TWI660785B - Automatic workpiece sticking equipment and method thereof - Google Patents

Automatic workpiece sticking equipment and method thereof Download PDF

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Publication number
TWI660785B
TWI660785B TW106124755A TW106124755A TWI660785B TW I660785 B TWI660785 B TW I660785B TW 106124755 A TW106124755 A TW 106124755A TW 106124755 A TW106124755 A TW 106124755A TW I660785 B TWI660785 B TW I660785B
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workpiece
robot arm
automatic
item
patent application
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TW106124755A
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TW201908016A (en
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王人傑
梁永杰
徐建斌
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由田新技股份有限公司
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Priority to TW106124755A priority Critical patent/TWI660785B/en
Priority to CN201710799440.1A priority patent/CN109291074A/en
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Publication of TWI660785B publication Critical patent/TWI660785B/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25JMANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
    • B25J18/00Arms
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25JMANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
    • B25J19/00Accessories fitted to manipulators, e.g. for monitoring, for viewing; Safety devices combined with or specially adapted for use in connection with manipulators
    • B25J19/02Sensing devices
    • B25J19/04Viewing devices
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25JMANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
    • B25J9/00Programme-controlled manipulators
    • B25J9/16Programme controls
    • B25J9/1602Programme controls characterised by the control system, structure, architecture
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25JMANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
    • B25J9/00Programme-controlled manipulators
    • B25J9/16Programme controls
    • B25J9/1674Programme controls characterised by safety, monitoring, diagnostic
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25JMANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
    • B25J9/00Programme-controlled manipulators
    • B25J9/16Programme controls
    • B25J9/1679Programme controls characterised by the tasks executed

Abstract

自動化工件接合設備及方法。自動化工件接合設備包括攝像裝置、點膠單元、機械手臂及處理單元。攝像裝置對待處理的工件進行影像擷取;點膠單元鄰近攝像裝置設置;機械手臂設置於攝像裝置的周圍,適於拾取工件;處理單元電性耦合於攝像裝置、點膠單元、機械手臂,其中處理單元控制機械手臂拾取工件後,機械手臂將工件移動至鄰近攝像裝置的一影像擷取位置,以便攝像裝置擷取工件的姿態影像,處理單元根據姿態影像校正工件的姿態,機械手臂將工件移至點膠單元並對工件塗膠,以將兩個工件貼合。Automatic workpiece joining equipment and method. The automatic workpiece joining equipment includes a camera device, a dispensing unit, a robot arm, and a processing unit. The camera device captures the image of the workpiece to be processed; the dispensing unit is arranged adjacent to the camera device; the robot arm is arranged around the camera device and is suitable for picking up the workpiece; the processing unit is electrically coupled to the camera device, the dispensing unit and the robot arm, of which After the processing unit controls the robotic arm to pick up the workpiece, the robotic arm moves the workpiece to an image capture position adjacent to the camera device so that the camera device captures the attitude image of the workpiece. The processing unit corrects the attitude of the workpiece based on the attitude image, and the robotic arm moves the workpiece Go to the dispensing unit and apply glue to the two parts.

Description

自動化工件接合設備及自動化工件接合方法Automatic workpiece joining equipment and automatic workpiece joining method

本發明是有關於一種自動化設備及自動化方法,且特別是有關於一種自動化工件接合設備及自動化工件接合方法。The invention relates to an automatic equipment and an automatic method, and in particular to an automatic workpiece joining device and an automatic workpiece joining method.

隨著科技的進步,積極發展自動化的設備,以求將常規的組裝流程使用機械來取代,並且將節省出來的人力更有效地投入研發中。With the advancement of science and technology, we will actively develop automated equipment in order to replace the conventional assembly process with machinery, and put the saved labor into research and development more effectively.

舉例而言,為了減少組裝零件的使用以及電子裝置的整體美觀性,以減少工件上的破孔的數量,因此工件的組裝可以選擇用膠黏合在一起。For example, in order to reduce the use of assembly parts and the overall aesthetics of the electronic device, so as to reduce the number of holes in the workpiece, the assembly of the workpiece may be selected to be glued together.

前述使用膠將兩個工件接合在一起的接合步驟至少包括在工件的貼合面上點膠,以及使工件的貼合面相面對後使兩個貼合面靠近以貼合。這兩個步驟通常是利用人工方式進行。The aforementioned bonding step of bonding two workpieces together using glue includes at least dispensing on the bonding surface of the workpiece, and bringing the two bonding surfaces close to each other after the bonding surfaces of the workpiece face each other. These two steps are usually performed manually.

利用人工進行接合的方式需要應聘大量的操作人員。此外,工件上塗膠的位置攸關操作人員的經驗,因為塗膠位置將會影響工件接合後的美觀性,以及會不會溢膠進而影響工件內的其他元件等顧慮。又,也有可能因為操作人員分心、疲累或是其他原因,也會造成工件接合的對位不準確,致使產品的良率降低。The manual joining method requires a large number of operators. In addition, the location of the glue on the workpiece is related to the experience of the operator, because the location of the glue will affect the aesthetics of the workpiece after joining, and whether the glue will overflow and affect other components in the workpiece. In addition, because of operator distraction, tiredness, or other reasons, the alignment of workpiece joints may be inaccurate, resulting in lower product yield.

本發明提供一種可以節省人力的自動化工件接合設備及自動化工件接合方法。The invention provides an automatic workpiece joining device and an automatic workpiece joining method which can save manpower.

本發明的一種自動化工件接合設備,包括攝像裝置、點膠單元、第一機械手臂、第二機械手臂以及處理單元。攝像裝置對待處理的一工件進行影像擷取;點膠單元鄰近攝像裝置設置;第一機械手臂以及第二機械手臂設置於攝像裝置的周圍,第一機械手臂適於拾取第一工件且第二機械手臂適於拾取第二工件;處理單元電性耦合於攝像裝置、點膠單元、第一機械手臂以及第二機械手臂,其中處理單元控制第一機械手臂拾取第一工件且第二機械手臂拾取第二工件,藉以將第一工件以及第二工件移動至鄰近攝像裝置的辨識位置以便攝像裝置擷取第一工件以及第二工件的姿態影像,處理單元根據姿態影像校正第一工件以及第二工件的姿態後,第一機械手臂將第一工件且第二機械手臂將第二工件移至點膠單元並塗膠於第一工件或該第二工件,以將第一工件及第二工件貼合。The automatic workpiece joining equipment of the present invention includes a camera device, a dispensing unit, a first robot arm, a second robot arm, and a processing unit. The camera device captures an image of a workpiece to be processed; the dispensing unit is arranged adjacent to the camera device; a first robot arm and a second robot arm are arranged around the camera device; the first robot arm is adapted to pick up the first workpiece and the second machine The arm is adapted to pick up the second workpiece; the processing unit is electrically coupled to the camera device, the dispensing unit, the first robotic arm, and the second robotic arm, wherein the processing unit controls the first robotic arm to pick up the first workpiece and the second robotic arm to pick up the first workpiece. The two workpieces are used to move the first workpiece and the second workpiece to the recognition position of the adjacent camera device so that the camera device captures the posture images of the first workpiece and the second workpiece, and the processing unit corrects the first workpiece and the second workpiece according to the posture images. After the posture, the first robotic arm moves the first workpiece and the second robotic arm moves the second workpiece to the dispensing unit and applies glue to the first workpiece or the second workpiece to attach the first workpiece and the second workpiece.

本發明的一種自動化工件接合方法,包括提供第一工件及第二工件;提供自動化工件接合設備,其中自動化工件接合設備的處理單元控制一對機械手臂分別拾取第一工件及第二工件;機械手臂將第一工件及第二工件移動以鄰近自動化工件接合設備的攝像裝置,以通過攝像裝置擷取第一工件的第一姿態影像以及第二工件的第二姿態影像並校正第一工件以及第二工件的姿態;處理單元根據第一姿態影像與第二姿態影像校正第一工件的姿態與第二工件的姿態;以及機械手臂將第一工件及第二工件移至自動化工件接合設備的點膠單元之下對第一工件及第二工件進行塗膠,以將第一工件及第二工件貼合。An automated workpiece joining method of the present invention includes providing a first workpiece and a second workpiece; and providing an automated workpiece joining device, wherein a processing unit of the automated workpiece joining device controls a pair of robotic arms to pick up a first workpiece and a second workpiece, respectively. ; The robotic arm moves the first workpiece and the second workpiece to be adjacent to the camera device of the automated workpiece joining device, so as to capture the first attitude image of the first workpiece and the second attitude image of the second workpiece through the camera device and correct the first The attitude of the workpiece and the second workpiece; the processing unit corrects the attitude of the first workpiece and the second workpiece according to the first attitude image and the second attitude image; and the robot arm moves the first workpiece and the second workpiece to the automated workpiece joint The first work piece and the second work piece are glued under the dispensing unit of the equipment to adhere the first work piece and the second work piece.

基於上述,前述的自動化工件接合設備及自動化工件接合方法利用影像擷取的方式提供了自動化辨識兩個工件的姿勢並且能夠自動化地將兩個工件調整至正確的姿態以進行接合的設備及方法,因此在接合過程中可以減少組裝人員人工操作的步驟,進而能夠將人力做更有效的分配同時還能節省人力成本的功效。Based on the above, the aforementioned automatic workpiece joining equipment and automatic workpiece joining method provide a device that automatically recognizes the postures of two workpieces and can automatically adjust the two workpieces to the correct posture for joining by using an image capture method and This method can reduce the manual operation steps of the assembly staff during the joining process, which can more effectively allocate manpower and save the cost of manpower.

圖1為自動化工件接合設備的示意圖。請參考圖1,自動化工件接合設備100用於將兩個以上的工件以機械方式自動地接合在一起,以減少製程中的人力需求,同時提升接合後的工件的良率。自動化工件接合設備100包括攝像裝置130、一對點膠單元140、一對機械手臂以及處理單元170。FIG. 1 is a schematic diagram of an automated workpiece joining apparatus. Please refer to FIG. 1, an automatic workpiece joining apparatus 100 is used to automatically join two or more workpieces mechanically together to reduce the labor requirements in the manufacturing process and improve the yield of the joined workpieces. The automated workpiece joining apparatus 100 includes a camera 130, a pair of dispensing units 140, a pair of robotic arms, and a processing unit 170.

簡單地說,攝像裝置130、點膠單元140以及機械手臂皆與處理單元170電性耦合,其中處理單元170控制機械手臂拾取第一工件200及第二工件300後,將第一工件200及第二工件300移動至鄰近攝像裝置的一辨識位置後,通過攝像裝置130擷取第一工件200及第二工件300的姿態(posture)影像。處理單元170接收攝像裝置130的姿態影像並加以與資料庫或處理單元170中預存的資訊比對及辨識,再依據辨識結果以控制機械手臂對第一工件200及第二工件300的姿態進行校正,之後第一工件200及第二工件300被移動至點膠單元140並以正確的姿態被點膠單元140塗膠後進行接合。附帶一提,處理單元170可控制點膠單元140每一次輸出膠的劑量。In brief, the camera 130, the dispensing unit 140, and the robot arm are all electrically coupled to the processing unit 170. The processing unit 170 controls the robot arm to pick up the first workpiece 200 and the second workpiece 300, and then the first workpiece 200 and the second workpiece 300 are picked up. After the two workpieces 300 move to a recognition position adjacent to the camera device, the camera device 130 captures the posture images of the first workpiece 200 and the second workpiece 300. The processing unit 170 receives the posture image of the camera 130 and compares and recognizes it with the information stored in the database or the processing unit 170, and then controls the robotic arm to correct the attitude of the first workpiece 200 and the second workpiece 300 according to the recognition result. After that, the first workpiece 200 and the second workpiece 300 are moved to the dispensing unit 140 and are glued by the dispensing unit 140 in a correct posture for bonding. Incidentally, the processing unit 170 can control the dosage of the dispensing unit 140 each time the glue is output.

詳細而言,機械手臂為多軸機械手臂,其中第一機械手臂150用來拾取第一工件200且第二機械手臂160用來拾取第二工件300。前述所指的姿態包含第一工件200相對於第一機械手臂150的位置、角度、待塗膠位置或上述的組合。當然,姿態也可以是第二工件300相對於第二機械手臂160的位置、角度、待塗膠位置或上述的組合。In detail, the robot arm is a multi-axis robot arm, wherein the first robot arm 150 is used to pick up the first workpiece 200 and the second robot arm 160 is used to pick up the second workpiece 300. The aforementioned posture includes the position, angle, position to be coated of the first workpiece 200 relative to the first robot arm 150, or a combination thereof. Of course, the posture may also be the position, angle, position to be glued or the combination of the second workpiece 300 relative to the second robot arm 160.

在本實施例中,還可於自動化工件接合設備100設置備料使用的第一置料區110及第二置料區120,其中第一置料區110及第二置料區120分別用來放置第一工件200及第二工件300。於較佳實施例,包含但不限於,攝像裝置130可設置在整個自動化工件接合設備100的中央部位,而第一置料區110以及第二置料區120設置在攝像裝置130的前側。點膠單元140可以只設置有一個,或是可設置為多個,依照需求而定。點膠單元140鄰近攝像裝置130設置,點膠單元140的位置只要方便對被機械手臂夾持的第一工件200及第二工件300進行點膠即可。在本實施例中,第一機械手臂150設置在攝像裝置130與第一置料區110之間且第二機械手臂160設置在攝像裝置130與第二置料區120之間。In this embodiment, a first material loading area 110 and a second material loading area 120 for material preparation can also be provided in the automatic workpiece joining equipment 100, wherein the first material loading area 110 and the second material loading area 120 are respectively used for The first workpiece 200 and the second workpiece 300 are placed. In the preferred embodiment, including but not limited to, the camera device 130 may be disposed at a central portion of the entire automated workpiece joining apparatus 100, and the first loading area 110 and the second loading area 120 are provided on the front side of the camera device 130. There may be only one dispensing unit 140, or multiple dispensing units 140, depending on the requirements. The dispensing unit 140 is disposed adjacent to the camera 130, and the location of the dispensing unit 140 only needs to facilitate the dispensing of the first workpiece 200 and the second workpiece 300 held by the robot arm. In this embodiment, the first robot arm 150 is disposed between the camera 130 and the first loading area 110 and the second robot arm 160 is disposed between the camera 130 and the second loading area 120.

此外,自動化工件接合設備100還具有用來放置接合後的第一工件200及第二工件300的第三置料區180,此第三置料區130設置在攝像裝置130相對於第一置料區110、第二置料區120的後側。另外,自動化工件接合設備100可更包括設置在第二機械手臂160的移動路徑上一壓合單元190,而接合後的第一工件200及第二工件300被第二機械手臂160移送至第三置料區180放置,然後經由壓合單元190施加壓力在接合後的第一工件200及第二工件300的上表面,以使第一工件200及第二工件300壓合在一起。於本例中,壓合單元190可為氣壓缸,並且設置為一對,以從接合後的第一工件200及第二工件300的相對的兩側對接合後的第一工件200及第二工件300的上表面施加壓力以進行壓合。壓合元件190設置成一對且從接合後的第一工件200及第二工件300的相對的兩側對接合後的第一工件200及第二工件300的上表面施加壓力,有助於讓施加在接合後的第一工件200及第二工件300的上表面的壓力均勻分布。In addition, the automated workpiece joining apparatus 100 also has a third loading area 180 for placing the first workpiece 200 and the second workpiece 300 after joining, and the third loading area 130 is disposed on the camera device 130 relative to the first loading area. The rear side of the material area 110 and the second material area 120. In addition, the automated workpiece joining apparatus 100 may further include a pressing unit 190 disposed on a moving path of the second robot arm 160, and the joined first workpiece 200 and the second workpiece 300 are transferred to the first robot arm 160 by the second robot arm 160. The three loading areas 180 are placed, and then a pressure is applied to the upper surfaces of the first workpiece 200 and the second workpiece 300 after bonding by the pressing unit 190 to press the first workpiece 200 and the second workpiece 300 together. In this example, the pressing unit 190 may be a pneumatic cylinder, and is provided as a pair, so as to face the joined first workpiece 200 and the second workpiece 200 from opposite sides of the joined first workpiece 200 and the second workpiece 300. Pressure is applied to the upper surface of the workpiece 300 to perform compression bonding. The pressing elements 190 are arranged in a pair and apply pressure to the upper surfaces of the joined first and second workpieces 200 and 300 from opposite sides of the joined first and second workpieces 200 and 300, which helps to apply The pressures on the upper surfaces of the joined first and second workpieces 200 and 300 are evenly distributed.

前述所舉的攝像裝置130、點膠單元140、第一機械手臂150、第二機械手臂、處理單元170、第一置料區110、第二置料區120以及第三置料區180的設置位置僅為說明之用,本領域人員在參考本實施例的說明之後,可以依照製程需求而改變前述各組件的設置位置。The aforementioned setting of the camera device 130, the dispensing unit 140, the first robot arm 150, the second robot arm, the processing unit 170, the first loading area 110, the second loading area 120, and the third loading area 180 The position is for illustration purposes only. After referring to the description of this embodiment, those skilled in the art can change the setting positions of the foregoing components according to process requirements.

以下將參酌前述自動化工件接合設備100說明自動化工件接合方法。The automated workpiece joining method will be described below with reference to the aforementioned automated workpiece joining apparatus 100.

圖2為自動化工件接合方法的流程示意圖。請同時參考圖1及圖2,如步驟S110,提供第一工件200以及第二工件300,於本例中為將第一工件200及第二工件300分別放置於第一置料區110及第二置料區120,其中將第一工件200放置於第一置料區110以及將第二工件300放置於第二置料區120的方式可以是人工也可以使用機械,依照所欲接合的工件的性質而選擇適合的方式。FIG. 2 is a schematic flowchart of an automated workpiece joining method. Please refer to FIG. 1 and FIG. 2 at the same time. In step S110, a first workpiece 200 and a second workpiece 300 are provided. In this example, the first workpiece 200 and the second workpiece 300 are placed in the first loading area 110 and the second workpiece 300, respectively. Two loading areas 120, in which the first workpiece 200 is placed in the first loading area 110 and the second workpiece 300 is placed in the second loading area 120. The method can be manual or mechanical, according to the workpieces to be joined The nature of the choice.

如步驟S120,提供前述的自動化工件接合設備100,自動化工件接合設備100的處理單元170控制第一機械手臂150自第一置料區110拾取第一工件200,及控制第二機械手臂160自第二置料區120拾取第二工件300,其中此處的拾取包含夾持、吸附或其他可選用的方式,依照欲拾取的工件的種類以及機械手臂的選用而可變化。In step S120, the aforementioned automatic workpiece joining apparatus 100 is provided. The processing unit 170 of the automatic workpiece joining apparatus 100 controls the first robot arm 150 to pick up the first workpiece 200 from the first loading area 110, and controls the second robot arm 160. The second workpiece 300 is picked from the second loading area 120. The picking here includes clamping, adsorption or other optional methods, which can be changed according to the type of the workpiece to be picked and the selection of the robot arm.

如步驟S130,處理單元170控制第一機械手臂150以及第二機械手臂160將第一工件200及第二工件300移動至鄰近於攝像裝置130的一辨識位置,以通過攝像裝置130擷取第一工件200的第一姿態影像以及第二工件300的第二姿態影像,其中此辨識位置可以是攝像裝置130的下方或是周圍甚至於上方,依照實際需求而設定。In step S130, the processing unit 170 controls the first robot arm 150 and the second robot arm 160 to move the first workpiece 200 and the second workpiece 300 to a recognition position adjacent to the camera 130, so as to capture the first through the camera 130 The first posture image of the workpiece 200 and the second posture image of the second workpiece 300. The recognition position may be below or around the camera device 130 or even above, and is set according to actual needs.

更進一步說明,攝像裝置130在擷取第一姿態影像以及第二姿態影像之後,將第一姿態影像以及第二姿態影像回傳至處理單元170,處理單元170會針對擷取到的第一姿態影像以及第二姿態影像進行辨識,此處的辨識包含通過姿態影像識別待塗膠面為平面或是曲面、個別的第一工件200以及個別的第二工件300的待塗膠面的可塗膠面積等之外,也可更包括將所擷取到的姿態影像與儲存於資料庫或是處理單元170中的資料進行比對,以比對出第一工件200相對於第一機械手臂150及第二工件300相對於第二機械手臂160的夾取角度是否偏轉、或第一工件200相對於第一機械手臂150及第二工件300相對於第二機械手臂160的位置是否偏移…等,並且將辨識結果回傳至處理單元170,處理單元170再依據辨識結果傳遞訊號給第一機械手臂150及第二機械手臂160進行校正,以針對每一個辨識結果校正第一工件200以及第二工件300的姿態。簡單地說,當所擷取到的第一姿態影像例如是當第一機械手臂150拾取第一工件200後,與預存在處理單元170或資料庫中的資訊相比校,第一工件200的比較點相較於第一機械手臂150的基準點偏轉了角度而並非完全吻合於預存的資訊,處理單元170辨識出此一狀況後,計算出偏轉的角度的值,例如第一工件200的比較點相較於第一機械手臂150的基準點偏轉了3度,處理單元170便發出訊號使第一機械手臂150反向偏轉3度,以彌補第一工件200的偏轉角度,使第一工件200處於待塗膠的最佳姿態。To further explain, after capturing the first posture image and the second posture image, the camera device 130 returns the first posture image and the second posture image to the processing unit 170, and the processing unit 170 will respond to the captured first posture. The image and the second posture image are identified, and the identification here includes identifying, through the posture image, whether the surface to be glued is a flat surface or a curved surface, the individual first workpiece 200 and the individual second workpiece 300 to be glued. In addition to the area, the captured posture image may also be compared with the data stored in the database or the processing unit 170 to compare the first workpiece 200 with respect to the first robot arm 150 and Whether the grip angle of the second workpiece 300 relative to the second robot arm 160 is deflected, or whether the positions of the first workpiece 200 relative to the first robot arm 150 and the position of the second workpiece 300 relative to the second robot arm 160 are offset, etc., etc., And the recognition result is returned to the processing unit 170, and the processing unit 170 then transmits a signal to the first robot arm 150 and the second robot arm 160 for correction according to the recognition result, so that for each recognition If the posture correcting the first workpiece 200 and second workpiece 300. In short, when the captured first posture image is, for example, when the first robot arm 150 picks up the first workpiece 200, it is compared with the information pre-stored in the processing unit 170 or the database. Compared with the reference point of the first robot arm 150, the comparison point is deflected by an angle and does not completely match the pre-stored information. After the processing unit 170 recognizes this situation, it calculates the value of the deflected angle, such as the comparison of the first workpiece 200 The point is deflected by 3 degrees compared to the reference point of the first robot arm 150, and the processing unit 170 sends a signal to reverse the first robot arm 150 by 3 degrees to compensate for the deflection angle of the first workpiece 200, so that the first workpiece 200 In the best position to be glued.

又或者,在第二機械手臂160拾取第二工件300後,第二機械手臂160將第二工件300移送至鄰近攝像裝置130的辨識位置以便攝像裝置130擷取第二姿態影像。將第二姿態影像與預存在處理單元170或資料庫中的資訊相比較,第二工件300的比較點相較於第二機械手臂160的基準點偏移了距離而並非完全吻合預存的資訊,處理單元170經過比對辨識出此一狀況後,處理單元170計算出偏移的距離的值,例如第二工件300的比較點相較於第二機械手臂160的基準點偏移了0.3公分,處理單元170便發出訊號使第二機械手臂160移動0.3公分,以彌補第二工件300的偏移距離,使第二工件300處於待塗膠的最佳姿態。第一工件200也以同樣的方式進行姿態影像擷取、辨識及校正。Alternatively, after the second robot arm 160 picks up the second workpiece 300, the second robot arm 160 moves the second workpiece 300 to a recognition position adjacent to the camera device 130 so that the camera device 130 captures a second posture image. Comparing the second pose image with the information pre-stored in the processing unit 170 or the database, the comparison point of the second workpiece 300 is offset from the reference point of the second robot arm 160 by a distance and does not completely match the pre-stored information, After the processing unit 170 recognizes this situation through comparison, the processing unit 170 calculates the value of the offset distance. For example, the comparison point of the second workpiece 300 is shifted by 0.3 cm from the reference point of the second robot arm 160. The processing unit 170 sends a signal to move the second robot arm 160 by 0.3 cm to make up for the offset distance of the second workpiece 300, so that the second workpiece 300 is in an optimal posture to be glued. The first workpiece 200 also performs posture image capture, identification, and correction in the same manner.

附帶一提,此處的識別及校正除了以上述的預先在處理單元170或是資料庫中建置的資訊進行比對,以使得機械手臂可以自動化地學習並且進行校正的動作之外,也可能是經由人工教學,例如以人工來判別後輸入校正方式及校正值。Incidentally, the identification and correction here are not only compared with the information built in the processing unit 170 or the database in advance, so that the robotic arm can automatically learn and perform the corrective action. It is through manual teaching, for example, the correction method and the correction value are input after manual judgment.

如步驟S140,第一機械手臂150以及第二機械手臂160根據處理單元170所給出的校正資訊後將第一工件200及第二工件300調整至正確且最佳的姿態,然後第一機械手臂150以及第二機械手臂160將第一工件200及第二工件300移至點膠單元140之下進行塗膠。In step S140, the first robot arm 150 and the second robot arm 160 adjust the first workpiece 200 and the second workpiece 300 to correct and optimal postures according to the correction information given by the processing unit 170, and then the first robot arm 150 and the second robot arm 160 move the first workpiece 200 and the second workpiece 300 under the dispensing unit 140 to apply glue.

前述的校正資訊除了工件相對於機械手臂的距離、角度等之外,可更包含第一機械手臂150以及第二機械手臂160移動第一工件200及第二工件300至點膠單元140的路徑、第一工件200以及第二工件300的待塗膠面的面積、待塗膠位置、第一機械手臂150調整第一工件200相對於點膠單元140的角度或第二機械手臂160調整第二工件300相對於點膠單元140的角度…等,以使第一工件200以及第二工件300以最佳化的姿態被點膠單元140進行塗膠作業。In addition to the distance and angle of the workpiece relative to the robot arm, the aforementioned calibration information may further include a path for the first robot arm 150 and the second robot arm 160 to move the first workpiece 200 and the second workpiece 300 to the dispensing unit 140, The area of the first workpiece 200 and the second workpiece 300 to be coated, the position to be coated, the first robot arm 150 adjusts the angle of the first workpiece 200 relative to the dispensing unit 140 or the second robot arm 160 adjusts the second workpiece The angle of 300 with respect to the dispensing unit 140... Etc., so that the first workpiece 200 and the second workpiece 300 are coated by the dispensing unit 140 with an optimized posture.

之後,移動第一機械手臂150以及第二機械手臂160,將第一工件200及第二工件300貼合。After that, the first robot arm 150 and the second robot arm 160 are moved to attach the first workpiece 200 and the second workpiece 300.

可更包括步驟S150,將貼合後的第一工件200及第二工件300放置於第三置料區180,以靜置的方式待第一工件200及第二工件300黏合。此外,可更包括步驟S160,利用壓合單元190對放置於第三置料區180的貼合後的第一工件200及第二工件300的上表面施加壓力,以增進第一工件200以及第二工件300的貼合效果。當然,依照膠的種類不同可以選用不同的後加工方式,例如當塗佈在第一工件200及第二工件300上的膠的種類為紫外光固化膠的情況下,可更對貼合在一起的第一工件200及第二工件300照射紫外光。It may further include step S150, placing the bonded first workpiece 200 and the second workpiece 300 in the third loading area 180, and waiting for the first workpiece 200 and the second workpiece 300 to be bonded in a static manner. In addition, step S160 may be further included. The pressing unit 190 applies pressure to the upper surfaces of the first workpiece 200 and the second workpiece 300 after bonding placed in the third loading area 180 to enhance the first workpiece 200 and the first workpiece 200. Laminating effect of the two workpieces 300. Of course, different post-processing methods can be selected according to the type of glue. For example, when the type of glue coated on the first workpiece 200 and the second workpiece 300 is UV curing glue, they can be more closely bonded together. The first workpiece 200 and the second workpiece 300 are irradiated with ultraviolet light.

前述的本發明的自動化接合工件設備及方法通過攝像裝置的使用而可以對待貼合的工件進行即時的影像擷取,然後通過處理單元進行辨識及校正,使得機械手臂移動工件的路徑以及工件相對於點膠單元的角度可以即時地獲得調整,因此可以廣泛地應用在各種種類的工件以及各種形式的待接合面。The aforementioned automatic workpiece joining device and method of the present invention can perform real-time image capture of the workpiece to be bonded through the use of a camera device, and then identify and correct the processing unit, so that the path of the robot arm moving the workpiece and the workpiece relative to the workpiece. The angle of the dispensing unit can be adjusted instantly, so it can be widely applied to various types of workpieces and various forms of surfaces to be joined.

以下,將更進一步將本發明的自動化工件接合設備及方法應用於高爾夫球桿頭的組裝進行說明。Hereinafter, the automatic workpiece joining apparatus and method of the present invention will be further applied to the assembly of a golf club head.

圖3為應用於高爾夫球桿頭的自動化工件接合設備的示意圖。如圖3示,本實施例的自動化工件接合設備應用於點膠機台500,點膠機台500包括第一置料區510、第二置料區520、第一機械手臂550、第二機械手臂560、一對點膠單元540、攝像裝置530、處理單元170(請參考圖3)以及第三置料區580,其中攝像裝置530設置在整個點膠機台500的中央區域,第一手臂550、第二手臂560以及點膠單元540環繞攝像裝置530設置,而第一置料區510以及第二置料區520位在點膠機台500的前端,第三置料區580設置在點膠機台500的後端。FIG. 3 is a schematic diagram of an automated workpiece joining apparatus applied to a golf club head. As shown in FIG. 3, the automatic workpiece joining device of this embodiment is applied to a dispenser 500, which includes a first loading area 510, a second loading area 520, a first robot arm 550, and a second The robot arm 560, a pair of dispensing units 540, a camera unit 530, a processing unit 170 (please refer to FIG. 3), and a third loading area 580. The camera unit 530 is disposed in the central area of the entire dispensing machine 500. The first The arm 550, the second arm 560, and the dispensing unit 540 are arranged around the camera device 530. The first loading area 510 and the second loading area 520 are located at the front end of the dispensing machine 500, and the third loading area 580 is located at The rear end of the dispenser 500.

圖4為第一工件置放於第一置料區的示意圖,而圖5為第二工件置放於第二置料區的示意圖。請同時參考圖3、圖4及圖5,當使用如圖3的點膠機台500進行高爾夫球桿頭的貼合步驟時,將高爾夫球桿頭的本體600放置在第一置料區510,且將高爾夫球桿頭的蓋體700放置在第二置料區520。須說明的是,由於高爾夫球桿頭的本體600以及蓋體700的形狀較為特殊因此難以使用簡單的方式固定或拾取。因此在第一置料區510以及第二置料區520中設計對應高爾夫球桿頭的本體600以及蓋體700的形狀的夾持結構。從圖4可看出,第一置料區510中設置有兩個定位塊512、514,用來固定放置於第一置料區510中的高爾夫球桿頭的本體600的位置,且其中一個定位塊512具有相對於第一置料區510的法線方向N傾斜的斜面512a,以使高爾夫球桿頭的本體600放置在第一置料區510上時,可以使高爾夫球桿頭的本體600的平面600a抵靠在此斜面512a上。同樣的,另一個定位塊514上也設計有對應高爾夫球桿頭的本體600的形狀的結構。高爾夫球桿頭的本體600可以利用這兩個定位塊512、514而放置於第一置料區510中。FIG. 4 is a schematic diagram of the first workpiece placed in the first material receiving area, and FIG. 5 is a schematic diagram of the second workpiece placed in the second material receiving area. Please refer to FIG. 3, FIG. 4, and FIG. 5 at the same time. When using the dispensing machine 500 as shown in FIG. 3 to perform the fitting step of the golf club head, the body 600 of the golf club head is placed in the first loading area 510. And the cover 700 of the golf club head is placed in the second loading area 520. It should be noted that, because the shape of the body 600 and the cover 700 of the golf club head is relatively special, it is difficult to fix or pick it up in a simple manner. Therefore, a clamping structure corresponding to the shape of the main body 600 and the cover 700 of the golf club head is designed in the first and second feeding areas 510 and 520. As can be seen from FIG. 4, two positioning blocks 512 and 514 are provided in the first loading area 510 for fixing the position of the body 600 of the golf club head placed in the first loading area 510, and one of them The positioning block 512 has an inclined surface 512a inclined with respect to the normal direction N of the first loading area 510, so that when the body 600 of the golf club head is placed on the first loading area 510, the body of the golf club head can be made The plane 600a of 600 abuts on this inclined surface 512a. Similarly, another positioning block 514 is also designed with a structure corresponding to the shape of the body 600 of the golf club head. The body 600 of the golf club head can be placed in the first loading area 510 by using the two positioning blocks 512 and 514.

第二置料區520設置有多個定位塊522以及定位桿524,且這些定位塊522及定位桿524是按照高爾夫球的蓋體700的形狀而設置。The second loading area 520 is provided with a plurality of positioning blocks 522 and positioning rods 524, and the positioning blocks 522 and the positioning rods 524 are provided according to the shape of the cover 700 of the golf ball.

承上述,高爾夫球桿頭的本體600具有定位凹陷602,而第一機械手臂550具有定位突出(未圖示),其中定位凹陷602以及定位突出(未圖示)的形狀互補。As described above, the body 600 of the golf club head has a positioning recess 602, and the first robot arm 550 has a positioning protrusion (not shown), wherein the shapes of the positioning recess 602 and the positioning protrusion (not shown) are complementary.

當高爾夫球桿頭的本體600放置在第一置料區510時,高爾夫球桿頭的本體600的待塗膠面604(標示於圖6)朝向第一置料區510的平台。而在第一機械手臂550拾取高爾夫球桿頭的本體600時,定位突出對應伸入定位凹陷602內。When the main body 600 of the golf club head is placed in the first loading area 510, the to-be-coated surface 604 (labeled in FIG. 6) of the main body 600 of the golf club head faces the platform of the first loading area 510. When the first robot arm 550 picks up the main body 600 of the golf club head, the positioning protrusion correspondingly extends into the positioning recess 602.

與第一機械手臂550不同的是,第二機械手臂560所要拾取的高爾夫球桿頭的蓋體700是呈圓弧形的片狀工件,且高爾夫球桿頭的蓋體700的重量較高爾夫球桿頭的本體600的重量為輕,因此第二機械手臂560可採用真空吸附的方式拾取高爾夫球桿頭的蓋體700。詳細而言,第二機械手臂560包括本體561以及多個吸嘴562,其中吸嘴562穿過本體561,且高爾夫球桿頭的蓋體700的背面704朝向第二機械手臂560,因此在吸嘴562接觸高爾夫球桿頭的蓋體700時,通過抽真空的方式使第二機械手臂560吸取高爾夫球桿頭的蓋體700,如圖7示。此外,為了讓第二機械手臂560能夠有效地抓住高爾夫球桿頭的蓋體700,第二機械手臂560更包括多個突出於本體561的表面的高度調整件563,其中高度調整件563突出於本體561的高度可依據高爾夫球桿頭的蓋體700的背面704的形狀而可調整。Different from the first robotic arm 550, the cover 700 of the golf club head to be picked up by the second robotic arm 560 is an arc-shaped sheet-shaped workpiece, and the weight of the cover 700 of the golf club head is heavier than that of a golf ball. The body 600 of the head is light in weight, so the second robot arm 560 can pick up the cover 700 of the golf club head in a vacuum suction manner. In detail, the second robot arm 560 includes a body 561 and a plurality of suction nozzles 562. The suction nozzle 562 passes through the body 561, and the back surface 704 of the cover 700 of the golf club head faces the second robot arm 560. When the mouth 562 contacts the cover 700 of the golf club head, the second robot arm 560 sucks the cover 700 of the golf club head by vacuuming, as shown in FIG. 7. In addition, in order for the second robot arm 560 to effectively grasp the cover 700 of the golf club head, the second robot arm 560 further includes a plurality of height adjusting members 563 protruding from the surface of the body 561, wherein the height adjusting members 563 protrude. The height of the main body 561 can be adjusted according to the shape of the back surface 704 of the cover 700 of the golf club head.

此外,在高度調整件563的下方可更設置有套管565,此套管565是以較軟的材質形成,以在第二機械手臂560利用吸力拾取蓋體700時提供緩衝,防止蓋體700受損。In addition, a sleeve 565 may be further disposed below the height adjusting member 563, and the sleeve 565 is formed of a softer material to provide cushioning when the second robot arm 560 picks up the cover 700 by suction, preventing the cover 700 Damaged.

在第一機械手臂550拾取高爾夫球桿頭的本體600以及第二機械手臂560拾取高爾夫球桿頭的蓋體700之後,第一機械手臂550以及第二機械手臂560分別將高爾夫球桿頭的本體600以及高爾夫球桿頭的蓋體700運送至辨識位置以供攝像裝置530擷取高爾夫球桿頭的本體600以及高爾夫球桿頭的蓋體700的影像以供進行比對及辨識。在此之前,第一機械手臂550會翻轉高爾夫球桿頭的本體600使待塗膠面604朝向上(如圖6示),且第二機械手臂560會翻轉高爾夫球桿頭的蓋體700使待塗膠面702朝向上,以方便攝像裝置530進行影像擷取。After the first robot arm 550 picks up the body 600 of the golf club head and the second robot arm 560 picks up the cover body 700 of the golf club head, the first robot arm 550 and the second robot arm 560 separate the body of the golf club head, respectively. 600 and the cover 700 of the golf club head are transported to an identification position for the camera 530 to capture images of the body 600 of the golf club head and the cover 700 of the golf club head for comparison and identification. Before that, the first robotic arm 550 will flip the body 600 of the golf club head so that the surface to be coated 604 faces upward (as shown in FIG. 6), and the second robotic arm 560 will flip the cover 700 of the golf club head so that The to-be-coated surface 702 faces upward to facilitate image capture by the camera device 530.

附帶一提,前述的第一機械手臂550拾取高爾夫球桿頭的本體600以及第二機械手臂560拾取高爾夫球桿頭的蓋體700可以是同時動作,也可以是有順序地一前一後地動作;且攝像裝置530可有先後順序地擷取高爾夫球桿頭的本體600以及高爾夫球桿頭的蓋體700的待塗膠面604、702的影像,也可能是同時設置有兩個以上的攝像裝置530以同時進行影像擷取,依照需求而設計。Incidentally, the aforementioned first robotic arm 550 picks up the body 600 of the golf club head and the second robotic arm 560 picks up the cover 700 of the golf club head may be operated simultaneously, or sequentially one after the other The camera device 530 may sequentially capture the images of the body 600 of the golf club head and the cover 700 of the golf club head 700 to be coated, and may also be provided with more than two at the same time. The camera device 530 is configured to capture images at the same time and is designed according to requirements.

攝像裝置530對高爾夫球桿頭的本體600以及高爾夫球桿頭的蓋體700影像擷取後,更包括依據資料庫或是內存於處理單元170中的資訊比對及辨識每一個工件的姿態,而姿態的定義已於前述實施例詳細說明,因此不再贅述。前述的每一個工件包含同一種工件但是因為製作時的公差而有些微差異性的單一個體。After the camera device 530 captures the image of the golf club head body 600 and the golf club head cover 700, it further includes comparing and identifying the posture of each workpiece based on the information in the database or the memory stored in the processing unit 170. The definition of the attitude has been described in detail in the foregoing embodiment, so it will not be described again. Each of the aforementioned workpieces contains a single individual of the same workpiece but slightly different due to manufacturing tolerances.

接著,攝像裝置530會將結果傳至處理單元170(請參考圖3),而處理單元170(請參考圖3)依據結果提供校正後的資訊給第一機械手臂550以及第二機械手臂560,以使第一機械手臂550以及第二機械手臂560校正高爾夫球桿頭的本體600以及高爾夫球桿頭的蓋體700的姿態,使高爾夫球桿頭的本體600以及高爾夫球桿頭的蓋體700以最佳的姿態讓點膠單元540進行點膠,即,使高爾夫球桿頭的本體600以及高爾夫球桿頭的蓋體700的待塗膠面604、702以最佳的角度及位置面對點膠單元540。Then, the camera device 530 transmits the result to the processing unit 170 (refer to FIG. 3), and the processing unit 170 (refer to FIG. 3) provides the corrected information to the first robot arm 550 and the second robot arm 560 according to the result. The first robot arm 550 and the second robot arm 560 correct the posture of the body 600 of the golf club head and the cover 700 of the golf club head, and the body 600 of the golf club head and the cover 700 of the golf club head Allow the dispensing unit 540 to perform dispensing in an optimal posture, that is, make the body 600 of the golf club head and the cover 700 to be coated 604, 702 of the golf club head face at an optimal angle and position. Dispensing unit 540.

同時,校正也包含第一機械手臂550以及第二機械手臂560的移動路徑。如此一來,點膠單元540提供的膠塗佈在高爾夫球桿頭的本體600及高爾夫球桿頭的蓋體700的待塗膠面604、702的最佳位置。At the same time, the correction also includes the movement paths of the first robot arm 550 and the second robot arm 560. In this way, the glue provided by the dispensing unit 540 is applied to the best positions of the to-be-coated surfaces 604 and 702 of the golf club head body 600 and the golf club head cover 700.

接著,第一機械手臂550及第二機械手臂560相對靠近,使高爾夫球桿頭的本體600以及高爾夫球桿頭的蓋體700塗佈有膠的待塗膠面604、702彼此面對後貼合。Next, the first robot arm 550 and the second robot arm 560 are relatively close to each other, so that the body 600 of the golf club head and the cover 700 of the golf club head are coated with glue-to-be-coated faces 604 and 702 and face each other. Together.

圖8為第二機械手臂夾持貼合後的第一工件以及第二工件的示意圖。請同時參考圖3、圖7及圖8,第二機械手臂560更包括一夾持件564,在高爾夫球桿頭的本體600與高爾夫球桿頭的蓋體700貼合之後,夾持件564自高爾夫球桿頭的蓋體700的下方夾持與高爾夫球桿頭的蓋體700接合的高爾夫球桿頭的本體600。接著,將貼合後的高爾夫球桿頭的本體600與高爾夫球桿頭的蓋體700放置於第三置料區580。FIG. 8 is a schematic diagram of the first workpiece and the second workpiece clamped by the second robot arm. Please refer to FIG. 3, FIG. 7 and FIG. 8 at the same time. The second robot arm 560 further includes a clamping member 564. After the body 600 of the golf club head and the cover 700 of the golf club are attached, the clamping member 564 A body 600 of a golf club head that is engaged with the cover 700 of the golf club head is held from below the cover body 700 of the golf club head. Next, the body 600 of the golf club head and the cover 700 of the golf club head are placed in the third loading area 580.

圖9為設置在第三置料區的壓合單元對貼合後的本體及蓋體施加壓力的示意圖。請同時參考圖3、圖8及圖9,第二機械手臂560將貼合後的高爾夫球桿頭的本體600與高爾夫球桿頭的蓋體700放置於第三置料區580後,可更利用壓合單元590對貼合後的高爾夫球桿頭的本體600與高爾夫球桿頭的蓋體700施加壓力,其中壓合單元590可為氣壓缸,且氣壓缸例如是傾斜地設置,因此是斜向地對貼合後的高爾夫球桿頭的本體600與高爾夫球桿頭的蓋體700的上表面(例如是蓋體700的背面704)施加壓力,以使高爾夫球桿頭的本體600與高爾夫球桿頭的蓋體700緊密接合後形成高爾夫球桿頭,之後,可透過人工方式或是其他的機械手臂將高爾夫球桿頭取走,進行下一階段的組裝作業。FIG. 9 is a schematic diagram of a pressing unit provided in a third charging area applying pressure to the main body and the cover after bonding. Please refer to FIG. 3, FIG. 8 and FIG. 9 at the same time. The second robot arm 560 places the body 600 and the cover 700 of the golf club head after the second robot arm 560 is attached to the third loading area 580. The pressing unit 590 is used to apply pressure to the body 600 of the golf club head and the cover 700 of the golf club head. The pressing unit 590 may be a pneumatic cylinder, and the pneumatic cylinder is disposed obliquely, so it is inclined. Apply pressure to the upper surface of the golf club head body 600 and the upper surface of the cover 700 of the golf club head (for example, the back surface 704 of the cover 700), so that the body of the golf club head 600 and the golf ball The cover 700 of the club head is tightly joined to form a golf club head. After that, the golf club head can be removed manually or by other mechanical arms for the next stage of assembly operation.

前述實施例雖然將第一工件以及第二工件以高爾夫球桿頭的組件(本體600及蓋體700)舉例說明,但並不以此為限,其他電子裝置或非電子裝置的組件亦可作為本發明的自動化工件接合設備及方法中的工件。Although the foregoing embodiment exemplifies the first workpiece and the second workpiece as components of the golf club head (the main body 600 and the cover body 700), it is not limited thereto, and other electronic or non-electronic components can also be used as Workpieces in the automated workpiece joining apparatus and method of the present invention.

綜上所述,本發明的自動化工件接合設備及方法中,利用攝像裝置即時地擷取影像並且與資料庫或處理單元中的資訊比對及辨識每一個單一的工件的3D表徵,並且根據結果提供校正後的資訊以驅動機械手臂以讓工件用最佳的姿態受點膠單元點膠。因此,使用此自動化工件接合設備及方法可以讓原本進行此些操作的組裝人員去進行更需要人力的作業,進而達到人力最佳化使用,有效降低人力成本,提升人力資源的應用及管理。In summary, in the automated workpiece joining device and method of the present invention, a camera device is used to capture images in real time, compare with the information in a database or processing unit, and identify the 3D representation of each single workpiece, and according to The results provide corrected information to drive the robotic arm to allow the workpiece to be dispensed by the dispensing unit in an optimal posture. Therefore, the use of the automated workpiece joining equipment and method can allow the assembly personnel who originally performed these operations to perform operations that require more manpower, thereby achieving optimal use of manpower, effectively reducing manpower costs, and improving the application and management of human resources.

此外,處理單元也可以控制點膠單元每次點膠的劑量。如此一來,工件的黏合不易有溢膠的狀況,可以提升成品的良率。In addition, the processing unit can also control the dosage of the dispensing unit each time. In this way, the adhesion of the workpiece is less prone to overflow, which can improve the yield of the finished product.

雖然本發明已以實施例揭露如上,然其並非用以限定本發明,任何所屬技術領域中具有通常知識者,在不脫離本發明的精神和範圍內,當可作些許的更動與潤飾,故本發明的保護範圍當視後附的申請專利範圍所界定者為準。Although the present invention has been disclosed as above with the examples, it is not intended to limit the present invention. Any person with ordinary knowledge in the technical field can make some modifications and retouching without departing from the spirit and scope of the present invention. The protection scope of the present invention shall be determined by the scope of the attached patent application.

100:自動化工件接合設備 110、510:第一置料區 120、520:第二置料區 130、530:攝像裝置 140、540:點膠單元 150、550:第一機械手臂 160、560:第二機械手臂 170:處理單元 180、580:第三置料區 190、590:壓合單元 200:第一工件 300:第二工件 500:點膠機台 512a:斜面 512、514:定位塊 522:定位塊 524:定位桿 561:本體 562:吸嘴 563:高度調整件 564:夾持件 565:套管 600:高爾夫球桿頭的本體 700:蓋體 600a:平面 602:定位凹陷 604、702:待塗膠面 704:背面 S110~S170:步驟 N:法線方向100: Automatic workpiece joining equipment 110, 510: First loading area 120, 520: Second loading area 130, 530: Camera 140, 540: Dispensing unit 150, 550: First robot arm 160, 560: Second robot arm 170: processing unit 180, 580: third loading area 190, 590: pressing unit 200: first workpiece 300: second workpiece 500: dispensing machine 512a: inclined surface 512, 514: positioning block 522 : Positioning block 524: Positioning rod 561: Body 562: Nozzle 563: Height adjusting member 564: Clamping member 565: Sleeve 600: Body of golf club head 700: Cover body 600a: Plane 602: Positioning depressions 604, 702 : Surface to be coated 704: Back side S110 ~ S170: Step N: Normal direction

圖1為自動化工件接合設備的示意圖。 圖2為自動化工件接合方法的流程示意圖。 圖3為應用於高爾夫球桿頭的自動化工件接合設備的示意圖。 圖4為第一工件置放於第一置料區的示意圖。 圖5為第二工件置放於第二置料區的示意圖。 圖6為第一機械手臂翻轉第一工件使待塗膠面朝向上的示意圖。 圖7為第二機械手臂通過對吸嘴抽真空以吸取第二工件的示意圖。 圖8為第二機械手臂夾持貼合後的第一工件以及第二工件的示意圖。 圖9為設置在第三置料區的壓合單元對貼合後的第一殼及第二工件施加壓力的示意圖。FIG. 1 is a schematic diagram of an automated workpiece joining apparatus. FIG. 2 is a schematic flowchart of an automated workpiece joining method. FIG. 3 is a schematic diagram of an automated workpiece joining apparatus applied to a golf club head. FIG. 4 is a schematic diagram of a first workpiece placed in a first material receiving area. FIG. 5 is a schematic diagram of the second workpiece placed in the second material receiving area. FIG. 6 is a schematic diagram of the first robot arm turning the first workpiece so that the surface to be coated faces upward. FIG. 7 is a schematic diagram of the second robot arm sucking the second workpiece by vacuuming the suction nozzle. FIG. 8 is a schematic diagram of the first workpiece and the second workpiece clamped by the second robot arm. FIG. 9 is a schematic diagram of the pressing unit provided in the third material feeding area applying pressure to the first shell and the second workpiece after bonding.

Claims (17)

一種自動化工件接合設備,包括:一攝像裝置,對待處理的一工件進行影像擷取;一點膠單元,鄰近該攝像裝置設置;一第一機械手臂與一第二機械手臂,設置於該攝像裝置的周圍,該第一機械手臂適於拾取一第一工件且該第二機械手臂適於拾取一第二工件,其中該第一工件具有一定位凹陷,而該第一機械手臂具有一定位突出,且該定位突出適於對應伸入該定位凹陷內;以及一處理單元,電性耦合於該攝像裝置、該點膠單元、該第一機械手臂以及該第二機械手臂,其中該處理單元控制該第一機械手臂拾取該第一工件,該第二機械手臂拾取該第二工件,藉以將第一工件與第二工件移動至鄰近該攝像裝置的一影像擷取位置,以便該攝像裝置擷取該第一工件的一第一姿態影像與該第二工件的一第二姿態影像;其中該處理單元根據該第一姿態影像與該第二姿態影像,校正該第一工件的姿態與該第二工件的姿態;其中該第一機械手臂將該第一工件移動至該點膠單元,該第二機械手臂將該第二工件移動至該點膠單元,塗膠該第一工件或第二工件,以將該第一工件及該第二工件貼合。An automatic workpiece joining device includes: a camera device for capturing an image of a workpiece to be processed; a glue unit disposed adjacent to the camera device; a first robot arm and a second robot arm disposed on the camera Around the device, the first robot arm is adapted to pick up a first workpiece and the second robot arm is adapted to pick up a second workpiece, wherein the first workpiece has a positioning depression and the first robot arm has a positioning protrusion And the positioning protrusion is adapted to correspondingly extend into the positioning recess; and a processing unit electrically coupled to the camera device, the dispensing unit, the first robot arm and the second robot arm, wherein the processing unit controls The first robot arm picks up the first workpiece, and the second robot arm picks up the second workpiece, thereby moving the first workpiece and the second workpiece to an image capturing position adjacent to the camera device, so that the camera device captures A first attitude image of the first workpiece and a second attitude image of the second workpiece; wherein the processing unit is based on the first attitude image and the second attitude image. State image to correct the posture of the first workpiece and the posture of the second workpiece; wherein the first robot arm moves the first workpiece to the dispensing unit, and the second robot arm moves the second workpiece to the point The glue unit applies glue to the first workpiece or the second workpiece to adhere the first workpiece and the second workpiece. 如申請專利範圍第1項所述的自動化工件接合設備,其中該第一工件的姿態包括該第一工件相對於該第一機械手臂的位置、角度、待塗膠位置或其組合,而該第二工件的姿態包括該第二工件相對於該第二機械手臂的位置、角度、待塗膠位置或其組合。The automatic workpiece joining device according to item 1 of the patent application scope, wherein the attitude of the first workpiece includes a position, an angle, a position to be glued of the first workpiece relative to the first robot arm, or a combination thereof, and the The posture of the second workpiece includes a position, an angle, a position to be glued of the second workpiece relative to the second robot arm, or a combination thereof. 如申請專利範圍第1項所述的自動化工件接合設備,其中校正該第一工件的姿態以及該第二工件的姿態包括:使該第一機械手臂或該第二機械手臂移動或轉動,而使該第一工件或該第二工件相對於該點膠單元呈現該正確的姿態。The automatic workpiece joining device according to item 1 of the scope of patent application, wherein correcting the posture of the first workpiece and the posture of the second workpiece includes: moving or rotating the first robot arm or the second robot arm, and The first workpiece or the second workpiece is caused to assume the correct posture with respect to the dispensing unit. 如申請專利範圍第1項所述的自動化工件接合設備,其中該第二機械手臂具有一本體以及多個吸嘴,該吸嘴穿過該本體,而該吸嘴通過抽真空的方式吸取該第二工件。The automatic workpiece joining device according to item 1 of the scope of patent application, wherein the second robot arm has a body and a plurality of suction nozzles, the suction nozzle passes through the body, and the suction nozzle sucks the vacuum suction Second artifact. 如申請專利範圍第4項所述的自動化工件接合設備,其中該第二機械手臂更包括多個高度調整件,該些高度調整件突出於該本體,且該些高度調整件突出於該本體的高度依據待拾取的該第二工件的將被吸取的背面而可調整。The automatic workpiece joining device according to item 4 of the scope of patent application, wherein the second robot arm further includes a plurality of height adjustment members, the height adjustment members protrude from the body, and the height adjustment members protrude from the body The height of the second workpiece can be adjusted according to the back surface of the second workpiece to be picked up. 如申請專利範圍第5項所述的自動化工件接合設備,其中該第二機械手臂更包括一套管,設置在該高度調整件的下方,以接觸該第二工件的該背面。According to the automatic workpiece jointing device described in item 5 of the patent application scope, wherein the second robot arm further includes a set of tubes disposed below the height adjusting member to contact the back surface of the second workpiece. 如申請專利範圍第5項所述的自動化工件接合設備,其中該第二機械手臂更包括一夾持件,設置於該本體的下方,適於從該第二工件的下方夾持與該第二工件接合的該第一工件。The automatic workpiece joining device according to item 5 of the scope of patent application, wherein the second robot arm further includes a clamping member, which is disposed below the body and is adapted to be clamped from below the second workpiece to the first workpiece. The first workpiece is joined by two workpieces. 如申請專利範圍第1項所述的自動化工件接合設備,更包括一壓合單元,設置於該第一機械手臂或該第二機械手臂的移動路徑上,該壓合單元施加壓力於接合後的該第一工件及該第二工件之上表面以進行壓合。The automatic workpiece joining device according to item 1 of the scope of patent application, further comprising a pressing unit provided on the movement path of the first robot arm or the second robot arm, and the pressing unit applies pressure after the joining The upper surfaces of the first workpiece and the second workpiece are pressed for bonding. 如申請專利範圍第1項所述的自動化工件接合設備,其中該第一工件及該第二工件包括高爾夫球桿頭之組件或電子裝置之組件。The automatic workpiece joining device according to item 1 of the scope of patent application, wherein the first workpiece and the second workpiece include a component of a golf club head or a component of an electronic device. 如申請專利範圍第1項所述的自動化工件接合設備,其中該自動化工件接合設備具有一第一置料區,且該第一置料區中設置有多個定位塊,用以夾持該第一工件。The automatic workpiece joining device according to item 1 of the scope of patent application, wherein the automatic workpiece joining device has a first loading area, and a plurality of positioning blocks are arranged in the first loading area for clamping. The first workpiece. 如申請專利範圍第10項所述的自動化工件接合設備,其中該些定位塊的至少其中之一具有相對於該第一置料區的法線方向傾斜的一斜面,而該第一工件具有一平面,該平面抵靠於該斜面上。The automatic workpiece joining device according to item 10 of the scope of patent application, wherein at least one of the positioning blocks has an inclined surface inclined with respect to a normal direction of the first loading area, and the first workpiece has A plane that abuts the slope. 如申請專利範圍第10項所述的自動化工件接合設備,其中該自動化工件接合設備具有一第二置料區,且該第二置料區中設置有多個定位塊以及多個定位桿,用以固定該第二工件。The automatic workpiece joining device according to item 10 of the patent application scope, wherein the automatic workpiece joining device has a second loading area, and the second loading area is provided with a plurality of positioning blocks and a plurality of positioning rods. For fixing the second workpiece. 一種自動化工件接合方法,包括:提供一第一工件及一第二工件;提供一自動化工件接合設備,其中該自動化工件接合設備的一處理單元控制一對機械手臂分別拾取該第一工件及該第二工件,其中該第一工件具有一定位凹陷,而該一對機械手臂中的其中之一具有一定位突出,且該定位突出對應伸入該定位凹陷內;該機械手臂將該第一工件及該第二工件移動以鄰近該自動化工件接合設備的一攝像裝置,以通過該攝像裝置擷取該第一工件的一第一姿態影像以及該第二工件的一第二姿態影像,並由該處理單元根據該第一姿態影像與該第二姿態影像,校正該第一工件的姿態與該第二工件的姿態;以及該機械手臂將該第一工件及該第二工件移至該自動化工件接合設備的一點膠單元對該第一工件及該第二工件進行塗膠,以將該第一工件及該第二工件貼合。An automated workpiece joining method includes: providing a first workpiece and a second workpiece; and providing an automated workpiece joining device, wherein a processing unit of the automated workpiece joining device controls a pair of robotic arms to pick up the first workpiece respectively. And the second workpiece, wherein the first workpiece has a positioning recess, and one of the pair of robot arms has a positioning protrusion, and the positioning protrusion correspondingly extends into the positioning recess; the robot arm moves the first A workpiece and the second workpiece are moved to be adjacent to a camera device of the automated workpiece bonding device to capture a first attitude image of the first workpiece and a second attitude image of the second workpiece through the camera device, And the processing unit corrects the posture of the first workpiece and the posture of the second workpiece according to the first posture image and the second posture image; and the robot arm moves the first workpiece and the second workpiece to the The glue dispensing unit of the automated workpiece bonding apparatus applies glue to the first workpiece and the second workpiece to adhere the first workpiece and the second workpiece. 如申請專利範圍第13項所述的自動化工件接合方法,其中該第一工件的姿態包括該第一工件相對於該機械手臂的位置、角度、待塗膠位置或其組合,而該第二工件的姿態包括該第二工件相對於該機械手臂的位置、角度、待塗膠位置或其組合。The automatic workpiece joining method according to item 13 of the scope of patent application, wherein the attitude of the first workpiece includes the position, angle, position to be glued of the first workpiece relative to the robot arm, or a combination thereof, and the second workpiece The attitude of the workpiece includes the position, angle, position to be glued or a combination of the second workpiece relative to the robot arm. 如申請專利範圍第13項所述的自動化工件接合方法,其中該一對機械手臂中具有該定位凹陷的該機械手臂拾取該第一工件的方法為夾持,而該一對機械手臂中的另一個該機械手臂通過抽真空的方式吸取該第二工件。The automatic workpiece joining method according to item 13 of the patent application scope, wherein the method of picking up the first workpiece by the robot arm having the positioning recess in the pair of robot arms is clamping, and the The other robot arm sucks the second workpiece by vacuuming. 如申請專利範圍第15項所述的自動化工件接合方法,更包括設置一壓合單元,該壓合單元對貼合後的該第一工件及該第二工件的上表面施加壓力。The automatic workpiece joining method described in item 15 of the scope of the patent application, further includes providing a pressing unit that applies pressure to the upper surfaces of the first workpiece and the second workpiece after lamination. 如申請專利範圍第13項所述的自動化工件接合方法,其中該第一工件及該第二工件包括一高爾夫球桿頭之組件或一電子裝置之組件。The automatic workpiece joining method according to item 13 of the patent application scope, wherein the first workpiece and the second workpiece include a component of a golf club head or a component of an electronic device.
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