TWI643745B - Laminated film and manufacturing method thereof - Google Patents

Laminated film and manufacturing method thereof Download PDF

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TWI643745B
TWI643745B TW103131729A TW103131729A TWI643745B TW I643745 B TWI643745 B TW I643745B TW 103131729 A TW103131729 A TW 103131729A TW 103131729 A TW103131729 A TW 103131729A TW I643745 B TWI643745 B TW I643745B
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laminated film
inorganic particles
film
resin layer
resin
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TW201515834A (en
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太田一善
阿部悠
高田育
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東麗股份有限公司
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/36Layered products comprising a layer of synthetic resin comprising polyesters
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D5/00Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
    • C09D5/002Priming paints
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/06Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B27/08Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
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    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G63/00Macromolecular compounds obtained by reactions forming a carboxylic ester link in the main chain of the macromolecule
    • C08G63/68Polyesters containing atoms other than carbon, hydrogen and oxygen
    • C08G63/688Polyesters containing atoms other than carbon, hydrogen and oxygen containing sulfur
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    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J5/00Manufacture of articles or shaped materials containing macromolecular substances
    • C08J5/18Manufacture of films or sheets
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J7/00Chemical treatment or coating of shaped articles made of macromolecular substances
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    • C08J7/0427Coating with only one layer of a composition containing a polymer binder
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J7/00Chemical treatment or coating of shaped articles made of macromolecular substances
    • C08J7/04Coating
    • C08J7/043Improving the adhesiveness of the coatings per se, e.g. forming primers
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J7/00Chemical treatment or coating of shaped articles made of macromolecular substances
    • C08J7/04Coating
    • C08J7/044Forming conductive coatings; Forming coatings having anti-static properties
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J7/00Chemical treatment or coating of shaped articles made of macromolecular substances
    • C08J7/04Coating
    • C08J7/056Forming hydrophilic coatings
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/34Silicon-containing compounds
    • C08K3/36Silica
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/04Oxygen-containing compounds
    • C08K5/05Alcohols; Metal alcoholates
    • C08K5/053Polyhydroxylic alcohols
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K9/00Use of pretreated ingredients
    • C08K9/08Ingredients agglomerated by treatment with a binding agent
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    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D167/00Coating compositions based on polyesters obtained by reactions forming a carboxylic ester link in the main chain; Coating compositions based on derivatives of such polymers
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    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
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    • C09D5/00Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
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    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/40Additives
    • C09D7/60Additives non-macromolecular
    • C09D7/61Additives non-macromolecular inorganic
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    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
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    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
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    • C09D7/60Additives non-macromolecular
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    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
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    • C08J2367/00Characterised by the use of polyesters obtained by reactions forming a carboxylic ester link in the main chain; Derivatives of such polymers
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    • C08J2467/00Characterised by the use of polyesters obtained by reactions forming a carboxylic ester link in the main chain; Derivatives of such polymers

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
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  • Manufacturing & Machinery (AREA)
  • Inorganic Chemistry (AREA)
  • Nanotechnology (AREA)
  • Laminated Bodies (AREA)
  • Paints Or Removers (AREA)
  • Polyesters Or Polycarbonates (AREA)
  • Pigments, Carbon Blacks, Or Wood Stains (AREA)
  • Application Of Or Painting With Fluid Materials (AREA)
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Abstract

本發明提供一種積層薄膜及其製造方法,該積層薄膜所具有之樹脂層係與熱塑性樹脂薄膜之接著性及耐鹼接著性優異,特別是在塗布包含分散於水性溶劑中之CNT與分散劑之CNT分散體時,可使CNT分散體均勻塗布。 The present invention provides a laminated film and a method for manufacturing the same. The laminated film has excellent adhesiveness and alkali-resistant adhesiveness between a resin layer system and a thermoplastic resin film, and is particularly suitable for coatings containing CNTs and dispersants dispersed in an aqueous solvent. In the case of a CNT dispersion, the CNT dispersion can be uniformly applied.

本發明包含以下構成。亦即,一種積層薄膜,其係在熱塑性樹脂薄膜之至少一面具有由包含無機粒子(A)與具有親水性官能基之聚酯樹脂(B)的塗料組成物所形成之樹脂層(X)之積層薄膜,其中該塗料組成物中之無機粒子(A)的含量相對於塗料組成物全部為50質量%以上90質量%以下,具有親水性官能基之聚酯樹脂(B)的含量相對於塗料組成物全部為10質量%以上50質量%以下,並滿足下述之(1)至(4)。 The present invention includes the following configurations. That is, a laminated film is provided on at least one side of a thermoplastic resin film with a resin layer (X) formed of a coating composition containing inorganic particles (A) and a polyester resin (B) having a hydrophilic functional group. The laminated film, wherein the content of the inorganic particles (A) in the coating composition is 50% to 90% by mass based on the total amount of the coating composition, and the content of the polyester resin (B) having a hydrophilic functional group is relative to the coating The composition is all 10% by mass to 50% by mass, and satisfies the following (1) to (4).

(1)樹脂層(X)之表面粗糙度Ra(中心線平均粗糙度)為5.0nm以上30.0nm以下。 (1) The surface roughness Ra (centerline average roughness) of the resin layer (X) is 5.0 nm or more and 30.0 nm or less.

(2)無機粒子(A)之平均1次粒徑為15nm以上80nm以下。 (2) The average primary particle diameter of the inorganic particles (A) is 15 nm to 80 nm.

(3)樹脂層(X)之水接觸角為75°以下。 (3) The water contact angle of the resin layer (X) is 75 ° or less.

(4)積層薄膜之霧度為3.0%以下。 (4) The haze of the laminated film is 3.0% or less.

Description

積層薄膜及其製造方法 Laminated film and manufacturing method thereof

本發明係有關一種在熱塑性樹脂薄膜上,尤其是在聚酯薄膜上積層有樹脂層之積層薄膜及其製造方法。更詳而言之,係有關一種具有與熱塑性樹脂薄膜之接著性、耐濕熱接著性及耐鹼接著性優異,在塗布奈米碳管(CNT)分散體時呈現優異塗布性的樹脂層之積層薄膜及其製造方法。 The present invention relates to a laminated film having a resin layer laminated on a thermoplastic resin film, especially on a polyester film, and a method for manufacturing the same. More specifically, it relates to a laminate of a resin layer having excellent adhesion to a thermoplastic resin film, moisture and heat resistance, and alkali resistance, and exhibiting excellent coating properties when coating a carbon nanotube (CNT) dispersion. Thin film and its manufacturing method.

近年來,由於觸控面板的普及,已盛行開發使用銦錫氧化物(ITO)、銀等金屬或CNT之具有導電性功能的材料。其中,由於CNT對熱或藥液具有穩定性,且可藉由分散劑的使用而在水或各種溶劑中分散,因此正積極地作為塗布材料研究。為了透過塗布而利用CNT的特性,必須在基板上利用CNT形成導電網絡。因此,要求在基板上不會產生含CNT的塗液(CNT分散體)的塗布皸裂(cissing)及塗布不均之情形的優異塗布性。並且,就導電性薄膜所要求的特性而言,需要:作為基材之熱塑性樹脂薄膜與導電層的接著性及耐濕熱接著性。因此,為了製作具有CNT所致之優異導電性之薄膜,必須要有相對於CNT分散體而言為優異塗布性及與熱塑性樹脂薄膜之密著性優異的底塗層。例如在專利文獻1中記載一 種將包含CNT與界面活性劑之CNT分散液塗布在薄膜上之後,剩餘的分散劑以水沖洗去除,藉此而得到可實現兼具塗布性與導電性之導電性薄膜的製造方法。並且,在專利文獻2中記載一種附有透明抗靜電膜之透明基材,其係在導電性微粒與黏合樹脂之後進一步包含膠質氧化矽者。進而,在專利文獻3及專利文獻4中記載一種包含大量無機粒子之多孔質膜。在專利文獻5中記載一種積層有包含無機成分、有機成分之抗反射層的雙軸拉伸聚酯薄膜。 In recent years, due to the popularity of touch panels, the use of metals such as indium tin oxide (ITO), silver, or CNTs with conductive functions has been actively developed. Among them, since CNTs are stable to heat or chemicals, and can be dispersed in water or various solvents by using a dispersant, they are actively being studied as coating materials. In order to utilize the characteristics of CNTs through coating, it is necessary to form a conductive network using CNTs on a substrate. Therefore, excellent coatability is not required in the case where coating cissing and uneven coating of a coating solution (CNT dispersion) containing CNTs are not generated on a substrate. In addition, in terms of characteristics required for a conductive film, it is necessary to have adhesiveness between a thermoplastic resin film as a base material and a conductive layer and moisture and heat resistance. Therefore, in order to produce a thin film having excellent conductivity due to CNTs, it is necessary to have an undercoat layer that is superior in coating properties to a CNT dispersion and excellent in adhesion to a thermoplastic resin film. For example, Patent Document 1 describes A method for manufacturing a conductive film capable of achieving both coatability and conductivity by applying a CNT dispersion liquid containing CNT and a surfactant to a film, and washing and removing the remaining dispersant with water. In addition, Patent Document 2 describes a transparent substrate with a transparent antistatic film, which is composed of a conductive silica particle and an adhesive resin, and further includes colloidal silica. Furthermore, Patent Documents 3 and 4 describe a porous film containing a large number of inorganic particles. Patent Document 5 describes a biaxially stretched polyester film laminated with an antireflection layer containing an inorganic component and an organic component.

[先前技術文獻] [Prior technical literature] [專利文獻] [Patent Literature]

[專利文獻1]日本特開2009-149516號公報 [Patent Document 1] Japanese Patent Laid-Open No. 2009-149516

[專利文獻2]日本特開2009-203282號公報 [Patent Document 2] Japanese Patent Laid-Open No. 2009-203282

[專利文獻3]日本特開2012-167181號公報 [Patent Document 3] Japanese Patent Application Publication No. 2012-167181

[專利文獻4]日本特開2013-136216號公報 [Patent Document 4] Japanese Patent Laid-Open No. 2013-136216

[專利文獻5]日本特開2012-153057號公報 [Patent Document 5] Japanese Patent Laid-Open No. 2012-153057

然而,專利文獻1中並無耐熱安定性及耐濕熱安定性之相關記載。更且,以水沖洗的步驟對環境的影響大而可能成為量產性的大障礙。在專利文獻2,由於導電性微粒、黏合樹脂及膠質氧化矽被含在同一個膜內,因此,並無記載有關該導電性塗布的塗布性。專利文獻3、專利文獻4中揭示一種含有大量的無機粒子之多孔質膜 。然而,雖有該反射特性的相關揭示及作為與導電層相鄰之色素敏化型太陽能電池用之多孔膜之揭示,惟並無揭示如對相鄰之導電層的塗布性及接著性會產生影響。更且,即使在專利文獻5中,雖有包含無機成分、有機成分之抗反射層的記載,然其係經由蒸鍍或CVD而製造,並無導電層的塗布性之相關記載。 However, Patent Literature 1 does not describe the heat-resistant stability and the moisture-heat resistant stability. Furthermore, the step of rinsing with water has a large impact on the environment and may become a major obstacle to mass productivity. In Patent Document 2, since the conductive fine particles, the adhesive resin, and the colloidal silica are contained in the same film, there is no description about the coatability of the conductive coating. Patent Documents 3 and 4 disclose a porous membrane containing a large amount of inorganic particles . However, although there is a related disclosure of the reflection characteristics and a disclosure of a porous film for a dye-sensitized solar cell adjacent to the conductive layer, there is no disclosure that if the coating property and adhesiveness to the adjacent conductive layer occur, influences. Furthermore, even in Patent Document 5, although an anti-reflection layer including an inorganic component and an organic component is described, it is produced by vapor deposition or CVD, and there is no description about the coating property of the conductive layer.

本發明係有關一種具有與熱塑性樹脂薄膜之接著性、耐濕熱接著性及耐鹼接著性優異之樹脂層的積層薄膜之發明。特別是有關一種具有在塗布分散於水性溶劑之CNT分散體時,CNT分散體之均勻塗布性優異之樹脂層的積層薄膜之發明。 The present invention relates to a laminated film having a resin layer having excellent adhesiveness with a thermoplastic resin film, moisture and heat resistance, and alkali resistance. In particular, the present invention relates to a laminated film having a resin layer having excellent uniform coating properties when a CNT dispersion dispersed in an aqueous solvent is applied.

本發明包含以下構成。亦即,1.一種積層薄膜,其係在熱塑性樹脂薄膜之至少一面具有由包含無機粒子(A)與具有親水性官能基之聚酯樹脂(B)的塗料組成物所形成之樹脂層(X)之積層薄膜,其中該塗料組成物中之無機粒子(A)的含量相對於塗料組成物全部為50質量%以上90質量%以下,具有親水性官能基之聚酯樹脂(B)的含量相對於塗料組成物全部為10質量%以上50質量%以下,並滿足下述之(1)至(4):(1)樹脂層(X)之表面粗糙度Ra(中心線平均粗糙度)為5.0nm以上30.0nm以下;(2)無機粒子(A)之平均1次粒徑為15nm以上80nm以下;(3)樹脂層(X)之水接觸角為75°以下; (4)積層薄膜之霧度為3.0%以下;2.如1.記載之積層薄膜,其中該樹脂層(X)之表面仄他電位在-50mV以上-10mV以下;3.如1.或2.記載之積層薄膜,其中該無機粒子(A)在其表面具有含羥基之丙烯酸樹脂(D);4.如1.至3.中任一項記載之積層薄膜,其中無機粒子(A)為膠質氧化矽;5.如1.至4.中任一項記載之積層薄膜,其中該塗料組成物含有糖醇(C),其含量相對於塗料組成物為5質量%以上20質量%以下;6.如1.至5.中任一項記載之積層薄膜,其中該具有親水性官能基之聚酯樹脂(B)係由相對於構成含有親水性官能基之聚酯樹脂(B)的聚酯樹脂之原料全部而言為包含1至25莫耳%的具有磺酸鹽基之二羧酸及其酯形成性衍生物、及/或具有3個以上之羧酸鹽基的多元羧酸及其酯形成性衍生物之原料所製造之聚酯樹脂;7.如1.至6.中任一項記載之積層薄膜,其係作為導電性塗布用底塗薄膜使用;8.一種積層薄膜之製造方法,其係在熱塑性樹脂薄膜之至少一面設置樹脂層(X)並滿足下述之(1)至(4)之條件的積層薄膜之製造方法,其係包含下述步驟:在熱塑性樹脂薄膜之至少一面,塗布塗料組成物後,藉由加熱、拉伸而形成樹脂層(X),該塗料組成物係包含無機粒子(A)與具有親水性官能基之聚酯樹脂(B),其中該塗料組成物中之無機粒子(A)的含量相對於塗料組成物全部為 50質量%以上90質量%以下,具有親水性官能基之聚酯樹脂(B)的含量相對於塗料組成物全部為10質量%以上50質量%以下,(1)樹脂層(X)之表面粗糙度Ra(中心線平均粗糙度)為5.0nm以上30.0nm以下;(2)無機粒子(A)之平均1次粒徑為15nm以上80nm以下;(3)樹脂層(X)之水接觸角為75°以下;(4)積層薄膜之霧度為3.0%以下;9.如8.記載之積層薄膜之製造方法,其中該樹脂層(X)之表面仄他電位在-50mV以上-10mV以下;10.如8.或9.記載之積層薄膜之製造方法,其中該無機粒子(A)在其表面具有含羥基之丙烯酸樹脂(D);11.如8.至10.中任一項記載之積層薄膜之製造方法,其中該塗料組成物含有糖醇(C),其含量相對於塗料組成物為5質量%以上20質量%以下。 The present invention includes the following configurations. That is, 1. A laminated film comprising, on at least one side of a thermoplastic resin film, a resin layer (X) formed of a coating composition containing inorganic particles (A) and a polyester resin (B) having a hydrophilic functional group. ), Wherein the content of the inorganic particles (A) in the coating composition is 50% by mass or more and 90% by mass or less based on the total amount of the coating composition, and the content of the polyester resin (B) having a hydrophilic functional group is relatively All coating compositions are 10% by mass to 50% by mass, and satisfy the following (1) to (4): (1) Surface roughness Ra (centerline average roughness) of the resin layer (X) is 5.0 Above nm and below 30.0 nm; (2) The average primary particle diameter of the inorganic particles (A) is above 15 nm and below 80 nm; (3) The water contact angle of the resin layer (X) is below 75 °; (4) The haze of the laminated film is 3.0% or less; 2. The laminated film according to 1., wherein the surface potential of the resin layer (X) is greater than or equal to -50 mV and lower than or equal to -10 mV; 3. Such as 1. or 2 The laminated film according to claim 1, wherein the inorganic particle (A) has a hydroxyl-containing acrylic resin (D) on its surface; 4. The laminated film according to any one of 1. to 3., wherein the inorganic particle (A) is Colloidal silica; 5. The laminated film according to any one of 1. to 4, wherein the coating composition contains sugar alcohol (C), and its content is 5 mass% or more and 20 mass% or less relative to the coating composition; 6. The laminated film according to any one of 1. to 5, wherein the polyester resin (B) having a hydrophilic functional group is formed by polymerizing the polyester resin (B) with a hydrophilic functional group. The raw materials of the ester resin are all 1 to 25 mol% of a dicarboxylic acid having a sulfonate group and an ester-forming derivative thereof, and / or a polycarboxylic acid having 3 or more carboxylate groups, and A polyester resin produced from a raw material of an ester-forming derivative thereof; 7. The laminated film according to any one of 1. to 6., which is used as a primer film for conductive coating; 8. A method for manufacturing a laminated film, which is a method for manufacturing a laminated film in which a resin layer (X) is provided on at least one side of a thermoplastic resin film and satisfies the following conditions (1) to (4), which comprises the following steps: After coating a coating composition on at least one side of a thermoplastic resin film, a resin layer (X) is formed by heating and stretching. The coating composition contains inorganic particles (A) and a polyester resin having a hydrophilic functional group ( B), wherein the content of the inorganic particles (A) in the coating composition is all relative to the coating composition 50% by mass or more and 90% by mass or less, the content of the polyester resin (B) having a hydrophilic functional group is 10% by mass or more and 50% by mass or less based on the entire coating composition, (1) the surface of the resin layer (X) is rough Degree Ra (centerline average roughness) is 5.0 nm to 30.0 nm; (2) The average primary particle diameter of the inorganic particles (A) is 15 nm to 80 nm; (3) The water contact angle of the resin layer (X) is 75 ° or less; (4) The haze of the laminated film is 3.0% or less; 9. The manufacturing method of the laminated film according to 8., wherein the surface potential of the resin layer (X) is more than -50mV and less than -10mV; 10. The method for producing a laminated film according to 8. or 9, wherein the inorganic particles (A) have a hydroxyl-containing acrylic resin (D) on the surface; 11. The method according to any one of 8. to 10. The method for producing a laminated film, wherein the coating composition contains sugar alcohol (C), and its content is 5 mass% or more and 20 mass% or less based on the coating composition.

本發明之積層薄膜係有關一種具有與熱塑性樹脂薄膜之接著性優異,特別是在塗布分散於水性溶劑中之CNT分散體時,呈現優異之塗布性的樹脂層之積層薄膜。 The laminated film of the present invention relates to a laminated film having a resin layer having excellent adhesion to a thermoplastic resin film, and particularly when coating a CNT dispersion dispersed in an aqueous solvent, exhibiting excellent coatability.

[實施發明之形態] [Form of Implementing Invention]

以下,對於本發明之具有由包含無機粒子(A)與具有親水性官能基之聚酯樹脂(B)的塗料組成物所形成之樹脂層(X)的積層薄膜進行詳細說明。 Hereinafter, the laminated film which has the resin layer (X) formed from the coating composition containing the inorganic particle (A) and the polyester resin (B) which has a hydrophilic functional group in this invention is demonstrated in detail.

(1)樹脂層(X)及積層薄膜 (1) Resin layer (X) and laminated film

本發明之樹脂層(X)的表面粗糙度Ra(中心線平均粗糙度)需為5.0nm以上30.0nm以下。藉由使表面粗糙度Ra(中心線平均粗糙度)在5.0nm以上,由於可使由包含無機粒子(A)與具有親水性官能基之聚酯樹脂(B)的塗料組成物所形成之樹脂層(X)的表面積變大,因此在塗布後述之CNT分散體時,可使沾濕擴展面積變大而呈現均勻之塗布性。並且,樹脂層(X)之表面粗糙度Ra(中心線平均粗糙度)為5.0nm以上時,可使無機粒子(A)彼此之空隙間吸附CNT之分散劑而呈現良好的塗布性。另一方面,藉由使樹脂層(X)之表面粗糙度Ra(中心線平均粗糙度)為30.0nm以下,可在塗布CNT分散體時,不會削落樹脂層(X)而維持均勻之塗布性。另一方面,樹脂層(X)之表面粗糙度Ra(中心線平均粗糙度)大於30.0nm以上時,在塗布CNT分散體時,將會削落樹脂層(X),薄膜的透明性變差,積層薄膜的霧度將惡化(增大)。 The surface roughness Ra (centerline average roughness) of the resin layer (X) of the present invention needs to be 5.0 nm or more and 30.0 nm or less. When the surface roughness Ra (centerline average roughness) is 5.0 nm or more, a resin formed from a coating composition containing inorganic particles (A) and a polyester resin (B) having a hydrophilic functional group can be used. Since the surface area of the layer (X) becomes large, when the CNT dispersion described later is applied, the wet spreading area can be increased to exhibit uniform coatability. In addition, when the surface roughness Ra (center line average roughness) of the resin layer (X) is 5.0 nm or more, a CNT dispersant can be adsorbed between the spaces between the inorganic particles (A) to exhibit good coatability. On the other hand, by setting the surface roughness Ra (center line average roughness) of the resin layer (X) to 30.0 nm or less, the resin layer (X) can be maintained uniformly without peeling off when coating the CNT dispersion. Coating properties. On the other hand, when the surface roughness Ra (average roughness of the center line) of the resin layer (X) is greater than 30.0 nm, the resin layer (X) will be peeled off when the CNT dispersion is applied, and the transparency of the film will be deteriorated. The haze of the laminated film will deteriorate (increase).

並且,本發明之樹脂層(X)的水接觸角需為75°以下。藉由使樹脂層(X)的水接觸角為75°以下,在樹脂層(X)上塗布後述之CNT分散體時,樹脂層(X)可綜合表面粗糙度Ra(中心線平均粗糙度)之效果,而在不發生塗布皸裂(cissing)及塗布不均之情形而均勻地塗布CNT分散體。樹脂層(X)之水接觸角小者(接近0°者),雖可抑 制塗布皸裂(cissing)及塗布不均之情形,惟因下述理由,而以樹脂層(X)的水接觸角以大於25°者為更佳。樹脂層(X)的水接觸角大於25°時,例如即使在如60℃、90%RH之高溫高濕下,亦可抑制樹脂層(X)之膨潤及因吸濕之耐濕熱接著性的降低。並且,即使在耐鹼接著性評定中,亦可抑制鹼液對樹脂層(X)之滲透,並抑制接著性的降低。樹脂層(X)之水接觸角係以50°以上70°以下者進一步更佳。樹脂層(X)之水接觸角,係在調整形成樹脂層(X)之塗料組成物中之無機粒子(A)的含量而使樹脂層(X)之表面積增加時而變小。並且,在具有親水性官能基之聚酯樹脂(B)中所含的親水性官能基之共聚量增加時而變小。因此,樹脂層(X)之水接觸角,係可依無機粒子(A)之含量、具有親水性官能基之聚酯樹脂(B)中所含的親水性官能基之共聚量、親水性官能基之種類,而適當地調整。 In addition, the water contact angle of the resin layer (X) of the present invention needs to be 75 ° or less. When the water contact angle of the resin layer (X) is 75 ° or less, when the CNT dispersion described later is coated on the resin layer (X), the resin layer (X) can synthesize the surface roughness Ra (centerline average roughness). As a result, the CNT dispersion is uniformly coated without occurrence of coating cissing and uneven coating. The resin layer (X) has a small water contact angle (close to 0 °), although it can be suppressed In the case of coating cissing and uneven coating, the water contact angle of the resin layer (X) is preferably greater than 25 ° for the following reasons. When the water contact angle of the resin layer (X) is more than 25 °, for example, even under high temperature and high humidity such as 60 ° C and 90% RH, the swelling of the resin layer (X) and the moisture-heat resistance due to moisture absorption can be suppressed reduce. In addition, even in the evaluation of the alkali resistance adhesion, it is possible to suppress the penetration of the lye to the resin layer (X) and to suppress the decrease in adhesion. The water contact angle of the resin layer (X) is more preferably from 50 ° to 70 °. The water contact angle of the resin layer (X) becomes smaller when the content of the inorganic particles (A) in the coating composition forming the resin layer (X) is increased to increase the surface area of the resin layer (X). In addition, as the copolymerization amount of the hydrophilic functional group contained in the polyester resin (B) having a hydrophilic functional group increases, it decreases. Therefore, the water contact angle of the resin layer (X) depends on the content of the inorganic particles (A), the copolymerization amount of the hydrophilic functional groups contained in the polyester resin (B) having a hydrophilic functional group, and the hydrophilic functions. Base type, and adjust appropriately.

更且,本發明之積層薄膜的霧度需在3.0%以下。本發明之樹脂層(X)係由相對於塗料組成物全部含有50至90質量%之極多的無機粒子(A)之塗料組成物所形成。樹脂層(X)中之無機粒子(A)凝聚、或樹脂層(X)發生塗布不均或龜裂時,薄膜之透明性將惡化(霧度增大)。並且,樹脂層(X)中之無機粒子(A)凝聚、或樹脂層(X)發生塗布不均或龜裂時,即無法發揮良好的塗布性。因此,藉由使積層薄膜之霧度在3.0%以下,可在樹脂層(X)呈現上述之本發明的效果。而且,積層薄膜之霧度在3.0%以下時,作為導電性塗布用之底塗薄膜使用時,可適用在例如觸控面板、電子紙等之要求透明性的用途上。 Moreover, the haze of the laminated film of the present invention needs to be 3.0% or less. The resin layer (X) of the present invention is formed of a coating composition containing an extremely large amount of inorganic particles (A) in an amount of 50 to 90% by mass based on the entire coating composition. When the inorganic particles (A) in the resin layer (X) agglomerate or the resin layer (X) is unevenly coated or cracked, the transparency of the film is deteriorated (haze increases). In addition, when the inorganic particles (A) in the resin layer (X) are aggregated or coating unevenness or cracking occurs in the resin layer (X), good coatability cannot be exhibited. Therefore, by setting the haze of the laminated film to 3.0% or less, the above-mentioned effects of the present invention can be exhibited in the resin layer (X). In addition, when the haze of the laminated film is 3.0% or less, when it is used as a primer film for conductive coating, it can be applied to applications requiring transparency such as a touch panel and electronic paper.

本發明中之導電性塗布,係指在薄膜等之基材上塗布包含CNT等之導電性材料、與分散劑、溶劑的導電性塗料。所得導電性塗布基材,在例如基材為薄膜時,則可作成導電性薄膜而如上所述作為觸控面板、電子紙等之電極使用。導電性薄膜所要求之特性,需有:導電性、透明性、作為基材之薄膜與導電層之接著性及耐濕熱接著性。本發明中,導電性塗布用之底塗薄膜,係指為了得到導電性薄膜而塗布導電性塗料之基材薄膜。作為導電性塗布用之底塗薄膜所要求之特性,需有:作為基材之熱塑性樹脂薄膜與樹脂層之接著性、耐濕熱接著性、水接觸角之控制及低霧度。並且,導電性薄膜經蝕刻加工時,亦要求導電性塗布用之底塗薄膜要有耐鹼接著性。 The conductive coating in the present invention refers to a conductive paint containing a conductive material such as CNT, a dispersant, and a solvent on a substrate such as a film. When the obtained conductive coating substrate is, for example, a thin film, it can be used as a conductive film and used as an electrode of a touch panel or electronic paper as described above. The characteristics required for a conductive film include: conductivity, transparency, adhesion between a film as a substrate and a conductive layer, and moisture and heat resistance. In the present invention, the undercoat film for conductive coating refers to a base film on which a conductive paint is applied in order to obtain a conductive film. As the characteristics required for the base coating film for conductive coating, the adhesion between the thermoplastic resin film and the resin layer as the base material, the resistance to moisture and heat, the control of water contact angle, and low haze are required. In addition, when a conductive film is subjected to an etching process, an undercoat film for conductive coating is required to have alkali resistance.

而且,導電性塗布用之底塗薄膜中亦需導電性塗料之塗布性。如在一般的熱塑性樹脂薄膜(例如聚對酞酸乙二酯薄膜)表面塗布導電性塗料時,導電性塗料會在熱塑性樹脂薄膜上發生皸裂或塗布不均。導電性塗料無法均勻地塗布時,導電性塗布層之導電性會降低。而且,雖係以使CNT等之導電性材料分散在塗料中為目的而於導電性塗料中包含分散劑者居多,惟由於通常分散劑為絕緣物質,故導電性塗料未均勻地塗布時,會有導電性塗布層之導電性降低的情形。本發明之積層薄膜,藉由在熱塑性樹脂薄膜上具有塗布性優異之樹脂層(X),可抑制導電性塗料的皸裂及塗布不均而形成均勻的導電性塗布層。因此,本發明之積層薄膜係滿足上述導電 性塗布用之底塗薄膜所要求之特性。因此,本發明之積層薄膜可適合作為導電性塗布用之底塗薄膜使用。 In addition, the coatability of a conductive paint is also required in the base coating film for conductive coating. For example, when a conductive coating is coated on the surface of a general thermoplastic resin film (such as a polyethylene terephthalate film), the conductive coating may be cracked or unevenly coated on the thermoplastic resin film. When the conductive paint cannot be applied uniformly, the conductivity of the conductive coating layer is reduced. In addition, although the purpose of dispersing conductive materials such as CNTs in coating materials is to include dispersants in conductive coating materials, dispersants are usually insulating materials. Therefore, when conductive coating materials are not uniformly coated, The conductivity of the conductive coating layer may be reduced. The laminated film of the present invention has a resin layer (X) having excellent coatability on a thermoplastic resin film, which can suppress cracking of the conductive paint and uneven coating, and form a uniform conductive coating layer. Therefore, the laminated film of the present invention satisfies the above-mentioned conductivity Characteristics required for primer coatings for adhesive coatings. Therefore, the laminated film of the present invention can be suitably used as a primer film for conductive coating.

更且,本發明之積層薄膜的樹脂層(X)係以表面仄他電位在-50mV以上-10mV以下者為佳。樹脂層(X)之表面仄他電位在-10mV以下時,可使樹脂層(X)之表面具有極性,抑制上述導電性塗料的皸裂及塗布不均而形成均勻的導電性塗布層。另一方面,表面仄他電位在-50mV以上時,可賦予作為基材之熱塑性樹脂薄膜與樹脂層(X)之接著性及耐濕熱接著性。 Furthermore, it is preferable that the resin layer (X) of the laminated film of the present invention has a surface solar potential of -50 mV or more and -10 mV or less. When the surface potential of the resin layer (X) is lower than -10 mV, the surface of the resin layer (X) can be made polar, and the cracking and uneven application of the conductive paint can be suppressed to form a uniform conductive coating layer. On the other hand, when the surface sunk potential is equal to or greater than -50 mV, adhesion to the thermoplastic resin film as a substrate and the resin layer (X) and moisture-heat resistance can be imparted.

而且,用以調整樹脂層(X)之表面仄他電位為-50mV以上-10mV以下之方法並無特別限定。調整表面仄他電位之方法係可列舉如:在樹脂層(X)上進行電暈處理、電漿處理等之放電處理、火焰處理等之物理處理、及酸處理或鹼處理等之化學處理,在樹脂層(X)之表面導入羧基、羥基等之陰離子性官能基;或使用在其表面之一部分或全部上具有後述之含羥基之丙烯酸樹脂(D)的無機粒子(AD)作為樹脂層(X)中所含的無機粒子(A)等。使用在其表面之一部分或全部上具有後述之含羥基之丙烯酸樹脂(D)的無機粒子(AD)作為樹脂層(X)中所含的無機粒子(A)之方法、及在樹脂層(X)上施行電暈處理、電漿處理等之放電處理的方法,因可容易將表面仄他電位調整為-50mV以上-10mV以下而為佳。 The method for adjusting the surface potential of the resin layer (X) to be -50 mV or more and -10 mV or less is not particularly limited. Methods for adjusting the surface potential of the surface include, for example, performing a corona treatment, a plasma treatment, a discharge treatment, a physical treatment such as a flame treatment, and a chemical treatment such as an acid treatment or an alkali treatment on the resin layer (X). Introducing an anionic functional group such as a carboxyl group or a hydroxyl group on the surface of the resin layer (X); or using inorganic particles (AD) having a hydroxyl group-containing acrylic resin (D) described later on part or all of the surface as the resin layer ( X) Inorganic particles (A) and the like. Method for using inorganic particles (AD) having a hydroxyl group-containing acrylic resin (D) described later on part or all of its surface as the inorganic particles (A) contained in the resin layer (X), and the resin layer (X The method of performing a discharge treatment such as a corona treatment and a plasma treatment is preferred because it is easy to adjust the surface solar potential to -50mV or more and -10mV or less.

(2)無機粒子(A) (2) Inorganic particles (A)

本發明之積層薄膜係在形成樹脂層(X)之塗料組成物中,相對於塗料組成物全部,必須含有50質量%以上 90質量%以下之無機粒子(A)。本發明中所謂的無機粒子係在有機化合物以外之化合物之中,具有共價鍵,且係使包含2種以上之原子的分子成為最小單元的化合物構成之粒子。因此,本發明中,金屬氧化物粒子係包含在無機粒子中,但不包含金屬粒子。藉由在形成樹脂層(X)之塗料組成物中以上述範圍包含無機粒子(A),樹脂層(X)可得到良好的塗布性。本發明中可使用的無機粒子(A)之組成,係以包含例如:氧化矽、膠質氧化矽、氧化鋁、氧化鈰、高嶺土、滑石、雲母、碳酸鈣、硫酸鋇、碳黑、沸石、氧化鈦及各種金屬氧化物的微粒為佳。特別是,由對具有親水性官能基之聚酯樹脂(B)的分散性、粒子之硬度、耐熱性、耐鹼接著性之點,係以無機膠體粒子為佳,以膠質氧化矽為特佳。更且,係以在膠質氧化矽之表面存在-SiOH基或-OH-離子,以帶負電之狀態形成雙電層者為佳。例如以日產化學工業(股)製之「SNOWTEX(註冊商標)」系列及日揮觸媒化成(股)製之「Cataloid(註冊商標)」系列等為適用。在使用上述膠質氧化矽作為無機粒子(A)時,可使無機粒子(A)良好地分散在樹脂層(X)中,並將樹脂層(X)之表面粗糙度Ra作成30.0nm以下。 The laminated film of the present invention is contained in the coating composition forming the resin layer (X), and must contain 50% by mass or more of the entire coating composition. 90% by mass or less of inorganic particles (A). The so-called inorganic particles in the present invention are particles composed of a compound having a covalent bond among compounds other than organic compounds and having a molecule containing two or more kinds of atoms as the smallest unit. Therefore, in the present invention, the metal oxide particles are included in the inorganic particles, but the metal particles are not included. By including the inorganic particles (A) in the above-mentioned range in the coating composition forming the resin layer (X), the resin layer (X) can obtain good coatability. The composition of the inorganic particles (A) usable in the present invention includes, for example, silica, colloidal silica, alumina, cerium oxide, kaolin, talc, mica, calcium carbonate, barium sulfate, carbon black, zeolite, and oxidation. Fine particles of titanium and various metal oxides are preferred. In particular, from the viewpoint of dispersibility to the polyester resin (B) having a hydrophilic functional group, particle hardness, heat resistance, and alkali resistance, inorganic colloid particles are preferred, and colloidal silica is particularly preferred. . Furthermore, it is preferable that an -SiOH group or -OH- ion is present on the surface of colloidal silicon oxide, and an electric double layer is formed in a negatively charged state. For example, the "SNOWTEX (registered trademark)" series made by Nissan Chemical Industry Co., Ltd. and the "Cataloid (registered trademark)" series made by Nissan Chemical Industry Co., Ltd. are applicable. When the colloidal silica is used as the inorganic particles (A), the inorganic particles (A) can be well dispersed in the resin layer (X), and the surface roughness Ra of the resin layer (X) can be made 30.0 nm or less.

無機粒子(A)之平均1次粒徑需為15nm以上80nm以下。無機粒子(A)之平均1次粒徑未達15nm時,樹脂層(X)之表面過於平滑,在塗布後述之CNT分散體時,無法呈現良好的塗布性。並且,無機粒子(A)之平均1次粒徑超出80nm時,在樹脂層(X)會產生塗布不均或龜裂, 而使薄膜之透明性及塗布性變差。而且,本發明中之平均1次粒徑係表示由後述的測定方法所求得之粒徑。 The average primary particle diameter of the inorganic particles (A) needs to be 15 nm to 80 nm. When the average primary particle diameter of the inorganic particles (A) is less than 15 nm, the surface of the resin layer (X) is too smooth, and when the CNT dispersion described later is applied, good coatability cannot be exhibited. In addition, if the average primary particle diameter of the inorganic particles (A) exceeds 80 nm, uneven coating or cracks may occur in the resin layer (X). As a result, the transparency and coating properties of the film are deteriorated. The average primary particle diameter in the present invention means a particle diameter obtained by a measurement method described later.

本發明之塗料組成物中的無機粒子(A)之含量係以相對於塗料組成物全部為50質量%以上90質量%以下者為必要。無機粒子(A)之含量未達50質量%時,樹脂層(X)上無法良好地塗布CNT分散體。此理由係推論為,因為若無機粒子之含量少,則如上所述,在樹脂層(X)上塗布CNT分散體時,由於無機粒子(A)彼此之空隙間吸附CNT分散劑,故CNT之分散性變差。另一方面,無機粒子(A)之含量超出90質量%時,即無法維持樹脂層(X)的成膜性。較佳為70質量%以上80質量%以下。本發明之塗料組成物中的無機粒子(A)之含量在上述範圍時,可賦予樹脂層(X)與熱塑性樹脂薄膜之接著性、耐濕熱接著性與耐鹼接著性。 The content of the inorganic particles (A) in the coating composition of the present invention is required to be 50% by mass or more and 90% by mass or less with respect to the entire coating composition. When the content of the inorganic particles (A) is less than 50% by mass, the resin layer (X) cannot be satisfactorily coated with the CNT dispersion. This reason is inferred that if the content of the inorganic particles is small, as described above, when the CNT dispersion is coated on the resin layer (X), the CNT dispersant is adsorbed between the spaces between the inorganic particles (A). Dispersion becomes worse. On the other hand, when the content of the inorganic particles (A) exceeds 90% by mass, the film-forming property of the resin layer (X) cannot be maintained. It is preferably 70% by mass or more and 80% by mass or less. When the content of the inorganic particles (A) in the coating composition of the present invention is within the above range, adhesion to the resin layer (X) and the thermoplastic resin film, moisture and heat resistance, and alkali resistance can be imparted.

而且,以無機粒子(A)係該表面之一部分或全部具有後述之含羥基之丙烯酸樹脂(D)的無機粒子(AD)為更佳(而且,含有無機粒子(AD)之樹脂層係當然包含無機粒子(A)與丙烯酸樹脂(D))。藉由使樹脂層(X)含有該無機粒子(AD),在使用樹脂組成物形成樹脂層時,可抑制乾燥過程中之無機粒子(A)的凝聚,進一步提高透明性。並且,樹脂層(X)含有該無機粒子(AD)時,可使樹脂層(X)之表面仄他電位調整為-50mV以上-10mV以下,可抑制導電性塗料的皸裂及塗布不均而形成均勻的導電性塗布層,並且,作為基材之熱塑性樹脂薄膜與導電層(X)的接著性及耐濕熱接著性變佳。 Further, it is more preferable that the inorganic particles (A) are inorganic particles (AD) having a part or all of the surface having a hydroxyl group-containing acrylic resin (D) described later. (Of course, the resin layer containing inorganic particles (AD) contains Inorganic particles (A) and acrylic resin (D)). When the resin layer (X) contains the inorganic particles (AD), when the resin layer is formed using the resin composition, aggregation of the inorganic particles (A) during drying can be suppressed, and transparency can be further improved. In addition, when the resin layer (X) contains the inorganic particles (AD), the surface potential of the resin layer (X) can be adjusted to be -50 mV or more and -10 mV or less, thereby preventing formation of cracks and uneven coating of the conductive paint. A uniform conductive coating layer, and the adhesiveness between the thermoplastic resin film as the base material and the conductive layer (X) and the wet heat resistance are improved.

此處,本發明中,無機粒子(A)在該表面具有上述丙烯酸樹脂(D),係指無機粒子(A)之表面的一部分或全部吸附/附著丙烯酸樹脂(D)。 Here, in the present invention, the inorganic particle (A) having the acrylic resin (D) on the surface means that the acrylic resin (D) is adsorbed / adhered to a part or the entire surface of the inorganic particle (A).

無機粒子(AD)之製造方法並無特別限定,可列舉將無機粒子(A)以丙烯酸樹脂(D)進行表面處理之方法等,具體而言係例示下述之(i)至(iv)的方法。而且,本發明中,表面處理係指使無機粒子(A)之表面的全部或一部分吸附/附著丙烯酸樹脂(D)之處理。 The method for producing the inorganic particles (AD) is not particularly limited, and examples thereof include a method of surface-treating the inorganic particles (A) with an acrylic resin (D). Specifically, the following methods (i) to (iv) are exemplified. method. Furthermore, in the present invention, the surface treatment refers to a treatment in which all or a part of the surface of the inorganic particles (A) is adsorbed / adhered to the acrylic resin (D).

(i)將預先混合有無機粒子(A)與丙烯酸樹脂(D)之混合物添加於溶劑中後進行分散之方法。 (i) A method in which a mixture in which inorganic particles (A) and an acrylic resin (D) are mixed in advance is added to a solvent and dispersed.

(ii)於溶劑中,依序添加無機粒子(A)與丙烯酸樹脂(D)並分散之方法。 (ii) A method in which inorganic particles (A) and acrylic resin (D) are sequentially added to a solvent and dispersed.

(iii)於溶劑中,將無機粒子(A)與丙烯酸樹脂(D)預先分散,並將所得之分散體進行混合之方法。 (iii) A method of dispersing the inorganic particles (A) and the acrylic resin (D) in a solvent in advance, and mixing the obtained dispersion.

(iv)於溶劑中,無機粒子(A)經分散後,在所得之分散體中添加丙烯酸樹脂(D)之方法。 (iv) A method of adding an acrylic resin (D) to the obtained dispersion after dispersing the inorganic particles (A) in a solvent.

藉由該等之任一方法均可獲得目的之效果。 The effect of the purpose can be obtained by any of these methods.

並且,進行分散之裝置係可使用:溶解器、高速混合器、均質機、米達、球磨機、輥磨機、砂磨機、油漆攪拌器、SC磨、環形磨機、針磨機等。 Moreover, the dispersing device can be used: dissolver, high-speed mixer, homogenizer, Mida, ball mill, roll mill, sand mill, paint agitator, SC mill, ring mill, pin mill, etc.

並且,分散方法係使用上述裝置,使旋轉軸以圓周速度5至15m/秒旋轉。旋轉時間為5至10小時。在分散時,從提高分散性的觀點,以使用玻璃珠等分散珠為更佳。珠子大小係以0.05至0.5mm為佳,以0.08至0.5mm更佳,以0.08至0.2mm為特佳。 Further, the dispersion method uses the above-mentioned device to rotate the rotating shaft at a peripheral speed of 5 to 15 m / sec. The rotation time is 5 to 10 hours. When dispersing, it is more preferable to use dispersing beads such as glass beads from the viewpoint of improving dispersibility. The size of the beads is preferably 0.05 to 0.5 mm, more preferably 0.08 to 0.5 mm, and particularly preferably 0.08 to 0.2 mm.

混合、攪拌之方法係將容器以手進行搖晃、或使用磁力攪拌器或攪拌葉片進行超音波照射、振動分散等。 The methods of mixing and stirring are shaking the container by hand, or using a magnetic stirrer or stirring blade to perform ultrasonic irradiation and vibration dispersion.

而且,對無機粒子(A)之表面全部或一部分是否有丙烯酸樹脂(D)的吸附/附著,可經由下述之分析方法確認。將測定對象物(例如:包含無機粒子(A)之樹脂組成物)以日立桌上式超速離心機(日立工機股份有限公司製:CS150NX)進行離心分離(轉速3,0000rpm、分離時間30分鐘),使無機粒子(A)(及吸附在無機粒子(A)之表面的丙烯酸樹脂(D))沉降後,去除上清液,將沉降物濃縮乾燥。以X射線光電子光譜法(XPS)分析經濃縮乾燥之沉降物,確認無機粒子(A)之表面是否有丙烯酸樹脂(D)的存在。無機粒子(A)之表面,相對於無機粒子(A)之總和100質量%時,確認有1質量%以上之丙烯酸樹脂(D)的存在時,認定為金屬氧化物粒子(A)之表面吸附/附著有丙烯酸樹脂(D)者。 The presence or absence of adsorption or adhesion of the acrylic resin (D) on all or part of the surface of the inorganic particles (A) can be confirmed by the following analysis method. An object to be measured (for example, a resin composition containing inorganic particles (A)) is centrifuged in a Hitachi tabletop ultracentrifuge (manufactured by Hitachi Koki Co., Ltd .: CS150NX) (rotation speed: 3.000 rpm, separation time: 30 minutes) ), After the inorganic particles (A) (and the acrylic resin (D) adsorbed on the surface of the inorganic particles (A)) are allowed to settle, the supernatant is removed, and the precipitate is concentrated and dried. X-ray photoelectron spectroscopy (XPS) was used to analyze the concentrated and dried sediment to confirm whether the surface of the inorganic particles (A) had the acrylic resin (D). When the surface of the inorganic particles (A) is 100% by mass relative to the total of the inorganic particles (A), when the presence of the acrylic resin (D) is confirmed to be 1% by mass or more, the surface of the metal oxide particles (A) is considered to be adsorbed. / Those with acrylic resin (D) attached.

(3)具有親水性官能基之聚酯樹脂(B) (3) Polyester resin with hydrophilic functional group (B)

本發明中,具有親水性官能基之聚酯樹脂(B),係指在聚酯樹脂之末端或側鏈上具有親水性官能基之聚酯樹脂。藉由使用具有親水性官能基之聚酯樹脂,可提高聚酯樹脂之親水性,使對水性溶劑之溶解性或分散性良好。親水性官能基係可列舉如:磺酸鹽基或羧酸鹽基等。為使聚酯樹脂(B)含有親水性官能基,可藉由將具有磺酸鹽基之二羧酸、二醇及其酯形成性衍生物(包含磺酸鹽基之化合物)、或具有3個以上羧酸鹽基之多元羧酸及其酯 形成性衍生物(包含3價以上多元羧酸鹽基之化合物)等作為聚酯樹脂之原料使用而得。 In the present invention, the polyester resin (B) having a hydrophilic functional group means a polyester resin having a hydrophilic functional group on a terminal or side chain of the polyester resin. By using a polyester resin having a hydrophilic functional group, the hydrophilicity of the polyester resin can be improved, and the solubility or dispersibility to an aqueous solvent can be improved. Examples of the hydrophilic functional group include a sulfonate group and a carboxylate group. In order for the polyester resin (B) to contain a hydrophilic functional group, a dicarboxylic acid having a sulfonate group, a diol, and an ester-forming derivative thereof (a compound containing a sulfonate group), or Polycarboxylic acids and esters thereof Formable derivatives (compounds containing a trivalent or higher polycarboxylic acid salt group) and the like are used as raw materials for polyester resins.

包含磺酸鹽基之化合物係可使用例如:磺基對酞酸、5-磺基間酞酸、5-鈉磺基間酞酸、4-磺基間酞酸,以及該等之鹼金屬鹽、鹼土金屬鹽及銨鹽,惟並不限於該等。 The sulfonate-containing compound system can be used, for example, sulfophthalic acid, 5-sulfoisophthalic acid, 5-sodium sulfoisophthalic acid, 4-sulfoisophthalic acid, and alkali metal salts thereof. , Alkaline earth metal salts and ammonium salts, but not limited to these.

包含3價以上之多元羧酸鹽基之化合物,係可列舉例如:偏苯三酸、偏苯三酸酐、均苯四酸、均苯四酸酐、4-甲基環己烯-1,2,3-三羧酸、均苯三酸、1,2,3,4-丁烷四羧酸、1,2,3,4-戊烷四羧酸及該等之鹼金屬鹽、鹼土金屬鹽及銨鹽,惟並不限於該等。 Examples of compounds containing trivalent or higher polycarboxylic acid salt groups include, for example, trimellitic acid, trimellitic anhydride, pyromellitic acid, pyromellitic anhydride, 4-methylcyclohexene-1,2,3-tris Carboxylic acids, trimesic acid, 1,2,3,4-butanetetracarboxylic acid, 1,2,3,4-pentanetetracarboxylic acid and alkali metal salts, alkaline earth metal salts and ammonium salts thereof, But it is not limited to these.

構成聚酯樹脂之羧酸成分,係可使用芳香族、脂肪族、脂環族之二羧酸或3價以上之多元羧酸。芳香族二羧酸係可使用對酞酸、間酞酸、鄰酞酸、酞酸、2,5-二甲基酞酸、5-鈉磺基間酞酸、1,4-萘二羧酸及該等之酯形成性衍生物等。 The carboxylic acid component constituting the polyester resin may be an aromatic, aliphatic, or alicyclic dicarboxylic acid or a trivalent or higher polycarboxylic acid. As the aromatic dicarboxylic acid, terephthalic acid, isophthalic acid, phthalic acid, phthalic acid, 2,5-dimethylphthalic acid, 5-sodium sulfoisophthalic acid, and 1,4-naphthalenedicarboxylic acid can be used. And such ester-forming derivatives.

本發明之塗料組成物中的具有親水性官能基之聚酯樹脂(B)的含量,相對於塗料組成物全部,係以10質量%以上50質量%以下者為必要。具有親水性官能基之聚酯樹脂(B)的含量未達10質量%時,無法得到良好之CNT的塗布性。此理由係推論為,因為若聚酯樹脂(B)之含量少,則形成含大量無機粒子(A)之樹脂層(X)時的成膜性降低,不僅在樹脂層(X)會發生裂痕,在樹脂層(X)上塗布CNT分散體時無機粒子(A)亦會削落而從樹脂層(X)脫落。另一方面,具有親水性官能基之聚酯樹脂(B) 即使超出50質量%,亦無法得到同樣良好之CNT的塗布性。此理由推論為,因為若聚酯樹脂(B)之含量過多,則無機粒子(A)在樹脂層(X)之含量相對地減少,又,無機粒子(A)將大多埋設在具有親水性官能基之聚酯樹脂(B)中,而無法呈現如上述之無機粒子(A)的效果。塗料組成物中的具有親水性官能基之聚酯樹脂(B)的含量係以15質量%以上30質量%以下為佳。本發明之塗料組成物中的無機粒子(A)之含量在上述範圍時,可賦予樹脂層(X)與熱塑性樹脂薄膜之接著性、耐濕熱接著性與耐鹼接著性。 The content of the polyester resin (B) having a hydrophilic functional group in the coating composition of the present invention is necessary to be 10% by mass or more and 50% by mass or less with respect to the entire coating composition. When the content of the polyester resin (B) having a hydrophilic functional group is less than 10% by mass, good CNT coating properties cannot be obtained. This reason is inferred that if the content of the polyester resin (B) is small, the film-forming property when the resin layer (X) containing a large amount of inorganic particles (A) is formed is reduced, and cracks occur not only in the resin layer (X). When the CNT dispersion is coated on the resin layer (X), the inorganic particles (A) are also peeled off and fall off from the resin layer (X). On the other hand, a polyester resin (B) having a hydrophilic functional group Even if it exceeds 50% by mass, the same good CNT coating properties cannot be obtained. This reasoning is inferred that if the content of the polyester resin (B) is too large, the content of the inorganic particles (A) in the resin layer (X) will be relatively reduced, and most of the inorganic particles (A) will be buried in the hydrophilic function. In the base polyester resin (B), the effect of the inorganic particles (A) as described above cannot be exhibited. The content of the polyester resin (B) having a hydrophilic functional group in the coating composition is preferably 15% by mass or more and 30% by mass or less. When the content of the inorganic particles (A) in the coating composition of the present invention is within the above range, adhesion to the resin layer (X) and the thermoplastic resin film, moisture and heat resistance, and alkali resistance can be imparted.

當構成含有親水性官能基之聚酯樹脂(B)的聚酯樹脂之原料成分全部為100莫耳%時,包含作為親水性官能基之磺酸鹽基或3價以上之多元羧酸鹽基的化合物係以1至25莫耳%者為佳。當包含作為親水性官能基之磺酸鹽基或3價以上之多元羧酸鹽基的化合物在1莫耳%以上時,不僅可對含有親水性官能基之聚酯樹脂(B)賦予親水性,並可在水性溶劑中溶解或分散。而且,當包含作為親水性官能基之磺酸鹽基或3價以上之多元羧酸鹽基的化合物在25莫耳%以下時,可安定地將含有親水性官能基之聚酯樹脂(B)經共聚而製造。 When the raw material components of the polyester resin constituting the polyester resin (B) containing a hydrophilic functional group are all 100 mol%, a sulfonic acid group or a trivalent or higher polycarboxylic acid group as a hydrophilic functional group is included. The compound is preferably 1 to 25 mole%. When the compound containing a sulfonate group or a trivalent or more polyvalent carboxylate group as a hydrophilic functional group is 1 mol% or more, hydrophilicity can be imparted not only to the polyester resin (B) containing a hydrophilic functional group. , And can be dissolved or dispersed in aqueous solvents. When the compound containing a sulfonate group or a trivalent or higher polyvalent carboxylate group as a hydrophilic functional group is 25 mol% or less, the polyester resin (B) containing the hydrophilic functional group can be stably used. Manufactured by copolymerization.

聚酯樹脂之二醇成分係可使用:乙二醇、二乙二醇、聚乙二醇、丙二醇、聚丙二醇、1,3-丙二醇、1,3-丁二醇、1,4-丁二醇及新戊二醇等。 Polyester resin diol components can be used: ethylene glycol, diethylene glycol, polyethylene glycol, propylene glycol, polypropylene glycol, 1,3-propylene glycol, 1,3-butanediol, 1,4-butane Alcohol and neopentyl glycol.

具有親水性官能基之聚酯樹脂(B),例如可如下製造。例如可藉由下述方法製造:使二羧酸成分與二醇成分與包含磺酸鹽基或3價以上之多元羧酸鹽基的化 合物進行酯化反應或酯交換反應的第1階段之步驟後,藉由縮聚反應而製造之方法;或在使二羧酸成分與二醇成分進行酯化反應或酯交換反應的第1階段之步驟後,添加包含磺酸鹽基或3價以上之多元羧酸鹽基的化合物,藉由使與第1階段之反應生成物縮聚反應之第2階段的步驟而製造之方法等。此時,反應觸媒係可使用例如:鹼金屬、鹼土金屬、錳、鈷、鋅、銻、鍺及鈦化合物等。 The polyester resin (B) having a hydrophilic functional group can be produced, for example, as follows. For example, it can be produced by a method of converting a dicarboxylic acid component and a diol component to a polycarboxylic acid group containing a sulfonate group or a trivalent or more polyvalent carboxylate group. A method in which the compound is produced by a polycondensation reaction after the first step of the esterification reaction or transesterification reaction; or the first step of the esterification reaction or transesterification reaction of a dicarboxylic acid component and a diol component After the step, a method of adding a compound containing a sulfonate group or a trivalent or higher polyvalent carboxylate group, and a method for producing the polycondensation reaction with the reaction product in the first step, and the like are performed. In this case, the reaction catalyst system may be, for example, an alkali metal, an alkaline earth metal, manganese, cobalt, zinc, antimony, germanium, or a titanium compound.

由上述製造方法而得之具有親水性官能基的聚酯樹脂(B)係於溶劑中分散或溶解而成為塗料組成物。於水性溶劑中分散或溶解之方法係可列舉如:使聚酯樹脂(B)在攪拌下溶解或分散於氨水、氫氧化鈉、氫氧化鉀、及各種胺等之鹼性化合物的水溶液之方法。此時,可併用甲醇、乙醇、異丙醇、丁基賽路蘇及乙基賽路蘇等之水溶性有機溶劑。 The polyester resin (B) having a hydrophilic functional group obtained by the above-mentioned production method is dispersed or dissolved in a solvent to form a coating composition. Examples of the method of dispersing or dissolving in an aqueous solvent include a method of dissolving or dispersing the polyester resin (B) in an aqueous solution of an alkaline compound such as ammonia, sodium hydroxide, potassium hydroxide, and various amines while stirring. . In this case, a water-soluble organic solvent such as methanol, ethanol, isopropanol, butylcellulose, and ethylcellulose can be used in combination.

(4)糖醇(C) (4) Sugar alcohol (C)

本發明中之糖係以分子式CmHnOp(m、n、p為3以上之整數,且n為p之2倍數)所示之碳原子為3以上之碳水化合物的總稱,係分子內具有醛基或酮基等之羰基者。並且,本發明中之糖醇(C)係將上述所示之糖分子的羰基還原而得之具有1個以上的羥基之醇。而且,具有2個以上羰基之糖分子中,係至少一個以上之羰基被還原,並且只要是具有1個以上之羥基,即使其它羰基不被還原而殘留,亦相當於本發明中之糖醇。 The sugar in the present invention is a general term for a carbohydrate having a carbon atom of 3 or more as shown by the molecular formula C m H n O p (m, n, p is an integer of 3 or more, and n is a multiple of p). Those with carbonyl groups such as aldehyde or ketone. The sugar alcohol (C) in the present invention is an alcohol having one or more hydroxyl groups obtained by reducing the carbonyl group of the sugar molecule shown above. Furthermore, in a sugar molecule having two or more carbonyl groups, at least one carbonyl group is reduced, and as long as it has one or more hydroxyl groups, even if other carbonyl groups are not reduced and remain, it is equivalent to the sugar alcohol in the present invention.

本發明中可使用之糖醇(C)並無特別限定為鏈狀構造或環狀構造等,惟以單體之沸點為170℃以上者 為佳。藉由使用單體沸點為170℃以上者,可於將樹脂層(X)形成在積層薄膜上之過程中使樹脂層(X)之成膜性提高,抑制破裂的產生而抑制霧值的上升。特別是,在下述線塗布法中,在形成樹脂層(X)時,如使用糖醇沸點為170℃以上者,使樹脂層(X)之成膜性提高,並大幅度地抑制破裂的發生。在線塗布法係在熱塑性樹脂薄膜之製造的步驟內進行塗布之方法。在熱塑性樹脂薄膜中塗布塗料組成物之後,該熱塑性樹脂薄膜進行單軸或雙軸拉伸時,可對塗料組成物賦予流動性,因此,拉伸時,使樹脂層(X)之成膜性提高,並大幅度地抑制破裂的發生。然而,在線塗布法中,在熱塑性樹脂薄膜中塗布塗料組成物之後,歷經拉伸步驟、熱處理步驟之高溫中的處理步驟。糖醇(C)之沸點低時,在拉伸步驟、熱處理步驟中,糖醇(C)蒸發,會有樹脂層(X)的平滑性變差,或樹脂層(X)中之糖醇(C)的含量降低之情形。藉由使糖醇(C)之沸點在上述範圍,不僅在乾燥塗料組成物之溶劑時及在完成熱塑性樹脂薄膜之結晶定向之際的熱處理時可穩定地存在於樹脂層(X),還可將樹脂層(X)形成後之水接觸角設為75°以下。糖醇(C),具體而言可列舉如:丙三醇、丁四醇、蘇糖醇、阿拉伯糖醇、木糖醇、核糖醇、艾杜糖醇、半乳糖醇、葡萄糖醇、甘露糖醇、庚七醇、鳄梨醇(perseitol)及肌醇等。該等可使用1種,亦可使用2種以上之混合物。該等之中,以丙三醇、木糖醇、葡萄糖醇、甘露糖醇及丁四醇,因容易在工業上取得而佳。 The sugar alcohol (C) usable in the present invention is not particularly limited to a chain structure or a cyclic structure, but the one having a boiling point of a monomer of 170 ° C or higher Better. By using a monomer having a boiling point of 170 ° C or higher, the film forming property of the resin layer (X) can be improved during the process of forming the resin layer (X) on the laminated film, the occurrence of cracks can be suppressed, and the increase in the haze value can be suppressed. . In particular, in the following line coating method, when the resin layer (X) is formed, if a sugar alcohol having a boiling point of 170 ° C or higher is used, the film-forming property of the resin layer (X) is improved, and the occurrence of cracks is greatly suppressed. . The in-line coating method is a method in which coating is performed in a step of manufacturing a thermoplastic resin film. After the coating composition is applied to a thermoplastic resin film, when the thermoplastic resin film is uniaxially or biaxially stretched, fluidity can be imparted to the coating composition. Therefore, when stretched, the film forming property of the resin layer (X) is increased. Raise and greatly suppress the occurrence of cracks. However, in the in-line coating method, after the coating composition is applied to the thermoplastic resin film, the stretching step and the heat treatment step are performed at a high temperature. When the boiling point of the sugar alcohol (C) is low, the sugar alcohol (C) evaporates during the stretching step and the heat treatment step, and the smoothness of the resin layer (X) is deteriorated, or the sugar alcohol (X) in the resin layer (X) is deteriorated. C) When the content is reduced. By setting the boiling point of the sugar alcohol (C) within the above range, it is possible to stably exist in the resin layer (X) not only when the solvent of the coating composition is dried, but also when the heat treatment is performed when the crystalline orientation of the thermoplastic resin film is completed. The water contact angle after the resin layer (X) is formed is set to 75 ° or less. Specific examples of the sugar alcohol (C) include glycerol, butaerythritol, threitol, arabinitol, xylitol, ribitol, iditol, galactitol, glucositol, and mannose. Alcohol, heptyl alcohol, perseitol, and inositol. These may be used singly or as a mixture of two or more. Among these, glycerol, xylitol, glucosyl alcohol, mannitol, and butaerythritol are preferable because they are easily obtained industrially.

本發明之塗料組成物中之糖醇(C)的含量,相 對於塗料組成物100質量%係以5質量%以上20質量%以下者為佳。糖醇(C)之含量在5質量%以上時,樹脂層(X)形成在積層薄膜上之過程中,不僅可抑制樹脂層(X)之破裂發生並抑制霧值之上升,還可降低樹脂層(X)之水接觸角。另外,藉由使糖醇(C)之含量在20質量%以下,可賦予熱塑性樹脂薄膜與樹脂層(X)之接著性及耐濕熱接著性。 The content of sugar alcohol (C) in the coating composition of the present invention It is preferable that 100% by mass of the coating composition be 5 to 20% by mass. When the content of the sugar alcohol (C) is 5 mass% or more, in the process of forming the resin layer (X) on the laminated film, not only the occurrence of cracking of the resin layer (X) and the rise of the haze value can be suppressed, but also the resin can be reduced. Layer (X) water contact angle. In addition, by setting the content of the sugar alcohol (C) to 20% by mass or less, it is possible to impart adhesiveness to the thermoplastic resin film and the resin layer (X) and moisture and heat resistance.

(5)含有羥基之丙烯酸樹脂(D) (5) Acrylic resin containing hydroxyl group (D)

本發明之樹脂層中所含具有羥基之丙烯酸樹脂(D),如為在一般丙烯酸樹脂之側鏈或末端導入羥基者,即無特別限定,惟由在使用樹脂組成物形成樹脂層(X)時抑制乾燥過程中之無機粒子(A)的凝聚以提高透明性之點、及使樹脂層(X)之水接觸角在75℃以下之點,係以後述之構造為特佳。 The acrylic resin (D) having a hydroxyl group contained in the resin layer of the present invention is not particularly limited if a hydroxyl group is introduced into a side chain or a terminal of a general acrylic resin, but the resin layer (X) is formed by using a resin composition. The point that the aggregation of the inorganic particles (A) during the drying process is suppressed to improve the transparency, and that the water contact angle of the resin layer (X) is 75 ° C. or lower are particularly preferable for the structure described later.

亦即,以具有式(1)所示之單體單元(d1)、式(2)所示之單體單元(d2)及式(3)所示之單體單元(d3)的樹脂為佳。 That is, a resin having a monomer unit (d1) represented by formula (1), a monomer unit (d2) represented by formula (2), and a monomer unit (d3) represented by formula (3) is preferred. .

(式(1)中,R1基表示羥基、氫原子或甲基。並且n表示9以上34以下之整數。) (In the formula (1), the R 1 group represents a hydroxyl group, a hydrogen atom, or a methyl group, and n represents an integer of 9 to 34.)

(式(2)中,R2基表示羥基、氫原子或甲基。並且R4基表示包含2個以上飽和碳環之基。) (In formula (2), the R 2 group represents a hydroxyl group, a hydrogen atom, or a methyl group. And the R 4 group represents a group containing two or more saturated carbocyclic rings.)

(式(3)中,R3基表示羥基、氫原子或甲基。並且,R5基表示羥基、羧基、三級胺基、四級銨鹽基、磺酸基或磷酸基。) (In the formula (3), the R 3 group represents a hydroxyl group, a hydrogen atom, or a methyl group. Also, the R 5 group represents a hydroxyl group, a carboxyl group, a tertiary amine group, a quaternary ammonium salt group, a sulfonic acid group, or a phosphate group.)

此處,本發明中之丙烯酸樹脂(D)係以具有式(1)所示之單體單元(d1)之樹脂者為佳。 Here, the acrylic resin (D) in the present invention is preferably a resin having a monomer unit (d1) represented by the formula (1).

如使用具有式(1)中之n未達9之單體單元之丙烯酸樹脂時,水性溶劑(對於水性溶劑之說明係如後述)中之無機粒子(A)的分散性變的不安定。如後所述,本發明中,藉由將至少包含無機粒子(A)與具有親水性官能基之聚酯樹脂(B)及水性溶劑之樹脂組成物塗布在成為基材之聚酯薄膜上並使之乾燥而形成樹脂層者為佳。因此,如使用具有式(1)中之n未達9之單體單元之丙烯酸樹 脂時,在樹脂組成物中會有無機粒子(A)凝聚或沉降,或乾燥步驟中,無機粒子(A)凝聚的情形。此結果,會有無法得到透明性良好之積層薄膜之情形、或者CNT之接著性變差之情形。另一方面,由於具有式(1)中之n超出34之單體單元之丙烯酸樹脂,在水性溶劑中之溶解性明顯地低,因此在水性溶劑中容易引發丙烯酸樹脂的凝聚。由於該凝聚體大於可見光的波長,故有無法得到透明性良好之積層薄膜或CNT之塗布性變差之情形。 When an acrylic resin having a monomer unit of n and less than 9 in the formula (1) is used, the dispersibility of the inorganic particles (A) in an aqueous solvent (the explanation of the aqueous solvent is described later) becomes unstable. As described later, in the present invention, a resin composition containing at least inorganic particles (A), a polyester resin (B) having a hydrophilic functional group, and an aqueous solvent is applied to a polyester film as a substrate, and It is preferable to dry it to form a resin layer. Therefore, if an acrylic tree having monomer units in which n in the formula (1) is less than 9 is used In the case of grease, the inorganic particles (A) may aggregate or settle in the resin composition, or the inorganic particles (A) may aggregate during the drying step. As a result, there may be a case where a laminated film with good transparency cannot be obtained, or the adhesion of CNTs may be deteriorated. On the other hand, since an acrylic resin having a monomer unit in which n in Formula (1) exceeds 34 has a significantly low solubility in an aqueous solvent, it is easy to cause aggregation of the acrylic resin in the aqueous solvent. Since the aggregate is larger than the wavelength of visible light, there is a case where a multilayer film having good transparency or coating properties of CNTs may be deteriorated.

為了使本發明中之丙烯酸樹脂(D)具有式(1)所示之單體單元(d1),係以下述之式(4)所示之(甲基)丙烯酸酯單體(d1’)作為原料使用並聚合者為佳。 In order that the acrylic resin (D) in the present invention has a monomer unit (d1) represented by the formula (1), the (meth) acrylate monomer (d1 ') represented by the following formula (4) is used as It is preferred that the raw materials are used and polymerized.

該(甲基)丙烯酸酯單體(d1’)係以式(4)中之n為9以上34以下之整數所示的(甲基)丙烯酸酯單體為佳,以11以上32以下之整數所示的(甲基)丙烯酸酯單體更佳,以13以上30以下之整數所示的(甲基)丙烯酸酯單體又更佳。 The (meth) acrylic acid ester monomer (d1 ′) is preferably a (meth) acrylic acid ester monomer represented by an integer of 9 to 34 in formula (4), and an integer of 11 to 32 The (meth) acrylate monomer shown is more preferable, and the (meth) acrylate monomer shown by the integer of 13-30 is more preferable.

(甲基)丙烯酸酯單體(d1’)只要為式(4)中之n為9以上34以下的(甲基)丙烯酸酯單體,即無特別限制,具體而言可列舉如:(甲基)丙烯酸癸酯、(甲基)丙烯酸十二烷酯、(甲基)丙烯酸十三烷酯、(甲基)丙烯酸十四烷酯、(甲基)丙烯酸1-甲基十三烷酯、(甲基)丙烯酸十六烷酯 、(甲基)丙烯酸十八烷酯、(甲基)丙烯酸二十烷酯、(甲基)丙烯酸二十二烷酯、(甲基)丙烯酸二十四烷酯、(甲基)丙烯酸三十烷酯等,特別是以(甲基)丙烯酸十二烷酯、(甲基)丙烯酸十三烷酯為佳。該等可使用1種,亦可使用2種以上之混合物。 The (meth) acrylic acid ester monomer (d1 ') is not particularly limited as long as it is a (meth) acrylic acid ester monomer in which n in the formula (4) is 9 or more and 34 or less. Specific examples include: Decyl acrylate, dodecyl (meth) acrylate, tridecyl (meth) acrylate, tetradecyl (meth) acrylate, 1-methyltridecyl (meth) acrylate, Hexadecyl (meth) acrylate , Octadecyl (meth) acrylate, eicosyl (meth) acrylate, behenyl (meth) acrylate, tetracosyl (meth) acrylate, thirty Alkyl esters and the like are particularly preferably dodecyl (meth) acrylate and tridecyl (meth) acrylate. These may be used singly or as a mixture of two or more.

並且,本發明中之丙烯酸樹脂(D)係以具有上述式(2)所示之單體單元(d2)的樹脂者為佳。 The acrylic resin (D) in the present invention is preferably a resin having a monomer unit (d2) represented by the above formula (2).

式(2)中,如使用具有僅含1個飽和碳環的單體單元之丙烯酸樹脂時,作為立體阻礙(teric hindrance)之功能會不足,在樹脂組成物中,會有無機粒子(A)凝聚或沉降,或乾燥步驟中之無機粒子(A)凝聚的情形。 In formula (2), if an acrylic resin having a monomer unit containing only one saturated carbon ring is used, the function as teric hindrance is insufficient, and inorganic particles (A) are present in the resin composition. Agglomeration or sedimentation, or agglomeration of the inorganic particles (A) in the drying step.

由於該凝聚體大於可見光的波長,故有無法得到透明性良好之積層薄膜或CNT之塗布性及接著性變差之情形。 Since this aggregate is larger than the wavelength of visible light, the coating property and adhesiveness of a laminated film or CNT with good transparency may not be obtained.

為了使本發明中之丙烯酸樹脂(D)具有式(2)所示之單體單元(d2),係以下述之式(5)所示之(甲基)丙烯酸酯單體(d2’)作為原料使用並聚合為佳。 In order that the acrylic resin (D) in the present invention has a monomer unit (d2) represented by the formula (2), the (meth) acrylic acid ester monomer (d2 ') represented by the following formula (5) is used The raw materials are preferably used and polymerized.

式(5)所示之(甲基)丙烯酸酯單體(d2’)係可例示:具有交聯縮合環式(具有2個或2個以上之環各自共享2個原子並結合之構造)、螺環式(具有共享一個碳原子,且兩個環狀構造結合之構造)等之各種環狀構造之化合物,具體而言,係具有雙環、三環及四環等之化合物,其中,尤以與黏合劑之相溶性之觀點,以含有雙環基之(甲基)丙烯酸酯為佳。 Examples of the (meth) acrylic acid ester monomer (d2 ') represented by the formula (5) include a cross-linked condensation ring structure (a structure in which two or more rings each share two atoms and are bonded), Spiral compounds (having a structure that shares one carbon atom and two cyclic structures are combined) and other cyclic structures, specifically, compounds with bicyclic, tricyclic, and tetracyclic compounds, among which From the viewpoint of compatibility with the binder, a (meth) acrylate containing a bicyclic group is preferred.

上述含有雙環基之(甲基)丙烯酸酯係可列舉如:(甲基)丙烯酸異莰酯、(甲基)丙烯酸莰酯、(甲基)丙烯酸二環戊酯、(甲基)丙烯酸二環戊烯酯、(甲基)丙烯酸金剛烷酯、(甲基)丙烯酸二甲基金剛烷酯等,特別以(甲基)丙烯酸異莰酯為佳。 Examples of the bicyclic group-containing (meth) acrylic acid esters include isopropyl (meth) acrylate, ethyl (meth) acrylate, dicyclopentyl (meth) acrylate, and dicyclo (meth) acrylate. Pentene ester, adamantane (meth) acrylate, dimethyladamantyl (meth) acrylate, and the like are particularly preferably isoamyl (meth) acrylate.

而且,本發明中之丙烯酸樹脂(D)係以具有上述式(3)所示之單體(d3)的樹脂為佳。 The acrylic resin (D) in the present invention is preferably a resin having a monomer (d3) represented by the formula (3).

如使用具有式(3)中之R5基無羥基、羧基、三級胺基、四級銨基、磺酸基或磷酸基中之任一者的單體單元之丙烯酸樹脂時,丙烯酸樹脂與水性溶劑的相溶性會不足,在樹脂組成物中,會有丙烯酸樹脂析出,或隨而使無機粒子(A)凝聚或沉降,或乾燥步驟中,無機粒子(A)凝聚的情形。 For example, when an acrylic resin having a monomer unit of any of the R 5 group in formula (3) without a hydroxyl group, a carboxyl group, a tertiary amine group, a quaternary ammonium group, a sulfonic acid group, or a phosphate group is used, the acrylic resin and The compatibility of the aqueous solvent may be insufficient. In the resin composition, an acrylic resin may be precipitated, or the inorganic particles (A) may be aggregated or settled, or the inorganic particles (A) may be aggregated during the drying step.

由於該凝聚體大於可見光的波長,故有無法得到透明性良好之積層薄膜或CNT之塗布性及接著性變差之情形。 Since this aggregate is larger than the wavelength of visible light, the coating property and adhesiveness of a laminated film or CNT with good transparency may not be obtained.

為了使本發明中之丙烯酸樹脂(D)具有下述式(6)所示之單體單元(d3),係以下述之式(6)所示之(甲基)丙烯酸酯單體(d3’)作為原料使用並聚合者為佳。 In order that the acrylic resin (D) in the present invention has a monomer unit (d3) represented by the following formula (6), it is a (meth) acrylate monomer (d3 ') represented by the following formula (6) ) Is preferably used as a raw material and polymerized.

式(6)所示之(甲基)丙烯酸酯單體(d3’)係例示以下之化合物。 The (meth) acrylate monomer (d3 ') represented by the formula (6) is exemplified by the following compounds.

具有羥基之(甲基)丙烯酸酯單體係可列舉如:(甲基)丙烯酸2-羥基乙酯、(甲基)丙烯酸2-羥基丙酯、(甲基)丙烯酸2,3-二羥基丁酯、(甲基)丙烯酸4-羥基丁酯、單(甲基)丙烯酸聚乙二醇酯等之多元醇與(甲基)丙烯酸之單酯化物;或該單酯化物與ε-己內酯經開環聚合之化合物等,特別以(甲基)丙烯酸2-羥基乙酯、(甲基)丙烯酸2-羥基丙酯為佳。 Examples of the (meth) acrylate monosystem having a hydroxyl group include 2-hydroxyethyl (meth) acrylate, 2-hydroxypropyl (meth) acrylate, and 2,3-dihydroxybutyl (meth) acrylate. Esters, 4-hydroxybutyl (meth) acrylate, poly (ethylene) glycol mono (meth) acrylate, etc., and monoesters of (meth) acrylic acid; or the monoesters and ε-caprolactone Among the compounds subjected to ring-opening polymerization, 2-hydroxyethyl (meth) acrylate and 2-hydroxypropyl (meth) acrylate are particularly preferred.

具有羧基之(甲基)丙烯酸酯單體係可列舉如:丙烯酸、甲基丙烯酸、伊康酸、富馬酸及馬來酸等之α,β-不飽和羧酸,或者,(甲基)丙烯酸羥基烷酯與酸酐之半酯化物等,特別是以丙烯酸、甲基丙烯酸為佳。 Mono- (meth) acrylic acid ester systems having a carboxyl group can be exemplified by α, β-unsaturated carboxylic acids such as acrylic acid, methacrylic acid, itaconic acid, fumaric acid, and maleic acid, or (meth) Semi-esterified products of hydroxyalkyl acrylate and acid anhydride are particularly preferred, such as acrylic acid and methacrylic acid.

含三級胺基之單體係可列舉如:N,N-二甲基胺基乙基(甲基)丙烯酸酯、N,N-二乙基胺基乙基(甲基)丙烯酸酯、N,N-二甲基胺基丙基(甲基)丙烯酸酯等之N,N-二烷基胺基烷基(甲基)丙烯酸酯;N,N-二甲基胺基乙基(甲基)丙烯醯胺、N,N-二乙基胺基乙基(甲基)丙烯醯胺、N,N-二甲基胺基丙基(甲基)丙烯醯胺等之N,N-二烷基胺基烷基(甲基)丙烯醯胺等,特別以N,N-二甲基胺基乙基(甲基)丙烯酸酯為佳。 Examples of single systems containing tertiary amino groups include: N, N-dimethylaminoethyl (meth) acrylate, N, N-diethylaminoethyl (meth) acrylate, N N, N-Dialkylaminoalkyl (meth) acrylate such as, N-dimethylaminopropyl (meth) acrylate; N, N-dimethylaminoethyl (methyl) ) N, N-dioxane of acrylamide, N, N-diethylaminoethyl (meth) acrylamide, N, N-dimethylaminopropyl (meth) acrylamide, etc. Aminoaminoalkyl (meth) acrylamide and the like are particularly preferably N, N-dimethylaminoethyl (meth) acrylate.

含四級銨基之單體係以在上述含三級胺基之單體使表鹵醇、鹵甲苯、鹵烷等之四級化劑作用者為佳,具體而言可列舉如:2-(甲基丙烯醯氧基)乙基三甲基銨 氯化物、2-(甲基丙烯醯氧基)乙基三甲基銨溴化物、2-(甲基丙烯醯氧基)乙基三甲基銨磷酸二甲酯等之(甲基)丙烯醯氧基烷基三烷基銨鹽;甲基丙烯醯基胺基丙基三甲基銨氯化物、甲基丙烯醯基胺基丙基三甲基銨溴化物等之(甲基)丙烯醯基胺基烷基三烷基銨鹽;(甲基)丙烯酸四丁基銨等之(甲基)丙烯酸四烷酯;(甲基)丙烯酸三甲基苄基銨等之三烷基苄基銨(甲基)丙烯酸酯等,特別以2-(甲基丙烯醯氧基)乙基三甲基銨氯化物為佳。 The single system containing a quaternary ammonium group is preferably a quaternizing agent such as epihalohydrin, halotoluene, haloalkane, etc., in the above-mentioned tertiary amine group-containing monomer. Specific examples include: 2- (Methacryloxy) ethyltrimethylammonium (Meth) acrylic acid chloride, chloride, 2- (methacryloxy) ethyltrimethylammonium bromide, 2- (methacryloxy) ethyltrimethylammonium dimethyl phosphate, etc. Oxyalkyltrialkylammonium salts; (meth) acrylfluorenyl groups of methacrylfluorenylaminopropyltrimethylammonium chloride, methacrylfluorenylaminopropyltrimethylammonium bromide, etc. Aminoalkyltrialkylammonium salts; tetraalkyl (meth) acrylates such as tetrabutylammonium (meth) acrylate; trialkylbenzylammoniums such as trimethylbenzylammonium (meth) acrylate ( Meth) acrylate and the like are particularly preferably 2- (methacryloxy) ethyltrimethylammonium chloride.

含磺酸基之單體係可列舉如:丁基丙烯醯胺磺酸、2-丙烯醯胺-2-甲基丙磺酸等之(甲基)丙烯醯胺-烷磺酸,或者,2-磺基乙基(甲基)丙烯酸酯等之磺基烷基(甲基)丙烯酸酯等,特別以2-磺基乙基(甲基)丙烯酸酯為佳。 Examples of the sulfonic acid-containing single system include (meth) acrylamide-alkanesulfonic acid such as butylacrylamidesulfonic acid, 2-acrylamide-2-methylpropanesulfonic acid, or the like, or 2 -A sulfoalkyl (meth) acrylate and the like, such as a sulfoethyl (meth) acrylate, and particularly preferably a 2-sulfoethyl (meth) acrylate.

含磷酸基之丙烯酸單體係可列舉如:酸性(甲基)丙烯酸磷醯氧基乙酯等,特別以酸性(甲基)丙烯酸磷醯氧基乙酯為佳。 Examples of the phosphoric acid group-containing acrylic single system include acidic (meth) acrylic acid phosphoroethoxyethyl and the like, and especially acidic (meth) acrylic acid phosphoroethoxyethyl is preferred.

(6)熱塑性樹脂薄膜 (6) Thermoplastic resin film

本發明之積層薄膜中使用之熱塑性樹脂薄膜係由熱塑性樹脂所形成之薄膜。其係經熱而熔融或軟化之薄膜的通稱,並無特別限定者。熱塑性樹脂之例係可列舉如:聚酯樹脂、聚丙烯樹脂、聚乙烯薄膜等之聚烯烴樹脂;聚乳酸樹脂、聚碳酸酯樹脂、聚甲基丙烯酸酯樹脂或聚苯乙烯樹脂等之丙烯酸樹脂;尼龍樹脂等之聚醯胺樹脂;聚氯乙烯樹脂、聚胺酯樹脂、含氟樹脂、聚苯樹脂等。熱塑性樹脂薄膜中使用之熱塑性樹脂可為單聚物亦 可為共聚物。並且,亦可使用複數之樹脂。 The thermoplastic resin film used in the laminated film of the present invention is a film formed of a thermoplastic resin. It is a general name for a film which is melted or softened by heat, and is not particularly limited. Examples of thermoplastic resins include polyolefin resins such as polyester resins, polypropylene resins, and polyethylene films; acrylic resins such as polylactic acid resins, polycarbonate resins, polymethacrylate resins, or polystyrene resins. Polyamide resins such as nylon resins; polyvinyl chloride resins, polyurethane resins, fluorine-containing resins, polystyrene resins, etc. The thermoplastic resin used in the thermoplastic resin film can be a single polymer or It may be a copolymer. Also, plural resins can be used.

該等熱塑性樹脂薄膜之代表例可列舉如:聚酯薄膜、聚丙烯薄膜及聚乙烯薄膜等之聚烯烴薄膜;聚乳酸薄膜、聚碳酸酯薄膜、聚甲基丙烯酸酯薄膜或聚苯乙烯薄膜等之丙烯酸系樹脂;尼龍等之聚醯胺薄膜;聚氯乙烯薄膜、聚胺酯薄膜、含氟系薄膜、聚苯硫薄膜等。 Representative examples of these thermoplastic resin films include polyolefin films such as polyester films, polypropylene films, and polyethylene films; polylactic acid films, polycarbonate films, polymethacrylate films, or polystyrene films, etc. Acrylic resins; polyamide films such as nylon; polyvinyl chloride films, polyurethane films, fluorine-containing films, and polyphenylene sulfide films.

該等之中,在機械特性、尺寸安定性及透明性等之觀點上,以聚酯薄膜、聚丙烯薄膜及聚醯胺薄膜等為佳,更且,在機械特性及通用性等之觀點上,以聚酯薄膜為特佳。 Among these, polyester films, polypropylene films, and polyamide films are preferred from the viewpoints of mechanical characteristics, dimensional stability, and transparency, and also from the viewpoints of mechanical characteristics and versatility. Polyester film is particularly preferred.

因此,以下,本發明中,對於作為熱塑性樹脂之特別適用的構成聚酯薄膜之聚酯樹脂進行詳細說明。 Therefore, in the present invention, a polyester resin constituting a polyester film that is particularly suitable as a thermoplastic resin will be described in detail below.

首先,聚酯係將酯鍵作為主鏈之主要結合鏈之高分子的通稱,係可使用以選自對酞酸乙二酯、對酞酸丙二酯、2,6-萘二甲酸乙二酯、對酞酸丁二酯、2,6-萘二甲酸丙二酯及伸乙基-α,β-雙(2-氯苯氧基)乙烷-4,4'-二羧酸酯等之至少1種的構成成分作為主要構成成分者。該等構成成分可僅使用1種,亦可併用2種以上,惟如綜合判斷其中之品質、經濟性等時,以使用對酞酸乙二酯為特佳。亦即,本發明中,作為熱塑性樹脂薄膜中使用之熱塑性樹脂係以使用對酞酸乙二酯為佳。而且,當熱或收縮應力等施加到熱塑性樹脂薄膜時,係以耐熱性或剛性優異之聚2,6-萘二甲酸乙二酯為特佳。該等之聚 酯中,可進一步包含部分之其它二羧酸成分及二醇成分,以包含20莫耳%以下者為佳。 First of all, polyester is a general term for a polymer that uses an ester bond as the main binding chain of the main chain. It can be selected from ethylene terephthalate, propylene terephthalate, and ethylene 2,6-naphthalate. Ester, Butyl terephthalate, Propylene 2,6-naphthalene dicarboxylate, and Ethyl-α, β-bis (2-chlorophenoxy) ethane-4,4'-dicarboxylic acid ester, etc. One of at least one of the constituents is the main constituent. These constituents may be used alone or in combination of two or more of them. However, it is particularly preferable to use ethylene terephthalate when judging the quality, economics, etc. among them. That is, in the present invention, the thermoplastic resin used in the thermoplastic resin film is preferably ethylene terephthalate. When heat or shrinkage stress is applied to the thermoplastic resin film, polyethylene 2,6-naphthalene dicarboxylate, which is excellent in heat resistance and rigidity, is particularly preferred. Such gathering The ester may further include a part of other dicarboxylic acid components and diol components, and it is preferable to include 20 mol% or less.

上述形成本發明之積層薄膜的熱塑性樹脂薄膜的聚酯樹脂之極限黏度(在25℃之鄰氯酚中測定)在較佳為0.4至1.2dl/g,更佳為0.5至0.8dl/g之範圍者,為本發明之較佳實施形態。 The limiting viscosity (measured in o-chlorophenol at 25 ° C) of the polyester resin forming the thermoplastic resin film of the laminated film of the present invention is preferably 0.4 to 1.2 dl / g, and more preferably 0.5 to 0.8 dl / g. Those within the scope are preferred embodiments of the present invention.

使用上述聚酯之聚酯薄膜係以經雙軸定向者為佳。雙軸定向聚酯薄膜,一般而言,係將未拉伸狀態之聚酯片或薄膜在長度方向及垂直於長度方向之寬度方向上各拉伸約2.5至5倍左右,然後,進行加熱處理而完成結晶定向者,以廣角X射線衍射呈示雙軸定向圖案者。熱塑性樹脂薄膜並無雙軸定向時,導電性薄膜之熱安定性,特別是尺寸安定性或機械強度不足或平面度變差而不佳。 The polyester film using the above-mentioned polyester is preferably biaxially oriented. Biaxially oriented polyester film is generally stretched about 2.5 to 5 times each in the length direction and the width direction perpendicular to the length direction of an unstretched polyester sheet or film, and then heat-treated Those who have completed the crystal orientation show the biaxial orientation pattern by wide-angle X-ray diffraction. When the thermoplastic resin film does not have a biaxial orientation, the thermal stability of the conductive film, especially the dimensional stability, insufficient mechanical strength, or poor flatness are not good.

並且,在熱塑性樹脂薄膜中,以不使特性惡化之程度,可添加各種添加劑,例如:抗氧化劑、耐熱安定劑、耐候安定劑、紫外線吸收劑、有機系易潤滑劑、顏料、染料、有機或無機微粒、填充劑、抗靜電劑及成核劑等。 In addition, various additives such as antioxidants, heat-resistant stabilizers, weather-resistant stabilizers, ultraviolet absorbers, organic easy-lubricants, pigments, dyes, organic or Inorganic particles, fillers, antistatic agents and nucleating agents.

熱塑性樹脂薄膜之厚度並無特別限定者,依用途及種類而適當選擇,惟由機械強度、操作性等之觀點,一般以10至500μm為佳,以38至250μm更佳,以75至150μm最佳。而且,熱塑性樹脂薄膜可為利用共擠出之複合薄膜,亦可為將所得薄膜以各種方法貼合之薄膜。 There is no particular limitation on the thickness of the thermoplastic resin film, and it is appropriately selected depending on the application and type, but from the viewpoint of mechanical strength and operability, it is generally preferably 10 to 500 μm, more preferably 38 to 250 μm, and most preferably 75 to 150 μm. good. In addition, the thermoplastic resin film may be a composite film using coextrusion, or a film in which the obtained film is bonded by various methods.

(7)樹脂層(X)之形成方法 (7) Formation method of resin layer (X)

本發明中,將含有上述無機粒子(A)、具有親水性官能基之聚酯樹脂(B),及依必要之添加劑及溶劑之塗料組成物塗布在熱塑性樹脂薄膜上,並依必要使溶劑乾燥,藉此可在熱塑性樹脂薄膜上形成組成物層。作為無機粒子(A)係以無機粒子(A)之部分或全表面使用具有丙烯酸樹脂(D)之無機粒子(AD)者為佳。 In the present invention, a coating composition containing the inorganic particles (A), a polyester resin (B) having a hydrophilic functional group, and additives and a solvent as necessary is coated on a thermoplastic resin film, and the solvent is dried as necessary. Thus, a composition layer can be formed on a thermoplastic resin film. As the inorganic particles (A), it is preferable to use inorganic particles (AD) having an acrylic resin (D) in part or on the entire surface of the inorganic particles (A).

而且,本發明中,溶劑係以使用水性溶劑者為佳。其係因為,藉由使用水性溶劑,可抑制乾燥步驟中之溶劑的迅速蒸發,不僅可形成均勻的樹脂層,在環境負擔之點上亦為優異。 In the present invention, the solvent is preferably one using an aqueous solvent. This is because by using an aqueous solvent, rapid evaporation of the solvent in the drying step can be suppressed, and not only a uniform resin layer can be formed, but also excellent in terms of environmental burden.

此處,水性溶劑係指,水、或水與甲醇、乙醇、異丙醇、丁醇等之醇類;丙酮、甲基乙基酮等之酮類;乙二醇、二乙二醇、丙二醇等之二醇類等之可溶於水的有機溶劑以任意比例混合者。其係因為,藉由使用水性溶劑,可抑制乾燥步驟中之溶劑的迅速蒸發,不僅可形成均勻的樹脂層,在環境負擔之點上亦為優異。 Here, the aqueous solvent refers to water or alcohols such as methanol, ethanol, isopropanol, butanol; ketones such as acetone, methyl ethyl ketone, and the like; ethylene glycol, diethylene glycol, and propylene glycol Ethylene glycol and other organic solvents which are soluble in water are mixed in any ratio. This is because by using an aqueous solvent, rapid evaporation of the solvent in the drying step can be suppressed, and not only a uniform resin layer can be formed, but also excellent in terms of environmental burden.

塗料組成物在熱塑性樹脂薄膜之塗布方法係可使用在線塗布法、離線塗布法之任一者,以在線塗布法為佳。 The coating method of the coating composition on the thermoplastic resin film may be any of an on-line coating method and an off-line coating method, and an on-line coating method is preferred.

線塗布法,係指在製造熱塑性樹脂薄膜之步驟內進行塗布之方法。具體而言,係指在從將熱塑性樹脂熔融擠出,至雙軸拉伸後進行熱處理而捲繞為止之中任意階段進行塗布,通常係在熔融擠出後經驟冷而得之實質上為非晶狀態的未拉伸(未定向)熱塑性樹脂薄膜(A 薄膜)、然後在長度方向拉伸之單軸拉伸(單軸定向)熱塑性樹脂薄膜(B薄膜)、或者在寬度方向拉伸之熱處理前的雙軸拉伸(雙軸定向)熱塑性樹脂薄膜(C薄膜)中之任一薄膜上進行塗布。 The line coating method refers to a method of coating in a step of manufacturing a thermoplastic resin film. Specifically, it refers to coating at any stage from melt-extrusion of a thermoplastic resin to heat treatment and winding after biaxial stretching. Generally, it is substantially obtained by quenching after melt-extrusion. Unstretched (unoriented) thermoplastic resin film (A Film), then uniaxially stretched (uniaxially oriented) thermoplastic resin film (B film) stretched in the lengthwise direction, or biaxially stretched (biaxially oriented) thermoplastic resin film ( C film).

本發明中,宜採用在結晶定向結束前之上述A薄膜、B薄膜或C薄膜中之任一熱塑性樹脂薄膜上塗布塗料組成物,然後,將該熱塑性樹脂薄膜進行單軸或雙軸拉伸,以高於溶劑之沸點的溫度施行熱處理使完成熱塑性樹脂薄膜的結晶定向並設置組成物層之方法。依據該方法,會有可同時進行熱塑性樹脂薄膜之成膜與塗料組成物之塗布乾燥(亦即,組成物層之形成),因而有利於製造成本。並且,由於在塗布後進行拉伸而容易使樹脂層之厚度更薄。 In the present invention, it is preferable to apply a coating composition to any of the above-mentioned A film, B film, or C film of a thermoplastic resin film before the crystal orientation is completed, and then uniaxially or biaxially stretch the thermoplastic resin film. A method of performing a heat treatment at a temperature higher than the boiling point of a solvent to orient the crystal of the thermoplastic resin film and to provide a composition layer. According to this method, the film formation of the thermoplastic resin film and the coating and drying of the coating composition (that is, the formation of the composition layer) can be performed at the same time, which is advantageous to the manufacturing cost. In addition, it is easy to make the thickness of the resin layer thinner by stretching after coating.

其中,以在長度方向單軸拉伸之薄膜(B薄膜)上塗布塗料組成物之後,在寬度方向拉伸進行熱處理之方法為優異。其係因為,相較於塗布在未拉伸薄膜之後進行雙軸拉伸之方法,少一次拉伸步驟,因此不容易發生因拉伸所致之樹脂層之缺陷和裂痕,而可形成透明性及平滑性優異之樹脂層之理由。 Among them, a method in which a coating composition is applied to a film (B film) which is uniaxially stretched in the longitudinal direction and then stretched in the width direction to perform a heat treatment is excellent. This is because, compared with the method of applying biaxial stretching after coating an unstretched film, there is one less stretching step, so defects and cracks in the resin layer caused by stretching are less likely to occur, and transparency can be formed. And the reason for the smooth resin layer.

另一方面,離線塗布法,係指在將上述A薄膜以單軸或雙軸拉伸並施行熱處理使熱塑性樹脂薄膜之結晶定向完成後之薄膜、或A薄膜上,以與薄膜之成膜步驟不同之步驟塗布塗料組成物之方法。 On the other hand, the off-line coating method refers to the step of forming a film with the film after uniaxial or biaxial stretching of the above-mentioned A film and performing heat treatment to complete the crystalline orientation of the thermoplastic resin film, or on the A film. Method for applying coating composition in different steps.

本發明中之樹脂層,由上述各種優點看來,係以經在線塗布法之設置為佳。 In view of the various advantages mentioned above, the resin layer in the present invention is preferably provided by an in-line coating method.

因此,本發明中之最佳的樹脂層之形成方法係藉由將使用水性溶劑之水性的塗料組成物在熱塑性樹脂薄膜上使用在線塗布法塗布並乾燥而形成之方法。以在單軸拉伸後之B薄膜上將塗料組成物進行在線塗布之方法為佳。以塗料組成物之固形分濃度為5重量%以下者更佳。藉由使固形分濃度為5重量%以下,可對塗料組成物賦予良好的塗布性,可製造設有霧度在3.0%以下之透明且均勻之樹脂層(X)的積層薄膜。 Therefore, the most preferable method for forming the resin layer in the present invention is a method in which an aqueous coating composition using an aqueous solvent is applied to a thermoplastic resin film by an in-line coating method and dried. The method of coating the coating composition on the B film after uniaxial stretching is preferred. The solid content concentration of the coating composition is preferably 5% by weight or less. By setting the solid content concentration to 5% by weight or less, good coating properties can be imparted to the coating composition, and a laminated film provided with a transparent and uniform resin layer (X) having a haze of 3.0% or less can be produced.

(8)使用水性溶劑之塗料組成物的調整方法 (8) Adjustment method of coating composition using aqueous solvent

使用水性溶劑之塗料組成物,可藉由將具有水分散性或水溶性之(A)、(B)、(C)及(D)之各物質與水性溶劑,以任意順序並以所需的固形分重量比加以混合、攪拌而進行製作。 A coating composition using an aqueous solvent can be obtained by mixing each of the substances (A), (B), (C), and (D) having water-dispersible or water-soluble properties with an aqueous solvent in any order and in a desired manner. The solid content weight ratio is prepared by mixing and stirring.

而且,如上所述,塗料組成物中之無機粒子(A)之含量,相對於樹脂組成物,以50質量%以上90質量%以下為必要。混合、攪拌之方法係可將容器用手工搖動、或使用磁力攪拌器或攪拌槳進行超音波照射、振動分散等。 As described above, the content of the inorganic particles (A) in the coating composition is required to be 50% by mass or more and 90% by mass or less with respect to the resin composition. The mixing and stirring methods can be performed by manually shaking the container, or using a magnetic stirrer or a stirring paddle for ultrasonic irradiation and vibration dispersion.

不使由塗料組成物所設置之樹脂層(X)之特性惡化之程度,可依必要而添加交聯劑、易潤滑劑、無機粒子、有機粒子、界面活性劑或抗氧化劑等之各種添加劑。 To the extent that the characteristics of the resin layer (X) provided by the coating composition are not deteriorated, various additives such as a cross-linking agent, an easy lubricant, inorganic particles, organic particles, a surfactant, or an antioxidant may be added as necessary.

(9)塗布方式 (9) Coating method

塗料組成物對熱塑性樹脂薄膜之塗布方式係可使用習知之塗布方式,例如:棒塗布法、反向塗布法、凹版 塗布法、剛模塗布法及刮刀塗布法等之任意方式。 The coating method of the coating composition to the thermoplastic resin film can be a conventional coating method, such as a bar coating method, a reverse coating method, and a gravure Any method such as a coating method, a die coating method, and a doctor blade coating method.

(10)積層薄膜之製造方法 (10) Manufacturing method of laminated film

接著,對於本發明之積層薄膜之製造方法,對熱塑性樹脂薄膜使用聚對酞酸乙二酯(以下簡稱為PET)時為例進行說明,當然並不限定於此。首先,將PET之顆粒充分真空乾燥後,供給至擠出機,在約280℃熔融擠出片狀使冷卻固化,製作成未拉伸(未定向)之PET薄膜(A薄膜)。將該薄膜以加熱至80至120℃之輥在長度方向拉伸2.5至5.0倍,得到單軸定向之PET薄膜(B薄膜)。在該B薄膜之單面塗布調製成預定濃度之本發明的塗料組成物。此時,塗布前可在PET薄膜之塗布面上進行電暈放電處理等之表面處理。藉由進行電暈放電處理等之表面處理,可使塗料組成物提高PET薄膜的潤濕性,防止塗料組成物之皸裂,達成均勻之塗布厚度。 Next, as for the manufacturing method of the laminated film of this invention, when using a polyethylene terephthalate (it abbreviates to PET below) as a thermoplastic resin film, it demonstrates as an example, Of course, it is not limited to this. First, the pellets of PET are sufficiently vacuum-dried, and then supplied to an extruder, and melt-extruded in a sheet shape at about 280 ° C. to be cooled and solidified to produce an unstretched (unoriented) PET film (A film). This film was stretched 2.5 to 5.0 times in the lengthwise direction by a roller heated to 80 to 120 ° C to obtain a uniaxially oriented PET film (B film). On one side of the B film, the coating composition of the present invention prepared to a predetermined concentration was applied. In this case, a surface treatment such as a corona discharge treatment may be performed on the coating surface of the PET film before coating. By performing a surface treatment such as corona discharge treatment, the coating composition can improve the wettability of the PET film, prevent cracking of the coating composition, and achieve a uniform coating thickness.

塗布後,將PET薄膜之端部以夾子握持,導至80至130℃的熱處理區(預熱區),使塗料組成物之溶劑乾燥。乾燥後在寬度方向拉伸1.1至5.0倍。接著,導至160至240℃的熱處理區(熱固定區),進行1至30秒之熱處理而完成結晶定向。 After coating, the end portion of the PET film was held with a clip and led to a heat treatment zone (preheating zone) at 80 to 130 ° C to dry the solvent of the coating composition. After drying, it is stretched 1.1 to 5.0 times in the width direction. Next, it leads to a heat treatment zone (heat-fixed zone) of 160 to 240 ° C, and performs a heat treatment for 1 to 30 seconds to complete the crystal orientation.

(特性之測定方法及效果之評定方法) (Method for measuring characteristics and method for evaluating effects)

本發明之特性的測定方法及效果之評定方法係如下所述。 The measurement method of the characteristics of this invention and the evaluation method of an effect are as follows.

(1)總透光率/霧度之測定 (1) Measurement of total light transmittance / haze

準備3點(3個)每邊5cm之正方形積層薄膜試樣。接著將試樣在23℃、相對濕度50%中放置40小時。將各個試 樣使用日本電色工業(股)製之濁度計「NDH5000」,總透光率之測定係依據JIS「塑膠透明材料之總透光率的試驗方法」(K7361-1、1997年出版)之方式、霧度之測定係依據JIS「透明材料之霧度的求取方法」之方式實施。分別將3點(3個)之總透光率及霧度之值平均,作成積層薄膜之總透光率及霧度之值。 Prepare 3 (3) 5 cm square laminated film samples on each side. Then, the sample was left at 23 ° C and 50% relative humidity for 40 hours. Will each try A turbidimeter "NDH5000" manufactured by Nippon Denshoku Industries Co., Ltd. was used. The total light transmittance was measured in accordance with JIS "Test Method for Total Light Transmittance of Plastic Transparent Materials" (K7361-1, published in 1997). The method and the measurement of the haze are carried out in accordance with the method of JIS "Method for Obtaining the Haze of Transparent Materials". The values of the total light transmittance and haze of 3 points (3) were averaged, respectively, and the values of the total light transmittance and haze of the laminated film were made.

(2)無機粒子(A)之平均1次粒徑之測定 (2) Measurement of average primary particle diameter of inorganic particles (A)

首先,將火棉膠(濃度2質量%之低硝化硝基纖維素)滴入純水面,將在水面上展開之火棉膠薄膜作為支撐膜黏貼到鎳製400網格上。接著,將分散於溶劑中之無機粒子滴入網格上,使溶劑乾燥製作測定用試樣。將所得之測定用試樣使用TEM(透射型電子顯微鏡:日立製作所(股)製之H7100FA型)以1萬至100萬倍觀察,得到10點照有無機粒子整體之照片。對於該10點(10個)無機粒子,讀取各個粒子之最長的長邊(如為圓球則為直徑),將10點之測定值平均,作成無機粒子之平均1次粒徑。 First, the collodion glue (low nitrocellulose with a concentration of 2% by mass) was dropped into a pure water surface, and the collodion film spread on the water surface was adhered to a nickel 400 grid as a supporting film. Next, the inorganic particles dispersed in the solvent were dropped on a grid, and the solvent was dried to prepare a measurement sample. The obtained sample for measurement was observed at 10,000 to 1 million times using a TEM (transmission electron microscope: H7100FA type manufactured by Hitachi, Ltd.) to obtain a 10-point photograph of the entire inorganic particle. For the 10 points (10 pieces) of inorganic particles, the longest long side of each particle (diameter if it is a sphere) was read, and the measured values at 10 points were averaged to make the average primary particle diameter of the inorganic particles.

(3)樹脂層之表面粗糙度Ra(中心線平均粗糙度)的測定 (3) Measurement of surface roughness Ra (center line average roughness) of the resin layer

首先,將積層薄膜之樹脂層(X)使用掃描型探針顯微鏡(日本島津,SPM9600)進行測定。懸臂係使用非接觸模式的高諧振頻率型探針(NANOSENSORS公司)之型號PPP-NCHR,在1μm×1μm之視野中,測定掃描速度0.5Hz、像素數512×512之範圍。接著,將所得數據依據JIS規格之JIS B0601(2001)計算處理,求出表面粗糙度Ra(中心線平均粗糙度)。 First, the resin layer (X) of the laminated film was measured using a scanning probe microscope (Shimadzu, Japan, SPM9600). The cantilever system uses a non-contact mode high-resonance-frequency type probe (NANOSENSORS), model PPP-NCHR. The scanning speed is 0.5 Hz and the number of pixels is 512 × 512 in a field of 1 μm × 1 μm. Next, the obtained data was calculated and processed in accordance with JIS B0601 (2001) of the JIS standard to obtain a surface roughness Ra (centerline average roughness).

(4)樹脂層之水接觸角的測定 (4) Measurement of water contact angle of resin layer

首先,將積層薄膜在室溫23℃、相對濕度65%之環境中放置24小時。然後,在相同環境下,對於樹脂層,將純水之接觸角以接觸角計CA-D型(協和界面科學(股)製)各測定5點。去掉5點測定值之最大值與最小值,將其餘3點測定值之平均值作為樹脂層之水接觸角。 First, the laminated film was left for 24 hours in an environment of a room temperature of 23 ° C and a relative humidity of 65%. Then, under the same environment, the contact angle of pure water with respect to the resin layer was measured by a contact angle meter CA-D type (manufactured by Kyowa Interface Science Co., Ltd.) at 5 points each. The maximum and minimum values of the measured values at 5 points are removed, and the average value of the measured values at the remaining 3 points is taken as the water contact angle of the resin layer.

(5)接著性評定 (5) Adhesiveness assessment

在積層薄膜之樹脂層(X)面上,依據JIS5600-5-6(1999年制定),以切割間隔2mm劃入5×5之25格之切痕。接著,在劃有切痕之部分,將NICHIBAN之18mm CELLOTAPE(註冊商標)(產品編號:CT-18S),以使可看出切痕之方式,以手指牢牢地擦拭CELLOTAPE(註冊商標)。然後,對樹脂層將CELLOTAPE(註冊商標)以約60°之角度瞬間撕開。計算網格之剝離數。另外,即使在網格僅一部分剝離之情形,亦計算為1網格。評定次數為5次,並求取該平均值。評定基準係如下半判定。將評定基準「B」以上判定為良好之接著性。 On the resin layer (X) side of the laminated film, a 25 × 5 cut of 5 × 5 was made at a cutting interval of 2 mm in accordance with JIS 5600-5-6 (established in 1999). Next, on the part where the cut is marked, use 18mm CELLOTAPE (registered trademark) (product number: CT-18S) of NICHIBAN to make the cut visible, and wipe the CELLOTAPE (registered trademark) firmly with your fingers. Then, CELLOTAPE (registered trademark) was instantly torn away from the resin layer at an angle of about 60 °. Calculate the number of peeled meshes. In addition, even if only a part of the grid is peeled off, it is calculated as 1 grid. The number of evaluations was 5 times, and the average value was obtained. The evaluation criteria are as follows. The evaluation criteria "B" or more was judged as good adhesion.

A:網格之剝離數為0網格 A: The peeling number of the grid is 0 grid

B:網格之剝離數超出0網格、3網格以下 B: The number of peelings of the grid exceeds 0 grid and 3 grids or less

C:網格之剝離數超出3網格、5網格以下 C: The number of peelings of the grid exceeds 3 grids and 5 grids or less

D:網格之剝離數超出5網格。 D: The number of peeling of the grid exceeds 5 grids.

(6)耐濕熱接著性之評定 (6) Evaluation of moisture and heat resistance

以與上述(5)之相同方法,將積層薄膜在設定於60℃、90%RH之恆溫恆濕層(ESPEC(股)製之LU-113)之中靜置 保管10日(240小時)。經過10日後,將試樣自恆溫恆濕層中取出,在常態(23℃、相對濕度50%)中使靜置乾燥1小時。在靜置乾燥後,以與(5)之相同方法施行接著性評定。評定基準與(5)相同,將評定基準「B」以上判定為良好接著性。 In the same manner as in the above (5), the laminated film was left to stand in a constant temperature and humidity layer (LU-113 made by ESPEC (stock)) set at 60 ° C and 90% RH. Keep it for 10 days (240 hours). After 10 days had elapsed, the sample was taken out of the constant temperature and humidity layer, and allowed to stand for 1 hour in a normal state (23 ° C, relative humidity 50%). After standing still, the adhesiveness evaluation was performed in the same manner as in (5). The evaluation criteria were the same as (5), and the evaluation criteria "B" or more were judged as good adhesion.

A:網格之剝離數為0網格 A: The peeling number of the grid is 0 grid

B:網格之剝離數超出0網格、3網格以下 B: The number of peelings of the grid exceeds 0 grid and 3 grids or less

C:網格之剝離數超出3網格、5網格以下 C: The number of peelings of the grid exceeds 3 grids and 5 grids or less

D:網格之剝離數超出5網格。 D: The number of peeling of the grid exceeds 5 grids.

(7)CNT塗布性評定 (7) Evaluation of CNT coating properties

CNT分散體係如下述調製。首先,將0.1mg之CNT(直線雙層CNT:SCIENCE LABORATORIES公司製,直徑為5nm)與作為CNT分散劑之羧甲基纖維素鈉(Sigma-Aldrich Japan(股))(以下簡稱為CMC-Na)0.25mg與水249.65mg饋入50mL試管中,調製CNT分散體,並使用超音波破碎機(東京理化器機(股)製之VCX-502;輸出250W,直接照射)照射30分鐘之超音波,得到均勻之CNT分散體(CNT濃度0.04質量%、CNT分散劑0.10質量%、(B)/(A)=2.5)。 The CNT dispersion system is prepared as follows. First, 0.1 mg of CNT (linear double-layer CNT: manufactured by Science Laboratories, diameter 5 nm) and sodium carboxymethyl cellulose (Sigma-Aldrich Japan (stock)) as a CNT dispersant (hereinafter referred to as CMC-Na) ) 0.25mg and 249.65mg of water were fed into a 50mL test tube to prepare a CNT dispersion, and an ultrasonic crusher (VCX-502 made by Tokyo Physico Chemical Industries, Ltd .; output 250W, direct irradiation) was irradiated for 30 minutes, A uniform CNT dispersion was obtained (CNT concentration 0.04% by mass, CNT dispersant 0.10% by mass, (B) / (A) = 2.5).

接著將所得之CNT分散體使用棒塗布,在積層薄膜之樹脂層(X)上以使塗布厚度成為6至10μm之方式進行塗布。接著,將塗布有CNT分散體之積層薄膜試樣在設定為100℃(空氣流量計「7」)之ESPEC(股)製之熱風烘箱「HIGH-TEMP-OVEN PHH-200」中乾燥1分鐘,得到評定試樣。 Next, the obtained CNT dispersion was applied using a rod, and applied to the resin layer (X) of the laminated film so that the coating thickness became 6 to 10 μm. Next, the laminated film sample coated with the CNT dispersion was dried in a hot air oven "HIGH-TEMP-OVEN PHH-200" made by ESPEC (stock) set at 100 ° C (air flow meter "7"), An evaluation sample was obtained.

將所得之積層薄膜試樣以肉眼評定有無塗布較裂、塗布不均、及相對於由(1)所得之3點平均值所求算之總透光率,另外由A4尺寸(210mm×300mm)之積層薄膜試樣隨機測定10點之總透光率並評定。評定基準係將評定基準「B」判定為良好之CNT塗布性。 The obtained laminated film samples were evaluated visually for the presence or absence of coating cracking, uneven coating, and the total light transmittance calculated from the three-point average value obtained in (1), and A4 size (210mm × 300mm) The laminated film samples were randomly measured for total light transmittance at 10 points and evaluated. The evaluation criterion was evaluated as "Good" CNT coating property.

A:隨機測定之10點之任一點的總透光率,相對於由(1)所得之3點的平均值均為小於0.7%之差。 A: The total light transmittance of any one of the 10 points measured at random is less than 0.7% of the average value of the 3 points obtained from (1).

B:隨機測定之10點之任一點的總透光率,相對於由(1)所得之3點的平均值均為0.7%以上小於1.0%之差。 B: The total light transmittance of any one of the 10 points measured at random is a difference of 0.7% or more and less than 1.0% with respect to the average of the 3 points obtained from (1).

C:隨機測定之10點之任一點的總透光率,相對於由(1)所得之3點的平均值均有1.0%以上數值之差。 C: The total light transmittance at any one of the 10 points measured at random has a difference of 1.0% or more from the average value of the 3 points obtained from (1).

D:由肉眼可明確地確認塗布皸裂、塗布不均。 D: Cracking of coating and uneven coating were clearly confirmed with the naked eye.

(8)耐鹼接著性評定 (8) Evaluation of alkali resistance

準備5點(5個)每邊5cm之正方形積層薄膜試樣。接著,將每個試樣浸漬在調整為50℃之3質量%氫氧化鈉水溶液中5分鐘。然後,由氫氧化鈉水溶液取出之試樣以流動水水洗5分鐘。水洗後,在常態(23℃、相對濕度50%)中靜置乾燥24小時。靜置乾燥後,以與(5)相同之方法實施接著性評定。評定基準與(5)相同,將評定基準「B」以上判定為良好之耐鹼接著性。 Five (5) 5 cm square laminated film samples were prepared. Next, each sample was immersed in a 3% by mass sodium hydroxide aqueous solution adjusted to 50 ° C. for 5 minutes. Then, the sample taken out from the sodium hydroxide aqueous solution was washed with running water for 5 minutes. After washing with water, it was left to dry in a normal state (23 ° C, relative humidity 50%) for 24 hours. After standing still, the adhesiveness was evaluated in the same manner as in (5). The evaluation criteria were the same as (5), and the evaluation criteria "B" or more were judged to be good alkali resistance.

A:網格之剝離數為0網格 A: The peeling number of the grid is 0 grid

B:網格之剝離數超出0網格、3網格以下 B: The number of peelings of the grid exceeds 0 grid and 3 grids or less

C:網格之剝離數超出3網格、5網格以下 C: The number of peelings of the grid exceeds 3 grids and 5 grids or less

D:網格之剝離數超出5網格。 D: The number of peeling of the grid exceeds 5 grids.

(8)樹脂層(X)之表面仄他電位測定 (8) Measurement of the surface potential of the resin layer (X)

首先,將積層薄膜,使適合固體表面仄他電位測定胞之尺寸進行取樣3cm×1cm,使測定面成為積層薄膜之樹脂層(X)之面之方式,裝設在仄他電位計(大塚電子(股)製之ELSZ-1000,使用平坦的表面胞),以作為溶劑之水(溫度:25℃、折射率:1.3328,黏度:0.8878(cP)、介電常數:78.3)進行3次測定,由Smoluchowski方程式算出之值的3次之平均值作為仄他電位之值。 First, a laminated film was sampled at a size of 3 cm × 1 cm suitable for measuring the size of a solid surface, and the measurement surface became the surface of the resin layer (X) of the laminated film. The sample was mounted on a solar potentiometer (Otsuka Electronics). (ELSZ-1000 manufactured by Co., Ltd., using a flat surface cell) and water as a solvent (temperature: 25 ° C, refractive index: 1.3328, viscosity: 0.8878 (cP), dielectric constant: 78.3) were measured three times. The three-time average of the values calculated from the Smoluchowski equation was used as the value of the sun potential.

[實施例] [Example]

本發明係依據實施例以進一步地具體說明本發明。惟本發明並不僅限於下述實施例。 The present invention is further described in detail based on examples. However, the present invention is not limited to the following examples.

(實施例1) (Example 1)

將塗料組成物調整如下。 The coating composition was adjusted as follows.

無機粒子(A1): Inorganic particles (A1):

‧膠質氧化矽「SNOWTEX OL」(平均1次粒徑45nm;日產化學工業(股)製) ‧ Colloidal silicon oxide "SNOWTEX OL" (average primary particle size 45nm; manufactured by Nissan Chemical Industries, Ltd.)

具有親水性官能基之聚酯樹脂(B): Polyester resin (B) with hydrophilic functional group:

首先,將對酞酸50質量份、間酞酸50質量份、乙二醇50質量份及新戊二醇30質量份,與作為聚合觸媒之三氧化二銻0.3質量份及乙酸鋅0.3質量份一起加入經氮氣沖洗過的反應器中,一面去除水一面在常壓下於190至220℃進行12小時之聚合反應,得到聚酯二醇。接著,在所得之聚酯二醇中將5-鈉磺基間酞酸5質量份、作為溶劑之二甲苯加入反應器中,在0.2mmHg之減壓下、於260℃中餾除二甲苯,使聚合3小時,得到具有親水性官能基之 聚酯樹脂(B)。使該聚酯樹脂(B)溶解於包含氨水及丁基纖維素之水性溶劑。 First, 50 parts by mass of terephthalic acid, 50 parts by mass of isophthalic acid, 50 parts by mass of ethylene glycol, and 30 parts by mass of neopentyl glycol, 0.3 parts by mass of antimony trioxide as a polymerization catalyst, and 0.3 parts by mass of zinc acetate Portions were added to the reactor flushed with nitrogen, and the polymerization reaction was performed at 190 to 220 ° C. under normal pressure for 12 hours while removing water to obtain a polyester diol. Next, 5 parts by mass of 5-sodium sulfoisophthalic acid and xylene as a solvent were added to the reactor in the obtained polyester diol, and the xylene was distilled off at 260 ° C under a reduced pressure of 0.2 mmHg. Polymerization was performed for 3 hours to obtain a hydrophilic functional group. Polyester resin (B). This polyester resin (B) was dissolved in an aqueous solvent containing ammonia and butyl cellulose.

水性溶劑:純水。 Water-based solvent: pure water.

以相對於塗料組成物,使無機粒子(A1)成為50質量%、具有親水性官能基之聚酯樹脂(B)成為50質量%之方式混合上述(A1)、(B),調整在純水中塗料組成物成為濃度1.5質量%之塗料1。 The above-mentioned (A1) and (B) are mixed so that the inorganic particles (A1) will be 50% by mass and the polyester resin (B) having a hydrophilic functional group will be 50% by mass with respect to the coating composition, and adjusted in pure water. The middle paint composition becomes paint 1 having a concentration of 1.5% by mass.

接著,將實質不含粒子之PET顆粒(極限黏度0.63dl/g)充分地真空乾燥後,供給至擠出機並在285℃下熔融,由T型吹嘴擠成片狀,使用靜電施加鑄造法捲成表面溫度25℃鏡面流延鼓使冷卻固化。將該未拉伸薄膜加熱至90℃並在長度方向拉伸3.4倍,作成單軸拉伸薄膜(B薄膜)。空氣中於該薄膜施行電暈放電處理。 Next, PET granules (limiting viscosity 0.63 dl / g) containing substantially no particles were sufficiently vacuum-dried, then supplied to an extruder and melted at 285 ° C, extruded into a sheet shape by a T-shaped mouthpiece, and cast using static electricity. It is rolled into a mirror casting drum with a surface temperature of 25 ° C to cool and solidify. This unstretched film was heated to 90 ° C. and stretched 3.4 times in the longitudinal direction to prepare a uniaxially stretched film (B film). The film was subjected to a corona discharge treatment in the air.

其次,將塗料1在單軸拉伸薄膜之電暈放電處理面使用塗布棒塗布。經塗布塗料1之單軸拉伸薄膜的寬度方向兩端部,以夾子握持,導至預熱區,將環境溫度設在75℃之後,接著,使用輻射加熱器將環境溫度設在110℃,接著,環境溫度設在90℃,使塗布用組成物乾燥,形成組成物層。接著,連續在120℃之加熱區(拉伸區)在寬度方向拉伸3.5倍,接著,在230℃之熱處理區(熱固定區)施行20秒之熱處理,得到完成結晶定向之積層薄膜。在所得積層薄膜中,PET薄膜之厚度為100μm。所得積層薄膜之特性等係如表所示。其係霧度及總透光率等之透明性優異,且與熱塑性樹脂薄膜之接著性、耐濕熱接著性及CNT塗布性優異者。 Next, the coating material 1 was applied on the corona discharge-treated surface of the uniaxially stretched film using a coating bar. After coating both ends of the uniaxially stretched film in the width direction, hold it with a clip, lead it to the preheating zone, set the ambient temperature to 75 ° C, and then set the ambient temperature to 110 ° C using a radiant heater. Next, the ambient temperature was set at 90 ° C, and the coating composition was dried to form a composition layer. Next, it was continuously stretched 3.5 times in the width direction in a heating zone (stretching zone) at 120 ° C, and then a heat treatment was performed in a heat-treating zone (heat-fixing zone) at 230 ° C for 20 seconds to obtain a laminated film having a crystal orientation. In the obtained laminated film, the thickness of the PET film was 100 μm. The characteristics and the like of the obtained laminated film are shown in the table. It is excellent in transparency such as haze and total light transmittance, and is excellent in adhesion to a thermoplastic resin film, moisture and heat resistance, and CNT coating property.

(實施例2至4) (Examples 2 to 4)

除了變更塗料組成物中之無機粒子(A)與具有親水性官能基之聚酯樹脂(B)之質量比之外,以與實施例1相同之方法,得到積層薄膜。所得積層薄膜之特性等係如表所示。其係霧度及總透光率等之透明性優異,且與熱塑性樹脂薄膜之接著性、耐濕熱接著性、CNT塗布性及耐鹼接著性優異者。 A laminated film was obtained in the same manner as in Example 1 except that the mass ratio of the inorganic particles (A) and the polyester resin (B) having a hydrophilic functional group in the coating composition was changed. The characteristics and the like of the obtained laminated film are shown in the table. Its haze and total light transmittance are excellent in transparency, and are excellent in adhesion to a thermoplastic resin film, moisture and heat resistance, CNT coating properties, and alkali resistance.

(實施例5) (Example 5)

除了將無機粒子(A)變更為無機粒子(A2):膠質氧化矽「SNOWTEX 50」(平均1次粒徑20nm、日產化學(股)製)以外,以與實施例2相同之方法,得到積層薄膜。所得積層薄膜之特性等係如表所示。其係霧度及總透光率等之透明性優異,且與熱塑性樹脂薄膜之接著性、耐濕熱接著性、CNT塗布性及耐鹼接著性優異者。 Except that the inorganic particles (A) were changed to inorganic particles (A2): colloidal silica "SNOWTEX 50" (average primary particle diameter: 20 nm, manufactured by Nissan Chemical Co., Ltd.), a laminated layer was obtained in the same manner as in Example 2. film. The characteristics and the like of the obtained laminated film are shown in the table. Its haze and total light transmittance are excellent in transparency, and are excellent in adhesion to a thermoplastic resin film, moisture and heat resistance, CNT coating properties, and alkali resistance.

(實施例6) (Example 6)

除了將無機粒子(A)變更為無機粒子(A3):膠質氧化矽「Cataloid SI-80P」(平均1次粒徑80nm、日揮觸媒化成(股)製)以外,以與實施例2相同之方法,得到積層薄膜。所得積層薄膜之特性等係如表所示。其係霧度及總透光率等之透明性優異,且與熱塑性樹脂薄膜之接著性、耐濕熱接著性、CNT塗布性及耐鹼接著性優異者。 Except that the inorganic particles (A) were changed to inorganic particles (A3): colloidal silica "Cataloid SI-80P" (average primary particle diameter of 80 nm, manufactured by Niwa Catalyst Co., Ltd.), it was the same as in Example 2. Method to obtain a laminated film. The characteristics and the like of the obtained laminated film are shown in the table. Its haze and total light transmittance are excellent in transparency, and are excellent in adhesion to a thermoplastic resin film, moisture and heat resistance, CNT coating properties, and alkali resistance.

(實施例7至9) (Examples 7 to 9)

除了添加相對於塗料組成物為表中所記載之質量的糖醇之D-葡萄糖醇(沸點:296℃、Nacalai Tesque(股)製)(C)作為塗料組成物中之無機粒子(A)、含有親水性官能 基之聚酯樹脂(B)以外之成分之外,以與實施例2相同之方法,得到積層薄膜。所得積層薄膜之特性等係如表所示。相較於實施例2,藉由添加D-葡萄糖醇(C),樹脂層(X)之表面粗糙度Ra及水接觸角雖低,惟積層薄膜之接著性、耐濕熱接著性、CNT塗布性及耐鹼接著性之各個結果為良好。 In addition to the addition of D-glucositol (boiling point: 296 ° C, manufactured by Nacalai Tesque (Stock)) (C) as a sugar alcohol of the mass described in the table with respect to the coating composition as the inorganic particles (A) in the coating composition, Contains hydrophilic functions A laminated film was obtained in the same manner as in Example 2 except for the components other than the base polyester resin (B). The characteristics and the like of the obtained laminated film are shown in the table. Compared with Example 2, by adding D-glucosyl alcohol (C), although the surface roughness Ra and water contact angle of the resin layer (X) are low, the adhesiveness of the laminated film, moisture and heat resistance, and CNT coating property Each result of alkali resistance and alkali resistance was good.

(實施例10) (Example 10)

除了在共聚具有親水性官能基之聚酯樹脂(B)時,將作為包含親水性官能基之磺酸鹽基或3價以上之多羧酸鹽基之化合物之5-鈉磺基間酞酸變更為20質量份之外,以與實施例2相同之方法,得到積層薄膜。所得積層薄膜之特性等係如表所示。相較於實施例2,因具有親水性官能基之聚酯樹脂(B)的親水性提高,故水接觸角降低,積層薄膜之接著性、耐濕熱接著性、CNT塗布性及耐鹼接著性之各個結果良好。 Except for the copolymerization of the polyester resin (B) having a hydrophilic functional group, 5-sodium sulfoisophthalic acid, which is a compound containing a sulfonic acid group having a hydrophilic functional group or a polycarboxylic acid group having a trivalent or higher value, is used. A laminated film was obtained in the same manner as in Example 2 except that the content was changed to 20 parts by mass. The characteristics and the like of the obtained laminated film are shown in the table. Compared with Example 2, the hydrophilicity of the polyester resin (B) having a hydrophilic functional group is improved, so the water contact angle is reduced, the adhesiveness of the laminated film, the heat and moisture resistance, the CNT coating property, and the alkali resistance are improved. Each result is good.

(實施例11) (Example 11)

除了將無機粒子(A)變更為無機粒子(A4):氧化鈦粒子「NANOTEK」氧化鈦漿液(平均1次粒徑23nm、CI化成(股)製)以外,以與實施例2相同之方法,得到積層薄膜。所得積層薄膜之特性等係如表所示。其係霧度及總透光率等之透明性優異,且與熱塑性樹脂薄膜之接著性、耐濕熱接著性、CNT塗布性及耐鹼接著性優異者。 Except changing the inorganic particles (A) to inorganic particles (A4): titanium oxide particles "NANOTEK" titanium oxide slurry (average primary particle diameter of 23 nm, manufactured by CI Chemical Co., Ltd.), the same method as in Example 2 was used, A laminated film was obtained. The characteristics and the like of the obtained laminated film are shown in the table. Its haze and total light transmittance are excellent in transparency, and are excellent in adhesion to a thermoplastic resin film, moisture and heat resistance, CNT coating properties, and alkali resistance.

(實施例12) (Example 12)

首先,在具備有攪拌機、溫度計及回流冷卻管之一般的丙烯酸樹脂反應槽中,饋入作為溶劑之異丙醇100 份,加熱攪拌並維持在100℃。 First, a general acrylic resin reaction tank equipped with a stirrer, a thermometer, and a reflux cooling pipe was fed with isopropyl alcohol 100 as a solvent. Parts, heated and stirred and maintained at 100 ° C.

此時,以3小時滴入包含作為(甲基)丙烯酸酯(d1’)之n=19之甲基丙烯酸十九烷酯40份、作為(甲基)丙烯酸酯(d2’)之具有2個環之甲基丙烯酸異莰酯40份及作為其它具有羥基之(甲基)丙烯酸酯(d3’)之丙烯酸2-羥基乙酯20份之混合物。然後,結束滴入後,在100℃下加熱1小時,接著,饋入包含三級丁基過氧化-2-乙基己酸酯1份之追加觸媒混合液。接著,在100℃下加熱3小時後冷卻,得到丙烯酸樹脂(D)。所得丙烯酸樹脂(D)之構造式係如下述。(然該構造式僅表示在該化學構造中具有d1’、d2’及d3’者,並無限定各構造單元之順位及數值。) At this time, 40 parts of undecyl methacrylate containing n = 19 as (meth) acrylate (d1 ') and two (meth) acrylate (d2') as drops were added dropwise over 3 hours. A mixture of 40 parts of cyclic isopropyl methacrylate and 20 parts of 2-hydroxyethyl acrylate as other (meth) acrylate (d3 ') having a hydroxyl group. Then, after the dropping was completed, the mixture was heated at 100 ° C. for 1 hour, and then an additional catalyst mixed solution containing 1 part of tert-butylperoxy-2-ethylhexanoate was fed. Then, it heated at 100 degreeC for 3 hours, and cooled, and obtained the acrylic resin (D). The structural formula of the obtained acrylic resin (D) is as follows. (However, the structural formula only indicates those having d1 ', d2', and d3 'in the chemical structure, and does not limit the order and value of each structural unit.)

‧水性溶劑:純水。 ‧Aqueous solvent: pure water.

‧無機粒子(A1D)與丙烯酸樹脂(D)之混合體: ‧Mixture of inorganic particles (A1D) and acrylic resin (D):

在水性溶劑中,依序添加實施例1中使用之無機粒子(A1)與上述丙烯酸樹脂(D),並以以下方法使之分散,得到無機粒子(A1D)與丙烯酸樹脂(D)之混合體(上述(ii)之方法)。無機粒子(A1)與丙烯酸樹脂(D)之添加量比(質量比)為(A1)/(D)=45/10。分散處理係使用均質機進行,藉由以圓周速度10m/秒旋轉5小時而進行。並且,在最後所得之混合體中,無機粒子(A1D)與丙烯酸樹脂(D)之質量比(A1D)/(D)=45/10。 In an aqueous solvent, the inorganic particles (A1) and the acrylic resin (D) used in Example 1 were sequentially added and dispersed in the following manner to obtain a mixture of the inorganic particles (A1D) and the acrylic resin (D). (Method (ii) above). The addition ratio (mass ratio) of the inorganic particles (A1) to the acrylic resin (D) is (A1) / (D) = 45/10. The dispersion treatment was performed using a homogenizer, and was performed by rotating at a peripheral speed of 10 m / sec for 5 hours. And, in the finally obtained mixture, the mass ratio of the inorganic particles (A1D) to the acrylic resin (D) (A1D) / (D) = 45/10.

將所得無機粒子(A1D)以日立桌上式超速離心機(日立工機(股)製:CS150NX)進行離心分離(轉速3,000rpm、分離時間30分鐘),使無機粒子(A1)(及吸附在無機粒子(A1)表面之丙烯酸樹脂(D))沉降後,去除上清液,使沉降物濃縮乾固。經濃縮乾固之沉降物經X射線光電子光譜法(XPS)分析之結果,確認無機粒子(A1)表面有丙烯酸樹脂(D)的存在。亦即,在無機粒子(A1)之表面吸附/附著有丙烯酸樹脂(D),發現所得無機粒子(A1D)相當於無機粒子(A1)之表面具有丙烯酸樹脂(D)之粒子。 The obtained inorganic particles (A1D) were centrifuged in a Hitachi tabletop ultracentrifuge (Hitachi Koki Co., Ltd .: CS150NX) (rotation speed 3,000 rpm, separation time 30 minutes), and the inorganic particles (A1) (and adsorbed on After the acrylic resin (D) on the surface of the inorganic particles (A1) has settled, the supernatant liquid is removed, and the precipitate is concentrated to dryness. As a result of X-ray photoelectron spectroscopy (XPS) analysis of the concentrated and dried sediment, it was confirmed that the acrylic resin (D) was present on the surface of the inorganic particles (A1). That is, the acrylic resin (D) was adsorbed / adhered to the surface of the inorganic particle (A1), and the obtained inorganic particle (A1D) was found to be equivalent to a particle having the acrylic resin (D) on the surface of the inorganic particle (A1).

接著,除了將塗料組成物中之無機粒子(A)變更為無機粒子(A1D)之外,以與實施例3相同之方法,得到積層薄膜。所得積層薄膜之特性等係如表所示。其係霧度及總透光率等之透明性優異,且與熱塑性樹脂薄膜之接著性、耐濕熱接著性、CNT塗布性及耐鹼接著性優異者。 Next, a laminated film was obtained in the same manner as in Example 3 except that the inorganic particles (A) in the coating composition were changed to inorganic particles (A1D). The characteristics and the like of the obtained laminated film are shown in the table. Its haze and total light transmittance are excellent in transparency, and are excellent in adhesion to a thermoplastic resin film, moisture and heat resistance, CNT coating properties, and alkali resistance.

(實施例13) (Example 13)

首先,以與實施例12相同之方法,使用實施例5所記載之無機粒子(A2)與丙烯酸樹脂(D)作成無機粒子(A2D)。 First, inorganic particles (A2D) were prepared by the same method as in Example 12 using the inorganic particles (A2) and acrylic resin (D) described in Example 5.

接著,除了將塗料組成物中之無機粒子(A)變更為無機粒子(A2D)之外,以與實施例5相同之方法,得到積層薄膜。所得積層薄膜之特性等係如表所示。其係霧度及總透光率等之透明性優異,且與熱塑性樹脂薄膜之接著性、耐濕熱接著性、CNT塗布性及耐鹼接著性優異者。 Next, a laminated film was obtained in the same manner as in Example 5 except that the inorganic particles (A) in the coating composition were changed to inorganic particles (A2D). The characteristics and the like of the obtained laminated film are shown in the table. Its haze and total light transmittance are excellent in transparency, and are excellent in adhesion to a thermoplastic resin film, moisture and heat resistance, CNT coating properties, and alkali resistance.

(實施例14) (Example 14)

首先,以與實施例12相同之方法,使用實施例6所記載之無機粒子(A3)與丙烯酸樹脂(D)作成無機粒子(A3D)。 First, inorganic particles (A3D) were prepared by the same method as in Example 12 using the inorganic particles (A3) and acrylic resin (D) described in Example 6.

接著,除了將塗料組成物中之無機粒子(A)變更為無機粒子(A3D)之外,以與實施例6相同之方法,得到積層薄膜。所得積層薄膜之特性等係如表所示。其係霧度及總透光率等之透明性優異,且與熱塑性樹脂薄膜之接著性、耐濕熱接著性、CNT塗布性及耐鹼接著性優異者。 Next, a laminated film was obtained in the same manner as in Example 6 except that the inorganic particles (A) in the coating composition were changed to inorganic particles (A3D). The characteristics and the like of the obtained laminated film are shown in the table. Its haze and total light transmittance are excellent in transparency, and are excellent in adhesion to a thermoplastic resin film, moisture and heat resistance, CNT coating properties, and alkali resistance.

(比較例1、2) (Comparative Examples 1, 2)

除了變更塗料組成物中之無機粒子(A)與具有親水性官能基之聚酯樹脂(B)之質量比之外,以與實施例1相同之方法,得到積層薄膜。所得積層薄膜之特性等係如表所示。比較例1中,由於無機粒子(A)之量少,故樹脂層(X)之表面積不會變大,CNT分散體之塗布性不佳。另外,比較例2中,具有親水性官能基之聚酯樹脂(B)之量少,與熱塑性樹脂薄膜之接著性及耐鹼接著性不佳。 A laminated film was obtained in the same manner as in Example 1 except that the mass ratio of the inorganic particles (A) and the polyester resin (B) having a hydrophilic functional group in the coating composition was changed. The characteristics and the like of the obtained laminated film are shown in the table. In Comparative Example 1, since the amount of the inorganic particles (A) was small, the surface area of the resin layer (X) did not increase, and the coatability of the CNT dispersion was not good. In addition, in Comparative Example 2, the amount of the polyester resin (B) having a hydrophilic functional group was small, and the adhesion to the thermoplastic resin film and the alkali resistance were not good.

(比較例3) (Comparative example 3)

除了將無機粒子(A)變更為膠質氧化矽「SNOWTEX XS」(平均1次粒徑6nm、日產化學(股)製)(粒子:X1)之外,以與實施例2相同之方法,得到積層薄膜。所得積層薄膜之特性等係如表所示。由於樹脂層(X)中所含之無機粒子(A)的增大,故霧度成為3.0%以上,且表面粗糙度Ra亦低。,CNT分散體之塗布性及耐鹼接著性亦不佳。 Except that the inorganic particles (A) were changed to colloidal silica "SNOWTEX XS" (average primary particle diameter 6 nm, manufactured by Nissan Chemical Co., Ltd.) (particles: X1), a laminated layer was obtained in the same manner as in Example 2. film. The characteristics and the like of the obtained laminated film are shown in the table. As the inorganic particles (A) contained in the resin layer (X) increase, the haze becomes 3.0% or more, and the surface roughness Ra is also low. The coating properties and alkali resistance of CNT dispersion are also not good.

(比較例4) (Comparative Example 4)

除了將無機粒子(A)變更為膠質氧化矽「Spherical Slurry 140」(平均1次粒徑140nm、日揮觸媒化成(股)製)(粒子:X2)之外,以與實施例2相同之方法,得到積層薄膜。所得積層薄膜之特性等係如表所示。由於樹脂層(X)中所含之無機粒子(A)的平均1次粒徑增大,故霧度成為3.0%以上。並且,由於具有親水性官能基之聚酯樹脂(B),故無機粒子(A)對熱塑性樹脂薄膜的固定不足,耐濕熱接著性及耐鹼接著性不佳。 Except that the inorganic particles (A) were changed to colloidal silica "Spherical Slurry 140" (average primary particle diameter of 140 nm, manufactured by Niwa Catalyst Co., Ltd.) (particles: X2), the same method as in Example 2 was used. To obtain a laminated film. The characteristics and the like of the obtained laminated film are shown in the table. Since the average primary particle diameter of the inorganic particles (A) contained in the resin layer (X) is increased, the haze becomes 3.0% or more. In addition, the polyester resin (B) having a hydrophilic functional group has insufficient fixation of the inorganic particles (A) to the thermoplastic resin film, and has poor moist-heat adhesion and alkali resistance.

(比較例5) (Comparative example 5)

將不含親水性官能基之聚酯樹脂以下述方法製造。首先,將對酞酸50質量份、間酞酸50質量份、乙二醇、50質量份、新戊二醇30質量份,及作為聚合觸媒之三氧化二銻0.3質量份與乙酸鋅0.3質量份一起放入經氮氣沖洗過的反應器中,一面去除水,一面在常壓下於190至220℃中進行12小時之聚合反應,得到聚酯二醇。接著,將作為溶劑之二甲苯饋入反應器中,同時在0.2mmHg之減壓下於260℃中餾除二甲苯,使聚合3小時,得到聚酯樹脂。使該聚酯樹脂溶解於包含丁基纖維素之乙醇溶劑中。其它係以與實施例2相同之方法,得到積層薄膜。而且,表中,上述不具親水性官能基之聚酯樹脂的含量記載於聚酯樹脂(B)之欄中。所得積層薄膜之特性等如表所示。因使用不具親水性官能基之聚酯樹脂,故水接觸角增大,CNT之塗布性不佳。 A polyester resin containing no hydrophilic functional group is produced by the following method. First, 50 parts by mass of terephthalic acid, 50 parts by mass of isophthalic acid, 50 parts by mass of ethylene glycol, 30 parts by mass of neopentyl glycol, and 0.3 parts by mass of antimony trioxide as a polymerization catalyst and 0.3 parts of zinc acetate The mass parts were put together in a reactor flushed with nitrogen, and while water was removed, a polymerization reaction was performed at 190 to 220 ° C. under normal pressure for 12 hours to obtain a polyester diol. Next, xylene as a solvent was fed into the reactor, and at the same time, xylene was distilled off at 260 ° C under a reduced pressure of 0.2 mmHg, and polymerization was performed for 3 hours to obtain a polyester resin. This polyester resin was dissolved in an ethanol solvent containing butyl cellulose. Otherwise, the same method as in Example 2 was used to obtain a laminated film. In the table, the content of the polyester resin having no hydrophilic functional group is described in the column of the polyester resin (B). The properties and the like of the obtained laminated film are shown in the table. Since a polyester resin having no hydrophilic functional group is used, the water contact angle is increased, and the coating property of CNT is not good.

(比較例6) (Comparative Example 6)

除了將無機粒子(A)變更為苯乙烯系有機粒子「SX8742(B)-03」(平均1次粒徑30nm、JSR(股)製)(粒子:X3)之外,以與實施例2相同之方法,得到積層薄膜。所得積層薄膜之特性等係如表所示。由於樹脂層(X)中所含之有機粒子之親水性低,相較於無機粒子,耐熱性及耐鹼性低,因此,CNT之塗布性、耐濕熱接著性及耐鹼接著性不佳。 Except that the inorganic particles (A) were changed to styrene-based organic particles "SX8742 (B) -03" (average primary particle size: 30 nm, manufactured by JSR (JSR)) (particles: X3), they were the same as in Example 2. In this way, a laminated film is obtained. The characteristics and the like of the obtained laminated film are shown in the table. The organic particles contained in the resin layer (X) have low hydrophilicity, and have lower heat resistance and alkali resistance than inorganic particles. Therefore, the coating properties, wet heat resistance, and alkali resistance of CNTs are not good.

[產業上之可利用性] [Industrial availability]

由於與熱塑性樹脂薄膜之接著性、耐濕熱接著性及耐鹼接著性優異,且對CNT等之導電性材料呈現良好之塗布性,故可作為觸控面板及電子紙構件之透明導電薄膜之底塗層使用。 Since it has excellent adhesion to thermoplastic resin films, moisture and heat resistance, and alkali resistance, and exhibits good coating properties to conductive materials such as CNTs, it can be used as a base for transparent conductive films for touch panels and electronic paper members. Coating used.

Claims (10)

一種積層薄膜,其係在熱塑性樹脂薄膜之至少一面具有由包含無機粒子(A)與具有親水性官能基之聚酯樹脂(B)的塗料組成物所形成之樹脂層(X)之積層薄膜,其中該塗料組成物中之無機粒子(A)的含量相對於塗料組成物全部為50質量%以上90質量%以下,具有親水性官能基之聚酯樹脂(B)的含量相對於塗料組成物全部為10質量%以上50質量%以下,並滿足下述之(1)至(4):(1)樹脂層(X)之表面粗糙度Ra(中心線平均粗糙度)為5.0nm以上30.0nm以下;(2)無機粒子(A)之平均1次粒徑為15nm以上80nm以下;(3)樹脂層(X)之水接觸角為75°以下;(4)積層薄膜之霧度為3.0%以下,其中該樹脂層(X)之表面仄他電位在-50mV以上-10mV以下。A laminated film, which is a laminated film having a resin layer (X) formed of a coating composition containing inorganic particles (A) and a polyester resin (B) having a hydrophilic functional group on at least one side of a thermoplastic resin film, The content of the inorganic particles (A) in the coating composition is 50% by mass or more and 90% by mass or less relative to the total amount of the coating composition, and the content of the polyester resin (B) having a hydrophilic functional group is relative to the total amount of the coating composition. It is 10% by mass or more and 50% by mass or less, and satisfies the following (1) to (4): (1) the surface roughness Ra (centerline average roughness) of the resin layer (X) is 5.0 nm or more and 30.0 nm or less (2) The average primary particle diameter of the inorganic particles (A) is 15nm to 80nm; (3) The water contact angle of the resin layer (X) is 75 ° or less; (4) The haze of the laminated film is 3.0% or less , Wherein the surface potential of the resin layer (X) is more than -50mV and less than -10mV. 如請求項1之積層薄膜,其中該無機粒子(A)在其表面具有含羥基之丙烯酸樹脂(D)。The laminated film according to claim 1, wherein the inorganic particles (A) have a hydroxyl group-containing acrylic resin (D) on the surface thereof. 如請求項1或2之積層薄膜,其中無機粒子(A)為膠質氧化矽。The laminated film of claim 1 or 2, wherein the inorganic particles (A) are colloidal silica. 如請求項1或2之積層薄膜,其中該塗料組成物含有糖醇(C),其含量相對於塗料組成物全部為5質量%以上20質量%以下。For example, the laminated film of claim 1 or 2, wherein the coating composition contains sugar alcohol (C), and the content thereof is 5 mass% or more and 20 mass% or less based on the entire coating composition. 如請求項1或2之積層薄膜,其中該具有親水性官能基之聚酯樹脂(B)係由相對於構成含有親水性官能基之聚酯樹脂(B)的聚酯樹脂之原料全部而言為包含1至25莫耳%的具有磺酸鹽基之二羧酸及其酯形成性衍生物、及/或具有3個以上之羧酸鹽基的多元羧酸及其酯形成性衍生物之原料所製造之聚酯樹脂。The laminated film according to claim 1 or 2, wherein the polyester resin (B) having a hydrophilic functional group is composed of all the raw materials for the polyester resin constituting the polyester resin (B) containing a hydrophilic functional group. 1 to 25 mol% of a dicarboxylic acid and an ester-forming derivative thereof having a sulfonate group, and / or a polycarboxylic acid and an ester-forming derivative thereof having 3 or more carboxylate groups Polyester resin made from raw materials. 如請求項1或2之積層薄膜,其係作為導電性塗布用底塗薄膜使用。The laminated film of claim 1 or 2 is used as a primer film for conductive coating. 一種積層薄膜之製造方法,其係在熱塑性樹脂薄膜之至少一面設置樹脂層(X)並滿足下述之(1)至(4)之條件的積層薄膜之製造方法,其係包含下述步驟:在熱塑性樹脂薄膜之至少一面,塗布塗料組成物後,藉由加熱、拉伸而形成樹脂層(X),而該塗料組成物係包含無機粒子(A)與具有親水性官能基之聚酯樹脂(B),其中該塗料組成物中之無機粒子(A)的含量相對於塗料組成物全部為50質量%以上90質量%以下,具有親水性官能基之聚酯樹脂(B)的含量相對於塗料組成物全部為10質量%以上50質量%以下,(1)樹脂層(X)之表面粗糙度Ra(中心線平均粗糙度)為5.0nm以上30.0nm以下;(2)無機粒子(A)之平均1次粒徑為15nm以上80nm以下;(3)樹脂層(X)之水接觸角為75°以下;(4)積層薄膜之霧度為3.0%以下。A manufacturing method of a laminated film, which is a manufacturing method of a laminated film in which a resin layer (X) is provided on at least one side of a thermoplastic resin film and satisfies the following conditions (1) to (4). After coating the coating composition on at least one side of the thermoplastic resin film, a resin layer (X) is formed by heating and stretching. The coating composition contains inorganic particles (A) and a polyester resin having a hydrophilic functional group. (B), wherein the content of the inorganic particles (A) in the coating composition is 50% by mass or more and 90% by mass or less with respect to the entire coating composition, and the content of the polyester resin (B) having a hydrophilic functional group is relative to All coating compositions are 10% by mass or more and 50% by mass or less, (1) the surface roughness Ra (centerline average roughness) of the resin layer (X) is 5.0 nm or more and 30.0 nm or less; (2) inorganic particles (A) The average primary particle diameter is 15nm to 80nm; (3) The water contact angle of the resin layer (X) is 75 ° or less; (4) The haze of the laminated film is 3.0% or less. 如請求項7之積層薄膜之製造方法,其中該樹脂層(X)之表面仄他電位在-50mV以上-10mV以下。For example, the method for manufacturing a laminated film according to claim 7, wherein the surface potential of the resin layer (X) is -50 mV or more and -10 mV or less. 如請求項7或8之積層薄膜之製造方法,其中該無機粒子(A)在其表面具有含羥基之丙烯酸樹脂(D)。The method for manufacturing a laminated film according to claim 7 or 8, wherein the inorganic particles (A) have a hydroxyl group-containing acrylic resin (D) on a surface thereof. 如請求項7或8之積層薄膜之製造方法,其中該塗料組成物含有糖醇(C),其含量相對於塗料組成物全部為5質量%以上20質量%以下。For example, the method for manufacturing a laminated film according to claim 7 or 8, wherein the coating composition contains sugar alcohol (C), and the content thereof is 5 mass% or more and 20 mass% or less with respect to the entire coating composition.
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