TWI638607B - Filling mold for beverage with gel content and manufacturing method - Google Patents

Abstract

The present invention relates to a filling mold and a manufacturing method for a beverage containing a gel-like inclusion, the filling mold comprising a hollow seat body having a side opening, and a laterally extending guiding plate is disposed on a bottom surface of the seat body, and A baffle is disposed on the outer side of the base, and the side opening is located between the guide plate and the baffle. The manufacturing method comprises a glue injection step and a liquid injection step through the filling mold, in the liquid injection step The guiding plate extends into the cup body, and a guiding slit is formed between the guiding plate and the inner wall surface of the cup body, and the liquid flows from the side opening through the guiding plate, the guiding slit and flows down the inner wall surface of the cup body. Through the lateral guidance of the side opening and the guiding plate, the liquid flows smoothly along the inner wall surface, effectively reducing the filling force and avoiding the liquid to disperse the gel layer and mixing, thereby reducing the defect rate.

Description

Filling mold for beverage with gel content and manufacturing method

The invention relates to a filling mold and a manufacturing method for a beverage with gel content, especially a filling mold and a manufacturing method for reducing the filling force and improving the yield.

In order to increase the taste of beverages, add jelly, tea jelly, coffee jelly, fairy grass jelly, love jade jelly, bean curd or pudding into the drink, and improve the layered sense of the drink through the gel contents For the purpose of mouthfeel, current beverages with gel-like contents include a cup body which forms an accommodation space in the cup body, an opening is formed on the top surface of the cup body, and the accommodation space of the cup body is accommodated. A layer of a gel layer and a liquid layer is further provided with a lid on the top surface of the cup body to close the opening.

The above-mentioned method for manufacturing a beverage with gel-like contents includes a glue injection step and a liquid injection step, as shown in FIGS. 7 and 8. In the glue injection step, the cup to be filled is moved to Below the injection tube, the gel is injected into the cup body through the injection tube, so that the gel in the cup body forms the gel layer. In this injection step, the injected cup body is then transferred below the injection tube, and the liquid is injected. The outlet of the tube faces the center of the gel layer in the cup, and the liquid flowing out of the injection tube flows directly into the cup and directly hits the center of the gel layer. Because the solidification system of the gel layer is from the outside The inner layer gradually solidifies. From the point of view of the strength of the gel layer during the solidification process, the strength at the center of the gel layer is weaker than the strength at the outer edge of the gel layer, plus the strong filling force of the liquid directly impacts the At the center of the gel layer, allowing the liquid to destroy the gel layer during the filling process, causing the liquid layer formed by the liquid to mix with the damaged gel layer, resulting in defective products.

The main object of the present invention is to provide a filling mold and manufacturing method for beverages with gel content, thereby improving the liquid filling force and directly impacting the center of the gel layer, so that the liquid layer and the gel layer are mixed. , Leading to the problem of increased defective rate.

In order to achieve the purpose of the previous disclosure, the filling mold for beverages with gel-like contents according to the present invention includes: (1) a body, a space is formed inside, a top surface of the base body forms an upper opening communicating with the space, and The bottom surface forms a lower opening, and the outer side surface of the base body forms a plurality of side openings communicating with the space; 导引 A guide plate is provided on the bottom surface of the base body and closes the lower opening of the base body, and the guide plate is laterally oriented. Extend and protrude from the outer side of the base; 挡板 a baffle, which is arranged on the base and above the guide plate and the side opening, the baffle extends laterally and protrudes from the base On the outer side, the outer diameter of the baffle is larger than the outer diameter of the guide plate.

In order to achieve the purpose of the previous disclosure, the method for manufacturing a beverage with gel contents according to the present invention comprises: (1) a gel injection step, the cup to be filled is moved below the gel injection tube, and the gel flowing from the gel injection tube flows into the cup To form a gel layer; a liquid injection step, the filling mold as described in any one of claims 1 to 5 is assembled in a liquid injection tube, the filled cup is moved below the filling mold, and the filling mold is extended into The baffle of the cup body and the filling mold abuts the cup body, and the guide plate of the filling mold forms a diversion gap with the inner wall surface of the cup body. The liquid to be filled flows into the filling mold through the injection tube, and then passes through the side of the filling mold. The opening flows to the guide plate, and is laterally guided to the guide gap through the guide plate, so that the liquid passes through the guide gap and flows down the inner wall surface of the cup body and fills the cup body.

In the above, the filling mold can guide the liquid, and through the combination of the side opening and the guide plate, the liquid can flow sideways to the diversion gap adjacent to the cup body, and then flow down the inner wall surface of the cup body to prevent the liquid Directly impact the center of the gel layer, and the side opening guides the liquid to flow laterally to the guide plate, which can reduce the filling force of the liquid, and the liquid flows down along the inner wall surface of the cup, which can also reduce the filling force of the liquid , So that the liquid does not scatter the gel layer and mix, so that the gel layer and the liquid layer formed by the liquid can be surely layered, thereby improving the yield.

In addition, the outer diameter of the guide plate is smaller than the outer diameter of the baffle plate, and the guide gap formed between the guide plate and the inner wall surface of the cup allows the liquid to flow down uniformly.

Referring to FIG. 1, FIG. 2 and FIG. 6, there are several preferred embodiments of a filling mold for a beverage with gel-like contents according to the present invention, which includes a body 10, a guide plate 20 and a baffle 30.

A space 11 is formed inside the base body 10, and an upper opening 12 communicating with the space 11 is formed on a top surface of the base body 10. A lower opening 13 is formed on a bottom surface of the base body 10. A plurality of communication surfaces are formed on an outer side surface of the base body 10. As shown in FIG. 2, the side openings 14 a and 14 b of the space 11 are circular and are arranged on the outer side of the base body 10. The side openings 14 a and 14 b may be uniformly or randomly arranged, as shown in FIG. 6. The side openings 14b are rectangular and are arranged on the outer side surface of the base body 10, and may be arranged uniformly or randomly.

The guide plate 20 is disposed on the bottom surface of the base body 10 and closes the lower opening 13 of the base body 10. The guide plate 20 extends laterally and protrudes from the outer side of the base body 10.

The baffle 30 is disposed on the base body 10 and is located above the guide plate 20 and the side openings 14 a and 14 b. The baffle 30 extends laterally and protrudes from the outer side of the base body 10. The outer diameter of the plate 30 is larger than the outer diameter of the guide plate 20.

In the above, the base 10 includes a bottom shell portion 15 and a set of connecting portions 16. The bottom shell portion 15 connects the guide plate 20 and the baffle 30. The side openings 14 a and 14 b are located in the bottom shell portion 15. The assembling portion 16 is formed on the top surface of the bottom shell portion 15. The upper opening 12 is located on the top surface of the assembling portion 16. In addition, the inner diameter of the bottom shell portion 15 is larger than that of the assembling portion 16. the inside diameter of.

The method for manufacturing a beverage with gel contents according to the present invention includes a gel injection step and a liquid injection step through the filling mold.

In the glue injection step, the cup body 40 to be filled is moved below the glue tube, and the gel flowing out of the glue tube flows into the cup body 40 to form a gel layer 41. The filling temperature of the gel may be 10 ° C. To 100 ℃, the optimal filling temperature is 60 ℃. In addition, the filling gel is 100 grams. Among them, the injected gel can be jelly, tea jelly, coffee jelly, fairy grass jelly, love jade jelly, beancurd, Pudding, and the filling temperature of jelly is 30 ° C ~ 100 ° C; the filling temperature of tea jelly is 30 ° C ~ 100 ° C; the filling temperature of coffee jelly is 10 ° C ~ 100 ° C; the filling temperature of fairy grass jelly is 40 ° C ~ 100 ° C ; Ayuyu's filling temperature is 30 ° C ~ 100 ° C; Douhua's filling temperature is 30 ° C ~ 100 ° C; Pudding's filling temperature is 30 ° C ~ 100 ° C.

As shown in Figs. 3 to 5, in the liquid injection step, the above-mentioned filling mold is assembled in the liquid injection tube 50, the filled cup body 40 moves below the filling mold, the filling mold extends into the cup body 40, and the baffle of the mold is filled. 30 abuts the cup 40, and the guide plate 20 of the filling mold forms an inductive gap 60 with the inner wall surface of the cup 40. The liquid to be filled flows into the filling mold through the injection tube 50, and then passes through the side opening 14a of the filling mold. Flows onto the guide plate 20, and is laterally guided to the guide gap 60 through the guide plate 20, so that liquid passes through the guide gap 60 and flows down the inner wall surface of the cup body 40 and fills the cup body 40, wherein The filling temperature of the liquid can be 10 ° C, and the filling liquid is 200 grams. In addition, the type of liquid can be tea, milk tea, coffee, juice, wine, milk, flavored milk, yogurt, soy milk, cereal drink, Water, seasoning water.

In the above, the manufacturing method may further perform a sealing step after the liquid injection step is completed, and a lid is provided on the cup body 40 to close the opening on the top surface of the cup body 40.

In summary, the filling mold provides side openings 14a, 14b and the guide plate 20, so that liquid can flow laterally to the guide plate 20 through the side openings 14a, 14b, and then be guided sideways to the guide plate 20 by the guide plate 20 The flow gap 60 smoothly guides the liquid to flow down along the inner wall surface of the cup body 40, and does not directly impact the center of the gel layer 41. The liquid flow path is extended, and the flow direction can be changed to reduce the liquid The filling force is such that the liquid does not scatter the gel layer 41, so that the liquid layer formed by the liquid and the gel layer 41 can be surely layered without mixing, so the filling mold for beverages with gel content and The manufacturing method can provide the effect of reducing the filling force and achieve the purpose of improving the yield.

10‧‧‧ seat
11‧‧‧ space
12‧‧‧ opening
13‧‧‧ lower opening
14a, 14b‧‧‧ side opening
15‧‧‧ bottom shell
16‧‧‧Assembly Department
20‧‧‧Guide Board
30‧‧‧ bezel
40‧‧‧ cup body
41‧‧‧gel layer
50‧‧‧injection tube
60‧‧‧Diversion gap
90‧‧‧ cup body
91‧‧‧accommodation space
92‧‧‧gel layer
93‧‧‧Injection tube

FIG. 1 is a schematic perspective view of a preferred embodiment of a filling mold for a beverage with gelled contents according to the present invention. FIG. 2 is a schematic front plan view of a preferred embodiment of a filling mold for a beverage with gel-like contents according to the present invention. FIG. 3 is a schematic sectional view of the use state of a preferred embodiment of a filling mold for a beverage with gel-like contents according to the present invention. Fig. 4 is a schematic cross-sectional view taken along the A-A cut line in Fig. 3. FIG. 5 is a schematic view of a liquid injection of a preferred embodiment of a filling mold for a beverage with gel-like contents according to the present invention. FIG. 6 is a schematic perspective view of another preferred embodiment of a filling mold for a beverage with gel content according to the present invention. FIG. 7 is a schematic diagram showing the operation of an existing beverage with gel contents without filling. FIG. 8 is a schematic diagram of an operation of injecting a beverage with a gel content in the prior art.

Claims (10)

A filling mold for beverages with gel-like contents, comprising: a body, a space is formed inside, a top surface of the base body forms an upper opening communicating with the space, and a bottom opening of the base body forms a lower opening, A plurality of side openings communicating with the space are formed on the outer side surface of the base body; a guide plate is provided on the bottom surface of the base body and closes the lower opening of the base body; and the guide plate extends laterally and protrudes. An outer side surface of the base body; a baffle, which is arranged on the base body and is located above the guide plate and the side opening; the baffle extends laterally and protrudes from the outer side surface of the base body; The outer diameter of the baffle is larger than the outer diameter of the guide plate. The filling mold for a beverage with gel-like contents according to claim 1, wherein the side opening is circular and is arranged on the outer side of the base. The filling mold for beverages with gel-like contents according to claim 1, wherein the side openings are rectangular and are arranged on the outer side of the base. The filling mold for a beverage with a gel content according to any one of claims 1 to 3, wherein the base body includes a bottom shell portion and a set of joint portions, and the bottom shell portion is connected to the guide The plate and the baffle plate, the side opening is located on the bottom shell portion, the assembly portion is formed on the top surface of the bottom shell portion, and the upper opening is located on the top surface of the assembly portion. The filling mold for a beverage with gel-like contents according to claim 4, wherein the inner diameter of the bottom shell portion is larger than the inner diameter of the assembly portion. A method for manufacturing a beverage with gel content, comprising: a glue injection step, a cup body to be filled is moved below a glue injection tube, and the gel flowing from the glue injection tube flows into the cup body to form a gel layer A filling step, the filling mold as described in any one of claims 1 to 5 is assembled in the filling tube, the filled cup body is moved below the filling mold, the filling mold extends into the cup body, and the stopper of the filling mold is filled; The plate abuts the cup body, and the guide plate of the filling mold forms a diversion gap with the inner wall surface of the cup body. The liquid to be filled flows into the filling mold through the liquid injection tube, and then flows to the guide plate through the side opening of the filling mold. Through the guide plate to guide laterally to the guide slot, so that the liquid passes through the guide slot and flows down along the inner wall surface of the cup body and fills the cup body. The method for manufacturing a beverage with gel content according to claim 6, wherein in the step of injecting the gel, the filling temperature of the gel is 10 ° C to 100 ° C. The method for manufacturing a beverage with gel content according to claim 7, wherein in the step of injecting the gel, the filling temperature of the gel is 60 ° C. The method for manufacturing a beverage with gel-like contents according to any one of claims 6 to 8, wherein in the step of injecting the liquid, the filling temperature of the liquid is 10 ° C. The method for manufacturing a beverage with gel contents according to any one of claims 6 to 8, wherein the manufacturing method further performs a sealing step after the filling step is completed, and a lid is provided on the cup body. .