TWI633627B - Process for copper metallization and process for forming a cobalt or a nickel silicide - Google Patents

Process for copper metallization and process for forming a cobalt or a nickel silicide Download PDF

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TWI633627B
TWI633627B TW105141947A TW105141947A TWI633627B TW I633627 B TWI633627 B TW I633627B TW 105141947 A TW105141947 A TW 105141947A TW 105141947 A TW105141947 A TW 105141947A TW I633627 B TWI633627 B TW I633627B
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silicon
nickel
metal
silicide
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TW201727829A (en
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文森 梅弗雷克
多明尼可 蘇爾
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阿文尼公司
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Abstract

本發明之標的物為一種用於藉由銅金屬化之方法,其使用特定矽化物以提高銅沈積物於半導體基板上之黏著力。 在微電子應用中,此方法呈現能夠用於藉由「後穿孔」技術製造三維積體電路中之優勢。此係因為此技術為溫度受限的。 在光伏應用中,本發明之方法使得可在較低熱預算下在一個步驟中生產矽化物/鎳堆疊。 本發明之方法包含一個步驟,其包括向覆蓋鎳之基板施加快速熱處理,以便在鎳層與矽層之間形成插入層,其構成該基板與該銅之間的助黏劑且其包含SiM2 化學計量之矽化物,M表示鎳,該矽化物係藉由使該鎳之一部分擴散至該矽中來形成以便使殘餘鎳層留在表面,該熱處理係在低於350℃之溫度下進行且持續少於30分鐘之時間段。The subject matter of the present invention is a method for metallizing by copper, which uses a specific silicide to improve the adhesion of a copper deposit on a semiconductor substrate. In microelectronic applications, this method presents the advantages that can be used to fabricate three-dimensional integrated circuits by "post-piercing" technology. This is because this technology is temperature limited. In photovoltaic applications, the method of the invention makes it possible to produce silicide / nickel stacks in one step with a lower thermal budget. The method of the present invention includes a step including applying a rapid thermal treatment to a nickel-covered substrate to form an intervening layer between the nickel layer and the silicon layer, which constitutes an adhesion promoter between the substrate and the copper, and which includes SiM 2 Stoichiometric silicide, M represents nickel, the silicide is formed by diffusing a part of the nickel into the silicon in order to leave a residual nickel layer on the surface, and the heat treatment is performed at a temperature below 350 ° C and Duration of less than 30 minutes.

Description

用於銅金屬化之方法及用於形成鈷或鎳矽化物之方法Method for copper metallization and method for forming cobalt or nickel silicide

金屬矽化物已長期用於製造積體電路以降低電晶體與第一金屬互連層之間的接觸電阻,該等第一金屬互連層大體由鎢製成。僅定位於積體電路之最終層中之互連件由銅製成。 Metal silicides have been used for a long time to manufacture integrated circuits to reduce the contact resistance between transistors and first metal interconnect layers, which are generally made of tungsten. The interconnects located only in the final layer of the integrated circuit are made of copper.

一矽化鎳(SiNi)已替換二矽化鈷(Si2Co),二矽化鈷之電阻已變得過高以致不能連接具有更小尺寸(65nm節點)之閘極的電晶體。 One nickel silicide (SiNi) has replaced cobalt disilicon (Si 2 Co), and the resistance of cobalt disilicide has become too high to connect a transistor with a gate with a smaller size (65nm node).

矽化物SiNi大體在兩個步驟中形成:沈積鎳及鉑合金,第一熱處理以形成SiNi2及第二熱處理以使SiNi2轉化成SiNi。 The silicide SiNi is generally formed in two steps: depositing a nickel and platinum alloy, a first heat treatment to form SiNi 2 and a second heat treatment to convert SiNi 2 to SiNi.

舉例而言,在專利US 6 406 743中,矽化鎳SiNi用作VLSI半導體裝置中之導體材料。該文獻提供藉由使鎳沈積於矽上,隨後熱處理來製造矽化鎳之方法。此方法包含藉由在氫氟酸及乙酸中呈溶解狀態之氯化鈀鹽在環境溫度下活化多晶矽表面約十秒。在此活化步驟之後,經由無電極途徑沈積厚度為180-220nm之鎳層,例如在鎳錯合劑(諸如乳酸及檸檬酸)存在下利用硫酸鎳及二甲胺硼烷之溶液。矽化鎳藉由使鎳達高溫(650℃)以便使鎳遷移至矽中來形成。隨後在經鎢覆蓋之前藉由化學蝕刻溶液移除未遷移之鎳。 For example, in patent US 6 406 743, nickel silicide SiNi is used as a conductor material in VLSI semiconductor devices. This document provides a method for producing nickel silicide by depositing nickel on silicon followed by heat treatment. This method involves activating a polycrystalline silicon surface at ambient temperature for about ten seconds by using a palladium chloride salt in a dissolved state in hydrofluoric acid and acetic acid. After this activation step, a nickel layer with a thickness of 180-220 nm is deposited via an electrodeless route, such as a solution using nickel sulfate and dimethylamine borane in the presence of a nickel complexing agent such as lactic acid and citric acid. Nickel silicide is formed by bringing the nickel to a high temperature (650 ° C) to allow nickel to migrate into the silicon. The non-migrating nickel is then removed by a chemical etching solution before being covered with tungsten.

文獻US 6 566 254描述採用CoSi及CoSi2之混合物製造MOS電晶體之方法,其藉由兩步熱處理形成於原位:第一處理在介於450℃及550℃之間進行,且隨後第二處理介於700℃與800℃之間。 Document US 6 566 254 describes a method for manufacturing MOS transistors using a mixture of CoSi and CoSi 2 which is formed in situ by two steps of heat treatment: the first treatment is performed between 450 ° C and 550 ° C, and then the second The treatment is between 700 ° C and 800 ° C.

在先前技術之製造半導體或光伏電池之大部分方法中,矽、矽化物及鎳之堆疊必要地必須在若干步驟中製造:鎳沈積於矽上,熱處理以產生矽化鎳,移除未遷移至矽中之保留在矽化物表面的鎳,清潔矽化物之表面且隨後沈積新鎳層。此係因為,在現行方法中,在形成之矽化物與未遷移之殘餘鎳之間由熱處理步驟之結果獲得之界面具有造成普通黏著力之極差品質。因此獲得良好黏著力之唯一方法在於移除殘餘鎳以便再沈積附著至矽化物之鎳的新鮮層。 In most previous methods of manufacturing semiconductor or photovoltaic cells, stacks of silicon, silicide, and nickel must necessarily be manufactured in several steps: nickel is deposited on silicon, heat-treated to produce nickel silicide, and removed without migration to silicon Of the nickel remaining on the silicide surface, the surface of the silicide is cleaned and a new nickel layer is subsequently deposited. This is because, in the current method, the interface obtained from the result of the heat treatment step between the formed silicide and the non-migrated residual nickel has extremely poor quality that causes ordinary adhesion. So the only way to get good adhesion is to remove the residual nickel in order to redeposit a fresh layer of nickel attached to the silicide.

圖1展示在金屬為鎳、熱退火溫度等於250℃且矽化物為矽化鎳(SiNi2)之情形下,根據實例1之步驟a)至步驟e)獲得之樣品概況的離子拋光。 FIG. 1 shows an ion polishing of a sample profile obtained according to steps a) to e) of Example 1 in a case where the metal is nickel, the thermal annealing temperature is equal to 250 ° C., and the silicide is nickel silicide (SiNi2).

圖2為展示在金屬為鈷、熱退火溫度等於300℃且矽化物為矽化鈷(SiCo2)之情形下,根據實例2之步驟a)至步驟e)獲得之樣品概況的離子拋光的SEM相片。 FIG. 2 is an SEM photograph of an ion polishing sample overview obtained according to steps a) to e) of Example 2 when the metal is cobalt, the thermal annealing temperature is 300 ° C., and the silicide is cobalt silicide (SiCo2).

本發明大體上係關於半導體電子裝置之製造且更特定言之係關於在矽基板或二氧化矽基板中生成銅導線及矽穿孔,用於連接積體電路之組件或用於光伏電池中之導電。 The present invention relates generally to the manufacture of semiconductor electronic devices and more specifically to the generation of copper wires and silicon vias in silicon substrates or silicon dioxide substrates, for connecting components of integrated circuits or for conducting electricity in photovoltaic cells. .

本發明之金屬化方法在於在二氧化矽基板中或以二氧化矽層覆蓋之 矽基板中在預先挖空之結構中形成銅。藉由銅金屬化之步驟之前為另一種金屬化步驟,其在於形成金屬或金屬合金,該步驟之功能為在裝置運行期間形成銅原子擴散之阻障。此中間金屬層必須符合三個指標:在需要藉由電解方法沈積銅之情形下呈現充足導電性,一方面,具有均勻厚度,且另一方面保證與二氧化矽之良好黏著力。 The metallization method of the present invention consists in covering a silicon dioxide substrate or covering it with a silicon dioxide layer. Copper is formed in a silicon substrate in a pre-hollowed structure. The copper metallization step is preceded by another metallization step, which consists in forming a metal or metal alloy, the function of which is to form a barrier for diffusion of copper atoms during the operation of the device. This intermediate metal layer must meet three criteria: it exhibits sufficient conductivity when copper is to be deposited by electrolytic methods, on the one hand, it has a uniform thickness, and on the other hand it guarantees good adhesion to silicon dioxide.

在界定非平面形貌之複雜形狀的結構中,諸如矽穿孔及溝槽,正嘗試提高二氧化矽(其充當電絕緣體)與銅之間的黏著力。此外,金屬化方法必須導致金屬層具有極均勻厚度(參考高一致性)。由於結構之縱橫比變得愈來愈高,此等兩個要求變得愈加難以達成。 In complex shapes that define non-planar topography, such as through-silicon vias and trenches, attempts are being made to increase the adhesion between silicon dioxide, which acts as an electrical insulator, and copper. In addition, the metallization method must result in a metal layer having a very uniform thickness (refer to high consistency). As the aspect ratio of the structure becomes higher and higher, these two requirements become more difficult to achieve.

因此諸位發明人已嘗試解決此問題且他們已發現矽化二鎳SiNi2及矽化二鈷SiCo2為二氧化矽與銅之間及矽與銅之間的極佳助黏劑。他們亦已證明此不為利用一矽化鎳SiNi之情形。 Therefore, the inventors have attempted to solve this problem and they have found that silicon dinickel SiNi 2 and silicon dicobalt SiCo 2 are excellent adhesion promoters between silicon dioxide and copper and between silicon and copper. They have also proven that this is not the case with a nickel silicide.

出人意料地,諸位發明人已發現在本申請案中藉由插入先前從未使用之特定材料來保證且甚至提高銅至二氧化矽基板之黏著力的新穎方法。 Surprisingly, the inventors have discovered a novel method in this application to guarantee and even improve the adhesion of copper to silicon dioxide substrates by inserting specific materials that have never been used before.

諸位發明人亦已發現在減少數量步驟中製造矽、矽化物及鎳之堆疊的方法,其在形成矽化鎳之後不需要沈積鎳之新鮮層。 The inventors have also discovered a method of making a stack of silicon, silicide, and nickel in a reduced number of steps that does not require depositing a fresh layer of nickel after the nickel silicide is formed.

最近,一矽化鎳已引入至光伏電池之製造中。此係因為,在用銅替換銀時,嘗試產生具有極高導電性之電接點。在此等裝置中,如在電晶體中,一矽化鎳歸因於其良好導電性用於製備接點。一矽化鎳相比於矽化二鎳為較佳的,因為其呈現更大導電性。 Recently, a nickel silicide has been introduced into the manufacture of photovoltaic cells. This is because when silver is replaced with copper, an attempt is made to create an electrical contact with extremely high conductivity. In these devices, such as in transistors, nickel silicide is used to make contacts due to its good electrical conductivity. Nickel silicide is preferred over dinickel silicide because it exhibits greater electrical conductivity.

在藉由非電解方法使鎳沈積於矽上之後,藉由高溫熱處理在鎳與矽之間形成一矽化鎳界面。在此熱處理(在大體約400℃至750℃之溫度下)期間,鎳遷移至矽基板中以形成矽化鎳SiNi,其中化學計量比為1:1。隨後剝 離未轉化成矽化鎳之殘餘鎳。有時可進行鎳在矽化物上之新鮮沈積且充當用於銅沈積之基底。 After nickel is deposited on silicon by non-electrolytic method, a nickel silicide interface is formed between nickel and silicon by high temperature heat treatment. During this heat treatment (at a temperature of approximately 400 ° C. to 750 ° C.), nickel migrates into the silicon substrate to form nickel silicide SiNi, where the stoichiometric ratio is 1: 1. Subsequently stripped Residual nickel not converted to nickel silicide. Fresh deposition of nickel on silicide is sometimes performed and serves as a substrate for copper deposition.

然而,此方法呈現若干缺點:其需要高熱預算且需要兩個步驟以便產生具有良好黏著力之矽化鎳/鎳堆疊。 However, this method presents several disadvantages: it requires a high thermal budget and requires two steps in order to produce a nickel silicide / nickel stack with good adhesion.

事實上,與遵循迄今為止的方法相反,諸位發明人已發現矽化二鎳之較低導電性由本發明標的之應用中的銅的導電性大大補償,且有可能在單一步驟中製造鎳/矽化鎳堆疊,所有此發現降低熱處理溫度並且同時保持在與工業方法相容之時間段內。 In fact, contrary to following the methods so far, the inventors have found that the lower conductivity of dinickel silicide is greatly compensated by the conductivity of copper in the subject application of the invention, and it is possible to make nickel / nickel silicide in a single step Stacked, all this finding lowers the heat treatment temperature and at the same time stays within a time period compatible with industrial processes.

此係因為諸位發明人已發現在減少數量步驟中生產鎳/矽化物堆疊之方法,而在先前技術中需要多個步驟。此係因為藉由利用金屬粒子活化矽之表面,有可能致使鎳在低溫下均勻地並極快速地遷移,結果為在所有鎳轉化成矽化鎳之前可中斷熱處理,同時獲得具有良好品質之鎳層及具有良好黏著力之堆疊。 This is because multiple inventors have found a method for producing a nickel / silicide stack in a reduced number of steps, which required multiple steps in the prior art. This is because by using metal particles to activate the surface of silicon, it is possible to cause nickel to migrate uniformly and extremely quickly at low temperatures. As a result, heat treatment can be interrupted before all nickel is converted to nickel silicide, while a nickel layer with good quality is obtained And stacks with good adhesion.

本發明尤其有利於製造三維積體電路結構之方法,該等方法無法曝露於大於350℃且甚至大於300℃之溫度,其將具有弱化藉由黏結組裝之不同層之間的界面的風險。事實上,歸因於溫度中之此限制,迄今為止尚不可能產生具有良好黏著力之銅沈積,尤其當根據後穿孔方法製造矽穿孔時。 The present invention is particularly advantageous for methods of manufacturing three-dimensional integrated circuit structures that cannot be exposed to temperatures greater than 350 ° C and even greater than 300 ° C, which would have the risk of weakening the interface between different layers assembled by bonding. In fact, due to this limitation in temperature, it has hitherto not been possible to produce a copper deposit with good adhesion, especially when silicon vias are manufactured according to a post-via method.

本發明之描述Description of the invention

因此本發明之第一標的物為用於在基板上形成矽化物之方法,該方法包含提供藉由具有曝露矽表面之矽層覆蓋之基板的步驟,以及以下步驟:i-在該曝露矽表面上形成金粒子或鈀粒子,以便獲得活化矽表面,ii-在活化矽表面上形成呈層形式之金屬或金屬合金,該金屬係選自由 鎳及鈷組成之群且該金屬合金係選自由鎳合金及鈷合金組成之群,且獲得堆疊之總成,iii-向在步驟ii)中獲得之堆疊之總成施加快速熱處理,以便在a)金屬層或金屬合金層與b)矽層之間形成插入層,其與矽層接觸且其主要包含SiM2矽化物,M表示鎳或鈷,該SiM2矽化物藉由使金屬或金屬合金擴散至矽層中來形成,以便使具有曝露表面之金屬層之殘餘部分或殘餘金屬合金層與該矽層接觸,其中快速熱處理在小於或等於350℃之快速熱處理溫度下進行。 Therefore, the first object of the present invention is a method for forming a silicide on a substrate. The method includes a step of providing a substrate covered by a silicon layer having an exposed silicon surface, and the following steps: i- on the exposed silicon surface Gold particles or palladium particles are formed on the surface to obtain an activated silicon surface, and ii- a metal or metal alloy in the form of a layer is formed on the surface of the activated silicon, the metal is selected from the group consisting of nickel and cobalt and the metal alloy is selected from the group consisting of nickel A group consisting of an alloy and a cobalt alloy, and obtaining a stacked assembly, iii- applying a rapid heat treatment to the stacked assembly obtained in step ii) between a) a metal layer or a metal alloy layer and b) a silicon layer An insertion layer is formed, which is in contact with the silicon layer and mainly contains SiM 2 silicide, M represents nickel or cobalt, and the SiM 2 silicide is formed by diffusing a metal or a metal alloy into the silicon layer so as to have an exposed surface. The remaining portion of the metal layer or the remaining metal alloy layer is in contact with the silicon layer, and the rapid heat treatment is performed at a rapid heat treatment temperature of less than or equal to 350 ° C.

根據此方法,插入之SiM2矽化物層構成助銅黏著劑,且有利地與活化矽表面接觸。 According to this method, the inserted SiM 2 silicide layer constitutes a copper-assisting adhesive and is advantageously in contact with the surface of the activated silicon.

舉例而言,本發明之方法包含形成與活化矽表面接觸之矽化物SiNi2材料層或矽化物SiCo2材料層。實際上,此處上文之條件,諸如形成活化矽表面且施加低於預期之快速加熱溫度,有利地允許形成與矽材料直接接觸之SiM2矽化物。此不為形成矽化物之先前技術方法之情形。 For example, the method of the present invention includes forming a silicide SiNi 2 material layer or a silicide SiCo 2 material layer in contact with the surface of the activated silicon. In fact, the conditions above, such as the formation of an activated silicon surface and the application of a rapid heating temperature lower than expected, advantageously allow the formation of SiM 2 silicide in direct contact with the silicon material. This is not the case with prior art methods of forming silicide.

在矽基板與鎳層或鈷層之間形成矽化物之已知方法使用類似加熱溫度,但不形成大量SiM2矽化物。更詳言之,該等先前技術方法替代地使得在矽基板與金屬M之間形成大量SiM矽化物。實際上在此等方法中之一部分中可在SiM矽層與金屬層之間形成SiM2矽化物。然而,SiM2矽化物以極低含量形成,且從不與矽層接觸。 Known methods for forming silicide between a silicon substrate and a nickel or cobalt layer use similar heating temperatures, but do not form a large amount of SiM 2 silicide. In more detail, these prior art methods instead cause a large amount of SiM silicide to be formed between the silicon substrate and the metal M. In practice SiM 2 silicide can be formed between the SiM silicon layer and the metal layer in one part of these methods. However, SiM 2 silicides are formed at extremely low levels and never contact the silicon layer.

根據本發明之方法,在矽層與金屬M層之間的界面處有少量且較佳無SiM矽化物形成。不受任何理論束縛,咸信矽表面之金活化或鈀活化使得金屬更容易擴散至矽中且完全形成SiM2矽化物。 According to the method of the present invention, a small amount and preferably no SiM silicide is formed at the interface between the silicon layer and the metal M layer. Without being bound by any theory, the activation of gold or palladium on the surface of Xianxin silicon makes it easier for the metal to diffuse into the silicon and completely form a SiM 2 silicide.

本發明係關於提高SiM矽化物在矽上之低黏著力。與矽基板接觸之 SiM形成不合乎需要。 The present invention relates to improving the low adhesion of SiM silicide to silicon. Contact with silicon substrate SiM formation is undesirable.

根據本發明之方法,熱處理步驟在當根據相同方法且在相同條件下量測兩個黏著力值時,使得有可能獲得大於或等於第二黏著力值之基板與銅之間的第一黏著力值的條件下進行,該等值藉由採用相同方法獲得,但在鎳之情形下在大於或等於350℃之熱處理溫度下進行,且在鈷之情形下在大於或等於400℃之熱處理溫度下進行。用於量測黏著力之方法為熟習此項技術者已知的。 According to the method of the present invention, when measuring the two adhesion values according to the same method and under the same conditions, the heat treatment step makes it possible to obtain a first adhesion between the substrate and the copper that is greater than or equal to the second adhesion value. The values are obtained under the same conditions, but in the case of nickel at a heat treatment temperature of 350 ° C or higher and in the case of cobalt at a heat treatment temperature of 400 ° C or higher. get on. Methods for measuring adhesion are known to those skilled in the art.

在一特定實施例中,在步驟ii)中沈積之金屬層或金屬合金之厚度介於10nm與150nm之間。 In a specific embodiment, the thickness of the metal layer or metal alloy deposited in step ii) is between 10 nm and 150 nm.

隨後,在步驟iii)期間在加熱作用下,金屬遷移至矽中。在所有量之金屬沈積物已遷移至矽中之前且在所有金屬轉化成SiM2化學計量之矽化物之前中斷熱處理,M表示鎳或鈷。因此,選擇在熱處理期間施加之溫度、持續時間或溫度及持續時間兩者,使得殘餘金屬層之厚度較佳在5nm至100nm之範圍內,及/或在加熱效果下形成之插入矽化物層(包含SiM2化學計量之矽化物,M表示鎳或鈷)之厚度在10nm至200nm、例如10nm至50nm之範圍內。 Subsequently, during step iii), the metal migrates into the silicon under heating. The heat treatment is interrupted before all amounts of metal deposits have migrated into the silicon and before all metals are converted to SiM 2 stoichiometric silicides, where M represents nickel or cobalt. Therefore, the temperature, duration or both temperature and duration applied during the heat treatment is selected so that the thickness of the residual metal layer is preferably in the range of 5 nm to 100 nm, and / or the inter-silicide layer formed under the effect of heating ( A silicide containing a stoichiometric amount of SiM 2 (M represents nickel or cobalt) has a thickness in a range of 10 nm to 200 nm, for example, 10 nm to 50 nm.

舉例而言,殘餘金屬層之厚度較佳處於選自由以下各者組成之群的兩個值之間:5nm、10nm、20nm、30nm、40nm、50nm、60nm、70nm、80nm、90nm及100nm,且SiM2化學計量之矽化物之插入矽化物層的厚度處於選自由以下各者組成之群的兩個值之間:10nm、20nm、30nm、40nm、50nm、60nm、70nm、80nm、100nm、120nm、140nm、160nm、180nm及200nm。 For example, the thickness of the residual metal layer is preferably between two values selected from the group consisting of: 5nm, 10nm, 20nm, 30nm, 40nm, 50nm, 60nm, 70nm, 80nm, 90nm, and 100nm, and The thickness of the silicide intercalated silicide layer of SiM 2 is between two values selected from the group consisting of: 10nm, 20nm, 30nm, 40nm, 50nm, 60nm, 70nm, 80nm, 100nm, 120nm, 140nm, 160nm, 180nm and 200nm.

視金屬之性質而定,根據其是否由鎳、鎳合金、鈷或鈷合金組成,將 調整溫度以便形成呈足以保證促進矽與銅之間的黏著力的量的SiM2化學計量之矽化物,M表示鎳或鈷。 Depending on the nature of the metal, depending on whether it is composed of nickel, nickel alloy, cobalt or cobalt alloy, the temperature will be adjusted to form a silicide of SiM 2 stoichiometry in an amount sufficient to ensure the promotion of adhesion between silicon and copper, M represents nickel or cobalt.

在本發明之上下文中,SiM2化學計量之矽化物用作矽與銅之間的助黏劑,且使得尤其有可能獲得比利用另一種矽化物(諸如SiM化學計量之一矽化物)將獲得的黏著力大得多層級的黏著力。諸位發明人已對於事實給出證明,在相同結構中使用插入SiM層替換插入SiM2層使得根據標準ASTM 3359,黏著力自16/16降低至0/16。 In the context of the present invention, a SiM 2 stoichiometry silicide is used as an adhesion promoter between silicon and copper, and makes it especially possible to obtain a silicide that is better than using another silicide (such as one of the SiM stoichiometry) The adhesion is much greater than the level of adhesion. The inventors have given evidence for the fact that the replacement of the inserted SiM 2 layer with the inserted SiM layer in the same structure has reduced the adhesion force from 16/16 to 0/16 according to the standard ASTM 3359.

可選擇在步驟iii)處之熱處理之溫度及/或持續時間,使得銅至基板之黏著力藉由標準ASTM 3359量測介於5/16與16/16之間,較佳介於10/16與16/16之間,更佳介於12/16與16/16之間,較佳等於16/16。 The temperature and / or duration of the heat treatment at step iii) can be selected so that the copper-to-substrate adhesion is between 5/16 and 16/16, preferably between 10/16 and 16, as measured by standard ASTM 3359. Between 16/16, more preferably between 12/16 and 16/16, and preferably equal to 16/16.

在一特定實施例中,金屬合金為具有選自由硼、鎢及磷組成之群的元素的鎳合金。金屬亦可為具有選自由硼、鎢及磷組成之群的元素的鈷合金。在此等金屬合金中,元素可表示金屬合金之介於0.1重量%與10重量%之間。 In a specific embodiment, the metal alloy is a nickel alloy having an element selected from the group consisting of boron, tungsten, and phosphorus. The metal may be a cobalt alloy having an element selected from the group consisting of boron, tungsten, and phosphorus. In these metal alloys, the element may mean that the metal alloy is between 0.1% and 10% by weight.

舉例而言,金屬為鈷合金且具有硼(例如約5原子%之硼),熱處理溫度介於250℃與350℃之間,較佳等於300℃,且處理之持續時間少於30分鐘,例如約10分鐘。 For example, the metal is a cobalt alloy with boron (for example, about 5 atomic% of boron), the heat treatment temperature is between 250 ° C and 350 ° C, preferably equal to 300 ° C, and the duration of the treatment is less than 30 minutes, for example About 10 minutes.

在另一實例中,金屬為包含硼(例如約6重量%或35原子%之硼)之鎳合金,熱處理溫度介於200℃與300℃之間,較佳等於250℃,且處理之持續時間少於30分鐘,例如約10分鐘。 In another example, the metal is a nickel alloy containing boron (for example, about 6 wt% or 35 atomic% boron), the heat treatment temperature is between 200 ° C and 300 ° C, preferably equal to 250 ° C, and the duration of the treatment Less than 30 minutes, such as about 10 minutes.

基板浸沒於其中之氛圍較佳為在標準壓力條件下之還原氛圍(例如N2+H2(4%之H2)混合物)。 The atmosphere in which the substrate is immersed is preferably a reducing atmosphere (such as a N 2 + H 2 (4% H 2 ) mixture) under standard pressure conditions.

矽可為摻雜或未摻雜的且選自多晶矽、非晶矽及晶體矽。在一特定實例中,金屬沈積於多晶矽上。 The silicon may be doped or undoped and selected from polycrystalline silicon, amorphous silicon, and crystalline silicon. In a specific example, the metal is deposited on polycrystalline silicon.

步驟i)Step i)

矽層表面藉由金(Au(0))或鈀(Pd(0))之金屬粒子的活化可以若干方法進行。 Activation of the surface of the silicon layer by metal particles of gold (Au (0)) or palladium (Pd (0)) can be performed in several ways.

此等方法中之一者在於使矽層表面與含有金或鈀之金屬離子及氟離子之水溶液接觸。 One of these methods is to contact the surface of the silicon layer with an aqueous solution containing metal ions and fluoride ions of gold or palladium.

在本專利申請案中,表現「在…至…之範圍內」及「含有…至…」指代值的範圍包含界限值。表現「介於…與…之間」不包括值的範圍的界限值。 In this patent application, the expressions "within ..." and "contains ... to" refer to ranges that include limit values. Represents the bounds of a range of values excluding between "and ...".

水溶液較佳含有0.6M至3.0M之氟離子,較佳1.0M至2.0M、且更佳1.4M至1.6M之氟離子。 The aqueous solution preferably contains fluoride ions from 0.6M to 3.0M, more preferably 1.0M to 2.0M, and more preferably 1.4M to 1.6M.

氟離子可由氫氟酸(HF)、NH4F或NH4F/HF混合物提供。 Fluoride can be provided by hydrofluoric acid (HF), NH 4 F, or a mixture of NH 4 F / HF.

水溶液較佳含有0.6M至3.0M之氫氟酸(HF),較佳1.0M至2.0M且更佳1.4M至1.6M之氫氟酸(HF)。 The aqueous solution preferably contains hydrofluoric acid (HF) from 0.6M to 3.0M, preferably from 1.0M to 2.0M and more preferably from 1.4M to 1.6M.

水溶液較佳含有0.1mM至10mM之金屬離子,較佳0.1mM至5.0mM且更佳0.5mM至1.0mM之金屬離子。金屬離子之濃度為例如介於0.65mM與0.75mM之間。 The aqueous solution preferably contains metal ions of 0.1 mM to 10 mM, preferably 0.1 mM to 5.0 mM and more preferably 0.5 mM to 1.0 mM. The metal ion concentration is, for example, between 0.65 mM and 0.75 mM.

金離子可由選自金(I)鹽及金(III)鹽之金鹽提供,諸如氯化金(I)、氯化金(III)或溴化金(III)。 The gold ion may be provided by a gold salt selected from a gold (I) salt and a gold (III) salt, such as gold (I) chloride, gold (III) chloride, or gold (III) bromide.

例如,選擇氯金酸(HAuCl4)。溶液可含有用於金離子之錯合劑,諸如芳胺,例如聯吡啶、三聯吡啶或啡啉。 For example, select chloroauric acid (HAuCl 4 ). The solution may contain a complexing agent for gold ions, such as an aromatic amine, such as bipyridine, terpyridine or phenanthroline.

鈀離子可呈鈀鹽之形式或呈鈀酸鹽錯合物之形式經提供,例如四氯鈀酸二銨(II)。 The palladium ion may be provided in the form of a palladium salt or in the form of a palladium complex, such as diammonium (II) tetrachloropalladate.

水溶液較佳含有0.1mM至10mM之金屬離子,較佳0.1mM至5.0mM 且更佳0.5mM至1.0mM之金屬離子。金屬離子之濃度為例如介於0.65mM與0.75mM之間。 The aqueous solution preferably contains 0.1 mM to 10 mM metal ions, preferably 0.1 mM to 5.0 mM And more preferably 0.5 mM to 1.0 mM metal ions. The metal ion concentration is, for example, between 0.65 mM and 0.75 mM.

根據一較佳實施例,水溶液含有:-0.1mM至10mM、較佳0.5mM至1.0mM之金屬離子,以及-0.6M至3.0M、較佳1.0M至2.0M之氟離子。 According to a preferred embodiment, the aqueous solution contains: -0.1 mM to 10 mM, preferably 0.5 mM to 1.0 mM metal ions, and -0.6M to 3.0M, preferably 1.0 M to 2.0M fluoride ions.

水溶液可含有有機酸或無機酸化合物,不論其係強或弱,以便使在矽上之侵蝕速率變化,尤其係升高侵蝕速率或降低侵蝕速率。在一個實施例中,水溶液不含乙酸CH3COOH。 The aqueous solution may contain organic or inorganic acid compounds, whether strong or weak, in order to change the erosion rate on the silicon, especially to increase or decrease the erosion rate. In one embodiment, the aqueous solution is free of CH 3 COOH acetate.

溶液可另外含有表面活性劑。表面活性劑可選自包含至少一個陰離子或非離子極性基及包含至少10個碳原子(例如10至16個碳原子,較佳10至14個碳原子)之烷基鏈的化合物。烷基鏈較佳為直鏈。其有利地包含12個碳原子(亦稱為十二烷基)。 The solution may additionally contain a surfactant. The surfactant may be selected from compounds containing at least one anionic or non-ionic polar group and an alkyl chain containing at least 10 carbon atoms (eg, 10 to 16 carbon atoms, preferably 10 to 14 carbon atoms). The alkyl chain is preferably a straight chain. It advantageously contains 12 carbon atoms (also known as dodecyl).

此特定界面活性劑使得可使在與矽之氧化還原反應之後形成之金屬粒子穩定。其亦使得可使金屬粒子之數目升高且進一步使金屬粒子分散在矽之表面。藉由添加此界面活性劑至活化浴,可減小金屬粒子之尺寸同時提高其密度。 This specific surfactant makes it possible to stabilize the metal particles formed after the redox reaction with silicon. It also makes it possible to increase the number of metal particles and further disperse the metal particles on the surface of silicon. By adding this surfactant to the activation bath, the size of the metal particles can be reduced while increasing their density.

金屬粒子之此分佈使得可沈積鎳層且隨後矽化鎳層,其為極薄的且同時連續的,先前技術之方法並不可能製備,因為其必需沈積更厚鎳層以便保證在矽之整個表面上之均勻沈積。鎳層之厚度可有利地低於150nm。 This distribution of metal particles makes it possible to deposit a nickel layer and then a nickel silicide layer, which are extremely thin and simultaneously continuous. The prior art method was not possible because it had to deposit a thicker nickel layer in order to guarantee the entire surface of silicon On the uniform deposition. The thickness of the nickel layer can be advantageously below 150 nm.

分子量介於100g/mol與1500g/mol之間的陰離子表面活性劑為較佳的。 Anionic surfactants having a molecular weight between 100 g / mol and 1500 g / mol are preferred.

極性基可為非離子基,較佳聚氧化烯二醇基,例如聚氧化乙烯二醇基或聚氧化丙烯二醇基。在此實施例中,表面活性劑可選自聚氧化烯二醇烷 基醚,較佳包含具有10至16個碳原子之烷基鏈的聚氧化烯二醇烷基醚,諸如,例如聚氧化乙烯二醇十二烷基醚。 The polar group may be a nonionic group, preferably a polyoxyalkylene glycol group, such as a polyoxyethylene glycol group or a polyoxypropylene glycol group. In this embodiment, the surfactant may be selected from polyoxyalkylene glycol alkane The ether is preferably a polyoxyalkylene glycol alkyl ether comprising an alkyl chain having 10 to 16 carbon atoms, such as, for example, a polyoxyethylene glycol dodecyl ether.

極性基可為陰離子基,諸如磺酸根(-SO3 -)、硫酸根(-OSO3 -)或羧酸根(-COO-)。在本發明之上下文中硫酸根為較佳的。表面活性劑較佳為式R-OSO3 -之烷基硫酸鹽,其中R為具有10至14個碳原子、較佳12個碳原子之直鏈烷基。表面活性劑可例如為十二烷基硫酸鈉。 Polar group may be anionic groups, such as sulfonate (-SO 3 -), sulfate (-OSO 3 -) or carboxylate (-COO -). Sulfate is preferred in the context of the present invention. Preferably surfactants of formula 3 R-OSO - the alkyl sulfate, wherein R is from 10 to 14 carbon atoms, preferably 12 carbon atoms of straight-chain alkyl. The surfactant may be, for example, sodium lauryl sulfate.

表面活性劑較佳表示溶液之0.1重量%至5重量%,例如2.5重量%至3.5重量%。 The surfactant preferably represents 0.1 to 5% by weight of the solution, such as 2.5 to 3.5% by weight.

根據一較佳實施例,水溶液含有0.5mM至1mM之氯金酸(HAuCl4)、1.0M至2.0M之氫氟酸(HF)及以組合物之重量計視情況2.5重量%至3.5重量%之十二烷基硫酸鈉。 According to a preferred embodiment, the aqueous solution contains 0.5 mM to 1 mM chloroauric acid (HAuCl 4 ), 1.0 M to 2.0 M hydrofluoric acid (HF), and optionally 2.5 to 3.5% by weight based on the weight of the composition Of sodium lauryl sulfate.

較佳地,此藉由金屬顆粒沈積在矽基板表面之活化矽基板之步驟在介於15℃與30℃之間的溫度下、且更佳在介於20℃與25℃之間的溫度下進行。 Preferably, the step of activating the silicon substrate by depositing metal particles on the surface of the silicon substrate is at a temperature between 15 ° C and 30 ° C, and more preferably at a temperature between 20 ° C and 25 ° C. get on.

水溶液與矽基板之間的接觸持續時間為大體約5秒至5分鐘,較佳10秒至2分鐘且更佳介於20秒與40秒之間。活化之持續時間將依據需要在矽基板之表面形成之金屬顆粒之尺寸及數目而選擇。顆粒之尺寸約5nm至15nm,較佳約10nm,將有利地經選擇。 The contact time between the aqueous solution and the silicon substrate is generally about 5 seconds to 5 minutes, preferably 10 seconds to 2 minutes, and more preferably between 20 seconds and 40 seconds. The duration of activation will be selected based on the size and number of metal particles that need to be formed on the surface of the silicon substrate. The size of the particles is about 5 nm to 15 nm, preferably about 10 nm, and will be advantageously selected.

使基板之表面與活化溶液接觸之操作有利地藉由使基板浸沒於活化溶液中進行,視情況利用攪拌。 The operation of bringing the surface of the substrate into contact with the activation solution is advantageously performed by immersing the substrate in the activation solution, and stirring is used as appropriate.

由此經處理之基板有利地藉由去離子水大量淋洗且在氮氣流下乾燥,以便移除任何痕量之活化溶液。 The treated substrate is thus advantageously rinsed in large quantities with deionized water and dried under a stream of nitrogen in order to remove any trace amounts of the activation solution.

步驟ii)Step ii)

本發明之方法的第二步驟在於在以金粒子或鈀粒子覆蓋之基板上形成基本上由鎳或鈷形成之層。基本上應理解為意指大於90重量%,其他元素可能為硼、磷或鎢。 The second step of the method of the present invention consists in forming a layer consisting essentially of nickel or cobalt on a substrate covered with gold particles or palladium particles. Basically understood as meaning greater than 90% by weight, other elements may be boron, phosphorus or tungsten.

基本上由鎳或鈷形成之層有利地當覆蓋平坦表面時為均一的,且當覆蓋已在矽中挖空之三維結構(TSV通孔及互連件之實例)時為保形的(conformable)。 A layer substantially formed of nickel or cobalt is advantageously uniform when covering a flat surface, and conformable when covering a three-dimensional structure (example of TSV vias and interconnects) that has been hollowed out in silicon. ).

本發明之意義內的均一性等於在覆蓋表面上之基本上由鎳或鈷形成之層的厚度中的變化。根據本發明之方法獲得之基本上由鎳或鈷形成的層的均一性有利地低於10%,較佳低於5%且更佳低於1%。 Uniformity within the meaning of the invention is equal to the change in the thickness of the layer on the covering surface that is formed essentially of nickel or cobalt. The uniformity of the layer substantially formed of nickel or cobalt obtained according to the method of the present invention is advantageously less than 10%, preferably less than 5% and more preferably less than 1%.

本發明之意義內的保形性等於在頂部之層的厚度與在結構之底部的層的厚度的比率。本發明之意義內的保形性亦可等於在由結構之頂部、側壁及底部組成之總成上的層的厚度中的變化。 Shape retention within the meaning of the present invention is equal to the ratio of the thickness of the layer at the top to the thickness of the layer at the bottom of the structure. The shape retention within the meaning of the present invention may also be equal to the change in the thickness of the layer on the assembly consisting of the top, side walls and bottom of the structure.

根據本發明之方法獲得之基本上由鎳或鈷形成之層的保形性有利地介於90%與110%之間,較佳大於95%,更佳大於99%。 The shape retention of the layer substantially formed of nickel or cobalt obtained according to the method of the invention is advantageously between 90% and 110%, preferably more than 95%, more preferably more than 99%.

溝槽大體蝕刻至矽中且隨後在薄化矽晶圓之前金屬化至所需深度。溝槽之形狀及尺寸可隨裝置之用途而變化。溝槽之特徵通常在於其深度、其在開口處之直徑以及定義凹穴之深度與直徑之比率的溝槽的縱橫比。舉例而言,縱橫比為10:1之溝槽具有比其深度小十倍規模之直徑。 The trench is generally etched into the silicon and then metallized to the desired depth before the silicon wafer is thinned. The shape and size of the grooves can vary depending on the use of the device. The trench is generally characterized by its depth, its diameter at the opening, and the aspect ratio of the trench that defines the ratio of the depth to the diameter of the cavity. For example, a trench with an aspect ratio of 10: 1 has a diameter that is ten times smaller than its depth.

基本上由鎳或鈷形成之層有利地當覆蓋極深結構時為保形的:當層覆蓋呈現高縱橫比、尤其大於5:1、較佳大於10:1之溝槽時,結構之頂部與底部之覆蓋度比率有利地介於90%與110%之間。 A layer formed essentially of nickel or cobalt is advantageously conformal when covering very deep structures: when the layer covers trenches with a high aspect ratio, especially greater than 5: 1, preferably greater than 10: 1, the top of the structure The coverage ratio to the bottom is advantageously between 90% and 110%.

縱橫比(表現為凹穴之深度與開口直徑之比率)可在5:1至1000:1變化,尤其在NAND記憶體裝置之情形下,其表面由多晶矽及SiO2之層的交 替組成。根據本發明之方法有利地使得可在呈現尤其高縱橫比(例如大於10:1及高於10:1)之凹穴中沈積金屬鎳之層。溝槽之縱橫比可有利地極高且介於10:1與1000:1之間,例如介於50:1與500:1之間或介於100:1與200:1之間。 The aspect ratio (expressed as the ratio of the depth of the cavity to the diameter of the opening) can vary from 5: 1 to 1000: 1, especially in the case of NAND memory devices, whose surface is composed of alternating layers of polycrystalline silicon and SiO 2 . The method according to the invention advantageously makes it possible to deposit a layer of metallic nickel in a cavity exhibiting a particularly high aspect ratio (for example greater than 10: 1 and higher than 10: 1). The aspect ratio of the grooves can advantageously be extremely high and be between 10: 1 and 1000: 1, for example between 50: 1 and 500: 1 or between 100: 1 and 200: 1.

本發明之方法使得可在表面凹穴(在其開口處之直徑在10nm至100nm之範圍內,且深度在500nm至10微米之範圍內)處覆蓋基本上由鎳或鈷形成之層,該層之厚度介於10nm與150nm之間,其保形性大於90%,較佳大於95%,更佳大於99%。 The method of the present invention makes it possible to cover a surface formed by nickel or cobalt at a surface recess (the diameter at its opening is in the range of 10 nm to 100 nm and the depth is in the range of 500 nm to 10 microns). The thickness is between 10nm and 150nm, and its shape retention is greater than 90%, preferably greater than 95%, and more preferably greater than 99%.

金屬沈積物可藉由不需要電極化基板之無電極化學方法(nonelectrochemical process)產生。 Metal deposits can be produced by a nonelectrochemical process that does not require an electroded substrate.

用法可由乾式途徑(氣相)方法或濕式途徑(具有水溶液)方法組成。 Usage can consist of a dry route (gas phase) method or a wet route (with aqueous solution) method.

金屬沈積物可為鎳、鈷、鎳-硼(NiB)合金、鈷-硼(CoB)合金、鎳-磷(NiP)合金、鈷-磷(CoP)合金或鈷-鎢-磷(CoWP)合金。 Metal deposits can be nickel, cobalt, nickel-boron (NiB) alloy, cobalt-boron (CoB) alloy, nickel-phosphorus (NiP) alloy, cobalt-phosphorus (CoP) alloy, or cobalt-tungsten-phosphorus (CoWP) alloy .

鎳沈積物或鈷沈積物較佳經由無電極途徑藉由使活化基板曝露於包含以下物質之水溶液來獲得:-至少一種鎳離子或鈷離子之金屬鹽,較佳濃度為介於10-3M與1M之間;-用於鎳離子或鈷離子之至少一種還原劑,較佳呈介於10-4M與1M之間的量;以及-用於鎳離子或鈷離子之視情況至少一種穩定劑,較佳呈介於10-3M與1M之間的量。 Nickel deposits or cobalt deposits are preferably obtained via an electrodeless approach by exposing the activated substrate to an aqueous solution containing:-at least one metal salt of nickel or cobalt ions, preferably at a concentration between 10 -3 M Between 1M and 1M;-at least one reducing agent for nickel ions or cobalt ions, preferably in an amount between 10 -4 M and 1M; and-optionally at least one kind of stability for nickel ions or cobalt ions The agent is preferably in an amount between 10 -3 M and 1M.

鎳鹽或鈷鹽較佳為選自由以下組成之群的可溶於水的鹽:氯化物、乙酸鹽、乙醯基丙酮酸鹽、六氟磷酸鹽、硝酸鹽、過氯酸鹽、硫酸鹽及四氟 硼酸鹽。 The nickel or cobalt salt is preferably a water-soluble salt selected from the group consisting of chlorides, acetates, acetopyruvates, hexafluorophosphates, nitrates, perchlorates, sulfates And tetrafluoro Borate.

在本發明之上下文中較佳的金屬鹽係選自硫酸鎳或硫酸鈷、氯化鎳或氯化鈷、乙酸鎳或乙酸鈷、或氨基苯磺酸鎳或氨基苯磺酸鈷。例如,選擇六水合硫酸鎳。 Preferred metal salts in the context of the present invention are selected from the group consisting of nickel sulfate or cobalt sulfate, nickel chloride or cobalt chloride, nickel acetate or cobalt acetate, or nickel amino besylate or cobalt amino besylate. For example, choose nickel sulfate hexahydrate.

有利地,還原劑可選自由磷衍生物、硼衍生物、葡萄糖、甲醛及肼組成之群。 Advantageously, the reducing agent may be selected from the group consisting of a phosphorus derivative, a boron derivative, glucose, formaldehyde and hydrazine.

磷衍生物可選自次磷酸(H3PO2)及其鹽且硼衍生物可選自硼烷錯合物。 The phosphorus derivative may be selected from hypophosphorous acid (H 3 PO 2 ) and a salt thereof and the boron derivative may be selected from a borane complex.

所使用之還原劑有利地選自硼烷衍生物且尤其選自二甲胺硼烷、三甲胺硼烷、三乙胺硼烷、吡啶硼烷、嗎啉硼烷或第三丁胺硼烷。較佳地,將使用二甲胺硼烷(DMAB)。 The reducing agent used is advantageously selected from borane derivatives and especially from dimethylamineborane, trimethylamineborane, triethylamineborane, pyridineborane, morpholineborane or tert-butylamineborane. Preferably, dimethylamine borane (DMAB) will be used.

穩定劑可選自可與鎳離子或鈷離子複合之化合物,以便防止溶液中之金屬離子在無催化劑存在下由還原劑還原。 The stabilizer may be selected from compounds which can be complexed with nickel ions or cobalt ions in order to prevent metal ions in the solution from being reduced by a reducing agent in the absence of a catalyst.

用於金屬離子之穩定劑可選自由以下組成之群:乙二胺,及乙酸鹽、丙酸鹽、琥珀酸鹽、羥基乙酸鹽、胡蘿蔔酸鹽、胺基乙酸鹽、蘋果酸鹽或檸檬酸鹽。較佳地,選擇檸檬酸或其鹽中之一者以便使Ni2+離子或Co2+離子穩定。 Stabilizers for metal ions can be selected from the group consisting of ethylenediamine, and acetate, propionate, succinate, glycolate, carotate, aminoacetate, malate, or citric acid salt. Preferably, one of citric acid or a salt thereof is selected so as to stabilize Ni 2+ ions or Co 2+ ions.

水溶液之pH可為酸性或鹼性且可藉助於一或多種pH修改化合物(或緩衝劑)在所需pH範圍內調整,諸如描述於由CRC出版社出版,David R.Lide之《化學及物理學手冊-第84版(Handbook of Chemistry and PhySics-84th Edition)》中的彼等pH修改化合物。 The pH of the aqueous solution can be acidic or basic and can be adjusted within the desired pH range by means of one or more pH modifying compounds (or buffers), such as described in Chemistry and Physics, published by CRC Press, David R. Lide Handbook - 84th Edition (Handbook of Chemistry and PhySics-84 th Edition) their pH "of the modified compound.

水溶液可例如包含使得可調整pH至介於3與12之間的值的試劑,例如非聚合性胺,以便調整pH介於8與12之間。 The aqueous solution may, for example, contain an agent, such as a non-polymeric amine, which makes it possible to adjust the pH to a value between 3 and 12, in order to adjust the pH between 8 and 12.

一般而言,金屬層可藉由使基板在介於50℃與90℃之溫度下、較佳在65℃下浸漬於如上文所定義之水溶液中,根據層之所需厚度持續30秒至30分鐘之時間段來產生。 In general, the metal layer can be immersed in an aqueous solution as defined above by immersing the substrate at a temperature between 50 ° C and 90 ° C, preferably at 65 ° C, for a duration of 30 seconds to 30 depending on the required thickness of the layer Time period of minutes.

可在使基板曝露於根據本發明之水溶液之前進行預潤濕基板之基本步驟。基板例如浸沒於水溶液中或含有金屬鹽之溶液中,該溶液具有金屬鹽之穩定劑,無還原劑。較佳地,使用去離子水。組合經受低於500毫巴之負壓1分鐘至30分鐘,較佳5分鐘至15分鐘。 The basic steps of pre-wetting the substrate can be performed before exposing the substrate to the aqueous solution according to the invention. The substrate is, for example, immersed in an aqueous solution or a solution containing a metal salt, and the solution has a stabilizer for the metal salt and no reducing agent. Preferably, deionized water is used. The combination is subjected to a negative pressure of less than 500 mbar for 1 minute to 30 minutes, preferably 5 minutes to 15 minutes.

鎳層或鈷層之沈積步驟可藉由使待塗佈之基板經由施加超音波或兆音波(megasound)以介於20轉/分鐘與600轉/分鐘之間的速度旋轉或藉由在反應器中施加水溶液之簡單再循環來進行。 The nickel or cobalt layer can be deposited by rotating the substrate to be coated by applying ultrasound or megasound at a speed between 20 rpm and 600 rpm, or by Simple recycling of the applied aqueous solution is performed.

在上述溫度範圍內使用上文所述之水溶液,在介於1分鐘與20分鐘之間的時間段的接觸之後獲得呈現厚度介於6奈米與200奈米之間的金屬膜。 Using the aqueous solution described above within the above temperature range, a metal film exhibiting a thickness between 6 nm and 200 nm is obtained after contacting for a time period between 1 minute and 20 minutes.

根據一個實施例,基本上由鎳或鈷形成之層為鎳-硼之層且藉由使活化基板之表面曝露於含有鎳鹽、硼類還原劑及穩定劑之水溶液沈積,溶液之pH介於9與12之間且水溶液之溫度介於50℃與90℃之間。 According to one embodiment, the layer substantially formed of nickel or cobalt is a nickel-boron layer and is deposited by exposing the surface of the activated substrate to an aqueous solution containing a nickel salt, a boron-based reducing agent, and a stabilizer, the pH of the solution being between Between 9 and 12 and the temperature of the aqueous solution is between 50 ° C and 90 ° C.

含有鎳鹽之水溶液可有利地另外含有抑制劑,其在金屬層正形成時吸附在金屬層之表面。 The nickel salt-containing aqueous solution may advantageously additionally contain an inhibitor, which is adsorbed on the surface of the metal layer while the metal layer is being formed.

抑制劑較佳為包含「胺」基或尤其選自衍生自以下物質之聚合物及共聚物的官能基的聚合物:殼聚糖、聚(烯丙胺)、聚(乙烯胺)、聚(乙烯吡啶)、聚(胺基苯乙烯)、聚(伸乙亞胺)、聚(L-離胺酸)及此等聚合物之酸(或質子化)形式。 The inhibitor is preferably a polymer containing an "amine" group or a functional group especially selected from polymers and copolymers derived from: chitosan, poly (allylamine), poly (vinylamine), poly (ethylene) Pyridine), poly (aminostyrene), poly (ethyleneimine), poly (L-lysine) and acid (or protonated) forms of these polymers.

根據本發明之一個實施例,較佳使用呈聚(伸乙亞胺)之非質子化形式之聚(伸乙亞胺)的均聚物或共聚物。 According to one embodiment of the invention, it is preferred to use a homopolymer or copolymer of poly (ethyleneimine) in a non-protonated form of poly (ethyleneimine).

選擇將由例如數均莫耳質量Mn介於500g/mol與25 000g/mol之間的直鏈聚(伸乙亞胺)組成。 The selection will consist of, for example, a linear poly (ethyleneimine) having a number average mole mass M n between 500 g / mol and 25 000 g / mol.

根據本發明所使用具有胺官能基之聚合物的濃度有利地在1ppm至250ppm、更特定言之1ppm至100ppm、更佳地1ppm至10ppm、例如1.5ppm至3ppm之範圍內(1ppm等效於1mg/kg之溶液)。 The concentration of the polymer having an amine functional group used according to the invention is advantageously in the range of 1 ppm to 250 ppm, more specifically 1 ppm to 100 ppm, more preferably 1 ppm to 10 ppm, such as 1.5 ppm to 3 ppm (1 ppm is equivalent to 1 mg / kg of solution).

當具有胺官能基之聚合物為聚(伸乙亞胺)時,水溶液之pH有利地在8至12、較佳8.5至10之範圍內。其尤其為約9,例如介於8.9與9.1之間。在此情形下,將可能使用氫氧化四甲基銨(TMAH)、三乙醇胺、N,N-二甲基乙醇胺或N-甲基乙醇胺作為試劑,其使得可調整pH。 When the polymer having an amine functional group is poly (ethyleneimine), the pH of the aqueous solution is advantageously in the range of 8 to 12, preferably 8.5 to 10. It is especially about 9, for example between 8.9 and 9.1. In this case, it will be possible to use tetramethylammonium hydroxide (TMAH), triethanolamine, N, N-dimethylethanolamine or N-methylethanolamine as reagents, which makes it possible to adjust the pH.

鎳層或鈷層之厚度較佳為均一的或保形的。其在介於10nm與150nm之間、更佳介於10nm與100nm之間、實際上甚至介於10nm與40nm之間變化。鎳層或鈷層之厚度可甚至介於10nm與20nm之間。 The thickness of the nickel or cobalt layer is preferably uniform or conformal. It varies between 10 nm and 150 nm, more preferably between 10 nm and 100 nm, and in fact even between 10 nm and 40 nm. The thickness of the nickel or cobalt layer may even be between 10 nm and 20 nm.

步驟iii)Step iii)

可在管形爐中或在加熱盤上進行熱處理。 Heat treatment can be performed in a tube furnace or on a heating plate.

管形爐為呈管之形式的加熱電鍋爐,其使得可容納具有變化形狀及尺寸之樣品。在本發明之上下文中,管形爐藉由在縱向軸線上負載容納含有樣品之玻璃管。所選擇及受控氣體流可在玻璃管內部與總成之加熱組合。 The tube furnace is a heating electric boiler in the form of a tube, which makes it possible to accommodate samples with varying shapes and sizes. In the context of the present invention, a tube furnace contains a glass tube containing a sample by loading on a longitudinal axis. The selected and controlled gas flow can be combined with the heating of the assembly inside the glass tube.

在本發明之較佳應用之上下文中,方法不包含移除未遷移至矽中且由於熱處理步驟已保持在矽基板之表面的鎳或鈷之步驟。 In the context of a preferred application of the present invention, the method does not include the step of removing nickel or cobalt that has not migrated into the silicon and has been retained on the surface of the silicon substrate due to the heat treatment step.

因此,由熱處理步驟導致之未遷移至矽中之鎳或鈷較佳不經化學清潔移除。 Therefore, nickel or cobalt that does not migrate into the silicon caused by the heat treatment step is preferably removed without chemical cleaning.

此係因為本發明之方法使得可極有利地能夠藉由中斷熱處理獲得薄及保形鎳層。此鎳層對應於未遷移至矽中之殘餘金屬。諸位發明人已發現 使得可在單一步驟中獲得矽化物及金屬之堆疊的特定條件。此堆疊迄今為止已始終在三個步驟中製備:長持續時間之熱處理以便使最大含量之鎳遷移至矽中,化學移除鎳,清潔矽化物之表面及沈積鎳之新鮮層。本發明之方法使得可減少所採用之金屬(鎳或鈷)的量,減少步驟之數目且減少製作方法之持續時間。 This is because the method of the invention makes it extremely advantageous to obtain a thin and conformal nickel layer by interrupting the heat treatment. This nickel layer corresponds to the residual metal that has not migrated into the silicon. Inventors have discovered Specific conditions that make it possible to obtain silicide and metal stacks in a single step. This stack has so far been prepared in three steps: a long duration heat treatment to migrate the maximum amount of nickel into the silicon, chemically remove the nickel, clean the surface of the silicide and deposit a fresh layer of nickel. The method of the present invention makes it possible to reduce the amount of metal (nickel or cobalt) used, reduce the number of steps, and reduce the duration of the manufacturing method.

以金屬層覆蓋之基板在低於或等於350℃、較佳低於300℃之溫度下進行快速熱處理。 The substrate covered with the metal layer is subjected to rapid heat treatment at a temperature lower than or equal to 350 ° C, preferably lower than 300 ° C.

舉例而言,熱處理溫度介於200℃與300℃之間,較佳介於210℃與290℃之間,例如介於220℃與270℃或介於230℃與260℃之間。處理之持續時間有利地少於30分鐘,例如等於10分鐘。 For example, the heat treatment temperature is between 200 ° C and 300 ° C, preferably between 210 ° C and 290 ° C, such as between 220 ° C and 270 ° C or between 230 ° C and 260 ° C. The duration of the treatment is advantageously less than 30 minutes, for example equal to 10 minutes.

在一個實施例中,金屬為包含硼之鎳合金或鈷合金且分別稱作鎳-硼及鈷-硼。 In one embodiment, the metal is a nickel or cobalt alloy containing boron and is referred to as nickel-boron and cobalt-boron, respectively.

鎳-硼合金或鈷-硼合金之硼含量較佳為1原子%至10原子%,例如介於選自由以下組成之群的兩個值之間的硼含量:1原子%、2原子%、3原子%、4原子%、5原子%、6原子%、7原子%、8原子%、9原子%及10原子%。 The boron content of the nickel-boron alloy or the cobalt-boron alloy is preferably 1 atomic% to 10 atomic%, for example, a boron content between two values selected from the group consisting of: 1 atomic%, 2 atomic%, 3 atomic%, 4 atomic%, 5 atomic%, 6 atomic%, 7 atomic%, 8 atomic%, 9 atomic%, and 10 atomic%.

舉例而言,鎳-硼合金或鈷-硼合金之硼含量可為35原子%(其對於鎳-硼合金對應於6重量%)。 For example, the boron content of a nickel-boron alloy or a cobalt-boron alloy may be 35 atomic% (which corresponds to 6 weight% for a nickel-boron alloy).

在鎳層或鎳-硼合金層之情形下,快速熱處理溫度較佳介於200℃與325℃之間,且較佳介於選自由以下組成之群的兩個值之間:210℃、220℃、225℃、230℃、240℃、250℃、260℃、270℃、275℃、280℃、290℃、300℃、310℃、320℃。快速熱處理溫度仍較佳為240℃至260℃,例如等於250℃。根據一個實施例,金屬合金為鎳-硼,且快速熱處理溫度介於200℃與325℃之間。 In the case of a nickel layer or a nickel-boron alloy layer, the rapid heat treatment temperature is preferably between 200 ° C and 325 ° C, and preferably between two values selected from the group consisting of 210 ° C, 220 ° C, 225 ° C, 230 ° C, 240 ° C, 250 ° C, 260 ° C, 270 ° C, 275 ° C, 280 ° C, 290 ° C, 300 ° C, 310 ° C, 320 ° C. The rapid heat treatment temperature is still preferably 240 ° C to 260 ° C, for example equal to 250 ° C. According to one embodiment, the metal alloy is nickel-boron, and the rapid heat treatment temperature is between 200 ° C and 325 ° C.

在鈷層或鈷-硼合金層之情形下,快速熱處理溫度較佳介於250℃與 375℃之間,且較佳介於選自由以下組成之群的兩個值之間:250℃、260℃、270℃、280℃、290℃、300℃、310℃、320℃、330℃、340℃、350℃、360℃、370℃及375℃。快速熱處理溫度仍較佳為250℃至350℃,例如等於300℃。根據一個實施例,金屬合金為鈷-硼,且快速熱處理溫度為250℃至375℃,較佳250℃至350℃。 In the case of a cobalt layer or a cobalt-boron alloy layer, the rapid heat treatment temperature is preferably between 250 ° C and Between 375 ° C, and preferably between two values selected from the group consisting of: 250 ° C, 260 ° C, 270 ° C, 280 ° C, 290 ° C, 300 ° C, 310 ° C, 320 ° C, 330 ° C, 340 ℃, 350 ℃, 360 ℃, 370 ℃ and 375 ℃. The rapid heat treatment temperature is still preferably 250 ° C to 350 ° C, for example equal to 300 ° C. According to one embodiment, the metal alloy is cobalt-boron and the rapid heat treatment temperature is 250 ° C to 375 ° C, preferably 250 ° C to 350 ° C.

快速熱處理之持續時間有利地少於30分鐘,例如少於10分鐘,且可持續1分鐘至10分鐘。快速熱處理較佳在標準壓力條件(SPC)下之還原氛圍下進行。 The duration of the rapid heat treatment is advantageously less than 30 minutes, such as less than 10 minutes, and can last from 1 minute to 10 minutes. The rapid heat treatment is preferably performed in a reducing atmosphere under standard pressure conditions (SPC).

插入層主要包含SiM2化學計量之矽化物,M表示鎳或鈷,意為其包含最小重量百分比之SiM2,其中以插入層重量計,最小重量百分比係選自由50%、60%、70%、80%、85%、90%、95%及99%組成之群。插入層較佳由SiM2組成。 The intercalation layer mainly contains the silicide of the stoichiometric SiM 2 , M represents nickel or cobalt, which means that it contains a minimum weight percentage of SiM 2 , wherein the minimum weight percentage based on the weight of the intercalation layer is selected from 50%, 60%, 70% , 80%, 85%, 90%, 95% and 99%. The intercalation layer is preferably composed of SiM 2 .

步驟iv)Step iv)

殘餘金屬之層隨後藉由習知電鍍方法以銅覆蓋。熟習此項技術者熟知之此等方法包含電流施加至基板及其在銅離子之酸性或鹼性浴中之浸沒。所使用之電鍍組合物可對應於在aveni®、Sao®、Rhéa®或Janus®編號下出售之產品。 The layer of residual metal is then covered with copper by conventional plating methods. These methods, which are well known to those skilled in the art, include the application of a current to the substrate and its immersion in an acidic or alkaline bath of copper ions. The plating composition used may correspond to a product sold under the aveni ® , Sao ® , Rhéa ® or Janus ® numbers.

銅沈積物可呈數十奈米或數百奈米之「晶核化」層之形式,或厚度為大約近似十微米之沈積物的形式。 Copper deposits can be in the form of "nucleated" layers of tens of nanometers or hundreds of nanometers, or in the form of deposits of approximately ten microns in thickness.

在此金屬化步驟期間,待覆蓋之表面或待填充之結構在恆電流模式(固定所施加之電流)中或恆定電位模式(施加固定電位,視情況相對於參考電極)中或脈衝模式(以電流或以電壓之脈衝)中極化。 During this metallization step, the surface to be covered or the structure to be filled is in constant current mode (fixed applied current) or constant potential mode (fixed potential is applied, relative to the reference electrode as the case may be) or in pulse mode (to Current or voltage).

本發明之第二標的物為用於製造包含互連線及矽穿孔之積體電路的 方法,該方法包含以下步驟:A-提供藉由具有曝露二氧化矽表面之二氧化矽層覆蓋之基板,B-最終在該二氧化矽層中蝕刻結構,該等結構意欲形成該等互連線及該等矽穿孔,C-在該曝露氧化矽表面上形成矽層,且獲得位於至少結構內部之曝露矽表面,D-以下之步驟,i-在該曝露矽表面上形成金粒子或鈀粒子,以便獲得活化矽表面,ii-在活化矽表面上形成呈層形式之金屬或金屬合金,該金屬係選自由鎳及鈷組成之群且該金屬合金係選自由鎳合金及鈷合金組成之群,且獲得堆疊之總成,iii-向在步驟ii)中獲得之堆疊之總成施加快速熱處理,以便在a)金屬層或金屬合金層與b)矽層之間形成與矽層接觸之插入層,且其主要包含SiM2矽化物,M表示鎳或鈷,該SiM2矽化物係藉由使金屬或金屬合金擴散至矽層來形成,以便使具有曝露表面之金屬層之殘餘部分或殘餘金屬合金層與該矽層接觸,其中該快速熱處理係在低於或等於350℃之快速熱處理溫度下進行,以及iv-在金屬層之殘餘部分或金屬合金層之殘餘部分之曝露表面上形成銅層。 The second object of the present invention is used for manufacturing integrated circuits including interconnect lines and TSVs. A method comprising the steps of: A- providing a substrate covered by a silicon dioxide layer having an exposed silicon dioxide surface, B- finally etching a structure in the silicon dioxide layer, the structures intended to form the interconnections Line and these silicon perforations, C- forming a silicon layer on the exposed silicon oxide surface and obtaining an exposed silicon surface located at least inside the structure, D- the following steps, i- forming gold particles or palladium on the exposed silicon surface Particles to obtain an activated silicon surface, ii- forming a metal or metal alloy in the form of a layer on the activated silicon surface, the metal being selected from the group consisting of nickel and cobalt and the metal alloy being selected from the group consisting of nickel alloy and cobalt alloy And obtaining a stacked assembly, iii- applying a rapid heat treatment to the stacked assembly obtained in step ii), so as to form a contact with the silicon layer between a) the metal layer or the metal alloy layer and b) the silicon layer Insertion layer, which mainly contains SiM2 silicide, M represents nickel or cobalt, and the SiM2 silicide is formed by diffusing a metal or a metal alloy into a silicon layer, so that the residual portion of the metal layer or the residual metal having an exposed surface Close Layer in contact with the silicon layer, wherein the rapid thermal processing system in a rapid thermal processing temperature is less than or equal to 350 deg.] C the next, and iv- forming a copper layer on the exposed surface of the remaining part or residual portion of the metal alloy layer of the metal layer.

此方法較佳不包含在熱處理步驟之後剝離殘餘金屬之步驟且較佳不包含在熱處理步驟之後沈積額外鎳層或鈷層之步驟。 This method preferably does not include a step of stripping the residual metal after the heat treatment step and preferably does not include a step of depositing an additional nickel layer or a cobalt layer after the heat treatment step.

已關於本發明之第一目標揭示之所有特徵適用於本發明之第二目標。 All features which have been disclosed in relation to the first object of the invention are applicable to the second object of the invention.

在3D IC裝置之情形下,結構根據其是否滿足互連件(或溝槽)或矽穿 孔之功能可具有各種尺寸。其為例如使得結構在基板表面之寬度或結構在基板表面之直徑介於100nm與100微米之間,且結構之深度介於100nm與300微米之間。 In the case of 3D IC devices, the structure depends on whether it meets the interconnect (or trench) or silicon through The function of the holes can be of various sizes. It is, for example, such that the width of the structure on the substrate surface or the diameter of the structure on the substrate surface is between 100 nm and 100 microns, and the depth of the structure is between 100 nm and 300 microns.

二氧化矽穿孔可以BEOL或FEOL(前端製程)方式製造。 Silicon dioxide perforations can be manufactured by BEOL or FEOL (front-end process).

本發明更特定言之以製造後穿孔類型之矽穿孔(TSV)為目標,亦即在BEOL(後端製程)步驟之後形成於積體電路中之通孔。在用於製造後穿孔類型之矽穿孔的方法中,在生成TSV、包含將用於連接TSV之互連件的電路之前進行電路之安置及矽晶圓之可能薄化。 More specifically, the present invention aims at TSVs, that is, through-holes formed in integrated circuits after the BEOL (back-end process) step. In the method for manufacturing a TSV type, a TSV is generated, and a circuit including a silicon wafer is thinned before the TSV is generated.

本發明之一尤其有利實施例為製造積體電路之方法,其在步驟C之後的步驟中包含熱處理之步驟D,該步驟係在低於步驟iii)之快速熱處理溫度之溫度下進行。此係因為三維中之積體電路的一些組態包含材料之堆疊,堆疊之黏結可因過高的處理溫度而損壞,尤其當積體之形式採用在此等材料之組裝之後的步驟中需要熱處理之方法時。 One particularly advantageous embodiment of the present invention is a method of manufacturing an integrated circuit, which includes a step D of a heat treatment in a step subsequent to step C, which is performed at a temperature lower than the rapid heat treatment temperature of step iii). This is because some configurations of integrated circuits in three dimensions include stacking of materials, and the adhesion of the stack can be damaged due to excessively high processing temperatures, especially when the form of the integration is used in the steps after assembly of these materials. Method.

因此本發明之方法使得可製造三維中之積體電路中之材料的堆疊,堆疊之黏結不僅在銅導體網路方面而且在各種層之堆疊方面經改良。此可能藉由降低在組裝不同整合層之步驟之後的步驟中所施加的溫度呈現。 Therefore, the method of the present invention makes it possible to manufacture a stack of materials in a three-dimensional integrated circuit, and the adhesion of the stack is improved not only in the copper conductor network but also in the stacking of various layers. This may be exhibited by reducing the temperature applied in the steps following the step of assembling different integration layers.

本發明在第三標的物中亦係關於意欲用於製造電子組件之結構,其可根據根據本發明之第一或第二目標之方法獲得,該結構包含以下文次序配置之層的堆疊:二氧化矽層、矽化鎳SiNi2層或矽化鈷CoNi2層、鈷-硼合金層或鎳-硼合金層以及銅層,其中該矽化鎳SiNi2層或該矽化鈷CoNi2層與二氧化矽層共用共同表面。 The present invention also relates to a structure intended for manufacturing an electronic component in the third subject matter, which can be obtained according to the method according to the first or second objective of the present invention. The structure includes a stack of layers arranged in the following order: The silicon oxide layer, nickel silicide SiNi2 layer or cobalt silicide CoNi2 layer, cobalt-boron alloy layer or nickel-boron alloy layer, and copper layer, wherein the nickel silicide SiNi2 layer or the cobalt silicide CoNi2 layer and the silicon dioxide layer share a common surface.

對於微電子領域中之應用,基板可由以下組成:藉由厚度介於70nm與110nm之間的二氧化矽(SiO2)層覆蓋的矽試片(silicon coupon),隨後厚 度介於150nm與2微米之間的矽層,例如多晶矽。 For applications in the field of microelectronics, the substrate can be composed of: silicon coupons covered with a silicon dioxide (SiO 2 ) layer with a thickness between 70nm and 110nm, followed by a thickness between 150nm and 2 microns Between layers of silicon, such as polycrystalline silicon.

多晶矽(Polycrystalline silicon),亦通常稱為多晶矽(polysilicon)或聚Si,理解為意指不同於單晶矽及非晶矽之矽的特定形式。與第一形式(僅由一個晶體組成)及第二形式(不具有或極低結晶相干性)相反,多晶矽由具有變化尺寸及形狀之多個小結晶組成。 Polycrystalline silicon, also commonly known as polysilicon or polySi, is understood to mean a specific form of silicon that is different from monocrystalline and amorphous silicon. In contrast to the first form (which consists of only one crystal) and the second form (which has no or very low crystalline coherence), polycrystalline silicon is composed of multiple small crystals with varying sizes and shapes.

本發明之第四標的物係關於用於製造光伏電池之方法,其包含藉由根據本發明之第二標的物之方法的矽的銅金屬化形成銅導線的步驟,該方法既不包含在熱處理步驟之後剝離殘餘金屬之步驟,亦不包含在熱處理步驟之後沈積該金屬之額外層之步驟。 The fourth object of the present invention relates to a method for manufacturing a photovoltaic cell, which includes a step of forming a copper wire by copper metallization of silicon according to the method of the second object of the present invention, which method is neither included in heat treatment The step of stripping the residual metal after the step does not include the step of depositing an additional layer of the metal after the heat treatment step.

已關於本發明之第一目標揭示之所有特徵適用於本發明之第四目標。 All the features which have been disclosed in relation to the first object of the invention are applicable to the fourth object of the invention.

除非另外指示,否則此等實例在環境空氣中之標準溫度及壓力條件(在約1atom下約25℃)下進行,且所使用之反應物直接商業地獲得,不添加純化。 Unless otherwise indicated, these examples were performed under standard temperature and pressure conditions in ambient air (about 25 ° C at about 1 atom), and the reactants used were obtained directly commercially without additional purification.

實例1:由含有金鹽、氫氟酸及陰離子界面活性劑之溶液作為起始物質活化藉由多晶矽層覆蓋之基板,以便獲得矽化鎳(SiNiExample 1: Activating a substrate covered with a polycrystalline silicon layer from a solution containing a gold salt, hydrofluoric acid, and an anionic surfactant as a starting material to obtain a nickel silicide (SiNi 22 )附著界面) Attachment interface a)表面之清潔:a) Surface cleaning:

視基板來源及技術人員的需求而定,目前先進技術人員將知道如何調適用於清潔表面之協定。在吾等之情形下,不需要清潔,因為活化溶液亦為緩慢蝕刻溶液。在此實例中,所使用之基板為側邊長度為1cm×2cm且厚度為750μm之矽試片,該矽試片藉由厚度約為260nm之二氧化矽(SiO2)層及厚度約為100nm之多晶矽層覆蓋。 Depending on the source of the substrate and the needs of the technicians, currently advanced technicians will know how to adjust the agreement applicable to clean surfaces. In our case, no cleaning is needed because the activating solution is also a slow etching solution. In this example, the substrate used is a silicon test piece having a side length of 1 cm × 2 cm and a thickness of 750 μm. The silicon test piece has a silicon dioxide (SiO 2 ) layer with a thickness of about 260 nm and a thickness of about 100 nm. Covered with polycrystalline silicon.

b)基板表面之活化:b) Activation of substrate surface:

b1)製備活化溶液: 使950ml之去離子水與50ml之49重量%氫氟酸在適合於此類型之混合的潔淨塑膠燒瓶中混合。隨後引入285mg氫氯化金(III)(HAuCl4)及3g SDS(十二烷基硫酸鈉)。溶液隨後呈現鮮黃色著色。 b1) Preparation of activation solution: 950 ml of deionized water and 50 ml of 49% by weight hydrofluoric acid are mixed in a clean plastic flask suitable for this type of mixing. 285 mg of gold (III) hydrochloride (HAuCl 4 ) and 3 g of SDS (sodium dodecyl sulfate) were subsequently introduced. The solution then appeared bright yellow in color.

b2)基板表面上之活化處理:使步驟a)中所描述之基板浸沒於步驟b1)中製備之混合物中持續30秒至1分鐘之給定時間。由此處理之基板藉由去離子水大量淋洗且在氮氣流下乾燥。 b2) Activation treatment on the substrate surface: The substrate described in step a) is immersed in the mixture prepared in step b1) for a given time of 30 seconds to 1 minute. The substrate thus treated was rinsed in large amounts with deionized water and dried under a stream of nitrogen.

c)藉由無電極方法沈積NiB金屬層:c) NiB metal layer deposited by electrodeless method:

c1)預先製備無電極溶液:將31.11g六水合硫酸鎳(0.118mol)、44.67g檸檬酸(0.232mol)、52.26g N-甲基乙醇胺(0.700mol)及2.5ppm、Mn=600g/mol之聚伸乙亞胺(PEI)依序引入至1公升容器及最少量之去離子水中。藉由鹼使最終pH調整至9且藉由去離子水使總體積調整至1公升。 c1) Prepare electrodeless solution in advance: 31.11g of nickel sulfate hexahydrate (0.118mol), 44.67g of citric acid (0.232mol), 52.26g of N-methylethanolamine (0.700mol) and 2.5ppm, Mn = 600g / mol Polyethyleneimine (PEI) was sequentially introduced into a 1 liter container and a minimal amount of deionized water. The final pH was adjusted to 9 by alkali and the total volume was adjusted to 1 liter by deionized water.

在以下步驟之前,立即使一體積之還原溶液添加至9體積之前述溶液中。還原溶液包含28g/l之二甲胺硼烷(DMAB;0.475mol)及60.00g N-甲基乙醇胺(0.798mol)。 Immediately before the following steps, one volume of the reducing solution was added to 9 volumes of the aforementioned solution. The reducing solution contained 28 g / l of dimethylamine borane (DMAB; 0.475 mol) and 60.00 g of N-methylethanolamine (0.798 mol).

c2)在多晶矽層上形成NiB合金層:一層NiB合金沈積於在步驟b)中處理之基板的表面上,該沈積藉由使基板浸沒於先前製備之無電極溶液中且達到65℃,根據所需最終厚度持續30秒至9分鐘之時間段。在此特定情形中,選擇5.25分鐘之時間。 c2) forming a NiB alloy layer on the polycrystalline silicon layer: a layer of NiB alloy is deposited on the surface of the substrate processed in step b), and the deposition is achieved by immersing the substrate in the electrodeless solution prepared previously and reaching 65 ° C, according to the The final thickness is required for a period of 30 seconds to 9 minutes. In this particular case, choose a time of 5.25 minutes.

d)形成矽化鎳:d) formation of nickel silicide:

使步驟c)中獲得之在頂部具有NiB合金的樣品在還原氣體(於N2中4% H2)下進行快速熱退火(RTA)持續10分鐘。當使溫度自250℃變化至350℃時 進行若干測試。可利用管形爐或加熱盤進行操作。 The sample obtained in step c) with the NiB alloy on top was subjected to rapid thermal annealing (RTA) under a reducing gas (4% H 2 in N 2 ) for 10 minutes. Several tests were performed when the temperature was changed from 250 ° C to 350 ° C. It can be operated with a tube furnace or a heating plate.

e)形成銅層:e) forming a copper layer:

藉由使用商業溶液(Aveni® AF600或Janus®)使銅層沈積於步驟d)產生之經塗佈基板上。在此實例中採用之電鍍方法包含銅生長之步驟,在此期間由步驟d)之結果獲得之經處理基板在電模式中經陰極極化,且同時以60轉/分鐘之速度旋轉。所使用之電協定(DC;直流電)為16.25mA/cm2。此步驟之持續時間如經理解視銅層之所需厚度而定。此持續時間可由熟習此項技術者輕易地確定,膜之生長為穿過電路之電荷的函數。在上述條件下,約10分鐘之電鍍步驟之持續時間使得可獲得厚度為約2.4微米之塗層。由此經銅塗佈之基板在零速度旋轉下在約2秒內自電鍍溶液移除,且隨後藉由去離子水(18.2 Mohm/cm)淋洗且在氮之沖洗下乾燥。 By using a commercial solution (Aveni ® AF600 or Janus ®) of the copper layer is deposited in step d) of generating by coating the base plate. The electroplating method used in this example includes a step of copper growth, during which the processed substrate obtained from the result of step d) is cathodicly polarized in an electric mode and is simultaneously rotated at a speed of 60 rpm. The electrical protocol (DC; direct current) used was 16.25 mA / cm 2 . The duration of this step is understood to depend on the desired thickness of the copper layer. This duration can be easily determined by those skilled in the art, and the growth of the membrane is a function of the charge passing through the circuit. Under the above conditions, the duration of the plating step of about 10 minutes makes it possible to obtain a coating having a thickness of about 2.4 microns. The copper-coated substrate was thus removed from the plating solution in about 2 seconds under zero speed rotation, and then rinsed with deionized water (18.2 Mohm / cm) and dried under a nitrogen rinse.

由此獲得之金屬堆疊在還原氛圍(N2+H2混合物(4%之H2))下在250℃下退火10分鐘。 The metal stack thus obtained was annealed at 250 ° C. for 10 minutes in a reducing atmosphere (N 2 + H 2 mixture (4% H 2 )).

f)結果:f) Results:

圖1展示在熱退火溫度等於250℃之情形下,根據步驟a)至步驟e)獲得之樣品的概況的離子拋光。 FIG. 1 shows an ion polishing of an outline of a sample obtained according to steps a) to e) in a case where the thermal annealing temperature is equal to 250 ° C.

由SEM觀測之樣品的概況使得可確認材料之堆疊的品質及其厚度:矽(750微米)、二氧化矽(260nm)、多晶矽(35nm)、SiNi2(30nm)、NiB(35nm)及銅(2.4微米)。 The profile of the samples observed by the SEM makes it possible to confirm the quality and thickness of the material stack: silicon (750 microns), silicon dioxide (260nm), polycrystalline silicon (35nm), SiNi 2 (30nm), NiB (35nm), and copper ( 2.4 microns).

對於製備之樣品中之每一者在標準ASTM 3359之條件下量測堆疊之黏著力。結果概述於下表中。 For each of the prepared samples, the adhesion of the stack was measured under the conditions of standard ASTM 3359. The results are summarized in the table below.

實例2:活化藉由多晶矽層覆蓋之基板,起始於含有金鹽、氫氟酸及陰離子界面活性劑之溶液,以便獲得矽化鈷(SiCoExample 2: Activating a substrate covered with a polycrystalline silicon layer, starting with a solution containing a gold salt, hydrofluoric acid and an anionic surfactant to obtain cobalt silicide (SiCo 22 )附著界面) Attachment interface a)表面之清潔:a) Surface cleaning:

此步驟完全一致於實例1之步驟a)。 This step is exactly the same as step a) of Example 1.

b)基板表面之活化:b) Activation of substrate surface:

具有子步驟b1)及b2)之此步驟一致於實例1之彼步驟。 This step with sub-steps b1) and b2) is identical to the other steps of Example 1.

c)藉由無電極方法沈積CoB金屬層:c) Deposition of CoB metal layer by electrodeless method:

c1)預先製備無電極溶液:將5.8g六水合氯化鈷(0.025mol)、8.9g檸檬酸(0.046mol)、12g N-甲基乙醇胺(0.328mol)及2.5ppm、Mn=600g/mol之聚伸乙亞胺(PEI)依序引入至200ml容器及最少量之去離子水中。藉由鹼使最終pH調整至9且藉由去離子水使總體積調整至200ml。 c1) Prepare electrodeless solution in advance: 5.8 g of cobalt chloride hexahydrate (0.025 mol), 8.9 g of citric acid (0.046 mol), 12 g of N-methylethanolamine (0.328 mol) and 2.5 ppm, Mn = 600 g / mol Polyethyleneimine (PEI) was sequentially introduced into a 200 ml container and a minimal amount of deionized water. The final pH was adjusted to 9 by alkali and the total volume was adjusted to 200 ml by deionized water.

在以下步驟之前,立即使一體積之還原溶液添加至9體積之前述溶液中。還原溶液包含28g/l之二甲胺硼烷(DMAB;0.475mol)及60.00g N-甲基乙醇胺(0.798mol)。 Immediately before the following steps, one volume of the reducing solution was added to 9 volumes of the aforementioned solution. The reducing solution contained 28 g / l of dimethylamine borane (DMAB; 0.475 mol) and 60.00 g of N-methylethanolamine (0.798 mol).

c2)在多晶矽層上形成CoB合金層:在步驟b)中處理之基板的表面上製備一層CoB金屬合金,該製備藉由使基板浸沒於先前製備之無電極溶液中且達到74℃,根據所需最終厚度持續30秒至5分鐘之時間段。確定浸沒於無電極溶液中之持續時間以便獲得具有良好均一性及導電性之最小厚度的鈷。在此實例中,浸漬時間段為4分鐘且CoB厚度為約45nm。 c2) Forming a CoB alloy layer on the polycrystalline silicon layer: A layer of CoB metal alloy is prepared on the surface of the substrate treated in step b). The preparation is performed by immersing the substrate in the electrodeless solution previously prepared and reaching 74 ° C. The final thickness is required for a period of 30 seconds to 5 minutes. The duration of immersion in the electrodeless solution is determined in order to obtain a minimum thickness of cobalt with good uniformity and conductivity. In this example, the immersion period is 4 minutes and the CoB thickness is about 45 nm.

d)形成矽化鈷(SiCod) Formation of cobalt silicide (SiCo 22 ):):

如同實例1之步驟d),使步驟c)中獲得之在頂部具有CoB合金之樣品在 250℃、300℃或350℃下進行快速熱退火持續10分鐘。 As in step d) of Example 1, the sample obtained in step c) with a CoB alloy on top is placed in Rapid thermal annealing was performed at 250 ° C, 300 ° C, or 350 ° C for 10 minutes.

e)形成銅層:e) forming a copper layer:

此步驟完全一致於實例1中之e)。 This step is exactly the same as e) in Example 1.

f)結果:f) Results:

圖2為展示在熱退火溫度等於300℃之情形下,根據步驟a)至步驟e)獲得之樣品的概況的離子拋光的SEM相片。 FIG. 2 is an SEM photograph of an ion polishing showing an overview of a sample obtained according to steps a) to e) when the thermal annealing temperature is equal to 300 ° C.

根據步驟a)至步驟e)獲得之樣品的概況的離子拋光使得可確認材料之堆疊的品質及其厚度:矽(750微米)、二氧化矽(260nm)、多晶矽(35nm)、SiCo2(30nm)、CoB(35nm)及銅(2.4微米)。 The ion polishing according to the profile of the samples obtained in steps a) to e) allows the quality and thickness of the material stack to be confirmed: silicon (750 microns), silicon dioxide (260nm), polycrystalline silicon (35nm), SiCo 2 (30nm ), CoB (35nm) and copper (2.4 microns).

在此堆疊上根據標準ASTM 3359進行之黏著力的量測提供16/16之結果,強化先前所描述之概念。在相同步驟d)末尾之Rs(電阻率)量測值為大約10歐/平方至15歐/平方。 Adhesion measurements on this stack according to standard ASTM 3359 provide 16/16 results, reinforcing the previously described concept. The Rs (resistivity) measurement at the end of the same step d) is about 10 ohms / square to 15 ohms / square.

實例3:活化藉由多晶矽層覆蓋之基板,起始於含有金(III)錯合物及氫氟酸之溶液,以便獲得矽化鎳(SiNiExample 3: Activation of a substrate covered with a polycrystalline silicon layer, starting with a solution containing a gold (III) complex and hydrofluoric acid in order to obtain a nickel silicide (SiNi 22 )附著界面) Attachment interface a)表面之清潔:a) Surface cleaning:

此步驟完全一致於根據實例1之步驟a)。 This step is exactly the same as step a) according to Example 1.

b)基板表面之活化:b) Activation of substrate surface:

b1)製備活化溶液:將40mg氫氯化金(III)(HAuCl4)、20mg聯吡啶及10ml EDI連續引入至25ml圓底燒瓶中。使混合物達到回流持續5分鐘至10分鐘。首先形成之黃色沈澱在溶液已達到沸點時的幾分鐘之後溶解。此溶液隨後與40ml之 2.5% HF混合。 b1) Preparation of activation solution: 40 mg of gold (III) hydrochloride (HAuCl 4 ), 20 mg of bipyridine and 10 ml of EDI were continuously introduced into a 25 ml round bottom flask. The mixture was brought to reflux for 5 to 10 minutes. The first yellow precipitate formed dissolved after a few minutes when the solution had reached the boiling point. This solution was then mixed with 40 ml of 2.5% HF.

b2)基板表面上之活化處理:使步驟a)中所描述之基板浸沒於步驟b1)中製備之混合物中持續30秒至1分鐘之給定時間。由此經處理之基板藉由去離子水大量淋洗且在氮氣流下乾燥。 b2) Activation treatment on the substrate surface: The substrate described in step a) is immersed in the mixture prepared in step b1) for a given time of 30 seconds to 1 minute. The processed substrate was thus rinsed in large amounts with deionized water and dried under a stream of nitrogen.

c)藉由無電極方法沈積金屬NiB層:c) Deposition of metal NiB layer by electrodeless method:

此步驟一致於實例1之步驟c)。 This step is consistent with step c) of Example 1.

d)形成矽化鎳(SiNid) Formation of nickel silicide (SiNi 22 ):):

步驟c)中獲得之在頂部具有NiB合金之樣品在250℃下之還原氣體下進行快速熱退火(RTA)持續十分鐘。 The sample obtained in step c) with a NiB alloy on top was subjected to rapid thermal annealing (RTA) under a reducing gas at 250 ° C. for ten minutes.

e)形成銅層:e) forming a copper layer:

此步驟嚴格一致於實例1中之e)。 This step is exactly the same as e) in Example 1.

f)結果:f) Results:

在此堆疊上根據標準ASTM 3359進行之黏著力的量測提供16/16之結果。 Adhesion measurements on this stack according to standard ASTM 3359 provided a 16/16 result.

Claims (14)

一種製造包含互連線及矽穿孔之積體電路的方法,該方法包含以下步驟:A-提供藉由具有曝露二氧化矽表面之二氧化矽層覆蓋之基板,B-最終在該二氧化矽層中蝕刻結構,該等結構意欲形成該等互連線及該等矽穿孔,C-在該曝露二氧化矽表面上形成矽層,且獲得位於至少該等結構內部之曝露矽表面,D-以下之步驟:i-在該曝露矽表面上形成金粒子或鈀粒子,以便獲得活化矽表面,ii-在該活化矽表面上形成呈層形式之金屬或金屬合金,該金屬係選自由鎳及鈷組成之群且該金屬合金係選自由鎳合金及鈷合金組成之群,且獲得層的堆疊,iii-向在步驟ii)中獲得之該層的堆疊施加快速熱處理,以便在a)該金屬層或該金屬合金層與b)該矽層之間形成插入層,其與該矽層接觸且其主要包含SiM2矽化物,M表示鎳或鈷,該SiM2矽化物係藉由使該金屬或該金屬合金擴散至該矽層中來形成,以便使具有曝露表面之該金屬層之殘餘部分或殘餘金屬合金層與該矽層接觸,其中該快速熱處理係在低於或等於350℃之快速熱處理溫度下進行,以及iv-在該金屬層之殘餘部分或該金屬合金層之殘餘部分之該曝露表面上形成銅層。A method for manufacturing an integrated circuit including interconnects and through-silicon vias. The method includes the following steps: A- providing a substrate covered by a silicon dioxide layer having an exposed silicon dioxide surface, and B- finally on the silicon dioxide Etching structures in layers, the structures are intended to form the interconnect lines and the silicon perforations, C- forming a silicon layer on the exposed silicon dioxide surface, and obtaining an exposed silicon surface located at least inside the structures, D- The following steps: i- forming gold particles or palladium particles on the exposed silicon surface to obtain an activated silicon surface, ii- forming a metal or metal alloy in the form of a layer on the activated silicon surface, the metal being selected from the group consisting of nickel and A group consisting of cobalt and the metal alloy is selected from the group consisting of nickel alloys and cobalt alloys and a stack of layers is obtained, iii- applying a rapid heat treatment to the stack of layers obtained in step ii) in order to a) the metal Layer or the metal alloy layer and b) the silicon layer forms an intervening layer which is in contact with the silicon layer and which mainly contains SiM 2 silicide, M represents nickel or cobalt, and the SiM 2 silicide is obtained by making the metal Or the metal alloy diffuses to the Forming a layer to contact the silicon layer with the remaining portion of the metal layer or the metal layer with the exposed surface, wherein the rapid heat treatment is performed at a rapid heat treatment temperature lower than or equal to 350 ° C, and iv- A copper layer is formed on the exposed surface of the remaining portion of the metal layer or the remaining portion of the metal alloy layer. 如請求項1之方法,其中在步驟ii)中沈積之金屬層或該金屬合金層之厚度係介於10nm及150nm之間,且其中該殘餘金屬層或該殘餘金屬合金層為保形的且厚度為5nm至100nm。The method of claim 1, wherein the thickness of the metal layer or the metal alloy layer deposited in step ii) is between 10 nm and 150 nm, and wherein the residual metal layer or the residual metal alloy layer is conformal and The thickness is 5 nm to 100 nm. 如請求項1或2之方法,其中步驟i)包含形成金粒子。The method of claim 1 or 2, wherein step i) comprises forming gold particles. 如請求項1或2之方法,其中該插入層包括SiM2且厚度為10nm至200nm。The method of claim 1 or 2, wherein the intercalation layer comprises SiM 2 and has a thickness of 10 nm to 200 nm. 如請求項1或2之方法,其中該金屬合金為鎳-硼,且其中該快速熱處理溫度為200℃至325℃,較佳225℃至275℃。The method of claim 1 or 2, wherein the metal alloy is nickel-boron, and wherein the rapid heat treatment temperature is 200 ° C to 325 ° C, preferably 225 ° C to 275 ° C. 如請求項1或2之方法,其中該金屬合金為鈷-硼,且其中該快速熱處理溫度為250℃至375℃,較佳250℃至350℃。The method of claim 1 or 2, wherein the metal alloy is cobalt-boron, and wherein the rapid heat treatment temperature is 250 ° C to 375 ° C, preferably 250 ° C to 350 ° C. 如請求項1或2之方法,其中該快速熱處理係在還原氛圍下進行介於1分鐘至30分鐘之間的時間段,較佳介於1分鐘與10分鐘之間的時間段。The method according to claim 1 or 2, wherein the rapid heat treatment is performed in a reducing atmosphere for a period of time between 1 minute and 30 minutes, and preferably for a period of time between 1 minute and 10 minutes. 如請求項1或2之方法,其中該矽層之矽為經摻雜或未經摻雜矽,且係選自由多晶矽、非晶矽及晶體矽組成之群。The method of claim 1 or 2, wherein the silicon of the silicon layer is doped or undoped silicon, and is selected from the group consisting of polycrystalline silicon, amorphous silicon, and crystalline silicon. 如請求項1或2之方法,其中該等結構在該基板之表面上具有介於100nm與100微米之間的寬度或平均直徑以及介於100nm與300微米之間的深度。The method of claim 1 or 2, wherein the structures have a width or average diameter between 100 nm and 100 microns and a depth between 100 nm and 300 microns on the surface of the substrate. 如請求項1或2之方法,其中步驟D之後為步驟E,其包含在低於步驟iii)之該快速熱處理溫度之溫度下進行的熱處理。The method of claim 1 or 2, wherein step D is followed by step E, which comprises a heat treatment performed at a temperature lower than the rapid heat treatment temperature of step iii). 如請求項1或2之方法,該方法在步驟iii)與步驟iv)之間不包含在該殘餘金屬層上形成額外金屬層之步驟,且該方法在步驟iii)與步驟iv)之間不包含在該殘餘金屬合金層上形成額外金屬合金層之步驟。If the method of item 1 or 2 is requested, the method does not include the step of forming an additional metal layer on the residual metal layer between steps iii) and iv), and the method does not include between step iii) and step iv) A step of forming an additional metal alloy layer on the residual metal alloy layer is included. 一種在基板上形成矽化物之方法,該方法包含提供藉由具有曝露矽表面之矽層覆蓋之基板的步驟,以及以下步驟:i-在該曝露矽表面上形成金粒子或鈀粒子,以便獲得活化矽表面,ii-在該活化矽表面上形成呈層形式之金屬或金屬合金,該金屬係選自由鎳及鈷組成之群且該金屬合金係選自由鎳合金及鈷合金組成之群,且獲得層的堆疊,iii-向在步驟ii)中獲得之該層的堆疊施加快速熱處理,以便在a)該金屬層或該金屬合金層與b)該矽層之間形成插入層,其與該矽層接觸且其主要包含SiM2矽化物,M表示鎳或鈷,該SiM2矽化物係藉由使該金屬或該金屬合金擴散至該矽層中來形成,以便使具有曝露表面之該金屬層之殘餘部分或殘餘金屬合金層與該矽層接觸,其中該快速熱處理係在低於或等於350℃之快速熱處理溫度下進行。A method for forming silicide on a substrate, the method comprising the steps of providing a substrate covered with a silicon layer having an exposed silicon surface, and the following steps: i- forming gold particles or palladium particles on the exposed silicon surface to obtain Activated silicon surface, ii- forming a metal or metal alloy in the form of a layer on the activated silicon surface, the metal being selected from the group consisting of nickel and cobalt and the metal alloy being selected from the group consisting of nickel alloy and cobalt alloy, and Obtaining a stack of layers, iii- applying a rapid thermal treatment to the stack of layers obtained in step ii) to form an intervening layer between a) the metal layer or the metal alloy layer and b) the silicon layer, which is in contact with the The silicon layer is in contact and it mainly contains SiM 2 silicide, M represents nickel or cobalt, and the SiM 2 silicide is formed by diffusing the metal or the metal alloy into the silicon layer in order to make the metal having an exposed surface The remaining portion of the layer or the residual metal alloy layer is in contact with the silicon layer, wherein the rapid heat treatment is performed at a rapid heat treatment temperature lower than or equal to 350 ° C. 一種意欲用於製造電子組件的結構,其可由如請求項1至11中任一項之方法或由如請求項12之方法獲得,該結構包含以下列次序配置之層的堆疊:矽層、矽化鎳SiNi2層或矽化鈷CoNi2層、鈷-硼合金層或鎳-硼合金層以及銅層,其中該矽化鎳SiNi2層或該矽化鈷CoNi2層與該二氧化矽層共用共同表面。A structure intended for the manufacture of an electronic component, obtainable by a method as claimed in any one of claims 1 to 11 or by a method as claimed in claim 12, the structure comprising a stack of layers arranged in the following order: silicon layer, siliconized A nickel SiNi2 layer or a cobalt silicide CoNi2 layer, a cobalt-boron alloy layer or a nickel-boron alloy layer, and a copper layer, wherein the nickel silicide SiNi2 layer or the cobalt silicide CoNi2 layer shares a common surface with the silicon dioxide layer. 一種用於製造光伏電池之方法,其包含藉由根據如請求項12之方法之矽基質的銅金屬化形成銅導線之步驟,其中該用於製造光伏電池之方法既不包含在熱處理步驟之後剝離殘餘金屬之步驟,亦不包含在該熱處理步驟之後沈積該金屬之額外層之步驟。A method for manufacturing a photovoltaic cell, comprising a step of forming a copper wire by copper metallization of a silicon substrate according to the method of claim 12, wherein the method for manufacturing a photovoltaic cell does not include stripping after a heat treatment step The step of residual metal does not include the step of depositing an additional layer of the metal after the heat treatment step.
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