TWI647761B - Plasma processor, mobile ring cleaning maintenance system and method - Google Patents
Plasma processor, mobile ring cleaning maintenance system and method Download PDFInfo
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01J—ELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
- H01J37/00—Discharge tubes with provision for introducing objects or material to be exposed to the discharge, e.g. for the purpose of examination or processing thereof
- H01J37/32—Gas-filled discharge tubes
- H01J37/32431—Constructional details of the reactor
- H01J37/32798—Further details of plasma apparatus not provided for in groups H01J37/3244 - H01J37/32788; special provisions for cleaning or maintenance of the apparatus
- H01J37/32853—Hygiene
- H01J37/32862—In situ cleaning of vessels and/or internal parts
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Abstract
本發明公開了一種移動環潔淨維持系統,可阻止在電漿處理過程中電漿處理器中的移動環底部和外側壁表面沉積形成聚合物;此移動環潔淨維持系統包含:超聲波轉換器,係安裝在移動環中;超聲波產生器,其輸出端連接超聲波轉換器。其優點是:透過超聲波產生器發出的高頻震盪訊號,透過轉換器轉換成高頻機械振盪傳播並均勻輻射到移動環的固體介質中,使移動環表面及縫隙中污染物迅速剝離,從而達到表面淨化的目的。The invention discloses a mobile ring cleanliness maintenance system, which can prevent the formation of polymers on the bottom of the mobile ring and the surface of the outer side wall during the plasma processing. The mobile ring cleanliness maintenance system includes: Installed in a moving ring; an ultrasonic generator whose output end is connected to an ultrasonic converter. The advantage is that the high-frequency vibration signal transmitted by the ultrasonic generator is converted into high-frequency mechanical oscillations transmitted by the converter and uniformly radiated to the solid medium of the moving ring, so that the pollutants on the surface and gap of the moving ring are quickly stripped, thereby achieving The purpose of surface purification.
Description
本發明關於電漿蝕刻系統,特別關於一種電漿處理器、移動環清潔維持系統及方法。The invention relates to a plasma etching system, in particular to a plasma processor, a mobile ring cleaning maintenance system and a method.
電漿蝕刻領域一直存在著移動環(Moving Ring)表面聚合物沉積問題,具體的,全新的移動環在經過一段時間的蝕刻過程後,表面會不斷沉積聚合物,且聚合物的厚度持續變化,這種聚合物沉積至少會導致以下兩個問題:In the field of plasma etching, there has always been a problem of polymer deposition on the surface of a moving ring. Specifically, after a period of time, a new moving ring will continuously deposit polymer on the surface, and the thickness of the polymer will continue to change. This polymer deposition causes at least two problems:
1、 沉積的聚合物會改變移動環的化學、光學以及電學性能,導致蝕刻製程特性出現不穩定性誤差;1. The deposited polymer will change the chemical, optical, and electrical properties of the moving ring, causing instability errors in the characteristics of the etching process;
2、 當聚合物沉積到一定程度會形成為塊狀物,使蝕刻過程出現粒子(Particle)掉落問題,嚴重時影響蝕刻產品良率;2. When the polymer is deposited to a certain extent, it will form a block, which will cause particles to fall during the etching process, which will affect the yield of the etching product in severe cases;
因此,需要提供一種對蝕刻過程中移動環表面沉積的聚合物進行處理的方法。Therefore, there is a need to provide a method for treating polymers deposited on the surface of a moving ring during the etching process.
本發明的目的在於提供一種電漿處理器、移動環清潔維持系統及方法,透過超聲波產生器發出的高頻震盪訊號,透過轉換器轉換成高頻機械振盪傳播並均勻輻射到移動環的固體介質中,實現移動環表面及縫隙中污染物迅速剝離,從而達到表面淨化的目的。An object of the present invention is to provide a plasma processor, a mobile ring cleaning maintenance system and method, which transmit high-frequency vibration signals from an ultrasonic generator, convert them into high-frequency mechanical oscillations through a converter, and uniformly radiate to the solid medium of the mobile ring. In this way, the pollutants in the surface and gap of the moving ring are quickly peeled off, so as to achieve the purpose of surface purification.
為了達到上述目的,本發明透過以下技術手段實現:In order to achieve the above objective, the present invention is achieved through the following technical means:
一種移動環潔淨維持系統,用於阻止在電漿處理過程中電漿處理器中的移動環底部和外側壁表面沉積形成聚合物,電漿處理器包括一反應腔,反應腔內包括一個用於放置待處理晶圓的基座,基座上方包括反應氣體進氣裝置用於輸入反應氣體到基座上方,在電漿處理過程中反應氣體在基座上方被電離形成電漿,移動環位於反應腔內並圍繞所述電漿,其中,移動環潔淨維持系統包含:A mobile ring cleanliness maintenance system is used to prevent the formation of polymers on the bottom of the mobile ring and the surface of the outer side wall of the plasma processor during the plasma processing. The plasma processor includes a reaction chamber, and the reaction chamber includes a The base on which the wafer to be processed is placed. The top of the base includes a reaction gas inlet device for inputting the reaction gas to the top of the base. During the plasma processing process, the reaction gas is ionized above the base to form a plasma. Within the cavity and surrounding the plasma, wherein the mobile ring cleanliness maintenance system comprises:
超聲波轉換器,安裝在移動環中;Ultrasonic converter, installed in moving ring;
超聲波產生器,其輸出端連接超聲波轉換器。The output end of the ultrasonic generator is connected to an ultrasonic converter.
上述的移動環潔淨維持系統,其中,還包含:The above-mentioned mobile ring cleanliness maintenance system further includes:
控制系統,連接超聲波產生器的輸入端,線上控制超聲波產生器的輸出功率大小和功率持續時間。The control system is connected to the input end of the ultrasonic generator, and the output power and power duration of the ultrasonic generator are controlled online.
上述的移動環潔淨維持系統,其中:The above-mentioned moving ring clean maintenance system, wherein:
在移動環中均勻分佈設置複數個超聲波轉換器。A plurality of ultrasonic transducers are evenly arranged in the moving ring.
上述的移動環潔淨維持系統,其中:The above-mentioned moving ring clean maintenance system, wherein:
在移動環上開槽,用於容納超聲波轉換器。Slotted on the moving ring to accommodate the ultrasonic transducer.
上述的移動環潔淨維持系統,其中:The above-mentioned moving ring clean maintenance system, wherein:
超聲波轉換器埋設在移動環中,使超聲波轉換器不暴露於電漿。The ultrasonic transducer is buried in the moving ring so that the ultrasonic transducer is not exposed to the plasma.
上述的移動環潔淨維持系統,其中:The above-mentioned moving ring clean maintenance system, wherein:
超聲波轉換器埋設在移動環的底表面和/或外側壁中。The ultrasonic transducer is embedded in the bottom surface and / or the outer side wall of the moving ring.
一種移動環潔淨維持方法,其中:A method for maintaining cleanliness of a moving ring, wherein:
在電漿處理過程中,在移動環中安裝超聲波轉換器,其將超聲波產生器發出的高頻振盪訊號轉換成高頻機械振盪以阻止移動環表面聚合物的聚集;During the plasma processing, an ultrasonic converter is installed in the moving ring, which converts the high-frequency oscillation signal emitted by the ultrasonic generator into a high-frequency mechanical oscillation to prevent the accumulation of polymer on the surface of the moving ring;
超聲波轉換器的輸入端連接超聲波產生器的輸出端,超聲波產生器向超聲波轉換器提供功率以及高頻振盪訊號。The input end of the ultrasonic converter is connected to the output end of the ultrasonic generator, and the ultrasonic generator provides power and high-frequency oscillation signals to the ultrasonic converter.
上述的移動環潔淨維持方法,其中:The above-mentioned method for maintaining cleanliness of a moving ring, wherein:
超聲波產生器的輸入端連接一控制系統,控制系統線上控制超聲波產生器的輸出功率大小和功率持續時間,以達成超聲波轉換器對移動環線上清潔維持過程的調節和控制。The input end of the ultrasonic generator is connected to a control system, and the output power and the power duration of the ultrasonic generator are controlled on the control system line, so as to achieve the adjustment and control of the cleaning and maintenance process of the mobile ring line by the ultrasonic converter.
上述的移動環潔淨維持方法,其中:The above-mentioned method for maintaining cleanliness of a moving ring, wherein:
在移動環中均勻分佈設置複數個超聲波轉換器。A plurality of ultrasonic transducers are evenly arranged in the moving ring.
上述的移動環潔淨維持方法,其中:The above-mentioned method for maintaining cleanliness of a moving ring, wherein:
在移動環上開槽,用於容納超聲波轉換器。Slotted on the moving ring to accommodate the ultrasonic transducer.
上述的移動環潔淨維持方法,其中:The above-mentioned method for maintaining cleanliness of a moving ring, wherein:
超聲波轉換器埋設在移動環中,使超聲波轉換器不暴露於電漿。The ultrasonic transducer is buried in the moving ring so that the ultrasonic transducer is not exposed to the plasma.
上述的移動環潔淨維持方法,其中:The above-mentioned method for maintaining cleanliness of a moving ring, wherein:
超聲波轉換器發射超聲波的方向為移動環表面聚合物的沉積方向。The direction in which the ultrasonic transducer emits ultrasonic waves is the deposition direction of the polymer on the surface of the moving ring.
一種電漿處理器,其包含上述的移動環潔淨維持系統。A plasma processor includes the above-mentioned moving ring cleanliness maintenance system.
本發明與現有技術相比具有以下優點:透過超聲波產生器發出的高頻震盪訊號,透過轉換器轉換成高頻機械振盪傳播並均勻輻射到移動環的固體介質中,使移動環表面及縫隙中污染物迅速剝離,從而達到表面淨化的目的。Compared with the prior art, the present invention has the following advantages: the high-frequency vibration signal transmitted by the ultrasonic generator is converted into a high-frequency mechanical oscillation through a converter and propagates uniformly to the solid medium of the moving ring, so that the surface and gaps of the moving ring Contaminants are quickly stripped to achieve surface purification.
以下結合附圖,透過詳細說明一個較佳的具體實施例,對本發明做進一步闡述。The present invention will be further described below with reference to the accompanying drawings through detailed description of a preferred specific embodiment.
如第3圖所示,一種電漿處理器,其包一移動環潔淨維持系統,該移動環潔淨維持系統用於阻止在電漿處理過程中電漿處理器中的移動環1底部和外側壁表面沉積形成聚合物3,電漿處理器包括一反應腔7,反應腔7內包括一個用於放置待處理晶圓的基座6,基座6上方包括反應氣體進氣裝置用於輸入反應氣體到基座6上方,在電漿處理過程中反應氣體在基座6上方被電離形成電漿,移動環1位於反應腔7內並圍繞電漿。As shown in FIG. 3, a plasma processor includes a mobile ring cleanliness maintenance system, which is used to prevent the bottom and outer walls of the mobile ring 1 in the plasma processor during the plasma processing process. Polymer 3 is deposited on the surface. The plasma processor includes a reaction chamber 7. The reaction chamber 7 includes a pedestal 6 for placing a wafer to be processed. A reaction gas inlet device is provided above the pedestal 6 for inputting a reaction gas. Going above the base 6, during the plasma processing process, the reaction gas is ionized above the base 6 to form a plasma, and the moving ring 1 is located in the reaction chamber 7 and surrounds the plasma.
如第1圖及第2圖所示,移動環潔淨維持系統包含:超聲波轉換器2(Ultrasonic Transducer: UT),安裝在移動環1中;超聲波產生器4,其輸出端連接超聲波轉換器2;控制系統5,連接超聲波產生器2的輸入端,線上控制超聲波產生器4的輸出功率大小和功率持續時間,由超聲波產生器發出的高頻振盪訊號,透過轉換器轉換成高頻機械振盪傳播並均勻輻射至固體介質中,可實現固體介質表面及縫隙中污染物的迅速剝離,從而達到物件表面清潔淨化的目的,即減弱電漿的粘合力。應該注意的是,根據蝕刻要求、聚合物聚集情況、超聲波轉換器功率等多方因素,超聲波轉換器2的設置數量可以是不同的,通常,聲功率密度=發射功率/發射面積,當聲功率密度大於0.3W/cm2時,可滿足工業清潔要求,且功率密度越高,清潔效果越好,另外,清潔效果也會隨著環境溫度增加而顯著提高,然而,複數個超聲波轉換器2必須是在移動環1中均勻間隔設置,例如,本實施例中就是沿移動環1的圓周方向均勻分佈。當設置複數個超聲波轉換器2時,超聲波產生器4的數量可以相應增加,或者可以將多個超聲波轉換器2分別連接至同一超聲波產生器4。As shown in Fig. 1 and Fig. 2, the mobile ring cleanliness maintenance system includes: an ultrasonic converter 2 (Ultrasonic Transducer: UT) installed in the mobile ring 1; an ultrasonic generator 4 whose output end is connected to the ultrasonic converter 2; The control system 5 is connected to the input end of the ultrasonic generator 2 and controls the output power and power duration of the ultrasonic generator 4 online. The high-frequency oscillation signal emitted by the ultrasonic generator is converted into a high-frequency mechanical oscillation by a converter and transmitted. Uniform radiation into the solid medium can realize the rapid stripping of pollutants on the surface of the solid medium and the gap, thereby achieving the purpose of cleaning and purifying the surface of the object, that is, weakening the adhesion of the plasma. It should be noted that the number of settings of the ultrasonic converter 2 may be different according to various factors such as etching requirements, polymer aggregation, and ultrasonic converter power. Generally, the acoustic power density = transmission power / transmission area. When the acoustic power density When it is greater than 0.3W / cm2, it can meet the requirements of industrial cleaning, and the higher the power density, the better the cleaning effect. In addition, the cleaning effect will increase significantly with the increase of the ambient temperature. However, the plurality of ultrasonic transducers 2 must be in The moving rings 1 are arranged at even intervals, for example, in this embodiment, they are evenly distributed along the circumferential direction of the moving rings 1. When a plurality of ultrasonic transducers 2 are provided, the number of ultrasonic generators 4 can be increased accordingly, or a plurality of ultrasonic transducers 2 can be connected to the same ultrasonic generator 4 respectively.
超聲波轉換器2埋設在移動環1中,使超聲波轉換器2不暴露於電漿,較佳的,超聲波轉換器2埋設在移動環1容易沉積聚合物的底表面和/或外側壁中;本實施例中,透過預先在移動環1上聚合物會沉積的一面開設與超聲波轉換器2尺寸匹配的槽,以容納超聲波轉換器2,再在槽口覆蓋一層移動環材料來實現,移動環1內的超聲波轉換器2透過引線引出連接到外部的超聲波產生器4。本發明超聲波最有效的部位是移動環1的底表面和外側壁,因為這些部位電漿無法到達,無法用電漿進行清潔,而移動環1面向電漿的內側壁是不會有大量聚合物積累的,即使有也可以在後續的清潔步驟中容易去除。The ultrasonic transducer 2 is embedded in the moving ring 1 so that the ultrasonic converter 2 is not exposed to the plasma. Preferably, the ultrasonic converter 2 is embedded in the bottom surface and / or the outer sidewall of the mobile ring 1 where polymer is easily deposited; In the embodiment, a groove matching the size of the ultrasonic transducer 2 is opened on the side where the polymer will be deposited on the moving ring 1 in advance to accommodate the ultrasonic transducer 2, and then the notch is covered with a layer of moving ring material to realize the moving ring 1 The ultrasonic converter 2 in the inside leads out an ultrasonic generator 4 connected to the outside through a lead. The most effective parts of the ultrasonic wave of the present invention are the bottom surface and the outer side wall of the moving ring 1, because the plasma cannot be reached at these parts and cannot be cleaned with the plasma, and the inner wall of the moving ring 1 facing the plasma will not have a large amount of polymer Accumulated, if any, can be easily removed in subsequent cleaning steps.
本發明還公開了一種移動環潔淨維持方法,其包含:在移動環1中安裝超聲波轉換器2,其將超聲波產生器4發出的高頻振盪訊號轉換成高頻機械振盪以阻止移動環1表面聚合物3的聚集;超聲波轉換器2的輸入端連接超聲波產生器4的輸出端,超聲波產生器4向超聲波轉換器2提供功率以及高頻振盪訊號。The invention also discloses a method for maintaining the cleanness of the mobile ring, which comprises: installing an ultrasonic transducer 2 in the mobile ring 1 to convert a high-frequency oscillation signal emitted by the ultrasonic generator 4 into a high-frequency mechanical oscillation to prevent the surface of the mobile ring 1 The aggregation of the polymer 3; the input end of the ultrasonic converter 2 is connected to the output end of the ultrasonic generator 4, and the ultrasonic generator 4 provides power and high-frequency oscillation signals to the ultrasonic converter 2.
為了更好的實現潔淨過程的線上調節和控制,超聲波產生器4的輸入端連接一控制系統5,以線上控制超聲波產生器4的輸出功率大小和功率持續時間,本實施例中,控制系統5為電腦PC。In order to better achieve online adjustment and control of the cleaning process, the input end of the ultrasonic generator 4 is connected to a control system 5 to control the output power and power duration of the ultrasonic generator 4 online. For computer PC.
本實施例中,超聲波轉換器2發射超聲波的方向為移動環1表面聚合物3的沉積方向,使潔淨過程更具有目的性和方向性。In this embodiment, the direction in which the ultrasonic transducer 2 emits ultrasonic waves is the deposition direction of the polymer 3 on the surface of the moving ring 1, which makes the cleaning process more purposeful and directional.
如第3圖所示,移動環1設置在反應腔7中,標號8為上電極,基座6連接一下電極,本實施例中,移動環2面向電漿方向的面積約為600cm2,因此需要加在超聲波產生器2上的最低總功率約為1800W。假定實際使用時,在移動環1中均勻埋入8個超聲波產生器2,則每個超聲波產生器2上施加的最低功率(Power Supply)為250W。As shown in FIG. 3, the moving ring 1 is disposed in the reaction chamber 7, reference numeral 8 is the upper electrode, and the base 6 is connected to the lower electrode. In this embodiment, the area of the moving ring 2 facing the plasma direction is about 600 cm2, so The minimum total power applied to the ultrasonic generator 2 is about 1800W. It is assumed that in actual use, eight ultrasonic generators 2 are uniformly buried in the moving ring 1, and the minimum power (Power Supply) applied to each ultrasonic generator 2 is 250W.
儘管本發明的內容已經透過上述較佳實施例作了詳細介紹,但應當認識到上述的描述不應被認為是對本發明的限制。在本領域具備通常知識者閱讀了上述內容後,對於本發明的多種修改和替代都將是顯而易見的。因此,本發明的保護範圍應由所附的申請專利範圍來限定。Although the content of the present invention has been described in detail through the above-mentioned preferred embodiments, it should be recognized that the above description should not be considered as limiting the present invention. After reading the above content by those having ordinary knowledge in the art, various modifications and alternatives to the present invention will be apparent. Therefore, the protection scope of the present invention should be defined by the scope of the attached patent application.
1‧‧‧移動環1‧‧‧ mobile ring
2‧‧‧超聲波轉換器2‧‧‧ Ultrasonic Converter
3‧‧‧聚合物3‧‧‧ polymer
4‧‧‧超聲波產生器4‧‧‧ Ultrasonic generator
5‧‧‧控制系統5‧‧‧control system
6‧‧‧基座6‧‧‧ base
7‧‧‧反應腔7‧‧‧ reaction chamber
8‧‧‧上電極8‧‧‧up electrode
第1圖為本發明中安裝有超聲波轉換器的移動環的結構示意圖;FIG. 1 is a schematic structural diagram of a moving ring equipped with an ultrasonic transducer in the present invention;
第2圖為本發明的系統圖;Figure 2 is a system diagram of the present invention;
第3圖為本發明的實施例安裝結構示意圖。FIG. 3 is a schematic diagram of an installation structure according to an embodiment of the present invention.
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US5367139A (en) * | 1989-10-23 | 1994-11-22 | International Business Machines Corporation | Methods and apparatus for contamination control in plasma processing |
US20050145170A1 (en) * | 2004-01-07 | 2005-07-07 | Matsushita Electric Industrial Co., Ltd. | Substrate processing apparatus and cleaning method therefor |
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US5367139A (en) * | 1989-10-23 | 1994-11-22 | International Business Machines Corporation | Methods and apparatus for contamination control in plasma processing |
US20050145170A1 (en) * | 2004-01-07 | 2005-07-07 | Matsushita Electric Industrial Co., Ltd. | Substrate processing apparatus and cleaning method therefor |
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TW201814788A (en) | 2018-04-16 |
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