TWI666228B - Oil-absorbing sponge - Google Patents

Oil-absorbing sponge Download PDF

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TWI666228B
TWI666228B TW107110523A TW107110523A TWI666228B TW I666228 B TWI666228 B TW I666228B TW 107110523 A TW107110523 A TW 107110523A TW 107110523 A TW107110523 A TW 107110523A TW I666228 B TWI666228 B TW I666228B
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oil
polyol component
sponge
water
absorbing
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TW107110523A
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TW201942178A (en
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劉宇祥
陳世充
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禎佶祥實業股份有限公司
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Abstract

一種吸油透水海綿,包含一個由含有A劑及多異氰酸酯化合物的組成物經反應所製成的海綿主體。A劑包括多元醇混合物、發泡劑、整泡劑及催化劑。多元醇混合物含有:羥值範圍33至60mgKOH/g及氧乙烯基的含量範圍50至80 mol%的第一多元醇組分、羥值範圍80至300 mgKOH/g及氧乙烯基的含量範圍50至80 mol%的第二多元醇組分、接枝聚合物多元醇組分、四官能度多元醇組分以及丙三醇,且第一多元醇組分及第二多元醇組分用於使海綿主體具備超親油性及超親水性,接枝聚合物多元醇組分、四官能度多元醇組分及丙三醇用於增加海綿主體的強度。An oil-absorbing and water-permeable sponge comprises a sponge body made by reacting a composition containing an A agent and a polyisocyanate compound. Agent A includes a polyol mixture, a foaming agent, a foam stabilizer, and a catalyst. The polyol mixture contains a first polyol component having a hydroxyl value ranging from 33 to 60 mgKOH / g and an oxyvinyl content ranging from 50 to 80 mol%, a hydroxyl value ranging from 80 to 300 mgKOH / g and an oxyvinyl content range 50 to 80 mol% of the second polyol component, the graft polymer polyol component, the tetrafunctional polyol component, and the glycerol, and the first polyol component and the second polyol group It is used to make the sponge body have super lipophilicity and super hydrophilicity. The graft polymer polyol component, tetrafunctional polyol component and glycerol are used to increase the strength of the sponge body.

Description

吸油透水海綿Oil-absorbing sponge

本發明是有關於一種聚胺酯發泡海綿,特別是指一種用於油水分離的聚胺酯發泡海綿。The invention relates to a polyurethane foam sponge, in particular to a polyurethane foam sponge for oil-water separation.

台灣專利公告第I447217號揭露一種兼具超疏水及超親油功能的複合物,其包含一個呈海綿狀結構的多孔性材料,以及一個披覆於該多孔性材料的骨幹的表面的表層。該多孔性材料的材質是選自於木纖維素、纖維素、發泡塑料聚合物、聚醚、聚乙烯醇、三聚氰胺、聚胺酯或聚酯。該表層包括複數個附著於該多孔性材料的骨幹的表面的石墨烯片。該複合物與水之間具有一介於150°至170°之間的接觸角(超疏水性),以及該複合物與油之間具有一介於0°至10°的接觸角(超親油性)。該複合物藉由其超疏水及超親油的性質能夠僅吸附油水混合物中的油,而油水混合物中的水不會被該複合物吸收,藉此達到油水分離的效果。Taiwan Patent Publication No. I447217 discloses a composite with both super-hydrophobic and super-lipophilic functions, which includes a porous material with a sponge-like structure and a surface layer covering the surface of the backbone of the porous material. The material of the porous material is selected from wood cellulose, cellulose, foamed plastic polymer, polyether, polyvinyl alcohol, melamine, polyurethane, or polyester. The surface layer includes a plurality of graphene sheets attached to a surface of a backbone of the porous material. The composite has a contact angle (superhydrophobic) between 150 ° and 170 ° and water, and the composite has an contact angle (super lipophilic) between 0 ° and 10 ° between oil and . The composite can adsorb only the oil in the oil-water mixture through its super-hydrophobic and super-lipophilic properties, and the water in the oil-water mixture will not be absorbed by the composite, thereby achieving the effect of oil-water separation.

然而,使用具超疏水性及超親油性的複合物進行油水分離處理,由於油的比重較水輕而會在油水混合物的上層且油水混合物的水無法通過複合物,所以是以複合物與油水混合物的油水界面接觸來吸附油的機制進行油水分離的批次作業。如欲使用上述複合物進行連續式的油水分離處理,尤其當油水混合物是以灌入或注入等連續作業方式時,上述的複合物因其超疏水性質而無法讓水通過,所以水會被複合物所阻隔並逐漸累積,當累積的水越來越大量再加上油的比重較水輕且流動性較水差,複合物將變得難以接觸到油水混合物的油水界面而無法有效地吸收油,且大量的水也可能沖毀複合物或含有此複合物的處理管線。However, oil-water separation treatment is performed using a compound having superhydrophobicity and super-lipophilicity. Since the specific gravity of the oil is lighter than water, it will be on the upper layer of the oil-water mixture and the water of the oil-water mixture cannot pass through the composite. The mechanism of oil-water separation of the mixture in contact with the oil-water interface performs batch operation of oil-water separation. If you want to use the above-mentioned compound for continuous oil-water separation treatment, especially when the oil-water mixture is used in continuous operation such as pouring or pouring, the above-mentioned compound cannot pass water because of its super hydrophobic property, so water will be compounded. It is blocked by materials and gradually accumulates. When the accumulated water becomes larger and the proportion of oil is lighter than water and the fluidity is poorer than water, the compound will become difficult to contact the oil-water interface of the oil-water mixture and cannot effectively absorb the oil. And a large amount of water may also destroy the composite or the processing pipeline containing the composite.

因此,本發明之目的,即在提供一種能連續式或大量地處理油水混合物的吸油透水海綿。Therefore, it is an object of the present invention to provide an oil-absorbing and water-permeable sponge capable of continuously or in large quantities treating an oil-water mixture.

於是,本發明吸油透水海綿,包含: 一個海綿主體,該海綿主體是由一種含有A劑及多異氰酸酯化合物的組成物經反應所製成,其中,該A劑包括多元醇混合物、發泡劑、整泡劑及催化劑,且該多元醇混合物含有: 第一多元醇組分,用於使該海綿主體具備超親油性及超親水性,且該第一多元醇組分的羥值範圍為33至60mgKOH/g及氧乙烯基的含量範圍為50至80 mol%, 第二多元醇組分,用於使該海綿主體具備超親油性及超親水性,且該第二多元醇組分的羥值範圍為80至300 mgKOH/g及氧乙烯基的含量範圍為50至80 mol%, 接枝聚合物多元醇組分,用於增加該海綿主體的強度, 四官能度多元醇組分,用於增加該海綿主體的強度,及 丙三醇,用於增加該海綿主體的強度。Therefore, the oil-absorbing and water-permeable sponge of the present invention comprises: a sponge body made of a composition containing an agent A and a polyisocyanate compound through reaction, wherein the agent A includes a polyol mixture, a foaming agent, Foam stabilizer and catalyst, and the polyol mixture contains: a first polyol component, used to make the sponge body have super lipophilicity and super hydrophilicity, and the hydroxyl value range of the first polyol component is 33 to 60 mgKOH / g and oxyethylene content range from 50 to 80 mol%, a second polyol component for making the sponge body super-lipophilic and super-hydrophilic, and the second polyol group It has a hydroxyl value range of 80 to 300 mgKOH / g and an oxyethylene content range of 50 to 80 mol%. It is a graft polymer polyol component used to increase the strength of the sponge body. A tetrafunctional polyol group It is used to increase the strength of the sponge body, and glycerol is used to increase the strength of the sponge body.

本發明之主要功效在於:該吸油透水海綿透過該接枝聚合物多元醇組分、四官能度多元醇組分及丙三醇讓該海綿主體具有固定且緻密的形狀以及符合後續應用的機械強度,且還透過該第一多元醇組分及第二多元醇組分,讓該海綿主體具備超親油性及超親水性,使得該吸油透水海綿具備高吸油性以及高透水性,該吸油透水海綿用於油水分離時能夠讓油水混合物中的水通過該海綿主體,以及同時讓油被海綿主體吸收但不會通過該海綿主體,因此能夠達到較佳的油水分離效果。The main effect of the present invention is that the oil-absorbing and water-permeable sponge passes through the graft polymer polyol component, the tetrafunctional polyol component, and glycerol to make the sponge body have a fixed and dense shape and meet the mechanical strength of subsequent applications. And through the first polyol component and the second polyol component, the sponge body is provided with super lipophilicity and super hydrophilicity, so that the oil-absorbing and water-permeable sponge has high oil absorption and high water permeability, and the oil absorption When the permeable sponge is used for oil-water separation, water in the oil-water mixture can pass through the sponge body, and at the same time oil can be absorbed by the sponge body but will not pass through the sponge body, so a better oil-water separation effect can be achieved.

本發明之另一功效在於:相較於具有超疏水及超親油性質的海綿僅讓油水混合物中的油被海綿吸收而不讓水通過海綿,本發明吸油透水海綿能夠快速地吸收油水混合物中的水並再讓水從該海綿主體中流出,且同時吸收油水混合物中的油並將油留在海綿主體中,從而達到「過濾油水混合物中的水」以及「吸收油水混合物中的油」的效果,因此該吸油透水海綿具有較佳的油水分離效果。Another effect of the present invention is that, compared with sponges having super-hydrophobic and super-lipophilic properties, only the oil in the oil-water mixture is absorbed by the sponge without allowing water to pass through the sponge. The oil-absorbing and water-permeable sponge of the present invention can quickly absorb the oil-water mixture. Water and let the water flow out of the sponge body, and at the same time absorb the oil in the oil-water mixture and leave the oil in the sponge body, so as to "filter the water in the oil-water mixture" and "absorb the oil in the oil-water mixture" Effect, the oil-absorbing and water-permeable sponge has better oil-water separation effect.

本發明之又一功效在於:本發明吸油透水海綿能夠快速地吸收油水混合物中的水並再讓水從該海綿主體中流出,當油水混合物連續或大量地接觸該吸油透水海綿,油水混合物中的水會持續地進入該海綿主體並快速地從該海綿主體中透出,而不會被該吸油透水海綿所阻隔並累積,因此該吸油透水海綿適合用於連續式或大量地處理油水混合物。Another effect of the present invention is that the oil-absorbing and water-permeable sponge of the present invention can quickly absorb water in the oil-water mixture and then let water flow out of the sponge body. When the oil-water mixture contacts the oil-absorbing and water-permeable sponge continuously or in large quantities, the Water will continuously enter the sponge body and quickly permeate from the sponge body without being blocked and accumulated by the oil-absorbing and water-permeable sponge. Therefore, the oil-absorbing and water-permeable sponge is suitable for continuous or large-scale treatment of oil-water mixtures.

以下就本發明內容進行詳細說明:The following describes the content of the present invention in detail:

在本文中,「該海綿主體具有超親油性及超親水性」表示油性物質與該海綿主體的接觸角範圍為0°至10°,以及水性物質與該海綿主體的接觸角範圍為0°至5°。In this article, "the sponge body has super lipophilicity and super hydrophilicity" means that the contact angle range of the oily substance and the sponge body is 0 ° to 10 °, and the contact angle range of the water-based substance and the sponge body is 0 ° to 5 °.

用於製備該海綿主體的組成物含有A劑及多異氰酸酯化合物,其中,A劑包括多元醇混合物、發泡劑、整泡劑及催化劑,以下分別對上述各個成分做進一步地說明。The composition for preparing the sponge main body contains an agent A and a polyisocyanate compound. The agent A includes a polyol mixture, a foaming agent, a foam stabilizer, and a catalyst. Each of the above components is further described below.

〈多元醇混合物〉<Polyol Mixture>

該多元醇混合物含有第一多元醇組分、第二多元醇組分、接枝聚合物多元醇組分、四官能度多元醇組分及丙三醇。該第一多元醇組分及該第二多元醇組分的主要作用在於使該海綿主體具備超親油性及超親水性,從而使得該吸油透水海綿具備高透水性及高吸油性。該接枝聚合物多元醇組分、該四官能度多元醇組分及該丙三醇的主要作用在於增加該海綿主體的強度,從而使得該海綿主體具有固定且緻密的形狀以及符合後續應用的機械強度。The polyol mixture contains a first polyol component, a second polyol component, a graft polymer polyol component, a tetrafunctional polyol component, and glycerol. The main function of the first polyol component and the second polyol component is to make the sponge body have super lipophilicity and super hydrophilicity, so that the oil-absorbing and water-permeable sponge has high water permeability and high oil absorption. The main function of the graft polymer polyol component, the tetrafunctional polyol component, and the glycerol is to increase the strength of the sponge body, so that the sponge body has a fixed and dense shape and meets the requirements of subsequent applications. Mechanical strength.

該第一多元醇組分的羥值範圍為33至60mgKOH/g以及氧乙烯基含量範圍為50至80 mol%,當該第一多元醇組分的羥值及氧乙烯基含量在上述範圍,該第一多元醇組分能夠提供該海綿主體具有超親油性及超親水性;且當該第一多元醇組分的羥值在上述範圍,該第一多元醇組分能夠提供該海綿主體具備強度。較佳地,該第一多元醇組分的HLB值範圍為5至12,能夠更有助於使該海綿主體具備超親油性及超親水性。較佳地,該第一多元醇組分的重量平均分子量範圍為2500至5000。該第一多元醇組分的種類沒有特別限制,可以為聚酯多元醇、聚醚多元醇或者聚醚酯多元醇,可以為單一種多元醇,也可以是多種多元醇的混合,只要該第一多元醇組分的羥值及氧乙烯基含量分別在上述範圍。該第一多元醇組分的來源可以為自行合成也可以直接使用市售產品,例如該第一多元醇組分是一種由一個含有聚酯、聚醚、做為改質劑的氧化乙烯,以及作為起始劑的三乙醇胺的反應混合物經反應所製得羥值範圍為33至60 mgKOH/g及氧乙烯基含量範圍為50至80mol%的市售的多元醇產品。較佳地,以該組成物的A劑的總量為100wt%,該第一多元醇組分的用量範圍為30至70wt%,會更有助於使該海綿主體具備超親油性及超親水性,以及更有助於使該海綿主體具有固定且緻密的形狀以及符合後續應用的機械強度;進一步地說,當該第一多元醇組分的用量小於30 wt%時,海綿主體的超親油性及超親水性的表現較不突出,當該第一多元醇組分的用量大於70wt%時,海綿主體的硬度較不足以及較不易成型。The hydroxyl value of the first polyol component ranges from 33 to 60 mgKOH / g and the oxyethylene content ranges from 50 to 80 mol%. When the hydroxyl value and oxyethylene content of the first polyol component are within the above range, Range, the first polyol component can provide the sponge body with super lipophilicity and superhydrophilicity; and when the hydroxyl value of the first polyol component is in the above range, the first polyol component can The sponge body is provided with strength. Preferably, the HLB value of the first polyol component ranges from 5 to 12, which can further help the sponge body to have super lipophilicity and super hydrophilicity. Preferably, the weight average molecular weight of the first polyol component ranges from 2500 to 5000. The kind of the first polyol component is not particularly limited, and may be a polyester polyol, a polyether polyol, or a polyether ester polyol, a single polyol, or a mixture of multiple polyols, as long as the The hydroxyl value and oxyethylene content of the first polyol component are in the above ranges, respectively. The source of the first polyol component can be synthesized by itself or a commercially available product can be directly used. For example, the first polyol component is a kind of ethylene oxide containing polyester, polyether, and a modifier. And a reaction mixture of triethanolamine as a starter to obtain a commercially available polyol product having a hydroxyl value ranging from 33 to 60 mgKOH / g and an oxyethylene content ranging from 50 to 80 mol%. Preferably, the total amount of the A agent of the composition is 100% by weight, and the amount of the first polyol component is in the range of 30 to 70% by weight, which will further help the sponge body to have super lipophilicity and super Hydrophilicity, and help to make the sponge body have a fixed and dense shape and meet the mechanical strength of subsequent applications; further, when the amount of the first polyol component is less than 30 wt%, the The performance of super lipophilicity and super hydrophilicity is less prominent. When the amount of the first polyol component is more than 70% by weight, the hardness of the sponge body is insufficient and it is difficult to form.

該第二多元醇組分的羥值範圍為80至300 mgKOH/g以及氧乙烯基含量範圍為50至80 mol%,當該第二多元醇組分的羥值及氧乙烯基含量分別在上述範圍,該第二多元醇組分能夠提供該海綿主體具有超親油性及超親水性;且當該第二多元醇組分的羥值在上述範圍,該第二多元醇組分能夠提供該海綿主體具備強度。較佳地,該第二多元醇組分的HLB範圍為7至14,能夠更有助於使該海綿主體具備超親油性及超親水性。較佳地,該第二多元醇組分的重量平均分子量範圍為400至1900。該第二多元醇組分的種類沒有特別限制,可以為聚酯多元醇、聚醚多元醇或者聚醚酯多元醇,可以為單一種多元醇,也可以是多種多元醇的混合,只要該第二多元醇組分的羥值及氧乙烯基含量分別在上述範圍。該第二多元醇組分的來源可以為自行合成也可以直接使用市售產品,例如該第二多元醇組分是一種由一個含有聚酯、聚醚、做為改質劑的氧化乙烯,以及作為起始劑的三乙醇胺的反應混合物經反應所製得羥值範圍為80至300 mgKOH/g及氧乙烯基含量範圍為50至80 mol%的市售的多元醇產品。較佳地,以該組成物的A劑的總量為100wt%,該第二多元醇組分的用量範圍為15至50 wt%,會更有助於使該海綿主體具備超親油性及超親水性,及更有助於使該海綿主體具有固定且緻密的形狀以及符合後續應用的機械強度;進一步地說,當該第二多元醇組分的用量小於15 wt%時,海綿主體的超親油性及超親水性的表現較不突出,當該第二多元醇組分的用量大於50wt%時,海綿主體較容易脆裂。The second polyol component has a hydroxyl value range of 80 to 300 mgKOH / g and an oxyethylene content range of 50 to 80 mol%. When the hydroxyl value and the oxyethylene content of the second polyol component are respectively Within the above range, the second polyol component can provide the sponge body with super lipophilicity and super hydrophilicity; and when the hydroxyl value of the second polyol component is within the above range, the second polyol group It can provide the sponge body with strength. Preferably, the HLB range of the second polyol component is 7 to 14, which can help to make the sponge body have super lipophilicity and super hydrophilicity. Preferably, the weight average molecular weight of the second polyol component ranges from 400 to 1900. The type of the second polyol component is not particularly limited, and may be a polyester polyol, a polyether polyol, or a polyether ester polyol, a single polyol, or a mixture of multiple polyols, as long as the The hydroxyl value and oxyethylene content of the second polyol component are in the above ranges, respectively. The source of the second polyol component can be synthesized by itself or a commercially available product can be used directly. For example, the second polyol component is a kind of ethylene oxide containing polyester, polyether as a modifier. And a reaction mixture of triethanolamine as a starter to obtain a commercially available polyol product having a hydroxyl value ranging from 80 to 300 mgKOH / g and an oxyvinyl content ranging from 50 to 80 mol%. Preferably, the total amount of the A agent of the composition is 100% by weight, and the amount of the second polyol component is in the range of 15 to 50% by weight, which will further help the sponge body to have super lipophilicity and Super hydrophilic, and it helps to make the sponge body have a fixed and dense shape and meet the mechanical strength of subsequent applications; more specifically, when the amount of the second polyol component is less than 15 wt%, the sponge body The super-lipophilic and super-hydrophilic properties are less prominent. When the amount of the second polyol component is greater than 50% by weight, the sponge body is more likely to be brittle.

較佳地,該接枝聚合物多元醇(graft polymer polyols)組分的羥值範圍為20至40 mgKOH/g,當該接枝聚合物多元醇組分的羥值在上述範圍,能夠降低該組成物的當量值且也能稍有助於提供該海綿主體的硬度。較佳地,該接枝聚合物多元醇組分的重量平均分子量範圍為4000至10,000,當該接枝聚合物多元醇組分的重量平均分子量在上述範圍,能夠增加該組成物的黏度及強度。該接枝聚合物多元醇組分的種類沒有特別限制,例如但不限於經乙烯基單體接枝的聚酯多元醇、經乙烯基單體接枝的聚醚多元醇或上述的任意組合。該接枝聚合物多元醇組分的市售商品例如但不限於三井化學株式會社的POP 3428及POP 3628、拜耳股份公司的Arcol ®Polyol HS100、淄博德信聯邦化學工業有限公司的POP-H45等。較佳地,以該組成物的A劑的總量為100wt%,該接枝聚合物多元醇組分的用量範圍為10至30wt%,會更有助於使該海綿主體具備超親油性及超親水性,及更有助於使該海綿主體具有固定且緻密的形狀以及符合後續應用的機械強度;進一步地說,當該接枝聚合物多元醇組分的用量小於10wt%時,海綿主體的硬度較不足,當該接枝聚合物多元醇組分的用量大於30wt%時,海綿主體的超親油性及超親水性的表現較不突出。 Preferably, the hydroxyl value of the graft polymer polyols component ranges from 20 to 40 mgKOH / g. When the hydroxyl value of the graft polymer polyol component is within the above range, the The equivalent value of the composition can also help slightly to provide the hardness of the sponge body. Preferably, the weight average molecular weight of the graft polymer polyol component ranges from 4000 to 10,000. When the weight average molecular weight of the graft polymer polyol component is within the above range, the viscosity and strength of the composition can be increased . The kind of the graft polymer polyol component is not particularly limited, such as, but not limited to, a polyester polyol grafted with a vinyl monomer, a polyether polyol grafted with a vinyl monomer, or any combination thereof. Commercial products of the graft polymer polyol component include, but are not limited to, POP 3428 and POP 3628 by Mitsui Chemicals Co., Ltd., Arcol ® Polyol HS100 by Bayer AG, POP-H45 by Zibo Dexin Federal Chemical Industry Co., Ltd., etc. . Preferably, the total amount of the A agent of the composition is 100% by weight, and the amount of the graft polymer polyol component is in the range of 10 to 30% by weight, which will further help the sponge body to have super lipophilicity and Super hydrophilicity, and more help to make the sponge body have a fixed and dense shape and meet the mechanical strength of subsequent applications; more specifically, when the amount of the graft polymer polyol component is less than 10wt%, the sponge body The hardness is insufficient. When the amount of the polyol component of the graft polymer is greater than 30% by weight, the super lipophilicity and super hydrophilicity of the sponge body are less prominent.

較佳地,該四官能度多元醇(tetra-functional polyol)組分的羥值範圍為350至650 mgKOH/g,當該四官能度多元醇組分的羥值在上述範圍,能夠提高該海綿主體的交聯密度以及增加該海綿主體的硬度。較佳地,該四官能度多元醇組分的重量平均分子量範圍為300至800,當該四官能度多元醇組分的重量平均分子量在上述範圍,能夠使該海綿主體具有較佳的表面形貌。該四官能度多元醇組分的種類沒有特別限制,例如但不限於季戊四醇基聚醚多元醇等。該四官能度多元醇組分的市售商品例如但不限於聚醚多元醇4110、陶氏化學的Voranol ®490等。較佳地,以該組成物的A劑的總量為100wt%,該四官能度多元醇組分的用量範圍為1至5 wt%,會使該海綿主體具有適當的硬度及較好的抗撕拉力;進一步地說,當該四官能度多元醇組分的用量小於1wt%時,該海綿主體的硬度較軟,當該四官能度多元醇組分的用量大於5wt%時,該海綿主體的抗撕拉力較差。 Preferably, the tetra-functional polyol component has a hydroxyl value in the range of 350 to 650 mgKOH / g. When the hydroxyl value of the tetra-functional polyol component is in the above range, the sponge can be increased. The cross-linking density of the body and increasing the hardness of the sponge body. Preferably, the weight average molecular weight of the tetrafunctional polyol component ranges from 300 to 800. When the weight average molecular weight of the tetrafunctional polyol component is within the above range, the sponge body can have a better surface shape appearance. The type of the tetrafunctional polyol component is not particularly limited, such as, but not limited to, pentaerythritol-based polyether polyol. The commercially available tetrafunctional polyol component such as, but not limited to polyether polyol 4110, Dow Chemical Voranol ® 490 and the like. Preferably, the total amount of the A agent of the composition is 100% by weight, and the amount of the tetrafunctional polyol component is in the range of 1 to 5% by weight, which will make the sponge body have appropriate hardness and better resistance. Tearing force; more specifically, when the amount of the tetra-functional polyol component is less than 1 wt%, the hardness of the sponge body is soft, and when the amount of the tetra-functional polyol component is more than 5 wt%, the sponge body The tear resistance is poor.

該丙三醇的羥值範圍為1827 mgKOH/g。較佳地,以該組成物的A劑的總量為100wt%,該丙三醇的用量範圍為1至5 wt%,會使該海綿主體具有較細緻的泡孔(cell)以及較好的抗撕拉力;進一步地說,當該丙三醇的用量小於1wt%時,該海綿主體的泡孔較粗大,當該丙三醇的用量大於5wt%時,該海綿主體的抗撕拉力較差。The glycerol has a hydroxyl value in the range of 1827 mgKOH / g. Preferably, the total amount of the A agent of the composition is 100% by weight, and the amount of glycerol used is in the range of 1 to 5% by weight, so that the sponge body has finer cells and better Tear resistance; more specifically, when the amount of glycerol is less than 1 wt%, the foam cells of the sponge body are coarse, and when the amount of glycerol is more than 5 wt%, the tear strength of the sponge body is poor.

〈發泡劑〉<Foaming agent>

該發泡劑的種類沒有特別限制,可使用一般製備聚胺酯海綿所用的發泡劑。較佳地,該發泡劑為水,透過將水做為發泡劑並與多異氰酸酯化合物進行反應生成二氧化碳的方式發泡,能夠以較無毒的方式進行發泡,且能避免使用非水的發泡劑殘留在海綿主體所造成的問題。該發泡劑的用量沒有特別限制,可根據該海綿主體的密度調整該發泡劑的用量。較佳地,以該組成物的A劑的總量為100wt%,該發泡劑的用量範圍為0.7至4wt%;進一步地說,當該發泡劑的用量小於0.7wt%時,該海綿主體的密度過高且會提高製造成本,當該發泡劑的用量大於4wt%時,該海綿主體的密度過低而會使得該海綿主體的超親油性及超親水性的表現較不突出。The type of the foaming agent is not particularly limited, and a foaming agent generally used for preparing polyurethane sponges can be used. Preferably, the foaming agent is water, and foaming is performed by using water as a foaming agent and reacting with a polyisocyanate compound to generate carbon dioxide, which can be foamed in a relatively non-toxic manner, and the use of non-aqueous Problems caused by foaming agent remaining in the sponge body. The amount of the foaming agent is not particularly limited, and the amount of the foaming agent can be adjusted according to the density of the sponge body. Preferably, the total amount of the A agent of the composition is 100% by weight, and the amount of the foaming agent is in the range of 0.7 to 4% by weight. Further, when the amount of the foaming agent is less than 0.7% by weight, the sponge The density of the main body is too high and the manufacturing cost will be increased. When the amount of the foaming agent is greater than 4 wt%, the density of the sponge main body is too low, so that the super lipophilicity and super hydrophilicity of the sponge main body are less prominent.

〈整泡劑〉<Foam stabilizer>

該整泡劑的作用在於增加該組成物中各組分的互溶性、控制海綿主體的泡孔的孔徑大小及分佈均勻性,以及在該組成物進行反應並發泡形成海綿主體的過程中,讓海綿主體的泡孔壁具有彈性以留住氣體並防止該海綿主體崩塌。該整泡劑例如但不限於有機矽表面活性劑等。該整泡劑的用量沒有特別限制,可根據該海綿主體的密度調整該整泡劑的用量。較佳地,以該組成物的A劑的總量為100wt%,該整泡劑的用量範圍為0.5至2wt%;進一步地說,當該整泡劑的用量小於0.5wt%時,該海綿主體無法形成泡孔且會崩塌,當該發泡劑的用量大於2wt%時,該海綿主體會無法具有開孔結構(是指相對於閉孔結構)而收縮。The role of the foam stabilizer is to increase the mutual solubility of the components in the composition, control the pore size and uniformity of the foam of the sponge body, and allow the composition to react and foam to form the sponge body. The cell wall of the sponge body has elasticity to retain gas and prevent the sponge body from collapsing. Examples of the foam stabilizer include, but are not limited to, silicone surfactants. The amount of the foam stabilizer is not particularly limited, and the amount of the foam stabilizer can be adjusted according to the density of the sponge body. Preferably, the total amount of the A agent of the composition is 100% by weight, and the amount of the foam stabilizer is in the range of 0.5 to 2% by weight; further, when the amount of the foam stabilizer is less than 0.5% by weight, the sponge The main body cannot form cells and collapses. When the amount of the foaming agent is greater than 2 wt%, the sponge main body cannot have an open-cell structure (referring to a closed-cell structure) and shrinks.

〈催化劑〉<catalyst>

該催化劑的作用在於控制該組成物進行反應並發泡形成海綿主體時的乳白時間(cream time,簡稱CT)以及海綿主體成型熟化的時間。該催化劑例如但不限於三乙烯二胺、二丙二醇或上述的任意組合,例如該催化劑可以由33wt%的三乙烯二胺及67wt%的二丙二醇所組成。較佳地,以該組成物的A劑的總量為100wt%,該催化劑的用量範圍為0.2至1.0wt%;進一步地說,當該催化劑的用量小於0.2wt%時,較不易使該海綿主體成型,當該發泡劑的用量大於1.0wt%時,該組成物進行反應的時間太快而不易讓該海綿主體具有開孔結構。The role of the catalyst is to control the cream time (CT) when the composition reacts and foams to form a sponge body, and the time during which the sponge body is matured. The catalyst is, for example, but not limited to, triethylenediamine, dipropylene glycol, or any combination thereof. For example, the catalyst may be composed of 33% by weight of triethylenediamine and 67% by weight of dipropylene glycol. Preferably, the total amount of the A agent of the composition is 100% by weight, and the amount of the catalyst used is in the range of 0.2 to 1.0% by weight; more specifically, when the amount of the catalyst is less than 0.2% by weight, it is difficult to make the sponge The main body is shaped. When the amount of the foaming agent is greater than 1.0 wt%, the composition is reacted too quickly to make the sponge main body have an open cell structure.

〈多異氰酸酯化合物〉<Polyisocyanate compound>

為有助於讓該海綿主體具有預設的較低的密度(例如:25至100 kg/m 3的密度),較佳地,該多異氰酸酯化合物是選自於芳香族二異氰酸酯化合物。更佳地,該芳香族二異氰酸酯化合物是選自於二苯基甲烷二異氰酸酯、甲苯二異氰酸酯或前述的任意組合。為讓該組成物進行反應時具有適當的發泡活性以及適當的交聯密度,較佳地,以該組成物的A劑的總量為100重量份,該多異氰酸酯化合物的用量範圍為30至50重量份。 To help the sponge body have a preset lower density (for example, a density of 25 to 100 kg / m 3 ), preferably, the polyisocyanate compound is selected from an aromatic diisocyanate compound. More preferably, the aromatic diisocyanate compound is selected from diphenylmethane diisocyanate, toluene diisocyanate, or any combination thereof. In order to allow the composition to have a proper foaming activity and a proper cross-linking density during the reaction, it is preferable that the total amount of the A agent of the composition is 100 parts by weight, and the amount of the polyisocyanate compound ranges from 30 to 50 parts by weight.

該海綿主體是該組成物經反應所製成,該反應的工藝條件沒有特別限制,可參考一般製作聚胺酯海綿時的製程條件調整該反應的工藝條件,例如但不限於該反應的溫度範圍為20至35℃,該反應的反應時間範圍為60秒至120秒。The sponge main body is made of the composition through a reaction, and the process conditions of the reaction are not particularly limited. The process conditions of the reaction can be adjusted by referring to the general process conditions when making a polyurethane sponge, such as, but not limited to, the reaction temperature range is 20 To 35 ° C, the reaction time of this reaction ranges from 60 seconds to 120 seconds.

該吸油透水海綿的該海綿主體的密度範圍沒有特別限制,只要可以使該海綿主體具有固定形狀。較佳地,該吸油透水海綿的該海綿主體具有25至100 kg/m 3的密度,當該海綿主體的密度在上述範圍,該海綿主體的結構較緻密而具有更佳的吸油效率並同時兼顧該吸油透水海綿的製造成本;進一步地說,當該海綿主體的密度小於25 kg/m 3,該海綿主體的結構的緻密度較低而具有較低的吸油效率,當該海綿主體的密度大於100 kg/m 3,該吸油透水海綿的生產成本較高。 The density range of the sponge body of the oil-absorbing and water-permeable sponge is not particularly limited as long as the sponge body can have a fixed shape. Preferably, the sponge body of the oil-absorbing and permeable sponge has a density of 25 to 100 kg / m 3. When the density of the sponge body is in the above range, the structure of the sponge body is denser and has better oil absorption efficiency while taking into account The manufacturing cost of the oil-absorbing and permeable sponge; further, when the density of the sponge body is less than 25 kg / m 3 , the structure of the sponge body has a low density and low oil absorption efficiency, and when the density of the sponge body is greater than 100 kg / m 3 , the production cost of the oil-absorbing and permeable sponge is relatively high.

較佳地,該吸油透水海綿的該海綿主體的孔隙密度範圍為25至50 PPI(Pores Per Inch);進一步地說,當該海綿主體的孔隙密度小於25 PPI時,雖然該吸油透水海綿的吸油速度及透水速度較快但會使得該吸油透水海綿的吸油飽和量較低,當該海綿主體的孔隙密度大於50 PPI時,雖然該吸油透水海綿的吸油飽和量較高但透水速度較慢。Preferably, the pore density of the sponge body of the oil-absorbing and permeable sponge ranges from 25 to 50 PPI (Pores Per Inch); more specifically, when the pore density of the sponge body is less than 25 PPI, The speed and water permeation speed are fast but the oil absorption saturation of the oil absorbing sponge is low. When the pore density of the sponge body is greater than 50 PPI, the water absorption speed is slow although the oil absorption saturation of the oil absorbing sponge is high.

在本發明吸油透水海綿的製備方法實施態樣中,是將含有30至70wt%的第一多元醇組分(羥值33至60mgKOH/g,分子量2500至5000,HLB值5至12,氧乙烯基含量50至80 mol%)、15至50wt%的第二多元醇組分(羥值80至300 mgKOH/g,分子量400至1900,HLB值7至14,氧乙烯基含量50至80 mol%)、10至30wt%的接枝聚合物多元醇(羥值20至40 mgKOH/g,分子量4000至10,000)、1至5wt%的四官能度多元醇(羥值350至650 mgKOH/g,分子量300至800)、1至5wt%的丙三醇(羥值1827 mgKOH/g)、0.7至4wt%的水、0.2至1.0wt%的催化劑(由33wt%的三乙烯二胺及67wt%的二丙二醇所組成)以及0.5至2wt%的矽油的A劑100重量份,與二苯基甲烷二異氰酸酯30至50 重量份在25℃及常壓進行攪拌,得到一組成物。將該組成物置於一個模具中進行反應(溫度為20至35℃,時間為60至120秒),然後,得到吸油透水海綿(密度為25至100 kg/m 3,孔隙密度為25至50 PPI)。 In an embodiment of the method for preparing the oil-absorbing and water-permeable sponge of the present invention, the first polyol component (hydroxyl value 33 to 60 mgKOH / g, molecular weight 2500 to 5000, HLB value 5 to 12, oxygen content) 50 to 80 mol% vinyl content), 15 to 50 wt% of a second polyol component (hydroxyl value 80 to 300 mgKOH / g, molecular weight 400 to 1900, HLB value 7 to 14, oxyethylene content 50 to 80 mol%), 10 to 30 wt% of graft polymer polyol (hydroxyl value 20 to 40 mgKOH / g, molecular weight 4000 to 10,000), 1 to 5 wt% of tetrafunctional polyol (hydroxyl value 350 to 650 mgKOH / g , Molecular weight 300 to 800), 1 to 5 wt% glycerol (hydroxyl value 1827 mgKOH / g), 0.7 to 4 wt% water, 0.2 to 1.0 wt% catalyst (from 33 wt% triethylenediamine and 67 wt% Composed of dipropylene glycol) and 0.5 to 2 wt% of 100 parts by weight of silicone agent A, and 30 to 50 parts by weight of diphenylmethane diisocyanate were stirred at 25 ° C. and normal pressure to obtain a composition. The composition was placed in a mold for reaction (temperature: 20 to 35 ° C, time: 60 to 120 seconds), and then an oil-absorbing water-permeable sponge (density: 25 to 100 kg / m 3 , pore density: 25 to 50 PPI) was obtained. ).

關於本發明吸油透水海綿的油水分離效果是藉由以下實驗進行測試:將本發明吸油透水海綿裁剪成三個大小皆為直徑15.5公分及厚度5公分的海綿塊後,參閱圖1,將該等海綿塊垂直堆疊在一個直徑15公分及高度400公分的圓柱型透明管柱中,然後,將一個油水混合物(由1公升的水及0.8公升的廢機油所組成)倒入圓柱型透明管柱中。觀察該吸油透水海綿對油水混合物中廢機油的吸收程度,以及該油水混合物中水流過該吸油透水海綿的程度。本發明吸油透水海綿的油水分離效果的測試結果如表1及圖2至4所示。The oil-water separation effect of the oil-absorbing and permeable sponge of the present invention is tested by the following experiments: After cutting the oil-absorbing and permeable sponge of the present invention into three sponge blocks each having a diameter of 15.5 cm and a thickness of 5 cm, refer to FIG. Sponge blocks are stacked vertically in a cylindrical transparent tube column with a diameter of 15 cm and a height of 400 cm. Then, an oil-water mixture (composed of 1 liter of water and 0.8 liters of used engine oil) is poured into a cylindrical transparent tube column. . Observe the extent to which the oil-absorbing sponge absorbs waste engine oil in the oil-water mixture, and the degree to which water in the oil-water mixture flows through the oil-absorbing sponge. The test results of the oil-water separation effect of the oil-absorbing water-permeable sponge of the present invention are shown in Table 1 and FIGS. 2 to 4.

表1 油水混合物中的水開始從海綿流出的時間 油水混合物中的油被海綿完全吸收的時間 完成油水分離的時間 吸油透水海綿 將油水混合物倒入後的3秒內,水快速且大量地從海綿中流出(參閱圖2至3)。 將油水混合物倒入後的5秒內,油會被吸收且滲入並留在第一個海綿中(參閱圖4)。 將油水混合物倒入後的約30秒內。 且海綿中的水幾乎已流出,故海綿不會因負重而下沉(參閱圖4) 註1:油水混合物中的水開始從海綿中透出,表示海綿先吸飽水後,水再從海綿流出。 註2:完成油水分離的時間,為從海綿透出的水量達到油水混合物中原本水量的80 %的時間。 Table 1 Time at which water in the oil-water mixture begins to flow from the sponge Time for the oil in the oil-water mixture to be completely absorbed by the sponge Time to complete oil-water separation Oil-absorbing sponge Within 3 seconds after pouring the oil-water mixture, water quickly and massively flows from the sponge (see Figures 2 to 3). Within 5 seconds of pouring the oil-water mixture, the oil is absorbed and penetrates and remains in the first sponge (see Figure 4). Within about 30 seconds after pouring the oil-water mixture. And the water in the sponge has almost flowed out, so the sponge will not sink due to the load (see Figure 4) Note 1: The water in the oil-water mixture begins to seep out of the sponge, which means that the sponge is saturated with water first, and then the water flows out of the sponge. Note 2: The time to complete the oil-water separation is the time when the amount of water seeping out of the sponge reaches 80% of the original amount of water in the oil-water mixture.

由表1、圖2至4可知,該吸油透水海綿在油水混合物倒入圓柱型透明管柱後的3秒內,該吸油透水海綿的海綿主體就快速地吸收水並再讓被吸收的水快速且大量地從海綿中流出,顯示該吸油透水海綿因其海綿主體具備超親水性及透水性而能夠快速地吸收水並再讓水快速通過流出,因此該吸油透水海綿具有「過濾油水混合物中的水」的效果。From Table 1, and Figures 2 to 4, it can be known that within 3 seconds after the oil-water permeable sponge is poured into the cylindrical transparent pipe column, the sponge body of the oil-absorbing permeable sponge quickly absorbs water and then allows the absorbed water to quickly And a large amount of outflow from the sponge shows that the oil-absorbing and permeable sponge can absorb water quickly and let the water pass through quickly because its sponge body has super hydrophilicity and water permeability. Therefore, the oil-absorbing and permeable sponge has " Water "effect.

再者,該吸油透水海綿在油水混合物倒入圓柱型透明管柱後的5秒內,油水混合物中的油就已經被該吸油透水海綿吸收且不會再從海綿中流出,顯示該吸油透水海綿因其海綿主體具有超親油性而能夠快速地吸收油並將油留在海綿主體中,因此該吸油透水海綿具有「吸收油水混合物中的油」的效果。Moreover, within 5 seconds after the oil-absorbing water-permeable sponge is poured into the cylindrical transparent pipe column, the oil in the oil-water mixture has been absorbed by the oil-absorbing water-permeable sponge and will not flow out of the sponge again, indicating that the oil-absorbing water-permeable sponge Because the sponge body has super lipophilicity, it can absorb oil quickly and retain oil in the sponge body. Therefore, the oil-absorbing sponge has the effect of "absorbing oil in the oil-water mixture".

由此可證明,該吸油透水海綿同時具有「過濾油水混合物中的水」以及「吸收油水混合物中的油」的功能,且過濾水及吸收油的速度皆非常快速,加上該吸油透水海綿能夠使被吸收的水快速且大量地流出,所以該吸油透水海綿不僅具有較佳的油水分離效果,並還適合用於連續式或大量地處理油水混合物。It can be proved that the oil-absorbing sponge has the functions of "filtering water in the oil-water mixture" and "absorbing oil in the oil-water mixture", and the speed of filtering water and absorbing oil is very fast. In addition, the oil-absorbing sponge can The absorbed water flows out quickly and in large quantities, so the oil-absorbing and water-permeable sponge not only has better oil-water separation effect, but also is suitable for continuous or large-scale treatment of oil-water mixtures.

本發明吸油透水海綿適用於漏油處理、河川及海面油污的過濾回收、餐飲業的油煙過濾、廚房清潔油垢等。The oil-absorbing and water-permeable sponge of the present invention is suitable for oil leakage treatment, filtration and recovery of oil pollution in rivers and seas, oil fume filtration in the catering industry, kitchen cleaning greasy dirt, and the like.

惟以上所述者,僅為本發明之實施例而已,當不能以此限定本發明實施之範圍,凡是依本發明申請專利範圍及專利說明書內容所作之簡單的等效變化與修飾,皆仍屬本發明專利涵蓋之範圍內。However, the above are only examples of the present invention. When the scope of implementation of the present invention cannot be limited in this way, any simple equivalent changes and modifications made in accordance with the scope of the patent application and the content of the patent specification of the present invention are still Within the scope of the invention patent.

本發明之其他的特徵及功效,將於參照圖式的實施方式中清楚地呈現,其中: 圖1是本發明吸油透水海綿的油水分離效果測試的操作方式的照片; 圖2是本發明吸油透水海綿的油水分離效果測試的結果的照片; 圖3是本發明吸油透水海綿的油水分離效果測試的結果的照片;及 圖4是本發明吸油透水海綿的油水分離效果測試的結果的照片。Other features and effects of the present invention will be clearly presented in the embodiment with reference to the drawings, in which: FIG. 1 is a photograph of the operation mode of the oil-water separation effect test of the oil-absorbing sponge of the present invention; FIG. 2 is the oil-absorbing and water-permeable of the present invention Photo of the result of the oil-water separation effect test of the sponge; FIG. 3 is a photo of the result of the oil-water separation effect test of the oil-absorbing sponge of the present invention; and FIG. 4 is a photo of the result of the oil-water separation effect test of the oil-absorbing sponge of the present invention.

Claims (8)

一種吸油透水海綿,包含:一個海綿主體,該海綿主體是由一種含有A劑及多異氰酸酯化合物的組成物經反應所製成,其中,該A劑包括多元醇混合物、發泡劑、整泡劑及催化劑,且該多元醇混合物含有:第一多元醇組分,用於使該海綿主體具備超親油性及超親水性,且該第一多元醇組分的羥值範圍為33至60mgKOH/g以及氧乙烯基的含量範圍為50至80mol%,第二多元醇組分,用於使該海綿主體具備超親油性及超親水性,且該第二多元醇組分的羥值範圍為80至300mgKOH/g以及氧乙烯基的含量範圍為50至80mol%,接枝聚合物多元醇組分,用於增加該海綿主體的強度,四官能度多元醇組分,用於增加該海綿主體的強度,及丙三醇,用於增加該海綿主體的強度;其中,以該組成物的A劑的總量為100wt%,該第一多元醇組分的用量範圍為30至70wt%,該第二多元醇組分的用量範圍為15至50wt%。An oil-absorbing and water-permeable sponge, comprising: a sponge body made of a composition containing an agent A and a polyisocyanate compound through reaction, wherein the agent A includes a polyol mixture, a foaming agent, and a foam stabilizer And catalyst, and the polyol mixture contains: a first polyol component for making the sponge body super-lipophilic and super-hydrophilic, and the hydroxyl value of the first polyol component ranges from 33 to 60 mgKOH The content of the second polyol component is 50/80 mol / g, and the second polyol component is used to make the sponge body have super lipophilicity and super hydrophilicity, and the hydroxyl value of the second polyol component The range is 80 to 300 mgKOH / g and the content of oxyethylene is 50 to 80 mol%. The graft polymer polyol component is used to increase the strength of the sponge body, and the tetrafunctional polyol component is used to increase the The strength of the sponge body and glycerol are used to increase the strength of the sponge body; wherein the total amount of the A agent of the composition is 100% by weight, and the amount of the first polyol component ranges from 30 to 70wt. %, The amount of the second polyol component is 15 50wt%. 如請求項1所述的吸油透水海綿,其中,該第一多元醇組分的HLB值範圍為5至12。The oil-absorbing and water-permeable sponge according to claim 1, wherein the HLB value of the first polyol component ranges from 5 to 12. 如請求項1所述的吸油透水海綿,其中,該第二多元醇組分的HLB值範圍為7至14。The oil-absorbing and water-permeable sponge according to claim 1, wherein the HLB value of the second polyol component ranges from 7 to 14. 如請求項1所述的吸油透水海綿,其中,該接枝聚合物多元醇組分的羥值範圍為20至40mgKOH/g。The oil-absorbing and water-permeable sponge according to claim 1, wherein the hydroxyl value of the graft polymer polyol component ranges from 20 to 40 mgKOH / g. 如請求項1所述的吸油透水海綿,其中,該四官能度多元醇組分的羥值範圍為350至650mgKOH/g。The oil-absorbing and water-permeable sponge according to claim 1, wherein a hydroxyl value of the tetrafunctional polyol component ranges from 350 to 650 mgKOH / g. 如請求項1所述的吸油透水海綿,其中,以該組成物的A劑的總量為100wt%,該接枝聚合物多元醇組分的用量範圍為10至30wt%,該四官能度多元醇組分的用量範圍為1至5wt%,該丙三醇的用量範圍為1至5wt%。The oil-absorbing and water-permeable sponge according to claim 1, wherein the total amount of the A agent of the composition is 100% by weight, the amount of the graft polymer polyol component ranges from 10 to 30% by weight, and the tetrafunctional multicomponent The amount of the alcohol component ranges from 1 to 5 wt%, and the amount of the glycerol ranges from 1 to 5 wt%. 如請求項1所述的吸油透水海綿,其中,該海綿主體的密度範圍為25至100kg/m3The oil-absorbing and water-permeable sponge according to claim 1, wherein the density of the sponge body ranges from 25 to 100 kg / m 3 . 如請求項1所述的吸油透水海綿,其中,該海綿主體的孔隙密度範圍為25至50PPI。The oil-absorbing and water-permeable sponge according to claim 1, wherein the pore density of the sponge body ranges from 25 to 50 PPI.
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Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101787107A (en) * 2010-02-21 2010-07-28 中国人民解放军63975部队 Oil-absorbing polyurethane foam material
CN104610728A (en) * 2015-01-29 2015-05-13 苏州大学 Graphene oxide-polyurethane compound foam as well as preparation method and application thereof
CN105170132A (en) * 2015-07-24 2015-12-23 河海大学 Polyurethane foam supported liver/graphene/ titanium dioxide nano particle composite material, preparation method thereof and application thereof

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101787107A (en) * 2010-02-21 2010-07-28 中国人民解放军63975部队 Oil-absorbing polyurethane foam material
CN104610728A (en) * 2015-01-29 2015-05-13 苏州大学 Graphene oxide-polyurethane compound foam as well as preparation method and application thereof
CN105170132A (en) * 2015-07-24 2015-12-23 河海大学 Polyurethane foam supported liver/graphene/ titanium dioxide nano particle composite material, preparation method thereof and application thereof

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