TWI653036B - Vacuum shaping and heat-setting corrective insole manufacturing method - Google Patents

Vacuum shaping and heat-setting corrective insole manufacturing method Download PDF

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TWI653036B
TWI653036B TW105121905A TW105121905A TWI653036B TW I653036 B TWI653036 B TW I653036B TW 105121905 A TW105121905 A TW 105121905A TW 105121905 A TW105121905 A TW 105121905A TW I653036 B TWI653036 B TW I653036B
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insole
particles
layer
sole
air passage
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TW105121905A
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TW201801687A (en
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鍾炳中
林汭衡
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鍾炳中
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Priority to TW105121905A priority Critical patent/TWI653036B/en
Priority to CN201611169709.XA priority patent/CN106880129B/en
Priority to PCT/CN2017/116386 priority patent/WO2018108146A1/en
Publication of TW201801687A publication Critical patent/TW201801687A/en
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Publication of TWI653036B publication Critical patent/TWI653036B/en

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  • Footwear And Its Accessory, Manufacturing Method And Apparatuses (AREA)
  • Orthopedics, Nursing, And Contraception (AREA)

Abstract

本發明係一種真空塑形且能以熱定形之矯正鞋墊的製法,該製法係先將複數個熱塑形彈性顆粒填裝至氣密之一外包覆層,且熱塑形彈性顆粒之熔點低於外包覆層之熔點,在腳掌以正確姿勢踩踏在外包覆層上,該等熱塑形彈性顆粒能在外包覆層內隨著腳掌之立體構形位移,且該外包覆層內的空氣會經由一空氣通道排出,嗣,對該空氣通道執行抽真空,令該等熱塑形彈性顆粒定形在相互緊密貼靠且無法繼續位移之狀態後,對外包覆層進行加熱,使相鄰之熱塑形彈性顆粒熔融黏結,如此,即可塑形出能矯正腳掌保持在正確姿勢之矯正鞋墊。 The invention relates to a vacuum shaping and heat-setting correcting insole method, which firstly fills a plurality of thermoplastic elastic particles into an airtight outer coating layer, and the melting point of the thermoplastic elastic particles Below the melting point of the outer cover layer, the foot is stepped on the outer cover layer in a correct posture, and the thermoplastic elastic particles can be displaced in the outer cover layer with the three-dimensional configuration of the sole of the foot, and the outer cover layer is inside The air is discharged through an air passage, and the air passage is evacuated, so that the thermoplastic elastomer particles are shaped to be in close contact with each other and cannot be continuously displaced, and the outer coating layer is heated to make the phase The adjacent thermoplastic shaped elastic particles are fused and bonded, so that the corrective insole capable of correcting the paw in the correct posture can be shaped.

Description

真空塑形且能以熱定形之矯正鞋墊的製法 Vacuum shaping and heat-setting corrective insole manufacturing method

本發明係關於矯正鞋墊的製法,尤指一種經由真空作業與加熱作業後,能矯正腳掌保持在正確姿勢之矯正鞋墊的製法,以期能有效支撐起「扁平足」患者之「足弓」,避免「足弓」塌陷繼續惡化的問題,且有效導正「外翻足」患者之「跟骨」外翻的問題,此外,一般人使用該矯正鞋墊,亦能使腳掌保持在正確姿勢,達到預防保健之功效。 The invention relates to a method for manufacturing a corrective insole, in particular to a method for correcting an insole which can correct a foot in a correct posture after a vacuum operation and a heating operation, so as to effectively support a "foot arch" of a "flat foot" patient and avoid " The problem of the collapse of the arch of the foot continues to deteriorate, and it effectively guides the problem of the calcaneus valgus of the patient with "valgus". In addition, the use of the corrective insole can also keep the sole of the foot in the correct posture and achieve preventive health care. efficacy.

一般言,人體足部是由26塊骨頭、57個關節、107條韌帶結構而成,且前述結構會在足部底側形成「足弓」,當人們以腳執行站立、走路、跑步或跳躍等活動時,「足弓」能協助維持身體之平衡與支撐,並提供良好之避震緩衝能力,以減緩活動時腳所承受的各種壓力及來自地面的反作用力,因此,缺少了「足弓」,人們易發生腳酸、疲乏或跌倒等情事,甚至,造成承重軸線改變,進而導致日後發生膝關節與髖關節磨損的問題,甚至會連帶影響到骨盆、脊椎與頸椎等部位的平衡,進而產生各種健康問體。 Generally speaking, the human foot is made up of 26 bones, 57 joints, and 107 ligaments. The above structure forms a "foot arch" on the bottom side of the foot. When people walk, walk, run or jump with their feet. At the time of the event, the "foot arch" can help maintain the balance and support of the body, and provide a good shock absorber cushioning capacity to alleviate the various pressures on the foot and the reaction force from the ground during the activity. Therefore, the "foot arch" is lacking. People are prone to foot acid, fatigue or falls, and even cause changes in the bearing axis, which in turn leads to problems of knee and hip wear in the future, and even affects the balance of the pelvis, spine and cervical vertebrae. Produce a variety of health issues.

查,根據資料顯示,現代人最常發生之「足弓」問題為「扁平足」(Flat Foot)及「外翻足」(Pronated Foot),其中,請參閱第1a圖所示,「扁平足」泛指足底「縱足弓」低下的現象(如虛線所示),而「橫足弓」低下則另稱「開張足」;又,請參閱第1b圖所示,「外翻足」即是「跟骨」外 翻(如左腳上之外翻虛線所示),「跟骨」外翻會導致身體的重力線無法均勻傳導至足部,因此,會間接造成膝關節及脊椎的負擔,且經常會合併膝關節外翻(X型腿)及下背疼痛的現象。 According to the information, the most common "foot arches" in modern times are "Flat Foot" and "Pronated Foot". Please refer to Figure 1a for the "flat feet". Refers to the phenomenon that the "longitudinal arch" of the sole of the foot is low (as indicated by the dotted line), and the lowering of the "crossed arch" is also called "opening the foot"; also, as shown in Figure 1b, "the valgus foot" is Outside the calcaneus Turning over (as indicated by the dotted line on the left foot), the "calcaneus" valgus will cause the body's gravity line to be not evenly transmitted to the foot, thus indirectly causing the burden on the knee and spine, and often combined with the knee Joint valgus (X-leg) and lower back pain.

次查,對於幼童而言,1~6歲兒童的肌肉骨骼系統正值迅速發展與整合的階段,但是,並非所有兒童肌肉骨骼系統的自我平衡機制都可以運作地很好,倘若,肌肉骨骼系統的偏差超過合理範圍,應儘速尋求矯治,以免錯過黃金矯正期。茲以嚴重「外翻足」合併「扁平足」的兒童為例,其足底韌帶及肌肉因天生較不發達,而發生「扁平足」現象,此時,若「外翻足」亦超乎合理範圍,非但會嚴重破壞下肢生物力學的平衡,令兒童的每一步都踩得不踏實,尚會因身體重量無法往下均勻分散傳導,而在日後導致身體重力線發生偏移的問題,在此種情況下,即必須依各別需求,客製化量身訂作一「矯正鞋」或「矯正鞋墊」,才能有效支撐起「足弓」,避免「足弓」塌陷現象繼續惡化,同時,有效導正重力線偏移的問題。 In the second investigation, for young children, the musculoskeletal system of children aged 1 to 6 is at a stage of rapid development and integration. However, not all children's musculoskeletal system's self-balancing mechanism can work well, if musculoskeletal. If the deviation of the system exceeds the reasonable range, the correction should be sought as soon as possible so as not to miss the golden correction period. For example, children with severe "overturned foot" and "flat feet" have an "flat foot" phenomenon due to their underdeveloped ligaments and muscles. At this time, if the "valgus" is beyond reasonable range Not only will it seriously undermine the balance of biomechanics of the lower extremities, so that every step of the child will be unsteady, and the problem will be that the body's weight will not be scattered evenly due to the weight of the body, and the body's gravity line will be shifted in the future. Under the circumstances, it is necessary to customize a "corrective shoe" or "corrective insole" according to the individual needs to effectively support the "foot arch" and prevent the "foot arch" from collapsing and continue to deteriorate. The problem of guiding the gravity line offset.

客製化量身訂作「矯正鞋」或「矯正鞋墊」的意義在於,儘早協助兒童導正骨骼及肌肉的發育,避免日後發生無法挽回的畸型,畢竟,兒童腳部骨骼及肌肉就像樹苗根部般,發生傾斜時,若能即時扶正,隨著歲月增長,這棵樹的根部自然就會導正回正確的位置,但是,客製化量身訂作「矯正鞋」或「矯正鞋墊」不僅需等待數週,且所費不貲,動輒需數千至上萬元不等,而正值發育期的兒童又必須定期更換,始具有矯正成效,因此,對部分家長而言,無疑會造成經濟上的沉重負擔。 The purpose of tailor-made tailor-made "corrective shoes" or "corrective insoles" is to help children guide the development of bones and muscles as early as possible to avoid irreparable deformities in the future. After all, children's foot bones and muscles are like saplings. Like the roots, if it is tilted immediately, if it can be immediately corrected, as the years grow, the roots of the tree will naturally lead back to the correct position. However, the tailor-made tailor-made "corrective shoes" or "corrective insoles" Not only do you have to wait for a few weeks, but the cost is not too high. It takes thousands to tens of thousands of dollars, and the children in the developmental period must be replaced regularly, and they have corrective effects. Therefore, for some parents, it will undoubtedly cause economics. A heavy burden on it.

據此,如何設計出一種矯正鞋墊的製法,以能快速且立即成形患者所需的矯正鞋墊,使患者在訂購後,即能立刻以低廉價格,取得一 客製化量身訂作的矯正鞋墊,且該矯正鞋墊能完全搭配患者腳掌之整體或局部構形,執行矯正,以有效矯治前述「扁平足」及「外翻足」的問題,即成為本發明在此亟欲解決的重要問題。 Accordingly, how to design a method for correcting the insole so that the corrective insole required by the patient can be quickly and immediately formed, so that the patient can immediately obtain a low price after ordering. Customizing a tailored insole, and the corrective insole can fully match the overall or partial configuration of the patient's foot and perform correction to effectively correct the aforementioned problems of "flat feet" and "valgus feet" Here are the important issues that you want to solve.

本發明之第一目的,係提供一種真空塑形且能以熱定形之矯正鞋墊的製法,該矯正鞋墊係由複數個熱塑形彈性顆粒組成,該製法依序包括一填裝作業、一腳踏塑形作業、一抽真空作業及一加熱作業,其中,該填裝作業係在一外包覆層內填裝該等熱塑形彈性顆粒,該外包覆層由不透氣材料製成,其周緣被氣密封合,並設有一空氣通道,以能連通該外包覆層之內外,且該等熱塑形彈性顆粒之熔點係低於該外包覆層之熔點;該腳踏塑形作業係在腳掌之整體或局部以正確姿勢踩踏在該外包覆層上,使該等熱塑形彈性顆粒能隨著腳掌之整體或局部的立體構形而位移,且該外包覆層內之空氣會因腳掌整體或局部施加之重量,經由該空氣通道,排出至該外包覆層之外;該抽真空作業係將該外包覆層內之空氣抽取出來,以令該等熱塑形彈性顆粒定形在相互緊密貼靠且無法繼續位移之狀態後,以形成一初始鞋墊;該加熱作業係對該初始鞋墊進行加熱,且僅使相鄰之該等熱塑形彈性顆粒熔融並相互黏結成一體,以塑形出具彈性之該矯正鞋墊,如此,藉由本發明之製法,即能快速且客製化地塑形出該矯正鞋墊,且令該矯正鞋墊能矯正腳掌始終保持在正確之姿勢。 A first object of the present invention is to provide a method for vacuum-shaping and heat-setting a corrective insole comprising a plurality of thermoplastic shaped elastic particles, the method comprising a filling operation and a foot in sequence a stepping operation, a vacuuming operation, and a heating operation, wherein the filling operation is to fill the thermoplastic coating particles in an outer coating layer, the outer coating layer being made of a gas impermeable material. The periphery is hermetically sealed and provided with an air passage to communicate with the inside and outside of the outer covering layer, and the thermoplastic resin particles have a melting point lower than the melting point of the outer covering layer; the pedal shaping The operation is performed on the outer covering layer in a correct posture on the whole or part of the sole of the foot, so that the thermoplastic elastic particles can be displaced according to the overall or partial three-dimensional configuration of the sole of the foot, and the outer covering layer is The air is discharged to the outside of the outer coating layer through the air passage due to the weight applied by the whole or the part of the foot; the vacuuming operation extracts the air in the outer coating layer to make the thermoplastic Shaped elastic particles are shaped to closely abut each other After the state of displacement is not continued, an initial insole is formed; the heating operation heats the initial insole, and only the adjacent thermoplastic elastic particles are melted and bonded to each other to form an elastic shape. The orthotic insole, as such, by the method of the present invention, the orthotic insole can be quickly and customly shaped, and the orthotic insole can be corrected to maintain the foot in the correct posture.

本發明之第二目的,係前述熱塑形彈性顆粒能更換成其它材質之彈性顆粒,且該等彈性顆粒尚能與接合材料均勻混合,並被填裝至該外包覆層內,其中,該接合材料之熔點低於該等彈性顆粒與外包覆層之熔 點,因此,在進行加熱作業時,加熱溫點只要能使該接合材料熔融,即可藉由該接合材料,令相鄰之該等彈性顆粒相互黏結成一體,以塑形該矯正鞋墊。 The second object of the present invention is that the thermoplastic elastomer particles can be replaced with elastic particles of other materials, and the elastic particles can be uniformly mixed with the bonding material and filled into the outer coating layer, wherein The melting point of the bonding material is lower than the melting of the elastic particles and the outer coating layer Therefore, when the heating operation is performed, the heating temperature may be such that the bonding material is melted, and the adjacent elastic particles are bonded to each other by the bonding material to shape the corrective insole.

本發明之第三目的,係該等熱塑形彈性顆粒(或彈性顆粒)在被填裝至外包覆層內之前,尚先行被填裝至一內包覆層內,由於該內包覆層被填裝完成後,其周緣會完全被封合,故不必擔心該等熱塑形彈性顆粒掉落出來,大幅提高生產上的便利性。 A third object of the present invention is that the thermoplastic elastomer particles (or elastic particles) are first filled into an inner coating layer before being filled into the outer coating layer, After the layer is filled, the periphery thereof is completely sealed, so there is no need to worry about the thermoplastic elastomer particles falling out, which greatly improves the convenience in production.

為便 貴審查委員能對本發明目的、技術特徵及其功效,做更進一步之認識與瞭解,茲舉實施例配合圖式,詳細說明如下: For your convenience, the review committee can make a further understanding and understanding of the purpose, technical features and effects of the present invention. The embodiments are combined with the drawings, and the details are as follows:

〔習知〕 [study]

no

〔本發明〕 〔this invention〕

1‧‧‧矯正鞋墊 1‧‧‧Orthoped insole

1A‧‧‧初始鞋墊 1A‧‧‧Initial insole

10‧‧‧內包覆層 10‧‧‧ Inner coating

11‧‧‧熱塑形彈性顆粒 11‧‧‧Thermal shaped elastic particles

13、43‧‧‧外包覆層 13, 43‧‧‧ outer cladding

131、431‧‧‧空氣通道 131, 431‧‧ Air passage

20‧‧‧支撐治具 20‧‧‧Support fixture

21‧‧‧定形凹槽 21‧‧‧ Shaped grooves

301‧‧‧填裝作業 301‧‧‧ Filling operations

302‧‧‧腳踏塑形作業 302‧‧‧ pedal shaping

303‧‧‧抽真空作業 303‧‧‧ Vacuuming

304‧‧‧加熱作業 304‧‧‧heating operation

41‧‧‧彈性顆粒 41‧‧‧Elastic particles

42‧‧‧接合材料 42‧‧‧Material materials

421‧‧‧黏著材料 421‧‧‧Adhesive material

423‧‧‧吸附材料 423‧‧‧Adsorption materials

44‧‧‧透氣元件 44‧‧‧ Breathable components

第1a圖為「扁平足」之示意圖;第1b圖則為左腳「外翻足」之示意圖;第2圖係本發明之矯正鞋墊在「填裝作業」後之局部剖面示意圖;第3圖係本發明之矯正鞋墊在「抽真空作業」後之局部剖面示意圖;第4圖係本發明之矯正鞋墊在「加熱作業」後之局部剖面示意圖;第5圖係本發明之製法流程圖;第6圖係本發明之另一實施例的矯正鞋墊在「填裝作業」後之局部剖面示意圖;及第7圖係熱塑形彈性顆粒及接合材料之混合示意圖。 Figure 1a is a schematic view of "flat foot"; Figure 1b is a schematic view of the left foot "valgus foot"; Figure 2 is a partial cross-sectional view of the orthopedic insole of the present invention after "filling operation"; FIG. 4 is a partial cross-sectional view of the corrective insole of the present invention after "heating operation"; FIG. 5 is a partial flow chart of the present invention; Figure 7 is a partial cross-sectional view of the orthopedic insole of the other embodiment of the present invention after "filling operation"; and Figure 7 is a schematic view showing the mixing of the thermoplastic elastic particles and the bonding material.

本發明係一種真空塑形且能以熱定形之矯正鞋墊的製法,請 參閱第2~4圖所示,該矯正鞋墊1能被置放入一鞋子(圖中未示)內,供使用者之腳掌踩踏其上,在第一實施例中,該矯正鞋墊1包括一內包覆層10、複數個熱塑形彈性顆粒11(如:TPU、TPEE、SEBS...等)與一外包覆層13,其中,該內包覆層10係為透氣材料(如:透氣織物或透氣塑化膜)製成,且本身具有撓性或彈性,又,該內包覆層10之周緣能被封合,並在其內形成一第一容納空間,另,該等熱塑形彈性顆粒11係被填充至該第一容納空間,使得該內包覆層10呈現一預定厚度(如第2圖所示),且維持在一柔軟狀態,該等熱塑形彈性顆粒11之粒徑大於該內包覆層10之透氣孔徑,因此,該等熱塑形彈性顆粒11僅能在該內包覆層10之內移動,但卻無法脫離該內包覆層10,此外,該等熱塑形彈性顆粒11之熔點係低於該內包覆層10之熔點,意即,當該等熱塑形彈性顆粒11呈熔融狀態時,該內包覆層10仍能保持其完整性而不會呈熔融狀態。 The invention is a vacuum shaping and heat-setting correcting insole method, please Referring to Figures 2 to 4, the orthotic insole 1 can be placed in a shoe (not shown) for the user's foot to step on. In the first embodiment, the orthotic insole 1 includes a The inner cover layer 10, a plurality of thermoplastic elastic particles 11 (such as TPU, TPEE, SEBS, etc.) and an outer cover layer 13, wherein the inner cover layer 10 is a gas permeable material (such as: Made of a breathable fabric or a breathable plasticized film, and having flexibility or elasticity itself, and the periphery of the inner cover 10 can be sealed and a first receiving space is formed therein, and the heat is further The shaped elastic particles 11 are filled into the first receiving space such that the inner covering layer 10 assumes a predetermined thickness (as shown in FIG. 2) and is maintained in a soft state, and the thermoplastic elastomer particles 11 are maintained. The particle diameter is larger than the gas permeable pore size of the inner cladding layer 10, and therefore, the thermoplastic elastomer particles 11 can move only within the inner cladding layer 10, but cannot be separated from the inner cladding layer 10, and The thermoplastic elastomer particles 11 have a melting point lower than the melting point of the inner coating layer 10, that is, when the thermoplastic elastomer particles 11 are in a molten state, The inner cover 10 still maintains its integrity without being in a molten state.

另,復請參閱第2~4圖所示,該外包覆層13係由不透氣材料(如:不透氣塑化膜)製成,且本身具有撓性或彈性,其中,該外包覆層13之周緣能被封合,以在其內形成一第二容納空間,且該內包覆層10連同該等熱塑形彈性顆粒11能被容納至該第二容納空間,使得該外包覆層13呈現預定厚度,並同樣維持在柔軟狀態,又,該外包覆層13設有一空氣通道131,該空氣通道131能連通該外包覆層13之內外,當該外包覆層13受到擠壓時,其內之空氣能經由該空氣通道131而排出至該外包覆層13之外,此外,該等熱塑形彈性顆粒11之熔點係低於該外包覆層13之熔點,意即,當該等熱塑形彈性顆粒11呈熔融狀態時,該外包覆層13同樣能保持其完整性而不會呈熔融狀態。 In addition, as shown in FIGS. 2 to 4, the outer covering layer 13 is made of a gas impermeable material (for example, an air impermeable plasticizing film), and has flexibility or elasticity itself, wherein the outer covering layer The periphery of the layer 13 can be sealed to form a second receiving space therein, and the inner covering layer 10 together with the thermoplastic elastomer particles 11 can be accommodated in the second receiving space, so that the outer packaging The cover layer 13 has a predetermined thickness and is also maintained in a soft state. Further, the outer cover layer 13 is provided with an air passage 131 which can communicate with the inside and the outside of the outer cover layer 13 when the outer cover layer 13 When squeezed, the air therein can be discharged to the outside of the outer covering layer 13 via the air passage 131. Further, the thermoplastic elastomer particles 11 have a melting point lower than the melting point of the outer covering layer 13. That is, when the thermoplastic elastomer particles 11 are in a molten state, the outer cladding layer 13 can maintain its integrity without being in a molten state.

請參閱第2及5圖所示,在該第一實施例中,當該內包覆層10連同該等熱塑形彈性顆粒11被填裝至該外包覆層13內(即,第5圖之步驟(301)「填裝作業」)後,由於該內包覆層10與外包覆層13的平面構形係與腳掌之整體或局部(如:對應於趾骨、中足骨或足跟骨之局部部位)的平面構形相匹配,因此,在腳掌之整體或局部以正確姿勢踩踏在該外包覆層13上時,該等熱塑形彈性顆粒11會隨著腳掌之整體或局部的立體構形而位移,同時,該外包覆層13與內包覆層10內之空氣會因腳掌施加之重量,經由該空氣通道131而排出至該外包覆層13之外(即,第5圖之步驟(302)「腳踏塑形作業」),之後,將一抽氣裝置(圖中未示)連接至該空氣通道131,以經由該空氣通道131,對該第二容納空間及第一容納空間進行抽氣(即,第5圖之步驟(303)「抽真空作業」),此時,隨著空氣被排出至外包覆層13,該外包覆層13亦會向內變形,進而擠壓該內包覆層10及其內填裝之該等熱塑形彈性顆粒11,令該等熱塑形彈性顆粒11相互緊密貼靠在一起,直到該等熱塑形彈性顆粒11定形在無法繼續位移之狀態(如第3圖所示)後,將該空氣通道131氣密封閉,以形成一初始鞋墊1A。 Referring to FIGS. 2 and 5, in the first embodiment, the inner cladding layer 10 is filled into the outer cladding layer 13 together with the thermoplastic elastomer particles 11 (ie, the fifth layer). After the step (301) of the figure, "filling operation", the planar configuration of the inner covering layer 10 and the outer covering layer 13 is integral or partial to the sole of the foot (for example, corresponding to the phalanges, the midfoot bones or the feet). The planar configuration of the partial portion of the calcaneus is matched, so that when the entire or part of the sole is stepped on the outer covering layer 13 in the correct posture, the thermoplastic elastic particles 11 may be integral or partial with the sole of the foot. The three-dimensional configuration is displaced, and at the same time, the air in the outer cladding layer 13 and the inner cladding layer 10 is discharged to the outside of the outer cladding layer 13 via the air passage 131 due to the weight applied by the sole (ie, Step (302) of the fifth figure (step shaping operation), after which an air extracting device (not shown) is connected to the air passage 131 to pass the second receiving space via the air passage 131. And evacuating the first accommodation space (ie, step (303) "vacuum operation" in Fig. 5), at this time, as the air is discharged to the outer cladding The outer cover layer 13 is also deformed inwardly, and the inner cover layer 10 and the thermoplastic elastomer particles 11 filled therein are extruded to make the thermoplastic elastic particles 11 closely adhere to each other. Close together, until the thermoplastic elastomeric particles 11 are shaped in a state in which they are not able to continue to be displaced (as shown in Fig. 3), the air passage 131 is hermetically sealed to form an initial insole 1A.

再者,復請參閱第3至5圖所示,該初始鞋墊(1A)被置放至一加熱裝置(圖中未示)中,以對該初始鞋墊1A進行加熱(即,第5圖之步驟(304)「加熱作業」),且該加熱之溫度係高於或等於該等熱塑形彈性顆粒11之熔點,但低於該內包覆層10與外包覆層13之熔點,因此,該等熱塑形彈性顆粒11會呈熔融狀並相互黏結成一體(如第4圖所示),以塑形出具彈性之該矯正鞋墊1,如此,該矯正鞋墊1不僅能始終保持在正確姿勢之立體構形,且本身會呈現硬實但具彈性之態樣,此外,在長時間的使用下,若該外包覆 層13或內包覆層10發生破損時,由於該等熱塑形彈性顆粒11已黏結成一體,因此,該矯正鞋墊1仍能保持在原有之正確姿勢的立體構形,以有效延長該矯正鞋墊1的使用壽命。在此特別聲明者,本案之加熱裝置的熱源能夠為紅外線、熱氣體、微波、超音波、高週波或紫外線...等,只要該加熱裝置能夠使該等熱塑形彈性顆粒11之表面或整體因高溫而熔融,以相互黏結成一體,即為本發明所述之加熱裝置。 Furthermore, as shown in Figures 3 to 5, the initial insole (1A) is placed in a heating device (not shown) to heat the initial insole 1A (i.e., Figure 5) Step (304) "heating operation"), and the heating temperature is higher than or equal to the melting point of the thermoplastic elastomer particles 11, but lower than the melting points of the inner cladding layer 10 and the outer cladding layer 13, The thermoplastic elastomer particles 11 are melted and bonded to each other (as shown in FIG. 4) to shape the corrective insole 1 so that the corrective insole 1 is not always kept correct. The three-dimensional configuration of the posture, and it will present a solid but elastic appearance. In addition, if it is used for a long time, if it is covered When the layer 13 or the inner covering layer 10 is damaged, since the thermoplastic elastic particles 11 have been bonded into one body, the corrective insole 1 can still maintain the stereo configuration in the original correct posture to effectively extend the correction. The service life of the insole 1. It is specifically claimed herein that the heat source of the heating device of the present invention can be infrared rays, hot gases, microwaves, ultrasonic waves, high frequency waves or ultraviolet rays, etc., as long as the heating device can make the surface of the thermoplastic elastomeric particles 11 or The whole is melted by high temperature and bonded together to each other, that is, the heating device of the present invention.

在此特別一提者,復請參閱第2~5圖所示,在步驟(303)「抽真空作業」中,當該等熱塑形彈性顆粒11定形在無法繼續位移之狀態(如第3圖所示)後,工作人員能將該空氣通道131氣密封閉,惟,申請人發現,在後續步驟(304)「加熱作業」中,由於熱塑形彈性顆粒11之熔融,使得其內的氣體或水氣散出,將會造成該等熱塑形彈性顆粒11之熔接品質不佳,影響矯正鞋墊1之品質,因此,在本發明之其它實施例中,工作人員在執行「抽真空作業」後,即直接對初始鞋墊1A進行加熱作業,同時,尚會持續執行「抽真空作業」,直至相鄰之該等熱塑形彈性顆粒11熔融並相互黏結成一體後,再將該空氣通道131氣密封閉,如此,即可有效保障該矯正鞋墊1之品質;此外,由於該等熱塑形彈性顆粒11經加熱作業後,已熔接成一體,而無法自該空氣通道131掉落出來,因此,業者亦可省略將空氣通道131氣密封閉之步驟。 In particular, referring to Figures 2 to 5, in step (303) "vacuum operation", when the thermoplastic elastomer particles 11 are shaped to be incapable of continuing displacement (such as the third After the figure is shown, the worker can hermetically seal the air passage 131. However, the applicant has found that in the subsequent step (304) "heating operation", due to the melting of the thermoplastic elastomer particles 11, the inside thereof is The gas or moisture is dissipated, which will cause the weld quality of the thermoplastic elastomer particles 11 to be poor, affecting the quality of the corrective insole 1. Therefore, in other embodiments of the present invention, the worker performs the "vacuum operation". After that, the initial insole 1A is directly heated, and at the same time, the "vacuum operation" is continued until the adjacent thermoplastic elastomer particles 11 are melted and bonded to each other, and then the air passage is used. 131 is hermetically sealed, so that the quality of the orthopaedic insole 1 can be effectively ensured; in addition, since the thermoplastic elastomeric particles 11 have been welded into one body after being heated, they cannot be dropped from the air passage 131. Therefore, the industry can also The air passage 131 is slightly gas-tight closure of the step.

復請參閱第2~5圖所示,當該矯正鞋墊1完成後,業者尚能夠在該矯正鞋墊1上黏貼緩衝層、止滑層或其它元件,令該矯正鞋墊1被放入鞋子後,能夠提供使用者更為良好的使用經驗,此外,業者亦能夠先行去除該矯正鞋墊1之外包覆層13與內包覆層10,或僅單單去除外包覆層13 後,再黏貼緩衝層、止滑層或其它元件,以減少該矯正鞋墊1的整體厚度,意即,藉由本發明之矯正鞋墊的製法,所形成之矯正鞋墊的最簡單態樣,能夠為僅由熱塑形彈性顆粒11所形成。另,雖然本發明之圖式中,該矯正鞋墊1之構形均繪示成整個腳掌的樣式,但在本發明之其它實施例中,若使用者欲矯正之腳掌部位係屬於局部部位,則業者能夠根據前述需求,調整該內包覆層10與外包覆層13之態樣,使得最後形成之矯正鞋墊1的構形,僅與腳掌之局部部位(如:對應於趾骨、中足骨或足跟骨之局部部位)的平面構形相匹配,合先陳明。 Referring to Figures 2 to 5, after the corrective insole 1 is completed, the operator can still apply a cushion layer, a slip layer or other components on the orthopaedic insole 1 so that the corrective insole 1 is placed in the shoe. The user can provide a better user experience, and the operator can also remove the outer cover layer 13 and the inner cover layer 10 of the corrective insole 1 first, or remove the outer cover layer 13 alone. Thereafter, the buffer layer, the anti-slip layer or other components are pasted to reduce the overall thickness of the corrective insole 1, that is, by the method of manufacturing the corrective insole of the present invention, the simplest aspect of the formed insole can be It is formed of thermoplastic shaped elastic particles 11. In addition, although in the drawings of the present invention, the configuration of the corrective insole 1 is shown as the entire sole pattern, in other embodiments of the present invention, if the user's foot portion to be corrected belongs to a local part, According to the foregoing requirements, the operator can adjust the inner cover layer 10 and the outer cover layer 13 so that the shape of the last formed orthosis 1 is only related to the local part of the sole (eg, corresponding to the phalanges and midfoot bones). Or the planar configuration of the part of the heel bone is matched.

復請參閱第2及5圖所示,為使該矯正鞋墊1之頂面被更精準地塑形成能矯正腳掌保持在正確姿勢之一立體構形,同時,使該矯正鞋墊1除頂面外之其它構形能更精準地與鞋子內足床之構形相匹配,以便該矯正鞋墊1能被順利地安裝至鞋子內之足床上,本發明之製法中,尚包括一支撐治具20,該支撐治具20之底面能平置在一平面上,該支撐治具20之頂面凹設有一定形凹槽21,該定形凹槽21之底面係與鞋內底面相匹配,該定形凹槽21之平面構形係與該外包覆層13的平面構形相匹配,該定形凹槽21之深度與該內包覆層10之預定厚度相匹配,以使該外包覆層13及內包覆層10能被容納於該定形凹槽21內,如此,在步驟(302)「腳踏塑形作業」中,當腳掌之整體或局部以正確姿勢踩踏在該外包覆層13上時,該等熱塑形彈性顆粒11將會隨著正確姿勢下之腳掌整體或局部立體構形,在該內包覆層10內位移,且該外包覆層13連同該內包覆層10內之空氣將會因該定形凹槽21之支撐及限制所產生之反作用力,而經由該空氣通道131,排出至該外包覆層13之外,之後,在完成步驟(303)「抽真空作業」後,該等熱塑形彈性顆粒 11將會使初始鞋墊1A之頂面更精準地被調校定形成能矯正腳掌保持在正確姿勢之立體構形,且該初始鞋墊1A除頂面外之其它構形,亦會因該定形凹槽21之支撐及限制作用,而形成匹配鞋子內足床之構形。 Referring to Figures 2 and 5, in order to make the top surface of the orthosis insole 1 more accurately shaped, it can correct the one-dimensional configuration of the sole of the foot in the correct posture, and at the same time, the corrective insole 1 is removed from the top surface. The other configuration can be more precisely matched with the configuration of the foot bed of the shoe, so that the corrective insole 1 can be smoothly installed on the foot bed in the shoe, and the method of the present invention further includes a supporting jig 20, which The bottom surface of the supporting jig 20 can be flat on a plane, and the top surface of the supporting jig 20 is concavely provided with a concave groove 21, and the bottom surface of the fixing groove 21 is matched with the inner bottom surface of the shoe, and the shaping groove 21 is matched. The planar configuration matches the planar configuration of the outer cladding layer 13, the depth of the shaped recess 21 matches the predetermined thickness of the inner cladding layer 10, such that the outer cladding layer 13 and the inner cladding layer The layer 10 can be received in the shaped recess 21, such that in step (302) "foot shaping", when the whole or part of the sole is stepped on the outer covering 13 in the correct posture, The thermoformed elastic particles 11 will conform to the overall or partial configuration of the sole of the foot in the correct posture. The inner cover layer 10 is displaced therein, and the outer cover layer 13 together with the air in the inner cover layer 10 will be reacted by the support and restriction of the shaped groove 21, and the air passage 131 is passed through the air passage 131. And discharged to the outside of the outer covering layer 13, and after the completion of the step (303) "vacuum operation", the thermoplastic elastomer particles 11 will make the top surface of the initial insole 1A more precisely adjusted to form a stereo configuration capable of correcting the paw in the correct posture, and the other configuration of the initial insole 1A except the top surface will also be concave due to the shaping The support and restraint of the trough 21 form a configuration that matches the foot bed in the shoe.

在本發明之第二實施例中,業者尚能在相同的製法中,調整矯正鞋墊之結構,茲說明如後,請參閱第5~7圖所示,在步驟(301)「填裝作業」中,複數個彈性顆粒41及接合材料42能先被均勻混合,使得該接合材料42能均勻地附著在各該彈性顆粒41之表面,其中,該接合材料42能呈粉末狀、液態膏狀...等,且其包括黏著材料(Binder)(如:TPU熱熔膠、EVA熱熔膠...等)421及/或吸附材料(Absorbent)(如:紅外線吸收材料、電磁波吸收材料...等)423,該黏著材料421與吸附材料423能如第7圖般,附著在彈性顆粒41之表面上,或是完全包覆於彈性顆粒41之表面,又,該接合材料42之熔點係低於該彈性顆粒41之熔點,之後,將該等彈性顆粒41連同其上之接合材料42直接填裝至一外包覆層43的第一容納空間內,以使該外包覆層43呈現一預定厚度(如第6圖所示),且維持在一柔軟狀態,又,該外包覆層43係由具撓性或彈性之一不透氣材料製成,且其熔點高於該接合材料42之熔點,又,該外包覆層43之周緣被氣密封合,並設有一空氣通道431,該空氣通道431能連通該外包覆層43之內外,且在該外包覆層43上對應於該空氣通道431之位置,設有一透氣元件44,該透氣元件44之透氣孔徑係小於各該彈性顆粒41與接合材料42之粒徑,以使該等彈性顆粒41與接合材料42僅能在該外包覆層43內位移。 In the second embodiment of the present invention, the manufacturer can adjust the structure of the corrective insole in the same manufacturing method. For the description, please refer to the figure 5~7, and in the step (301), "filling operation". The plurality of elastic particles 41 and the bonding material 42 can be uniformly mixed first, so that the bonding material 42 can be uniformly attached to the surface of each of the elastic particles 41, wherein the bonding material 42 can be in the form of a powder or a liquid paste. .. etc., and it includes adhesive materials (such as: TPU hot melt adhesive, EVA hot melt adhesive, etc.) 421 and / or adsorbent materials (Absorbent) (such as: infrared absorption materials, electromagnetic wave absorption materials.. And 423, the adhesive material 421 and the adsorbent material 423 can adhere to the surface of the elastic particles 41 as shown in Fig. 7, or completely cover the surface of the elastic particles 41, and the melting point of the bonding material 42 Below the melting point of the elastic particles 41, the elastic particles 41 are then directly filled into the first receiving space of an outer covering layer 43 together with the bonding material 42 thereon, so that the outer covering layer 43 is presented. a predetermined thickness (as shown in Fig. 6), and maintained in a soft state, and The coating 43 is made of a material that is flexible or elastic, and has a melting point higher than the melting point of the bonding material 42. Further, the periphery of the outer covering 43 is hermetically sealed and provided with an air passage. 431, the air passage 431 can communicate with the inner and outer portions of the outer covering layer 43, and a position corresponding to the air passage 431 on the outer covering layer 43 is provided with a gas permeable member 44, and the gas permeable member 44 has a gas permeable pore size smaller than that. The particle diameter of each of the elastic particles 41 and the bonding material 42 is such that the elastic particles 41 and the bonding material 42 can be displaced only in the outer cladding layer 43.

復請參閱第5~7圖所示,在步驟(302)「腳踏塑形作業」中,當使用者之腳掌的整體或局部以正確姿勢踩踏在該外包覆層43上時,該等 彈性顆粒41與接合材料42會隨著腳掌之整體或局部的立體構形而位移,同時,該外包覆層43內之空氣會因腳掌施加之重量,依序經由該透氣元件44及空氣通道431而排出至該外包覆層43之外,此外,業者亦可將該外包覆層43置入支撐治具20所凹設之定形凹槽21中,以精準地塑形成能矯正腳掌保持在正確姿勢之一立體構形,之後,在步驟(303)「抽真空作業」中,以一抽氣裝置對該第一容納空間進行抽氣,此時,該等彈性顆粒41與接合材料42會受到該透氣元件44之阻擋,而不會移動至該外包覆層43之外,直至該等彈性顆粒41與接合材料42定形在相互緊密貼靠且無法繼續位移之狀態後,便將該空氣通道431氣密封閉,以形成一初始鞋墊,嗣,在步驟(304)「加熱作業」中,以一加熱裝置對該初始鞋墊加熱,且加熱溫度僅會使該接合材料42熔融,以令相鄰之該等彈性顆粒41相互黏結成一體,進而塑形出具彈性之矯正鞋墊。 Referring to FIGS. 5-7, in step (302) "Foot shaping operation", when the whole or part of the user's sole is stepped on the outer covering layer 43 in the correct posture, The elastic particles 41 and the bonding material 42 are displaced according to the overall or partial three-dimensional configuration of the sole of the foot, and at the same time, the air in the outer covering layer 43 is sequentially passed through the gas permeable member 44 and the air passage due to the weight applied by the sole of the foot. The 431 is discharged to the outside of the outer covering layer 43. In addition, the outer covering layer 43 can be placed in the recessed recess 21 of the supporting jig 20 to accurately shape the nail to maintain the foot. In a stereo configuration of the correct posture, after the vacuuming operation in step (303), the first receiving space is evacuated by an air extracting device, and at this time, the elastic particles 41 and the bonding material 42 are joined. Will be blocked by the gas permeable element 44, and will not move outside the outer cover layer 43 until the elastic particles 41 and the bonding material 42 are shaped to closely abut each other and cannot continue to be displaced. The air passage 431 is hermetically sealed to form an initial insole. In the "heating operation" of the step (304), the initial insole is heated by a heating device, and the heating temperature only causes the bonding material 42 to melt. Adjacent elastic particles 41 phase Integrally bonding, and further shaping of the elastic issued corrective insole.

在此特別一提者,復請參閱第6及7圖所示,在其它實施例中,業者能夠將該透氣元件44設置在抽氣裝置上,使得該抽氣裝置對外包覆層43進行抽氣時,該等彈性顆粒41與接合材料42仍能保留於外包覆層43內,而不會被吸取至抽氣裝置中,此外,在該第二實施例中,由於該透氣元件44最後會被封合至外包覆層43內,因此,其熔點能夠高於或低於接合材料42或彈性顆粒41,另,在該第二實施例中,業者在塑形出具彈性之矯正鞋墊後,亦可去除該外包覆層43,意即,藉由本發明之矯正鞋墊的製法,所形成之矯正鞋墊的最後態樣,能夠僅由彈性顆粒41與接合材料42所形成。 In particular, as shown in Figures 6 and 7, in other embodiments, the venting element 44 can be placed on the air extraction device such that the air extraction device draws the outer coating 43. When the gas is gas, the elastic particles 41 and the bonding material 42 can still remain in the outer cladding layer 43 without being sucked into the air extracting device. Further, in the second embodiment, since the gas permeable member 44 is finally It will be sealed into the outer cover layer 43 and, therefore, its melting point can be higher or lower than the bonding material 42 or the elastic particles 41. In addition, in the second embodiment, after shaping the elastic corrective insole The outer cover layer 43 can also be removed, that is, by the method of making the corrective insole of the present invention, the final aspect of the formed corrective insole can be formed only by the elastic particles 41 and the bonding material 42.

按,以上所述,僅係本發明之較佳實施例,惟,本發明所主張之權利範圍,並不侷限於此,按凡熟悉該項技藝人士,依據本發明所揭 露之技術內容,可輕易思及之等效變化,均應屬不脫離本發明之保護範疇。 The above is only the preferred embodiment of the present invention, but the scope of the claimed invention is not limited thereto, and is disclosed in accordance with the present invention. The technical content of the disclosure can be easily considered to be equivalent to the protection of the invention.

Claims (16)

一種真空塑形且能以熱定形之矯正鞋墊的製法,該矯正鞋墊係由複數個熱塑形彈性顆粒組成,該製法包括下列步驟:在一外包覆層內填裝該等熱塑形彈性顆粒,以使該外包覆層呈現一預定厚度,且使該等熱塑形彈性顆粒能在該外包覆層之內移動,其中,該外包覆層係由具撓性或彈性之一不透氣材料製成,且其周緣被氣密封合,該外包覆層的平面構形係與腳掌之整體或局部的平面構形相匹配,並設有一空氣通道,該空氣通道係連通該外包覆層之內外,且該等熱塑形彈性顆粒之熔點係低於該外包覆層之熔點;在腳掌之整體或局部以正確姿勢踩踏在該外包覆層上之狀態下,使該等熱塑形彈性顆粒能隨著腳掌之整體或局部的立體構形而位移,且該外包覆層內之空氣會因腳掌整體或局部施加之重量,經由該空氣通道,排出至該外包覆層之外;對該空氣通道執行抽真空作業,令該等熱塑形彈性顆粒定形在相互緊密貼靠且無法繼續位移之狀態,以形成一初始鞋墊;及對該初始鞋墊進行加熱作業,使相鄰之該等熱塑形彈性顆粒熔接成一體,以塑形出具彈性之該矯正鞋墊。 A method of vacuum shaping and capable of heat setting a corrective insole comprising a plurality of thermoplastic shaped elastic particles, the method comprising the steps of: filling the thermoplastic elastomer in an outer cover layer And granules such that the outer cover layer exhibits a predetermined thickness and allows the thermoplastic elastomeric particles to move within the outer cover layer, wherein the outer cover layer is one of flexible or elastic Made of a gas-impermeable material, and the periphery thereof is hermetically sealed, the planar configuration of the outer cladding is matched with the overall or partial planar configuration of the sole of the foot, and an air passage is provided, and the air passage is connected to the outer envelope. The inside and outside of the coating, and the melting points of the thermoplastic elastomer particles are lower than the melting point of the outer coating layer; in the state in which the whole or part of the sole is stepped on the outer coating layer in a correct posture, such The thermoplastic elastic particles can be displaced according to the overall or partial three-dimensional configuration of the sole of the foot, and the air in the outer covering layer is discharged to the outer covering through the air passage due to the weight applied by the whole or the part of the sole. Beyond the layer; Vacuuming operation to shape the thermoplastic elastomeric particles in a state of being in close contact with each other and incapable of continuing to displace to form an initial insole; and heating the initial insole to bring adjacent thermoplastic deformations The particles are welded together to shape the corrective insole. 如請求項1所述之矯正鞋墊的製法,其中,在對該空氣通道執行抽真空作業後,即將該空氣通道氣密封閉,以形成該初始鞋墊,並將該初始鞋墊進行加熱作業。 The method of claim 1 , wherein after the vacuuming operation is performed on the air passage, the air passage is hermetically sealed to form the initial insole, and the initial insole is heated. 如請求項1所述之矯正鞋墊的製法,其中,在對該初始鞋墊進行加熱作業的狀態下,尚會持續執行抽真空作業,直至相鄰之該等熱塑形彈性顆 粒熔接成一體,以塑形出具彈性之該矯正鞋墊。 The method for manufacturing a corrective insole according to claim 1, wherein in the state in which the initial insole is heated, the vacuuming operation is continued until the adjacent thermoplastic elastic particles are adjacent. The pellets are welded together to shape the corrective insole. 如請求項1、2或3所述之矯正鞋墊的製法,在腳掌之整體或局部以正確姿勢踩踏在該外包覆層上之前,尚包括下列步驟:將該外包覆層放置於一支撐治具的一定形凹槽內,其中,該支撐治具之底面能平置在一平面上,該支撐治具之頂面凹設有一定形凹槽,該定形凹槽之底面係與鞋內底面相匹配,該定形凹槽之平面構形係與該外包覆層的平面構形相匹配,以使該外包覆層能被容納於該定形凹槽。 The method for manufacturing a corrective insole according to claim 1, 2 or 3, before the foot or the part of the sole is stepped on the outer covering in a correct posture, the following steps are further included: placing the outer covering on a support The bottom surface of the supporting jig can be flat on a plane, and the top surface of the supporting jig is concavely provided with a concave groove, and the bottom surface of the fixing groove is attached to the bottom surface of the shoe Matching, the planar configuration of the shaped recess matches the planar configuration of the outer cover such that the outer cover can be received in the shaped recess. 如請求項4所述之矯正鞋墊的製法,尚包括一透氣元件,係安裝在該外包覆層上對應於該空氣通道之位置,該透氣元件之透氣孔徑係小於各該熱塑形彈性顆粒之粒徑。 The method for preparing a corrective insole according to claim 4, further comprising a gas permeable member mounted on the outer covering layer at a position corresponding to the air passage, wherein the gas permeable member has a gas permeable pore size smaller than each of the thermoplastic elastic particles. The particle size. 如請求項4所述之矯正鞋墊的製法,尚包括一內包覆層,該內包覆層係被包覆在該外包覆層之內,且係由具撓性或彈性之一透氣材料製成,其周緣能被封合,其內則填裝有該等熱塑形彈性顆粒,該等熱塑形彈性顆粒之粒徑係大於該內包覆層之透氣孔徑,且該等熱塑形彈性顆粒之熔點係低於該內包覆層之熔點,該內包覆層係與腳掌之整體或局部的平面構形相匹配,在腳掌之整體或局部以正確姿勢踩踏在該外包覆層上之狀態下,該外包覆層連同該內包覆層內之空氣會因腳掌整體或局部施加之重量,經由該空氣通道,排出至該外包覆層之外。 The method for preparing a corrective insole according to claim 4, further comprising an inner covering layer wrapped in the outer covering layer and being a gas permeable material having flexibility or elasticity Formed, the periphery of which can be sealed, and filled with the thermoplastic elastic particles, the thermoplastic elastomer particles have a particle size larger than the gas permeability of the inner coating layer, and the thermoplastics The melting point of the elastic particles is lower than the melting point of the inner coating layer, and the inner coating layer is matched with the overall or partial planar configuration of the sole of the foot, and the outer coating layer is stepped on the whole or part of the sole in a correct posture. In the upper state, the outer covering layer together with the air in the inner covering layer is discharged to the outside of the outer covering layer via the air passage due to the weight applied by the sole or the whole portion. 如請求項1、2或3所述之矯正鞋墊的製法,尚包括下列步驟:在形成該矯正鞋墊後,去除該外包覆層。 The method of manufacturing the corrective insole of claim 1, 2 or 3, further comprising the step of removing the outer cover after forming the corrective insole. 如請求項1、2或3所述之矯正鞋墊的製法,其中,該加熱作業之熱源係紅外線、熱氣體、微波、超音波、高週波或紫外線。 The method of claim 7, wherein the heat source of the heating operation is infrared light, hot gas, microwave, ultrasonic wave, high frequency or ultraviolet light. 一種真空塑形且能以熱定形之矯正鞋墊的製法,該矯正鞋墊係由複數個彈性顆粒及接合材料組成,該製法包括下列步驟:將該等彈性顆粒及接合材料均勻混合,以使該接合材料能均勻地附著在各該彈性顆粒之表面;將該等彈性顆粒連同其上之該接合材料填裝至一外包覆層內,以使該外包覆層呈現一預定厚度,並使該等彈性顆粒連同其上之該接合材料能在該外包覆層之內移動,其中,該外包覆層係由具撓性或彈性之一不透氣材料製成,且其周緣被氣密封合,該外包覆層的平面構形係與腳掌之整體或局部的平面構形相匹配,並設有一空氣通道,該空氣通道係連通該外包覆層之內外,且該接合材料的熔點係低於該等彈性顆粒及該外包覆層之熔點;在腳掌之整體或局部以正確姿勢踩踏在該外包覆層上之狀態下,使該等彈性顆粒連同其上之該接合材料能隨著腳掌之整體或局部的立體構形而位移,且該外包覆層內之空氣會因腳掌整體或局部施加之重量,經由該空氣通道,排出至該外包覆層之外;對該空氣通道執行抽真空作業,令該等彈性顆粒連同其上之該接合材料定形在相互緊密貼靠且無法繼續位移之狀態,以形成一初始鞋墊;及對該初始鞋墊進行加熱作業,使該接合材料熔融,以令相鄰之該等彈性顆粒相互黏結成一體,進而塑形出具彈性之該矯正鞋墊。 A vacuum shaping and heat-setting corrective insole comprising a plurality of elastic particles and a bonding material, the method comprising the steps of: uniformly mixing the elastic particles and the bonding material to cause the bonding The material can be uniformly attached to the surface of each of the elastic particles; the elastic particles together with the bonding material thereon are filled into an outer covering layer such that the outer covering layer exhibits a predetermined thickness and The elastic particles, together with the bonding material thereon, are movable within the outer coating, wherein the outer coating is made of a material that is flexible or elastic, and the periphery thereof is hermetically sealed. The planar configuration of the outer cover layer is matched with the overall or partial planar configuration of the sole of the foot, and is provided with an air passage that communicates with the outer and outer portions of the outer cover layer, and the melting point of the joint material is low. The elastic particles and the melting point of the outer coating layer; in the state where the whole or part of the sole is stepped on the outer coating layer in a correct posture, the elastic particles together with the bonding material thereon can follow Displacement of the whole or partial three-dimensional configuration of the palm, and the air in the outer covering layer is discharged to the outside of the outer covering layer via the air passage due to the weight applied by the whole or the part of the sole; the air passage Performing a vacuuming operation to shape the elastic particles together with the bonding material thereon in a state of being closely abutting each other and being unable to continue to displace to form an initial insole; and heating the initial insole to melt the bonding material So that the adjacent elastic particles are bonded to each other to form a modified insole. 如請求項9所述之矯正鞋墊的製法,其中,在對該空氣通道執行抽真空作業後,即將該空氣通道氣密封閉,以形成該初始鞋墊,並將該初始鞋墊進行加熱作業。 The method of claim 9, wherein after the vacuuming operation is performed on the air passage, the air passage is hermetically sealed to form the initial insole, and the initial insole is heated. 如請求項9所述之矯正鞋墊的製法,其中,在對該初始鞋墊進行加熱作業的狀態下,尚會持續執行抽真空作業,直至該接合材料熔融,使相鄰之該等彈性顆粒相互黏結成一體,以塑形出具彈性之該矯正鞋墊。 The method for manufacturing a corrective insole according to claim 9, wherein in the state in which the initial insole is heated, the vacuuming operation is continued until the bonding material is melted, so that the adjacent elastic particles stick to each other. Formed in one piece to shape the corrective insole with elasticity. 如請求項9、10或11所述之矯正鞋墊的製法,在腳掌之整體或局部以正確姿勢踩踏在該外包覆層上之前,尚包括下列步驟:將該外包覆層放置於一支撐治具的一定形凹槽內,其中,該支撐治具之底面能平置在一平面上,該支撐治具之頂面凹設有一定形凹槽,該定形凹槽之底面係與鞋內底面相匹配,該定形凹槽之平面構形係與該外包覆層的平面構形相匹配,以使該外包覆層能被容納於該定形凹槽。 The method for manufacturing a corrective insole according to claim 9, 10 or 11, before the foot or the part of the sole is stepped on the outer covering in a correct posture, the following steps are further included: placing the outer covering on a support The bottom surface of the supporting jig can be flat on a plane, and the top surface of the supporting jig is concavely provided with a concave groove, and the bottom surface of the fixing groove is attached to the bottom surface of the shoe Matching, the planar configuration of the shaped recess matches the planar configuration of the outer cover such that the outer cover can be received in the shaped recess. 如請求項9、10或11所述之矯正鞋墊的製法,尚包括一透氣元件,係安裝在該外包覆層上對應於該空氣通道之位置,該透氣元件之透氣孔徑係小於各該彈性顆粒之粒徑。 The method for manufacturing a corrective insole according to claim 9, 10 or 11, further comprising a gas permeable member mounted on the outer covering layer at a position corresponding to the air passage, wherein the gas permeable member has a gas permeable aperture smaller than each of the elastic members. The particle size of the particles. 如請求項9、10或11所述之矯正鞋墊的製法,尚包括一內包覆層,該內包覆層係被包覆在該外包覆層之內,且係由具撓性或彈性之一透氣材料製成,其周緣能被封合,其內則填裝有該等顆粒,該等顆粒之粒徑係大於該內包覆層之透氣孔徑,且該接合材料的熔點係低於該內包覆層之熔點,該內包覆層係與腳掌之整體或局部的平面構形相匹配,在腳掌之整體或局部以正確姿勢踩踏在該外包覆層上之狀態下,該外包覆層連同該內包覆層內之空氣會因腳掌整體或局部施加之重量,經由該空氣通道,排出至該內包覆層之外。 The method for manufacturing a corrective insole according to claim 9, 10 or 11, further comprising an inner covering layer wrapped in the outer covering layer and having flexibility or elasticity One of the gas permeable materials, the periphery of which can be sealed, and the particles are filled therein, the particle diameter of the particles is larger than the gas permeable pore size of the inner coating layer, and the melting point of the bonding material is lower than The melting point of the inner coating layer, the inner coating layer is matched with the overall or partial planar configuration of the sole of the foot, and the outer package is stepped on the outer cladding layer in a correct posture in whole or in part, the outsourcing The coating, together with the air within the inner cladding, is discharged outside the inner cladding via the air passage due to the weight applied by the sole or the portion of the foot. 如請求項9、10或11所述之矯正鞋墊的製法,尚包括下列步驟:在形成該矯正鞋墊後,去除該外包覆層。 The method of making a corrective insole according to claim 9, 10 or 11, further comprising the step of removing the outer cover after forming the corrective insole. 如請求項9、10或11所述之矯正鞋墊的製法,其中,該加熱作業之熱源係紅外線、熱氣體、微波、超音波、高週波或紫外線。 The method of claim 7, wherein the heat source of the heating operation is infrared light, hot gas, microwave, ultrasonic wave, high frequency or ultraviolet light.
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