2)中,R21 及R24 為直鏈狀、分支狀或環狀之烷基等碳數1~40,較佳為1~20之1價烴基,也可以含有氧原子、硫原子、氮原子、氟原子等雜原子。R22 及R23 各自獨立地為氫原子、或直鏈狀、分支狀或環狀之烷基等碳數1~20之1價烴基,且也可含有氧原子、硫原子、氮原子、氟原子等雜原子。又,R22 、R23 及R24 中之任二者也可彼此鍵結並和它們所鍵結之碳原子或碳原子及氧原子一起形成碳數3~20,較佳為4~16之環,尤其脂環。k為0~10,較佳為1~5之整數。In the formulae (AL-1) and (AL-2), R 21 and R 24 are a monovalent hydrocarbon group having 1 to 40 carbon atoms, such as a linear, branched, or cyclic alkyl group, and preferably 1 to 20, It may contain a hetero atom such as an oxygen atom, a sulfur atom, a nitrogen atom, or a fluorine atom. R 22 and R 23 are each independently a hydrogen atom or a monovalent hydrocarbon group having 1 to 20 carbon atoms such as a linear, branched, or cyclic alkyl group, and may further include an oxygen atom, a sulfur atom, a nitrogen atom, and fluorine Atoms and other heteroatoms. And both R 22, R 23, and any one of R 24 may be bonded to each other and to which they are bonded and the carbon atom or carbon atoms and oxygen atoms together form a 3 to 20 carbon atoms, preferably 4 to 16 of Rings, especially alicyclic rings. k is an integer from 0 to 10, preferably from 1 to 5.
式(AL-3)中,R25 、R26 及R27 各自獨立地為直鏈狀、分支狀或環狀之烷基等碳數1~20之1價烴基,也可含有氧原子、硫原子、氮原子、氟原子等雜原子。又,R25 、R26 及R27 中之任二者也可彼此鍵結並和它們所鍵結之碳原子一起形成碳數3~20,較佳為4~16之環,尤其脂環。In formula (AL-3), R 25 , R 26, and R 27 are each independently a monovalent hydrocarbon group having 1 to 20 carbon atoms such as a linear, branched, or cyclic alkyl group, and may contain an oxygen atom and sulfur Atoms, nitrogen atoms, fluorine atoms and other heteroatoms. In addition, any one of R 25 , R 26 and R 27 may be bonded to each other and together with the carbon atoms to which they are bonded, may form a ring having 3 to 20 carbon atoms, preferably 4 to 16, particularly an alicyclic ring.
前述聚合物鍵結型酸產生劑也作為基礎聚合物來作用時,也可更含有含苯酚性羥基作為密接性基之重複單元c。作為給予重複單元c之單體可列舉如下但不限於此等。又,下式中,RA 同前述。When the polymer-bonded acid generator also functions as a base polymer, the polymer-bonded acid generator may further include a repeating unit c containing a phenolic hydroxyl group as an adhesive group. Examples of the monomer to which the repeating unit c is given are as follows, but are not limited thereto. In the following formula, R A is the same as described above.
【化29】 [Chem. 29]
前述聚合物鍵結型酸產生劑也作為基礎聚合物來作用時,也可更含有其他含苯酚性羥基以外之羥基、羧基、內酯環、醚基、酯基、羰基或氰基作為密接性基之重複單元d。作為給予重複單元d之單體,可列舉如下但不限於此等。又,下式中,RA 同前述。When the polymer-bonded acid generator also functions as a base polymer, it may further contain hydroxyl groups other than phenolic hydroxyl groups, carboxyl groups, lactone rings, ether groups, ester groups, carbonyl groups, or cyano groups as the adhesion. Based on the repeating unit d. Examples of the monomer to which the repeating unit d is given include, but are not limited to, the following. In the following formula, R A is the same as described above.
【化30】 [Hua 30]
【化31】 [Chemical 31]
【化32】 [Chemical 32]
【化33】 [Chemical 33]
【化34】 [Chem 34]
【化35】 [Chem. 35]
【化36】 [Chemical 36]
【化37】 [Chem. 37]
【化38】 [Chemical 38]
為含有羥基之單體時,聚合時可先將羥基以乙氧基乙氧基等容易以酸脱保護之縮醛基取代,聚合後再以弱酸與水進行脱保護,也可先以乙醯基、甲醯基、三甲基乙醯基等取代,於聚合後進行鹼水解。In the case of a monomer containing a hydroxyl group, the hydroxyl group may be substituted with an acetoxy group such as ethoxyethoxy group which is easily deprotected by an acid during polymerization, and then deprotected with a weak acid and water after polymerization, or acetamidine may be used first. Group, methylamidino, trimethylacetamido and the like, and subjected to alkali hydrolysis after polymerization.
前述聚合物鍵結型酸產生劑也作為基礎聚合物來作用時,也可更含有來自茚、苯并呋喃、苯并噻吩、乙烯合萘、色酮、香豆素、降莰二烯或該等之衍生物之重複單元e。作為給予重複單元e之單體可列舉如下但不限於此等。When the polymer-bonded acid generator also functions as a base polymer, it may further contain indene, benzofuran, benzothiophene, vinylnaphthalene, chromone, coumarin, norbornadiene, or the And other derivatives of repeating unit e. Examples of the monomers that give the repeating unit e include, but are not limited to, the following.
【化39】 [Chemical 39]
前述聚合物鍵結型酸產生劑也作為基礎聚合物來作用時,也可含有來自二氫茚、乙烯基吡啶或乙烯基咔唑之重複單元f。When the polymer-bonded acid generator also functions as a base polymer, it may contain a repeating unit f derived from dihydroindene, vinylpyridine, or vinylcarbazole.
前述聚合物鍵結型酸產生劑,也可以含有重複單元a1及a2以外之來自含聚合性不飽和鍵之鎓鹽之重複單元g。如此的重複單元g可以列舉日本特開2017-008181號公報之段落[0060]記載者等。The polymer-bonded acid generator may contain a repeating unit g derived from a polymerizable unsaturated bond-containing onium salt other than the repeating units a1 and a2. Examples of such a repeating unit g include those described in paragraph [0060] of Japanese Patent Application Laid-Open No. 2017-008181.
正型光阻材料用之基礎聚合物係以重複單元a1及/或a2、及具酸不安定基之重複單元b1及/或b2作為必要單元。於此情形,重複單元a1、a2、b1、b2、c、d、e、f及g之含有比率較佳為0≦a1<1.0、0≦a2<1.0、0<a1+a2<1.0、0≦b1<1.0、0≦b2<1.0、0<b1+b2<1.0、0≦c≦0.9、0≦d≦0.9、0≦e≦0.8、0≦f≦0.8、及0≦g≦0.4,更佳為0≦a1≦0.7、0≦a2≦0.7、0.02≦a1+a2≦0.7、0≦b1≦0.9、0≦b2≦0.9、0.1≦b1+b2≦0.9、0≦c≦0.8、0≦d≦0.8、0≦e≦0.7、0≦f≦0.7、及0≦g≦0.3,又更佳為0≦a1≦0.5、0≦a2≦0.5、0.03≦a1+a2≦0.5、0≦b1≦0.8、0≦b2≦0.8、0.1≦b1+b2≦0.8、0≦c≦0.7、0≦d≦0.7、0≦e≦0.6、0≦f≦0.6、及0≦g≦0.2。又,a1+a2+b1+b2+c+d+e+f+g=1.0。The basic polymer used in the positive type photoresist material includes repeating units a1 and / or a2 and repeating units b1 and / or b2 having acid labile groups as essential units. In this case, the content ratios of the repeating units a1, a2, b1, b2, c, d, e, f, and g are preferably 0 ≦ a1 <1.0, 0 ≦ a2 <1.0, 0 <a1 + a2 <1.0, 0 ≦ b1 <1.0, 0 ≦ b2 <1.0, 0 <b1 + b2 <1.0, 0 ≦ c ≦ 0.9, 0 ≦ d ≦ 0.9, 0 ≦ e ≦ 0.8, 0 ≦ f ≦ 0.8, and 0 ≦ g ≦ 0.4, more preferably 0 ≦ a1 ≦ 0.7, 0 ≦ a2 ≦ 0.7, 0.02 ≦ a1 + a2 ≦ 0.7, 0 ≦ b1 ≦ 0.9, 0 ≦ b2 ≦ 0.9, 0.1 ≦ b1 + b2 ≦ 0.9, 0 ≦ c ≦ 0.8, 0 ≦ d ≦ 0.8, 0 ≦ e ≦ 0.7, 0 ≦ f ≦ 0.7, and 0 ≦ g ≦ 0.3, and more preferably 0 ≦ a1 ≦ 0.5, 0 ≦ a2 ≦ 0.5, 0.03 ≦ a1 + a2 ≦ 0.5, 0 ≦ b1 ≦ 0.8, 0 ≦ b2 ≦ 0.8, 0.1 ≦ b1 + b2 ≦ 0.8, 0 ≦ c ≦ 0.7, 0 ≦ d ≦ 0.7, 0 ≦ e ≦ 0.6, 0 ≦ f ≦ 0.6, and 0 ≦ g ≦ 0.2. In addition, a1 + a2 + b1 + b2 + c + d + e + f + g = 1.0.
另一方面,負型光阻材料用之基礎聚合物,不一定需要酸不安定基,以重複單元a1及/或a2作為必要單元,可列舉含有重複單元c、d、e、f及/或g者。該等重複單元之含有比率較佳為0≦a1<1.0、0≦a2<1.0、0<a1+a2<1.0、0<c<1.0、0≦d≦0.9、0≦e≦0.8、0≦f≦0.8、及0≦g≦0.4,更佳為0≦a1≦0.7、0≦a2≦0.7、0.02≦a1+a2≦0.7、0.2≦c<1.0、0≦d≦0.8、0≦e≦0.7、0≦f≦0.7、及0≦g≦0.3,又更佳為0≦a1≦0.5、0≦a2≦0.5、0.03≦a1+a2≦0.5、0.3≦c<1.0、0≦d≦0.75、0≦e≦0.6、0≦f≦0.6、及0≦g≦0.2。又,a1+a2+c+d+e+f+g=1.0。On the other hand, the base polymer for negative photoresist materials does not necessarily require an acid labile group, and repeating units a1 and / or a2 are necessary units. Examples include repeating units c, d, e, f, and / or g person. The content ratio of these repeating units is preferably 0 ≦ a1 <1.0, 0 ≦ a2 <1.0, 0 <a1 + a2 <1.0, 0 <c <1.0, 0 ≦ d ≦ 0.9, 0 ≦ e ≦ 0.8, 0 ≦ f ≦ 0.8, and 0 ≦ g ≦ 0.4, more preferably 0 ≦ a1 ≦ 0.7, 0 ≦ a2 ≦ 0.7, 0.02 ≦ a1 + a2 ≦ 0.7, 0.2 ≦ c <1.0, 0 ≦ d ≦ 0.8, 0 ≦ e ≦ 0.7, 0 ≦ f ≦ 0.7 and 0 ≦ g ≦ 0.3, and more preferably 0 ≦ a1 ≦ 0.5, 0 ≦ a2 ≦ 0.5, 0.03 ≦ a1 + a2 ≦ 0.5, 0.3 ≦ c <1.0, 0 ≦ d ≦ 0.75, 0 ≦ e ≦ 0.6 , 0 ≦ f ≦ 0.6, and 0 ≦ g ≦ 0.2. In addition, a1 + a2 + c + d + e + f + g = 1.0.
為了合成前述聚合物鍵結型酸產生劑,例如可將給予前述重複單元之單體於有機溶劑中添加自由基聚合起始劑並加熱,進行聚合。In order to synthesize the polymer-bonded acid generator, for example, a monomer to which the repeating unit is given may be polymerized by adding a radical polymerization initiator to an organic solvent and heating the monomer.
聚合時使用之有機溶劑可列舉甲苯、苯、四氫呋喃(THF)、二乙醚、二烷等。聚合起始劑可以列舉2,2'-偶氮雙異丁腈(AIBN)、2,2'-偶氮雙(2,4-二甲基戊腈)、2,2-偶氮雙(2-甲基丙酸)二甲酯、過氧化苯甲醯、過氧化月桂醯等。聚合時之溫度較佳為50~80℃。反應時間較佳為2~100小時,更佳為5~20小時。Examples of organic solvents used in the polymerization include toluene, benzene, tetrahydrofuran (THF), diethyl ether, and diethyl ether. Alkanes, etc. Examples of the polymerization initiator include 2,2'-azobisisobutyronitrile (AIBN), 2,2'-azobis (2,4-dimethylvaleronitrile), and 2,2-azobis (2 -Methyl propionate) dimethyl, benzamidine peroxide, lauryl peroxide, and the like. The temperature during the polymerization is preferably 50 to 80 ° C. The reaction time is preferably 2 to 100 hours, and more preferably 5 to 20 hours.
將羥基苯乙烯、羥基乙烯基萘進行共聚合時,可將羥基苯乙烯、羥基乙烯基萘替換成使用乙醯氧基苯乙烯、乙醯氧基乙烯基萘,在聚合後藉由前述鹼水解來將乙醯氧基予以脱保護,並形成羥基苯乙烯單元、羥基乙烯基萘單元。When hydroxystyrene and hydroxyvinylnaphthalene are copolymerized, hydroxystyrene and hydroxyvinylnaphthalene can be replaced with ethoxylated styrene and ethoxylated vinylnaphthalene, and the polymer can be hydrolyzed by the aforementioned base after polymerization. Then, the ethoxy group is deprotected, and hydroxystyrene units and hydroxyvinylnaphthalene units are formed.
鹼水解時之鹼可使用氨水、三乙胺等。又,反應溫度較佳為-20~100℃,更佳為0~60℃。反應時間較佳為0.2~100小時,更佳為0.5~20小時。The alkali used in the alkali hydrolysis may be ammonia water, triethylamine, or the like. The reaction temperature is preferably -20 to 100 ° C, and more preferably 0 to 60 ° C. The reaction time is preferably 0.2 to 100 hours, and more preferably 0.5 to 20 hours.
前述聚合物鍵結型酸產生劑,當使用THF作為溶劑而以凝膠滲透層析(GPC)測定聚苯乙烯換算重量平均分子量(Mw)時,較佳為1,000~500,000,更佳為2,000~30,000。Mw若為前述範圍,則光阻材料之耐熱性良好。When the polymer-bonded acid generator uses THF as a solvent and measures polystyrene-equivalent weight average molecular weight (Mw) by gel permeation chromatography (GPC), it is preferably 1,000 to 500,000, and more preferably 2,000 to 500,000. 30,000. When Mw is in the aforementioned range, the heat resistance of the photoresist material is good.
又,前述聚合物鍵結型酸產生劑之分子量分布(Mw/Mn)廣時,因為存在低分子量、高分子量之聚合物,曝光後會有在圖案上出現異物、或圖案之形狀惡化之虞。隨著圖案規則微細化,Mw、分子量分布之影響容易增大,故為了獲得適合微細圖案尺寸使用的光阻材料,前述聚合物鍵結型酸產生劑之分子量分布為1.0~2.0,尤其1.0~1.5之窄分散較佳。When the molecular weight distribution (Mw / Mn) of the polymer-bonded acid generator is wide, there may be foreign matter on the pattern or the shape of the pattern may deteriorate due to the presence of a low molecular weight and high molecular weight polymer. . As the pattern is regularly refined, the influence of Mw and molecular weight distribution tends to increase. Therefore, in order to obtain a photoresist material suitable for fine pattern size, the molecular weight distribution of the aforementioned polymer-bonded acid generator is 1.0 to 2.0, especially 1.0 to A narrow dispersion of 1.5 is preferred.
前述聚合物鍵結型酸產生劑也可以含有組成比率、Mw、分子量分布不同的2種以上之聚合物。The polymer-bonded acid generator may contain two or more polymers having different composition ratios, Mw, and molecular weight distributions.
[其他成分] 前述聚合物鍵結型酸產生劑中藉由因應目的而適當組合摻合其他的酸產生劑、有機溶劑、界面活性劑、溶解抑制劑、交聯劑、淬滅劑等並構成正型光阻材料及負型光阻材料,則於曝光部,前述基礎聚合物由於觸媒反應而加快對於顯影液之溶解速度,可成為極高感度之正型光阻材料及負型光阻材料。於此情形,光阻膜之溶解對比度及解像性高,有曝光餘裕度,處理適應性優異,曝光後之圖案形狀良好且,特別能夠抑制酸擴散,故疏密尺寸差小,因此實用性高,作為超LSI用光阻材料非常有效。尤其,若製成利用了酸觸媒反應之化學增幅正型光阻材料,感度會更高,而且各特性更優良,極為有用。[Other components] The polymer-bonded acid generator is appropriately combined with other acid generators, organic solvents, surfactants, dissolution inhibitors, cross-linking agents, quenchers, etc. in accordance with the purpose, and is constituted. The positive photoresist material and the negative photoresist material, in the exposure part, the aforementioned base polymer accelerates the dissolution rate of the developing solution due to the catalyst reaction, and can become a highly sensitive positive photoresist material and negative photoresist material. In this case, the photoresist film has high dissolution contrast and resolvability, has exposure margin, excellent processing adaptability, good shape of the pattern after exposure, and can particularly suppress acid diffusion, so the density difference is small, so it is practical It is very effective as a photoresist material for super LSI. In particular, if it is made of a chemically-amplified positive-type photoresist material using an acid catalyst reaction, the sensitivity will be higher, and the characteristics will be better, which is extremely useful.
本發明之光阻材料在無損本發明效果之範圍內,也可以含有前述聚合物鍵結型酸產生劑以外之酸產生劑(以下稱為其他酸產生劑)。其他酸產生劑可列舉感應活性光線或放射線而產生酸之化合物(光酸產生劑)。光酸產生劑只要是會因高能射線照射而產酸之化合物即無妨,宜為產生磺酸、醯亞胺酸或甲基化酸者較佳。理想的光酸產生劑可列舉鋶鹽、錪鹽、磺醯基重氮甲烷、N-磺醯氧基醯亞胺、肟-O-磺酸酯型酸產生劑等。酸產生劑之具體例可列舉日本特開2008-111103號公報之段落[0122]~[0142]記載者。The photoresist material of the present invention may contain an acid generator (hereinafter referred to as another acid generator) other than the aforementioned polymer-bonded acid generator as long as the effect of the present invention is not impaired. Other acid generators include compounds (photoacid generators) that generate an acid by sensing active light or radiation. It does not matter if the photoacid generator is a compound that generates acid due to high-energy ray irradiation, and it is preferably one that generates sulfonic acid, sulfamic acid, or methylated acid. Preferred photoacid generators include sulfonium salts, sulfonium salts, sulfonyldiazomethane, N-sulfonyloxyfluorenimine, oxime-O-sulfonate type acid generators, and the like. Specific examples of the acid generator include those described in paragraphs [0122] to [0142] of Japanese Patent Application Laid-Open No. 2008-111103.
又,光酸產生劑亦可適宜地使用下式(1-1)表示之鋶鹽、下式(1-2)表示之錪鹽。 【化40】 As the photoacid generator, a sulfonium salt represented by the following formula (1-1) and a sulfonium salt represented by the following formula (1-2) can be suitably used. [Chemical 40]
式(1-1)及(1-2)中,R101 、R102 、R103 、R104 及R105 各自獨立地表示也可以含有雜原子之直鏈狀、分支狀或環狀之碳數1~20之1價烴基。又,也可R101 、R102 及R103 中之任二者互相鍵結並和它們所鍵結之硫原子一起形成環。In the formulae (1-1) and (1-2), R 101 , R 102 , R 103 , R 104, and R 105 each independently represent a linear, branched, or cyclic carbon number that may contain a hetero atom. A monovalent hydrocarbon group of 1-20. In addition, any one of R 101 , R 102 and R 103 may be bonded to each other and form a ring together with the sulfur atom to which they are bonded.
式(1-1)表示之鋶鹽之陽離子部分也可列舉和作為重複單元a1之陽離子部分之前述者為同樣者。又,就式(1-2)表示之錪鹽之陽離子部分而言,可列舉和就重複單元a2之陽離子部分於前述者為同樣者。Examples of the cationic moiety of the phosphonium salt represented by the formula (1-1) include the same ones as the aforementioned cationic moiety of the repeating unit a1. The cationic moiety of the phosphonium salt represented by the formula (1-2) may be the same as the cationic moiety of the repeating unit a2 described above.
式(1-1)及(1-2)中,X- 表示選自下式(1A)~(1D)中之陰離子。 【化41】 In the formula (1-1) and (1-2), X - ~ represents the sum (1D) anion is selected from the following formulas (1A). [Chemical 41]
式(1A)中,Rfa 表示氟原子、或也可以含有雜原子之直鏈狀、分支狀或環狀之碳數1~40之1價烴基。In the formula (1A), R fa represents a fluorine atom or a linear, branched, or cyclic monovalent hydrocarbon group having 1 to 40 carbon atoms which may contain a hetero atom.
式(1A)表示之陰離子宜為下式(1A')表示者較佳。 【化42】 The anion represented by the formula (1A) is preferably one represented by the following formula (1A '). [Chemical 42]
式(1A')中,R106 表示氫原子或三氟甲基,較佳為三氟甲基。R107 表示也可以含有雜原子之直鏈狀、分支狀或環狀之碳數1~38之1價烴基。前述雜原子宜為氧原子、氮原子、硫原子、鹵素原子等較理想,氧原子更理想。就前述1價烴基而言,考量在微細圖案形成時獲得高解像性之觀點,尤其碳數6~30者較佳。前述1價烴基宜為甲基、乙基、丙基、異丙基、丁基、異丁基、第二丁基、第三丁基、戊基、新戊基、環戊基、己基、環己基、3-環己烯基、庚基、2-乙基己基、壬基、十一基、十三基、十五基、十七基、1-金剛烷基、2-金剛烷基、1-金剛烷基甲基、降莰基、降莰基甲基、三環癸基、四環十二基、四環十二基甲基、二環己基甲基、二十基、烯丙基、苄基、二苯基甲基、四氫呋喃基、甲氧基甲基、乙氧基甲基、甲硫基甲基、乙醯胺甲基、三氟乙基、(2-甲氧基乙氧基)甲基、乙醯氧基甲基、2-羧基-1-環己基、2-側氧基丙基、4-側氧基-1-金剛烷基、3-側氧基環己基等。又,該等基之氫原子之一部分也可取代為含有氧原子、硫原子、氮原子、鹵素原子等雜原子之基,或該等基之碳原子之一部分也可取代為含有氧原子、硫原子、氮原子等雜原子之基,其結果,也可含有羥基、氰基、羰基、醚基、酯基、磺酸酯基、碳酸酯基、內酯環、磺內酯環、羧酸酐、鹵烷基等。In the formula (1A ′), R 106 represents a hydrogen atom or a trifluoromethyl group, and preferably a trifluoromethyl group. R 107 represents a linear, branched or cyclic monovalent hydrocarbon group having 1 to 38 carbon atoms which may contain a hetero atom. The aforementioned hetero atom is preferably an oxygen atom, a nitrogen atom, a sulfur atom, a halogen atom or the like, and an oxygen atom is more preferable. In terms of the aforementioned monovalent hydrocarbon group, considering the viewpoint of obtaining high resolution when a fine pattern is formed, it is particularly preferable to have a carbon number of 6 to 30. The aforementioned monovalent hydrocarbon group is preferably methyl, ethyl, propyl, isopropyl, butyl, isobutyl, second butyl, third butyl, pentyl, neopentyl, cyclopentyl, hexyl, cyclo Hexyl, 3-cyclohexenyl, heptyl, 2-ethylhexyl, nonyl, undecyl, tridecyl, pentadecyl, heptyl, 1-adamantyl, 2-adamantyl, 1 -Adamantylmethyl, norbornyl, norbornylmethyl, tricyclodecyl, tetracyclododecyl, tetracyclododecylmethyl, dicyclohexylmethyl, eicosyl, allyl, Benzyl, diphenylmethyl, tetrahydrofuranyl, methoxymethyl, ethoxymethyl, methylthiomethyl, acetamidomethyl, trifluoroethyl, (2-methoxyethoxy ) Methyl, ethoxymethyl, 2-carboxy-1-cyclohexyl, 2-oxopropyl, 4-oxo-1-adamantyl, 3-oxocyclohexyl, and the like. In addition, a part of the hydrogen atoms of these groups may be substituted with a group containing a hetero atom such as an oxygen atom, a sulfur atom, a nitrogen atom, or a halogen atom, or a part of the carbon atoms of these groups may be substituted with an oxygen atom or sulfur. A hetero atom group such as an atom or a nitrogen atom, as a result, it may contain a hydroxyl group, a cyano group, a carbonyl group, an ether group, an ester group, a sulfonate group, a carbonate group, a lactone ring, a sultone ring, a carboxylic acid anhydride, Haloalkyl, etc.
針對含有式(1A')表示之陰離子之鋶鹽之合成,詳見日本特開2007-145797號公報、日本特開2008-106045號公報、日本特開2009-7327號公報、日本特開2009-258695號公報等。又,日本特開2010-215608號公報、日本特開2012-41320號公報、日本特開2012-106986號公報、日本特開2012-153644號公報等記載之鋶鹽亦可適當使用。For the synthesis of a sulfonium salt containing an anion represented by the formula (1A '), refer to Japanese Patent Application Laid-Open No. 2007-145797, Japanese Patent Application No. 2008-106045, Japanese Patent Application No. 2009-7327, and Japanese Patent Application No. 2009- Bulletin 258695 and the like. In addition, osmium salts described in Japanese Patent Application Laid-Open No. 2010-215608, Japanese Patent Application Laid-Open No. 2012-41320, Japanese Patent Application Laid-Open No. 2012-106986, Japanese Patent Application Laid-Open No. 2012-153644, and the like can also be appropriately used.
式(1A)表示之陰離子可列舉如下但不限於此等。又,下式中,Ac為乙醯基。Examples of the anion represented by the formula (1A) include, but are not limited to, the following. Moreover, in the following formula, Ac is ethenyl.
【化43】 [Chemical 43]
【化44】 [Chemical 44]
【化45】 [Chemical 45]
【化46】 [Chemical 46]
式(1B)中,Rfb1 及Rfb2 各自獨立地表示氟原子、或也可以含有雜原子之直鏈狀、分支狀或環狀之碳數1~40之1價烴基。前述1價烴基可列舉和在R107 之説明中列舉者為同樣者。Rfb1 及Rfb2 較佳為氟原子或碳數1~4之直鏈狀氟化烷基。又,也可Rfb1 與Rfb2 互相鍵結並和它們所鍵結之基(-CF2 -SO2 -N- -SO2 -CF2 -)一起形成環,尤其宜以氟化伸乙基或氟化伸丙基形成環結構較佳。In formula (1B), R fb1 and R fb2 each independently represent a fluorine atom or a linear, branched, or cyclic monovalent hydrocarbon group having 1 to 40 carbon atoms which may contain a hetero atom. Examples of the aforementioned monovalent hydrocarbon group are the same as those listed in the description of R 107 . R fb1 and R fb2 are preferably a fluorine atom or a linear fluorinated alkyl group having 1 to 4 carbon atoms. In addition, R fb1 and R fb2 may be bonded to each other and form a ring together with the group to which they are bonded (-CF 2 -SO 2 -N -- SO 2 -CF 2- ). It is particularly preferable to use fluorinated ethyl group. Or fluorinated propylidene is preferred to form a ring structure.
式(1C)中,Rfc1 、Rfc2 及Rfc3 各自獨立地表示氟原子、或也可以含有雜原子之直鏈狀、分支狀或環狀之碳數1~40之1價烴基。前述1價烴基可列舉和在R107 之説明列舉者為同樣者。Rfc1 、Rfc2 及Rfc3 較佳為氟原子或碳數1~4之直鏈狀氟化烷基。又,也可Rfc1 與Rfc2 互相鍵結並和它們所鍵結之基(-CF2 -SO2 -C- -SO2 -CF2 -)一起形成環,尤其宜以氟化伸乙基、氟化伸丙基形成環結構較佳。In formula (1C), R fc1 , R fc2, and R fc3 each independently represent a fluorine atom or a linear, branched, or cyclic monovalent hydrocarbon group having 1 to 40 carbon atoms which may contain a hetero atom. Examples of the aforementioned monovalent hydrocarbon group are the same as those listed in the description of R 107 . R fc1 , R fc2 and R fc3 are preferably a fluorine atom or a linear fluorinated alkyl group having 1 to 4 carbon atoms. In addition, R fc1 and R fc2 may be bonded to each other and form a ring together with the group to which they are bonded (-CF 2 -SO 2 -C -- SO 2 -CF 2- ), and it is particularly preferable to use fluorinated ethyl 2, Fluorinated propyl group is preferred to form a ring structure.
式(1D)中,Rfd 表示也可以含有雜原子之直鏈狀、分支狀或環狀之碳數1~40之1價烴基。前述1價烴基可列舉和在R107 之説明列舉者為同樣者。In formula (1D), R fd represents a linear, branched, or cyclic monovalent hydrocarbon group having 1 to 40 carbon atoms which may contain a hetero atom. Examples of the aforementioned monovalent hydrocarbon group are the same as those listed in the description of R 107 .
針對含有式(1D)表示之陰離子之鋶鹽之合成,詳見日本特開2010-215608號公報及特開2014-133723號公報。For the synthesis of a sulfonium salt containing an anion represented by formula (1D), see Japanese Patent Application Laid-Open No. 2010-215608 and Japanese Patent Application Laid-Open No. 2014-133723.
式(1D)表示之陰離子可列舉如下但不限於此等。Examples of the anion represented by the formula (1D) include, but are not limited to, the following.
【化47】 [Chemical 47]
又,含有式(1D)表示之陰離子之光酸產生劑,在磺基之α位沒有氟,但因為β位有2個三氟甲基,故具有為了將光阻聚合物中之酸不安定基予以切斷的充分的酸性度。所以可作為光酸產生劑使用。In addition, a photoacid generator containing an anion represented by the formula (1D) does not have fluorine at the α position of the sulfo group, but because there are two trifluoromethyl groups at the β position, it has the instability to stabilize the acid in the photoresist polymer. The base is cut to a sufficient acidity. Therefore, it can be used as a photoacid generator.
又,也宜使用下式(2)表示者作為光酸產生劑。 【化48】 Moreover, it is also suitable to use the one represented by the following formula (2) as a photo-acid generator. [Chemical 48]
式(2)中,R201 及R202 各自獨立地為也可以含有雜原子之直鏈狀、分支狀或環狀之碳數1~30之1價烴基。R203 為也可以含有雜原子之直鏈狀、分支狀或環狀之碳數1~30之2價烴基。又,也可R201 、R202 及R203 中之任二者互相鍵結並和它們所鍵結之硫原子一起形成環。LA 為單鍵、醚基、或也可以含有雜原子之直鏈狀、分支狀或環狀之碳數1~20之2價烴基。XA 、XB 、XC 及XD 各自獨立地為氫原子、氟原子或三氟甲基。惟XA 、XB 、XC 及XD 中之至少一者為氟原子或三氟甲基。k為0~3之整數。In Formula (2), R 201 and R 202 are each independently a monovalent hydrocarbon group having 1 to 30 carbon atoms, which may be a linear, branched, or cyclic heteroatom. R 203 is a straight-chain may contain hetero atoms, branched or cyclic having 1 to 30 carbon atoms of the divalent hydrocarbon group. Further, any one of R 201 , R 202 and R 203 may be bonded to each other and form a ring together with the sulfur atom to which they are bonded. L A is a single bond, an ether group, or a linear, branched, or cyclic bivalent hydrocarbon group having 1 to 20 carbon atoms which may contain a hetero atom. X A , X B , X C and X D are each independently a hydrogen atom, a fluorine atom or a trifluoromethyl group. However, at least one of X A , X B , X C and X D is a fluorine atom or a trifluoromethyl group. k is an integer from 0 to 3.
前述1價烴基可列舉甲基、乙基、丙基、異丙基、正丁基、第二丁基、第三丁基、正戊基、第三戊基、正己基、正辛基、正壬基、n-癸基、環戊基、環己基、2-乙基己基、環戊基甲基、環戊基乙基、環戊基丁基、環己基甲基、環己基乙基、環己基丁基、降莰基、氧雜降莰基、三環[5.2.1.02,6 ]癸基、金剛烷基、苯基、萘基、蒽基等。又,該等基之氫原子之一部分也可取代為氧原子、硫原子、氮原子、鹵素原子等雜原子,該等基之碳原子之一部分也可取代為含有氧原子、硫原子、氮原子等雜原子之基,其結果也可含有羥基、氰基、羰基、醚基、酯基、磺酸酯基、碳酸酯基、內酯環、磺內酯環、羧酸酐、鹵烷基等。Examples of the monovalent hydrocarbon group include methyl, ethyl, propyl, isopropyl, n-butyl, second butyl, third butyl, n-pentyl, third pentyl, n-hexyl, n-octyl, and n-butyl. Nonyl, n-decyl, cyclopentyl, cyclohexyl, 2-ethylhexyl, cyclopentylmethyl, cyclopentylethyl, cyclopentylbutyl, cyclohexylmethyl, cyclohexylethyl, cyclo Hexylbutyl, norbornyl, oxordinyl, tricyclo [5.2.1.0 2,6 ] decyl, adamantyl, phenyl, naphthyl, anthracenyl, and the like. In addition, part of the hydrogen atoms of these groups may be substituted with hetero atoms such as oxygen, sulfur, nitrogen, and halogen atoms, and part of the carbon atoms of these groups may be substituted with oxygen, sulfur, and nitrogen atoms. Such a heteroatom group may contain a hydroxyl group, a cyano group, a carbonyl group, an ether group, an ester group, a sulfonate group, a carbonate group, a lactone ring, a sultone ring, a carboxylic acid anhydride, a haloalkyl group, and the like.
前述2價烴基可列舉亞甲基、伸乙基、丙烷-1,3-二基、丁烷-1,4-二基、戊烷-1,5-二基、己烷-1,6-二基、庚烷-1,7-二基、辛烷-1,8-二基、壬烷-1,9-二基、癸烷-1,10-二基、十一烷-1,11-二基、十二烷-1,12-二基、十三烷-1,13-二基、十四烷-1,14-二基、十五烷-1,15-二基、十六烷-1,16-二基、十七烷-1,17-二基等直鏈狀烷二基;環戊烷二基、環己烷二基、降莰烷二基、金剛烷二基等飽和環狀2價烴基;伸苯基、伸萘基等不飽和環狀2價烴基等。又,該等基之氫原子之一部分也可取代為甲基、乙基、丙基、正丁基、第三丁基等烷基,該等基之氫原子之一部分也可取代為含有氧原子、硫原子、氮原子、鹵素原子等雜原子之基,或該等基之碳原子之一部分也可取代為含有氧原子、硫原子、氮原子等雜原子之基,其結果,也可以含有羥基、氰基、羰基、醚基、酯基、磺酸酯基、碳酸酯基、內酯環、磺內酯環、羧酸酐、鹵烷基等。前述雜原子宜為氧原子較佳。Examples of the divalent hydrocarbon group include methylene, ethylene, propane-1,3-diyl, butane-1,4-diyl, pentane-1,5-diyl, and hexane-1,6-. Diyl, heptane-1,7-diyl, octane-1,8-diyl, nonane-1,9-diyl, decane-1,10-diyl, undecane-1,11 -Diyl, dodecane-1,12-diyl, tridecane-1,13-diyl, tetradecane-1,14-diyl, pentadecane-1,15-diyl, hexadecyl Straight-chain alkane diyl such as alkane-1,16-diyl, heptadecane-1,17-diyl; cyclopentane diyl, cyclohexane diyl, norbornane diyl, adamantane diyl, etc. Saturated cyclic divalent hydrocarbon groups; unsaturated cyclic divalent hydrocarbon groups such as phenylene and naphthyl. In addition, part of the hydrogen atoms of these groups may be substituted with alkyl groups such as methyl, ethyl, propyl, n-butyl, and third butyl, and part of the hydrogen atoms of these groups may be substituted with oxygen atoms. , A sulfur atom, a nitrogen atom, a halogen atom, or a heteroatom group, or a part of a carbon atom of such a group may be substituted with a group containing a heteroatom such as an oxygen atom, a sulfur atom, or a nitrogen atom. As a result, it may contain a hydroxyl group , Cyano, carbonyl, ether, ester, sulfonate, carbonate, lactone ring, sultone ring, carboxylic anhydride, haloalkyl, etc. The aforementioned hetero atom is preferably an oxygen atom.
式(2)表示之光酸產生劑宜為下式(2')表示者較佳。 【化49】 The photoacid generator represented by the formula (2) is preferably one represented by the following formula (2 '). [Chemical 49]
式(2')中,LA 同前述。R為氫原子或三氟甲基,較佳為三氟甲基。R301 、R302 及R303 各自獨立地為氫原子、或也可以含有雜原子之直鏈狀、分支狀或環狀之碳數1~20之1價烴基。前述1價烴基可列舉和在R107 之説明中列舉者為同樣者。x及y各自獨立地為0~5之整數。z為0~4之整數。In formula (2 '), L A is the same as described above. R is a hydrogen atom or a trifluoromethyl group, and preferably a trifluoromethyl group. R 301 , R 302, and R 303 are each independently a hydrogen atom or a linear, branched, or cyclic monovalent hydrocarbon group having 1 to 20 carbon atoms which may contain a hetero atom. Examples of the aforementioned monovalent hydrocarbon group are the same as those listed in the description of R 107 . x and y are each independently an integer of 0-5. z is an integer from 0 to 4.
式(2)表示之光酸產生劑可列舉如下但不限於此等。又,下式中,R同前所述,Me表示甲基。Examples of the photoacid generator represented by the formula (2) include, but are not limited to, the following. In the following formula, R is the same as described above, and Me represents a methyl group.
【化50】 [Chemical 50]
【化51】 [Chemical 51]
【化52】 [Chemical 52]
前述光酸產生劑之中,含有式(1A')或(1D)表示之陰離子者,酸擴散小且對於光阻溶劑之溶解性優良,特別理想。又,含有式(2')表示之陰離子者,酸擴散極小,特別理想。Among the photoacid generators, those containing an anion represented by the formula (1A ′) or (1D) are particularly preferable because they have a small acid diffusion and excellent solubility in a photoresist solvent. In addition, those containing an anion represented by the formula (2 ') have extremely low acid diffusion and are particularly preferred.
又,就其他酸產生劑而言,也可使用下式(3-1)或(3-2)表示之含碘化苯甲醯氧基之氟化磺酸之鋶鹽及錪鹽。 【化53】 For other acid generators, the sulfonium salt and sulfonium salt of fluorinated sulfonic acid containing iodinated benzamyloxy group represented by the following formula (3-1) or (3-2) can also be used. [Chem 53]
式(3-1)及(3-2)中,R31 為氫原子、羥基、羧基、硝基、氰基、氟原子、氯原子、溴原子、胺基、或也可含有氟原子、氯原子、溴原子、羥基、胺基或烷氧基之直鏈狀、分支狀或環狀之碳數1~20之烷基、碳數1~20之烷氧基、碳數2~20之烷氧基羰基、碳數2~20之醯氧基或碳數1~4之烷基磺醯氧基、或-NR37 -C(=O)-R38 或-NR37 -C(=O)-O-R38 ,R37 為氫原子、或也可含有鹵素原子、羥基、烷氧基、醯基或醯氧基之直鏈狀、分支狀或環狀之碳數1~6之烷基,R38 為直鏈狀、分支狀或環狀之碳數1~16之烷基或碳數2~16之烯基、或碳數6~12之芳基,也可以含有鹵素原子、羥基、烷氧基、醯基或醯氧基。X11 於r為1時係單鍵或碳數1~20之2價連結基,於r為2或3時係碳數1~20之3價或4價連結基,該連結基也可以含有氧原子、硫原子或氮原子。Rf11 ~Rf14 各自獨立地為氫原子、氟原子或三氟甲基,但該等之中的至少一者為氟原子或三氟甲基。又,也可Rf11 與Rf12 合併而形成羰基。R32 、R33 、R34 、R35 及R36 各自獨立地為直鏈狀、分支狀或環狀之碳數1~12之烷基、直鏈狀、分支狀或環狀之碳數2~12之烯基、直鏈狀、分支狀或環狀之碳數2~12之炔基、碳數6~20之芳基、或碳數7~12之芳烷基或芳氧基烷基,且該等基之氫原子之一部分或全部也可取代為羥基、羧基、鹵素原子、氰基、側氧基、醯胺基、硝基、磺內酯基、碸基或含鋶鹽之基,該等基之碳原子間也可插入醚基、酯基、羰基、碳酸酯基或磺酸酯基。又,R32 與R33 也可互相鍵結並和它們所鍵結之硫原子一起形成環。r為1~3之整數。s為1~5之整數。t為0~3之整數。In formulae (3-1) and (3-2), R 31 is a hydrogen atom, a hydroxyl group, a carboxyl group, a nitro group, a cyano group, a fluorine atom, a chlorine atom, a bromine atom, an amine group, or a fluorine atom or chlorine Atoms, bromine atoms, hydroxyl, amine or alkoxy linear, branched or cyclic alkyl groups having 1 to 20 carbon atoms, alkoxy groups having 1 to 20 carbon atoms, and alkane having 2 to 20 carbon atoms Oxycarbonyl, alkoxy having 2 to 20 carbons or alkylsulfonoxy having 1 to 4 carbons, or -NR 37 -C (= O) -R 38 or -NR 37 -C (= O) -OR 38 , R 37 is a hydrogen atom, or a linear, branched, or cyclic alkyl group having 1 to 6 carbon atoms which may contain a halogen atom, a hydroxyl group, an alkoxy group, a fluorenyl group, or a fluorenyl group, R 38 is a linear, branched or cyclic alkyl group having 1 to 16 carbon atoms, an alkenyl group having 2 to 16 carbon atoms, or an aryl group having 6 to 12 carbon atoms, and may also contain a halogen atom, a hydroxyl group, and an alkoxy group. Radical, fluorenyl or fluorenyl. X 11 r is based on a single bond or a carbon number of 1 to 20 when the divalent linking group, and r is based on a carbon number of 1 to 20 trivalent or tetravalent linking group is 2 or 3, the linking group may contain Oxygen, sulfur, or nitrogen. Rf 11 to Rf 14 are each independently a hydrogen atom, a fluorine atom, or a trifluoromethyl group, but at least one of them is a fluorine atom or a trifluoromethyl group. Rf 11 and Rf 12 may be combined to form a carbonyl group. R 32 , R 33 , R 34 , R 35 and R 36 are each independently a linear, branched or cyclic alkyl group having 1 to 12 carbon atoms, a linear, branched or cyclic carbon number 2 Alkenyl of ~ 12, straight chain, branched or cyclic alkynyl of 2 to 12 carbons, aryl of 6 to 20 carbons, or aralkyl or aryloxyalkyl of 7 to 12 carbons And some or all of the hydrogen atoms of these groups can also be substituted with hydroxyl, carboxyl, halogen, cyano, pendant oxy, amido, nitro, sultone, fluorenyl, or sulfonium-containing groups Ether groups, ester groups, carbonyl groups, carbonate groups, or sulfonate groups can also be inserted between the carbon atoms of these groups. R 32 and R 33 may be bonded to each other and form a ring together with the sulfur atom to which they are bonded. r is an integer from 1 to 3. s is an integer from 1 to 5. t is an integer from 0 to 3.
又,就其他酸產生劑而言,也可使用下式(3-3)或(3-4)表示之含碘化苯氧基或碘化苯基烷氧基之氟化磺酸之鋶鹽或錪鹽作為酸產生劑。 【化54】 For other acid generators, a phosphonium sulfonic acid salt of a fluorinated sulfonic acid containing iodized phenoxy or iodized phenylalkoxy represented by the following formula (3-3) or (3-4) may be used Or phosphonium salt as an acid generator. [Chem. 54]
式(3-3)及(3-4)中,R41 各自獨立地為羥基、直鏈狀、分支狀或環狀之碳數1~20之烷基或烷氧基、直鏈狀、分支狀或環狀之碳數2~20之醯基或醯氧基、氟原子、氯原子、溴原子、胺基、烷氧基羰基取代胺基。R42 各自獨立地為單鍵、或碳數1~4之伸烷基。R43 ,於u為1時為單鍵或碳數1~20之2價連結基,於u為2或3時為碳數1~20之3價或4價連結基,且該連結基亦可含有氧原子、硫原子或氮原子。Rf21 ~Rf24 各自獨立地為氫原子、氟原子或三氟甲基,但至少其中一者為氟原子或三氟甲基。又,也可Rf21 與Rf22 合併而形成羰基。R44 、R45 、R46 、R47 及R48 各自獨立地為直鏈狀、分支狀或環狀之碳數1~12之烷基、直鏈狀、分支狀或環狀之碳數2~12之烯基、碳數6~20之芳基、或碳數7~12之芳烷基或芳氧基烷基,且該等基之氫原子之一部分或全部也可取代為羥基、羧基、鹵素原子、氰基、側氧基、醯胺基、硝基、磺內酯基、碸基或含鋶鹽之基,在該等基之碳-碳鍵間也可以插入醚基、酯基、羰基、碳酸酯基或磺酸酯基。又,R44 與R45 亦可互相鍵結並和它們所鍵結之硫原子一起形成環。u為1~3之整數。v為1~5之整數。w為0~3之整數。In the formulae (3-3) and (3-4), each of R 41 is independently a hydroxyl group, a linear chain, a branched or cyclic alkyl group or an alkoxy group having 1 to 20 carbon atoms, a linear chain, or a branch The ammonium or alkoxy group with a carbon number of 2 to 20, or a cyclic ring, a fluorine atom, a chlorine atom, a bromine atom, an amine group, or an alkoxycarbonyl group is substituted for the amine group. R 42 is each independently a single bond or an alkylene group having 1 to 4 carbon atoms. R 43 is a single bond or a divalent linking group having 1 to 20 carbon atoms when u is 1, and a trivalent or tetravalent linking group having 1 to 20 carbon atoms when u is 2 or 3, and the linking group is also It may contain an oxygen atom, a sulfur atom, or a nitrogen atom. Rf 21 to Rf 24 are each independently a hydrogen atom, a fluorine atom, or a trifluoromethyl group, but at least one of them is a fluorine atom or a trifluoromethyl group. Rf 21 and Rf 22 may be combined to form a carbonyl group. R 44 , R 45 , R 46 , R 47 and R 48 are each independently a linear, branched or cyclic alkyl group having 1 to 12 carbons, a linear, branched or cyclic carbon number 2 Alkenyl groups of ~ 12, aryl groups of 6 to 20 carbons, or aralkyl or aryloxyalkyl groups of 7 to 12 carbons, and part or all of the hydrogen atoms of these groups may also be substituted with hydroxyl or carboxyl groups , Halogen atom, cyano group, pendant oxy group, amido group, nitro group, sultone group, fluorenyl group or sulfonium salt-containing group, ether groups and ester groups can also be inserted between the carbon-carbon bonds of these groups , Carbonyl, carbonate or sulfonate. And, R 44 and R 45 may be bonded to each other and to which they are bonded form a ring together with the sulfur atom. u is an integer from 1 to 3. v is an integer from 1 to 5. w is an integer from 0 to 3.
作為式(3-1)及(3-3)表示之鋶鹽之陽離子部分可列舉和就重複單元a1之陽離子部分於前述者為同樣者。又,就式(3-2)及(3-4)表示之錪鹽之陽離子部分而言,可列舉和就重複單元a2之陽離子部分於前述者為同樣者。Examples of the cationic moiety of the phosphonium salt represented by the formulae (3-1) and (3-3) include those in which the cationic moiety of the repeating unit a1 is the same as described above. The cationic moiety of the phosphonium salt represented by the formulae (3-2) and (3-4) may be the same as the cationic moiety of the repeating unit a2 described above.
式(3-1)~(3-4)表示之鎓鹽之陰離子部分可列舉如下但不限於此等。Examples of the anion part of the onium salt represented by the formulae (3-1) to (3-4) include, but are not limited to, the following.
【化55】 [Chem 55]
【化56】 [Chemical] 56
【化57】 [Chemical] 57
【化58】 [Chemical] 58
【化59】 [Chemical 59]
【化60】 [Chemical 60]
【化61】 [Chem. 61]
【化62】 [Chem 62]
【化63】 [Chem 63]
【化64】 [Chemical 64]
【化65】 [Chem. 65]
【化66】 [Chemical 66]
【化67】 [Chemical 67]
【化68】 [Chemical 68]
【化69】 [Chemical 69]
【化70】 [Chemical 70]
【化71】 [Chemical 71]
【化72】 [Chemical 72]
【化73】 [Chemical 73]
【化74】 [Chemical 74]
【化75】 [Chemical 75]
【化76】 [Chemical 76]
其他酸產生劑之含量,相對於基礎聚合物100質量份為0~200質量份較理想,0.1~100質量份更理想。The content of the other acid generator is preferably 0 to 200 parts by mass, and more preferably 0.1 to 100 parts by mass, relative to 100 parts by mass of the base polymer.
正型光阻材料的情形,藉由摻合溶解抑制劑,曝光部與未曝光部之溶解速度之差距可更增大,能使解像度更好。負型光阻材料的情形,藉由添加交聯劑,使曝光部之溶解速度下降,可獲得負圖案。In the case of a positive-type photoresist material, by dissolving a dissolution inhibitor, the dissolution speed difference between the exposed portion and the unexposed portion can be further increased, and the resolution can be improved. In the case of a negative-type photoresist material, by adding a cross-linking agent, the dissolution rate of the exposed portion is reduced, and a negative pattern can be obtained.
前述有機溶劑可列舉日本特開2008-111103號公報之段落[0144]~[0145]記載之環己酮、環戊酮、甲基-2-正戊酮等酮類、3-甲氧基丁醇、3-甲基-3-甲氧基丁醇、1-甲氧基-2-丙醇、1-乙氧基-2-丙醇等醇類、丙二醇單甲醚、乙二醇單甲醚、丙二醇單乙醚、乙二醇單乙醚、丙二醇二甲醚、二乙二醇二甲醚等醚類、丙二醇單甲醚乙酸酯、丙二醇單乙醚乙酸酯、乳酸乙酯、丙酮酸乙酯、乙酸丁酯、3-甲氧基丙酸甲酯、3-乙氧基丙酸乙酯、乙酸第三丁酯、丙酸第三丁酯、丙二醇單第三丁醚乙酸酯等酯類、γ-丁內酯等內酯類、及該等之混合溶劑。Examples of the organic solvent include ketones such as cyclohexanone, cyclopentanone, methyl-2-n-pentanone, and 3-methoxybutan described in paragraphs [0144] to [0145] of Japanese Patent Application Laid-Open No. 2008-111103. Alcohols, alcohols such as 3-methyl-3-methoxybutanol, 1-methoxy-2-propanol, 1-ethoxy-2-propanol, propylene glycol monomethyl ether, ethylene glycol monomethyl Ethers, ethers such as propylene glycol monoethyl ether, ethylene glycol monoethyl ether, propylene glycol dimethyl ether, dimethyl glycol dimethyl ether, propylene glycol monomethyl ether acetate, propylene glycol monoethyl ether acetate, ethyl lactate, ethyl pyruvate Esters, butyl acetate, methyl 3-methoxypropionate, ethyl 3-ethoxypropionate, third butyl acetate, third butyl propionate, propylene glycol mono third butyl ether acetate, etc. Lactones, lactones such as γ-butyrolactone, and mixed solvents thereof.
本發明之光阻材料中,前述有機溶劑之含量相對基礎聚合物100質量份為0~10,000質量份較理想,200~8,000質量份更理想。In the photoresist material of the present invention, the content of the aforementioned organic solvent is preferably 0 to 10,000 parts by mass relative to 100 parts by mass of the base polymer, and more preferably 200 to 8,000 parts by mass.
前述界面活性劑可列舉在日本特開2008-111103號公報之段落[0165]~[0166]記載者。藉由添加界面活性劑,能使光阻材料之塗佈性更好或進行控制。本發明之光阻材料中,界面活性劑之含量相對於基礎聚合物100質量份宜為0.0001~10質量份較佳。Examples of the surfactant include those described in paragraphs [0165] to [0166] of Japanese Patent Application Laid-Open No. 2008-111103. By adding a surfactant, the coating property of the photoresist material can be made better or controlled. In the photoresist material of the present invention, the content of the surfactant is preferably 0.0001 to 10 parts by mass relative to 100 parts by mass of the base polymer.
就前述溶解抑制劑而言,可列舉分子量較佳為100~1,000,更佳為150~800且分子內含有2個以上之苯酚性羥基之化合物之該苯酚性羥基之氫原子以就全體而言0~100莫耳%之比例取代為酸不安定基而成的化合物、或分子內含有羧基之化合物之該羧基之氫原子以全體而言平均50~100莫耳%之比例取代為酸不安定基而成的化合物。具體而言,可列舉雙酚A、參苯酚、苯酚酚酞、甲酚酚醛清漆、萘羧酸、金剛烷羧酸、膽酸(cholic acid)之羥基、羧基之氫原子取代為酸不安定基而成的化合物等,例如:記載於日本特開2008-122932號公報之段落[0155]~[0178]。As the aforementioned dissolution inhibitor, a hydrogen atom of the phenolic hydroxyl group of a compound having a molecular weight of preferably 100 to 1,000, more preferably 150 to 800, and containing two or more phenolic hydroxyl groups in the molecule may be mentioned. Compounds substituted with acid labile groups at a ratio of 0 to 100 mole%, or compounds containing a carboxyl group in the molecule. The hydrogen atoms of the carboxyl group are replaced with acid labile groups at an average ratio of 50 to 100 mole% as a whole. Based compounds. Specifically, bisphenol A, phenol, phenol phenolphthalein, cresol novolac, naphthalene carboxylic acid, adamantane carboxylic acid, hydroxy group of cholic acid, and hydrogen atom of carboxyl group are substituted with acid labile groups. The resulting compounds are described in paragraphs [0155] to [0178] of Japanese Patent Application Laid-Open No. 2008-122932, for example.
本發明之光阻材料為正型光阻材料時,溶解抑制劑之含量相對於基礎聚合物100質量份為0~50質量份較理想,5~40質量份更理想。When the photoresist material of the present invention is a positive type photoresist material, the content of the dissolution inhibitor relative to 100 parts by mass of the base polymer is preferably 0 to 50 parts by mass, and more preferably 5 to 40 parts by mass.
就交聯劑而言,可列舉經選自羥甲基、烷氧基甲基及醯氧基甲基中之至少1個基取代而得之環氧化合物、三聚氰胺化合物、胍胺化合物、甘脲化合物或脲化合物、異氰酸酯化合物、疊氮化物化合物、含有烯醚基等雙鍵之化合物等。它們可作為添加劑使用,也可導入到聚合物側鏈作為懸吊基。又,含有羥基之化合物也可作為交聯劑。Examples of the crosslinking agent include an epoxy compound, a melamine compound, a guanamine compound, and a glycoluril, which are substituted with at least one group selected from the group consisting of methylol, alkoxymethyl, and methyloxymethyl. Compounds, urea compounds, isocyanate compounds, azide compounds, compounds containing double bonds such as ene ether groups, and the like. They can be used as additives or can be introduced into polymer side chains as pendant groups. Moreover, a compound containing a hydroxyl group can also be used as a crosslinking agent.
前述環氧化合物可列舉參(2,3-環氧丙基)異氰尿酸酯、三羥甲基甲烷三環氧丙醚、三羥甲基丙烷三環氧丙醚、三羥乙基乙烷三環氧丙醚等。Examples of the epoxy compound include (2,3-epoxypropyl) isocyanurate, trimethylolmethane triglycidyl ether, trimethylolpropane triglycidyl ether, and trihydroxyethylethyl Alkane triglycidyl ether and the like.
前述三聚氰胺化合物可以列舉六羥甲基三聚氰胺、六甲氧基甲基三聚氰胺、六羥甲基三聚氰胺之1~6個羥甲基經甲氧基甲基化成之化合物或其混合物、六甲氧基乙基三聚氰胺、六醯氧基甲基三聚氰胺、六羥甲基三聚氰胺之羥甲基之1~6個經醯氧基甲基化成之化合物或其混合物等。Examples of the melamine compound include hexamethylolmelamine, hexamethoxymethylmelamine, methoxymethylated compounds of 1 to 6 methylol groups of hexamethylolmelamine, or mixtures thereof, and hexamethoxyethylmelamine , Hexamethyloxymethyl melamine, 1-6 methylol groups of hexamethylolmelamine, methylolated compounds or mixtures thereof.
胍胺化合物可列舉四羥甲基胍胺、四甲氧基甲基胍胺、四羥甲基胍胺之1~4個羥甲基經甲氧基甲基化成之化合物或其混合物、四甲氧基乙基胍胺、四醯氧基胍胺、四羥甲基胍胺之1~4個羥甲基經醯氧基甲基化成之化合物或其混合物等。Examples of the guanamine compounds include tetramethylolguanamine, tetramethoxymethylguanamine, methoxymethylated compounds of 1 to 4 methylol groups of tetramethylolguanamine, or mixtures thereof, tetramethyl A compound or a mixture thereof in which 1 to 4 methylol groups of oxyethylguanamine, tetramethoxymethylguanamine, and tetramethylolguanamine are methylated with methoxyl.
甘脲化合物可列舉四羥甲基甘脲、四甲氧基甘脲、四甲氧基甲基甘脲、四羥甲基甘脲之羥甲基之1~4個經甲氧基甲基化成之化合物或其混合物、四羥甲基甘脲之羥甲基之1~4個經醯氧基甲基化成之化合物或其混合物等。脲化合物可列舉四羥甲基脲、四甲氧基甲基脲、四羥甲基脲之1~4個羥甲基經甲氧基甲基化成之化合物或其混合物、四甲氧基乙基脲等。Examples of glycoluril compounds include 1 to 4 of hydroxymethyl groups of tetramethylol glycoluril, tetramethoxyglycol urea, tetramethoxymethyl glycoluril, and tetramethylol glycoluril. Compounds or mixtures thereof, 1-4 methylol groups or mixtures of methylol groups of tetramethylol glycoluril, and the like. Examples of the urea compound include tetramethylolurea, tetramethoxymethylurea, methoxymethylated compounds of 1 to 4 methylol groups of tetramethylolurea, or mixtures thereof, and tetramethoxyethyl Urea and so on.
異氰酸酯化合物可列舉甲伸苯基二異氰酸酯、二苯基甲烷二異氰酸酯、六亞甲基二異氰酸酯、環己烷二異氰酸酯等。Examples of the isocyanate compound include methylenephenyl diisocyanate, diphenylmethane diisocyanate, hexamethylene diisocyanate, and cyclohexane diisocyanate.
疊氮化物化合物可列舉1,1'-聯苯-4,4'-雙疊氮化物、4,4'-亞甲基雙疊氮化物、4,4'-氧基雙疊氮化物等。Examples of the azide compound include 1,1'-biphenyl-4,4'-bisazide, 4,4'-methylenebisazide, 4,4'-oxybisazide, and the like.
含有烯醚基之化合物可列舉乙二醇二乙烯醚、三乙二醇二乙烯醚、1,2-丙二醇二乙烯醚、1,4-丁二醇二乙烯醚、四亞甲基二醇二乙烯醚、新戊二醇二乙烯醚、三羥甲基丙烷三乙烯醚、己烷二醇二乙烯醚、1,4-環己烷二醇二乙烯醚、新戊四醇三乙烯醚、新戊四醇四乙烯醚、山梨醇四乙烯醚、山梨醇五乙烯醚、三羥甲基丙烷三乙烯醚等。Examples of the compound containing an olefin ether group include ethylene glycol divinyl ether, triethylene glycol divinyl ether, 1,2-propylene glycol divinyl ether, 1,4-butanediol divinyl ether, and tetramethylene glycol diethylene glycol. Vinyl ether, neopentyl glycol divinyl ether, trimethylolpropane trivinyl ether, hexanediol divinyl ether, 1,4-cyclohexanediol divinyl ether, neopentyl tetraol trivinyl ether, new Pentaerythritol tetravinyl ether, sorbitol tetravinyl ether, sorbitol pentavinyl ether, trimethylolpropane trivinyl ether, and the like.
本發明之光阻材料為負型光阻材料時,交聯劑之含量相對於基礎聚合物100質量份為0.1~50質量份較理想,1~40質量份更理想。When the photoresist material of the present invention is a negative type photoresist material, the content of the crosslinking agent is preferably 0.1 to 50 parts by mass, and more preferably 1 to 40 parts by mass relative to 100 parts by mass of the base polymer.
本發明之光阻材料中也可以摻合淬滅劑。前述淬滅劑可列舉習知型之鹼性化合物。習知型之鹼性化合物可列舉一級、二級、三級之脂肪族胺類、混成胺類、芳香族胺類、雜環胺類、具羧基之含氮化合物、具磺醯基之含氮化合物、具羥基之含氮化合物、具羥基苯基之含氮化合物、醇性含氮化合物、醯胺類、醯亞胺類、胺甲酸酯類等。尤其日本特開2008-111103號公報之段落[0146]~[0164]記載之一級、二級、三級之胺化合物,尤其有羥基、醚基、酯基、內酯環、氰基、磺酸酯基之胺化合物或日本專利第3790649號公報記載之具胺甲酸酯基之化合物等較佳。藉由添加如此的鹼性化合物,例如可以更抑制酸在光阻膜中之擴散速度,或校正形狀。A quenching agent may also be added to the photoresist material of the present invention. Examples of the quencher include conventional basic compounds. Conventional basic compounds include primary, secondary and tertiary aliphatic amines, mixed amines, aromatic amines, heterocyclic amines, nitrogen compounds with carboxyl groups, nitrogen compounds with sulfonyl groups Compounds, nitrogen-containing compounds with hydroxyl groups, nitrogen-containing compounds with hydroxyphenyl groups, alcoholic nitrogen-containing compounds, amidines, amidines, carbamates, and the like. In particular, paragraphs [0146] to [0164] of Japanese Patent Application Laid-Open No. 2008-111103 describe primary, secondary, and tertiary amine compounds, in particular, hydroxyl groups, ether groups, ester groups, lactone rings, cyano groups, and sulfonic acids. Ester-based amine compounds or urethane-based compounds described in Japanese Patent No. 3790649 are preferred. By adding such a basic compound, for example, the diffusion rate of the acid in the photoresist film can be more suppressed, or the shape can be corrected.
又,前述淬滅劑可列舉α位未經氟化之磺酸之鋶鹽、錪鹽、銨鹽等鎓鹽。α位經氟化之磺酸、醯亞胺酸或甲基化酸,為了使羧酸酯之酸不安定基脱保護係為必要,但藉由和α位未氟化之鎓鹽進行鹽交換可釋出α位未氟化之磺酸或羧酸。α位未氟化之磺酸及羧酸,因為不會引起脱保護反應,作為淬滅劑之作用。Examples of the quencher include onium salts such as sulfonium salts, sulfonium salts, and ammonium salts of α-position unfluorinated sulfonic acids. The α-fluorinated sulfonic acid, phosphonium imine or methylated acid is necessary to deprotect the acid labile group of the carboxylic acid ester, but the salt is exchanged with the α-unfluorinated onium salt. Can release α-position unfluorinated sulfonic acid or carboxylic acid. The α-position unfluorinated sulfonic acid and carboxylic acid act as quenchers because they do not cause deprotection reactions.
又,也適宜使用下式(4)表示之羧酸鎓鹽作為淬滅劑。 【化77】 It is also suitable to use an onium carboxylate salt represented by the following formula (4) as a quencher. [Chemical 77]
式中,R401 表示也可以含有雜原子之直鏈狀、分支狀或環狀之碳數1~40之1價烴基。MA + 表示鎓離子。前述鎓離子可以列舉鋶離子、錪離子、銨離子等。In the formula, R 401 represents a linear, branched, or cyclic monovalent hydrocarbon group having 1 to 40 carbon atoms which may contain a hetero atom. M A + represents an onium ion. Examples of the onium ion include a sulfonium ion, a sulfonium ion, and an ammonium ion.
前述羧酸鎓鹽之陰離子部分宜以下式(5)表示較佳。 【化78】 The anion portion of the carboxylate is preferably represented by the following formula (5). [Chem. 78]
R402 及R403 各自獨立地表示氫原子、氟原子或三氟甲基。R404 表示氫原子、羥基、也可以含有雜原子之直鏈狀、分支狀或環狀之碳數1~35之1價烴基、或有取代或無取代之碳數6~30之芳基。R 402 and R 403 each independently represent a hydrogen atom, a fluorine atom, or a trifluoromethyl group. R 404 represents a hydrogen atom, a hydroxyl group, a linear, branched, or cyclic monovalent hydrocarbon group having 1 to 35 carbon atoms, or a substituted or unsubstituted aryl group having 6 to 30 carbon atoms, which may contain a hetero atom.
前述淬滅劑可以更列舉日本特開2008-239918號公報記載之聚合物型之淬滅劑。其藉由配向在塗佈後之光阻表面而提高圖案形成後之光阻之矩形性。聚合物型淬滅劑,有防止採用浸潤曝光用之保護膜時之圖案之膜損失、圖案頂部之變圓之效果。Examples of the quencher include a polymer-type quencher described in Japanese Patent Application Laid-Open No. 2008-239918. It improves the rectangularity of the photoresist after pattern formation by aligning the photoresist surface after coating. The polymer type quenching agent has the effect of preventing the loss of the film of the pattern and the rounding of the top of the pattern when the protective film for wet exposure is used.
本發明之光阻材料中,前述淬滅劑之含量相對於基礎聚合物100質量份為0~5質量份較理想,0~4質量份更理想。In the photoresist material of the present invention, the content of the quencher is preferably 0 to 5 parts by mass relative to 100 parts by mass of the base polymer, and more preferably 0 to 4 parts by mass.
本發明之光阻材料中,也可以摻合用以使旋塗後之光阻表面之撥水性更好的高分子化合物(撥水性增進劑)。前述撥水性增進劑在不使用面塗之浸潤微影可使用。前述撥水性增進劑宜為含有氟化烷基之高分子化合物、特定結構之含1,1,1,3,3,3-六氟-2-丙醇殘基之高分子化合物等較理想,日本特開2007-297590號公報、日本特開2008-111103號公報等例示者更理想。前述撥水性增進劑需溶於有機溶劑顯影液。前述特定之具1,1,1,3,3,3-六氟-2-丙醇殘基之撥水性增進劑對於顯影液之溶解性良好。就撥水性增進劑而言,包含含有胺基、胺鹽之重複單元之高分子化合物,防止PEB中之酸之蒸發而防止顯影後之孔圖案之開口不良之效果高。本發明之光阻材料中,撥水性增進劑之含量相對於基礎聚合物100質量份為0~20質量份較理想,0.5~10質量份更理想。The photoresist material of the present invention may also be blended with a polymer compound (water repellency improving agent) for improving the water repellency of the photoresist surface after spin coating. The aforementioned water repellent enhancer can be used in the immersion lithography without using a top coat. The aforementioned water repellency enhancer is preferably a polymer compound containing a fluorinated alkyl group, a polymer compound containing a specific structure containing 1,1,1,3,3,3-hexafluoro-2-propanol residue, etc. Examples such as Japanese Patent Application Laid-Open No. 2007-297590 and Japanese Patent Application Laid-Open No. 2008-111103 are more preferable. The aforementioned water repellent enhancer needs to be dissolved in an organic solvent developer. The specific water-repellent enhancer having a 1,1,1,3,3,3-hexafluoro-2-propanol residue as described above has good solubility in a developing solution. As for the water repellent enhancer, a polymer compound containing a repeating unit of an amine group and an amine salt can prevent the acid in PEB from evaporating and prevent poor opening of the pore pattern after development. In the photoresist material of the present invention, the content of the water repellent enhancer is preferably 0 to 20 parts by mass, and more preferably 0.5 to 10 parts by mass relative to 100 parts by mass of the base polymer.
本發明之光阻材料中,也可以摻合乙炔醇類。前述乙炔醇類可以列舉日本特開2008-122932號公報之段落[0179]~[0182]記載者。本發明之光阻材料中,乙炔醇類之含量相對於基礎聚合物100質量份宜為0~5質量份較佳。The photoresist material of the present invention may be blended with acetylene alcohols. Examples of the acetylene alcohols include those described in paragraphs [0179] to [0182] of Japanese Patent Application Laid-Open No. 2008-122932. In the photoresist material of the present invention, the content of acetylene alcohols is preferably 0 to 5 parts by mass relative to 100 parts by mass of the base polymer.
[圖案形成方法] 本發明之光阻材料使用在各種積體電路製造時,可以採用公知之微影技術。[Pattern forming method] When the photoresist material of the present invention is used in the manufacture of various integrated circuits, a well-known lithography technique can be adopted.
例如:本發明之正型光阻材料利用旋塗、輥塗、流塗、浸塗、噴塗、刮刀塗佈等適當的塗佈方法塗佈在積體電路製造用之基板(Si、SiO2 、SiN、SiON、TiN、WSi、BPSG、SOG、有機抗反射膜等)或遮罩電路製造用之基板(Cr、CrO、CrON、MoSi2 、SiO2 等)上,使塗佈膜厚成為0.01~2.0μm。將其於熱板上,較佳於60~150℃進行10秒~30分鐘,更佳為於80~120℃進行30秒~20分鐘預烘。其次,以紫外線、遠紫外線、EB、EUV、X射線、軟X射線、準分子雷射、γ線、同步加速器放射線等高能射線,經目的圖案通過預定之遮罩曝光或直接曝光。曝光量為約1~200mJ/cm2 ,尤其約10~100mJ/cm2 、或約0.1~100μC/cm2 ,尤其約0.5~50μC/cm2 的方式曝光較佳。然後於熱板上,較佳為於60~150℃進行10秒~30分鐘,更佳為於80~120℃進行30秒~20分鐘PEB。For example, the positive photoresist material of the present invention is applied to a substrate (Si, SiO 2 , Si, SiO 2 , on SiN, SiON, TiN, WSi, BPSG, SOG, organic antireflective film, etc.) or a mask for producing the circuit board (Cr, CrO, CrON, MoSi 2, SiO 2 , etc.), the coated film thickness of 0.01 ~ 2.0 μm. Pre-baking it on a hot plate, preferably at 60-150 ° C for 10 seconds to 30 minutes, and more preferably at 80-120 ° C for 30 seconds to 20 minutes. Secondly, high-energy rays such as ultraviolet rays, extreme ultraviolet rays, EB, EUV, X-rays, soft X-rays, excimer lasers, gamma rays, synchrotron radiation, and the like are exposed through a predetermined mask or directly through the target pattern. The exposure amount is preferably about 1 to 200 mJ / cm 2 , especially about 10 to 100 mJ / cm 2 , or about 0.1 to 100 μC / cm 2 , and especially about 0.5 to 50 μC / cm 2 . The PEB is then preferably performed on a hot plate at 60 to 150 ° C. for 10 seconds to 30 minutes, and more preferably at 80 to 120 ° C. for 30 seconds to 20 minutes.
然後使用0.1~10質量%,較佳為2~5質量%之氫氧化四甲基銨(TMAH)、四乙基氫氧化銨(TEAH)、四丙基氫氧化銨(TPAH)、四丁基氫氧化銨(TBAH)等鹼水溶液之顯影液,依浸漬(dip)法、浸置(puddle)法、噴灑(spray)法等常法進行3秒~3分鐘,較佳為5秒~2分鐘顯影,以將照光的部分溶於顯影液,未曝光之部分不溶解,在基板上形成目的之正型圖案。負光阻時,和正光阻時相反,亦即照光的部分不溶於顯影液,未曝光之部分則溶解。又,本發明之光阻材料,尤其適於利用高能射線中之KrF準分子雷射、ArF準分子雷射、EB、EUV、X射線、軟X射線、γ射線、同步加速器放射線所為之微細圖案化。Then use 0.1 to 10% by mass, preferably 2 to 5% by mass of tetramethylammonium hydroxide (TMAH), tetraethylammonium hydroxide (TEAH), tetrapropylammonium hydroxide (TPAH), tetrabutylammonium The developing solution of an alkaline aqueous solution such as ammonium hydroxide (TBAH) is performed for 3 seconds to 3 minutes by a conventional method such as a dip method, a puddle method, and a spray method, and preferably 5 seconds to 2 minutes. Develop to dissolve the irradiated part in the developing solution, and the unexposed part will not be dissolved to form the intended positive pattern on the substrate. In the case of negative photoresist, it is the opposite of the case of positive photoresist, that is, the light-exposed part is insoluble in the developing solution, and the unexposed part is dissolved. In addition, the photoresist material of the present invention is particularly suitable for utilizing the fine patterns of KrF excimer laser, ArF excimer laser, EB, EUV, X-ray, soft X-ray, γ-ray, synchrotron radiation in high-energy rays. Into.
也可使用包含含有酸不安定基之基礎聚合物之正型光阻材料,來實施利用有機溶劑顯影獲得負圖案之負顯影。此時使用之顯影液,可以列舉2-辛酮、2-壬酮、2-庚酮、3-庚酮、4-庚酮、2-己酮、3-己酮、二異丁酮、甲基環己酮、苯乙酮、甲基苯乙酮、乙酸丙酯、乙酸丁酯、乙酸異丁酯、乙酸戊酯、乙酸丁烯酯、乙酸異戊酯、甲酸丙酯、甲酸丁酯、甲酸異丁酯、甲酸戊酯、甲酸異戊酯、戊酸甲酯、戊烯酸甲酯、巴豆酸甲酯、巴豆酸乙酯、丙酸甲酯、丙酸乙酯、3-乙氧基丙酸乙酯、乳酸甲酯、乳酸乙酯、乳酸丙酯、乳酸丁酯、乳酸異丁酯、乳酸戊酯、乳酸異戊酯、2-羥基異丁酸甲酯、2-羥基異丁酸乙酯、苯甲酸甲酯、苯甲酸乙酯、乙酸苯酯、乙酸苄酯、苯基乙酸甲酯、甲酸苄酯、甲酸苯基乙酯、3-苯基丙酸甲酯、丙酸苄酯、苯基乙酸乙酯、乙酸2-苯基乙酯等。該等有機溶劑可單獨使用1種也可混用2種以上。It is also possible to use a positive-type photoresist material containing a base polymer containing an acid-labile group to perform negative development using organic solvent development to obtain a negative pattern. Examples of the developer used in this case include 2-octanone, 2-nonanone, 2-heptanone, 3-heptanone, 4-heptanone, 2-hexanone, 3-hexanone, diisobutanone, and methyl formaldehyde. Methylcyclohexanone, acetophenone, methylacetophenone, propyl acetate, butyl acetate, isobutyl acetate, pentyl acetate, butenyl acetate, isoamyl acetate, propyl formate, butyl formate, Isobutyl formate, amyl formate, isoamyl formate, methyl valerate, methyl pentenoate, methyl crotonic acid, ethyl crotonic acid, methyl propionate, ethyl propionate, 3-ethoxy Ethyl propionate, methyl lactate, ethyl lactate, propyl lactate, butyl lactate, isobutyl lactate, amyl lactate, isoamyl lactate, methyl 2-hydroxyisobutyrate, 2-hydroxyisobutyrate Ethyl ester, methyl benzoate, ethyl benzoate, phenyl acetate, benzyl acetate, phenyl methyl acetate, benzyl formate, phenyl ethyl formate, methyl 3-phenylpropionate, benzyl propionate , Ethyl phenylacetate, 2-phenylethyl acetate, and the like. These organic solvents may be used alone or in combination of two or more.
顯影之結束時實施淋洗。淋洗液宜為和顯影液混溶且不使光阻膜溶解之溶劑較佳。如此的溶劑宜使用碳數3~10之醇、碳數8~12之醚化合物、碳數6~12之烷、烯、炔、芳香族系之溶劑較理想。Rinse at the end of development. The eluent is preferably a solvent that is miscible with the developing solution and does not dissolve the photoresist film. Such a solvent is preferably an alcohol having 3 to 10 carbons, an ether compound having 8 to 12 carbons, an alkane having 6 to 12 carbons, an olefin, an alkyne, or an aromatic solvent.
具體而言,碳數3~10之醇可列舉正丙醇、異丙醇、1-丁醇、2-丁醇、異丁醇、第三丁醇、1-戊醇、2-戊醇、3-戊醇、第三戊醇、新戊醇、2-甲基-1-丁醇、3-甲基-1-丁醇、3-甲基-3-戊醇、環戊醇、1-己醇、2-己醇、3-己醇、2,3-二甲基-2-丁醇、3,3-二甲基-1-丁醇、3,3-二甲基-2-丁醇、2-乙基-1-丁醇、2-甲基-1-戊醇、2-甲基-2-戊醇、2-甲基-3-戊醇、3-甲基-1-戊醇、3-甲基-2-戊醇、3-甲基-3-戊醇、4-甲基-1-戊醇、4-甲基-2-戊醇、4-甲基-3-戊醇、環己醇、1-辛醇等。Specific examples of the alcohol having 3 to 10 carbon atoms include n-propanol, isopropanol, 1-butanol, 2-butanol, isobutanol, third butanol, 1-pentanol, 2-pentanol, 3-pentanol, tertiary pentanol, neopentyl alcohol, 2-methyl-1-butanol, 3-methyl-1-butanol, 3-methyl-3-pentanol, cyclopentanol, 1- Hexanol, 2-hexanol, 3-hexanol, 2,3-dimethyl-2-butanol, 3,3-dimethyl-1-butanol, 3,3-dimethyl-2-butanol Alcohol, 2-ethyl-1-butanol, 2-methyl-1-pentanol, 2-methyl-2-pentanol, 2-methyl-3-pentanol, 3-methyl-1-pentanol Alcohol, 3-methyl-2-pentanol, 3-methyl-3-pentanol, 4-methyl-1-pentanol, 4-methyl-2-pentanol, 4-methyl-3-pentanol Alcohol, cyclohexanol, 1-octanol, etc.
碳數8~12之醚化合物可列舉選自二正丁醚、二異丁醚、二第二丁醚、二正戊醚、二異戊醚、二第二戊醚、二第三戊醚、二正己醚中之1種以上之溶劑。The ether compound having 8 to 12 carbon atoms can be selected from the group consisting of di-n-butyl ether, di-isobutyl ether, di-second butyl ether, di-n-pentyl ether, di-isopentyl ether, di-second pentyl ether, di-third pentyl ether, One or more solvents in di-n-hexyl ether.
碳數6~12之烷可列舉己烷、庚烷、辛烷、壬烷、癸烷、十一烷、十二烷、甲基環戊烷、二甲基環戊烷、環己烷、甲基環己烷、二甲基環己烷、環庚烷、環辛烷、環壬烷等。碳數6~12之烯可列舉己烯、庚烯、辛烯、環己烯、甲基環己烯、二甲基環己烯、環庚烯、環辛烯等。碳數6~12之炔可列舉己炔、庚炔、辛炔等。Examples of the alkane having 6 to 12 carbon atoms include hexane, heptane, octane, nonane, decane, undecane, dodecane, methylcyclopentane, dimethylcyclopentane, cyclohexane, and methyl formaldehyde. Cyclohexane, dimethylcyclohexane, cycloheptane, cyclooctane, cyclononane and the like. Examples of the olefin having 6 to 12 carbon atoms include hexene, heptene, octene, cyclohexene, methylcyclohexene, dimethylcyclohexene, cycloheptene, and cyclooctene. Examples of the alkyne having 6 to 12 carbon atoms include hexyne, heptyne, and octyne.
芳香族系之溶劑可列舉甲苯、二甲苯、乙基苯、異丙基苯、第三丁基苯、均三甲苯等。Examples of the aromatic solvent include toluene, xylene, ethylbenzene, cumene, third butylbenzene, and mesitylene.
可藉由實施淋洗來減少發生光阻圖案崩塌、缺陷。又,淋洗並非必要,藉由不實施淋洗可減少溶劑之使用量。Rinse can be used to reduce the occurrence of photoresist pattern collapse and defects. In addition, leaching is not necessary, and the amount of solvent used can be reduced by not performing leaching.
顯影後之孔圖案、溝渠圖案也可藉由熱流、RELACS技術或DSA技術使其收縮。在孔圖案上塗佈收縮劑,藉由烘烤中之酸觸媒從光阻層之擴散,在光阻之表面發生收縮劑之交聯,收縮劑附著在孔圖案側壁。烘烤溫度較佳為70~180℃,更佳為80~170℃,時間較佳為10~300秒,將多餘收縮劑除去並使孔圖案縮小。 [實施例]The developed hole pattern and trench pattern can also be shrunk by heat flow, RELACS technology or DSA technology. The shrinkage agent is coated on the hole pattern, and the acid catalyst in the baking diffuses from the photoresist layer to cause cross-linking of the shrinkage agent on the surface of the photoresist. The baking temperature is preferably 70 to 180 ° C, more preferably 80 to 170 ° C, and the time is preferably 10 to 300 seconds. The excess shrinkage agent is removed and the hole pattern is reduced. [Example]
以下舉合成例、實施例及比較例對於本發明具體説明,但本發明不限於下列實施例。The present invention will be specifically described by the following synthesis examples, examples, and comparative examples, but the present invention is not limited to the following examples.
合成例使用之PAG單體1~7及比較PAG單體1如下。 【化79】 PAG monomers 1 to 7 used in the synthesis examples and comparative PAG monomer 1 are as follows. [Chemical 79]
[合成例1]聚合物1之合成 於2L燒瓶中裝入甲基丙烯酸1-甲基-1-環戊酯8.4g、甲基丙烯酸-4-羥基苯酯3.6g、甲基丙烯酸3-側氧基-2,7-二氧雜三環[4.2.1.04,8 ]壬烷-9-酯4.5g、8.1g之PAG單體1、及作為溶劑之THF40g。將此反應容器於氮氣環境下冷卻到-70℃,重複進行3次減壓脱氣、吹氮。升溫到室溫後,添加作為聚合起始劑之AIBN1.2g,升溫到60℃後,使其反應15小時。使此反應溶液在異丙醇1L溶液中沉澱,將獲得之白色固體過濾後,於60℃進行減壓乾燥,獲得聚合物1之白色固體。聚合物1之組成,利用13 C-NMR及1 H-NMR確認,Mw及Mw/Mn利用GPC確認。[Synthesis Example 1] Synthesis of polymer 1 In a 2L flask, 8.4 g of 1-methyl-1-cyclopentyl methacrylate, 3.6 g of 4-hydroxyphenyl methacrylate, and 3-side methacrylic acid were charged. 4.5 g of oxy-2,7-dioxatricyclo [4.2.1.0 4,8 ] nonane-9-ester, 8.1 g of PAG monomer 1, and 40 g of THF as a solvent. This reaction vessel was cooled to -70 ° C in a nitrogen atmosphere, and degassed under reduced pressure and nitrogen blowing was repeated 3 times. After the temperature was raised to room temperature, 1.2 g of AIBN as a polymerization initiator was added, and the temperature was raised to 60 ° C, followed by a reaction for 15 hours. This reaction solution was precipitated in a 1 L solution of isopropanol, and the obtained white solid was filtered and dried under reduced pressure at 60 ° C to obtain a white solid of polymer 1. The composition of polymer 1 was confirmed by 13 C-NMR and 1 H-NMR, and Mw and Mw / Mn were confirmed by GPC.
【化80】 [Chemical 80]
[合成例2]聚合物2之合成 將PAG單體1替換為使用10.3g之PAG單體2,除此以外以和合成例1同樣的方法獲得為白色固體之聚合物2。聚合物2之組成以13 C-NMR及1 H-NMR確認,Mw及Mw/Mn以GPC確認。[Synthesis Example 2] Synthesis of polymer 2 A polymer 2 was obtained as a white solid in the same manner as in Synthesis Example 1 except that PAG monomer 1 was replaced with 10.3 g of PAG monomer 2. The composition of polymer 2 was confirmed by 13 C-NMR and 1 H-NMR, and Mw and Mw / Mn were confirmed by GPC.
【化81】 [Chem. 81]
[合成例3]聚合物3之合成 將PAG單體1替換為使用10.3g之PAG單體3,除此以外以和合成例1同樣的方法獲得為白色固體之聚合物3。聚合物3之組成以13 C-NMR及1 H-NMR確認,Mw及Mw/Mn以GPC確認。[Synthesis Example 3] Synthesis of Polymer 3 A polymer 3 was obtained as a white solid in the same manner as in Synthesis Example 1 except that PAG monomer 1 was replaced with 10.3 g of PAG monomer 3. The composition of polymer 3 was confirmed by 13 C-NMR and 1 H-NMR, and Mw and Mw / Mn were confirmed by GPC.
【化82】 [Chemical 82]
[合成例4]聚合物4之合成 將PAG單體1替換為使用9.3g之PAG單體4,除此以外以和合成例1同樣的方法獲得為白色固體之聚合物4。聚合物4之組成以13 C-NMR及1 H-NMR確認,Mw及Mw/Mn以GPC確認。[Synthesis Example 4] Synthesis of Polymer 4 Polymer PA 4 was obtained as a white solid in the same manner as in Synthesis Example 1 except that PAG monomer 1 was replaced with 9.3 g of PAG monomer 4. The composition of polymer 4 was confirmed by 13 C-NMR and 1 H-NMR, and Mw and Mw / Mn were confirmed by GPC.
【化83】 [Chemical 83]
[合成例5]聚合物5之合成 於2L燒瓶中裝入甲基丙烯酸1-甲基-1-環戊酯8.4g、4-羥基苯乙烯4.8g、9.1g之PAG單體5、及作為溶劑之THF40g。將此反應容器於氮氣環境下冷卻到-70℃,重複3次減壓脱氣、吹氮。升溫到室溫後加入作為聚合起始劑之AIBN1.2g,升溫到60℃後,使其反應15小時。使此反應溶液在異丙醇1L溶液中沉澱,將獲得之白色固體過濾後,於60℃進行減壓乾燥,獲得為白色固體之聚合物5。聚合物5之組成利用13 C-NMR及1 H-NMR確認,Mw及Mw/Mn利用GPC確認。[Synthesis Example 5] Synthesis of polymer 5 In a 2L flask, 8.4 g of 1-methyl-1-cyclopentyl methacrylate, 4.8 g of 4-hydroxystyrene, and 9.1 g of PAG monomer 5 were charged as 40 g of solvent in THF. This reaction vessel was cooled to -70 ° C under a nitrogen atmosphere, and degassed under reduced pressure and nitrogen blowing was repeated 3 times. After the temperature was raised to room temperature, 1.2 g of AIBN as a polymerization initiator was added. After the temperature was raised to 60 ° C, the reaction was allowed to proceed for 15 hours. This reaction solution was precipitated in a 1 L solution of isopropanol, and the obtained white solid was filtered and dried under reduced pressure at 60 ° C to obtain a polymer 5 as a white solid. The composition of polymer 5 was confirmed by 13 C-NMR and 1 H-NMR, and Mw and Mw / Mn were confirmed by GPC.
【化84】 [Chemical 84]
[合成例6]聚合物6之合成 將PAG單體5替換為使用7.1g之PAG單體6,除此以外依和合成例5同樣的方法,獲得為白色固體之聚合物6。聚合物6之組成利用13 C-NMR及1 H-NMR確認,Mw及Mw/Mn利用GPC確認。[Synthesis Example 6] Synthesis of Polymer 6 In the same manner as in Synthesis Example 5 except that PAG monomer 5 was replaced with 7.1 g of PAG monomer 6, Polymer 6 was obtained as a white solid. The composition of polymer 6 was confirmed by 13 C-NMR and 1 H-NMR, and Mw and Mw / Mn were confirmed by GPC.
【化85】 [Chemical 85]
[合成例7]聚合物7之合成 將PAG單體5替換為使用9.2g之PAG單體7,除此以外依和合成例5同樣之方法獲得為白色固體之聚合物7。聚合物7之組成利用13 C-NMR及1 H-NMR確認,Mw及Mw/Mn利用GPC確認。[Synthesis Example 7] Synthesis of Polymer 7 A PAG monomer 5 was replaced with 9.2 g of PAG monomer 7. The polymer 7 was obtained as a white solid in the same manner as in Synthesis Example 5. The composition of polymer 7 was confirmed by 13 C-NMR and 1 H-NMR, and Mw and Mw / Mn were confirmed by GPC.
【化86】 [Chemical 86]
[合成例8]聚合物8之合成 將甲基丙烯酸1-甲基-1-環戊酯替換為使用4-戊氧基-3-氟苯乙烯13.5g,並使用4-羥基苯乙烯3.0g,除此以外依和合成例7同樣的方法獲得為白色固體之聚合物8。聚合物8之組成利用13 C-NMR及1 H-NMR確認,Mw及Mw/Mn利用GPC確認。[Synthesis Example 8] Synthesis of polymer 8 1-methyl-1-cyclopentyl methacrylate was replaced with 13.5 g of 4-pentoxy-3-fluorostyrene, and 3.0 g of 4-hydroxystyrene was used. A polymer 8 was obtained as a white solid in the same manner as in Synthesis Example 7 except that the polymer 8 was obtained. The composition of polymer 8 was confirmed by 13 C-NMR and 1 H-NMR, and Mw and Mw / Mn were confirmed by GPC.
【化87】 [Chemical 87]
[比較合成例1]比較聚合物1之合成 將PAG單體1替換為使用7.6g之比較PAG單體1,除此以外依和合成例1同樣的方法獲得為白色固體之比較聚合物1。比較聚合物1之組成利用13 C-NMR及1 H-NMR確認,Mw及Mw/Mn利用GPC確認。[Comparative Synthesis Example 1] Synthesis of Comparative Polymer 1 Comparative PAG 1 was obtained in the same manner as in Synthesis Example 1 except that PAG monomer 1 was replaced with 7.6 g of comparative PAG monomer 1. The composition of Comparative Polymer 1 was confirmed by 13 C-NMR and 1 H-NMR, and Mw and Mw / Mn were confirmed by GPC.
【化88】 [Chem 88]
[實施例1~11、比較例1] (1)光阻材料之製備 於溶有100ppm之作為界面活性劑之3M公司製FC-4430之溶劑中,將依表1所示之組成溶有各成分之溶液以0.2μm尺寸之濾器過濾,製備成光阻材料。[Examples 1 to 11, Comparative Example 1] (1) Preparation of photoresist material In a solvent in which 100 ppm of FC-4430 manufactured by 3M was dissolved as a surfactant, each composition was dissolved in accordance with the composition shown in Table 1. The component solution was filtered through a filter having a size of 0.2 μm to prepare a photoresist material.
表1中,各成分如下。 ・有機溶劑:PGMEA(丙二醇單甲醚乙酸酯) CyH(環己酮) PGME(丙二醇單甲醚) DAA(二丙酮醇)In Table 1, each component is as follows.・ Organic solvents: PGMEA (propylene glycol monomethyl ether acetate) CyH (cyclohexanone) PGME (propylene glycol monomethyl ether) DAA (diacetone alcohol)
・酸產生劑:PAG1~3(參照下列結構式) 【化89】 ・ Acid generator: PAG1 ~ 3 (refer to the following structural formula) [Chem. 89]
・淬滅劑1、2(參照下列結構式) 【化90】 ・ Quenching agents 1, 2 (refer to the following structural formula) [Chemical 90]
(2)EUV曝光評價 將實施例1~11及比較例1製備之各光阻材料旋塗於已形成膜厚20nm之信越化學工業(股)製含矽之旋塗式硬遮罩SHB-A940(矽之含量為43質量%)的Si基板上,使用熱板於105℃進行60秒預烘,製得膜厚60nm之光阻膜。於其上,使用ASML公司製EUV掃描曝光機NXE3300(NA0.33、σ0.9/0.6、四極照明、晶圓上尺寸為節距46nm、+20%偏差的孔圖案的遮罩)進行曝光,並使用熱板於表1記載之溫度進行60秒PEB,以2.38質量%TMAH水溶液進行30秒顯影,形成尺寸23nm之孔圖案。 使用日立先端科技(股)製測長SEM(CG5000),測定孔尺寸以23nm形成時之曝光量,定義為感度,並測定此時之孔50個之尺寸,求尺寸變異(CDU、3σ)。結果併記於表1。(2) EUV exposure evaluation Each photoresist material prepared in Examples 1 to 11 and Comparative Example 1 was spin-coated with a silicon-containing spin-coated hard mask SHB-A940 manufactured by Shin-Etsu Chemical Industry Co., Ltd. having a film thickness of 20 nm. On a Si substrate (content of silicon: 43% by mass), a hot plate was used for pre-baking at 105 ° C. for 60 seconds to obtain a photoresist film having a thickness of 60 nm. On it, exposure was performed using an EUV scanning exposure machine NXE3300 (NA 0.33, σ 0.9 / 0.6, quadrupole illumination, mask with a hole pattern on the wafer having a pitch of 46 nm and a deviation of + 20% deviation) made by ASML Corporation, and exposed, and Using a hot plate, PEB was performed at a temperature described in Table 1 for 60 seconds, and development was performed with a 2.38% by mass TMAH aqueous solution for 30 seconds to form a hole pattern having a size of 23 nm. The length measurement SEM (CG5000) manufactured by Hitachi Advanced Technology Co., Ltd. was used to measure the exposure when the hole size was formed at 23 nm, which was defined as the sensitivity, and the size of 50 holes at this time was measured to obtain the size variation (CDU, 3σ). The results are shown in Table 1.
【表1】
由表1之結果可知包含含有式(a1)或(a2)表示之重複單元之聚合物之本發明之光阻材料,感度高且CDU良好。From the results in Table 1, it can be seen that the photoresist material of the present invention containing a polymer containing a repeating unit represented by formula (a1) or (a2) has high sensitivity and good CDU.
無no
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