TWI639743B - Process for elastic fiber flat woven bristles and fabric thereof - Google Patents

Abstract

The process of elastic fiber flat woven bristles and the fabric thereof, wherein an elastic fiber is woven into a horizontal bristing machine, and sequentially passes at least one rough surface roller, at least one bristles roller and at least one fine surface roller to make the elasticity The surface fibers of the fiber woven fabric are subjected to cracking, bristles and leveling to form an elastic fiber flat woven bristles having a single layer of bristles.

Description

Process for elastic fiber flat woven bristles and fabric thereof

The invention provides a process for elastic fiber plain woven fabric and a woven fabric thereof, in particular to a process for elastic fiber woven woven bristles and a woven fabric thereof, which are arranged by a flat bristing machine into a horizontal bristing machine through a rough surface roller and a bristles roller. And the fine-faced roller can be made into a single-layer structure and an elastic fiber flat-woven bristles with single-sided bristles.

Reformed from the warmth of human clothing, from the early animal skin period to the invention of chemical fiber, knitted bristles have been developed to become representative of warm fabrics. Because knitted fabrics have a ring structure and are more flexible, they can The bristles process is adapted to the tension of the existing bristles; however, the conventional bristles mode is divided into a plurality of machines in series, and the knitted fabrics after the bristles are finished are trimmed and flattened by the shearing machine, and the process is complicated. , high cost and need to occupy a large space to accommodate multiple machines.

The conventional flat woven fabric has no fluffiness of the traditional bristles of the ring structure, and has no bulkiness of the knitted fabric, and the structure thereof cannot withstand the tension of the conventional bristles, so the conventional bristles cannot be applied to the elastic flat woven fabric.

In order to overcome this problem, a knitting bristles 50 is attached to an elastic plain woven fabric 52 as a two-layer structure fabric to achieve the warmth effect of the elastic woven fabric 52 having a single bristles, as shown in FIG. A side of the knitted bristles 50 is provided with a bonding layer 56 for attaching the elastic flat woven fabric 52, and the other side of the knitted bristles 50 has The plurality of bristle structures 54, however, the fabric of the two-layer structure has a costly increase in addition to the manufacturing process, and the structure of the two-layer material causes an increase in cost, and the bonding layer 56 is easy to be used at a high temperature or in a repeated cleaning process. Looseness is caused to separate the elastic plain woven fabric 52 from the knitted bristles 50.

In view of the above-mentioned shortcomings, the inventor believes that it has the urgent need to correct it, and has been engaged in the design and manufacture of related products for many years, and has always adhered to the excellent design concept, and researched and created the above disadvantages. After the efforts, the process of the elastic fiber flat woven bristles of the present invention and the fabric thereof were finally introduced, and the effects of the products were improved by correcting the excellent product process and product structure.

Accordingly, it is an object of the present invention to provide an elastic fiber flat woven bristles having a single layer of bristled surface, and to use a horizontal bristler that combines ruptured fabric fibers, brushed hair, and a flat bristles. Achieve integrated machine and simplify manufacturing engineering.

Therefore, the elastic fiber flat woven bristles of the single-layer brushed surface of the present invention comprise: firstly arranging an elastic fiber into a dryer for ironing and drying, and then arranging the elastic fibers into a flat state after drying. The horizontal bristles of the at least one rough surface roller, the at least one bristle roller and the at least one fine surface roller are arranged in such a manner that the surface of the elastic fiber woven fabric is first ruptured by the rough surface roller, and then passed through The bristle roller bristles the surface fiber which is ruptured by the force, and finally the surface of the woven fiber of the elastic fiber woven fabric is trimmed by the fine roller to form the elastic fiber woven bristles having a single layer of bristle surface.

In the preparation process, the integrated machine of the horizontal bristing machine is used, and the rough surface roller capable of breaking the surface fiber of the elastic fiber woven fabric is integrated, and the rupture roller can be The bristles of the surface fiber brushing hair, and the fine-faced roller capable of smoothing the bristles, and integrating the above three rollers into one machine, can not only simplify the cumbersome preparation process, but also save the need for multiple machines. In addition, it is possible to manufacture the elastic fiber flat woven bristles having a single-layer structure and single-sided bristles, and solve the problem of looseness which may occur due to the conventional two-layer structure.

〔this invention〕

10‧‧‧elastic fiber woven fabric

15‧‧‧Dryer

20‧‧‧ horizontal brushing machine

22‧‧‧Rough surface roller

24‧‧‧Brush wheel

26‧‧‧Face roller

28‧‧‧pressure wheel

29‧‧‧ flattening wheel

30‧‧‧elastic fiber flat weave

32‧‧‧Brush structure

[Use]

50‧‧‧Knitted rag

52‧‧‧Flexible plain weave

54‧‧‧Brush structure

56‧‧‧Fitting layer

BRIEF DESCRIPTION OF THE DRAWINGS Figure 1 is a block flow diagram showing an embodiment of the process of the elastic fiber flat woven bristles of the present invention.

Fig. 2 is a plan view schematically showing an embodiment in which the elastic fiber plain woven fabric of the present invention passes through a dryer and then passes through a horizontal bristler.

Figure 3 is a perspective view showing an embodiment in which the elastic fiber plain woven fabric of the present invention passes through a horizontal bristler.

Fig. 4 is a partially enlarged side elevational view showing the embodiment of the elastic fiber flat woven fabric of the present invention passing through a horizontal bristler.

Figure 5 is a schematic cross-sectional view showing an embodiment of the elastic fiber flat woven bristles of the present invention.

Fig. 6 is a schematic cross-sectional view showing a conventional plain woven fabric.

Referring to Fig. 1, a process for an embodiment of an elastic fiber plain woven bristles 30 according to the present invention comprises an elastic fiber woven fabric 10 which is first subjected to a flattening by a dryer 15 to avoid creases, followed by the elasticity. The fiber woven fabric 10 is further inserted into a horizontal bristing machine 20, and one side of the elastic fiber woven fabric 10 is sequentially passed through and in contact with at least one rough surface roll. The wheel 22, the at least one bristle roller 24 and the at least one fine-faced roller 26 sequentially achieve the effects of breaking the surface fibers, bristles and whole hair, thereby completing the manufacture of the elastic fiber plain woven bristles 30. The rough surface roller 22, the bristle roller 24, and the fine surface roller 26 are respectively provided with at least one pressing wheel 28 on the upper side, and the elastic fiber plain woven fabric 10 passes through the rough surface roller 22, the bristle roller 24, and the fine surface roller. At the same time, the pressure roller 28 can press the elastic fiber woven fabric 10 to provide the function of leveling and fitting, and avoid the elastic fiber woven fabric 10 during the movement and the rough surface roller 22, the bristles The roller 24 or the fine surface roller 26 creates a gap.

2 and 3, in which the elastic fiber plain woven fabric 10 of the present invention passes through the dryer 15, and an embodiment of the horizontal bristing machine 20, the dryer 15 has six axles, the elastic fiber After the plain woven fabric 10 passes through the respective axles in sequence, the effect of leveling and ironing is achieved, and the possibility that the elastic fiber woven fabric 10 enters the horizontal bristles 20 before the crease is generated is reduced. After entering the horizontal bristle machine 20, the elastic fiber woven fabric 10 first passes through a set of flattening wheels 29 which are symmetrically arranged up and down and abut each other, and then pass through the two of the horizontal bristles 20 in sequence. The surface roller 22, the two bristle rollers 24 and the two fine surface rollers 26 are separated from the horizontal bristle machine 20 and then flattened by a set of flattening wheels 29 arranged in a pair of upper and lower pairs to complete the elastic fiber flat knitting brush. The manufacture of felts 30. A pressure roller 28 is disposed between the rough surface rollers 22, and the pressure roller 28 is disposed between the brush rollers 24, and the pressure roller 28 is disposed between the fine surface rollers 26, and the rough roller 22 is A pressure roller 28 is disposed between the bristle rollers 24, and the pressure roller 28 is disposed between the bristle rollers 24 and the fine roller 26, and the pressure roller 28 can press the elastic fiber woven fabric 10 to reach The effect of the press-fitting is prevented, and the elastic fiber woven fabric 10 is prevented from generating gaps or creases during traveling.

Referring to FIG. 4, the elastic fiber woven fabric 10 of the present invention passes through the horizontal type. In an embodiment of the bristles 20, the elastic fiber woven fabric 10 first passes through and contacts the rough surface rollers 22, and each of the rough surface rollers 22 is coated with coarse-grained sandpaper to break the elastic fibers. a surface fiber of one side of the plain woven fabric 10; the bristle roller 24 is covered with a bristle needle for bristing the surface of the elastic fiber woven fabric 10 which has been subjected to the force and is broken, thereby generating a bristle structure 32, The bristle structure 32 brushed out at this time has a long hairiness, and each of the bristle needles faces the inlet direction of the horizontal bristle machine 20, in other words, if the elastic fiber plain weave 10 moves from the right to the left. The bristle pins on the bristle rollers 24 are directed to the right; and then the elastic fiber woven fabric 10 is passed through the fine-faced rollers 26, and the fine-surface rollers 26 are coated with fine-grained sandpaper to enable the bristle structure. The manufacture of the elastic fiber plain woven bristles 30 can be accomplished after the longer or uneven hairs of 32 are ground.

Referring to FIG. 5, in an embodiment of the elastic fiber plain woven bristles 30 of the present invention, the elastic fiber woven woven fabric 30 manufactured by the above process is ruptured from one side of the elastic fiber woven fabric 10, and the bristles and the bristles are After the process of trimming, the bristle structure 32 is produced. The elastic fiber flat woven bristles 30 manufactured at this time not only have good elasticity, strong resilience, but also have the effect of keeping the bristles on one side.

It is to be noted that the above-described embodiments are merely illustrative of the principles of the invention and its advantages, and are not intended to limit the scope of the invention. Modifications and variations of the embodiments can be made by those skilled in the art without departing from the spirit and scope of the invention. Therefore, the scope of protection of the present invention should be as described in the appended claims.

Claims (7)

The invention relates to a process for elastic fiber woven bristles, comprising: arranging an elastic fiber into a horizontal bristing machine, wherein the horizontal bristles are sequentially assembled by at least one rough roller, at least one bristle roller and at least one fine roller. The elastic fiber woven fabric is first passed through the rough surface roller to break surface fibers of one side of the elastic fiber woven fabric, and then the surface fiber of the force rupture is bristed by the bristles roller, and finally passed through the fine surface. The roller is trimmed on the bristled surface of the elastic fiber plain woven fabric to form an elastic fiber flat woven bristles having a single layer of bristled surface. The process of the elastic fiber woven bristles according to claim 1, wherein the rough roller, the bristle roller and the fine roller are respectively provided with at least one pressure roller to provide leveling and pressing. The process of the elastic fiber flat woven bristles according to claim 1, wherein the horizontal bristles are respectively provided with a flattening wheel which is paired up and down in the front end and the rear end. The process of the elastic fiber flat woven bristles according to claim 1, wherein the rough surface roller is formed by covering a surface of the rough surface roller with coarse sandpaper, and the bristles roller is covered by the bristles. The surface of the brush roller is formed by covering the surface of the fine roller with fine sandpaper. The process of claim 1 , wherein the elastic fiber woven fabric is placed in a dryer for ironing and drying before being placed in the horizontal bristles. The process of the elastic fiber woven bristles according to the fourth aspect of the invention, wherein the horizontal bristles are composed of two rough rollers, two bristles and two fine rollers. An elastic fiber plain woven bristles made according to any one of claims 1 to 6, the elastic fiber woven bristles having a single-layer structure and having a bristle structure on one side thereof.