TWI636015B - Device for producing metal compound by ammonia method and production process thereof - Google Patents
Device for producing metal compound by ammonia method and production process thereof Download PDFInfo
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Abstract
本發明公開了一種氨法生産金屬化合物的裝置及其生產工藝。該裝置包括:浸出槽、分解沉澱槽和吸收裝置;其中浸出槽的放料口通過設有過濾裝置的管線連接分解沉澱槽的加料口,浸出槽的反應氣出口連接所述吸收裝置的進氣口,所述分解沉澱槽的混合氣出口通過設有冷凝器的管線連接所述吸收裝置的進氣口。本發明的氨法生産金屬化合物的裝置及其生產工藝簡單,耗能低,且環保。The invention discloses a device for producing a metal compound by an ammonia method and a production process thereof. The device comprises: a leaching tank, a decomposition sedimentation tank and an absorption device; wherein the discharge port of the leaching tank is connected to the feeding port of the decomposition sedimentation tank through a pipeline provided with a filtering device, and the reaction gas outlet of the leaching tank is connected to the intake air of the absorption device; The outlet of the mixed gas of the decomposition sedimentation tank is connected to the air inlet of the absorption device through a pipeline provided with a condenser. The device for producing a metal compound by the ammonia method and the production process thereof are simple, low energy consumption, and environmental protection.
Description
本發明屬於化工領域,具體的涉及一種氨法生産金屬化合物的裝置及其生產工藝。The invention belongs to the field of chemical industry, and particularly relates to a device for producing a metal compound by an ammonia method and a production process thereof.
目前,金屬化合物包括碳酸鎳、碳酸鋅、(活性)氧化銅、碳酸銅等的生産工藝流程長、耗能大,裝置設備結構複雜,並且工藝中存在各種各樣的缺點。At present, the production process of metal compounds including nickel carbonate, zinc carbonate, (active) copper oxide, copper carbonate, etc. is long, energy-consuming, the structure of the equipment is complicated, and various shortcomings exist in the process.
例如:活性氧化銅具有純度高、粒徑小、比表面積大、在電鍍行業規定的酸中溶解速度快等特點,在電子、催化等領域有許多特異性能和極大的潜在應用價值。通常生産高純活性氧化銅粉主要採用碳酸鹽煆燒法,由於碳酸鹽煆燒法工藝流程長,後續洗滌困難,産品純度不高、分散性不好、同時煆燒後晶粒粗化造成的産品活性不高、成本相對較高、有高鹽廢水産生。For example, active copper oxide has the characteristics of high purity, small particle size, large specific surface area, and fast dissolution rate in the acid specified by the electroplating industry. It has many specific properties and great potential application value in the fields of electronics and catalysis. Generally, the production of high-purity active copper oxide powder is mainly carried out by the carbonate calcination method. Due to the long process of the carbonate calcination method, subsequent washing is difficult, the product is not high in purity, the dispersion is not good, and the grains are coarsened after calcination Product activity is not high, the cost is relatively high, and high-salt wastewater is generated.
而,關於活性氧化銅的生産工藝,在目前公開的一些發明專利中,主要有以下幾種常用的工藝:Regarding the production process of active copper oxide, in the presently disclosed invention patents, there are mainly the following commonly used processes:
(1)申請號爲01127175.2的中國專利公開的以硫酸銅及銅料爲原料,經80-85℃的低溫氧化得硫酸銅結晶,然後配製溶液與氫氧化鈉反應,在經球磨、壓濾、洗滌、烘乾、粉碎製得活性氧化銅的工藝。(1) Chinese Patent Application No. 01127175.2 discloses using copper sulfate and copper materials as raw materials, and oxidizing at 80-85 ° C to obtain copper sulfate crystals, and then preparing a solution to react with sodium hydroxide. Process for preparing active copper oxide by washing, drying and pulverizing.
(2)申請號爲200710076208.1的中國專利公開的以鹼性蝕刻廢液經蒸氨生産氧化銅的工藝。(2) Chinese Patent Application No. 200710076208.1 discloses a process for producing copper oxide by steaming ammonia from an alkaline etching waste liquid.
以上方法均存在工藝、裝置複雜和耗能高的缺點,並且會産生大量洗滌廢水,給後續處理帶來麻煩。The above methods all have the disadvantages of complicated process, equipment and high energy consumption, and will generate a large amount of washing wastewater, which will cause trouble to subsequent processing.
爲了解决上述技術問題,本發明提出一種環保、節能的氨法生産金屬氧化物的裝置及其生產工藝。In order to solve the above technical problems, the present invention provides an environmentally-friendly and energy-saving device for producing metal oxides by an ammonia method and a production process thereof.
本發明提供的一種氨法生産金屬化合物的裝置,其包括:浸出槽、分解沉澱槽和吸收裝置;其中浸出槽的放料口通過設有過濾裝置的管線連接分解沉澱槽的加料口,浸出槽的反應氣出口連接所述吸收裝置的進氣口,所述分解沉澱槽的混合氣出口通過設有冷凝器的管線連接所述吸收裝置的進氣口;其中,所述浸出槽包括:浸出槽殼體,其頂部設有反應氣出口,底部設有放料口;循環管,其通過支撑件固定在所述浸出槽殼體內部;隔離套管,其套設在所述循環管外,並通過支撑件固定在所述浸出槽殼體內部;其中,所述循環管與所述隔離套管之間形成的空間的頂部封閉;設有一開口的孔板,其通過支撑件固定於所述浸出槽殼體內,所述孔板的邊沿貼合固定在所述浸出槽殼體的內壁,所述隔離套管的下端固定在孔板上,循環管的下端通過設在孔板的開口伸入孔板下方;反應氣進口,其設置在浸出槽殼體外側,對應位於所述孔板的下方,所述反應氣進口連接一進氣管道,該進氣管道通過設於所述循環管的管壁的開口與所述循環管連通;其中,所述浸出槽殼體與所述隔離套管之間的空間爲金屬加料區,所述金屬加料區位於所述孔板上方、所述循環管的上開口的下方,金屬原料裝填於所述金屬加料區。The invention provides a device for producing a metal compound by an ammonia method, which comprises: a leaching tank, a decomposition and precipitation tank, and an absorption device; wherein the discharging port of the leaching tank is connected to the feeding port of the decomposition and precipitation tank through a pipeline provided with a filtering device, and the leaching tank The reaction gas outlet is connected to the air inlet of the absorption device, and the mixed gas outlet of the decomposition sedimentation tank is connected to the air inlet of the absorption device through a pipeline provided with a condenser; wherein the leaching tank includes: a leaching tank The shell is provided with a reaction gas outlet at the top and a discharge port at the bottom; a circulation pipe fixed to the inside of the leaching tank shell through a support; an isolation sleeve sleeved outside the circulation pipe, and The support is fixed inside the leaching tank housing; the top of the space formed between the circulation pipe and the isolation sleeve is closed; an open orifice plate is provided, which is fixed to the leaching by the support In the groove shell, the edge of the orifice plate is fixedly attached to the inner wall of the leaching groove shell, the lower end of the isolation sleeve is fixed to the orifice plate, and the lower end of the circulation pipe passes through the opening provided in the orifice plate. Into the perforated plate; a reactive gas inlet, which is arranged outside the leaching tank housing and correspondingly located below the perforated plate; the reacted gas inlet is connected to an air inlet pipe, which passes through the The opening of the pipe wall communicates with the circulation pipe; wherein the space between the leaching tank shell and the isolation sleeve is a metal feeding area, and the metal feeding area is located above the orifice plate and the circulation pipe. Below the upper opening, metal raw materials are filled in the metal feeding area.
作爲優選技術方案,所述浸出槽的循環管與所述隔離套管之間形成的空間的底部開放,所述隔離套管的管壁下部開設有多個循環孔。As a preferred technical solution, the bottom of the space formed between the circulation pipe of the leaching tank and the isolation sleeve is open, and a plurality of circulation holes are provided at the lower part of the tube wall of the isolation sleeve.
作爲優選技術方案,所述浸出槽的隔離套管的多個循環孔對應位於所述隔離套管高度的二分之一以下。As a preferred technical solution, the plurality of circulation holes of the isolation sleeve of the leaching tank are correspondingly located below one-half of the height of the isolation sleeve.
作爲優選技術方案,所述浸出槽的循環管的上開口上方設有循環擋板,所述循環擋板通過支撑架固定在所述循環管的上開口上方。As a preferred technical solution, a circulation baffle is provided above the upper opening of the circulation pipe of the leaching tank, and the circulation baffle is fixed above the upper opening of the circulation pipe through a support frame.
作爲優選技術方案,所述浸出槽的浸出槽殼體頂部的反應氣出口下方設有加料孔。As a preferred technical solution, a feeding hole is provided below the reaction gas outlet at the top of the leaching tank shell of the leaching tank.
作爲優選技術方案,所述浸出槽殼體的外側套設有冷却套管。As a preferred technical solution, a cooling jacket is sleeved on the outside of the leaching tank shell.
作爲優選技術方案,所述浸出槽的冷却套管對應位於所述孔板的上方、所述循環管的上開口的下方,所述冷却套管的進水口位於冷却套管的下部,出水口位於冷却套管的上部。As a preferred technical solution, the cooling sleeve of the leaching tank is located above the orifice plate and below the upper opening of the circulation pipe, the water inlet of the cooling sleeve is located at the lower part of the cooling sleeve, and the water outlet is located at Cool the upper part of the jacket.
作爲優選技術方案,所述浸出槽殼體、所述循環管、所述隔離套管和所述支撑件均爲不銹鋼材質。As a preferred technical solution, the leaching tank housing, the circulation pipe, the isolation sleeve and the support are all made of stainless steel.
作爲優選技術方案,所述分解沉澱槽,包括:沉澱槽殼體,其包括自上而下相互連接的頂區、上連接區、消泡區、下連接區、速熱區和底區;所述頂區設有混合氣出口;所述上連接區設有空氣入口和加料口;所述底區設有放料口;設有一開口的孔板,設於沉澱槽殼體內對應位於所述速熱區的底部以下,孔板的邊緣貼合固定在沉澱槽殼體的內壁;空氣攪拌管,其設於沉澱槽殼體內部,一端連接所述空氣入口,另一端穿過所述孔板的開口伸入所述孔板下方的底區內;加熱盤管組,固定於孔板上;其中,消泡區的內徑大於速熱區的內徑。As a preferred technical solution, the decomposition sedimentation tank includes: a sedimentation tank shell, which includes a top region, an upper connection region, a defoaming region, a lower connection region, a rapid heating region, and a bottom region connected to each other from top to bottom; The top zone is provided with a mixed gas outlet; the upper connection zone is provided with an air inlet and a feeding port; the bottom zone is provided with a discharge port; an open orifice plate is provided in the sedimentation tank shell and is located at the speed correspondingly Below the bottom of the hot zone, the edge of the orifice plate is fixed to the inner wall of the sedimentation tank shell; an air stirring tube is provided inside the sedimentation tank shell, one end is connected to the air inlet, and the other end passes through the orifice plate The opening extends into the bottom area below the orifice plate; the heating coil group is fixed on the orifice plate; wherein the inner diameter of the defoaming area is larger than the inner diameter of the rapid heating area.
作爲優選技術方案,所述分解沉澱槽的沉澱槽殼體的速熱區設有熱介質入口和熱介質出口,所述熱介質入口連接所述加熱盤管組的入口,所述熱介質出口連接所述加熱盤管組的出口。As a preferred technical solution, the rapid heating zone of the sedimentation tank shell of the decomposition sedimentation tank is provided with a heat medium inlet and a heat medium outlet, the heat medium inlet is connected to the inlet of the heating coil group, and the heat medium outlet is connected An outlet of the heating coil group.
作爲優選技術方案,所述分解沉澱槽的加熱盤管組包括多個串聯的加熱盤管。As a preferred technical solution, the heating coil group of the decomposition sedimentation tank includes a plurality of heating coils connected in series.
作爲優選技術方案,所述分解沉澱槽的消泡區的內徑爲速熱區的內徑的1.1倍以上。As a preferred technical solution, the inner diameter of the defoaming zone of the decomposition sedimentation tank is more than 1.1 times the inner diameter of the rapid heating zone.
作爲優選技術方案,所述分解沉澱槽的消泡區的內徑爲速熱區的內徑的1.1倍~5倍。As a preferred technical solution, the inner diameter of the defoaming zone of the decomposition sedimentation tank is 1.1 times to 5 times the inner diameter of the rapid heating zone.
作爲優選技術方案,所述分解沉澱槽還包括:第一保溫套管,其套設在所述沉澱槽殼體的設有加熱套管組的位置的外側,所述第一保溫套管的熱介質入口連接設於所述速熱區的熱介質出口。As a preferred technical solution, the decomposition sedimentation tank further includes: a first insulation sleeve, which is sleeved outside the position of the sedimentation tank housing where the heating sleeve group is provided, and the heat of the first insulation sleeve The medium inlet is connected to a heat medium outlet provided in the rapid heating zone.
作爲優選技術方案,所述分解沉澱槽還包括:第二保溫套管,其套設在所述底區外側,所述第二保溫套管的熱介質入口連接設於所述第一保溫套管的熱介質出口。As a preferred technical solution, the decomposition and sedimentation tank further includes: a second insulation sleeve, which is sleeved outside the bottom area, and a heat medium inlet of the second insulation sleeve is connected to the first insulation sleeve Heat medium outlet.
作爲優選技術方案,所述分解沉澱槽的頂區還設有觀察孔。As a preferred technical solution, an observation hole is further provided in the top region of the decomposition sedimentation tank.
作爲優選技術方案,所述分解沉澱槽的消泡區的內徑大於頂區的內徑。As a preferred technical solution, the inner diameter of the defoaming zone of the decomposition and precipitation tank is larger than the inner diameter of the top zone.
作爲優選技術方案,所述分解沉澱槽的頂區、消泡區、速熱區爲圓筒形,所述分解沉澱槽的上連接區和下連接區爲圓臺筒形,所述底區爲圓錐筒形;所述上連接區的小直徑頂面連接頂區的底面,所述上連接區的小直徑頂面與所述頂區的橫截面相同;所述上連接區的大直徑底面連接消泡區的頂面,所述上連接區的大直徑底面與所述消泡區的橫截面相同;所述下連接區的大直徑頂面連接所述消泡區底面,所述下連接區的大直徑頂面與所述消泡區的橫截面相同;所述下連接區的小直徑底面連接所述速熱區的頂面,所述下連接區的小直徑底面與所述速熱區的橫截面相同;所述底區的頂面連接所述速熱區的底面,所述底區的頂面與所述速熱區的橫截面相同。As a preferred technical solution, the top region, the defoaming region, and the rapid heating region of the decomposition sedimentation tank are cylindrical, and the upper connection region and the lower connection region of the decomposition sedimentation tank are round-shaped and the bottom region is Conical cylindrical shape; the small-diameter top surface of the upper connection area is connected to the bottom surface of the top area, and the small-diameter top surface of the upper connection area is the same as the cross-section of the top area; the large-diameter bottom surface of the upper connection area is connected The top surface of the defoaming region, the large diameter bottom surface of the upper connection region is the same as the cross section of the defoaming region; the large diameter top surface of the lower connection region is connected to the bottom surface of the defoaming region, and the lower connection region The large-diameter top surface is the same as the cross-section of the defoaming area; the small-diameter bottom surface of the lower connection area is connected to the top surface of the rapid heat area, and the small-diameter bottom surface of the lower connection area is connected to the rapid heat area The cross section of the bottom region is the same; the top surface of the bottom region is connected to the bottom surface of the rapid heating region, and the top surface of the bottom region is the same as the cross section of the rapid heating region.
作爲優選技術方案,所述吸收裝置包括至少一吸收塔,所述吸收塔自上而下包括連通的頂區、吸收區和冷凝區;所述頂區設有混合氣出口;所述吸收區底部設有漏斗狀底板,所述漏斗狀底板的邊緣貼合固定於所述吸收塔的內壁,所述漏斗狀底板的出口連通所述冷凝區;所述吸收區設有對應位於所述漏斗狀底板上方的進氣口;所述吸收區內設有第一孔板和第二孔板,第一孔板位於所述進氣口上方,第二孔板位於所述第一孔板的上方,第一孔板和第二孔板的邊緣貼合固定於所述吸收塔的內壁;所述吸收區設有吸收液入口,所述吸收液入口對應位於所述第一孔板和第二孔板之間;所述第一孔板上和第二孔板上均堆放吸收材料;所述冷凝區設有冷凝裝置和吸收液出口。As a preferred technical solution, the absorption device includes at least one absorption tower, and the absorption tower includes a connected top zone, an absorption zone, and a condensation zone from top to bottom; the top zone is provided with a mixed gas outlet; and the bottom of the absorption zone A funnel-shaped bottom plate is provided, and an edge of the funnel-shaped bottom plate is fixed and fixed to an inner wall of the absorption tower, and an outlet of the funnel-shaped bottom plate communicates with the condensation area; An air inlet above the bottom plate; a first orifice plate and a second orifice plate are provided in the absorption area, the first orifice plate is located above the air inlet and the second orifice plate is located above the first orifice plate, The edges of the first orifice plate and the second orifice plate are fixedly attached to the inner wall of the absorption tower; the absorption zone is provided with an absorption liquid inlet, and the absorption liquid inlet is correspondingly located in the first orifice plate and the second orifice. Between the plates; absorbing materials are stacked on the first and second orifice plates; the condensation zone is provided with a condensation device and an absorbing liquid outlet.
作爲優選技術方案,所述吸收裝置包括多個串連的吸收塔;所述吸收塔的頂區的混合氣出口連接另一吸收塔的進氣口。As a preferred technical solution, the absorption device includes a plurality of absorption towers connected in series; a mixed gas outlet in a top region of the absorption tower is connected to an air inlet of another absorption tower.
作爲優選技術方案,所述氨法生産金屬化合物的裝置還包括碳銨溶液儲罐和供水裝置;所述吸收塔的頂區還設有回流液入口,所述吸收塔的吸收液出口連接前一個吸收塔的回流液入口,第一個吸收塔的回流液入口連接所述碳銨溶液儲罐,最後一個吸收塔的回流液入口連接所述供水裝置。As a preferred technical solution, the device for producing a metal compound by the ammonia method further includes an ammonium carbonate solution storage tank and a water supply device; the top region of the absorption tower is further provided with a reflux liquid inlet, and the absorption liquid outlet of the absorption tower is connected to the previous one The reflux liquid inlet of the absorption tower, the reflux liquid inlet of the first absorption tower is connected to the ammonium carbonate solution storage tank, and the reflux liquid inlet of the last absorption tower is connected to the water supply device.
作爲優選技術方案,碳銨溶液儲罐連接所述浸出槽。As a preferred technical solution, an ammonium carbonate solution storage tank is connected to the leaching tank.
作爲優選技術方案,所述吸收裝置中的最後一個吸收塔的混合氣出口連接一壓力調節裝置。As a preferred technical solution, a mixed gas outlet of the last absorption tower in the absorption device is connected to a pressure regulating device.
優選地,所述壓力調節裝置爲羅茨風機。Preferably, the pressure regulating device is a roots fan.
優選地,所述吸收裝置包括4個以上串連的吸收塔。Preferably, the absorption device includes more than four absorption towers connected in series.
作爲優選技術方案,所述吸收塔的吸收液出口通過設有提升泵的管線連接該吸收塔的吸收液入口。As a preferred technical solution, the absorption liquid outlet of the absorption tower is connected to the absorption liquid inlet of the absorption tower through a pipeline provided with a lift pump.
作爲優選技術方案,所述吸收塔的吸收液入口連接設於所述吸收塔內的噴霧管道,所述噴霧管道對應位於所述第二孔板的下方。As a preferred technical solution, an absorption liquid inlet of the absorption tower is connected to a spray pipe provided in the absorption tower, and the spray pipe is correspondingly located below the second orifice plate.
作爲優選技術方案,所述吸收裝置的冷凝裝置爲冷凝盤管組,其包括多個串連的冷凝盤管。As a preferred technical solution, the condensation device of the absorption device is a condensation coil group, which includes a plurality of condensation coils connected in series.
作爲優選技術方案,所述吸收塔的冷凝區設有冷却介質入口和冷却介質出口,冷却介質入口連接所述冷凝裝置的入口,冷却介質出口連接所述冷凝裝置的出口。As a preferred technical solution, the condensation zone of the absorption tower is provided with a cooling medium inlet and a cooling medium outlet, the cooling medium inlet is connected to the inlet of the condensation device, and the cooling medium outlet is connected to the outlet of the condensation device.
本發明還提供上述的氨法生産金屬化合物的裝置的生産工藝,其特徵在於,包括如下步驟:The present invention also provides a production process of the above-mentioned device for producing a metal compound by the ammonia method, which is characterized by including the following steps:
(1)浸取絡合反應:將金屬原料加入到所述浸出槽的金屬加料區,然後向所述浸出槽中加入碳銨溶液,並通過反應氣進口和循環管向所述浸出槽內部鼓入空氣,鼓入的空氣在循環管內和碳銨溶液充分反應後,逸出的氣體通過浸出槽的反應氣出口冷凝後進入吸收裝置,溶液被空氣推出循環管而與金屬原料接觸進行絡合反應,反應同時溶液也通過孔板的孔和設於所述隔離套管上的循環孔流入孔板下方,再通過循環管的下端開口進入所述循環管循環反應,至金屬含量達標;(1) Extraction and complexation reaction: adding metal raw materials to the metal feeding area of the leaching tank, then adding an ammonium carbonate solution to the leaching tank, and drumming the inside of the leaching tank through a reaction gas inlet and a circulation pipe Into the air, the blasted air is fully reacted with the ammonium carbonate solution in the circulation tube, and the escaped gas is condensed through the reaction gas outlet of the leaching tank and enters the absorption device. The solution is pushed out of the circulation tube by the air to contact the metal raw material to complex The reaction, at the same time, the solution also flows into the lower part of the orifice plate through the holes of the orifice plate and the circulation holes provided on the isolation sleeve, and then enters the circulation pipe through the lower opening of the circulation pipe to circulate the reaction until the metal content reaches the standard;
(2)加熱分解反應:所述浸出槽中得到金屬氨絡合物溶液過濾後,自所述分解沉澱槽的加料口加入所述分解沉澱槽內,通過分解沉澱槽內的加熱盤管組進行加熱,自同時空氣攪拌管鼓入空氣,對分解沉澱槽內的溶液攪拌,分解後得到的金屬化合物自分解沉澱槽的放料口流出;(2) Thermal decomposition reaction: After the metal ammonia complex solution obtained in the leaching tank is filtered, it is added to the decomposition precipitation tank from the feeding port of the decomposition precipitation tank, and is performed by a heating coil group in the decomposition precipitation tank. Heating, blowing in air from the air stirring tube at the same time, stirring the solution in the decomposition and precipitation tank, and the metal compound obtained after the decomposition flows out from the discharge opening of the decomposition and precipitation tank;
(3)尾氣吸收:分解沉澱槽內分解反應産生的氣體經冷却後進入吸收裝置進行吸收。(3) Tail gas absorption: the gas generated by the decomposition reaction in the decomposition and precipitation tank is cooled and then enters the absorption device for absorption.
本發明能够達到以下技術效果:The invention can achieve the following technical effects:
(一)本發明的氨法生産金屬化合物的裝置及工藝簡單,耗能低,且環保。(1) The device and process for producing metal compounds by the ammonia method of the present invention are simple, have low energy consumption, and are environmentally friendly.
(二)本發明的浸出槽通過循環管、隔離套管(循環孔)、孔板和反應氣進氣的設置使得浸出槽內部形成一個循環反應區,能够提高反應效率,節約能源。浸出槽利用隔離套管和孔板分隔出一個獨立的金屬加料區,高壓空氣通入循環管在循環管內和浸出液充分反應,經循環管噴出的反應液進入金屬加料區下行和金屬充分接觸進行絡合反應,反復循環,速度極快(金屬與溶液反應生成離子,溶液中金屬離子濃度從0至100g/L只需要2小時左右的時間)。(2) The leaching tank of the present invention is provided with a circulation pipe, an isolation sleeve (circulation hole), an orifice plate, and a reaction gas inlet so that a cyclic reaction zone is formed inside the leaching tank, which can improve the reaction efficiency and save energy. The leaching tank uses an isolation sleeve and an orifice plate to separate an independent metal feeding area. High-pressure air flows into the circulation pipe to fully react with the leaching solution. The reaction solution sprayed out of the circulation pipe enters the metal feeding area and descends to fully contact the metal. Complexation reaction, repeated cycles, very fast (metals react with the solution to generate ions, the concentration of metal ions in the solution from 0 to 100g / L only takes about 2 hours).
(三)本發明的分解沉澱槽的空氣攪拌功能使産生的金屬化合物不沉澱,同時鼓入的空氣在上升時帶走大量的氨氣,降低液內氨氣揮發的阻力,降低氨氣被溶液二次吸收生成氨水的可能性。同時,第一保溫套管和第二保溫套管保證了熱量的充分利用。(3) The air stirring function of the decomposition and precipitation tank of the present invention prevents the generated metal compounds from precipitating, and at the same time, the blasted air takes away a large amount of ammonia gas when it rises, reduces the resistance of ammonia gas volatilization in the liquid, and reduces the ammonia gas solution. Possibility of secondary absorption to form ammonia. At the same time, the first insulation sleeve and the second insulation sleeve ensure the full use of heat.
(四)本發明的吸收裝置的吸收塔可常壓和低壓操作,並采用的逐級噴淋吸收的方法,很好的滿足了生産要求和環境要求。(4) The absorption tower of the absorption device of the present invention can be operated at normal pressure and low pressure, and the stepwise spray absorption method is adopted, which satisfies the production requirements and environmental requirements well.
下面結合附圖和具體實施例對本發明作進一步說明,以使本領域的技術人員可以更好的理解本發明並能予以實施,但所舉實施例不作爲對本發明的限定。The present invention will be further described below with reference to the accompanying drawings and specific embodiments, so that those skilled in the art can better understand the present invention and implement it, but the embodiments are not intended to limit the present invention.
如圖1所示,本發明的氨法生産金屬化合物的裝置,其較佳的實施例包括:浸出槽1、分解沉澱槽3和吸收裝置5;其中浸出槽1的放料口通過設有過濾裝置2的管線連接分解沉澱槽3的加料口,浸出槽1的反應氣出口連接吸收裝置5的進氣口,分解沉澱槽3的混合氣出口通過設有冷凝器4的管線連接吸收裝置5的進氣口。As shown in FIG. 1, a preferred embodiment of the device for producing a metal compound by the ammonia method of the present invention includes: a leaching tank 1, a decomposition and sedimentation tank 3, and an absorption device 5; The pipeline of the device 2 is connected to the feeding port of the decomposition sedimentation tank 3, the reaction gas outlet of the leaching tank 1 is connected to the air inlet of the absorption device 5, and the mixed gas outlet of the decomposition sedimentation tank 3 is connected to the absorption device 5 through a pipeline provided with the condenser 4. Air inlet.
結合圖2所示,本發明的氨法生産金屬化合物的溶金屬浸出槽1,包括:浸出槽殼體10,其頂部設有反應氣出口100,底部設有放料口110;循環管11,其通過支撑件12固定在浸出槽殼體10內部;隔離套管13,其套設在循環管11外,並通過支撑件14固定在浸出槽殼體10內部;其中,循環管11與隔離套管13之間形成的空間的頂部封閉;設有一開口的孔板15,其通過支撑件16固定於浸出槽殼體10內,孔板15的邊沿貼合固定在浸出槽殼體10的內壁,隔離套管13的下端固定在孔板15上,循環管11的下端通過設在孔板15的開口伸入孔板15下方;反應氣進口120,其設置在浸出槽殼體10外側,對應位於孔板15的下方,反應氣進口120連接一進氣管道17,該進氣管道17通過設於循環管11的管壁的開口與循環管11連通。As shown in FIG. 2, the molten metal leaching tank 1 for producing metal compounds by the ammonia method of the present invention includes: a leaching tank shell 10 with a reaction gas outlet 100 on the top and a discharge port 110 on the bottom; It is fixed inside the leaching tank housing 10 through the support member 12; the isolation sleeve 13 is sleeved outside the circulation pipe 11 and is fixed inside the leaching tank housing 10 through the support member 14; among them, the circulation pipe 11 and the insulation sleeve The top of the space formed between the tubes 13 is closed; an open orifice plate 15 is provided, which is fixed in the leaching tank housing 10 through the support 16, and the edge of the orifice plate 15 is fixed to the inner wall of the leaching tank housing 10 in a fixed manner. The lower end of the isolation sleeve 13 is fixed on the orifice plate 15, and the lower end of the circulation pipe 11 extends below the orifice plate 15 through the opening provided in the orifice plate 15; the reaction gas inlet 120 is provided outside the leaching tank housing 10, correspondingly Located under the orifice plate 15, the reaction gas inlet 120 is connected to an air inlet pipe 17, and the air inlet pipe 17 communicates with the circulation pipe 11 through an opening provided in a wall of the circulation pipe 11.
循環管11與隔離套管13之間形成的空間的底部開放,隔離套管13的管壁下部開設有多個循環孔131。多個循環孔131對應位於隔離套管13高度的二分之一以下。The bottom of the space formed between the circulation tube 11 and the isolation sleeve 13 is open, and a plurality of circulation holes 131 are formed in the lower part of the tube wall of the isolation sleeve 13. The plurality of circulation holes 131 correspond to less than one-half the height of the isolation sleeve 13.
循環管11的上開口上方設有循環擋板18,循環擋板18通過支撑架19固定在循環管11的上開口上方(支撑架19固定在循環管11與隔離套管13之間形成的空間的封閉頂部)。A circulation baffle 18 is provided above the upper opening of the circulation pipe 11, and the circulation baffle 18 is fixed above the upper opening of the circulation pipe 11 through a support frame 19 (the support frame 19 is fixed in a space formed between the circulation pipe 11 and the isolation sleeve 13 Closed top).
浸出槽殼體10與隔離套管13之間的空間爲金屬加料區140,金屬加料區140位於孔板15上方、循環管11的上開口的下方,金屬原料裝填於金屬加料區140。The space between the leaching tank shell 10 and the isolation sleeve 13 is a metal feeding area 140. The metal feeding area 140 is located above the orifice plate 15 and below the upper opening of the circulation pipe 11, and metal raw materials are filled in the metal feeding area 140.
浸出槽殼體10頂部的反應氣出口100下方設有加料孔150。A feed hole 150 is provided below the reaction gas outlet 100 on the top of the leaching tank shell 10.
浸出槽殼體10的外側套設有冷却套管130。冷却套管130對應位於孔板15的上方、循環管11的上開口的下方,冷却套管130的進水口1300位於冷却套管130的下部,出水口1301位於冷却套管1300的上部。A cooling jacket 130 is sleeved on the outside of the leaching tank housing 10. The cooling sleeve 130 is located above the orifice plate 15 and below the upper opening of the circulation pipe 11. The water inlet 1300 of the cooling sleeve 130 is located at the lower portion of the cooling sleeve 130 and the water outlet 1301 is located at the upper portion of the cooling sleeve 1300.
浸出槽殼體10、循環管11、隔離套管13和支撑件12、14、16均爲不銹鋼材質。The leaching tank housing 10, the circulation pipe 11, the isolation sleeve 13, and the supporting members 12, 14, 16 are all made of stainless steel.
結合圖3所示,本發明的氨法生産金屬化合物的分解沉澱槽3,其包括:As shown in FIG. 3, the decomposition and precipitation tank 3 for producing metal compounds by the ammonia method of the present invention includes:
沉澱槽殼體31,其包括自上而下相互連接的頂區310、上連接區311、消泡區312、下連接區313、速熱區314和底區315。頂區310、消泡區312、速熱區314爲圓筒形,上連接區311和下連接區313爲圓臺筒形,底區315爲圓錐筒形。消泡區312的內徑大於速熱區314的內徑,優選地,消泡區312的內徑爲速熱區314的內徑的1.1倍以上,更優選地消泡區312的內徑爲速熱區314的內徑的1.1倍~5倍(如此設置能够有效實現消泡和氣液分離)。消泡區312的內徑大於頂區310的內徑。上連接區311的小直徑頂面連接頂區310的底面,上連接區311的小直徑頂面與頂區310的橫截面相同;上連接區311的大直徑底面連接消泡區312的頂面,上連接區311的大直徑底面與消泡區312的橫截面相同;下連接區313的大直徑頂面連接消泡區312底面,下連接區313的大直徑頂面與消泡區312的橫截面相同;下連接區313的小直徑底面連接速熱區314的頂面,下連接區313的小直徑底面與速熱區314的橫截面相同;底區315的頂面連接速熱區314的底面,底區315的頂面與速熱區314的橫截面相同。The sedimentation tank shell 31 includes a top region 310, an upper connection region 311, a defoaming region 312, a lower connection region 313, a rapid heating region 314, and a bottom region 315 interconnected from top to bottom. The top region 310, the defoaming region 312, and the rapid heating region 314 are cylindrical, the upper connection region 311 and the lower connection region 313 are circular-conical, and the bottom region 315 is conical. The inner diameter of the defoaming region 312 is larger than the inner diameter of the fast-heating region 314. Preferably, the inner diameter of the defoaming region 312 is more than 1.1 times the inner diameter of the fast-heating region 314. More preferably, the inner diameter of the defoaming region 312 is The inner diameter of the rapid heating zone 314 is 1.1 times to 5 times (this setting can effectively achieve defoaming and gas-liquid separation). The inner diameter of the defoaming region 312 is larger than the inner diameter of the top region 310. The small diameter top surface of the upper connection area 311 is connected to the bottom surface of the top area 310, and the small diameter top surface of the upper connection area 311 is the same as the cross section of the top area 310; the large diameter bottom surface of the upper connection area 311 is connected to the top surface of the defoaming area 312. The large-diameter bottom surface of the upper connection region 311 is the same as the cross-section of the defoaming region 312; the large-diameter top surface of the lower connection region 313 is connected to the bottom surface of the defoaming region 312; The cross section is the same; the small diameter bottom surface of the lower connection area 313 is connected to the top surface of the rapid heat area 314, and the small diameter bottom surface of the lower connection area 313 is the same as the cross section of the rapid heat area 314; The bottom surface of the bottom region 315 is the same as the cross-section of the rapid heating region 314.
頂區310設有混合氣出口3100和觀察孔3101;上連接區311設有空氣入口3110和加料口3111;底區315設有放料口3150。The top area 310 is provided with a mixed gas outlet 3100 and an observation hole 3101; the upper connection area 311 is provided with an air inlet 3110 and a feeding port 3111; and the bottom area 315 is provided with a discharging port 3150.
設有一開口的孔板32,其設於沉澱槽殼體31內對應位於速熱區314的底部以下,孔板32的邊緣貼合固定在沉澱槽殼體31的內壁;An orifice plate 32 is provided, which is located in the sedimentation tank housing 31 and is located below the bottom of the rapid heat zone 314. The edge of the orifice plate 32 is fixed to the inner wall of the sedimentation tank housing 31;
空氣攪拌管33,其設於沉澱槽殼體31內部,一端連接空氣入口3110,另一端穿過孔板32的開口伸入孔板32下方的底區315內;The air stirring tube 33 is provided inside the sedimentation tank housing 31, one end is connected to the air inlet 3110, and the other end penetrates the opening of the orifice plate 32 into the bottom region 315 below the orifice plate 32;
加熱盤管組34,加熱盤管組34包括多個彼此連接的加熱盤管340,其固定於孔板32上;速熱區314設有熱介質入口3140和熱介質出口3141,熱介質入口3140連接加熱盤管組34的入口,熱介質出口3141連接加熱盤管組34的出口。The heating coil group 34 includes a plurality of heating coils 340 connected to each other, which are fixed on the orifice plate 32. The rapid heating zone 314 is provided with a heat medium inlet 3140 and a heat medium outlet 3141 and a heat medium inlet 3140. The inlet of the heating coil group 34 is connected, and the heat medium outlet 3141 is connected to the outlet of the heating coil group 34.
第一保溫套管35,其套設在沉澱槽殼體31的設有加熱套管組34的位置的外側,第一保溫套管35的熱介質入口350連接設於速熱區314的熱介質出口3141(圖中未示出)。The first insulation sleeve 35 is sleeved outside the position of the sedimentation tank shell 31 where the heating sleeve group 34 is provided, and the heat medium inlet 350 of the first insulation sleeve 35 is connected to the heat medium provided in the rapid heating zone 314 Outlet 3141 (not shown).
第二保溫套管36,其套設在底區315外側,第二保溫套管36的熱介質入口360連接設於第一保溫套管35的熱介質出口351。The second heat insulation sleeve 36 is sleeved outside the bottom area 315. The heat medium inlet 360 of the second heat insulation sleeve 36 is connected to the heat medium outlet 351 provided at the first heat insulation sleeve 35.
結合圖4和5所示,本發明的氨法生産金屬化合物的吸收裝置5,包括至少一個吸收塔51,在本發明的優選實施方式中,吸收塔51爲多個串連連接,最優選的實施方式中,爲了保證最佳的吸收效率,吸收塔優選爲4個以上串聯連接,更優選爲4~16個,最優選爲8個。As shown in FIGS. 4 and 5, the absorption device 5 for producing a metal compound by the ammonia method of the present invention includes at least one absorption tower 51. In a preferred embodiment of the present invention, the absorption tower 51 is connected in series. In the embodiment, in order to ensure optimal absorption efficiency, it is preferable that four or more absorption towers are connected in series, more preferably 4 to 16, and most preferably 8.
吸收塔51自上而下包括連通的頂區510、吸收區511和冷凝區512;The absorption tower 51 includes a connected top region 510, an absorption region 511, and a condensation region 512 from top to bottom;
頂區510設有混合氣出口5100,其可連接另一吸收塔的進氣口,最後一個吸收塔51的混合氣出口5100連接一羅茨風機52以調節吸收塔內的壓力。The top zone 510 is provided with a mixed gas outlet 5100, which can be connected to the air inlet of another absorption tower, and the mixed gas outlet 5100 of the last absorption tower 51 is connected to a roots fan 52 to adjust the pressure in the absorption tower.
頂區510設有混合氣出口5100,其可連接下一個吸收塔的進氣口,最後一個吸收塔的混合氣出口5100連接一羅茨風機52以調節吸收塔內的壓力。吸收塔51的頂區510還設有回流液入口5101,吸收塔的吸收液出口5120通過設有提升泵的管線連接前一個吸收塔的回流液入口5101,第一個吸收塔的回流液入口5101連接碳銨溶液儲罐6,最後一個吸收塔51的回流液入口5101連接供水裝置7。並且,吸收塔的吸收液出口5120通過設有提升泵的管線連接該吸收塔的吸收液入口5114。The top zone 510 is provided with a mixed gas outlet 5100, which can be connected to the inlet of the next absorption tower, and the mixed gas outlet 5100 of the last absorption tower is connected to a roots fan 52 to adjust the pressure in the absorption tower. The top zone 510 of the absorption tower 51 is also provided with a reflux liquid inlet 5101. The absorption liquid outlet 5120 of the absorption tower is connected to the reflux liquid inlet 5101 of the previous absorption tower through a pipeline provided with a lift pump, and the reflux liquid inlet 5101 of the first absorption tower. The ammonium carbonate solution storage tank 6 is connected, and the return liquid inlet 5101 of the last absorption tower 51 is connected to the water supply device 7. The absorption liquid outlet 5120 of the absorption tower is connected to the absorption liquid inlet 5114 of the absorption tower through a pipeline provided with a lift pump.
吸收區511底部設有漏斗狀底板5110,漏斗狀底板5110的邊緣貼合固定於吸收塔51的內壁,漏斗狀底板5110的出口51100連通冷凝區512;吸收區511設有對應位於漏斗狀底板5110上方的進氣口5111;吸收區511內設有第一孔板5112和第二孔板5113,第一孔板5112位於進氣口5111上方,第二孔板5113位於第一孔板5112的上方,第一孔板5112和第二孔板5113的邊緣貼合固定於吸收塔51的內壁;吸收區511設有吸收液入口5114,吸收液入口5114對應位於第一孔板5112和第二孔板5113之間;第一孔板5112上和第二孔板5113上均堆放吸收材料(圖中未示出)。The bottom of the absorption area 511 is provided with a funnel-shaped bottom plate 5110. The edge of the funnel-shaped bottom plate 5110 is fixed to the inner wall of the absorption tower 51. The outlet 51100 of the funnel-shaped bottom plate 5110 communicates with the condensation area 512. The absorption area 511 is provided with a corresponding funnel-shaped bottom plate. An air inlet 5111 above 5110; a first orifice plate 5112 and a second orifice plate 5113 are provided in the absorption region 511. The first orifice plate 5112 is located above the air inlet 5111, and the second orifice plate 5113 is located at the first orifice plate 5112. Above, the edges of the first orifice plate 5112 and the second orifice plate 5113 are fixedly attached to the inner wall of the absorption tower 51; the absorption zone 511 is provided with an absorption liquid inlet 5114, and the absorption liquid inlet 5114 is correspondingly located on the first orifice plate 5112 and the second Between the perforated plates 5113; the first perforated plate 5112 and the second perforated plate 5113 are stacked with an absorbing material (not shown in the figure).
冷凝區512設有冷凝裝置和吸收液出口5120。The condensation area 512 is provided with a condensation device and an absorption liquid outlet 5120.
在本發明的優選實施方式中,吸收液入口5114連接設於吸收塔51內的噴霧管道5115,噴霧管道5115對應位於第二孔板5113的下方。In a preferred embodiment of the present invention, the absorption liquid inlet 5114 is connected to a spray pipe 5115 provided in the absorption tower 51, and the spray pipe 5115 is correspondingly located below the second orifice plate 5113.
在本發明的優選實施方式中,冷凝裝置爲冷凝盤管組5121,其包括多個串連的冷凝盤管51211。In a preferred embodiment of the present invention, the condensing device is a condensing coil group 5121, which includes a plurality of condensing coils 51211 connected in series.
在本發明的優選實施方式中,冷凝區512設有冷却介質入口5122和冷却介質出口5123,冷却介質入口5122連接冷凝裝置的入口,冷却介質出口5123連接冷凝裝置的出口。In a preferred embodiment of the present invention, the condensation zone 512 is provided with a cooling medium inlet 5122 and a cooling medium outlet 5123. The cooling medium inlet 5122 is connected to the inlet of the condensation device, and the cooling medium outlet 5123 is connected to the outlet of the condensation device.
結合圖1和圖6所示,本發明的氨法生産金屬化合物的裝置的生産工藝,包括如下步驟:With reference to FIG. 1 and FIG. 6, the production process of the device for producing metal compounds by the ammonia method of the present invention includes the following steps:
(1)浸取絡合反應:將金屬原料加入到所述浸出槽1的金屬加料區140,然後向浸出槽1中加入碳銨溶液,並通過反應氣進口120和循環管11向浸出槽內部鼓入空氣,鼓入的空氣在循環管11內和碳銨溶液充分反應後,逸出的氣體通過浸出槽1的反應氣出口100冷凝後進入吸收裝置5,溶液被空氣推出循環管11而與金屬原料充分接觸進行絡合反應,反應同時溶液也通過孔板15的孔和設於隔離套管13上的循環孔131流入孔板15下方,再通過循環管11的下端開口進入循環管11循環反應,至金屬含量達標。(1) Extraction and complexation reaction: adding metal raw materials to the metal feed zone 140 of the leaching tank 1, and then adding an ammonium carbonate solution to the leaching tank 1, and passing the reaction gas inlet 120 and the circulation pipe 11 to the inside of the leaching tank Air is blown in. After the blown air has fully reacted with the ammonium carbonate solution in the circulation pipe 11, the escaping gas is condensed through the reaction gas outlet 100 of the leaching tank 1 and enters the absorption device 5. The solution is pushed out of the circulation pipe 11 by the air and communicates with The metal raw material is fully contacted to perform the complexation reaction. At the same time, the solution also flows into the lower part of the orifice plate 15 through the holes of the orifice plate 15 and the circulation holes 131 provided on the isolation sleeve 13, and then enters the circulation pipe 11 through the lower opening of the circulation pipe 11. React until the metal content reaches the standard.
(2)加熱分解反應:浸出槽1中得到金屬氨絡合物溶液過濾後,自分解沉澱槽3的加料口3111加入分解沉澱槽3內,通過分解沉澱槽3內的加熱盤管組34進行加熱,自同時空氣攪拌管33鼓入空氣,對分解沉澱槽3內的溶液攪拌(金屬化合物在其中懸浮),分解後得到的金屬化合物自分解沉澱槽3的放料口3150流出;(2) Thermal decomposition reaction: After the metal ammonia complex solution obtained in the leaching tank 1 is filtered, it is added from the feeding port 3111 of the decomposition precipitation tank 3 to the decomposition precipitation tank 3, and is performed by the heating coil group 34 in the decomposition precipitation tank 3 Heating, blowing air from the air stirring tube 33 at the same time, stirring the solution in the decomposition precipitation tank 3 (the metal compound is suspended therein), and the metal compound obtained after the decomposition flows out from the discharge port 3150 of the decomposition precipitation tank 3;
(3)尾氣吸收:分解沉澱槽3內分解反應産生的氣體經冷却後進入吸收裝置5進行吸收。(3) Tail gas absorption: The gas generated by the decomposition reaction in the decomposition and precipitation tank 3 is cooled and enters the absorption device 5 for absorption.
以下,以電子級活性氧化銅的製備爲例,對本發明進行說明:Hereinafter, the present invention will be described by taking the preparation of electronic-grade active copper oxide as an example:
(1)將剪好的銅板由加料孔150放入金屬加料區140,加入碳銨溶液,空氣由反應氣進口120進入循環管11,進入循環管11的空氣和被空氣吸入的浸出液在循環管11內充分反應,反應好的浸出液被循環擋板18阻擋進入金屬加料區140溶解銅板,溶銅液經孔板15的孔和隔離套管13下部設置的循環孔131再進入循環管11循環,反應至銅含量達標止,得到銅氨絡合物。銅氨絡合物加熱分解後得到氧化銅。本發明的浸出槽1由隔離套管13隔離出一個獨立的金屬加料區140,循環管11實現攪拌功能,同時溶銅所需的反應原料在循環管11內溶入浸出液中,用於提高氨浸出液對銅的溶解度和溶解速度。(1) Put the cut copper plate into the metal feeding area 140 through the feeding hole 150, add ammonium carbonate solution, air enters the circulation pipe 11 from the reaction gas inlet 120, and the air entering the circulation pipe 11 and the leachate sucked in by the air are in the circulation pipe. 11 is fully reacted, the reacted leachate is blocked by the circulation baffle 18 into the metal feeding area 140 to dissolve the copper plate, and the copper-dissolved liquid enters the circulation pipe 11 through the holes of the orifice plate 15 and the circulation holes 131 provided in the lower part of the isolation sleeve 13, The reaction is continued until the copper content reaches the standard, and a copper ammonia complex is obtained. The copper-ammonia complex is thermally decomposed to obtain copper oxide. The leaching tank 1 of the present invention isolates an independent metal feeding zone 140 by an isolation sleeve 13 and the circulation pipe 11 realizes the stirring function. At the same time, the reaction raw materials required for dissolving copper are dissolved in the leaching solution in the circulation pipe 11 for improving ammonia. Solubility and dissolution rate of copper in leaching solution.
反應方程式如下: Cu+2NH4HCO3+2NH3+O2=Cu(NH3)4CO3+2H2O。The reaction equation is as follows: Cu + 2NH4HCO3 + 2NH3 + O2 = Cu (NH3) 4CO3 + 2H2O.
(2)經過濾的銅氨絡合物溶液,由加料口3111進入分解沉澱槽3,由空氣攪拌管33進入的空氣經底部的孔板32均勻分布進行鼓泡攪拌,銅氨絡合物溶液在速熱區314被加熱盤管組34迅速加熱(加熱盤管組中的熱介質可爲蒸汽),當溶液達到一定溫度時,分解生成碳酸銅(或氧化銅)和混合氨氣,碳酸銅在空氣攪拌下在溶液中懸浮。因快速分解氨氣産生的大量泡沫在消泡區312實現消泡和氣液分離,經分離後的混合氨氣經混合氣出口3100排放至冷凝器被冷凝爲混合氨水。本發明的分解沉澱槽3的空氣攪拌管33的攪拌功能使産生的金屬化合物(碳酸銅)不沉澱,同時鼓入的空氣在上升時帶走大量的氨氣,降低液內氨氣揮發的阻力,降低氨氣被溶液二次吸收生成氨水的可能性。同時,第一保溫套管35和第二保溫套管36保證了熱量的充分利用。(2) The filtered copper ammonia complex solution enters the decomposition precipitation tank 3 through the feeding port 3111, and the air entering from the air stirring tube 33 is evenly distributed through the orifice plate 32 at the bottom for bubble stirring, and the copper ammonia complex solution In the rapid heating zone 314, it is rapidly heated by the heating coil group 34 (the heating medium in the heating coil group can be steam). When the solution reaches a certain temperature, it is decomposed to produce copper carbonate (or copper oxide) and mixed ammonia gas, copper carbonate Suspend in solution with air agitation. A large amount of foam generated due to the rapid decomposition of ammonia gas is used for defoaming and gas-liquid separation in the defoaming zone 312. The separated mixed ammonia gas is discharged to the condenser through the mixed gas outlet 3100 to be condensed into mixed ammonia water. The stirring function of the air stirring tube 33 of the decomposition and precipitation tank 3 of the present invention prevents the generated metal compound (copper carbonate) from precipitating, and at the same time, the swelled air takes away a large amount of ammonia when it rises, and reduces the resistance of ammonia volatilization in the liquid. To reduce the possibility of ammonia gas being absorbed by the solution to form ammonia water. At the same time, the first heat insulation sleeve 35 and the second heat insulation sleeve 36 ensure the full use of heat.
(3)來自浸出槽1的氣體進入吸收裝置5,來自分解沉澱槽3的氣體經冷凝器2冷凝,沒有完全冷凝的混合氨氣進入吸收裝置5的吸收塔51,經由孔板(第一孔板5112)均勻分布上升至下部吸收材料(拉西環)堆放區,在上升過程中被堆放區堆放的吸收材料表面的水液吸收,沒有被吸收的混合氨氣進一步被噴霧管道5115噴出的水霧吸收,彙聚在吸收塔底部的混合氨液被冷却盤管51211冷却,並不斷由泵循環噴霧吸收,未被噴霧吸收的氨混合氣經頂部的第二孔板5113上的吸收材料堆放區時,實現了氣水分離,該部分混合氨氣經混合氣出口5100進入下一個吸收塔51,逐步吸收至氨尾氣達標排放。其中,在多個串連的吸收塔51構成的吸收裝置中,吸收液出口5120流出的吸收液可提升至該吸收塔51的吸收液入口5114作爲吸收液對氨氣進行吸收,並且吸收塔51的吸收液出口5120流出的吸收液可提升後自前一個吸收塔51的回流液入口5101進入前一個吸收塔51中,以對吸收材料進行濕潤並對氨氣進行吸收。爲保證吸收效率,吸收塔51可設4個以上爲一組(優選爲8個),操作過程可由最後一個吸收塔51排出口的羅茨風機52根據需要調節微正壓或微負壓。一般常見的吸收塔都是有壓操作的泡沫吸收塔,不適合氨法生産金屬化合物的工藝要求。本發明采用的逐級噴淋吸收的方法,很好的滿足了生産要求和環境要求。(3) The gas from the leaching tank 1 enters the absorption device 5, the gas from the decomposition precipitation tank 3 is condensed by the condenser 2, and the mixed ammonia gas that has not been completely condensed enters the absorption tower 51 of the absorption device 5, and passes through the orifice plate (the first hole Plate 5112) is evenly distributed and rises to the lower absorbing material (Lacy ring) storage area, and is absorbed by the water liquid on the surface of the absorbing material stacked in the storage area during the ascent. When the mist is absorbed, the mixed ammonia liquid collected at the bottom of the absorption tower is cooled by the cooling coil 51211, and is continuously absorbed by the pump cycle spray. When the ammonia mixed gas not absorbed by the spray passes through the absorption material stacking area on the second orifice plate 5113 at the top The gas-water separation is realized, and the part of the mixed ammonia gas enters the next absorption tower 51 through the mixed gas outlet 5100, and is gradually absorbed until the ammonia tail gas reaches the standard discharge. Among them, in an absorption device composed of a plurality of absorption towers 51 connected in series, the absorption liquid flowing out of the absorption liquid outlet 5120 can be lifted to the absorption liquid inlet 5114 of the absorption tower 51 as an absorption liquid to absorb ammonia, and the absorption tower 51 The absorption liquid flowing out of the absorption liquid outlet 5120 can be lifted into the previous absorption tower 51 from the reflux liquid inlet 5101 of the previous absorption tower 51 to wet the absorption material and absorb ammonia gas. In order to ensure the absorption efficiency, more than four absorption towers 51 can be set (preferably eight), and the operation process can be adjusted by the roots blower 52 at the outlet of the last absorption tower 51 to adjust the micro positive pressure or micro negative pressure as required. Generally common absorption towers are pressure-operated foam absorption towers, which are not suitable for the process requirements for the production of metal compounds by the ammonia method. The step-by-step spray absorption method adopted by the invention satisfies the production requirements and environmental requirements well.
以上所述實施例僅是爲充分說明本發明而所舉的較佳的實施例,本發明的保護範圍不限於此。本技術領域的技術人員在本發明基礎上所作的等同替代或變換,均在本發明的保護範圍之內。本發明的保護範圍以權利要求書爲准。The embodiments described above are merely preferred embodiments for fully explaining the present invention, and the protection scope of the present invention is not limited thereto. Equivalent substitutions or changes made by those skilled in the art on the basis of the present invention are all within the protection scope of the present invention. The protection scope of the present invention is subject to the claims.
綜上所述,本發明氨法生産金屬化合物的裝置及其生產工藝,已確具實用性與創造性,其技術手段之運用亦出於新穎無疑,且功效與設計目的誠然符合,已稱合理進步至明。為此,依法提出發明專利申請,惟懇請 鈞局惠予詳審,並賜准專利為禱,至感德便。In summary, the device for producing metal compounds by the ammonia method according to the present invention and its production process are indeed practical and creative, and the use of its technical means is also novel and undoubted, and the efficacy and design purpose are indeed in line with each other, which has been called a reasonable progress. To Ming. To this end, an application for an invention patent was filed in accordance with the law, but I would like to ask Jun Bureau for detailed review and to grant the patent as a prayer.
1 ‧‧‧浸出槽1 ‧‧‧extraction tank
10‧‧‧浸出槽殼體10‧‧‧Extraction tank housing
100‧‧‧反應氣出口100‧‧‧Reaction gas outlet
110‧‧‧放料口110‧‧‧Unloading port
120‧‧‧反應氣進口120‧‧‧Reaction gas inlet
130‧‧‧冷却套管130‧‧‧cooling jacket
1300‧‧‧進水口1300‧‧‧ water inlet
1301‧‧‧出水口1301‧‧‧ Outlet
140‧‧‧金屬加料區140‧‧‧Metal feeding area
150‧‧‧加料孔150‧‧‧Feed hole
11‧‧‧循環管11‧‧‧Circulation tube
12‧‧‧支撑件12‧‧‧ support
13‧‧‧隔離套管13‧‧‧Isolation sleeve
131‧‧‧循環孔131‧‧‧Circle hole
14‧‧‧支撑件14‧‧‧ support
15‧‧‧孔板15‧‧‧ Orifice
16‧‧‧支撑件16‧‧‧ support
17‧‧‧進氣管道17‧‧‧Air inlet duct
18‧‧‧循環擋板18‧‧‧Circular baffle
19‧‧‧支撑架19‧‧‧ support frame
2‧‧‧過濾裝置2‧‧‧filtration device
3‧‧‧分解沉澱槽3‧‧‧ Decomposition sedimentation tank
31‧‧‧沉澱槽殼體31‧‧‧Sedimentation tank shell
310‧‧‧頂區310‧‧‧Top Zone
3100‧‧‧混合氣出口3100‧‧‧Mixed gas outlet
3101‧‧‧觀察孔3101‧‧‧observation hole
311‧‧‧上連接區311‧‧‧up connection area
3110‧‧‧空氣入口3110‧‧‧Air inlet
3111‧‧‧加料口3111‧‧‧Feeding port
312‧‧‧消泡區312‧‧‧Defoaming area
313‧‧‧下連接區313‧‧‧ under the connection area
314‧‧‧速熱區314‧‧‧Speed Hot Zone
3140‧‧‧熱介質入口3140‧‧‧heat medium inlet
3141‧‧‧熱介質出口3141‧‧‧Heat medium outlet
315‧‧‧底區315‧‧‧bottom
3150‧‧‧放料口3150‧‧‧Unloading port
32‧‧‧孔板32‧‧‧ Orifice
33‧‧‧空氣攪拌管33‧‧‧Air mixing tube
34‧‧‧加熱盤管組34‧‧‧Heating Coil Unit
340‧‧‧加熱盤管340‧‧‧Heating coil
35‧‧‧第一保溫套管35‧‧‧The first insulation sleeve
350‧‧‧熱介質入口350‧‧‧heat medium inlet
351‧‧‧熱介質出口351‧‧‧Heat medium outlet
36‧‧‧第二保溫套管36‧‧‧Second insulation sleeve
360‧‧‧熱介質入口360‧‧‧heat medium inlet
4‧‧‧冷凝器4‧‧‧ condenser
5‧‧‧吸收裝置5‧‧‧ Absorption device
51‧‧‧吸收塔51‧‧‧ Absorption Tower
51‧‧‧吸收塔51‧‧‧ Absorption Tower
510‧‧‧頂區510‧‧‧Top Zone
5100‧‧‧混合氣出口5100‧‧‧Mixed gas outlet
5101‧‧‧回流液入口5101‧‧‧Return liquid inlet
511‧‧‧吸收區511‧‧‧ absorption zone
5110‧‧‧漏斗狀底板5110‧‧‧ Funnel-shaped bottom plate
51100‧‧‧出口51100‧‧‧Export
5111‧‧‧進氣口5111‧‧‧Air inlet
5112‧‧‧第一孔板5112‧‧‧The first orifice plate
5113‧‧‧第二孔板5113‧‧‧Second Orifice
5114‧‧‧吸收液入口5114‧‧‧ Absorbent inlet
5115‧‧‧噴霧管道5115‧‧‧spray pipe
512‧‧‧冷凝區512‧‧‧Condensation zone
5120‧‧‧吸收液出口5120‧‧‧ Absorbent liquid outlet
5121‧‧‧冷凝盤管組5121‧‧‧Condensing coil unit
51211‧‧‧冷凝盤管51211‧‧‧Condensing coil
5122‧‧‧冷却介質入口5122‧‧‧Cooling medium inlet
5123‧‧‧冷却介質出口5123‧‧‧ Cooling medium outlet
52‧‧‧羅茨風機52‧‧‧Roots Fan
6‧‧‧碳銨溶液儲罐6‧‧‧ ammonium carbonate storage tank
7‧‧‧供水裝置7‧‧‧ water supply device
圖1是本發明的氨法生産金屬化合物的裝置的結構示意圖。 圖2是本發明的氨法生産金屬化合物的裝置的浸出槽剖面結構示意圖。 圖3是本發明的氨法生産金屬化合物的裝置的分解沉澱槽剖面結構示意圖。 圖4是本發明的氨法生産金屬化合物的裝置的吸收塔剖面結構示意圖。 圖5是本發明的氨法生産金屬化合物的裝置的吸收裝置的剖面結構示意圖。 圖6是本發明的氨法生産金屬化合物的工藝流程示意圖。FIG. 1 is a schematic structural diagram of an apparatus for producing a metal compound by the ammonia method of the present invention. 2 is a schematic cross-sectional structure diagram of an leaching tank of an apparatus for producing a metal compound by an ammonia method according to the present invention. FIG. 3 is a schematic cross-sectional structure diagram of a decomposition precipitation tank of an apparatus for producing a metal compound by the ammonia method of the present invention. 4 is a schematic cross-sectional structure diagram of an absorption tower of an apparatus for producing a metal compound by an ammonia method according to the present invention. FIG. 5 is a schematic cross-sectional structure of an absorption device of an apparatus for producing a metal compound by the ammonia method of the present invention. FIG. 6 is a schematic flow chart of a process for producing a metal compound by the ammonia method of the present invention.
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CN106395882B (en) * | 2016-12-06 | 2018-01-23 | 杜宗鑫 | Ammonia process produces the device and technique of metallic compound |
CN112221306A (en) * | 2020-07-31 | 2021-01-15 | 扬州海通电子科技有限公司 | Plate tower absorption acid making device and method for starch factory |
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TW201247534A (en) * | 2011-05-18 | 2012-12-01 | Min-Hui Chang | Method of manufacturing basic copper carbonate |
TW201532714A (en) * | 2014-02-21 | 2015-09-01 | Co Tech Copper Foil Corp | Method and apparatus for producing copper oxide therewith |
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TWM550734U (en) * | 2016-12-06 | 2017-10-21 | zong-xin Du | Device using ammonia process to produce metal compounds |
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CN106395882A (en) | 2017-02-15 |
TW201736270A (en) | 2017-10-16 |
TWM550734U (en) | 2017-10-21 |
CN106395882B (en) | 2018-01-23 |
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