TWI652474B - Apparatus and method for sensing environmental parameters of storage system - Google Patents
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Abstract
本發明係為一種感測倉儲系統之環境參數的裝置及方法,包括感測本體、控制單元、溫度感測器及電容電極模組。控制單元及溫度感測器設置在感測本體內,溫度感測器及電容電極模組電性連接控制單元,溫度感測器量測固態物質的溫度並傳遞至控制單元;電容電極模組量測固態物質的電容並傳遞至控制單元;控制單元透過電容值訊號的變化而取得含水分率,並利用含水分率訊號及溫度訊號而計算得出儲槽內的環境濕度,藉此測得感測倉儲系統的溫度、含水分率及濕度等環境參數,達到多功能感測的整合效益。 The invention relates to a device and a method for sensing environmental parameters of a storage system, comprising a sensing body, a control unit, a temperature sensor and a capacitor electrode module. The control unit and the temperature sensor are disposed in the sensing body, the temperature sensor and the capacitor electrode module are electrically connected to the control unit, and the temperature sensor measures the temperature of the solid substance and transmits to the control unit; the capacitance electrode module quantity Measuring the capacitance of the solid matter and transmitting it to the control unit; the control unit obtains the moisture content through the change of the capacitance value signal, and calculates the ambient humidity in the storage tank by using the moisture content signal and the temperature signal, thereby measuring the sense Measure the environmental parameters such as temperature, moisture content and humidity of the storage system to achieve the integrated benefits of multi-functional sensing.
Description
本發明係有關於物位感測裝置,尤指一種多功能物位感測裝置。 The invention relates to a level sensing device, in particular to a multifunctional level sensing device.
大型儲倉系統中的原料常因溫度或濕度等環境因素,造成物料的含水率差異,使得物料進入工廠的製程過程會因為含水率的變化而造成製程不穩定,經常導致重工而延長製程時間,並造成物料浪費等情形。又,常見固態物料(Bulk Solids)如水泥、砂石、飼料、糧食、鐵砂、煤粉、菸草、食品、化纖品等,有因含水率的問題而呈現塊狀、粒狀、片狀、粉狀的問題。因此,含水率的差異會造成物料來源在儲倉放置,輕則造成物料變質、含水率差異,重則造成工安事件。 The raw materials in the large storage system often cause differences in the moisture content of the materials due to environmental factors such as temperature or humidity, so that the process of entering the factory will cause unstable process due to the change of water content, which often leads to heavy work and prolongs the process time. And cause material waste and other situations. In addition, common solid materials (Bulk Solids) such as cement, sand, feed, grain, iron sand, coal powder, tobacco, food, chemical fiber, etc., have blocky, granular, flake, powder due to water content problems. Problem. Therefore, the difference in water content will cause the material source to be placed in the storage bin, which will cause the material to deteriorate and the water content to be different, which will cause the work safety incident.
傳統感測環境因素的作業方法,是安裝數個單一功能的感測器,分別量測溫度、濕度及物質含水率等,又,前述感測作業的進行係在儲倉容器的部分位置開孔,這些開孔的設置卻造成倉儲使用與維護上的不便利。特別是在測量溼度方面,大多習用溼度計皆需開孔透氣,然而對固態物料的倉儲而言,此透氣孔會被物料阻塞,造成無法測量,故需經常性維護清理。此外,開孔透氣的設計方式也無法應用於危險區作業場合,遵循IEC 60079相關防爆認證規定,導致使用上的種種不便。 The traditional method of sensing environmental factors is to install a plurality of single-function sensors for measuring temperature, humidity, material moisture content, etc., and the sensing operation is performed in a part of the storage container. The arrangement of these openings causes inconvenience in storage use and maintenance. Especially in the measurement of humidity, most of the conventional hygrometers need to be perforated and ventilated. However, for the storage of solid materials, the venting holes are blocked by the materials, which makes them impossible to measure, so frequent maintenance is required. In addition, the design of the open-hole ventilation can not be applied to the hazardous area operation, and the IEC 60079 related explosion-proof certification regulations are adopted, resulting in various inconveniences in use.
有鑑於此,本發明人遂針對上述現有技術,特潛心研究並配合學理的運用,盡力解決上述之問題點,即成為本發明人改良之目標。 In view of the above, the inventors of the present invention have made great efforts to solve the above problems in view of the above-mentioned prior art, and have made great efforts to solve the above problems, which has become the object of improvement of the present inventors.
本發明之一目的,在於提供一種感測倉儲系統之環境參數的裝置及方法,以測得感測倉儲系統的溫度、含水分率及濕度等環境參數,達到多功能感測的整合效益。 An object of the present invention is to provide an apparatus and method for sensing environmental parameters of a storage system to measure environmental parameters such as temperature, moisture content and humidity of the storage system to achieve integrated benefits of multifunctional sensing.
為了達成上述之目的,本發明係為一種感測倉儲系統之環境參數的裝置,包括感測本體、控制單元、溫度感測器及電容電極模組。感測本體為密閉式結構並,感測本體具有容置空間;控制單元設置在容置空間中;溫度感測器設置在感測本體內並電性連接控制單元,溫度感測器透過熱傳感知方式量測固態物質的溫度而取得溫度訊號,溫度訊號傳遞至控制單元;電容電極模組結合在感測本體上並電性連接控制單元,電容電極模組量測固態物質的電容而取得電容值訊號,電容值訊號傳遞至控制單元;其中,控制單元透過電容值訊號的變化而取得含水分率,並利用含水分率及溫度訊號而計算得出儲槽內的環境濕度。 In order to achieve the above object, the present invention is a device for sensing environmental parameters of a storage system, including a sensing body, a control unit, a temperature sensor, and a capacitor electrode module. The sensing body is a closed structure, and the sensing body has an accommodating space; the control unit is disposed in the accommodating space; the temperature sensor is disposed in the sensing body and electrically connected to the control unit, and the temperature sensor transmits the heat through The sensing method measures the temperature of the solid substance to obtain the temperature signal, and the temperature signal is transmitted to the control unit; the capacitor electrode module is coupled to the sensing body and electrically connected to the control unit, and the capacitor electrode module measures the capacitance of the solid substance to obtain the capacitance The value signal, the capacitance value signal is transmitted to the control unit; wherein, the control unit obtains the moisture content through the change of the capacitance value signal, and calculates the environmental humidity in the storage tank by using the moisture content rate and the temperature signal.
為了達成上述之目的,本發明係為一種感測倉儲系統之環境參數的方法,包括提供感測倉儲系統之環境參數的裝置,及控制單元透過轉換方程式、含水分率訊號及溫度訊號而計算得出儲槽內的環境濕度。 To achieve the above objects, the present invention is a method of sensing environmental parameters of a storage system, including providing means for sensing environmental parameters of a storage system, and the control unit is calculated by converting equations, moisture fraction signals, and temperature signals. The ambient humidity in the tank.
相較於習知技術,本發明之感測倉儲系統之環境參數的裝置及方法係在密封式的感測本體內控制單元、設置溫度感測器及電容電極模組,利用溫度感測器感測溫度及電容電極模組量測電容值變化,進而得出含水分率,使得控制單元可以利用轉換方程式、含水分率訊號及溫度訊號而計算得出濕度, 進而能夠以單一的的裝置測得感測倉儲系統的溫度、含水分率及濕度等環境參數,達到多功能感測的整合效益,增加本發明的便利性及實用性。 Compared with the prior art, the apparatus and method for sensing the environmental parameters of the storage system of the present invention are in the sealed sensing body control unit, the temperature sensor and the capacitor electrode module, and the temperature sensor sense is utilized. Measuring the temperature and capacitance electrode module to measure the change of the capacitance value, and then obtaining the moisture content, so that the control unit can calculate the humidity by using the conversion equation, the moisture content signal and the temperature signal. Furthermore, environmental parameters such as temperature, moisture content and humidity of the sensing system can be measured by a single device, thereby achieving integration benefits of multifunctional sensing, and increasing the convenience and practicability of the present invention.
10、10a‧‧‧感測本體 10, 10a‧‧‧ Sense body
100‧‧‧容置空間 100‧‧‧ accommodating space
11、11a‧‧‧密封型殼座 11, 11a‧‧‧Sealed housing
111‧‧‧保護管 111‧‧‧Protection tube
112‧‧‧金屬接頭 112‧‧‧Metal joints
12a‧‧‧可撓性連接件 12a‧‧‧Flexible connectors
20、20a‧‧‧控制單元 20, 20a‧‧‧Control unit
21‧‧‧控制電路板 21‧‧‧Control circuit board
30、30a‧‧‧溫度感測器 30, 30a‧‧‧ Temperature Sensor
40、40a‧‧‧電容電極模組 40, 40a‧‧‧ capacitor electrode module
41‧‧‧保護殼 41‧‧‧Protection shell
42‧‧‧電極組 42‧‧‧Electrode group
421‧‧‧第一電極單元 421‧‧‧First electrode unit
422‧‧‧第二電極單元 422‧‧‧Second electrode unit
43‧‧‧絕緣支撐體 43‧‧‧Insulation support
50、50a‧‧‧容置盒 50, 50a‧‧‧容盒
圖1係本發明之感測倉儲系統之環境參數的裝置的平面示意圖。 BRIEF DESCRIPTION OF THE DRAWINGS Figure 1 is a schematic plan view of the apparatus of the present invention for sensing environmental parameters of a storage system.
圖2係本發明之感測倉儲系統之環境參數的裝置的另一平面示意圖。 2 is another schematic plan view of the apparatus of the present invention for sensing environmental parameters of a storage system.
圖3係本發明之電極組的平面示意圖。 Figure 3 is a schematic plan view of an electrode assembly of the present invention.
有關本發明之詳細說明及技術內容,配合圖式說明如下,然而所附圖式僅提供參考與說明用,並非用來對本發明加以限制者。 The detailed description and technical content of the present invention are set forth in the accompanying drawings.
請參照圖1,係為本發明之感測倉儲系統之環境參數的裝置的平面示意圖。本發明係為一種感測倉儲系統之環境參數的裝置,用以偵測一儲槽內的固態物質,包括一感測本體10、一控制單元20、一溫度感測器30及一電容電極模組40。該溫度感測器30係用以量測固態物質的溫度,並與該控制單元20設置在該感測本體10內。該電容電極模組40連接該感測本體10,用以量測固態物質的電容值而取得含液(水)率。又,該控制單元20是利用該溫度感測器30所量測到的溫度值及該電容電極模組40所量測到的含液(水)率進行計算,進而該固態物質的濕度。更詳細描述該感測倉儲系統之環境參數的裝置於後。 Please refer to FIG. 1, which is a schematic plan view of the apparatus for sensing the environmental parameters of the storage system of the present invention. The present invention is a device for sensing environmental parameters of a storage system for detecting solid matter in a storage tank, comprising a sensing body 10, a control unit 20, a temperature sensor 30 and a capacitor electrode module. Group 40. The temperature sensor 30 is configured to measure the temperature of the solid matter and is disposed in the sensing body 10 with the control unit 20. The capacitor electrode module 40 is connected to the sensing body 10 for measuring the capacitance value of the solid matter to obtain the liquid (water) rate. Moreover, the control unit 20 calculates the temperature measured by the temperature sensor 30 and the liquid (water) rate measured by the capacitor electrode module 40, and further the humidity of the solid material. The device for sensing the environmental parameters of the storage system is described in more detail later.
該感測本體10具有一容置空間100。本實施例中,該感測本體10包含具有該容置空間100的一密封型殼座11。具體而言,該密封型殼座11包含一保護管111及螺合該保護管111的一金屬接頭112。 The sensing body 10 has an accommodating space 100. In this embodiment, the sensing body 10 includes a sealed housing 11 having the receiving space 100. Specifically, the sealed housing 11 includes a protective tube 111 and a metal joint 112 that screws the protective tube 111.
該控制單元20設置在該密封型殼座11的容置空間100中。該控制單元20係用以接收該溫度感測器30所量測到的溫度值及該電容電極模組40所量測到的電容值,以透過電容值的變化而得出含液(水)率。據此,該控制單元20可利用該溫度值及該含液(水)率而計算出環境濕度。 The control unit 20 is disposed in the accommodating space 100 of the sealed housing 11. The control unit 20 is configured to receive the temperature value measured by the temperature sensor 30 and the capacitance value measured by the capacitor electrode module 40 to obtain a liquid (water) by changing the capacitance value. rate. Accordingly, the control unit 20 can calculate the ambient humidity using the temperature value and the liquid (water) rate.
該溫度感測器30設置在該感測本體10內並電性連接該控制單元20。該溫度感測器30透過熱傳感知方式量測固態物質的溫度而取得一溫度訊號,該溫度訊號係傳遞至該控制單元20。實際實施時,該溫度感測器30可設置為熱電偶、電阻溫度感測器或熱敏電阻等類型,但不以此為限制。 The temperature sensor 30 is disposed in the sensing body 10 and electrically connected to the control unit 20 . The temperature sensor 30 obtains a temperature signal by measuring the temperature of the solid matter in a heat sensing manner, and the temperature signal is transmitted to the control unit 20. In actual implementation, the temperature sensor 30 can be configured as a thermocouple, a resistance temperature sensor, or a thermistor, but is not limited thereto.
本實施例中,該控制單元20包含一控制電路板21;又,該溫度感測器30設置在該控制電路板21上。惟實際實施時,該溫度感測器30的設置位置可視使用狀況來加以調整。 In this embodiment, the control unit 20 includes a control circuit board 21; further, the temperature sensor 30 is disposed on the control circuit board 21. However, in actual implementation, the setting position of the temperature sensor 30 can be adjusted according to the use condition.
再者,該電容電極模組40結合在該感測本體10上並電性連接該控制單元20。該電容電極模組40量測固態物質的電容而取得一電容值訊號,該電容值訊號傳遞至該控制單元20。該控制單元20透過該電容值訊號的變化而取得一含水分率,並利用該含水分率及該溫度訊號而計算得出儲槽內的一環境濕度。具體而言,此處的環境濕度所指的是平衡環境溼度(humidity of material surface in stable phase),後述則以環境濕度簡稱之。 Furthermore, the capacitor electrode module 40 is coupled to the sensing body 10 and electrically connected to the control unit 20. The capacitor electrode module 40 measures the capacitance of the solid material to obtain a capacitance value signal, and the capacitance value signal is transmitted to the control unit 20. The control unit 20 obtains a moisture content by the change of the capacitance value signal, and calculates an environmental humidity in the storage tank by using the moisture content rate and the temperature signal. Specifically, the ambient humidity herein refers to the humidity of material surface in the stable phase, and the environmental humidity is abbreviated as described later.
於本實施例中,該電容電極模組40包含一保護殼41、一電極組42及一絕緣支撐體43。該電極組42係設置在該保護殼41及該絕緣支撐體43之間。另外,請參圖3,係為本發明之電極組的平面示意圖。較佳地,該電極組42包含一第一電極單元421以及一第二電極單元422。該第一電極單元421及該第二電極 單元422係彼此對立並以梳狀排列設置。實際實施時,該電極組42可設置為銅箔基板或軟性基板(FPC)等類型,但不以此為限制。 In the embodiment, the capacitor electrode module 40 includes a protective shell 41 , an electrode set 42 and an insulating support 43 . The electrode group 42 is disposed between the protective case 41 and the insulating support 43. In addition, please refer to FIG. 3, which is a schematic plan view of the electrode assembly of the present invention. Preferably, the electrode group 42 includes a first electrode unit 421 and a second electrode unit 422. The first electrode unit 421 and the second electrode The units 422 are opposed to each other and arranged in a comb arrangement. In actual implementation, the electrode group 42 may be provided as a copper foil substrate or a flexible substrate (FPC), but is not limited thereto.
要說明的是,本發明之感測本體為密閉式結構,因此未設置有用以設置溫度感測器30的通孔,感測倉儲系統之環境參數的裝置與固態物質之間不需透過通孔的設置來進行環境濕度的量測,如此,可以避免開設通孔容易受到物料堵塞而有量測不精準的問題。 It should be noted that the sensing body of the present invention has a closed structure, so that no through hole for setting the temperature sensor 30 is provided, and a device for sensing the environmental parameters of the storage system does not need to pass through the through hole. The setting is used to measure the ambient humidity, so that the problem that the through hole is easily blocked by the material and the measurement is not accurate can be avoided.
要說明的是,本發明之感測倉儲系統之環境參數的方法中,儲槽內的環境濕度是控制單元透過一轉換方程式及該含水分率訊號及該溫度訊號而計算得出。又,該轉換方程式可以是經由等溫線方程式(Isotherm Equation)所導出的平衡水分方程式(ERH經驗模型、Henderson經驗模型、Chung-Pfost經驗模型、Owsin經驗模、Halsey經驗模型、GAB(Guggenheim-Anderson-deBoer經驗模型等)。惟此環境濕度的計算非本發明之申請重點,於此不再詳述。 It should be noted that, in the method for sensing the environmental parameters of the storage system of the present invention, the ambient humidity in the storage tank is calculated by the control unit through a conversion equation and the moisture content signal and the temperature signal. Also, the conversion equation may be an equilibrium moisture equation derived from the Isotherm Equation (ERH empirical model, Henderson empirical model, Chung-Pfost empirical model, Owsin empirical model, Halsey empirical model, GAB (Guggenheim-Anderson) -deBoer empirical model, etc.) However, the calculation of the ambient humidity is not the focus of the application of the present invention and will not be described in detail herein.
於本發明的一實施例中,該感測倉儲系統之環境參數的裝置更包括連接在該容置盒50的一側邊的一容置盒50。該容置盒50內設置有電子電路設備等元件,藉以整合該感測倉儲系統之環境參數的裝置1為一體,以方便使用者進行量測作業。 In an embodiment of the invention, the device for sensing the environmental parameters of the storage system further includes a receiving box 50 connected to one side of the receiving box 50. The receiving box 50 is provided with components such as electronic circuit devices, so as to integrate the device 1 for sensing the environmental parameters of the storage system, so as to facilitate the user to perform the measuring operation.
請另參照圖2,係為本發明之感測倉儲系統之環境參數的裝置的另一平面示意圖。本實施例與前一實施例大致相同,該感測倉儲系統之環境參數的裝置1a包括一感測本體10a、一控制單元20a、一溫度感測器30a、一電容電極模組40a及一容置盒50a。 Please refer to FIG. 2 as another schematic diagram of the apparatus for sensing the environmental parameters of the storage system of the present invention. This embodiment is substantially the same as the previous embodiment. The device 1a for sensing the environmental parameters of the storage system includes a sensing body 10a, a control unit 20a, a temperature sensor 30a, a capacitor electrode module 40a, and a capacitor. Box 50a is placed.
本實施例與前一實施例不同的地方在於該感測本體10a包含一密封型殼座11a及一可撓性連接件12a。又,該可撓性連接件12a的一端連接該容置 盒50a、另一端連接該與該密封型殼座11a。較佳地,該可撓性連接件12a為具有高拉力的一纜線。 The difference between this embodiment and the previous embodiment is that the sensing body 10a includes a sealed housing 11a and a flexible connecting member 12a. Moreover, one end of the flexible connector 12a is connected to the receiving portion The cartridge 50a and the other end are connected to the sealed housing 11a. Preferably, the flexible connector 12a is a cable having a high tensile force.
此外,另一不同的地方在於該溫度感測器30a設置在該可撓性連接件12a中。此外,有關溫度的量測、含水分率的訊號量測及環境濕度的計算,則與前一實施例相同,於此不再贅述。 Further, another difference is that the temperature sensor 30a is disposed in the flexible connector 12a. In addition, the measurement of the temperature, the measurement of the moisture content, and the calculation of the ambient humidity are the same as in the previous embodiment, and will not be described again.
以上所述僅為本發明之較佳實施例,非用以定本發明之專利範圍,其他運用本發明之專利精神之等效變化,均應俱屬本發明之專利範圍。 The above description is only the preferred embodiment of the present invention, and is not intended to limit the scope of the invention, and other equivalent variations of the patent spirit of the present invention are all within the scope of the invention.
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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US11614026B2 (en) | 2019-11-25 | 2023-03-28 | Wheeler Fleet Solutions, Co. | Interchangeable coolant sensor for vehicle applications and methods of manufacture and use thereof |
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CN100538578C (en) | 2002-10-02 | 2009-09-09 | 布勒公司 | Humidity regulating equipment |
CN204228654U (en) | 2014-11-15 | 2015-03-25 | 新疆科立机械设备有限公司 | A kind of moisture measurement sensor for materials structure based on capacitance principle |
TW201518693A (en) | 2013-11-12 | 2015-05-16 | Finetek Co Ltd | Device for sensing material level and temperature |
TW201713948A (en) | 2015-10-05 | 2017-04-16 | China Steel Corp | Device for detecting water content of coke in which a first humidity sensor element detects humidity resulting from mixture of moisture escaping from coke and air and a second humidity sensor element detects humidity of atmosphere |
US9746438B2 (en) | 2013-02-06 | 2017-08-29 | Veris Industries, Llc | Humidity sensor with temperature compensation |
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Patent Citations (5)
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CN100538578C (en) | 2002-10-02 | 2009-09-09 | 布勒公司 | Humidity regulating equipment |
US9746438B2 (en) | 2013-02-06 | 2017-08-29 | Veris Industries, Llc | Humidity sensor with temperature compensation |
TW201518693A (en) | 2013-11-12 | 2015-05-16 | Finetek Co Ltd | Device for sensing material level and temperature |
CN204228654U (en) | 2014-11-15 | 2015-03-25 | 新疆科立机械设备有限公司 | A kind of moisture measurement sensor for materials structure based on capacitance principle |
TW201713948A (en) | 2015-10-05 | 2017-04-16 | China Steel Corp | Device for detecting water content of coke in which a first humidity sensor element detects humidity resulting from mixture of moisture escaping from coke and air and a second humidity sensor element detects humidity of atmosphere |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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US11614026B2 (en) | 2019-11-25 | 2023-03-28 | Wheeler Fleet Solutions, Co. | Interchangeable coolant sensor for vehicle applications and methods of manufacture and use thereof |
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