TWI658988B - Method for preparing active carbon - Google Patents

Method for preparing active carbon Download PDF

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TWI658988B
TWI658988B TW107128503A TW107128503A TWI658988B TW I658988 B TWI658988 B TW I658988B TW 107128503 A TW107128503 A TW 107128503A TW 107128503 A TW107128503 A TW 107128503A TW I658988 B TWI658988 B TW I658988B
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activated carbon
raw material
temperature
reaction
preparing
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TW202009213A (en
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Ping Szu Tsai
蔡平賜
Jeng Yi Wu
吳政毅
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National Kaohsiung University Of Science And Technology
國立高雄科技大學
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Abstract

一種活性碳製備方法,用以解決習知活性碳製備方法在操作上較為繁瑣且耗費較多能源的問題。係包含:準備一原料,該原料係一含碳材;及在一氮氣環境下,於300~500℃之溫度下,使該原料進行一碳化反應1~3小時,無須進一步添加一活化劑以進行一活化反應,即獲得活性碳,其中,獲得之活性碳的碘值介於436~1085mg/g之間。 An activated carbon preparation method is used to solve the problems that the conventional activated carbon preparation method is complicated in operation and consumes more energy. The system includes: preparing a raw material, the raw material is a carbonaceous material; and under a nitrogen environment, the raw material is subjected to a carbonization reaction at a temperature of 300 to 500 ° C for 1 to 3 hours, without further adding an activator to An activation reaction is performed to obtain activated carbon. The iodine value of the obtained activated carbon is between 436 and 1085 mg / g.

Description

活性碳製備方法 Preparation method of activated carbon

本發明係關於一種活性碳製備方法,尤其是一種免除使用活化劑的活性碳製備方法。 The invention relates to a method for preparing activated carbon, in particular to a method for preparing activated carbon which eliminates the use of an activator.

按,活性碳是一種多孔性物質,具有良好的吸附能力,常用於氣體吸附、水處理或作為化學催化劑的載體,又,評估活性碳的吸附能力時,常進行碘值測定,一般活性碳的碘值約為400~1100mg/g左右。習知的活性碳製備方法係先使含碳原子、氫原子及氧原子的原料於400~500℃之溫度下進行一碳化反應以去除該原料之氫原子及氧原子後獲得一多孔隙碳結構,此時由於焦油附著於該多孔隙碳結構上,必須再於700~1000℃之溫度下,藉由一活化劑(例如,水蒸氣或二氧化碳等)進行一活化反應,去除該多孔隙碳結構上的焦油,而能夠獲得活性碳。 According to this, activated carbon is a porous substance with good adsorption capacity. It is often used for gas adsorption, water treatment or as a support for chemical catalysts. When evaluating the adsorption capacity of activated carbon, the iodine value is often measured. The iodine value is about 400 ~ 1100mg / g. A conventional method for preparing activated carbon is to first perform a carbonization reaction at a temperature of 400 to 500 ° C for a raw material containing carbon atoms, hydrogen atoms and oxygen atoms to remove a hydrogen atom and an oxygen atom of the raw material to obtain a porous carbon structure. At this time, because the tar is attached to the porous carbon structure, an activation reaction (for example, water vapor or carbon dioxide, etc.) must be performed at a temperature of 700 to 1000 ° C to remove the porous carbon structure. On the tar, it is possible to obtain activated carbon.

上述習知的活性碳製備方法由於在進行該碳化反應後需要另外在高溫下進行該活化反應方能得到活性碳,故需耗費較多能源,不符合現今世界發展綠色製程的趨勢。 The above conventional activated carbon preparation method requires additional activation of the activation reaction at a high temperature after the carbonization reaction to obtain activated carbon, and therefore consumes more energy, which is not in line with the current trend of developing green processes in the world.

有鑑於此,習知的活性碳製備方法確實仍有加以改善之必要。 In view of this, the conventional method for preparing activated carbon does still need to be improved.

為解決上述問題,本發明的目的是提供一種活性碳製備方法,其可用比較少的能源就可以獲得活性碳。 In order to solve the above problems, an object of the present invention is to provide a method for preparing activated carbon, which can obtain activated carbon with less energy.

本發明的活性碳製備方法,包含:準備一原料,該原料為咖啡渣、羅漢果、甘蔗渣、椰子殼、生咖啡豆、稻桿或橘子皮;及在一氮氣環境下,於300~500℃之溫度下,使該原料進行一碳化反應1~3小時,無須進一步添加一活化劑以進行一活化反應,即獲得活性碳,其中,獲得之活性碳的碘值介於436~1085mg/g之間。 The activated carbon preparation method of the present invention comprises: preparing a raw material, the raw material is coffee grounds, Luo Han Guo, bagasse, coconut husk, green coffee beans, rice straw or orange peel; and a nitrogen atmosphere at 300-500 ° C At the temperature, the raw material is subjected to a carbonization reaction for 1 to 3 hours, without further adding an activator to perform an activation reaction, to obtain activated carbon, wherein the obtained activated carbon has an iodine value of 43.6 to 1085 mg / g. between.

據此,本發明的活性碳製備方法,可以免除習知活性碳製備方法中於高溫(700~1000℃)下進行的該活化反應,因此,本發明之活性碳製備方法可以於相對低溫下進行,且免除該活化劑的使用,因而可以減少製備活性碳所消耗的能源,達成節約能源的功效。 Accordingly, the activated carbon preparation method of the present invention can eliminate the activation reaction performed at a high temperature (700-1000 ° C.) in the conventional activated carbon preparation method. Therefore, the activated carbon preparation method of the present invention can be performed at a relatively low temperature. In addition, the use of the activator is eliminated, so the energy consumed in the preparation of activated carbon can be reduced, and the effect of saving energy can be achieved.

其中,較佳係於400℃之溫度下使該原料進行該碳化反應2小時。如此,係具有提升活性碳的吸附能力的功效。 Among them, the carbonization reaction is preferably performed at a temperature of 400 ° C. for 2 hours. In this way, it has the effect of improving the adsorption capacity of activated carbon.

其中,該氮氣環境的氮氣流速為400-600c.c..min-1。如此,係具有避免該原料所包含的碳原子被氧化而無法獲得活性碳的功效。 Among them, the nitrogen flow rate of the nitrogen environment is 400-600c.c. min -1 . In this way, it has the effect of preventing the carbon atoms contained in the raw material from being oxidized to obtain activated carbon.

為讓本發明之上述及其他目的、特徵及優點能更明顯易懂,下文特舉本發明之較佳實施例,作詳細說明如下:本發明之活性碳製備方法包含:準備一原料;及使該原料進行一碳化反應,無須進一步添加一活化劑以進行一活化反應,即獲得活性碳。 In order to make the above and other objects, features, and advantages of the present invention more comprehensible, the following describes the preferred embodiments of the present invention in detail as follows: The method for preparing activated carbon of the present invention includes: preparing a raw material; and The raw material undergoes a carbonization reaction, without further adding an activator to perform an activation reaction, to obtain activated carbon.

該原料係一含碳材(carbonaceous source material),該含碳材除了包含碳原子以外,可以包含氫原子及氧原子等其他原子,如此之含碳材可舉例如生咖啡豆、咖啡渣、羅漢果、甘蔗渣、椰子殼、茶葉、山毛櫸、香蕉皮、松木、稻桿或橘子皮等,於本發明不特別限定。 The raw material is a carbonaceous source material. In addition to carbon atoms, the carbonaceous material may include other atoms such as hydrogen atoms and oxygen atoms. Examples of such carbonaceous materials include raw coffee beans, coffee grounds, and Luo Han Guo. , Bagasse, coconut shell, tea leaves, beech, banana peel, pine wood, rice straw or orange peel, etc., are not particularly limited in the present invention.

該碳化反應係在氧氣含量不足以引發氧化反應的環境下加 熱該原料,使該原料發生熱分解,進而使該原料所包含的氫原子及氧原子脫離該原料。又,在本發明之活性碳製備方法中,該原料經過該碳化反應後,該氫原子及氧原子被去除後,該碳原子即會以活性碳的型態留存於該原料中。又,使該原料進行該碳化反應時,係於300~500℃之溫度下使該原料進行該碳化反應1~3小時,較佳係於400℃之溫度下使該原料進行該碳化反應2小時,如此可以獲得具有較佳碘值的活性碳(即具有較佳吸附能力的活性碳)。又,藉由本發明之活性碳製備方法獲得之活性碳的碘值介於436~1085mg/g之間。 The carbonization reaction is carried out in an environment where the oxygen content is not sufficient to initiate the oxidation reaction. The raw material is heated to thermally decompose the raw material, and further, hydrogen atoms and oxygen atoms contained in the raw material are separated from the raw material. Moreover, in the method for preparing activated carbon of the present invention, after the raw material undergoes the carbonization reaction, the hydrogen atom and oxygen atom are removed, and the carbon atom remains in the raw material in the form of activated carbon. In addition, when the raw material is subjected to the carbonization reaction, the raw material is subjected to the carbonization reaction at a temperature of 300 to 500 ° C for 1 to 3 hours, preferably the raw material is subjected to the carbonization reaction at a temperature of 400 ° C for 2 hours. In this way, activated carbon with a better iodine value (that is, activated carbon with a better adsorption capacity) can be obtained. In addition, the iodine value of the activated carbon obtained by the method for preparing an activated carbon of the present invention is between 436 and 1085 mg / g.

於本發明中,在一氮氣環境下使該原料進行該碳化反應,該氮氣環境之氮氣流速可為400-600c.c..min-1,藉此,可避免該原料所包含的碳原子被氧化而無法獲得活性碳。 In the present invention, the raw material is subjected to the carbonization reaction under a nitrogen environment, and the nitrogen flow rate of the nitrogen environment may be 400-600 c.c. min -1 , thereby preventing the carbon atoms contained in the raw material from being oxidized and failing to obtain activated carbon.

此外,為了進一步提升所獲得之活性碳的吸附能力,可選擇在使該原料進行該碳化反應前先進行烘培,烘培係預加熱該原料,又,可於100~300℃之溫度下烘焙該原料55~225分鐘,較佳為於200℃之溫度下烘培該原料195分鐘,烘培該原料後可使該原料冷卻至室溫後續行該碳化反應。 In addition, in order to further improve the adsorption capacity of the obtained activated carbon, baking can be performed before the raw material is subjected to the carbonization reaction. The baking is preheating the raw material, and it can be baked at a temperature of 100 to 300 ° C. The raw material is baked for 55 to 225 minutes, preferably at 200 ° C. for 195 minutes. After baking the raw material, the raw material can be cooled to room temperature and then the carbonization reaction can be performed.

為了證實本發明之活性碳製備方法確實可以製備活性碳,遂進行以下實驗: In order to confirm that the method for preparing activated carbon of the present invention can indeed prepare activated carbon, the following experiments were performed:

(A)反應溫度與反應時間 (A) Reaction temperature and reaction time

準備咖啡渣作為該原料,在容量為1L之一反應器中以每分鐘500毫升/分之速率通入氮氣,該反應器內壓力為常壓,以10℃/分之升溫速率分別升溫至第1表所示之各個溫度,且在到達各個溫度後以不同時間條件使該原料進行該碳化反應後獲得活性碳,並測量所獲得之活性碳的碘值,記錄於第1表。 Coffee grounds were prepared as the raw material. Nitrogen was introduced into the reactor with a capacity of 1 L at a rate of 500 ml / min per minute. The pressure in the reactor was normal pressure, and the temperature was raised to 10 ° C / min. At each temperature shown in Table 1, activated carbon was obtained after the carbonization reaction was performed on the raw material at different temperatures after reaching each temperature, and the iodine value of the obtained activated carbon was measured and recorded in Table 1.

第1表:製備活性碳的反應溫度、反應時間及碘值 Table 1: Reaction temperature, reaction time and iodine value for preparing activated carbon

由第1表可知,使該原料在400℃進行該碳化反應2小時的條件下,所獲得之活性碳的碘值可達922mg/g,換言之,經由此條件所獲得之活性碳具有較佳的吸附能力。 As can be seen from Table 1, under the condition that the carbonization reaction is performed at 400 ° C for 2 hours, the iodine value of the activated carbon obtained can reach 922 mg / g, in other words, the activated carbon obtained under this condition has a better quality. Adsorption capacity.

此外,準備如第2表所示之原料,根據上述之實驗結果,在該氮氣環境下使該原料於400℃之溫度下進行該碳化反應2小時,並測量所獲得之活性碳的碘值,記錄於第2表。由第2表可知,本發明之活性碳製備方法確實可以由多種不同的原料獲得活性碳。 In addition, the raw materials shown in Table 2 were prepared, and according to the above experimental results, the carbonization reaction was performed at a temperature of 400 ° C for 2 hours under the nitrogen environment, and the iodine value of the obtained activated carbon was measured. Recorded in Table 2. As can be seen from Table 2, the activated carbon preparation method of the present invention can indeed obtain activated carbon from a variety of different raw materials.

(B)氮氣環境的有無對碘值之影響 (B) the effect of the presence of nitrogen environment on the iodine value

與實驗(A)同樣地準備咖啡渣作為該原料,分別在該氮氣 環境及一空氣環境(即一般空氣中)使該原料於400℃之溫度下進行該碳化反應2小時,並測量所獲得之活性碳的碘值。結果得知,使該原料在該氮氣環境下進行該碳化反應後所得到的活性碳,其碘值為922mg/g,相較於此,使該原料在該空氣環境下進行該碳化反應後所得到的活性碳,其碘值為769mg/g。由此可知,於該氮氣環境下使該原料進行該碳化反應,可以使所獲得之活性碳具有較佳的吸附能力。 Coffee grounds were prepared in the same manner as in Experiment (A). Environment and an air environment (that is, in general air), the raw material was subjected to the carbonization reaction at a temperature of 400 ° C. for 2 hours, and the iodine value of the obtained activated carbon was measured. As a result, it was found that the activated carbon obtained by subjecting the raw material to the carbonization reaction under the nitrogen environment had an iodine value of 922 mg / g, compared with that of the raw material after the carbonizing reaction was performed in the air environment. The obtained activated carbon had an iodine value of 769 mg / g. Therefore, it can be known that the carbonization reaction of the raw material under the nitrogen environment can make the obtained activated carbon have better adsorption capacity.

(C)烘培時間的選擇 (C) Selection of baking time

準備生咖啡豆作為該原料,於烘焙溫度200℃下以第3表所示之時間條件烘焙該原料,之後使烘焙後之該原料在該氮氣環境下於400℃之溫度下進行該碳化反應2小時,並測量所獲得之活性碳的碘值,記錄於第3表。 Raw coffee beans were prepared as the raw material, and the raw material was roasted at a roasting temperature of 200 ° C under the time conditions shown in Table 3, and then the roasted raw material was subjected to the carbonization reaction at a temperature of 400 ° C under the nitrogen environment 2 Hours, and the iodine value of the obtained activated carbon was measured and recorded in Table 3.

由第3表可知,在烘焙時間195分鐘時,由該原料獲得的活性碳具有較佳的碘值,即具有較佳的吸附能力。 As can be seen from Table 3, when the baking time is 195 minutes, the activated carbon obtained from the raw material has a better iodine value, that is, a better adsorption capacity.

(D)烘培的有無對碘值之影響 (D) The effect of the presence or absence of baking on the iodine value

準備如第4表所示之原料,於烘焙溫度200℃下烘培195分鐘後,使經烘焙後之該原料在該氮氣環境下於400℃之溫度下進行該碳化 反應2小時,並測量所獲得之活性碳的碘值,記錄於第4表。 Prepare the raw materials shown in Table 4 and bake at a baking temperature of 200 ° C for 195 minutes. The raw materials after baking are then carbonized at a temperature of 400 ° C under the nitrogen atmosphere. The reaction was performed for 2 hours, and the iodine value of the obtained activated carbon was measured and recorded in Table 4.

由第4表可知,在進行該碳化反應前先進行烘焙,可以在反應後得到吸附能力較佳之活性碳。 It can be seen from Table 4 that baking can be performed before the carbonization reaction, and activated carbon with better adsorption capacity can be obtained after the reaction.

綜上所述,本發明之活性碳製備方法,藉由使該原料於300~500℃之溫度下進行該碳化反應1~3小時即可以獲得活性碳,可以免除習知活性碳製備方法中於高溫(700~1000℃)下進行的該活化反應,因此,本發明之活性碳製備方法可以於相對低溫下進行,且免除該活化劑的使用,因而可以減少製備活性碳所消耗的能源,達成節約能源的功效。 In summary, the activated carbon preparation method of the present invention can obtain activated carbon by subjecting the raw material to the carbonization reaction at a temperature of 300 to 500 ° C for 1 to 3 hours, which can eliminate the need for the conventional activated carbon preparation method. The activation reaction is performed at a high temperature (700-1000 ° C). Therefore, the method for preparing activated carbon of the present invention can be performed at a relatively low temperature, and the use of the activator is eliminated, thereby reducing the energy consumption for the preparation of activated carbon and achieving Energy efficiency.

雖然本發明已利用上述較佳實施例揭示,然其並非用以限定本發明,任何熟習此技藝者在不脫離本發明之精神和範圍之內,相對上述實施例進行各種更動與修改仍屬本發明所保護之技術範疇,因此本發明之保護範圍當視後附之申請專利範圍所界定者為準。 Although the present invention has been disclosed using the above-mentioned preferred embodiments, it is not intended to limit the present invention. Anyone skilled in the art can make various changes and modifications to the above embodiments without departing from the spirit and scope of the present invention. The technical scope protected by the invention, so the scope of protection of the present invention shall be determined by the scope of the appended patent application.

Claims (3)

一種活性碳製備方法,包含:準備一原料,該原料為咖啡渣、羅漢果、甘蔗渣、椰子殼、生咖啡豆、稻桿或橘子皮;及在一氮氣環境下,於300~500℃之溫度下,使該原料進行一碳化反應1~3小時,無須進一步添加一活化劑以進行一活化反應,即獲得活性碳,其中,獲得之活性碳的碘值介於436~1085mg/g之間。An activated carbon preparation method, comprising: preparing a raw material, the raw material is coffee grounds, Luo Han Guo, bagasse, coconut husk, green coffee beans, rice straw or orange peel; and a temperature of 300 ~ 500 ° C under a nitrogen atmosphere Then, the raw material is subjected to a carbonization reaction for 1 to 3 hours without further adding an activator to perform an activation reaction to obtain activated carbon. The iodine value of the obtained activated carbon is between 436 to 1085 mg / g. 如申請專利範圍第1項所述之活性碳製備方法,其中,於400℃之溫度下使該原料進行該碳化反應2小時。The method for preparing activated carbon according to item 1 of the scope of patent application, wherein the carbonization reaction is performed on the raw material at a temperature of 400 ° C for 2 hours. 如申請專利範圍第1項所述之活性碳製備方法,其中,該氮氣環境的氮氣流速為400-600c.c..min-1The method for preparing activated carbon according to item 1 of the scope of patent application, wherein the nitrogen flow rate of the nitrogen environment is 400-600c.c. min -1 .
TW107128503A 2018-08-15 2018-08-15 Method for preparing active carbon TWI658988B (en)

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Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102040218A (en) * 2011-01-19 2011-05-04 成都信息工程学院 New method for producing active carbon by using biomass wastes
CN102275911A (en) * 2011-06-03 2011-12-14 中国林业科学研究院林产化学工业研究所 Microporous active carbon and preparation method by chemical agent aperture regulation and control
CN102627276A (en) * 2012-03-22 2012-08-08 中国林业科学研究院林产化学工业研究所 Method for preparing nutshell activated carbon by pyrolyzing activation technology and activated carbon

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102040218A (en) * 2011-01-19 2011-05-04 成都信息工程学院 New method for producing active carbon by using biomass wastes
CN102275911A (en) * 2011-06-03 2011-12-14 中国林业科学研究院林产化学工业研究所 Microporous active carbon and preparation method by chemical agent aperture regulation and control
CN102627276A (en) * 2012-03-22 2012-08-08 中国林业科学研究院林产化学工业研究所 Method for preparing nutshell activated carbon by pyrolyzing activation technology and activated carbon

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