TWI634001B - Optical film, display panel module and method for producing the same - Google Patents

Optical film, display panel module and method for producing the same Download PDF

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TWI634001B
TWI634001B TW105143453A TW105143453A TWI634001B TW I634001 B TWI634001 B TW I634001B TW 105143453 A TW105143453 A TW 105143453A TW 105143453 A TW105143453 A TW 105143453A TW I634001 B TWI634001 B TW I634001B
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protective film
optical film
adhesive layer
display panel
film
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TW105143453A
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Chinese (zh)
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TW201823021A (en
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陳文崇
郭建生
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住華科技股份有限公司
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Priority to TW105143453A priority Critical patent/TWI634001B/en
Priority to CN201710369941.6A priority patent/CN107238877B/en
Priority to CN202110851363.6A priority patent/CN113625385A/en
Publication of TW201823021A publication Critical patent/TW201823021A/en
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Publication of TWI634001B publication Critical patent/TWI634001B/en

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    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B5/00Optical elements other than lenses
    • G02B5/30Polarising elements
    • G02B5/3025Polarisers, i.e. arrangements capable of producing a definite output polarisation state from an unpolarised input state
    • G02B5/3033Polarisers, i.e. arrangements capable of producing a definite output polarisation state from an unpolarised input state in the form of a thin sheet or foil, e.g. Polaroid
    • G02B5/3041Polarisers, i.e. arrangements capable of producing a definite output polarisation state from an unpolarised input state in the form of a thin sheet or foil, e.g. Polaroid comprising multiple thin layers, e.g. multilayer stacks
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J11/00Features of adhesives not provided for in group C09J9/00, e.g. additives
    • C09J11/02Non-macromolecular additives
    • C09J11/06Non-macromolecular additives organic
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J4/00Adhesives based on organic non-macromolecular compounds having at least one polymerisable carbon-to-carbon unsaturated bond ; adhesives, based on monomers of macromolecular compounds of groups C09J183/00 - C09J183/16
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B1/00Optical elements characterised by the material of which they are made; Optical coatings for optical elements
    • G02B1/10Optical coatings produced by application to, or surface treatment of, optical elements
    • G02B1/12Optical coatings produced by application to, or surface treatment of, optical elements by surface treatment, e.g. by irradiation
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B1/00Optical elements characterised by the material of which they are made; Optical coatings for optical elements
    • G02B1/10Optical coatings produced by application to, or surface treatment of, optical elements
    • G02B1/14Protective coatings, e.g. hard coatings
    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/133Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
    • G02F1/1333Constructional arrangements; Manufacturing methods
    • G02F1/1335Structural association of cells with optical devices, e.g. polarisers or reflectors
    • G02F1/133528Polarisers

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Nonlinear Science (AREA)
  • Mathematical Physics (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • Adhesives Or Adhesive Processes (AREA)
  • Polarising Elements (AREA)
  • Liquid Crystal (AREA)

Abstract

本發明提供一種光學膜片,包括偏光板及黏著層,其中偏光板包括偏光膜及分別位於兩側的第一保護膜和第二保護膜,於第一保護膜內,金屬離子的含量為1~5ppm;黏著層形成於第一保護膜的一表面上,由包含一架橋劑的黏著劑所形成;本發明同時提供一種相關之顯示面板模組及其製造方法。The present invention provides an optical film including a polarizing plate and an adhesive layer, wherein the polarizing plate includes a polarizing film and a first protective film and a second protective film respectively located on two sides. The content of the metal ions in the first protective film is 1 ~ 5ppm; an adhesive layer is formed on a surface of the first protective film and is formed of an adhesive containing a bridging agent; the present invention also provides a related display panel module and a manufacturing method thereof.

Description

光學膜片、顯示面板模組及其製造方法Optical film, display panel module and manufacturing method thereof

本發明有關於光學膜片、顯示面板模組及相關之製造方法;尤其涉及鹼化偏光板之光學膜片、顯示面板模組及相關之製造方法。 The invention relates to an optical film, a display panel module and a related manufacturing method; in particular, it relates to an optical film, a display panel module and a related manufacturing method of an alkalized polarizing plate.

偏光板的構成與製程日新月異,其差異性會影響之後所塗佈感壓黏著層的性能,因此相同黏著劑使用在不同偏光板會表現出不同的黏著力,例如含有架橋劑之黏著劑與鹼化偏光板搭配,然後貼附在液晶顯示面板上後,會產生感壓黏著層的經時黏著力亢進及重工性差等問題。 The composition of the polarizer and the manufacturing process change with each passing day. The difference will affect the performance of the pressure-sensitive adhesive layer applied later. Therefore, the same adhesive used in different polarizers will show different adhesion, such as a bridging agent and an alkali. After the polarizing plate is matched and then attached to the liquid crystal display panel, problems such as excessive adhesion of the pressure-sensitive adhesive layer over time and poor reworkability may occur.

為了解決上述問題,本發明提出一種光學膜片及顯示面板模組,應用於鹼化偏光板,可提升重工性,另外更提出一種相關之光學膜片及顯示面板模組之製造方法。 In order to solve the above problems, the present invention proposes an optical film and a display panel module, which are applied to an alkaline polarizing plate, which can improve the reworkability. In addition, a related method for manufacturing an optical film and a display panel module is also proposed.

本發明提出一種光學膜片,包括偏光板及黏著層,其中偏光板包括偏光膜及分別位於兩側的第一保護膜和第 二保護膜,於第一保護膜內,金屬離子的含量為1~5ppm;黏著層形成於第一保護膜的一表面上,由包含一架橋劑的黏著劑所形成。 The present invention provides an optical film including a polarizing plate and an adhesive layer, wherein the polarizing plate includes a polarizing film and a first protective film and a first protective film respectively located on two sides. The two protective films have a metal ion content of 1 to 5 ppm in the first protective film; an adhesive layer is formed on one surface of the first protective film and is formed of an adhesive containing a bridging agent.

本發明另外提出一種顯示面板模組,包括顯示面板基板及前述之光學膜片,其中光學膜片之黏著層與顯示面板基板接合。 The present invention further provides a display panel module including a display panel substrate and the aforementioned optical film, wherein an adhesive layer of the optical film is bonded to the display panel substrate.

本發明另外提出一種光學膜片製造方法,包括下列步驟:提供保護膜,其中保護膜具有第一表面及與第一表面相對之第二表面;鹼化處理保護膜;電暈放電處理保護膜之第一表面,其中電暈單位能量為60J/m2以上;以及於保護膜之第一表面上貼合黏著層,其中黏著層係由黏著劑所形成。 The present invention further provides a method for manufacturing an optical film, including the following steps: providing a protective film, wherein the protective film has a first surface and a second surface opposite to the first surface; an alkalized protective film; a corona discharge treated protective film The first surface, wherein the unit energy of the corona is 60 J / m 2 or more; and an adhesive layer is adhered on the first surface of the protective film, wherein the adhesive layer is formed by an adhesive.

本發明另外提出一種顯示面板模組製造方法,包括下列步驟:提供顯示面板基板;以及將前述之光學膜片製造方法所製成之光學膜片貼合至顯示面板基板,其中光學膜片之黏著層與顯示面板基板接合。 The present invention further provides a display panel module manufacturing method, which includes the following steps: providing a display panel substrate; and bonding the optical film manufactured by the aforementioned optical film manufacturing method to a display panel substrate, wherein the optical film is adhered The layer is bonded to the display panel substrate.

綜上所述,本發明藉由進一步處理將與含有架橋劑的黏著層接觸之保護膜表面,不需改變黏著層的配方即可以更簡單的方式調整黏著層貼合於基板後的經時黏著力,提升重工性,並因減少製程的損失可降低顯示面板模組偏光板的製造成本。 In summary, by further processing the surface of the protective film that will be in contact with the adhesive layer containing the bridging agent, the present invention can adjust the adhesion of the adhesive layer to the substrate in a simpler manner without changing the formula of the adhesive layer. This reduces the manufacturing cost of the display panel module polarizing plate by reducing the process loss.

體現本案特徵與優點的一些典型實施例將在後段的說明中詳細敘述。應理解的是本案能夠在不同的樣態上具有各種的變化,其皆不脫離本案的範圍,且其中的說明及圖式在本質上係當作說明之用,而非用以限制本案。Some typical embodiments embodying the features and advantages of this case will be described in detail in the description in the subsequent paragraphs. It should be understood that the present case can have various changes in different aspects, all of which do not depart from the scope of the present case, and that the descriptions and drawings therein are essentially for the purpose of illustration, rather than limiting the case.

圖1為根據本發明一實施例的光學膜片結構之示意圖,本發明的光學膜片1包括偏光板10及塗佈在偏光板10表面的黏著層30,在黏著層30另一側覆蓋有離型膜20,而偏光板10包括偏光膜11以及貼附在兩側的保護膜12。FIG. 1 is a schematic diagram of an optical film structure according to an embodiment of the present invention. The optical film 1 of the present invention includes a polarizing plate 10 and an adhesive layer 30 coated on the surface of the polarizing plate 10, and the other side of the adhesive layer 30 is covered with The release film 20 and the polarizing plate 10 include a polarizing film 11 and a protective film 12 attached to both sides.

在一實施例中,其中一側或兩側的保護膜12可為單一或複數膜層。在一實施例中,其中一側或兩側的保護膜12可為具有功能性的保護膜,例如補償膜。在一實施例中,光學膜片1尚可包含其他單一或複數層保護性或功能性光學膜層,例如可為對光學之增益、配向、補償、轉向、直交、擴散、保護、防黏、耐刮、抗眩、反射抑制、高折射率等有所助益的層,可例如為具有控制視角補償或雙折射(birefraction)等特性的配向液晶層、易接合處理層、硬塗層、抗反射層、防黏層、擴散層、防眩層等各種表面處理層。In one embodiment, one or both of the protective films 12 can be a single or multiple layers. In one embodiment, one or both of the protective films 12 may be a functional protective film, such as a compensation film. In one embodiment, the optical film 1 may further include other single or multiple protective or functional optical film layers, such as gain, alignment, compensation, steering, orthogonal, diffusion, protection, anti-stick, Layers that are useful for scratch resistance, anti-glare, reflection suppression, high refractive index, etc., can be, for example, alignment liquid crystal layers with properties such as controlled viewing angle compensation or birefraction, easy-to-bond treatment layers, hard coatings, anti- Various surface treatment layers such as reflection layer, anti-adhesion layer, diffusion layer, anti-glare layer.

離型膜20的材質可為聚對苯二甲酸乙二酯(polyethylene terephthalate, PET)、聚對苯二甲酸丁二酯、聚碳酸酯、聚芳酸酯、聚酯樹脂、烯烴樹脂、乙酸纖維素樹脂、丙烯酸樹脂、聚乙烯(polyethylene,PE)、聚丙烯(polypropylene,PP)、環烯烴樹脂或上述之組合。The material of the release film 20 may be polyethylene terephthalate (PET), polybutylene terephthalate, polycarbonate, polyarylate, polyester resin, olefin resin, acetate fiber Plain resin, acrylic resin, polyethylene (PE), polypropylene (PP), cycloolefin resin, or a combination thereof.

黏著層30由黏著劑所形成,在一實施例中,可為一感壓黏著劑(pressure sensitive adhesive,PSA),黏著劑的組成主要包括但不限於:(A)主劑、(B)架橋劑及(C)矽烷偶合劑,下面將對各組成進行說明。The adhesive layer 30 is formed of an adhesive. In one embodiment, it can be a pressure sensitive adhesive (PSA). The composition of the adhesive mainly includes but is not limited to: (A) the main agent and (B) the bridge Agent and (C) silane coupling agent, each composition will be described below.

(A) 主劑 主劑包含至少一種(甲基)丙烯酸酯,於後文中,(甲基)丙烯酸酯意指丙烯酸酯或甲基丙烯酸酯之任一種,其餘出現的「(甲基)」含意亦可以此類推。(甲基)丙烯酸酯例如可選擇自:(甲基)丙烯酸甲酯、(甲基)丙烯酸乙酯、(甲基)丙烯酸丙酯、(甲基)丙烯酸正丁酯、(甲基)丙烯酸正辛酯、(甲基)丙烯酸十一烷酯等之直鏈狀(甲基)丙烯酸烷酯;或是例如可選擇自:(甲基)丙烯酸異丁酯、(甲基)丙烯酸2-乙基己酯、(甲基)丙烯酸異辛酯等之支鏈狀(甲基)丙烯酸烷酯;或是例如可選擇自:(甲基)丙烯酸2-甲氧基乙酯、(甲基)丙烯酸乙氧基甲酯等有烷氧基取代之(甲基)丙烯酸烷酯。另外,(甲基)丙烯酸酯可含有芳基,例如(甲基)丙烯酸苄酯等;或者(甲基)丙烯酸酯可含有芳氧基,例如(甲基)丙烯酸2-苯氧基乙酯、(甲基)丙烯酸2-(2-苯氧基乙氧基)乙酯、環氧乙烷改質之壬基酚之(甲基)丙烯酸酯、(甲基)丙烯酸2-(鄰-苯基苯氧基)乙酯等。完成固化乾燥後的交聯(甲基)丙烯酸酯為黏著層的主要成分及架構。 (A) Main agent : The main agent contains at least one (meth) acrylate. In the following, (meth) acrylate means any one of acrylate or methacrylate, and the remaining "(meth)" The meaning can also be deduced by analogy. The (meth) acrylate may be selected from, for example, methyl (meth) acrylate, ethyl (meth) acrylate, propyl (meth) acrylate, n-butyl (meth) acrylate, or n- (meth) acrylate Linear alkyl (meth) acrylates such as octyl ester, undecyl (meth) acrylate; or, for example, selected from: isobutyl (meth) acrylate, 2-ethyl (meth) acrylate Hexyl ester, isooctyl (meth) acrylate, etc., branched alkyl (meth) acrylate; or, for example, can be selected from: 2-methoxyethyl (meth) acrylate, ethyl (meth) acrylate (Meth) acrylic acid-substituted alkyl (meth) acrylates such as oxymethyl esters. In addition, the (meth) acrylate may contain an aryl group, such as benzyl (meth) acrylate, etc .; or the (meth) acrylate may contain an aryloxy group, such as 2-phenoxyethyl (meth) acrylate, 2- (2-phenoxyethoxy) ethyl (meth) acrylate, (meth) acrylate of nonylphenol modified by ethylene oxide, 2- (o-phenyl) (meth) acrylate Phenoxy) ethyl ester and the like. After curing and drying, the cross-linked (meth) acrylate is the main component and structure of the adhesive layer.

在一實施例中,主劑可以包含以下配方比例:丙烯酸丁酯(BA) 40~90重量份、丙烯酸甲酯(MA) 10~40重量份、丙烯酸(AA) 1重量份以下、丙烯酸2-羥基乙酯(HEA) 5重量份以下、丙烯酸2-甲氧基乙酯(MEA) 5重量份以下、丙烯酸2-苯氧基乙酯(PEA) 4~10重量份。在一實施例中,主劑的平均分子量介於120~170萬之間,Mw/Mn介於3.5~5之間。In one embodiment, the main agent may include the following formulation ratios: 40 to 90 parts by weight of butyl acrylate (BA), 10 to 40 parts by weight of methyl acrylate (MA), 1 part by weight or less of acrylic acid (AA), and acrylic acid 2- 5 parts by weight or less of hydroxyethyl ester (HEA), 5 parts by weight or less of 2-methoxyethyl acrylate (MEA), and 4-10 parts by weight of 2-phenoxyethyl acrylate (PEA). In one embodiment, the average molecular weight of the main agent is between 1.2 and 1.7 million, and Mw / Mn is between 3.5 and 5.

(B) 架橋劑:架橋劑可幫助主劑內的(甲基)丙烯酸酯單體產生交聯,形成網狀結構,提高黏著層的強度,架橋劑的分子內具有至少兩個官能基,能與主劑內的(甲基)丙烯酸酯單體的極性官能基反應,其種類有環氧系架橋劑、異氰酸酯系架橋劑、亞胺系架橋劑、金屬螯合系架橋劑、氮丙啶系架橋劑,可選擇其中一種或混和多種架橋劑,架橋劑的總量為0.05~10重量份或是黏著劑的0.05~10重量%,架橋劑的比例如果過低,雖能增加部分黏著力,但形成的黏著層內聚力不足,高溫測試時會產生發泡現象。 (B) Bridging agent: The bridging agent can help the (meth) acrylate monomer in the main agent to crosslink, form a network structure, and improve the strength of the adhesive layer. The bridging agent has at least two functional groups in the molecule. Reacts with the polar functional group of the (meth) acrylate monomer in the main agent. Its types are epoxy-based bridging agent, isocyanate-based bridging agent, imine-based bridging agent, metal chelate-based bridging agent, and aziridine. As a bridging agent, one kind can be selected or mixed with a plurality of bridging agents. The total amount of the bridging agent is 0.05 to 10 parts by weight or 0.05 to 10 wt% of the adhesive. If the proportion of the bridging agent is too low, it can increase part of the adhesive force. However, the cohesiveness of the formed adhesive layer is insufficient, and foaming may occur during high temperature testing.

環氧系架橋劑例如可選擇自:雙酚A型之環氧樹脂、乙二醇二縮水甘油醚、聚乙二醇二縮水甘油醚、丙三醇二縮水甘油醚、丙三醇三縮水甘油醚、1,6-己二醇二縮水甘油醚、三羥甲基丙烷三縮水甘油醚、N,N-二縮水甘油基苯胺、N,N,N’,N’-四縮水甘油基-間-二甲苯二胺、1,3-雙(N,N-二縮水甘油基胺基甲基)環己烷等。The epoxy bridging agent can be selected from, for example, bisphenol A epoxy resin, ethylene glycol diglycidyl ether, polyethylene glycol diglycidyl ether, glycerol diglycidyl ether, glycerol triglycidyl Ether, 1,6-hexanediol diglycidyl ether, trimethylolpropane triglycidyl ether, N, N-diglycidylaniline, N, N, N ', N'-tetraglycidyl-m -Xylene diamine, 1,3-bis (N, N-diglycidylaminomethyl) cyclohexane, and the like.

異氰酸酯系架橋劑分子內至少有兩個異氰酸酯基(NCO),例如可選擇自:甲苯二異氰酸酯、二異氰酸六亞甲酯、異佛爾酮二異氰酸酯、二甲苯二異氰酸酯、氫化二甲苯二異氰酸酯、二苯基甲烷二異氰酸酯、氫化二苯基甲烷二異氰酸酯、萘二異氰酸酯、三苯基甲烷三異氰酸酯等。另外,使用這些異氰酸酯化合物與甘油或三羥甲基丙烷等多元醇反應而成之加成物、或將異氰酸酯化合物製成二聚物、三聚物等亦可成為架橋劑。Isocyanate bridging agent has at least two isocyanate groups (NCO) in the molecule, for example, can be selected from: toluene diisocyanate, hexamethylene diisocyanate, isophorone diisocyanate, xylene diisocyanate, hydrogenated xylene diisocyanate Isocyanates, diphenylmethane diisocyanates, hydrogenated diphenylmethane diisocyanates, naphthalene diisocyanates, triphenylmethane triisocyanates, and the like. In addition, a bridging agent can also be used by using an adduct obtained by reacting these isocyanate compounds with a polyhydric alcohol such as glycerin or trimethylolpropane, or by forming an isocyanate compound into a dimer or trimer.

亞胺系架橋劑例如可選擇自:二乙烯三胺、三乙烯四胺。The imine bridging agent can be selected from, for example, diethylenetriamine and triethylenetetramine.

金屬螯合系架橋劑例如可選擇自:乙醯基丙酮或乙醯基乙酸乙酯與鋁、鐵、銅、鋅、錫、鈦、鎳、銻、鎂、鋇、鉻及鋯等之多價金屬配位而成之化合物等。The metal chelating bridging agent can be selected from, for example, the multivalent value of ethylacetone or ethylacetate with aluminum, iron, copper, zinc, tin, titanium, nickel, antimony, magnesium, barium, chromium, zirconium, etc. Compounds formed by coordination of metals.

氮丙啶系架橋劑例如可選擇自:二苯基甲烷-4,4’-雙(1-氮丙啶甲醯胺)、甲苯-2,4-雙(1-氮丙啶甲醯胺)、三伸乙基三聚氰胺、間苯二甲醯基雙-1-(2-甲基氮丙啶)、參-1-氮丙啶基氧化膦、六亞甲基-1,6-雙(1-氮丙啶甲醯胺)、三羥甲基丙烷-三-β-氮丙啶基丙酸酯、四羥甲基甲烷-三-β-氮丙啶基丙酸酯等。The aziridine bridging agent can be selected from, for example, diphenylmethane-4,4'-bis (1-aziridinecarboxamide), toluene-2,4-bis (1-aziridinecarboxamide) , Triethylene melamine, m-xylylenedi-bis-1- (2-methylaziridine), p--1-aziridinylphosphine oxide, hexamethylene-1,6-bis (1 -Aziridinecarboxamide), trimethylolpropane-tri-β-aziridinylpropionate, tetramethylolmethane-tri-β-aziridinylpropionate, and the like.

(C) 矽烷偶合劑:黏著層30一面黏有偏光板10,一面將與顯示面板的基板密接,為了提高黏著層與基板(尤其是玻璃基板)的密著性,因此會加入矽烷偶合劑,可選擇下列一種或混和多種矽烷偶合劑,矽烷偶合劑的總量為0.01~10重量份。矽烷偶合劑例如可選擇自:乙烯基三甲氧基矽烷、乙烯基三乙氧基矽烷、乙烯基參(2-甲氧基乙氧基)矽烷、3-甲基丙烯氧基丙基三甲氧基矽烷等之含聚合性不飽和基(如烯鍵)之矽烷化合物;或是例如可選擇自:3-環氧丙氧基丙基三甲氧基矽烷、2-(3,4-環氧基環己基)乙基三甲氧基矽烷、3-環氧丙氧基丙基甲基二甲氧基矽烷、3-環氧丙氧基丙基三乙氧基矽烷、3-環氧丙氧基丙基乙氧基二甲基矽烷等之具有環氧基構造之矽烷化合物;或是例如可選擇自:3-胺基丙基三甲氧基矽烷、3-胺基丙基三乙氧基矽烷、N-(2-胺基乙基)-3-胺基丙基三甲氧基矽烷、N-(2-胺基乙基)-3-胺基丙基甲基二甲氧基矽烷等之含胺基之矽烷化合物;或是例如可選擇自:3-氯丙基甲基二甲氧基矽烷、3-氯丙基三甲氧基矽烷等之含鹵素取代基之矽烷化合物;其他例如:3-甲基丙烯醯氧基丙基三甲氧基矽烷、3-巰基丙基三甲氧基矽烷等。 (C) Silane coupling agent: The polarizing plate 10 is adhered to one side of the adhesive layer 30 and will be in close contact with the substrate of the display panel. In order to improve the adhesion between the adhesive layer and the substrate (especially the glass substrate), a silane coupling agent will be added. One or the following silane coupling agents may be selected, and the total amount of the silane coupling agents is 0.01 to 10 parts by weight. Silane coupling agents can be selected from, for example, vinyltrimethoxysilane, vinyltriethoxysilane, vinyl ginseng (2-methoxyethoxy) silane, 3-methacryloxypropyltrimethoxy Silane compounds containing polymerizable unsaturated groups (such as ethylenic bonds); or, for example, selected from: 3-glycidoxypropyltrimethoxysilane, 2- (3,4-epoxy ring Hexyl) ethyltrimethoxysilane, 3-glycidoxypropylmethyldimethoxysilane, 3-glycidoxypropyltriethoxysilane, 3-glycidoxypropyl Silane compounds having an epoxy group structure, such as ethoxydimethylsilane; or, for example, selected from: 3-aminopropyltrimethoxysilane, 3-aminopropyltriethoxysilane, N- (2-Aminoethyl) -3-aminopropyltrimethoxysilane, N- (2-aminoethyl) -3-aminopropylmethyldimethoxysilane, etc. Silane compounds; or, for example, halogenated substituent-containing silane compounds such as 3-chloropropylmethyldimethoxysilane, 3-chloropropyltrimethoxysilane, etc .; other examples: 3-methylpropene Methoxypropyltrimethoxy Silane, 3-mercaptopropyl trimethoxy Silane like.

黏著劑的組成還可以根據實際的產品需求,添加其他適當的添加劑,例如抗靜電劑等等。The composition of the adhesive can also be added with other appropriate additives, such as antistatic agents, according to the actual product requirements.

黏著層30係攪拌混合上述黏著劑後,在靜置脫泡後塗佈在離型膜20的經脫模處理的表面上,塗佈的方法例如包括棒塗布法、刮刀塗布法、輥塗布法、板片塗布法、壓模塗布法、凹版塗布法等,最後進行乾燥步驟,乾燥後的黏著劑便形成黏著層30,利用施加壓力便可黏合在保護膜之上。The adhesive layer 30 is agitated and mixed with the above-mentioned adhesive, and is applied to the release-treated surface of the release film 20 after standing and defoaming. The coating method includes, for example, a bar coating method, a blade coating method, and a roll coating method. , Plate coating method, die coating method, gravure coating method, etc., and finally a drying step is performed, and the dried adhesive forms an adhesive layer 30, which can be adhered to the protective film by applying pressure.

偏光膜11可採用已知的金屬偏光膜、碘系偏光膜、染料系偏光膜、聚乙烯偏光膜等。在一實施例中,偏光膜11的材料例如是包含可為吸附配向之二色性色素之聚乙烯醇(polyvinyl alcohol,PVA)薄膜或由液晶材料摻附具吸收染料分子所形成。The polarizing film 11 may be a known metal polarizing film, an iodine-based polarizing film, a dye-based polarizing film, a polyethylene polarizing film, or the like. In one embodiment, the material of the polarizing film 11 is, for example, a polyvinyl alcohol (PVA) film containing a dichroic pigment capable of being adsorbed and aligned, or a liquid crystal material formed by absorbing dye molecules.

保護膜12的材料例如是包含三醋酸纖維素(triacetate cellulose,TAC)、聚甲基丙烯酸甲酯(polymethylmethacrylate,PMMA)、聚乙烯對苯二甲酸酯(polyethylene terephthalate,PET)、聚丙稀(polypropylene,PP)、環烯烴聚合物(cyclo olefin polymer,COP)、聚碳酸酯(polycarbonate,PC)或上述之任意組合所組成的一族群。此外,亦可進一步對上述保護層實行表面處理,例如,抗眩光處理、抗反射處理、硬塗處理、帶電防止處理或抗污處理等。The material of the protective film 12 includes, for example, triacetate cellulose (TAC), polymethylmethacrylate (PMMA), polyethylene terephthalate (PET), and polypropylene (polypropylene). , PP), cyclo olefin polymer (COP), polycarbonate (PC), or any combination thereof. In addition, the protective layer may be further subjected to a surface treatment, for example, an anti-glare treatment, an anti-reflection treatment, a hard coating treatment, a charging prevention treatment, or an antifouling treatment.

保護膜12具有相對的第一表面121和第二表面122,其中第一表面121與黏著層30接觸,第二表面122與偏光膜11之間可包含一接著層13,且接著層13是由一水性接著劑製得的一透明接著層,其中接著劑之材料包含聚乙烯醇粉。The protective film 12 has a first surface 121 and a second surface 122 opposite to each other, wherein the first surface 121 is in contact with the adhesive layer 30, and an adhesive layer 13 may be included between the second surface 122 and the polarizing film 11, and the adhesive layer 13 is formed by A transparent adhesive layer made of an aqueous adhesive, wherein the material of the adhesive includes polyvinyl alcohol powder.

為了提升保護膜12與接著層13之間的密著力,在進行保護膜12與偏光膜11貼合之前,會先以鹼液處理保護膜12,鹼液包含金屬離子及氫氧根,金屬離子是正一價金屬離子(例如為鹼金族之金屬離子)或正二價金屬離子(例如為鹼土族之金屬離子),於一些實施例中,金屬離子為鉀離子或鈉離子,鹼液便為氫氧化鉀水溶液或氫氧化鈉水溶液,但不限於此。In order to improve the adhesion between the protective film 12 and the adhesive layer 13, before the protective film 12 and the polarizing film 11 are bonded, the protective film 12 is first treated with an alkali solution. The alkali solution contains metal ions and hydroxide and metal ions. It is a positive monovalent metal ion (such as a metal ion of the alkali gold group) or a positive divalent metal ion (such as a metal ion of the alkaline earth group). In some embodiments, the metal ion is potassium ion or sodium ion, and the alkaline solution is hydrogen. An aqueous potassium oxide solution or an aqueous sodium hydroxide solution is not limited thereto.

於一些實施例中,鹼液的濃度為1~8N,較佳的濃度為1N~6N,最佳的濃度為3N~5N。鹼化處理可以於40°C以上進行,實際會按照不同膜材的狀況作調整,於一些實施例中,較佳的處理溫度為50°C~60°C之間。於一些實施例中,鹼化處理可以進行5~40秒,更佳的鹼化處理時間可進行10~30秒。然後以純水清洗保護膜12的表面,移除大部分的鹼液,於一些實施例中,清洗時間大約是5秒,最後以烘箱乾燥。經過鹼化流程後,保護膜12的表面粗糙度增加,可提升接著層13對保護膜12的密著力,特定保護膜12的表面羧酸基轉變為羥基,有利於使用水性接著劑進行保護膜12與偏光膜11之接合。In some embodiments, the concentration of the lye is 1-8N, the preferred concentration is 1N-6N, and the optimal concentration is 3N-5N. The alkalizing treatment can be performed at a temperature above 40 ° C. Actually, it is adjusted according to the conditions of different film materials. In some embodiments, the preferred treatment temperature is between 50 ° C and 60 ° C. In some embodiments, the alkalizing treatment may be performed for 5 to 40 seconds, and the more preferable alkalizing treatment time may be performed for 10 to 30 seconds. Then, the surface of the protective film 12 is washed with pure water to remove most of the lye. In some embodiments, the cleaning time is about 5 seconds, and finally dried in an oven. After the alkalizing process, the surface roughness of the protective film 12 increases, which can improve the adhesion of the adhesive layer 13 to the protective film 12, and the surface carboxylic acid group of the specific protective film 12 is converted into a hydroxyl group, which is beneficial to the use of an aqueous adhesive for the protective film. 12 is bonded to the polarizing film 11.

但是鹼化後的保護膜12之第一表面121即使經過水洗仍會殘留鹼性物質,例如氫氧化鉀或氫氧化鈉,這些殘留的氫氧根(OH -)會於後續製程與黏著層30中的架橋劑反應,以異氰酸酯系架橋劑為例,產生如下反應: 架橋劑原本要與(1)主劑中共聚物的羥基(-OH)以及(2)矽烷化合物水解後生成矽醇類中的羥基反應,但是架橋劑被氫氧根耗去後,不但減少了黏著層30的交聯程度而影響內聚力,並且主劑和矽烷偶合劑中的部分羥基未參與架橋劑的反應,使得黏著層30中殘留過多的羥基,當黏著層30接合在面板的基板(尤其是玻璃基板)之後,這些多餘的羥基持續與基板表面上的羥基形成氫鍵或是在加熱脫水後形成共價鍵,造成經時黏著力亢進,使得黏著層30不再具備重工性。 However, the first protective film after basified surface even after washing of the 12,112 still remaining basic substance, such as potassium hydroxide or sodium hydroxide, the residual hydroxide (OH -) will be in a subsequent process and the adhesive layer 30 The bridging agent reaction in the example, taking isocyanate bridging agent as an example, produces the following reaction: The bridging agent originally reacted with (1) the hydroxyl (-OH) of the copolymer in the main agent and (2) the silane compound to hydrolyze to form the hydroxyl groups in the silanols. However, after the bridging agent was consumed by the hydroxide, not only it was reduced. The degree of cross-linking of the adhesive layer 30 affects cohesion, and some of the hydroxyl groups in the main agent and the silane coupling agent do not participate in the reaction of the bridging agent, so that excessive hydroxyl groups remain in the adhesive layer 30. When the adhesive layer 30 is bonded to the substrate of the panel (especially (Glass substrate), these excess hydroxyl groups continue to form hydrogen bonds with the hydroxyl groups on the substrate surface or form covalent bonds after heating and dehydration, resulting in an increase in adhesion over time, making the adhesive layer 30 no longer reworkable.

在保護膜12與偏光膜11貼合之後,本發明更進一步利用電暈(Corona)對偏光板中後續與黏著層30貼合的表面,即保護膜的第一表面121,進行至少一次電暈放電處理,以降低鹼化後保護膜12的第一表面121上殘留的鹼性物質含量,這樣可以避免保護膜12上殘留的氫氧根先與架橋劑反應,便能改善經時黏著力亢進問題。圖2為應用於本發明之電暈示意圖,其中電暈設備200包括電暈滾輪220、數個傳輸滾輪230、電暈器250。偏光板10可由電暈滾輪220及數個傳輸滾輪230傳輸,在傳輸過程中,電暈器250針對保護膜12的第一表面121進行電暈放電處理。表1表示以電暈放電處理偏光板10之保護膜第一表面121之後再貼合黏著層30的測試結果。表1中實施例及比較例中的黏著劑配方採用之架橋劑包含異氰酸酯系化合物,其餘之材料可選自前述發明說明書揭露之材料,將黏著劑配方置入一容器中,以攪拌器轉速250 rpm定速攪拌15分鐘,隨後靜置使其脫泡,將脫泡後黏著劑塗佈於離型膜20上,放入烘箱進行乾燥,乾燥後取出,以製得黏著層30;偏光板10的保護膜12則是以氫氧化鉀水溶液進行鹼化,偏光膜11與保護膜12貼合形成偏光板10之後以至少一次電暈放電處理偏光板10的表面,接著貼合上述黏著層30與偏光板10,於溫度23℃且相對濕度65%之條件下固化7日後,進行測試,各測試項目於表後說明。After the protective film 12 and the polarizing film 11 are bonded, the present invention further uses Corona to corona the surface of the polarizing plate that is subsequently bonded to the adhesive layer 30, that is, the first surface 121 of the protective film, at least once. Discharge treatment to reduce the content of alkaline substances remaining on the first surface 121 of the protective film 12 after alkalization. This can avoid the residual hydroxide on the protective film 12 from reacting with the bridging agent first, which can improve the adhesion over time. problem. FIG. 2 is a schematic diagram of a corona applied to the present invention, wherein the corona device 200 includes a corona roller 220, a plurality of transmission rollers 230, and a corona device 250. The polarizing plate 10 can be transmitted by the corona roller 220 and a plurality of transmission rollers 230. During the transmission process, the corona device 250 performs a corona discharge treatment on the first surface 121 of the protective film 12. Table 1 shows the test results of treating the first surface 121 of the protective film of the polarizing plate 10 with corona discharge and then bonding the adhesive layer 30. The bridging agent used in the adhesive formulations in the examples and comparative examples in Table 1 includes isocyanate compounds. The remaining materials can be selected from the materials disclosed in the foregoing description of the invention. The adhesive formulation is placed in a container with a mixer rotating speed of 250. Stir at a constant speed for 15 minutes at rpm, and then stand still to defoam. Apply the defoamed adhesive to the release film 20, put it in an oven to dry it, and take it out after drying to obtain an adhesive layer 30. Polarizing plate 10 The protective film 12 is alkalized with an aqueous potassium hydroxide solution. The polarizing film 11 is bonded to the protective film 12 to form a polarizing plate 10. The surface of the polarizing plate 10 is treated with a corona discharge at least once, and then the above-mentioned adhesive layer 30 and The polarizing plate 10 is tested after being cured for 7 days at a temperature of 23 ° C. and a relative humidity of 65%. Each test item is described after the table.

[表1] <TABLE border="1" borderColor="#000000" width="85%"><TBODY><tr><td> </td><td> 電暈 單位能量 J/m<sup>2</sup></td><td> 初期 黏著力 N/25mm </td><td> 經時 黏著力 N/25mm </td><td> 鉀離子 含量 ppm </td><td> 信賴(耐久可靠)性 </td></tr><tr><td> 耐熱 </td><td> 耐濕熱 </td><td> 耐冷熱 衝擊 </td></tr><tr><td> 實施例1 </td><td> 60 </td><td> 1.87 </td><td> 3.55 </td><td> 5 </td><td> ○ </td><td> ○ </td><td> ○ </td></tr><tr><td> 實施例2 </td><td> 120 </td><td> 1.92 </td><td> 3.43 </td><td> 3 </td><td> ○ </td><td> ○ </td><td> ○ </td></tr><tr><td> 實施例3 </td><td> 240 </td><td> 1.78 </td><td> 3.25 </td><td> 3 </td><td> ○ </td><td> ○ </td><td> ○ </td></tr><tr><td> 實施例4 </td><td> 360 </td><td> 1.65 </td><td> 2.96 </td><td> 2 </td><td> ○ </td><td> ○ </td><td> ○ </td></tr><tr><td> 比較例1 </td><td> 0 </td><td> 1.55 </td><td> 7.02 </td><td> 12 </td><td> ○ </td><td> ○ </td><td> ○ </td></tr><tr><td> 比較例2 </td><td> 30 </td><td> 1.73 </td><td> 6.94 </td><td> 8 </td><td> ○ </td><td> ○ </td><td> ○ </td></tr></TBODY></TABLE>[Table 1]         <TABLE border = "1" borderColor = "# 000000" width = "85%"> <TBODY> <tr> <td> </ td> <td> Corona unit energy J / m <sup> 2 </ sup > </ td> <td> Initial adhesion N / 25mm </ td> <td> Adhesion N / 25mm over time </ td> <td> Potassium ion ppm </ td> <td> Trust (durable and durable ) Properties </ td> </ tr> <tr> <td> Heat resistance </ td> <td> Moisture and heat resistance </ td> <td> Cold and thermal shock resistance </ td> </ tr> <tr> <td> Example 1 </ td> <td> 60 </ td> <td> 1.87 </ td> <td> 3.55 </ td> <td> 5 </ td> <td> ○ </ td> <td> ○ </ td> <td> ○ </ td> </ tr> <tr> <td> Example 2 </ td> <td> 120 </ td> <td> 1.92 </ td> <td> 3.43 </ td> <td> 3 </ td> <td> ○ </ td> <td> ○ </ td> <td> ○ </ td> </ tr> <tr> <td> Example 3 < / td> <td> 240 </ td> <td> 1.78 </ td> <td> 3.25 </ td> <td> 3 </ td> <td> ○ </ td> <td> ○ </ td > <td> ○ </ td> </ tr> <tr> <td> Example 4 </ td> <td> 360 </ td> <td> 1.65 </ td> <td> 2.96 </ td> <td> 2 </ td> <td> ○ </ td> <td> ○ </ td> <td> ○ </ td> </ tr> <tr> <td> Comparative Example 1 </ td> < td> 0 </ td> <td> 1.55 </ td> <td> 7.02 </ td> <td> 12 </ td> <td> ○ </ td> <td> ○ </ td> <td> ○ </ td> </ tr> <tr> <td> Comparative Example 2 </ td> <td> 30 </ td> <td> 1.73 </ td> <td> 6.94 </ td> <td> 8 </ td> <td> ○ </ td> <td> ○ </ td> <td> ○ < / td> </ tr> </ TBODY> </ TABLE>

其中,電暈單位能量的計算方法為: Among them, the calculation method of the corona unit energy is:

初期黏著力測試方法:將黏著層貼附於偏光板,於溫度23℃及相對溼度65%環境熟成7天,然後將偏光板裁切成300mm*25mm,藉由黏著層貼合於玻璃基板,加壓脫泡後靜置一天,以拉力機300mm/min測試黏著力,此時測得的黏著力稱之為「初期黏著力」。Initial adhesion test method: attach the adhesive layer to the polarizing plate, and mature it for 7 days at a temperature of 23 ° C and a relative humidity of 65%, and then cut the polarizing plate into 300mm * 25mm, and attach the adhesive layer to the glass substrate. After standing for one day after defoaming under pressure, the adhesive force was tested with a tensile machine at 300 mm / min. The adhesive force measured at this time is called "initial adhesive force".

經時黏著力測試方法:依上述方式將貼合於玻璃基板的樣品,放置於溫度23℃及相對溼度65%環境30天後,以拉力機300mm/min進行玻璃黏著力量測,此時測得的黏著力稱之為「經時黏著力」。Adhesion test method over time: Place the sample adhered to the glass substrate in the above-mentioned way, and place it in an environment with a temperature of 23 ° C and a relative humidity of 65% for 30 days, and then measure the glass adhesion with a tensile machine at 300mm / min. The adhesion is called "adhesion over time".

鉀離子含量測試方法:將保護膜微波消化後,以感應耦合電漿放射光譜儀(ICP-OES)分析鉀離子含量,鉀離子含量與殘餘氫氧根含量成正相關。Test method for potassium ion content: After the protective film is microwave digested, the potassium ion content is analyzed by an inductively coupled plasma emission spectrometer (ICP-OES). The potassium ion content is positively correlated with the residual hydroxide content.

信賴(耐久可靠)性測試方法: 1.耐熱試驗:在溫度80℃之乾燥條件下保存500小時後取出進行外觀檢查。 2.耐濕熱測試:在溫度60℃及相對溼度90%下保存500小時後取出進行外觀檢查。 3.耐冷熱衝擊試驗:自80℃之加熱狀態降溫至-30℃,接著升溫至80℃以此作為一次循環(0.5小時),使之重複200次循環後取出進行外觀檢查。 信賴性測試外觀檢查判定標準:X表示發生嚴重外觀變化(如發泡、浮起、剝離);△表示發生輕微外觀變化(如發泡、浮起、剝離);○表示沒有發生外觀變化(如發泡、浮起、剝離)。Reliability (durability and reliability) test methods: 1. Heat resistance test: After 500 hours of storage under dry conditions at 80 ° C, take it out for visual inspection. 2. Humidity and heat resistance test: After being stored for 500 hours at a temperature of 60 ° C and a relative humidity of 90%, take it out for visual inspection. 3. Cold and heat shock resistance test: The temperature is lowered from 80 ℃ to -30 ℃, and then heated to 80 ℃ as a cycle (0.5 hour). After repeating 200 cycles, it is taken out for visual inspection. Reliability test Appearance inspection criteria: X means severe appearance change (such as foaming, floating, peeling); △ means slight appearance change (such as foaming, floating, peeling); ○ means no appearance change (such as Foaming, floating, peeling).

由表1可看出各實施例與比較例的初期黏著力數值相近,但是經過電暈單位能量60J/m 2以上的放電處理後,金屬離子的含量在1~5ppm之間,對於玻璃的經時黏著力可介於1~5N/25mm,更佳為2~4N/25mm,使本發明製得之偏光板可以達到更好之可重工功效。 It can be seen from Table 1 that the initial adhesion values of the examples and comparative examples are similar, but after the discharge treatment of a corona unit energy of 60 J / m 2 or more, the metal ion content is between 1 and 5 ppm. The adhesion force can be between 1 ~ 5N / 25mm, and more preferably 2 ~ 4N / 25mm, so that the polarizer produced by the present invention can achieve better reworkability.

圖3顯示利用本發明構想所形成的顯示面板模組,顯示面板模組2由本發明製得之偏光板10與黏著層30可於撕除離型膜20後貼合在液晶面板的基板50之上。若貼合黏著層30於上述基板50時有貼合不良之情況,則可撕除後進行重工。以本發明實施例製成之偏光板10於需要重工時較好撕除,撕除後於液晶面板的基板50的殘膠較少,而對液晶面板的基板50的傷害較少。FIG. 3 shows a display panel module formed by using the concept of the present invention. The display panel module 2 of the polarizing plate 10 and the adhesive layer 30 prepared by the present invention can be attached to a substrate 50 of a liquid crystal panel after the release film 20 is removed. on. If the bonding adhesive layer 30 is poorly bonded to the substrate 50, it can be removed and then reworked. The polarizing plate 10 made according to the embodiment of the present invention is better to tear when heavy work is needed. After the tearing, there is less residual adhesive on the substrate 50 of the liquid crystal panel and less damage to the substrate 50 of the liquid crystal panel.

因本發明之保護膜12經過前述的鹼化處理後,再以電暈放電處理將與黏著層30接觸的第一表面121,清除殘留在第一表面121上的部分鹼性物質,接著與黏著層30的第一表面301密接,最後利用黏著層30的第二表面302將偏光板10貼合在基板50上,使黏著層30的第二表面302與基板50密接,便形成顯示面板模組2。在一實施例中,基板50可為液晶顯示面板的玻璃基板或是觸控面板模組,其中液晶面板的基板50可為一彩色濾光片基板或一薄膜電晶體基板,但不限於此。所形成的顯示面板模組2具有重工性,可避免不當的貼合過程損害偏光板10或基板50。Because the protective film 12 of the present invention is subjected to the aforementioned alkalizing treatment, the first surface 121 that is in contact with the adhesive layer 30 is treated with a corona discharge treatment to remove a part of the alkaline substances remaining on the first surface 121, and then adhered to the adhesive layer 30. The first surface 301 of the layer 30 is in close contact. Finally, the polarizing plate 10 is adhered to the substrate 50 by using the second surface 302 of the adhesive layer 30. The second surface 302 of the adhesive layer 30 is in close contact with the substrate 50 to form a display panel module. 2. In one embodiment, the substrate 50 may be a glass substrate of a liquid crystal display panel or a touch panel module. The substrate 50 of the liquid crystal panel may be a color filter substrate or a thin film transistor substrate, but is not limited thereto. The formed display panel module 2 has reworkability, which can prevent the polarizing plate 10 or the substrate 50 from being damaged by an improper bonding process.

圖4為本發明的顯示面板模組之製造方法流程圖,於步驟410中,提供一保護膜,保護膜具有相對的第一表面及第二表面;接著於步驟420中,以鹼液處理保護膜,鹼液包含金屬離子及氫氧根,金屬離子是正一價金屬離子或正二價金屬離子,於一些實施例中,金屬離子為鉀離子或鈉離子,但不限於此;然後於步驟430中,貼合保護膜與偏光膜,例如以接著層進行貼合,接著層可以是由水性接著劑製得的透明接著層;之後於步驟440中,至少一次電暈放電處理保護膜的第一表面,清除殘留在第一表面上的部分鹼性物質,其中電暈單位能量為60J/m 2以上;然後於步驟450中,於保護膜的第一表面上貼合黏著層,而形成黏著層的黏著劑可包含異氰酸酯系架橋劑,到此步驟便完成本發明之光學膜片。於步驟460中,將步驟450製得的光學膜片貼合至基板,使光學膜片之黏著層與基板接合,在一實施例中,基板可為液晶顯示面板的玻璃基板或是觸控面板模組,其中液晶顯示面板的基板可為彩色濾光片基板或薄膜電晶體基板,完成貼合動作後,最後便形成本發明的顯示面板模組。 4 is a flowchart of a method for manufacturing a display panel module according to the present invention. In step 410, a protective film is provided. The protective film has a first surface and a second surface opposite to each other. Then, in step 420, the protection is treated with an alkali solution. Membrane, the lye contains metal ions and hydroxides, and the metal ions are positive monovalent metal ions or positive divalent metal ions. In some embodiments, the metal ions are potassium ions or sodium ions, but are not limited thereto; then in step 430 , Attaching the protective film and the polarizing film, for example, using an adhesive layer, and the adhesive layer may be a transparent adhesive layer made of an aqueous adhesive; and then in step 440, the first surface of the protective film is treated with corona discharge at least once. To remove part of the alkaline substance remaining on the first surface, wherein the unit energy of the corona is 60 J / m 2 or more; and then in step 450, attach an adhesive layer on the first surface of the protective film to form an adhesive layer The adhesive may include an isocyanate-based bridging agent. At this step, the optical film of the present invention is completed. In step 460, the optical film obtained in step 450 is bonded to the substrate, and the adhesive layer of the optical film is bonded to the substrate. In one embodiment, the substrate may be a glass substrate of a liquid crystal display panel or a touch panel. The module, wherein the substrate of the liquid crystal display panel can be a color filter substrate or a thin film transistor substrate. After the laminating action is completed, the display panel module of the present invention is finally formed.

綜上所述,本發明藉由進一步處理將與含有架橋劑的黏著層接觸之保護膜表面,不需改變黏著層的配方即可以更簡單的方式調整黏著層貼合於基板後的經時黏著力,提升重工性,並因減少製程的損失可降低顯示面板模組偏光板的製造成本。In summary, by further processing the surface of the protective film that will be in contact with the adhesive layer containing the bridging agent, the present invention can adjust the adhesion of the adhesive layer to the substrate in a simpler manner without changing the formula of the adhesive layer. This reduces the manufacturing cost of the display panel module polarizing plate by reducing the process loss.

1:光學膜片 2:顯示面板模組 10:偏光板 11:偏光膜 12:保護膜 13:接著層 20:離型膜 30:黏著層 50:基板 121、301:第一表面 122、302:第二表面 200:電暈設備 220:電暈滾輪 230:傳輸滾輪 250:電暈器 410~460:步驟1: Optical film 2: Display panel module 10: Polarizing plate 11: Polarizing film 12: Protective film 13: Adhesive layer 20: Release film 30: Adhesive layer 50: Substrate 121, 301: First surface 122, 302: Second surface 200: Corona device 220: Corona roller 230: Transmission roller 250: Corona device 410 ~ 460: Steps

圖1為根據本發明一實施例的光學膜片結構之示意圖。 圖2為應用於本發明之電暈示意圖。 圖3為根據本發明一實施例的顯示面板模組之示意圖。 圖4為根據本發明一實施例的顯示面板模組之製造方法流程圖。FIG. 1 is a schematic diagram of an optical film structure according to an embodiment of the present invention. FIG. 2 is a schematic diagram of a corona applied to the present invention. FIG. 3 is a schematic diagram of a display panel module according to an embodiment of the present invention. 4 is a flowchart of a manufacturing method of a display panel module according to an embodiment of the present invention.

Claims (12)

一種光學膜片,包括:一偏光板,包括一偏光膜及分別位於兩側的一第一保護膜和一第二保護膜,於該第一保護膜內,鉀離子或鈉離子的含量為1~5ppm,該第一保護膜的材料包含三醋酸纖維素、聚甲基丙烯酸甲酯、聚乙烯對苯二甲酸酯、聚丙稀、環烯烴聚合物、聚碳酸酯或其組合;以及一黏著層,形成於該第一保護膜的一表面上,該黏著層係由一黏著劑所形成,該黏著劑包含一架橋劑。An optical film includes: a polarizing plate, including a polarizing film, a first protective film and a second protective film respectively located on two sides, and the content of potassium ion or sodium ion in the first protective film is 1 ~ 5ppm, the material of the first protective film includes cellulose triacetate, polymethyl methacrylate, polyethylene terephthalate, polypropylene, cycloolefin polymer, polycarbonate, or a combination thereof; and an adhesive A layer is formed on a surface of the first protective film. The adhesive layer is formed by an adhesive, and the adhesive includes a bridging agent. 如申請專利範圍第1項所述的光學膜片,其中該黏著層對玻璃的經時黏著力介於1~5N/25mm。The optical film according to item 1 of the scope of patent application, wherein the adhesion of the adhesive layer to the glass over time is between 1 and 5 N / 25 mm. 如申請專利範圍第1項所述的光學膜片,其中該黏著劑更包含一主劑以及一矽烷偶合劑,該主劑包含(甲基)丙烯酸酯。The optical film according to item 1 of the patent application range, wherein the adhesive further comprises a main agent and a silane coupling agent, and the main agent comprises a (meth) acrylate. 如申請專利範圍第1項所述的光學膜片,其中該黏著劑之該架橋劑的總量為0.05~10重量%,及/或該架橋劑為一異氰酸酯系架橋劑。The optical film according to item 1 of the patent application range, wherein the total amount of the bridging agent of the adhesive is 0.05 to 10% by weight, and / or the bridging agent is an isocyanate-based bridging agent. 如申請專利範圍第4項所述的光學膜片,其中該異氰酸酯系架橋劑係選擇自甲苯二異氰酸酯、二異氰酸六亞甲酯、異佛爾酮二異氰酸酯、二甲苯二異氰酸酯、氫化二甲苯二異氰酸酯、二苯基甲烷二異氰酸酯、氫化二苯基甲烷二異氰酸酯、萘二異氰酸酯、三苯基甲烷三異氰酸酯之一種或多種異氰酸酯、該一種或多種異氰酸酯與多元醇反應而成之加成物、或該一種或多種異氰酸酯製成之二聚物或三聚物。The optical film according to item 4 of the scope of patent application, wherein the isocyanate-based bridging agent is selected from toluene diisocyanate, hexamethylene diisocyanate, isophorone diisocyanate, xylene diisocyanate, and hydrogenated diisocyanate. One or more isocyanates of toluene diisocyanate, diphenylmethane diisocyanate, hydrogenated diphenylmethane diisocyanate, naphthalene diisocyanate, triphenylmethane triisocyanate, and the adduct obtained by reacting the one or more isocyanates with a polyol Or a dimer or trimer made of the one or more isocyanates. 一種顯示面板模組,包括:一顯示面板基板;以及如申請專利範圍第1~5項中任一項所述之光學膜片,其中該光學膜片之該黏著層係與該顯示面板基板接合。A display panel module includes: a display panel substrate; and the optical film according to any one of claims 1 to 5, wherein the adhesive layer of the optical film is bonded to the display panel substrate. . 一種光學膜片製造方法,包括步驟:提供一保護膜,其中該保護膜具有一第一表面及與該第一表面相對之一第二表面,該保護膜的材料包含三醋酸纖維素、聚甲基丙烯酸甲酯、聚乙烯對苯二甲酸酯、聚丙稀、環烯烴聚合物、聚碳酸酯或其組合;鹼化處理該保護膜;電暈放電處理該保護膜之該第一表面,其中電暈單位能量為60J/m2以上;以及於該保護膜之該第一表面上貼合一黏著層,其中該黏著層係由一黏著劑所形成。An optical film manufacturing method includes the steps of providing a protective film, wherein the protective film has a first surface and a second surface opposite to the first surface, and the material of the protective film includes cellulose triacetate and polymethylmethacrylate. Methyl acrylate, polyethylene terephthalate, polypropylene, cycloolefin polymer, polycarbonate, or a combination thereof; alkalizing the protective film; corona discharge treating the first surface of the protective film, wherein The unit energy of the corona is 60 J / m 2 or more; and an adhesive layer is pasted on the first surface of the protective film, wherein the adhesive layer is formed by an adhesive. 如申請專利範圍第7項所述的光學膜片製造方法,更包括於鹼化處理該保護膜後將該保護膜之該第二表面貼合於一偏光膜之上。According to the method for manufacturing an optical film described in item 7 of the scope of the patent application, the method further includes attaching the second surface of the protective film to a polarizing film after the alkalizing treatment of the protective film. 如申請專利範圍第8項所述的光學膜片製造方法,更包括於貼合該偏光膜之後,對該保護膜之該第一表面進行該電暈放電處理,再於該保護膜之該第一表面上貼合該黏著層。According to the optical film manufacturing method described in item 8 of the scope of patent application, the method further comprises, after the polarizing film is attached, performing the corona discharge treatment on the first surface of the protective film, and then applying the corona discharge treatment to the first surface of the protective film. The adhesive layer is adhered on a surface. 如申請專利範圍第7項所述的光學膜片製造方法,其中經過鹼化處理及電暈放電處理後之該保護膜包含一金屬離子,該金屬離子為鉀離子或鈉離子,及/或該金屬離子的含量為1~5ppm。The method for manufacturing an optical film according to item 7 of the scope of the patent application, wherein the protective film after alkali treatment and corona discharge treatment includes a metal ion, the metal ion is potassium ion or sodium ion, and / or the The content of metal ions is 1 to 5 ppm. 如申請專利範圍第7項所述的光學膜片製造方法,其中該黏著劑包含一異氰酸酯系架橋劑。The method for manufacturing an optical film according to item 7 of the application, wherein the adhesive comprises an isocyanate bridging agent. 一種顯示面板模組製造方法,包括步驟:提供一顯示面板基板;以及將如申請專利範圍第7~11項中任一項所述之光學膜片製造方法所製成之光學膜片貼合至該顯示面板基板,其中該光學膜片之該黏著層係與該顯示面板基板接合。A method for manufacturing a display panel module includes the steps of: providing a display panel substrate; and bonding an optical film made by the optical film manufacturing method according to any one of claims 7 to 11 of the scope of application for a patent to In the display panel substrate, the adhesive layer of the optical film is bonded to the display panel substrate.
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