TWI633999B - A structure-strengthen metal plate and method manufacturing the same - Google Patents
A structure-strengthen metal plate and method manufacturing the same Download PDFInfo
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Abstract
本發明揭示結構強化金屬板與其製程。該結構強化金屬板是由至少一對一層金屬板與一層強化層貼合形成。該結構強化金屬板包含至少一層金屬板與至少一層強化層。其中該層強化層之材料係由一纖維材料與一複合樹脂組成。該複合樹脂由有機材料與無機奈米陶瓷材料經由化學接枝所形成。該無機奈米陶瓷材料係以溶膠凝膠所製備。本創作所提出之結構強化金屬板具有較高的強度,且在該層金屬板與該層強化層具有較佳的接和效果。 The invention discloses a structurally strengthened metal sheet and a process thereof. The structurally reinforced metal sheet is formed by laminating at least one pair of metal sheets and a reinforcing layer. The structurally reinforced metal sheet comprises at least one metal sheet and at least one reinforcing layer. The material of the reinforcing layer is composed of a fiber material and a composite resin. The composite resin is formed by chemical grafting of an organic material and an inorganic nano ceramic material. The inorganic nano ceramic material is prepared as a sol gel. The structurally strengthened metal sheet proposed by the present invention has high strength, and has a better joint effect between the metal sheet and the layer of the reinforcing layer.
Description
本發明係有一種金屬板,其特別有關於使用複合材料強化金屬板與其製程方法。 The present invention is directed to a metal sheet which is particularly useful in the use of composite reinforced metal sheets and methods of making the same.
金屬與金屬合金材料廣泛地應用在工業上,包含航太工業、軍事工業與民生工業。例如,目前航太用結構材料大都以金屬材料為主,而其中以鋁合金佔大部份。當高溫或高速飛行時,傳統的鋁合金之強度會降低,就必須使用鈦合金或不鏽鋼做為機身結構材料。又例如,許多大型系統的支架易經常採用金屬合金,現今的太陽能光電系統經常使用鋁或鋁合金作為系統的支架。 Metal and metal alloy materials are widely used in industry, including aerospace industry, military industry and people's livelihood industry. For example, most of the structural materials used in aerospace are mainly metal materials, and aluminum alloys account for the majority. When the high-speed or high-speed flight, the strength of the traditional aluminum alloy will be reduced, it is necessary to use titanium alloy or stainless steel as the fuselage structural material. As another example, many large system brackets often use metal alloys. Today's solar photovoltaic systems often use aluminum or aluminum alloy as the system's support.
傳統金屬強化是通過合金化、塑性變形和熱處理等手段提高金屬材料的強度,稱為金屬的強化。所謂強度是指材料對塑性變形和斷裂的抗力,用給定條件下材料所能承受的應力來表示。相較於傳統金屬強化方式,金屬表面強化是比較簡單的方式。傳統金屬表面強化使用表面處理是在金屬材料表面形成一層與基體金屬的機械、物理和化學性能不同的表層的工程方法,以滿足產品的耐蝕性、耐磨性、強度或其他功能要求。常用的表面 處理方法是,機械打磨,化學處理,表面熱處理,噴塗表面等。 Conventional metal strengthening is to increase the strength of metal materials by means of alloying, plastic deformation and heat treatment, which is called strengthening of metals. The so-called strength refers to the resistance of a material to plastic deformation and fracture, expressed by the stress that the material can withstand under given conditions. Metal surface strengthening is a relatively simple method compared to conventional metal strengthening methods. Conventional Metal Surface Strengthening Surface treatment is an engineering method that forms a surface layer on the surface of a metal material that is different from the mechanical, physical, and chemical properties of the base metal to meet the corrosion resistance, wear resistance, strength, or other functional requirements of the product. Common surface The treatment methods are mechanical grinding, chemical treatment, surface heat treatment, spray coating, and the like.
在各種金屬表面強化技術中,噴塗表面是比較簡單但效果較好的製程。傳統金屬表面強化需要克服的問題是各種不同的金屬板與表面塗料的接和性。 In various metal surface strengthening techniques, the sprayed surface is a relatively simple but effective process. The problem that traditional metal surface strengthening needs to overcome is the compatibility of various metal sheets with surface coatings.
有鑑於此,有必要提出一種使用複合材料強化金屬板與其製程方法,以提昇金屬板適用性及實用性。 In view of this, it is necessary to propose a method of using a composite material to strengthen a metal plate and a process thereof to improve the applicability and practicability of the metal plate.
本發明主要在提供一種結構強化金屬板,能夠提升金屬板的強度。本發明另提供一種結構強化金屬板的製程方法,使用表面強化方式的方式,藉由複合材料批覆在金屬板表面上,能在簡單製程下提升金屬板的強度。 The present invention mainly provides a structurally reinforced metal plate capable of improving the strength of the metal plate. The invention further provides a method for manufacturing a structurally strengthened metal plate, which can be used to enhance the strength of the metal plate in a simple process by using a surface strengthening method to laminate the composite material on the surface of the metal plate.
為達本發明之主要目的,本發明提出一種結構強化金屬板,包含:至少一層金屬板;以及至少一層強化層,設置於該層金屬板之上方。其中,該層強化層由一纖維材料與一複合樹脂所形成,該複合樹脂係嵌入在該纖維材料中,該複合樹脂是由一有機材料與一無機奈米陶瓷材料經由化學接枝所形成,且該無機奈米陶瓷材料之粉體尺寸係介於5奈米至100奈米之間。 For the primary object of the present invention, the present invention provides a structurally reinforced metal sheet comprising: at least one metal sheet; and at least one reinforcing layer disposed over the metal sheet. Wherein, the layer of strengthening layer is formed by a fiber material and a composite resin embedded in the fiber material, the composite resin is formed by chemical grafting of an organic material and an inorganic nano ceramic material. And the inorganic nano ceramic material has a powder size of between 5 nm and 100 nm.
根據本發明之一特徵,該無機奈米陶瓷材料在該複合樹脂的重量比例是介於30%至90%之間。 According to a feature of the invention, the inorganic nano ceramic material has a weight ratio of the composite resin of between 30% and 90%.
為達本發明之主要目的,一種結構強化金屬板的製作方法,包含下列步驟:步驟一:製備一無機奈米陶瓷材料,該無機奈米陶瓷材料之粉體尺寸係介於10奈米至100奈米之間;步驟二:混合一有機材料與該無機奈米陶瓷材料形成一複合樹 脂膠;步驟三:混合一纖維材料與該複合樹脂膠;步驟四:將該纖維材料與該複合樹脂膠混合的材料批覆在一層金屬板上;步驟五:固化該纖維材料與該複合樹脂膠混合的材料以在該層金屬板上形成一層強化層;其中該複合樹脂是由一有機材料與一無機奈米陶瓷材料經由化學接枝所形成,且該無機奈米陶瓷材料之粉體尺寸係介於5奈米至100奈米之間。 For the main purpose of the present invention, a method for fabricating a structurally strengthened metal sheet comprises the following steps: Step 1: preparing an inorganic nano ceramic material having a powder size ranging from 10 nm to 100 Between nanometers; step two: mixing an organic material with the inorganic nano ceramic material to form a composite tree Grease; Step 3: mixing a fiber material with the composite resin glue; Step 4: coating the fiber material and the composite resin glue material on a metal plate; Step 5: curing the fiber material and the composite resin glue a mixed material to form a strengthening layer on the metal plate of the layer; wherein the composite resin is formed by chemical grafting of an organic material and an inorganic nano ceramic material, and the powder size of the inorganic nano ceramic material is Between 5 nm and 100 nm.
根據本發明之一特徵,在步驟五中,固化溫度係介於50度至200度之間。 According to a feature of the invention, in step five, the curing temperature is between 50 and 200 degrees.
本發明之結構強化金屬板具有以下功效: The structurally strengthened metal sheet of the present invention has the following effects:
1.該複合樹脂係由有機材料與無機奈米陶瓷材料經由化學接枝所形成,能夠良好充填到纖維材料中,形成強度非常高的強化層。 1. The composite resin is formed by chemical grafting of an organic material and an inorganic nano ceramic material, and can be well filled into a fiber material to form a strengthening layer having a very high strength.
2.該複合樹脂具有無機奈米陶瓷材料,具有特殊化學能力,金屬板不需要額外的表面處理,該層強化層與該層金屬板即能具有良好的接和性。 2. The composite resin has an inorganic nano ceramic material and has special chemical ability. The metal plate does not require additional surface treatment, and the layer of the reinforcing layer and the metal plate can have good adhesion.
3.本發明之強化層之厚度(100微米至2厘米)相較於傳統的絕緣層之厚度較薄,因此可減少材料之用量,以降低成本。 3. The thickness of the reinforcing layer of the present invention (100 micrometers to 2 centimeters) is thinner than that of the conventional insulating layer, so that the amount of materials can be reduced to reduce the cost.
100‧‧‧結構強化金屬板 100‧‧‧Structural reinforced metal sheet
110‧‧‧金屬板 110‧‧‧Metal plates
120‧‧‧強化層 120‧‧‧Strengthen
130‧‧‧金屬板 130‧‧‧Metal plates
140‧‧‧強化層 140‧‧‧Strengthen
為讓本發明之上述和其他目的、特徵、和優點能更明顯易懂,下文特舉數個較佳實施例,並配合所附圖式,作詳細說明如下。 The above and other objects, features, and advantages of the present invention will become more apparent and understood.
圖1顯示本發明之一種結構強化金屬板結構第一實施例示意圖。 BRIEF DESCRIPTION OF THE DRAWINGS Figure 1 is a schematic view showing a first embodiment of a structurally reinforced metal plate structure of the present invention.
圖2顯示本發明之一種結構強化金屬板結構第二實施例示意圖。 Fig. 2 is a view showing a second embodiment of a structurally reinforced metal plate structure of the present invention.
圖3顯示本發明之一種結構強化金屬板的製程方法流程圖。 3 is a flow chart showing a method of manufacturing a structurally strengthened metal sheet of the present invention.
雖然本發明可表現為不同形式之實施例,但附圖所示者及於本文中說明者係為本發明可之較佳實施例。熟習此項技術者將瞭解,本文所特定描述且在附圖中繪示之裝置及方法係考量為本發明之一範例,非限制性例示性實施例,且本發明之範疇僅由申請專利範圍加以界定。結合一例示性實施例繪示或描述之特徵可與其他實施例之諸特徵進行結合。此等修飾及變動將包括於本發明之範疇內。 While the invention may be embodied in a variety of forms, the embodiments shown in the drawings and illustrated herein are the preferred embodiments of the invention. Those skilled in the art will appreciate that the devices and methods specifically described herein and illustrated in the drawings are considered as an example of the invention, non-limiting exemplary embodiments, and the scope of the invention Defined. Features illustrated or described in connection with an exemplary embodiment may be combined with features of other embodiments. Such modifications and variations are intended to be included within the scope of the invention.
本發明將揭示一種結構強化金屬板。請參照第1圖,其顯示為本發明之結構強化金屬板100之結構第一實施例示意圖,其至少包含:一層金屬板110;以及一層強化層120,貼合於該層金屬板110之上方。 The present invention will disclose a structurally reinforced metal sheet. Please refer to FIG. 1 , which is a schematic view showing a first embodiment of the structure of the structural reinforced metal plate 100 of the present invention, which comprises at least: a metal plate 110; and a reinforcing layer 120 attached to the metal plate 110 . .
該層金屬板110由具有特定厚度的金屬板片所構成,該層金屬板之厚度介於100微米至2厘米之間,主要做為結構強化金屬板之機械結構體。該層金屬板110係選自鋁、鋁合金(Aluminum alloy)、鎂、鎂合金(Magnesium alloy)、鈦、鈦合金(Titanium alloy)、銅、銅合金(Copper alloy)、低合金鋼(Low alloy steel)、不銹鋼(Stainless steel)與耐熱合金(Heat resisting alloy)之一。 The metal plate 110 is composed of a metal plate having a specific thickness, and the thickness of the metal plate is between 100 micrometers and 2 centimeters, and is mainly used as a mechanical structure of a structurally strengthened metal plate. The metal plate 110 is selected from the group consisting of aluminum, aluminum alloy, magnesium, magnesium alloy, titanium, titanium alloy, copper, copper alloy, and low alloy steel. Steel), stainless steel (Stainless steel) and heat resisting alloy (Heat resisting alloy).
鋁合金比重只有軟鋼的三分之一,鋁合金通常使用銅、鋅、錳、矽、鎂等合金元素,跟普通的碳鋼相比有更輕及耐腐蝕的性能,但抗腐蝕性不如純鋁。在乾淨、乾燥的環境下鋁合金的表面會形成保護的氧化層。造成電偶腐蝕(Galvanic corrosion)加速的情況有:鋁合金與不銹鋼接觸的情況、其他金屬的腐蝕電位比鋁合金低或是在潮濕的環境下。鎂合金比重1.8,只有鋁合金的三分之二,在實用合金中重量最輕,因其不需太大荷重但又需適度的材料厚度,但是缺乏耐腐蝕性。鈦合金雖比鋁合金重1.6倍,但拉張力強度為其2倍,與特殊鋼材相近,耐腐蝕性與耐熱性優。但其原料昂貴、不易加工,使用耐高溫的部位。銅合金是以銅為主的合金,它們能有效地抵抗腐蝕。銅合金主要包括鈹銅合金、銀銅合金、鎳銅合金、鎢銅合金、磷銅合金。低合金鋼,又稱碳鋼,是鋼材除碳元素以外,再添加少量金屬元素(8%以下)而增加其強韌性的鋼材。不鏽鋼是含多量鉻(11%以上)之鋼材之總稱。是一種不只耐腐蝕、高強度且高低溫特性優良的金屬材料。耐熱合金是耐溫超過攝氏650度以上,耐腐蝕及在高溫強度相當優秀合金的總稱,亦稱為超合金。 The specific gravity of aluminum alloy is only one-third of that of mild steel. Aluminum alloys usually use alloying elements such as copper, zinc, manganese, bismuth and magnesium. Compared with ordinary carbon steel, they have lighter and corrosion-resistant properties, but the corrosion resistance is not as good as pure. aluminum. The surface of the aluminum alloy forms a protective oxide layer in a clean, dry environment. Galvanic corrosion is accelerated by the fact that the aluminum alloy is in contact with stainless steel, the corrosion potential of other metals is lower than that of aluminum alloy or in a humid environment. Magnesium alloys have a specific gravity of 1.8, only two-thirds of aluminum alloys. They are the lightest in practical alloys because they do not require too much load but require moderate material thickness, but lack corrosion resistance. Titanium alloy is 1.6 times heavier than aluminum alloy, but its tensile strength is twice as high. It is similar to special steel and has excellent corrosion resistance and heat resistance. However, the raw materials are expensive, difficult to process, and use high temperature resistant parts. Copper alloys are copper-based alloys that are effective against corrosion. The copper alloy mainly includes beryllium copper alloy, silver copper alloy, nickel copper alloy, tungsten copper alloy, and phosphor bronze alloy. Low-alloy steel, also known as carbon steel, is a steel that adds a small amount of metal elements (8% or less) to the steel in addition to carbon. Stainless steel is a general term for steels containing a large amount of chromium (11% or more). It is a metal material that is not only corrosion-resistant, high-strength, and has excellent high-low temperature properties. Heat-resistant alloy is a general term for alloys that are more than 650 degrees Celsius, resistant to corrosion and high in strength at high temperatures, also known as superalloys.
該層強化層120由一纖維材料與一複合樹脂所形成,該複合樹脂膠係嵌入在該纖維材料中。該層強化層之厚度介於100微米至2厘米之間,能得到足夠的強度;較佳地,該層強化層之厚度介於200微米至1厘米之間,能得到足夠的強度與良好的接和性。 The layer of reinforcing layer 120 is formed of a fibrous material and a composite resin in which the composite resin is embedded. The thickness of the layer of reinforcing layer is between 100 micrometers and 2 centimeters, and sufficient strength can be obtained; preferably, the thickness of the layer of reinforcing layer is between 200 micrometers and 1 centimeter, which can obtain sufficient strength and goodness. Connection and sex.
設該纖維材料的重量是X克,該複合樹脂的重量是Y克,則該層強化層的重量是(X+Y)克,該纖維材料在該層強化層的重量比例是X/(X+Y),且該複合樹脂在該層強化層的重量比例 是Y/(X+Y)。該纖維材料在該層強化層120的重量比例是介於30%至80%之間,較佳介於50%至80%之間,亦即是該複合樹脂在該層強化層120的重量比例是介於20%至70%之間,較佳介於20%至50%之間。 The weight of the fibrous material is X grams, and the weight of the composite resin is Y grams, the weight of the reinforcing layer is (X+Y) grams, and the weight ratio of the fibrous material in the reinforcing layer of the layer is X/(X). +Y), and the weight ratio of the composite resin in the layer of the reinforcing layer Is Y/(X+Y). The weight ratio of the fiber material in the layer of the reinforcing layer 120 is between 30% and 80%, preferably between 50% and 80%, that is, the weight ratio of the composite resin in the layer of the reinforcing layer 120 is It is between 20% and 70%, preferably between 20% and 50%.
該纖維材料係選自碳纖維(carbon fiber)、玻璃纖維(glass fiber)、Kevlar纖維(Kevlar fiber)、硼纖維(Boron fiber)與碳化矽纖維(silicon carbide fiber)材料所組成之族群。 The fiber material is selected from the group consisting of carbon fiber, glass fiber, Kevlar fiber, Boron fiber, and silicon carbide fiber.
碳纖維又稱石墨纖維,是一種具有很高強度和模量的耐高溫纖維,為化纖的高端品種。它是由約5-10微米直徑的纖維構成的材料和主要由碳原子的構成。碳纖維的特性,如高硬度,高強度,重量輕,高耐化學性,耐高溫和低的熱膨脹。 Carbon fiber, also known as graphite fiber, is a high-temperature fiber with high strength and modulus, and is a high-end variety of chemical fiber. It is composed of a material of about 5-10 micron diameter fibers and consists mainly of carbon atoms. Carbon fiber properties such as high hardness, high strength, light weight, high chemical resistance, high temperature resistance and low thermal expansion.
玻璃纖維材料包含E-glass、S-glass與E-glass。E-glass為鈣-硼矽玻璃纖維,用於補強塑膠,具有優良的電氣性質;S-glass具高強度及高彈性係數,用於太空方面,與E-glass比較,比重小約2%,抗拉力約大35%,而彈性係數約大20%;C-glass為鈉-鈉-硼矽玻璃纖維,具有優良的耐化學品侵蝕的性質,適合於耐腐蝕性之纖維複合材料製品。 Glass fiber materials include E-glass, S-glass and E-glass. E-glass is a calcium-boron-glass fiber for reinforcing plastics and has excellent electrical properties. S-glass has high strength and high modulus of elasticity. It is used in space and has a specific gravity of about 2% compared with E-glass. The tensile strength is about 35%, and the elastic modulus is about 20%. C-glass is sodium-sodium-boron-glass fiber, which has excellent chemical corrosion resistance and is suitable for corrosion-resistant fiber composite products.
Kevlar纖維材料人造的有機芳香聚醯銨纖維,包含Kevlar 29及Kevlar 49。特性是低密度、高強度、及低成本,但製成的複合材料抗壓強度較低。 Kevlar fiber material is an artificial organic aromatic ammonium ammonium fiber containing Kevlar 29 and Kevlar 49. The characteristics are low density, high strength, and low cost, but the composite material produced has a low compressive strength.
硼纖維材料多用來製作硼/環氧樹脂複合材料,利用化學氣相沉積法將硼沉積於鎢絲上,成本較高。 Boron fiber materials are mostly used to make boron/epoxy composite materials, and boron is deposited on tungsten wires by chemical vapor deposition.
碳化矽纖維材料也是使用化學氣相沉積法或高分子法製成,其直徑約140mm。因為碳化矽纖維能承受較高的溫度,在1000℃左右尚可保持約50%的強度,多使用在鋁或鈦合金複 合材料上。 The cerium carbide fiber material is also produced by chemical vapor deposition or polymer method and has a diameter of about 140 mm. Because strontium carbide fiber can withstand higher temperatures, it can maintain about 50% strength at around 1000 °C, and it is often used in aluminum or titanium alloy. On the material.
該複合樹脂是由一有機材料與一無機奈米陶瓷材料經由化學接枝所形成,且該無機奈米陶瓷材料之粉體尺寸係介於5奈米至100奈米之間。該無機奈米陶瓷材料係選自奈米氧化鋁、奈米氧化矽、奈米氧化鋯、奈米氧化鈦與奈米氮化硼所組成之族群。該有機材料選自環氧樹脂、壓克力樹脂、矽氧樹脂、氟碳樹脂、酸醇樹脂、氨基樹脂、酚醛樹脂與丙烯酸樹脂所組成之族群。 The composite resin is formed by chemical grafting of an organic material and an inorganic nano ceramic material, and the inorganic nano ceramic material has a powder size of between 5 nm and 100 nm. The inorganic nano ceramic material is selected from the group consisting of nano alumina, nano cerium oxide, nano zirconia, nano titanium oxide and nano boron nitride. The organic material is selected from the group consisting of epoxy resin, acrylic resin, oxime resin, fluorocarbon resin, acid alcohol resin, amino resin, phenolic resin and acrylic resin.
設該有機材料的重量是M克,該無機奈米陶瓷材料的重量是N克,則該複合樹脂層的重量是(M+N)克,該有機材料在該複合樹脂層的重量比例是M/(M+N),且該無機奈米陶瓷材料在該複合樹脂層的重量比例是N/(M+N)。該無機奈米陶瓷材料在該複合樹脂的重量比例是介於30%至90%之間。 The weight of the organic material is M grams, and the weight of the inorganic nano ceramic material is N grams, the weight of the composite resin layer is (M+N) grams, and the weight ratio of the organic material to the composite resin layer is M. / (M + N), and the weight ratio of the inorganic nano ceramic material in the composite resin layer is N / (M + N). The inorganic nano ceramic material has a weight ratio of the composite resin of between 30% and 90%.
在本發明中,不同的結構單元係使用有機材料與無機奈米陶瓷材料,且由於本發明之該無機奈米陶瓷材料是使用溶膠凝膠法所製備,且該無機奈米陶瓷材料之粉體尺寸係介於5奈米至100奈米之間,因此在該無機奈米陶瓷材料之表面上具有良好的反應能力能夠與有機材料化學接枝的接枝共聚物。該無機奈米陶瓷材料係選自奈米氧化鋁、奈米氧化矽、奈米氧化鋯、奈米氧化鈦與奈米氮化硼所組成之族群。亦即是該無機奈米陶瓷材料係選自單一的奈米氧化鋁,或單一奈米氧化矽,或單一奈米氧化鈦組成,或者是該無機奈米陶瓷材料可以由奈米氧化鋁、奈米氧化矽與奈米氧化鈦以不同比例搭配所組成。 In the present invention, different structural units use an organic material and an inorganic nano ceramic material, and since the inorganic nano ceramic material of the present invention is prepared by a sol-gel method, and the powder of the inorganic nano ceramic material The size is between 5 nm and 100 nm, so that on the surface of the inorganic nano ceramic material, there is a graft copolymer which has good reaction ability and can be chemically grafted with an organic material. The inorganic nano ceramic material is selected from the group consisting of nano alumina, nano cerium oxide, nano zirconia, nano titanium oxide and nano boron nitride. That is, the inorganic nano ceramic material is selected from a single nano alumina, or a single nano cerium oxide, or a single nano titanium oxide, or the inorganic nano ceramic material can be composed of nano alumina, nano Cerium oxide and nano titanium oxide are composed in different proportions.
該有機材料選自環氧樹脂、壓克力樹脂、矽氧樹脂、氟碳樹脂酸醇樹脂、氨基樹脂、酚醛樹脂、丙烯酸樹脂所組成之 族群。較佳地,該有機材料在該複合樹脂的重量比例是介於10%至70%之間。 The organic material is selected from the group consisting of epoxy resin, acrylic resin, oxime resin, fluorocarbon resin acid alcohol resin, amino resin, phenolic resin, and acrylic resin. Ethnic group. Preferably, the weight ratio of the organic material to the composite resin is between 10% and 70%.
該複合樹脂藉由將使用溶膠凝膠法所製備無機奈米陶瓷材料與有機材料形成化學接枝後所形成一膠狀的複合樹脂膠。 The composite resin is formed into a gel-like composite resin gel by chemically grafting an inorganic nano ceramic material prepared by a sol-gel method with an organic material.
在第一實施例中,該結構強化金屬板100是由一對金屬板與強化層貼合形成。但是,事實上,該結構強化金屬板100可以是由一對以上的金屬板與強化層交錯貼合形成。 In the first embodiment, the structural reinforcing metal plate 100 is formed by laminating a pair of metal plates and a reinforcing layer. However, in fact, the structurally reinforced metal plate 100 may be formed by interlacing a pair of metal plates and a reinforcing layer in a staggered manner.
現請參照第2圖,其顯示為本發明之結構強化金屬板100之結構第二實施例示意圖。該第二實施例與第一實施例大致相同,主要差異在於該結構強化金屬板100具有兩對金屬板與強化層交錯貼合,亦即是一層金屬板110;一層強化層120,貼合於該層金屬板110之上方。一層金屬板130貼合於該強化層120之上方,且一層強化層140又貼合於該層金屬板130之上方。示意圖雖然,需注意的是,該結構強化金屬板100可以是由一對以上的金屬板與強化層交錯貼合形成,例如兩對、三對或四對金屬板與強化層交錯貼合,已形成強度更高的結構強化金屬板。 Referring now to Figure 2, there is shown a schematic view of a second embodiment of the structure of the structurally strengthened metal sheet 100 of the present invention. The second embodiment is substantially the same as the first embodiment. The main difference is that the structural reinforcing metal plate 100 has two pairs of metal plates and a reinforcing layer interlaced, that is, a metal plate 110; a reinforcing layer 120, which is adhered to Above the metal plate 110 of the layer. A metal plate 130 is attached to the reinforcing layer 120, and a reinforcing layer 140 is further attached to the metal plate 130. Although it is to be noted that the structurally reinforced metal plate 100 may be formed by interlacing a pair of metal plates and a reinforcing layer, for example, two pairs, three pairs or four pairs of metal plates are interlaced with the reinforcing layer. Forming a structurally strengthened metal sheet with higher strength.
現請參考圖3,其顯示上述結構強化金屬板的製程方法流程圖。該製作方法包含下列步驟:步驟一:製備一無機奈米陶瓷材料,該無機奈米陶瓷材料之粉體尺寸係介於10奈米至100奈米之間;步驟二:混合一有機材料與該無機奈米陶瓷材料形成一複合樹脂膠;步驟三:混合一纖維材料與該複合樹脂膠; 步驟四:將該纖維材料與該複合樹脂膠混合的材料批覆在一層金屬板上;步驟五:固化該纖維材料與該複合樹脂膠混合的材料以在該層金屬板上形成一層強化層;其中該複合樹脂是由一有機材料與一無機奈米陶瓷材料經由化學接枝所形成,且該無機奈米陶瓷材料之粉體尺寸係介於5奈米至100奈米之間。 Referring now to Figure 3, there is shown a flow chart of a method for fabricating the above-described structurally reinforced metal sheet. The manufacturing method comprises the following steps: Step 1: preparing an inorganic nano ceramic material, the inorganic nano ceramic material has a powder size of between 10 nm and 100 nm; and step 2: mixing an organic material with the The inorganic nano ceramic material forms a composite resin glue; step 3: mixing a fiber material and the composite resin glue; Step 4: coating the material of the fiber material and the composite resin glue on a metal plate; Step 5: curing the material mixed with the composite resin to form a strengthening layer on the metal plate; The composite resin is formed by chemical grafting of an organic material and an inorganic nano ceramic material, and the inorganic nano ceramic material has a powder size of between 5 nm and 100 nm.
需注意的是,上述步驟說明了該結構強化金屬板100是由一對金屬板與強化層貼合的製程。為了達成該結構強化金屬板100是由一對金屬板與強化層以上的貼合的製程,其中在步驟四,更包含一多層結構步驟,該步驟係在批覆該纖維材料與該複合樹脂膠混合的材料放置一第二金屬板,並再次批覆該纖維材料與該複合樹脂膠混合的材料於該第二金屬板,以形成多層金屬板與多層強化層交錯貼合的結構。 It should be noted that the above steps illustrate that the structural reinforced metal plate 100 is a process in which a pair of metal plates are bonded to the reinforcing layer. In order to achieve the structural reinforcement metal plate 100 is a process of bonding a pair of metal plates and a reinforcement layer, wherein in step 4, a multi-layer structure step is further included, the step of coating the fiber material and the composite resin glue The mixed material is placed on a second metal plate, and the material of the fiber material mixed with the composite resin glue is again applied to the second metal plate to form a structure in which the multilayer metal plate and the multilayer reinforcing layer are interlaced.
此外,需注意的是,在多對金屬板與強化層貼合的該結構強化金屬板100中,不同層之間的金屬板可以由不同厚度與材料的金屬板所形成,同理,不同層之間的強化層可以由不同厚度,以及不同組成材料比例所組成,亦即不同層之間的強化層中的該纖維材料與該複合樹脂膠的比例亦可以不同。 In addition, it should be noted that in the structural reinforced metal plate 100 in which a plurality of pairs of metal plates and a reinforcing layer are bonded, the metal plates between the different layers may be formed of metal plates of different thicknesses and materials, and similarly, different layers The reinforcing layer between the two may be composed of different thicknesses and different proportions of constituent materials, that is, the ratio of the fibrous material to the composite resin in the reinforcing layer between the different layers may also be different.
在步驟一中,該無機奈米陶瓷材料是使用溶膠凝膠法所製備時,利用一奈米陶瓷溶液配合一加熱製程所合成。其中,該奈米陶瓷溶液係由至少一種以上之有機金屬氧化物所組成,並具有一保護基使得該奈米陶瓷溶液得以穩定儲藏。 In the first step, the inorganic nano ceramic material is prepared by using a nano ceramic solution and a heating process when prepared by a sol-gel method. Wherein, the nano ceramic solution is composed of at least one or more organometallic oxides and has a protecting group for stable storage of the nano ceramic solution.
該無機奈米陶瓷材料之結晶構造可為岩鹽型、纖鋅礦型、閃鋅礦型、鈣鈦礦型、複合鈣鈦礦型、層狀鈣鈦礦型、類鈣 鈦礦型、鋼玉型、燒綠石型、鈦鐵礦型、金紅石型、尖晶石型、反尖晶石型、螢石型、反螢石型、氯化鈣型、鎢青銅型、鈮酸鋰型、鉭酸鍶型及矽酸鹽型之一。 The crystal structure of the inorganic nano ceramic material may be rock salt type, wurtzite type, sphalerite type, perovskite type, composite perovskite type, layered perovskite type, calcium-like type Titanium ore type, steel jade type, pyrochlore type, ilmenite type, rutile type, spinel type, anti-spinel type, fluorite type, anti-fluorite type, calcium chloride type, tungsten bronze type, One of lithium niobate type, bismuth citrate type and citrate type.
該有機金屬氧化物之化學式可為(OR)xM-O-M(OR)x、(R)y(OR)x-yM-O-M(OR)x-y(R)y、M(OR)x、M(OR)x-y(R)y及(OR)xM-O-M(OR)x,其中x為陽離子之價數,而y為陰離子之價數。一般而言陽離子之價數係介於1~6之間且陰離子之價數係介於1~6之間。M係可選自鋁(Al)、鐵(Fe)、鈦(Ti)、鋯(Zr)、鉿(Hf)、矽(Si)、銠(Rh)、銫(Cs)、鉑(Pt)、銦(In)、錫(Sn)、金(Au)、鍺(Ge)、銅(Cu)或鉭(Ta)等金屬元素之一。R可為烷(Alkyl)基、烯基(Alkenyl)、芳香基(Aryl)、鹵烷基(Alkylhalide)以及氫(Hydrogen)之一。 The chemical formula of the organometallic oxide may be (OR) x MOM(OR) x , (R) y (OR) xy MOM(OR) xy (R) y , M(OR) x , M(OR) xy (R y and (OR) x MOM(OR) x , where x is the valence of the cation and y is the valence of the anion. Generally, the valence of the cation is between 1 and 6, and the valence of the anion is between 1 and 6. The M system may be selected from the group consisting of aluminum (Al), iron (Fe), titanium (Ti), zirconium (Zr), hafnium (Hf), cerium (Si), rhenium (Rh), cerium (Cs), platinum (Pt), One of metal elements such as indium (In), tin (Sn), gold (Au), germanium (Ge), copper (Cu) or tantalum (Ta). R may be one of an alkyl group, an alkenyl group, an aromatic group (Aryl), a haloalkyl group (Alkylhalide), and hydrogen (Hydrogen).
將調配完之該奈米陶瓷溶液加入有機酸中。藉由有機酸調整該奈米陶瓷溶液之PH值(酸鹼值),使PH值介於3至11之間,較佳地,係介於4至10之間。藉由該有機酸之催化與水進行縮合反應後形成具有化學接枝之保護基之膠狀的奈米陶瓷溶液,該化學接枝之保護基將使得該奈米陶瓷溶液得以穩定儲藏。 The prepared nano ceramic solution is added to the organic acid. The pH (pH value) of the nano ceramic solution is adjusted by an organic acid so that the pH is between 3 and 11, preferably between 4 and 10. After the condensation reaction of the organic acid with water, a gelatinous nano ceramic solution having a chemically grafted protecting group is formed, and the chemically grafted protecting group enables stable storage of the nano ceramic solution.
較佳地,該有機酸通式可為R-(COOH)、(HO)-R-(COOH)、(HOOC)-R-(COOH)及(R1O),(R2O)-(POOH)。R可為烷基、烯基、芳香基、鹵烷基或氫或炔基之一。若R為烷基,該有機酸為烷酸;若R為烯基,該有機酸為烯酸;若R為芳香基,該有機酸為芳香酸;若R為鹵烷基,該有機酸為鹵烷酸;若R為氫,該有機酸為甲酸;若R為炔基,該有機酸為炔酸。而該無機酸可為鹽酸、硝酸或硫酸之一。 Preferably, the organic acid is of the formula R-(COOH), (HO)-R-(COOH), (HOOC)-R-(COOH) and (R 1 O), (R 2 O)-( POOH). R may be one of an alkyl group, an alkenyl group, an aryl group, a haloalkyl group or a hydrogen or alkynyl group. If R is an alkyl group, the organic acid is an alkanoic acid; if R is an alkenyl group, the organic acid is an olefinic acid; if R is an aromatic group, the organic acid is an aromatic acid; and if R is a haloalkyl group, the organic acid is Haloalkanic acid; if R is hydrogen, the organic acid is formic acid; if R is alkynyl, the organic acid is acetylenic acid. The inorganic acid may be one of hydrochloric acid, nitric acid or sulfuric acid.
較佳地,該化學接枝之保護基化學式為A-(CO-B- CO)-C,可使得該奈米陶瓷溶液得以穩定儲藏。其中,A係可為烷基、烯基、芳香基、鹵烷基、氫以及炔基之一。B係可為烷基、烯基、芳香基、鹵烷基、氫以及炔基之一。C係可為烷基、烯基、芳香基、鹵烷基、氫以及炔基之一。 Preferably, the chemical formula of the chemical grafting is A-(CO-B- CO)-C, which enables stable storage of the nano ceramic solution. Among them, the A system may be one of an alkyl group, an alkenyl group, an aromatic group, a haloalkyl group, a hydrogen group, and an alkynyl group. The B system may be one of an alkyl group, an alkenyl group, an aromatic group, a haloalkyl group, a hydrogen group, and an alkynyl group. The C system may be one of an alkyl group, an alkenyl group, an aromatic group, a haloalkyl group, a hydrogen group, and an alkynyl group.
在步驟二中,為本發明之特徵。該複合樹脂之材料係由有機材料與無機奈米陶瓷材料經由化學接枝所形成之膠狀接枝共聚物(Graft copolymers)。該接枝共聚物在結構上屬於支化聚合物,具有主鏈,以及較長的支鏈,且主鏈和支鏈是由不同的結構單元組成。經由控制該複合樹脂的水相與油相的比例,可以達到不同的效果。在本實施例中,該複合樹脂為一油相的狀態。 In the second step, it is a feature of the present invention. The material of the composite resin is a Graft copolymers formed by chemical grafting of an organic material and an inorganic nano ceramic material. The graft copolymer is structurally a branched polymer having a main chain and a longer branch, and the main chain and the branch are composed of different structural units. Different effects can be achieved by controlling the ratio of the aqueous phase to the oil phase of the composite resin. In this embodiment, the composite resin is in the state of an oil phase.
在步驟三中,該複合樹脂係由有機材料與無機奈米陶瓷材料經由化學接枝所形成,能夠良好充填到纖維材料中,形成強度非常高的強化層材料。 In the third step, the composite resin is formed by chemical grafting of an organic material and an inorganic nano ceramic material, and can be well filled into the fiber material to form a reinforcing layer material having a very high strength.
在步驟四中,批覆方式包含滾鍍法、旋鍍法、浸鍍法或噴塗法。較佳地的塗佈是滾鍍法,為利用滾印塗佈機(roller coating)將該纖維材料與該複合樹脂膠混合的材料均勻的貼合在該層金屬板110上。 In step four, the coating method includes a barrel plating method, a spin coating method, a immersion plating method, or a spray coating method. A preferred coating method is a barrel plating method in which a material obtained by mixing the fiber material and the composite resin glue by a roller coating is uniformly bonded to the metal plate 110.
另一種常見之浸鍍法為將該層金屬板110浸泡入含有該纖維材料與該複合樹脂膠混合的材料之槽來進行塗佈的一種方法,當浸泡完成後再將該層金屬板110以懸臂或者是托盤將多餘的批覆溶液滴回槽中,以達到回收的效果,且此種批覆方式可以利用運輸帶來作批次處理,相當的便利。但使用此種方式則需相當注意控制批覆溶液的循環、過濾以及溫度和粘度。 Another common immersion plating method is a method in which the metal plate 110 is immersed in a groove containing a material mixed with the composite material and the composite resin. After the immersion is completed, the metal plate 110 is further The cantilever or the tray drops the excess coating solution back into the tank to achieve the recycling effect, and the batching method can be batch processed by the transportation belt, which is quite convenient. However, in this way, considerable care must be taken to control the circulation, filtration, and temperature and viscosity of the coating solution.
在步驟五中,固化方法包含經由一加熱固化製程或一照光固化製程來固化該層金屬板110與該層強化層120之間的 接和效果與形成具有強度的該結構強化金屬板100。該複合樹脂具有無機奈米陶瓷材料,具有特殊化學能力,金屬板不需要額外的表面處理,該層強化層與該層金屬板即能具有良好的接和性。該加熱固化製程或該照光固化製程,可使得含有該纖維材料與該複合樹脂膠混合的材料與該層金屬板110間產生分子鍵結,進而使得膠狀的該含有該纖維材料與該複合樹脂膠混合的材料能順利接和於該層金屬板110上形成該層強化層120。較佳地,該加熱固化製程之溫度範圍係介於50℃至200℃之間;更加地,該加熱製程溫度範圍係為80℃至150℃之間。 In the fifth step, the curing method comprises curing the layer between the metal plate 110 and the layer strengthening layer 120 via a heat curing process or a photo curing process. The effect is combined with the formation of the structurally strengthened metal sheet 100 having strength. The composite resin has an inorganic nano ceramic material and has special chemical ability. The metal plate does not require additional surface treatment, and the layer of the reinforcing layer and the metal plate can have good adhesion. The heat curing process or the photo-curing process can cause molecular bonding between the material containing the fiber material and the composite resin glue and the metal plate 110, thereby making the gel-like material and the composite resin The glue-mixed material can be smoothly joined to the metal plate 110 to form the layer of the reinforcing layer 120. Preferably, the temperature range of the heat curing process is between 50 ° C and 200 ° C; moreover, the heating process temperature range is between 80 ° C and 150 ° C.
在製作該結構強化金屬板100之一實施例中,首先將該層金屬板110,例如金屬鋁板,經過脫脂處理以去除表面油污,並經過水洗後讓該層金屬板110表面保持清潔。將該層金屬板110浸鍍本發明含有該纖維材料與該複合樹脂膠混合的材料2分鐘,以使含有該纖維材料與該複合樹脂膠混合的材料覆蓋於該層金屬板110表面上。該層金屬板110表面以150℃烘乾約20分鐘。 In one embodiment of fabricating the structurally reinforced metal sheet 100, the layer of metal sheet 110, such as a metal aluminum sheet, is first subjected to a degreasing treatment to remove surface oil, and after washing with water, the surface of the layer of metal sheet 110 is kept clean. The layer of the metal plate 110 is immersed in the material of the present invention containing the fiber material and the composite resin glue for 2 minutes so that a material containing the fiber material and the composite resin glue is coated on the surface of the metal plate 110. The surface of the metal plate 110 was dried at 150 ° C for about 20 minutes.
綜上所述,本發明之結構強化金屬板100具有以下功效: In summary, the structural reinforced metal sheet 100 of the present invention has the following effects:
1.該複合樹脂係由有機材料與無機奈米陶瓷材料經由化學接枝所形成,能夠良好充填到纖維材料中,形成強度非常高的強化層。 1. The composite resin is formed by chemical grafting of an organic material and an inorganic nano ceramic material, and can be well filled into a fiber material to form a strengthening layer having a very high strength.
2.該複合樹脂具有無機奈米陶瓷材料,具有特殊化學能力,金屬板不需要額外的表面處理,該層強化層與該層金屬板即能具有良好的接和性。 2. The composite resin has an inorganic nano ceramic material and has special chemical ability. The metal plate does not require additional surface treatment, and the layer of the reinforcing layer and the metal plate can have good adhesion.
3.本發明之強化層之厚度(100微米至2厘米)相較於傳統的絕 緣層之厚度較薄,因此可減少材料之用量,以降低成本。 3. The thickness of the reinforcing layer of the present invention (100 micrometers to 2 centimeters) is comparable to the conventional one. The thickness of the edge layer is thin, so the amount of material can be reduced to reduce the cost.
雖然本發明已以前述較佳實施例揭示,然其並非用 以限定本發明,任何熟習此技藝者,在不脫離本發明之精神和範 圍內,當可作各種之更動與修改。如上述的解釋,都可以作各型 式的修正與變化,而不會破壞此發明的精神。因此本發明之保護 範圍當視後附之申請專利範圍所界定者為準。 Although the present invention has been disclosed in the foregoing preferred embodiments, it is not In order to limit the invention, any person skilled in the art without departing from the spirit and scope of the invention Within the perimeter, when you can make a variety of changes and modifications. As explained above, all types can be used. Modifications and changes without breaking the spirit of the invention. Therefore the protection of the present invention The scope is subject to the definition of the scope of the patent application attached.
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