TWI659003B - Ion exchangeable glass article for three-dimensional forming - Google Patents

Ion exchangeable glass article for three-dimensional forming Download PDF

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TWI659003B
TWI659003B TW104106332A TW104106332A TWI659003B TW I659003 B TWI659003 B TW I659003B TW 104106332 A TW104106332 A TW 104106332A TW 104106332 A TW104106332 A TW 104106332A TW I659003 B TWI659003 B TW I659003B
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glass
mole
mol
glass article
temperature
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TW104106332A
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TW201533002A (en
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葛羅斯提摩西麥克
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美商康寧公司
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    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C3/00Glass compositions
    • C03C3/04Glass compositions containing silica
    • C03C3/076Glass compositions containing silica with 40% to 90% silica, by weight
    • C03C3/097Glass compositions containing silica with 40% to 90% silica, by weight containing phosphorus, niobium or tantalum
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B17/00Forming molten glass by flowing-out, pushing-out, extruding or drawing downwardly or laterally from forming slits or by overflowing over lips
    • C03B17/06Forming glass sheets
    • C03B17/064Forming glass sheets by the overflow downdraw fusion process; Isopipes therefor
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C21/00Treatment of glass, not in the form of fibres or filaments, by diffusing ions or metals in the surface
    • C03C21/001Treatment of glass, not in the form of fibres or filaments, by diffusing ions or metals in the surface in liquid phase, e.g. molten salts, solutions
    • C03C21/002Treatment of glass, not in the form of fibres or filaments, by diffusing ions or metals in the surface in liquid phase, e.g. molten salts, solutions to perform ion-exchange between alkali ions
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C3/00Glass compositions
    • C03C3/04Glass compositions containing silica
    • C03C3/076Glass compositions containing silica with 40% to 90% silica, by weight
    • C03C3/083Glass compositions containing silica with 40% to 90% silica, by weight containing aluminium oxide or an iron compound
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C3/00Glass compositions
    • C03C3/04Glass compositions containing silica
    • C03C3/076Glass compositions containing silica with 40% to 90% silica, by weight
    • C03C3/089Glass compositions containing silica with 40% to 90% silica, by weight containing boron
    • C03C3/091Glass compositions containing silica with 40% to 90% silica, by weight containing boron containing aluminium
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/31Surface property or characteristic of web, sheet or block
    • Y10T428/315Surface modified glass [e.g., tempered, strengthened, etc.]

Abstract

一種鹼性鋁矽酸鹽玻璃,該玻璃可經化學強化且成形為三維形狀。玻璃具有小於約825℃之軟化點及小於約30百萬分率(ppm)/℃之高溫熱膨脹係數。在形成三維形狀後可使玻璃進行離子交換。當離子交換時,玻璃具有一表面層,該表面層處於至少約700MPa之壓縮應力下。 An alkaline aluminosilicate glass that can be chemically strengthened and shaped into a three-dimensional shape. Glass has a softening point of less than about 825 ° C and a high-temperature thermal expansion coefficient of less than about 30 parts per million (ppm) / ° C. After forming the three-dimensional shape, the glass can be subjected to ion exchange. When ion exchanged, glass has a surface layer that is under a compressive stress of at least about 700 MPa.

Description

用於三維成形的離子可交換玻璃物件 Ion-exchangeable glass object for three-dimensional forming 【相關申請案】[Related applications]

本申請案根據專利法主張於2014年2月27日提出申請之美國臨時申請案第61/945430號之優先權權益,本案依據該臨時申請案之內容且該臨時申請案以引用之方式全部併入本文。 This application claims priority right of U.S. Provisional Application No. 61/945430, filed on February 27, 2014 in accordance with the Patent Law. This case is based on the contents of the provisional application and the provisional application is fully incorporated by reference Into this article.

本揭示內容係關於一種可成形為三維形狀的玻璃。更特定言之,本揭示內容係關於一種可成形為三維形狀的離子交換玻璃。甚至更特定言之,本揭示內容係關於此類具有低軟化點的玻璃。 The present disclosure relates to a glass that can be formed into a three-dimensional shape. More specifically, the present disclosure relates to an ion exchange glass that can be formed into a three-dimensional shape. Even more specifically, this disclosure relates to such glasses with low softening points.

成形玻璃物件正開始用作諸如行動電話及平板電腦之消費者電子設備中的外部護罩或外殼元件。當前,藉由模製玻璃產生該等物件。 Shaped glass objects are beginning to be used as exterior shields or housing elements in consumer electronics devices such as mobile phones and tablets. Currently, such objects are produced by molding glass.

本揭示內容藉由提供鹼性鋁矽酸鹽玻璃來滿足該等及其他需要,該鹼性鋁矽酸鹽玻璃可經化學強化且成形為三 維形狀。該玻璃具有小於約825℃之軟化點及小於約30百萬分率(parts per million;ppm)/℃之高溫熱膨脹係數。在形成三維形狀後可使玻璃進行離子交換。當離子交換時,玻璃具有一表面層,該表面層處於至少約700MPa之壓縮應力下。 This disclosure addresses these and other needs by providing a basic aluminosilicate glass that can be chemically strengthened and shaped into three Dimensional shape. The glass has a softening point of less than about 825 ° C and a high-temperature thermal expansion coefficient of less than about 30 parts per million (ppm) / ° C. After forming the three-dimensional shape, the glass can be subjected to ion exchange. When ion exchanged, glass has a surface layer that is under a compressive stress of at least about 700 MPa.

因此,本揭示內容之一個態樣將提供一種玻璃物件,該玻璃物件包含至少約50莫耳%的SiO2、至少約8莫耳%的Al2O3、至少約1莫耳%的P2O5及至少約12莫耳%的Na2O。玻璃物件為離子可交換且具有小於或等於約825℃之軟化點及小於或等於30ppm/℃之高溫熱膨脹係數。 Accordingly, one aspect of the present disclosure to provide a glass-like article, the glass article comprises at least about 50 mole% of SiO 2, at least about 8 mole% of Al 2 O 3, at least about 1 mole% P 2 O 5 and at least about 12 mole% Na 2 O. Glass articles are ion-exchangeable and have a softening point of less than or equal to about 825 ° C and a high-temperature thermal expansion coefficient of less than or equal to 30 ppm / ° C.

本揭示內容之第二態樣將提供一種玻璃物件,該玻璃物件包含至少約50莫耳%的SiO2、至少約8莫耳%的Al2O3、至少約1莫耳%的P2O5及至少約12莫耳%的Na2O。玻璃物件為離子交換型且具有自玻璃物件之表面延伸至物件內的層深度的壓縮層,其中壓縮層具有至少約700MPa之最大壓縮應力。玻璃物件具有小於或等於約825℃之軟化點及小於或等於29ppm/℃之高溫熱膨脹係數。 The second aspect of the present disclosure will provide a kind of glass objects, the glass article comprises at least about 50 mole% of SiO 2, at least about 8 mole% of Al 2 O 3, at least about 1 mole% of P 2 O 5 and at least about 12 mole% Na 2 O. The glass object is an ion exchange type and has a compression layer having a layer depth extending from the surface of the glass object into the object, wherein the compression layer has a maximum compression stress of at least about 700 MPa. The glass article has a softening point of less than or equal to about 825 ° C and a high-temperature thermal expansion coefficient of less than or equal to 29 ppm / ° C.

該等及其他態樣、優勢及顯著特徵將自以下詳細描述、附圖及隨附申請專利範圍變得顯而易見。 These and other aspects, advantages, and distinguishing features will become apparent from the following detailed description, the accompanying drawings, and the scope of the accompanying patent applications.

200‧‧‧碟狀物件 200‧‧‧ dish

202‧‧‧主表面 202‧‧‧Main surface

204‧‧‧主表面 204‧‧‧ main surface

210‧‧‧大體上平坦或平面部分 210‧‧‧ generally flat or flat

220‧‧‧彎曲部分 220‧‧‧ curved part

230‧‧‧碟狀物件 230‧‧‧Dishes

232‧‧‧主表面 232‧‧‧Main surface

234‧‧‧主表面 234‧‧‧Main surface

300‧‧‧玻璃物件 300‧‧‧ glass objects

310‧‧‧第一表面 310‧‧‧first surface

312‧‧‧第二表面 312‧‧‧Second Surface

320‧‧‧第一壓縮層 320‧‧‧first compression layer

322‧‧‧第二壓縮層 322‧‧‧second compression layer

330‧‧‧中央區域 330‧‧‧Central area

第1圖係表1中的樣本20隨溫度變化的瞬時熱膨脹係數之曲線圖;第2圖係碟狀玻璃物件之橫截面示意圖;以及第3圖係平面離子交換玻璃物件之橫截面示意圖。 Figure 1 is a graph of the instantaneous thermal expansion coefficient of sample 20 in Table 1 as a function of temperature; Figure 2 is a schematic cross-sectional view of a dish-shaped glass object; and Figure 3 is a schematic cross-sectional view of a flat ion-exchange glass object.

在以下描述中,貫穿諸圖所示之若干視圖,相同元件符號表示相同或相應元件。亦應理解,除非另有規定,否則諸如「頂部」、「底部」、「向外」、「向內」等術語係便利之詞,且不欲被視為限制性術語。另外,應理解,每當一群組被描述為包含一組元件及元件之組合中的至少一者時,該群組可包含任何數量之彼等所述元件,基本上由任何數量之彼等所述元件組成,或由任何數量之彼等所述元件組成,該等元件個別地或彼此組合地敘述。類似地,應理解,每當一群組被描述為包含一組元件及元件之組合中的至少一者時,該群組可個別地或彼此組合地由任何數量之彼等所述元件組成。除非另有規定,否則當敍述時,值範圍包括範圍之上限及下限以及兩者之間的任何範圍。除非另有規定,否則本文所使用之不定冠詞「一(a)」、「一(an)」及相應定冠詞「該(the)」意謂「至少一個」或「一或更多個」。亦應理解,可以任何組合及所有組合使用本說明書及圖式中所揭示之各種特徵。 In the following description, through the several views shown in the drawings, the same element symbol indicates the same or corresponding element. It should also be understood that, unless otherwise specified, terms such as "top", "bottom", "outward", "inward" are convenient terms and are not intended to be considered limiting terms. In addition, it should be understood that whenever a group is described as including at least one of a group of elements and combinations of elements, the group may include any number of the described elements, and substantially any number of them. The elements are composed, or consist of any number of them, which are described individually or in combination with each other. Similarly, it should be understood that whenever a group is described as comprising at least one of a group of elements and combinations of elements, the group may be composed of any number of the elements individually or in combination with each other. Unless stated otherwise, when stated, a value range includes the upper and lower limits of the range and any range therebetween. Unless otherwise specified, the indefinite articles "a", "an" and the corresponding definite article "the" as used herein mean "at least one" or "one or more". It should also be understood that the various features disclosed in this description and the drawings may be used in any and all combinations.

如本文所使用,最廣義地使用術語「玻璃物件」及「多個玻璃物件」以包括全部由玻璃製成或部分由玻璃製成之任何物件。除非另有規定,否則用莫耳百分比(莫耳%)來表現所有組成分。用百萬分率(ppm)/攝氏度(ppm/℃)來表現高溫熱膨脹係數(高溫CTE),且高溫熱膨脹係數表示瞬時CTE對比溫度曲線的高溫平線區域中所量測的值。 As used herein, the terms "glass article" and "multiple glass articles" are used in the broadest sense to include any article made entirely or partially of glass. Unless otherwise specified, all mole fractions are expressed as mole percentages (mol%). The high-temperature thermal expansion coefficient (high-temperature CTE) is expressed in parts per million (ppm) / degrees Celsius (ppm / ° C), and the high-temperature thermal expansion coefficient represents a value measured in a high-temperature flat line region of an instantaneous CTE versus temperature curve.

除非另有規定,否則用攝氏度(℃)來表達所有溫度。本文所使用之術語「軟化點」係指玻璃黏度處於約107.6 泊(P)下的溫度,術語「退火點」係指玻璃黏度處於約1013.2泊下的溫度,術語「200泊溫度(T200P)」係指玻璃黏度處於約200泊下的溫度,術語「1泊溫度(T200P)」係指玻璃黏度處於約200泊下的溫度,術語「1011泊溫度」係指玻璃黏度處於約1011泊下的溫度,術語「35kP溫度(T35kP)」係指玻璃黏度處於約35千泊(kP)下的溫度,且術語「160kP溫度(T160kP)」係指玻璃黏度處於約160kP下的溫度。 Unless otherwise specified, all temperatures are expressed in degrees Celsius (° C). As used herein, the term "softening point" refers to the temperature at which the viscosity of the glass is at about 10 7.6 poise (P), the term "annealing point" refers to the temperature at which the viscosity of the glass is at about 10 13.2 poise, and the term "200 poise temperature (T “200P ” ”refers to a temperature at which the viscosity of the glass is at about 200 poise, and the term“ 1 poise temperature (T 200P ) ”refers to a temperature at which the viscosity of the glass is at about 200 poise, and the term“ 10 11 poise temperature ”means that the viscosity of the glass is 10 The temperature at 11 poise, the term "35kP temperature (T 35kP )" refers to the temperature at which the glass viscosity is about 35 kilopoise (kP), and the term "160kP temperature (T 160kP )" refers to the glass viscosity at about 160kP temperature.

本文所使用之術語「鋯石分解溫度」或「T分解」係指鋯石--通常用作玻璃處理及製造中的耐火材料--分解形成氧化鋯及二氧化矽時的溫度,且術語「鋯石分解黏度」係指T分解下的玻璃黏度。術語「液相黏度」係指液相溫度下的熔化玻璃之黏度,其中液相溫度係指第一次呈現為熔化玻璃的晶體自熔化溫度冷卻時的溫度,或在溫度自室溫升高時最後的晶體熔化時的溫度。 As used herein, the term "zircon decomposition temperature" or "T decomposition " refers to the temperature at which zircon-commonly used in refractory materials in glass processing and manufacturing-decomposes to form zirconia and silicon dioxide, and the term ""Zircon decomposition viscosity" refers to the viscosity of glass under T decomposition . The term "liquid phase viscosity" refers to the viscosity of the molten glass at the liquid phase temperature, where the liquid phase temperature refers to the temperature when the crystals that first appear as molten glass cool down from the melting temperature, or finally when the temperature rises from room temperature The temperature at which the crystals melt.

應注意,本文可使用術語「大體上」及「約」表示固有不確定程度,該等不確定可歸因於任何定量比較、值、量測或其他表示。本文亦使用該等術語表示使得定量表示可自所述引用變化一程度,該程度而不造成所討論之標的之基本功能方面的變化。因此,舉例而言,「大體上不含鋰」的玻璃係一種鋰及由鋰形成的化合物並非被主動添加或分批至玻璃中而是可作為污染物非常少量存在的玻璃。 It should be noted that the terms "substantially" and "about" may be used herein to indicate an inherent degree of uncertainty that can be attributed to any quantitative comparison, value, measurement, or other representation. These terms are also used herein to indicate that the quantitative representation can vary from the cited reference to a degree that does not cause a change in the basic functional aspects of the subject in question. Thus, for example, a "substantially lithium-free" glass is a glass in which lithium and lithium-containing compounds are not actively added or batched into the glass, but can be present as very small amounts of contaminants.

藉由以0.2mm/分鐘之速率將壓痕負載施加至玻璃表面且隨後移除決定本文所描述之維氏裂紋起始閾值。保持最大壓痕負載10秒。在壓痕負載下界定壓痕裂紋閾值,在該 壓痕負載下10個壓痕的50%展現出源自壓痕按壓角的任何數量之徑向/中間裂紋。增加最大負載,直至達到給定玻璃組成分的閾值。在50%相對濕度的室溫下執行所有壓痕量測。 The Vickers crack initiation threshold described herein is determined by applying an indentation load to the glass surface at a rate of 0.2 mm / minute and subsequent removal. Hold the maximum indentation load for 10 seconds. Define the indentation crack threshold under the indentation load. 50% of the 10 indentations under indentation load showed any number of radial / intermediate cracks originating from the indentation pressing angle. Increase the maximum load until the threshold for a given glass composition is reached. All indentation measurements were performed at room temperature of 50% relative humidity.

本文所使用之「最大壓縮應力」係指壓縮層內所量測的最高壓縮應力值。在一些實施例中,最大壓縮應力位於玻璃表面且可呈現為壓縮應力輪廓中的「尖峰」。在其他實施例中,最大壓縮應力可發生在表面下的一深度處,提供呈「內埋峰」外觀的壓縮輪廓。使用技術中已知的彼等手段量測壓縮應力及層深度。此類手段包括但不限於:使用市售儀錶的量測表面應力(measurement of surface stress;FSM),該等儀錶諸如由Luceo Co.,Ltd.(東京,日本)製造的FSM-6000等;及在標題為「Standard Specification for Chemically Strengthened Flat Glass」之ASTM 1422C-99中及標題為「Standard Test Method for Non-Destructive Photoelastic Measurement of Edge and Surface Stresses in Annealed,Heat-Strengthened,and Fully-Tempered Flat Glass」之ASTM 1279.19779中描述量測壓縮應力及層深度之方法,該等文獻之內容以引用之方式全部併入本文。表面應力量測依賴於應力光學係數(stress optical coefficient;SOC)之精確量測,該應力光學係數與玻璃之雙折射率相關且以nm/mm/MPa表達。隨後藉由技術中已知的彼等方法量測SOC,該等方法諸如纖維及四點彎曲法,兩者皆在標題為「Standard Test Method for Measurement of Glass Stress-Optical Coefficient」之ASTM標準C770-98(2008)中描述,該等文獻之內容以引用之方式全部 併入本文,以及本體圓柱體方法(bulk cylinder method)。 As used herein, "maximum compressive stress" refers to the highest compressive stress value measured in the compression layer. In some embodiments, the maximum compressive stress is located on the glass surface and may appear as a "spike" in the compressive stress profile. In other embodiments, the maximum compressive stress may occur at a depth below the surface, providing a compressive profile with the appearance of a "buried peak". Compressive stress and layer depth are measured using other means known in the art. Such means include, but are not limited to, measurement of surface stress (FSM) using commercially available instruments such as FSM-6000 manufactured by Luceo Co., Ltd. (Tokyo, Japan), and the like; and In ASTM 1422C-99 titled "Standard Specification for Chemically Strengthened Flat Glass" and titled "Standard Test Method for Non-Destructive Photoelastic Measurement of Edge and Surface Stresses in Annealed, Heat-Strengthened, and Fully-Tempered Flat Glass" Methods for measuring compressive stress and layer depth are described in ASTM 1279.19779, the contents of which are incorporated herein by reference in their entirety. Surface stress measurement relies on the accurate measurement of stress optical coefficient (SOC), which is related to the birefringence of glass and is expressed in nm / mm / MPa. The SOC is then measured by other methods known in the art, such as the fiber and four-point bending methods, both of which are in ASTM Standard C770- entitled "Standard Test Method for Measurement of Glass Stress-Optical Coefficient" 98 (2008) describes the content of these documents by reference Incorporated herein, as well as the bulk cylinder method.

本文所使用之術語「三維形狀」係指除平坦片材以外的形狀或形式。三維形狀並不處於平面中。第2圖圖示三維玻璃物件之非限制性實例。碟狀物件200具有兩個主表面202、204,每個主表面具有大體上平坦或平面部分210,該大體上平坦或平面部分在任一端上(或替代地在兩端上)被彎曲部分220圍束以提供碟狀輪廓或外觀。在其他實施例中,碟狀物件230僅具有一個主表面234,該主表面具有大體上平坦或平面部分210,該大體上平坦或平面部分在任一端上(或替代地在兩端上)被彎曲部分220圍束。剩餘主表面232為大體上平坦或平面。 The term "three-dimensional shape" as used herein refers to a shape or form other than a flat sheet. The three-dimensional shape is not in a plane. Figure 2 illustrates a non-limiting example of a three-dimensional glass object. The dish 200 has two major surfaces 202, 204, each major surface having a generally flat or planar portion 210 surrounded by a curved portion 220 on either end (or alternatively on both ends) Bundles to provide a dish-like outline or appearance. In other embodiments, the dish 230 has only one major surface 234 having a substantially flat or planar portion 210 that is bent on either end (or alternatively on both ends). Section 220 surrounds the bundle. The remaining major surface 232 is substantially flat or planar.

大體而言參看諸圖且特定而言參看第1圖,應將理解,該等圖式係出於描述特定實施例之目的,且不欲限制本揭示內容或隨附申請專利範圍。圖式不一定按比例繪製,且為了清晰及簡明起見,可按比例或示意性誇示圖式中的某些特徵及某些視圖。 Referring generally to the drawings and particularly to Figure 1, it should be understood that these drawings are for the purpose of describing particular embodiments and are not intended to limit the scope of this disclosure or the accompanying patent applications. The drawings are not necessarily drawn to scale, and for clarity and conciseness, certain features and certain views in the drawings may be exaggerated to scale or schematic.

為了使玻璃可成形為三維形狀用作手持電子裝置中的護罩玻璃,該玻璃應具有低軟化點以促進成形及在高溫下足夠低的熱膨脹係數(coefficients of thermal expansion;CTE)以防止開裂。另外,玻璃應為離子可交換以實現表面壓縮應力,該表面壓縮應力足以防止由衝擊造成的損壞。 In order for the glass to be formed into a three-dimensional shape for use as a cover glass in a handheld electronic device, the glass should have a low softening point to facilitate forming and a coefficient of thermal expansion (CTE) sufficiently low at high temperatures to prevent cracking. In addition, the glass should be ion-exchangeable to achieve a surface compressive stress sufficient to prevent damage from impact.

本文所描述的是一系列玻璃,該等玻璃為熔融可成形的、離子可交換的及可成形為三維形狀的。玻璃包含至少約50莫耳%的SiO2;至少約8莫耳%的Al2O3;至少約1莫耳 %的P2O5;及至少約12莫耳%的Na2O,且具有小於或等於約825℃之軟化點及小於或等於約30ppm/℃之高溫熱膨脹係數(高溫CTE)。在一些實施例中,本文所描述之玻璃之軟化點小於或等於約800℃,且在其他實施例中,該軟化點小於或等於約775℃。 Described herein is a series of glasses that are melt-formable, ion-exchangeable, and formable into three-dimensional shapes. Glass comprises at least about 50 mole% of SiO 2; at least about 8 mole% of Al 2 O 3; at least about 1 mole% of P 2 O 5; and at least about 12 mole% of Na 2 O, and having A softening point of less than or equal to about 825 ° C and a high-temperature thermal expansion coefficient (high-temperature CTE) of less than or equal to about 30 ppm / ° C. In some embodiments, the softening point of the glass described herein is less than or equal to about 800 ° C, and in other embodiments, the softening point is less than or equal to about 775 ° C.

如前文所論及,將高溫熱膨脹係數視為玻璃在高溫下的瞬時熱膨脹係數。第1圖係表1中的樣本20隨溫度變化的瞬時熱膨脹係數之曲線圖。此玻璃樣本之高溫CTE係在約675℃下發生的高溫平線處的瞬時CTE。在一些實施例中,高溫熱膨脹係數小於或等於約29ppm/℃,且在其他實施例中,高溫熱膨脹係數小於或等於約27ppm/℃。在表1中列出該等玻璃之示例性組成分。在表2中列出表1所列玻璃之軟化點、高溫熱膨脹係數及其他物理特性,該等物理特性包括應變點、退火點、T200P、1011泊溫度、T35kP、T分解、鋯石分解黏度、T160kp、液相溫度、液相黏度、折射率及SOC。 As discussed earlier, the high-temperature thermal expansion coefficient is considered the instantaneous thermal expansion coefficient of glass at high temperatures. FIG. 1 is a graph of the instantaneous thermal expansion coefficient of the sample 20 in Table 1 as a function of temperature. The high temperature CTE of this glass sample is the instantaneous CTE at a high temperature flat line occurring at about 675 ° C. In some embodiments, the high temperature thermal expansion coefficient is less than or equal to about 29 ppm / ° C, and in other embodiments, the high temperature thermal expansion coefficient is less than or equal to about 27 ppm / ° C. Exemplary compositions of these glasses are listed in Table 1. List in Table 2 the softening points, high-temperature thermal expansion coefficients, and other physical characteristics of the glasses listed in Table 1. These physical characteristics include strain point, annealing point, T 200P , 10 11 poise temperature, T 35kP , T decomposition , zircon Decomposition viscosity, T 160kp , liquid temperature, liquid viscosity, refractive index and SOC.

在一些實施例中,可使用技術中已知的彼等手段(包括模製等)使本文所描述之玻璃成形為三維形狀。此類三維形狀之非限制性實例包括至少一個表面具有碟狀、彎曲、凸形或凹形輪廓的彼等物件。碟狀物件可具有在至少一側上被彎曲部分圍束的大體上平坦部分。第2圖中的橫截面視圖示意性圖示碟狀玻璃陶瓷物件之非限制性實例。碟狀物件200具有兩個主表面202、204,每個主表面具有大體上平坦或平面部分210,該大體上平坦或平面部分在任一端上(或替代地在兩端上)被彎曲部分220圍束以提供碟狀輪廓或外觀。在其他實施例中,碟狀物件230僅具有一個主表面234,該主表面具有大體上平坦或平面部分210,該大體上平坦或平面部分在任一端上(或替代地在兩端上)被彎曲部分220圍束。剩餘主表面232為大體上平坦或平面。 In some embodiments, the glass described herein can be shaped into a three-dimensional shape using other means (including molding, etc.) known in the art. Non-limiting examples of such three-dimensional shapes include those whose at least one surface has a dish-like, curved, convex, or concave profile. The dish may have a generally flat portion surrounded by a curved portion on at least one side. The cross-sectional view in Figure 2 schematically illustrates a non-limiting example of a dish-shaped glass-ceramic article. The dish 200 has two major surfaces 202, 204, each major surface having a generally flat or planar portion 210 surrounded by a curved portion 220 on either end (or alternatively on both ends). Bundles to provide a dish-like outline or appearance. In other embodiments, the dish 230 has only one major surface 234 having a substantially flat or planar portion 210 that is bent on either end (or alternatively on both ends). Section 220 surrounds the bundle. The remaining major surface 232 is substantially flat or planar.

離子交換被廣泛用於化學強化玻璃。在一個特定實例中,此類陽離子源(例如,熔鹽或「離子交換」浴)內的 鹼性陽離子與玻璃內的較小鹼性陽離子交換以在玻璃表面附近的壓縮應力(compressive stress;CS)下實現層。壓縮層自表面延伸至玻璃內的層深度(depth of layer;DOL)。在本文所描述之玻璃中,舉例而言,藉由將玻璃浸沒在包含鉀鹽(諸如但不限於硝酸鉀(KNO3))的熔鹽浴中,使陽離子源中的鉀離子在離子交換期間與玻璃內的鈉離子交換。可用於離子交換製程中的其他鉀鹽包括但不限於氯化鉀(KCl)、硫酸鉀(K2SO4)、上述之組合等。 Ion exchange is widely used in chemically strengthened glass. In one particular example, basic cations in such a source of cations (e.g., molten salt or "ion exchange" baths) are exchanged with smaller basic cations in the glass to compressive stress near the glass surface (CS) ) Under the implementation layer. The compression layer extends from the surface to a depth of layer (DOL) within the glass. In the glasses described herein, for example, potassium ions in a cation source are ionized during ion exchange by immersing the glass in a molten salt bath containing a potassium salt such as, but not limited to, potassium nitrate (KNO 3 ). Exchange with sodium ions in the glass. Other potassium salts that can be used in the ion exchange process include, but are not limited to, potassium chloride (KCl), potassium sulfate (K 2 SO 4 ), combinations thereof, and the like.

第3圖圖示平面離子交換玻璃物件之橫截面示意圖。玻璃物件300具有厚度 t 、第一表面310及第二表面312。儘管第3圖所示之實施例將玻璃物件300描述為平坦的平面片材或板材,但玻璃物件可具有其他配置,諸如三維形狀或非平面配置。玻璃物件300具有第一壓縮層320,該壓縮層自第一表面310延伸至層深度d 1 ,到達玻璃物件300之本體中。在第3圖所示實施例中,玻璃物件300亦具有第二壓縮層322,該壓縮層自第二表面312延伸至第二層深度d 2 。玻璃物件亦具有自d 1 延伸至d 2 的中央區域330。中央區域330處於拉伸應力或中央張力(central tension;CT)下,該力平衡或抵消層320及322之壓縮應力。第一壓縮層320及第二壓縮層322之深度d 1 d 2 保護玻璃物件300避免由尖銳衝擊引入的裂痕傳播至玻璃物件300之第一表面310及第二表面312,同時壓縮應力最小化裂痕穿透第一壓縮層320及第二壓縮層322之深度d 1 d 2 的可能性。 Figure 3 shows a schematic cross-sectional view of a flat ion exchange glass object. The glass object 300 has a thickness t , a first surface 310 and a second surface 312. Although the embodiment shown in FIG. 3 describes the glass article 300 as a flat, planar sheet or plate, the glass article may have other configurations, such as a three-dimensional shape or a non-planar configuration. The glass object 300 has a first compression layer 320 that extends from the first surface 310 to a layer depth d 1 and reaches the body of the glass object 300. In the embodiment shown in FIG. 3, a glass article 300 also has a second compressed layer 322, the compression layer extending from the second surface 312 of the second layer to the depth d 2. The glass object also has a central region 330 extending from d 1 to d 2 . The central region 330 is under tensile stress or central tension (CT), which balances or cancels the compressive stress of the layers 320 and 322. The depths d 1 and d 2 of the first compression layer 320 and the second compression layer 322 protect the glass object 300 from cracks introduced by sharp impacts from spreading to the first surface 310 and the second surface 312 of the glass object 300 while minimizing compressive stress The possibility that the crack penetrates the depths d 1 and d 2 of the first compression layer 320 and the second compression layer 322.

在經成形為三維形狀後,可使本文所描述之玻璃物 件進行離子交換。在非限制性實例中,使玻璃在由玻璃之1013.2泊黏度所界定的溫度下進行退火及在熔化硝酸鉀浴中進行離子交換長達4小時、8小時或10小時。離子交換浴可包含幾乎100重量%的KNO3。在一些實施例中,離子交換浴可包含至少約95重量%的KNO3,且在其他實施例中,包含至少約92重量%的KNO3。壓縮層包含K2O且具有至少約700MPa之最大壓縮應力。在一些實施例中,一或多個壓縮層(第3圖中的壓縮層320、322)可具有至少約700MPa之最大壓縮應力CS。在其他實施例中,最大壓縮應力為至少約800MPa,且在其他實施例中,最大壓縮應力為至少約900MPa。壓縮層320、322之各者的層深度DOL(第3圖中的d 1 d 2 )在一些實施例中為至少20μm。在其他實施例中,層深度為至少約30μm。 After being shaped into a three-dimensional shape, the glass objects described herein can be ion exchanged. In a non-limiting example, the glass is annealed at a temperature defined by 10 13.2 poise viscosity of the glass and ion exchanged in a molten potassium nitrate bath for up to 4 hours, 8 hours, or 10 hours. The ion exchange bath may contain almost 100% by weight of KNO 3 . In some embodiments, the ion exchange bath may include at least about 95% by weight of KNO 3 , and in other embodiments, at least about 92% by weight of KNO 3 . The compression layer contains K 2 O and has a maximum compressive stress of at least about 700 MPa. In some embodiments, one or more compressive layers (compressive layers 320, 322 in FIG. 3) may have a maximum compressive stress CS of at least about 700 MPa. In other embodiments, the maximum compressive stress is at least about 800 MPa, and in other embodiments, the maximum compressive stress is at least about 900 MPa. The layer depth DOL ( d 1 , d 2 in FIG. 3) of each of the compression layers 320, 322 is at least 20 μm in some embodiments. In other embodiments, the layer depth is at least about 30 μm.

表3列出由表1所列玻璃之離子交換而獲得之壓縮應力(CS)、層深度(DOL)及維氏裂紋壓痕閾值。在第一組離子交換實驗中,使1mm厚度樣本先在由玻璃之1013.2泊黏度所界定之溫度下進行退火及隨後在410℃下的KNO3浴中進行離子交換長達4小時。在第二組實驗中,先將1mm厚度樣本加熱至1011泊溫度,並淬火至室溫,以便模擬在熔合拉製製程中所產生的熱歷程。隨後使該等已淬火樣本在410℃下的KNO3浴中進行離子交換長達4小時。 Table 3 lists the compressive stress (CS), layer depth (DOL), and Vickers crack indentation thresholds obtained from the ion exchange of the glasses listed in Table 1. In the first set of ion exchange experiments, samples with a thickness of 1 mm were first annealed at a temperature defined by 10 13.2 poise viscosity of glass and then ion exchanged in a KNO 3 bath at 410 ° C for up to 4 hours. In the second set of experiments, a 1-mm-thick sample was first heated to a temperature of 10 11 poise and quenched to room temperature in order to simulate the thermal history generated during the fusion drawing process. The quenched samples were then subjected to ion exchange in a KNO 3 bath at 410 ° C. for up to 4 hours.

表3.由表1所列玻璃之離子交換而獲得之壓縮應力(CS)、層深度(DOL)及維氏裂紋壓痕閾值。 Table 3. Compressive stress (CS), layer depth (DOL) and Vickers crack indentation thresholds obtained from ion exchange of the glasses listed in Table 1.

在一些實施例中,本文所描述之玻璃包含:至少約50莫耳%的SiO2(亦即,SiO2≧50莫耳%);自約10莫耳%至約20莫耳%的Al2O3(亦即,10莫耳%≦Al2O3≦20莫耳%);自約1莫耳%至約8莫耳%的P2O5(亦即,1莫耳%≦P2O5≦8莫耳%);自約2莫耳%至約10莫耳%的B2O3(亦即,2莫耳%≦B2O3≦10莫耳%);及自約14莫耳%至約20莫耳%的Na2O(亦即,14莫耳%≦Na2O≦20莫耳%)。玻璃可進一步包含自約1莫耳%至約7莫耳%的ZnO(亦即,1莫耳%≦ZnO≦7莫耳%)。 In some embodiments, the glass described herein comprises: at least about 50 mole% SiO 2 (ie, SiO 2 ≧ 50 mole%); from about 10 mole% to about 20 mole% Al 2 O 3 (that is, 10 mol% ≦ Al 2 O 3 ≦ 20 mol%); from about 1 mol% to about 8 mol% P 2 O 5 (that is, 1 mol% ≦ P 2 O 5 ≦ 8 mole%); B 2 O 3 from about 2 mole% to about 10 mole% (ie, 2 mole% ≦ B 2 O 3 ≦ 10 mole%); and from about 14 Molar% to about 20 Molar% Na 2 O (ie, 14 Molar% ≦ Na 2 O ≦ 20 Molar%). The glass may further include ZnO from about 1 mole% to about 7 mole% (ie, 1 mole% ≦ ZnO ≦ 7 mole%).

在一些實施例中,Al2O3(莫耳%)>P2O5(莫耳%)+B2O3(莫耳%)且Al2O3(莫耳%)>B2O3(莫耳%),且在一些實施例中,Na2O(莫耳%)>Al2O3(莫耳%)。在一些實施例中,0.3≦[(R2O(莫耳%)+RO(莫耳%)+B2O3(莫耳%)]/[Al2O3(莫耳%)+P2O5(莫耳%)+SiO2(莫耳%)]≦0.45,其中R2O為一價陽離子氧化物且RO為二價陽離子氧化物。在一些實施例中,玻璃大體上不含鋰、鉀、鹼土金屬及上述之化合物中的至少一者。 In some embodiments, Al 2 O 3 (mol%)> P 2 O 5 (mol%) + B 2 O 3 (mol%) and Al 2 O 3 (mol%)> B 2 O 3 (Mole%), and in some embodiments, Na 2 O (Mole%)> Al 2 O 3 (Mole%). In some embodiments, 0.3 ≦ [(R 2 O (Mole%) + RO (Mole%) + B 2 O 3 (Mole%)] / [Al 2 O 3 (Mole%) + P 2 O 5 (mol%) + SiO 2 (mol%)] ≦ 0.45, where R 2 O is a monovalent cationic oxide and RO is a divalent cationic oxide. In some embodiments, the glass is substantially free of lithium , Potassium, alkaline earth metals, and at least one of the aforementioned compounds.

本文所描述之基底玻璃及離子交換玻璃之氧化物組分之各者起到一作用。舉例而言,二氧化矽(SiO2)為主要玻璃形成氧化物,並形成熔化玻璃的網狀結構主幹。純SiO2具有 低CTE且不含鹼性金屬。然而,由於極高的熔化溫度,純SiO2與熔合拉製製程不相容。黏度曲線亦過高而與積層結構中的任何核心玻璃不匹配。在一些實施例中,本文所描述之玻璃包含至少約50莫耳%的SiO2,在其他實施例中包含自約50莫耳%至約65莫耳%的SiO2,且在其他實施例中包含自約50莫耳%至約60莫耳%的SiO2Each of the oxide components of the base glass and the ion exchange glass described herein serves a role. For example, silicon dioxide (SiO 2 ) is the main glass forming oxide and forms the backbone of the network structure of the molten glass. Pure SiO 2 has low CTE and is free of alkaline metals. However, due to the extremely high melting temperature, pure SiO 2 is incompatible with the fusion drawing process. The viscosity curve is also too high to match any core glass in the laminated structure. In some embodiments, the glass described in this document comprise at least about 50 mole% of SiO 2, included in other embodiments from about 50 mole% to about 65 mole% of SiO 2, and in other embodiments about 50 mole% to about 60 mole% SiO 2 comprises from.

除二氧化矽外,本文所描述之玻璃包含網狀結構形成物Al2O3及B2O3,以實現穩定的玻璃形成、低CTE、低楊氏模數、低剪力模數,且促進熔化及成形。類似於SiO2,Al2O3用於向玻璃網狀結構提供剛性。氧化鋁可以四重配位或五重配位存在於玻璃中。在一些實施例中,本文所描述之玻璃包含自約10莫耳%至約20莫耳%的Al2O3,且在特定實施例中,包含自約12莫耳%至約16莫耳%的Al2O3In addition to silicon dioxide, the glasses described herein include network structures Al 2 O 3 and B 2 O 3 to achieve stable glass formation, low CTE, low Young's modulus, low shear modulus, and Promote melting and forming. Similar to SiO 2 , Al 2 O 3 is used to provide rigidity to the glass mesh structure. Alumina can be present in the glass in four or five coordinations. In some embodiments, the glass described herein comprises from about 10 mole% to about 20 mole% of Al 2 O 3, and in certain embodiments, comprises from about 12 mole% to about 16 mole% Al 2 O 3 .

五氧化二磷(P2O5)係併入該等玻璃中的網狀結構形成物。P2O5在玻璃網狀結構中採用準四面體結構;亦即,P2O5與四個氧原子配位,但僅三個氧原子被連接至網狀結構中的剩餘者。第四個氧為末端氧,該氧被雙鍵鍵合至磷陽離子。玻璃網狀結構中硼與磷之締合可導致四面體配置中該等網狀結構形成物之相互穩定,與SiO2一樣。類似於B2O3,在玻璃網狀結構中併入P2O5對於減小楊氏模數及剪力模數很高效。在玻璃網狀結構中併入P2O5亦減小了高溫CTE,增加了離子交換相互擴散速率,且改良了玻璃與鋯石耐火材料的相容性。在一些實施例中,本文所描述之玻璃包含自約1莫耳%至約8莫耳%的P2O5Phosphorus pentoxide (P 2 O 5 ) is a network structure formed into these glasses. P 2 O 5 adopts a quasi-tetrahedral structure in a glass network structure; that is, P 2 O 5 is coordinated with four oxygen atoms, but only three oxygen atoms are connected to the remainder in the network structure. The fourth oxygen is a terminal oxygen, which is double-bonded to the phosphorus cation. The association of boron and phosphorus in the glass network structure can lead to mutual stability of these network structure formations in a tetrahedral configuration, as is the case with SiO 2 . Similar to B 2 O 3 , the incorporation of P 2 O 5 in the glass network structure is very effective in reducing Young's modulus and shear modulus. The incorporation of P 2 O 5 in the glass network structure also reduces the high temperature CTE, increases the rate of ion exchange interdiffusion, and improves the compatibility of glass with zircon refractories. In some embodiments, the glass described herein comprises from about 1 mole% to about 8 mole% of P 2 O 5.

氧化硼(B2O3)亦為玻璃形成氧化物,該氧化物用於減小黏度且因此改良熔化及成形玻璃的能力。B2O3可以三重配位或四重配位存在於玻璃網狀結構中。三重配位B2O3係用於減小楊氏模數及剪力模數,從而改良玻璃之本質抗損壞性的最有效氧化物。因此,在一些實施例中,本文所描述之玻璃包含自約2莫耳%至約10莫耳%的B2O3,且在其他實施例中,包含自約5莫耳%至約8莫耳%的B2O3。玻璃中存在B2O3及P2O5兩者藉由增加玻璃之固有抗損壞性(inherent damage resistance;IDR)來增強玻璃之機械效能。當離子交換時,本文所描述之玻璃展現出範圍自約10kgf至約20kgf之維氏壓痕閾值。 Boron oxide (B 2 O 3 ) is also a glass-forming oxide that is used to reduce viscosity and therefore improve the ability to melt and shape the glass. B 2 O 3 can be present in the glass network structure in triple or quadruple coordination. Triple coordination B 2 O 3 is the most effective oxide for reducing the Young's modulus and shear modulus, thereby improving the intrinsic damage resistance of glass. Thus, in some embodiments, the glass described herein contains from about 2 mole% to about 10 mole% of B 2 O 3, and in other embodiments, comprises from about 5 to about 8 mole% Mo Ear% B 2 O 3 . The presence of both B 2 O 3 and P 2 O 5 in the glass enhances the mechanical performance of the glass by increasing the inherent damage resistance (IDR) of the glass. When ion exchanged, the glasses described herein exhibit a Vickers indentation threshold ranging from about 10 kgf to about 20 kgf.

鹼性氧化物Na2O係用於藉由離子交換實現玻璃之化學強化。本文所描述之玻璃包括Na2O,Na2O可在含有例如KNO3的鹽浴中與鉀交換。在一些實施例中,玻璃包含自約14莫耳%至約20莫耳%的Na2O,且在其他實施例中,包含自約15莫耳%至約20莫耳%的Na2O。 The basic oxide Na 2 O is used to achieve chemical strengthening of glass by ion exchange. The glass described herein include Na 2 O, Na 2 O salt bath may contain, for example, KNO 3 and potassium exchange. In some embodiments, the glass comprises about 14 mole% to about 20 mole% from Na 2 O, and in other embodiments, comprises from about 15 mole% to about 20 mole% of Na 2 O. from

類似於B2O3,二價氧化物ZnO亦藉由降低200泊黏度下的溫度(200P溫度)來改良玻璃之熔化狀態。當與P2O5、B2O3及/或Na2O之類似添加相比時,ZnO亦對改良應變點有益。在一些實施例中,本文所描述之玻璃包含自約1莫耳%至約7莫耳%的ZnO,且在其他實施例中,包含自約2莫耳%至約5莫耳%的ZnO。 Similar to B 2 O 3 , the divalent oxide ZnO also improves the melting state of glass by reducing the temperature (200P temperature) at 200 poise viscosity. ZnO is also beneficial for improving strain points when compared to similar additions of P 2 O 5 , B 2 O 3 and / or Na 2 O. In some embodiments, the glasses described herein include from about 1 mole% to about 7 mole% ZnO, and in other embodiments, from about 2 mole% to about 5 mole% ZnO.

包括MgO及CaO的鹼土氧化物亦可被ZnO取代,以實現對200P溫度及應變點的類似影響。然而,當與MgO 及CaO相比時,ZnO較不傾向於促進P2O5參與下的相分離。包括SrO及BaO的其他鹼土氧化物亦可被ZnO取代,但在200泊黏度下降低熔化溫度方面比ZnO、MgO或CaO有效性更少,且在升高應變點方面亦比ZnO、MgO或CaO有效性更少。 Alkaline earth oxides including MgO and CaO can also be replaced by ZnO to achieve similar effects on 200P temperature and strain point. However, when compared to MgO and CaO, ZnO is less inclined to promote phase separation with the participation of P 2 O 5 . Other alkaline earth oxides, including SrO and BaO, can also be replaced by ZnO, but are less effective than ZnO, MgO, or CaO in reducing the melting temperature at 200 poise viscosity, and are also more effective than ZnO, MgO, or CaO in increasing the strain point Less effective.

在一些實施例中,可藉由技術中已知的下拉製程使本文所描述之基底玻璃成形,該等製程諸如狹縫拉製及熔合拉製製程。含有低濃度Li2O的基底玻璃組成分與熔合拉製製程完全相容且可得以製造而無問題產生。可將鋰分批為鋰輝石或碳酸鋰。 In some embodiments, the base glass described herein can be formed by a pull-down process known in the art, such as a slot-drawing and a fusion-drawing process. The composition of the base glass containing the low concentration of Li 2 O is completely compatible with the fusion drawing process and can be manufactured without problems. Lithium can be batched into spodumene or lithium carbonate.

熔合拉製製程係一種工業技術,該技術已被用於薄玻璃片之大規模製造。與其他平面玻璃製造技術(諸如浮法或狹縫拉製製程)相比,熔合拉製製程生產具有優良平坦性及表面品質的薄玻璃片。因此,熔合拉製製程已成為製造用於液晶顯示器之薄玻璃基板中的主要製造技術,以及用於個人電子裝置(諸如筆記型電腦、娛樂裝置、平板電腦、膝上型電腦等)的護罩玻璃。 The fusion drawing process is an industrial technology that has been used for large-scale manufacturing of thin glass sheets. Compared to other flat glass manufacturing technologies, such as float or slit drawing processes, the fusion drawing process produces thin glass sheets with excellent flatness and surface quality. Therefore, the fusion-drawing process has become the main manufacturing technology for manufacturing thin glass substrates for liquid crystal displays, as well as shields for personal electronic devices such as notebook computers, entertainment devices, tablet computers, laptop computers, and the like. glass.

熔合拉製製程涉及熔化玻璃流動溢出被稱為「隔熱管(isopipe)」的槽,該槽通常由鋯石或另一耐火材料製成。熔化玻璃自兩側溢出隔熱管之頂部,在隔熱管之底部彙聚,以形成單個片材,其中僅最終片材之內部與隔熱管直接接觸。由於在拉製製程期間最終玻璃片之曝露表面皆不與隔熱管材料接觸,玻璃之兩個外表面具有原始品質且不需要後續修整。 The fusion drawing process involves flowing molten glass out of a groove called an "isopipe," which is usually made of zircon or another refractory material. The molten glass overflows from the top of the insulated pipe from both sides and converges at the bottom of the insulated pipe to form a single sheet, where only the inside of the final sheet is in direct contact with the insulated pipe. Since neither the exposed surface of the final glass sheet is in contact with the insulating tube material during the drawing process, the two outer surfaces of the glass are of original quality and do not require subsequent trimming.

為了可熔合拉製,玻璃必須具有足夠高的液相黏度 (亦即,在液相溫度下的熔化玻璃之黏度)。在一些實施例中,本文所描述之玻璃具有至少約100千泊(kpoise)之液相黏度,在其他實施例中,該等玻璃具有至少約120千泊之液相黏度,且在其他實施例中,該等玻璃具有至少約300千泊之液相黏度。 In order to be fused and drawn, the glass must have a sufficiently high liquid viscosity (That is, the viscosity of the molten glass at the liquidus temperature). In some embodiments, the glasses described herein have a liquid viscosity of at least about 100 kilopoises. In other embodiments, the glasses have a liquid viscosity of at least about 120 kilopoises, and in other embodiments These glasses have a liquid phase viscosity of at least about 300 kilopoises.

儘管已出於說明之目的闡述典型實施例,但是不應將前文描述視為對本揭示內容之範疇或隨附申請專利範圍的限制。因此,在不脫離本揭示內容或隨附申請專利範圍之精神及範疇的情況下,熟習此項技藝者可實施各種修改、調整及替代。 Although typical embodiments have been described for the purpose of illustration, the foregoing description should not be construed as limiting the scope of the disclosure or the scope of the accompanying patent application. Therefore, without departing from the spirit and scope of this disclosure or the scope of the accompanying patent application, those skilled in the art can implement various modifications, adjustments and substitutions.

Claims (10)

一種玻璃物件,該玻璃物件包含至少50莫耳%的SiO2;至少8莫耳%的Al2O3;至少1莫耳%的P2O5;至少1莫耳%的ZnO;以及至少12莫耳%的Na2O,其中該玻璃物件為離子可交換且具有小於或等於825℃之一軟化點及小於或等於30ppm/℃之一高溫熱膨脹係數。A glass article comprising at least 50 mole% of SiO 2 ; at least 8 mole% of Al 2 O 3 ; at least 1 mole% of P 2 O 5 ; at least 1 mole% of ZnO; and at least 12 Mole% Na 2 O, wherein the glass object is ion-exchangeable and has a softening point of less than or equal to 825 ° C and a high-temperature thermal expansion coefficient of less than or equal to 30 ppm / ° C. 如請求項1所述之玻璃物件,其中該玻璃物件包含:自50莫耳%至65莫耳%的SiO2;自10莫耳%至20莫耳%的Al2O3;自1莫耳%至8莫耳%的P2O5;自2莫耳%至10莫耳%的B2O3;以及自14莫耳%至20莫耳%的Na2O。The glass article according to the requested item 1, wherein the glass article comprises: from 50 mole% to 65 mole% of SiO 2; from 10 mole% to 20 mole% of Al 2 O 3; from 1 mole % To 8 mol% of P 2 O 5 ; from 2 mol% to 10 mol% of B 2 O 3 ; and from 14 mol% to 20 mol% of Na 2 O. 如請求項2所述之玻璃物件,其中該玻璃物件進一步包含自1莫耳%至7莫耳%的ZnO。The glass article according to claim 2, wherein the glass article further comprises ZnO from 1 mole% to 7 mole%. 如請求項2所述之玻璃物件,其中Al2O3(莫耳%)>P2O5(莫耳%)+B2O3(莫耳%),Al2O3(莫耳%)>B2O3(莫耳%),且Na2O(莫耳%)>Al2O3(莫耳%)。The glass article according to claim 2, wherein Al 2 O 3 (mol%)> P 2 O 5 (mol%) + B 2 O 3 (mol%), Al 2 O 3 (mol%) > B 2 O 3 (mol%) and Na 2 O (mol%)> Al 2 O 3 (mol%). 如請求項2中任一項所述之玻璃物件,其中0.3≦[(R2O(莫耳%)+RO(莫耳%)+B2O3(莫耳%)]/[Al2O3(莫耳%)+P2O5(莫耳%)+SiO2(莫耳%)]≦0.45,其中R2O為一價陽離子氧化物且RO為二價陽離子氧化物。The glass article according to any one of claim 2, wherein 0.3 ≦ [(R 2 O (mol%) + RO (mol%) + B 2 O 3 (mol%)] / [Al 2 O 3 (mol%) + P 2 O 5 (mol%) + SiO 2 (mol%)] ≦ 0.45, where R 2 O is a monovalent cationic oxide and RO is a divalent cationic oxide. 如請求項2所述之玻璃物件,其中該玻璃物件不含鋰、鉀及鹼土金屬中的至少一者。The glass article according to claim 2, wherein the glass article does not contain at least one of lithium, potassium, and alkaline earth metals. 如請求項2所述之玻璃物件,其中該軟化點小於800℃。The glass article according to claim 2, wherein the softening point is less than 800 ° C. 如請求項1至7中任一項所述之玻璃物件,其中該玻璃物件為離子交換型且具有自該玻璃物件之一表面延伸至該物件內的至少20μm之一層深度的一壓縮層,該壓縮層具有至少約700MPa之一最大壓縮應力。The glass article according to any one of claims 1 to 7, wherein the glass article is an ion exchange type and has a compression layer having a layer depth of at least 20 μm extending from one surface of the glass article to the inside of the article, the The compression layer has a maximum compressive stress of at least about 700 MPa. 如請求項8所述之玻璃物件,其中該玻璃具有至少10kgf之一維氏裂紋起始閾值。The glass article according to claim 8, wherein the glass has a Vickers crack initiation threshold of at least 10 kgf. 如請求項8所述之玻璃物件,其中該玻璃物件具有一非平面形狀。The glass article according to claim 8, wherein the glass article has a non-planar shape.
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