TWI631252B - Method for controlling the thread delivery of a thread-delivery device and a thread-delivery device - Google Patents
Method for controlling the thread delivery of a thread-delivery device and a thread-delivery device Download PDFInfo
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- TWI631252B TWI631252B TW105133817A TW105133817A TWI631252B TW I631252 B TWI631252 B TW I631252B TW 105133817 A TW105133817 A TW 105133817A TW 105133817 A TW105133817 A TW 105133817A TW I631252 B TWI631252 B TW I631252B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H59/00—Adjusting or controlling tension in filamentary material, e.g. for preventing snarling; Applications of tension indicators
- B65H59/10—Adjusting or controlling tension in filamentary material, e.g. for preventing snarling; Applications of tension indicators by devices acting on running material and not associated with supply or take-up devices
- B65H59/20—Co-operating surfaces mounted for relative movement
- B65H59/22—Co-operating surfaces mounted for relative movement and arranged to apply pressure to material
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B15/00—Details of, or auxiliary devices incorporated in, weft knitting machines, restricted to machines of this kind
- D04B15/38—Devices for supplying, feeding, or guiding threads to needles
- D04B15/48—Thread-feeding devices
- D04B15/482—Thread-feeding devices comprising a rotatable or stationary intermediate storage drum from which the thread is axially and intermittently pulled off; Devices which can be switched between positive feed and intermittent feed
- D04B15/484—Yarn braking means acting on the drum
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D47/00—Looms in which bulk supply of weft does not pass through shed, e.g. shuttleless looms, gripper shuttle looms, dummy shuttle looms
- D03D47/34—Handling the weft between bulk storage and weft-inserting means
- D03D47/36—Measuring and cutting the weft
- D03D47/361—Drum-type weft feeding devices
- D03D47/364—Yarn braking means acting on the drum
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Tension Adjustment In Filamentary Materials (AREA)
- Looms (AREA)
Abstract
在根據本發明用於控制線傳輸裝置(1)至紡織機之線傳輸的方法之案例中,該線係藉由該紡織機從該線傳輸裝置(1)之儲存元件(3)所捲取。該線(40)的線張力係在該儲存元件(3)之後於該線路徑中藉由具有至少一制動元件(8)的制動裝置及以調整裝置所調整。該制動裝置之調整裝置的至少一作動元件作用於該制動元件(8)或該等制動元件上,其中該作動元件或該等作動元件係藉由制動信號所控制。 In the case of the method for controlling the transmission of the wire transfer device (1) to the wire of a textile machine according to the invention, the wire is taken from the storage element (3) of the wire transfer device (1) by the textile machine . The thread tension of the wire (40) is adjusted in the line path by the brake device having at least one brake element (8) and by the adjustment device after the storage element (3). At least one actuating element of the actuating device of the brake device acts on the brake element (8) or the brake elements, wherein the actuating element or the actuating element is controlled by a brake signal.
在第一操作條件(B1)中,該線張力係藉由經過線張力單元將該制動信號調整至參考值(Mref)所控制,其中該線張力的測量值(Mi)係藉由張力測量單元所識別,且於每一案例中,該測量值(Mi)及該參考值(Mref)間之差異(Mdiff)係藉由張力控制單元(80)張力減到最小。於第二操作條件(B2a、B2b)中,該制動信號的輔助值(Ihc、Iho)被調整。該操作條件係藉由相對閾值之測試參數所決定。 In the first operating condition (B1), the line tension is controlled by adjusting the braking signal to a reference value (Mref) via a line tension unit, wherein the line tension measurement value (Mi) is performed by the tension measuring unit As identified, and in each case, the difference between the measured value (Mi) and the reference value (Mref) (Mdiff) is minimized by the tension control unit (80). In the second operating condition (B2a, B2b), the auxiliary values (Ihc, Iho) of the brake signal are adjusted. The operating conditions are determined by test parameters relative to the threshold.
用於該線張力的測量值(Mi)之波動的測量係藉由測試單元(85)被決定當作測試參數。 The measurement of the fluctuation of the measured value (Mi) of the line tension is determined by the test unit (85) as a test parameter.
Description
本發明有關用於控制線傳輸裝置至紡織機之線傳輸的方法及線傳輸裝置。該線係藉由該紡織機從該線傳輸裝置之儲存元件所捲取。 The invention relates to a method and a line transmission device for controlling the transmission of a line transmission device to a textile machine. The wire is taken up from the storage element of the wire transport device by the textile machine.
該線的線張力係在該儲存元件之後於該線路徑中藉由制動裝置所調整,其中該制動裝置的制動元件係在該儲存元件之捲取端部壓抵靠著夾緊表面。為了下壓該制動元件,該制動裝置的調整裝置作用於該制動元件上,其被制動信號所控制。 The wire tension of the wire is adjusted in the wire path by the brake device after the storage element, wherein the brake element of the brake device is pressed against the clamping surface at the take-up end of the storage element. In order to depress the brake element, the adjustment device of the brake device acts on the brake element, which is controlled by the brake signal.
此一方法係譬如由WO 2007/048528 A1已知,其中一裝置被敘述用於被供給至編織系統之紗線長度的完全自動調整。該裝置包含具有鼓輪之紗線儲存單元、紗線長度測量偵測器、及被表示為用於該紗線張力的調整之元件的制動元件。該元件係與該鼓輪之捲取端部軸向接觸。該元件的位置或施加力量可為藉由調整裝置之電驅動單元所變動,以便調整該紗線張力。 Such a method is known, for example, from WO 2007/048528 A1, in which a device is described for a fully automatic adjustment of the length of the yarn supplied to the braiding system. The apparatus includes a yarn storage unit having a drum, a yarn length measurement detector, and a brake element represented as an element for adjustment of the yarn tension. The element is in axial contact with the take-up end of the drum. The position or force applied to the element can be varied by the electric drive unit of the adjustment device to adjust the yarn tension.
於EP 0 707 102 B1及EP 0 536 088 B1中所敘述的制動裝置之案例中,該線張力係藉由將該制動信號調整至該線張力的參考值所調整。 In the case of the brake device described in EP 0 707 102 B1 and EP 0 536 088 B1, the wire tension is adjusted by adjusting the brake signal to a reference value of the wire tension.
於以下方法之案例中,該線張力係藉由調整致動器裝置或至該線張力的參考值之制動信號所控制,其中該線張力的測量值係藉由線張力感測器所識別,且該線張力的測量值及參考值間之差異被減到最小。 In the case of the following method, the wire tension is controlled by adjusting the actuator device or a brake signal to a reference value of the wire tension, wherein the wire tension measurement is recognized by the wire tension sensor. And the difference between the measured value of the line tension and the reference value is minimized.
EP 2 014 809有關用於具有線儲存鼓輪的紡織機之緯線-供給單元,該線係由該線儲存鼓輪展開;及緯線制動裝置,其被附接至可運動的走錠紡車。該線供給單元包含制動零組件及用於制動零組件之致動器裝置;線張力感測器,其產生一張力信號;及控制單元,其比較所測量的張力信號與參考張力信號,並以使該被測量張力及該參考張力間之差異減到最小的方式驅動該致動器裝置。 EP 2 014 809 relates to a weft-feed unit for a textile machine having a wire storage drum, which is unwound by the wire storage drum; and a weft brake device which is attached to a movable spinning wheel. The line supply unit includes a brake component and an actuator device for braking the component; a line tension sensor that generates a force signal; and a control unit that compares the measured tension signal with the reference tension signal and The actuator device is driven in such a manner as to minimize the difference between the measured tension and the reference tension.
EP 2 031 106敘述用於控制由紡織機用之反面紗線供給單元展開的紗線之張力的方法。該張力係藉由緯線制動裝置所修改,其係由張力控制區塊所控制。該張力控制區塊比較所測量之張力與參考張力,並將制動水平信號傳輸至該緯線制動裝置。該制動水平信號被提供,以便將該被測量張力及該參考張力間之差異減到最小。 EP 2 031 106 describes a method for controlling the tension of a yarn unwound by a reverse yarn supplying unit for a textile machine. This tension is modified by the weft brake device, which is controlled by the tension control block. The tension control block compares the measured tension with the reference tension and transmits a brake level signal to the weft brake device. The brake level signal is provided to minimize the difference between the measured tension and the reference tension.
該用紗比率被計算及與預定比率閾值比較。如果所計算的用紗比率超過該閾值,該張力控制區塊被啟動。如果該用紗比率係低於該閾值,該張力控制區塊被關掉,其中該最後產生之信號被保留當作制動信號,直至該用紗比率再次超過該閾值。 The yarn ratio is calculated and compared to a predetermined ratio threshold. The tension control block is activated if the calculated yarn ratio exceeds the threshold. If the yarn ratio is below the threshold, the tension control block is turned off, wherein the last generated signal is retained as a brake signal until the yarn ratio again exceeds the threshold.
關掉該張力控制區塊係假定克服該張力控制的缺 點,譬如,於開始或穿線或分別插入之案例中,如果該紗線未正運動及該線張力係遠低於正常操作時。 Turning off the tension control block assumes that the tension control is overcome For example, in the case of starting or threading or separately inserting, if the yarn is not moving and the thread tension is much lower than normal operation.
用於由該紗線供給單元展開的紗線之張力控制的另一優點被敘述於EP 2 671 831中。接收該測量張力之信號的控制單元比較該信號與預定之參考張力信號,並在控制迴路內產生用於使該二信號間之差異減到最小的制動信號。只要該參考張力係未改變,用於相當緩慢控制狀態之第一組係數被使用於該控制迴路。在該參考張力中的改變之案例中,該控制切換至用於快速控制狀態的第二組係數,直至該二信號間之差異已抵達一最小值。該控制接著切換回至該第一組係數。 Another advantage for the tension control of the yarn unwound by the yarn supply unit is described in EP 2 671 831. A control unit that receives the signal for measuring the tension compares the signal with a predetermined reference tension signal and generates a brake signal within the control loop for minimizing the difference between the two signals. As long as the reference tension system has not changed, a first set of coefficients for a relatively slow control state is used for the control loop. In the case of a change in the reference tension, the control switches to a second set of coefficients for the fast control state until the difference between the two signals has reached a minimum. The control then switches back to the first set of coefficients.
對於譬如由於該紗線中之更厚位置的結果而偶而發生張力峰值、及亦對於參考張力中之改變的快速適應,切換該張力控制的控制狀態係假定達成張力控制。 Switching the control state of the tension control assumes that tension control is achieved, for example, due to the occasional tension peak due to the thicker position in the yarn, and also the rapid adaptation to changes in the reference tension.
本發明之目的係根據該申請專利範圍獨立項之前言,改良、尤其是簡化用於控制由線傳輸裝置至紡織機之線傳輸的方法、及線傳輸裝置。 The object of the present invention is to improve, in particular to simplify, a method for controlling the transmission of a line from a line transport device to a textile machine, and a line transport device, in accordance with the preamble of the scope of the patent application.
該目的係藉由該申請專利範圍獨立項之有特徵的特色所達成。 This object is achieved by the distinctive features of the independent item of the scope of the patent application.
在根據本發明用於控制由線傳輸裝置至紡織機之線傳輸的方法中,該線係藉由該紡織機從該線傳輸裝置之儲存元件所捲取。該線的線張力係在該儲存元件之後於該線路徑中藉由制動裝置的至少一制動元件所調整。 In the method for controlling the transmission of a wire from a wire transfer device to a textile machine according to the present invention, the wire is taken up from the storage member of the wire transfer device by the textile machine. The thread tension of the wire is adjusted in the line path by the at least one brake element of the brake device after the storage element.
於一實施例中,該線張力被制動元件所調整,該制動元件係譬如在該儲存元件之捲取端部壓抵靠著夾緊表面,而該線被引導在該捲取端部之上。於該範例中,一或二塊制動板被用作制動元件。於另一選擇中,呈圓錐體的形式之制動元件被使用,其能被壓至該儲存元件的捲取端部上。 In one embodiment, the wire tension is adjusted by a brake element that is pressed against the clamping surface, such as at the take-up end of the storage element, and the wire is guided over the take-up end . In this example, one or two brake plates are used as the brake elements. In another option, a brake element in the form of a cone is used which can be pressed onto the take-up end of the storage element.
該制動元件被調整,其中該制動裝置之調整裝置的至少一作動元件作用於該制動元件或該等制動元件上。該作動元件或該等作動元件係藉由制動信號所控制。該作動元件被構成,以視控制而定藉由該制動信號將更多或較少力量施加在該制動元件或該等制動元件上。於一範例中,該等作動元件係譬如藉由步進馬達所控制。 The brake element is adjusted, wherein at least one actuating element of the adjustment device of the brake device acts on the brake element or the brake elements. The actuating element or the actuating elements are controlled by a brake signal. The actuating element is configured to exert more or less force on the brake element or the brake elements by the brake signal depending on the control. In one example, the actuating elements are controlled, for example, by a stepper motor.
於第一操作條件中,該線張力被控制。該線張力係藉由經過線張力單元將該制動信號調整至參考值所控制。關於此點,用於該線張力之測量值被張力測量單元所識別,且於每一案例中,在該測量值及該參考值間之差異被減到最小。 In the first operating condition, the line tension is controlled. The wire tension is controlled by adjusting the brake signal to a reference value via a wire tension unit. In this regard, the measured value for the line tension is recognized by the tension measuring unit, and in each case, the difference between the measured value and the reference value is minimized.
於第二操作條件中,該線張力係藉由調整該制動信號的輔助值所調整。 In the second operating condition, the line tension is adjusted by adjusting the auxiliary value of the brake signal.
該操作條件係以測試參數之輔助所決定,且其實經過有關閾值的測試參數之值。 The operating conditions are determined by the aid of the test parameters and are in fact passed through the values of the test parameters relating to the threshold.
當作該測試參數,用於該線張力的測量值之波動的測量係藉由測試單元所決定。於一示範實施例中,該方差被決定為由該線張力之測量值相對濾波後的測量值的簡單方差。於一實施例中,該濾波後的測量值被決定為移動平均值。 As the test parameter, the measurement of the fluctuation of the measured value of the wire tension is determined by the test unit. In an exemplary embodiment, the variance is determined as a simple variance of the measured value of the line tension relative to the filtered measurement. In an embodiment, the filtered measurement is determined to be a moving average.
其已被顯示該線張力之測量值的方差之波動及據此 該量值係良好的指標,用於該線是否被由該線傳輸裝置捲取、或該捲取是否已經停止。用於正在運行之線的方差大體上係高於如果該捲取被停止之方差。於捲取該線之案例中,用於此的推測原因係藉由習知從儲存元件用制動裝置所捲取之線的張力測量單元所測量之線張力波動。這些波動將與當該捲取被該紡織機所停止時所發生的被測量線張力之較小波動寬廣地不同。 It has been shown that the variance of the measured value of the line tension is fluctuating and This magnitude is a good indicator of whether the line is being taken up by the line transport device or if the take-up has stopped. The variance for the running line is generally higher than the variance if the winding is stopped. In the case of winding up the wire, the presumed reason for this is the fluctuation of the wire tension measured by the tension measuring unit of the wire drawn from the storage device brake device. These fluctuations will be broadly different from the small fluctuations in the measured line tension that occurs when the take-up is stopped by the textile machine.
用於該方差的閾值被選擇,其指示該線是否正運行。如果該方差係大於所選擇之閾值,該操作條件被決定為該第一操作條件,且如果該方差係少於或等於所選擇的閾值,該操作條件被決定為該第二操作條件。 A threshold for the variance is selected indicating whether the line is running. If the variance is greater than the selected threshold, the operating condition is determined to be the first operating condition, and if the variance is less than or equal to the selected threshold, the operating condition is determined to be the second operating condition.
該線張力之測量值的方差之使用、亦即該現存線張力本身的使用當作測試參數允許該操作條件之決定,而沒有任何另外的機械或電子測量單元、譬如於決定用紗比率之案例中。 The use of the variance of the measured value of the wire tension, that is, the use of the existing wire tension itself, as a test parameter allows the determination of the operating conditions without any additional mechanical or electronic measuring unit, such as the case of determining the yarn ratio in.
DE 44 44 140 A1揭示用於人造線的紡絲及捲紗之紡絲方法的製程監視之方法,其中該線張力的變異係數被用作指標值,用於識別及校正該製備順序。DE 196 056 75 C5敘述該拉力之σ值的使用,當作用於有織紋之線的品質值。 DE 44 44 140 A1 discloses a method for process monitoring of a spinning process for a spun yarn and a bobbin, wherein the coefficient of variation of the thread tension is used as an index value for identifying and correcting the preparation sequence. DE 196 056 75 C5 describes the use of the σ value of the tensile force as a quality value for the textured line.
於一實施例中,恆定閾值被用於該方差的測試單元變異所使用。譬如,在停止捲取之案例中,大於最大方差的值被用作該恆定閾值。 In one embodiment, a constant threshold is used for the test unit variation of the variance. For example, in the case of stopping the winding, a value larger than the maximum variance is used as the constant threshold.
於一實施例中,閾值被該測試單元由濾波後的方差所識別。於一範例中,用於該濾波後的方差之值被決定為該方差異的移動平均值。譬如,該閾值被決定為該濾波後的方差之一比例、譬如為該濾波後的方差之由60至90%的值。取決於該濾波後之方差的 閾值之優點係,於該方差的快速下降之案例中,譬如,如果該線捲取被停止,該較高的閾值係更迅速地減低。該第二操作條件比於恆定較低之閾值的案例中被更迅速地決定。 In an embodiment, the threshold is identified by the test unit by the filtered variance. In an example, the value of the variance used for the filtering is determined as the moving average of the variance of the party. For example, the threshold is determined as a ratio of the filtered variance, such as a value of 60 to 90% of the filtered variance. Depending on the filtered variance The advantage of the threshold is that in the case of a rapid decline in the variance, for example, if the line take-up is stopped, the higher threshold is reduced more rapidly. This second operating condition is determined more rapidly than in the case of a constant lower threshold.
於一實施例中,閾值被該測試單元由濾波後之方差所計算,且如果該方差係大於恆定的閾值則使用該閾值,及要不然,該恆定閾值被使用。 In one embodiment, the threshold is calculated by the test unit from the filtered variance, and the threshold is used if the variance is greater than a constant threshold, and otherwise the constant threshold is used.
於一實施例中,在第一操作條件中,以該線張力的恆定參考值,該制動信號之第一輔助值被決定用於第二操作條件。在該第二操作條件中,該制動信號的第一輔助值被使用於該線張力之恆定參考值的案例中。第一決定單元識別該測量值是否環繞該參考值波動。亦即,當抵達該參考值Mref時,該第一輔助值被識別。 In an embodiment, in the first operating condition, the first auxiliary value of the braking signal is determined for the second operating condition with a constant reference value of the line tension. In the second operating condition, the first auxiliary value of the brake signal is used in the case of a constant reference value of the line tension. The first decision unit identifies whether the measured value fluctuates around the reference value. That is, when the reference value Mref is reached, the first auxiliary value is identified.
於一實施例中,如果該測量值相對該參考值之誤差方差係小於該測量值相對反覆地濾波、亦即平均測量值的方差,該第一輔助值被識別。 In one embodiment, the first auxiliary value is identified if the error variance of the measured value relative to the reference value is less than the variance of the measured value, ie, the variance of the average measured value.
如業已論及,如果該參考值被抵達,該線張力之測量值、及因此其方差亦波動。其已被顯示該測量值相對該參考值之誤差方差係多少低於該測量值相對濾波後的測量值之方差;尤其是,其係多少低於該測量值相對反覆地濾波、譬如兩次濾波的測量值之比較方差。於該第二濾波的案例中,譬如,移動平均值亦被形成,該測量值之移動平均值選擇性地形成於該第一濾波中。 As already mentioned, if the reference value is reached, the measured value of the line tension, and hence its variance, also fluctuates. It has been shown that the error variance of the measured value relative to the reference value is somewhat lower than the variance of the measured value relative to the filtered measured value; in particular, how much lower than the measured value is relatively inversely filtered, such as twice filtered The variance of the measured values. In the case of the second filtering, for example, a moving average is also formed, and a moving average of the measured values is selectively formed in the first filtering.
於一實施例中,在第二操作條件中,於該線張力的參考值之案例中,該制動信號的第二輔助值被使用。該第二輔助值對應於該制動信號之開始值、譬如用於平均線張力的制動信號之平均值。於另一選擇中,該第二輔助值對應於該制動信號的電流值,其 被逐步地重新設定回至開始值。 In an embodiment, in the second operating condition, in the case of the reference value of the line tension, the second auxiliary value of the brake signal is used. The second auxiliary value corresponds to the start value of the brake signal, such as the average of the brake signals for the average line tension. In another option, the second auxiliary value corresponds to a current value of the brake signal, It is gradually reset back to the starting value.
於一實施例中,控制該作動元件之工作線圈的工作電流被用作制動信號。該工作電流係藉由電流供給單元供給至該調整裝置。該線張力係藉由該線張力單元以該工作電流之調整而被調整。 In one embodiment, the operating current that controls the working coil of the actuating element is used as a braking signal. The operating current is supplied to the adjusting device by a current supply unit. The wire tension is adjusted by the wire tensioning unit with the adjustment of the operating current.
於一實施例中,該工作電流本身被控制。尤其是,該工作電流被控制至一設定端值。此設定端值被該線張力單元所調整。關於此點,該工作電流的控制被構成為內部控制,且該線張力之控制被構成為外部控制。亦即,該工作電流的控制係以時間常數來施行,該時間常數係譬如比該線張力之控制的時間常數較小達3至300倍。 In an embodiment, the operating current itself is controlled. In particular, the operating current is controlled to a set terminal value. This set end value is adjusted by the line tension unit. In this regard, the control of the operating current is configured as internal control, and the control of the line tension is configured as external control. That is, the control of the operating current is performed with a time constant which is, for example, 3 to 300 times smaller than the time constant of the control of the line tension.
於一實施例中,該線張力之控制係以由0.05秒至5秒、尤其是由0.1秒至2秒的時間常數來施行。 In one embodiment, the control of the thread tension is performed with a time constant of from 0.05 seconds to 5 seconds, especially from 0.1 seconds to 2 seconds.
於一實施例中,該作動元件被構成為磁性元件,其中一磁性元件係可在其他磁性元件之磁場內運動,且作用於該等制動元件上。關於此點,該線張力被調整,其中該二磁性元件的其中構成為工作線圈者被該工作電流所控制。 In one embodiment, the actuating element is configured as a magnetic element, wherein a magnetic element is movable within the magnetic field of the other magnetic element and acts on the braking element. In this regard, the line tension is adjusted, wherein the two magnetic elements, which are configured as working coils, are controlled by the operating current.
根據本發明之線傳輸裝置被構成用於根據本發明的方法之實施。它們選擇性地包含該方法的對應特色及優點。 The line transport device according to the invention is constructed for the implementation of the method according to the invention. They optionally incorporate the corresponding features and advantages of the method.
根據本發明用於線傳輸至紡織機之線傳輸裝置包含儲存元件,線能由該儲存元件被該紡織機所捲取。該線傳輸裝置包含具有至少一制動元件的制動裝置,其中該制動元件或該等制動元件於該儲存元件之後被配置在該線路徑中。該線傳輸裝置包含具有至少一作動元件的制動裝置之調整裝置,該作動元件作用或作用於該制動元件或該等制動元件上,並可經過制動信號控制。 The wire transport device for wire transfer to a textile machine according to the invention comprises a storage element from which the wire can be taken up by the textile machine. The wire transfer device comprises a brake device having at least one brake element, wherein the brake element or the brake elements are disposed in the wire path after the storage element. The line transport device comprises an adjustment device for a brake device having at least one actuating element that acts or acts on the brake element or the brake elements and is controllable via a brake signal.
該線傳輸裝置係設有線張力單元,其被構成用於藉由調整該制動信號將該線張力控制至一參考值。該線張力單元包含用於識別該線張力的測量值之張力測量單元、及用於使該測量值及該參考值間之差異減到最小的張力控制單元。 The wire transfer device is provided with a wire tensioning unit configured to control the wire tension to a reference value by adjusting the brake signal. The wire tensioning unit includes a tension measuring unit for identifying a measured value of the wire tension, and a tension control unit for minimizing a difference between the measured value and the reference value.
於第一操作條件中,該線張力單元被構成來藉由將該制動信號調整至一參考值而控制該線張力,且於第二操作條件中,調整輔助值,其中該操作條件係藉由相對一閾值之測試參數所決定。 In the first operating condition, the wire tensioning unit is configured to control the wire tension by adjusting the braking signal to a reference value, and in the second operating condition, adjusting the auxiliary value, wherein the operating condition is Relative to a threshold test parameter.
該線張力單元包含測試單元,其被構成來決定一用於該等測量值Mi的波動之測量當作該測試參數。 The wire tensioning unit comprises a test unit configured to determine a measurement of the fluctuations for the measured values Mi as the test parameter.
於一實施例中,該測試單元亦被構成來識別該閾值。 In an embodiment, the test unit is also configured to identify the threshold.
於一實施例中,該線張力單元包含第一決定單元。於恆定參考值的案例中,如果該線張力之測量值環繞該參考值波動,該第一決定單元被構成來決定該制動信號的第一輔助值。 In an embodiment, the wire tension unit comprises a first decision unit. In the case of a constant reference value, if the measured value of the line tension fluctuates around the reference value, the first decision unit is configured to determine the first auxiliary value of the brake signal.
於一實施例中,該線張力單元包含第二決定單元。在該參考值之改變的案例中,該第二決定單元被構成來用作該制動信號值,其對應於該制動信號之開始值或其係該制動信號逐步地重新設定回至該開始值的值。 In an embodiment, the wire tension unit includes a second determining unit. In the case of the change of the reference value, the second decision unit is configured to serve as the brake signal value corresponding to the start value of the brake signal or the brake signal is gradually reset back to the start value. value.
於一實施例中,該作動元件能藉由工作線圈之工作電流所控制。 In one embodiment, the actuating element can be controlled by the operating current of the working coil.
於一實施例中,該電流供給單元包含電流控制裝置,其中該電流控制單元被構成為內部控制,且該線張力單元被構成為外部控制。 In an embodiment, the current supply unit comprises a current control device, wherein the current control unit is configured as an internal control, and the wire tension unit is configured as an external control.
於一實施例中,該作動元件被構成為磁性元件,其中一磁性元件係可在該另一磁性元件的磁場內運動,且能作用於該等 制動元件上,及其中該等磁性元件之其中一者被構成為該工作線圈,其能被該工作電流所控制。 In one embodiment, the actuating element is configured as a magnetic element, wherein a magnetic element is movable within the magnetic field of the other magnetic element and can act on the magnetic element One of the brake elements, and one of the magnetic elements therein, is configured as the working coil, which can be controlled by the operating current.
於一範例中,該紡織機係針織機、譬如平編機或圓編機。 In one example, the textile machine is a knitting machine, such as a flat knitting machine or a circular knitting machine.
1‧‧‧線傳輸裝置 1‧‧‧Line transmission device
2‧‧‧托座 2‧‧‧ bracket
3‧‧‧儲存元件 3‧‧‧Storage components
4‧‧‧附接裝置 4‧‧‧ Attachment device
5‧‧‧軸線 5‧‧‧ axis
6‧‧‧驅動器外殼 6‧‧‧Drive housing
7‧‧‧捲繞元件 7‧‧‧Winding components
8‧‧‧制動元件 8‧‧‧Brake components
9‧‧‧外殼 9‧‧‧ Shell
10‧‧‧夾緊表面 10‧‧‧Clamping surface
12‧‧‧工作線圈 12‧‧‧Working coil
E‧‧‧電子室 E‧‧‧Electronic room
40‧‧‧線 40‧‧‧ line
電流供給單元: Current supply unit:
SL‧‧‧電流單元 SL‧‧‧current unit
電流控制裝置: Current control device:
SM‧‧‧電流測量單元 SM‧‧‧current measuring unit
SR‧‧‧電流控制單元 SR‧‧‧Current Control Unit
P‧‧‧處理器單元 P‧‧‧ processor unit
FI‧‧‧資料單元 FI‧‧‧data unit
張力測量單元: Tension measuring unit:
50‧‧‧線張力感測器 50‧‧‧Wire tension sensor
51‧‧‧測量裝置 51‧‧‧Measurement device
52‧‧‧連接件 52‧‧‧Connecting parts
80‧‧‧張力控制單元 80‧‧‧ Tension control unit
81‧‧‧參考值單元 81‧‧‧ reference unit
82‧‧‧加法器 82‧‧‧Adder
83‧‧‧第一決定單元 83‧‧‧First decision unit
84‧‧‧第二決定單元 84‧‧‧Second decision unit
85‧‧‧測試單元 85‧‧‧Test unit
S‧‧‧切換單元 S‧‧‧Switch unit
86‧‧‧儲存單元 86‧‧‧ storage unit
FS‧‧‧中心控制裝置 FS‧‧‧Center Control Unit
K‧‧‧通訊連接件 K‧‧‧Communication connector
本發明係基於該等圖式中所概要地說明的範例被進一步說明。該等圖式顯示:圖1係基於根據本發明之示範線傳輸裝置的橫側視圖之概要視圖;圖2係方塊電路圖,用於控制該線傳輸裝置的線傳輸;圖3係該等測量值及其閾值之簡單方差的特徵之視圖,其中該操作條件改變;圖4係誤差方差及比較方差的特徵之視圖,其中該操作條件改變;圖5係用於該線傳輸的控制之簡化流程圖;圖6係用於第一輔助值的識別之簡化流程圖;及圖7係於該線張力的參考值之改變的案例中之簡化流程圖。 The invention is further illustrated based on the examples outlined in the drawings. 1 is a schematic view of a horizontal side view of an exemplary line transfer device according to the present invention; FIG. 2 is a block circuit diagram for controlling the line transfer of the line transfer device; FIG. 3 is such a measurement value. And a view of the characteristics of the simple variance of the threshold thereof, wherein the operating condition is changed; FIG. 4 is a view of the characteristics of the error variance and the comparative variance, wherein the operating condition is changed; FIG. 5 is a simplified flow chart for the control of the line transmission Figure 6 is a simplified flow chart for the identification of the first auxiliary value; and Figure 7 is a simplified flow chart in the case of a change in the reference value of the line tension.
根據本發明用於線40之傳輸至紡織機的線傳輸裝置1被構成為儲存線傳輸裝置,該紡織機被說明在圖1中。該線傳輸裝置1包含托座2;捲繞單元;儲存元件3,該線40係由該儲存元件3被該 紡織機所捲取;及制動裝置,用於線張力的調整。該紡織機係譬如圓編機。 The line transport device 1 for transporting the wire 40 to the textile machine according to the invention is constructed as a storage line transport device, which is illustrated in FIG. The wire transfer device 1 comprises a holder 2; a winding unit; a storage element 3, the line 40 being The machine is wound up; and the brake device is used for the adjustment of the thread tension. The textile machine is, for example, a circular knitting machine.
該托座2係設有用於將該線傳輸裝置1附接至該紡織機、譬如至該圓編機之機械環件的附接裝置4。 The bracket 2 is provided with attachment means 4 for attaching the wire transport device 1 to the textile machine, for example to the mechanical ring of the circular knitting machine.
該儲存元件3被構成為具有軸線5之儲存鼓輪。在該儲存元件3的繞紗端部,於圖1中之右側,該捲繞單元被配置用於捲繞在紗線絡筒上、亦即該線至該儲存本體3上之捲紗。該捲繞單元係設有被配置在驅動器外殼6中的驅動器及可藉由該驅動器所驅動之捲繞元件7。 The storage element 3 is constructed as a storage drum with an axis 5 . At the winding end of the storage element 3, on the right side in Fig. 1, the winding unit is configured for winding on a yarn winding, i.e. the winding of the thread onto the storage body 3. The winding unit is provided with a driver disposed in the driver housing 6 and a winding member 7 that can be driven by the driver.
該托座2平行於該軸線5沿著該儲存元件3延伸。於該等圖式中的右側,該驅動器外殼6在該儲存元件3之繞紗端部被附接至該托座2。 The bracket 2 extends parallel to the axis 5 along the storage element 3. On the right side of the drawings, the driver housing 6 is attached to the bracket 2 at the end of the winding of the storage element 3.
用於該線40的線張力之調整的制動裝置包含制動元件8及用於該制動元件8之調整裝置。該制動元件8於該儲存元件3之後被配置在該線路徑中,其中該制動元件被配置在以虛線所顯示的儲存元件3之捲取端部。該制動裝置的外殼9在該儲存元件與該驅動器外殼6相反設置之端部被附接至該托座2。 The brake device for the adjustment of the thread tension of the wire 40 comprises a brake element 8 and an adjustment device for the brake element 8. The brake element 8 is arranged in the line path after the storage element 3, wherein the brake element is arranged at the take-up end of the storage element 3 shown in dashed lines. The outer casing 9 of the brake device is attached to the bracket 2 at the end of the storage element opposite the driver housing 6.
該制動元件8係圓錐形的,且其實,被構成為呈基本、截圓錐形殼體之形式的彈性制動元件圓錐體。譬如,其係由人造材料及/或金屬所製成。對應或類似之制動元件譬如被敘述於WO 2006/045410 A1中。 The brake element 8 is conical and, in fact, is constructed as a resilient brake element cone in the form of a substantially truncated conical housing. For example, it is made of man-made materials and/or metals. Corresponding or similar braking elements are described, for example, in WO 2006/045410 A1.
該制動元件8的軸線大體上與該儲存元件3之軸線5重合,亦即除了輕微偏差以外,譬如,經過藉由該線40的磨耗或於該彈性制動元件8之變形的案例中。該儲存元件3之捲取端部被製成圓 形,且於該圓形區域中,形成環狀夾緊表面10。該制動元件8以其較大直徑突出在該夾緊表面10上方。其能在該儲存元件3的捲取端部被該調整裝置所壓抵靠著該夾緊表面10。 The axis of the brake element 8 substantially coincides with the axis 5 of the storage element 3, that is to say in addition to slight deviations, for example, in the case of wear by the line 40 or deformation of the elastic brake element 8. The winding end of the storage element 3 is made into a circle In the shape of the circular region, an annular clamping surface 10 is formed. The brake element 8 projects above its clamping surface 10 with its larger diameter. It can be pressed against the clamping surface 10 by the adjusting device at the take-up end of the storage element 3.
於藉由該紡織機捲取該線40之案例中,該線40由該儲存元件3經過該儲存元件3的捲取端部及該制動元件8間之間隙運行在該夾緊表面10之上。 In the case of winding the wire 40 by the textile machine, the wire 40 runs on the clamping surface 10 from the storage element 3 through the winding end of the storage element 3 and the gap between the braking elements 8. .
該調整裝置包含作動元件,且其實是磁性元件,其中一磁性元件係可在另一磁性元件的磁場內運動,並作用於該制動元件8上。該等磁性元件之其中一者被構成為工作線圈12。於此範例中,該調整裝置包含永久元件、於下文中為PM元件、及可在該PM元件的磁場內運動之工作線圈12。該PM元件及該工作線圈12被設置在該外殼9內,且於圖1中係看不見。該工作線圈12作用在該制動元件8上。該工作線圈12根據運動線圈的原理來操作,其在英語中被標示為“音圈”。 The adjustment device comprises an actuating element and is in fact a magnetic element, wherein a magnetic element is movable within the magnetic field of the other magnetic element and acts on the brake element 8. One of the magnetic elements is configured as the working coil 12. In this example, the adjustment device includes a permanent component, hereinafter a PM component, and a working coil 12 that is movable within the magnetic field of the PM component. The PM element and the working coil 12 are disposed within the housing 9 and are not visible in FIG. The working coil 12 acts on the brake element 8. The working coil 12 operates according to the principle of a moving coil, which is labeled "voice coil" in English.
該調整裝置之磁性元件能被制動信號、亦即藉由用於該工作線圈12的工作電流所控制。在與該制動元件8接觸之案例中,該工作線圈12以給定工作電流的充電導致該工作線圈12之選擇性小的、軸向運動,且據此導致該制動元件8壓抵靠著該夾緊表面10之力量的改變。藉由改變該壓按力量,想要之線張力被調整。 The magnetic element of the adjustment device can be controlled by a braking signal, that is to say by an operating current for the working coil 12. In the case of contact with the brake element 8, the charging of the working coil 12 at a given operating current results in a less selective, axial movement of the working coil 12, and accordingly the brake element 8 is pressed against the The change in the force of the clamping surface 10. By changing the pressing force, the desired line tension is adjusted.
由該外殼9開始,該托座2形成一電子室E,用於該工作線圈12的控制之調整裝置的電子元件、諸如電流供給單元被配置在該電子室中。於圖1中,該電子室E之區域被所顯示在該外殼9上方。 Starting from the housing 9, the bracket 2 forms an electronics chamber E in which electronic components, such as current supply units, for the control of the control coil 12 are arranged. In FIG. 1, the area of the electronic chamber E is displayed above the outer casing 9.
此一制動裝置被敘述於DE 10 2013 113 115.8及DE 10 2013 113 122.0中。 This brake device is described in DE 10 2013 113 115.8 and DE 10 2013 113 122.0.
該線傳輸裝置1包含具有張力測量單元的線張力單元,其包含線張力感測器50、測量裝置51、及連接件52。圖1以概要圖說明線張力感測器50,使測量裝置51藉由箭頭所指示,其係於該外殼9後方被配置在該線路徑中、亦即於圖1中在該左側上。該線張力感測器50之測量裝置51係經由該連接件52連接至該線傳輸裝置1。 The wire transfer device 1 includes a wire tension unit having a tension measuring unit including a wire tension sensor 50, a measuring device 51, and a connector 52. 1 illustrates the line tension sensor 50 in a schematic view, with the measuring device 51 being indicated by the arrow, which is disposed behind the outer casing 9 in the line path, that is, on the left side in FIG. The measuring device 51 of the wire tension sensor 50 is connected to the wire transfer device 1 via the connector 52.
該線張力感測器50被附接至該外殼9。 The wire tension sensor 50 is attached to the outer casing 9.
圖2顯示方塊電路圖,用於控制該線傳輸裝置1的線傳輸。 Figure 2 shows a block circuit diagram for controlling the line transmission of the line transmission device 1.
於下文中,在用於該線張力Fsoll之想要值、譬如cN中的值、及對應參考值Mref、亦即用於該線張力之測量值Mi的參考值Mref之間作區別。 In the following, a distinction is made between the desired value for the line tension Fsol1, for example the value in cN, and the corresponding reference value Mref, ie the reference value Mref for the measured value Mi of the line tension.
該調整裝置包含用於該工作線圈12的工作電流之電流供給單元,其包含電流單元SL及電流控制裝置。該電流單元SL係設有脈衝寬度調變。該電流控制裝置係設有電流測量單元SM及電流控制單元SR。該電流控制單元SR係譬如構成為PI控制器及被連接至該電流單元SL。 The adjustment device includes a current supply unit for the operating current of the working coil 12, which includes a current unit SL and a current control device. The current unit SL is provided with a pulse width modulation. The current control device is provided with a current measuring unit SM and a current control unit SR. The current control unit SR is configured, for example, as a PI controller and connected to the current unit SL.
該線傳輸裝置1包含處理器單元P,其包含該電流供給單元及該線張力單元。 The line transmission device 1 comprises a processor unit P comprising the current supply unit and the line tension unit.
用於該線張力之控制,在該張力測量單元旁邊,該線張力單元包含張力控制單元80、用於該參考值Mref的參考值單元81、及加法器82。 For the control of the wire tension, next to the tension measuring unit, the wire tensioning unit includes a tension control unit 80, a reference value unit 81 for the reference value Mref, and an adder 82.
該線張力單元包含用於決定第一輔助值Ihc之第一決定單元83。用於第二輔助值Iho的決定,其包含第二決定單元84。 The line tension unit includes a first decision unit 83 for determining the first auxiliary value Ihc. A decision for the second auxiliary value Iho, which includes a second decision unit 84.
用於該線傳輸輪1之操作條件的決定,該線張力單元包含測試單元85及切換單元S。 For the determination of the operating conditions of the line transfer wheel 1, the line tension unit comprises a test unit 85 and a switching unit S.
該測試單元85被構成,以決定用於該線張力之測量值Mi的波動之測量當作測試參數。 The test unit 85 is constructed to determine the measurement of the fluctuation of the measured value Mi for the line tension as a test parameter.
該測試單元85被構成,以識別譬如簡單方差V1當作測試參數,以使用或識別閾值V3及由一比較產生信號S2,該信號指示該線傳輸裝置1的操作條件。為了傳遞該信號S2,該測試單元85被連接至該切換單元S、該張力控制單元80、及該第一決定單元83。 The test unit 85 is configured to identify, for example, a simple variance V1 as a test parameter to use or identify the threshold V3 and to generate a signal S2 from a comparison indicating the operating conditions of the line transmission device 1. In order to transmit the signal S2, the test unit 85 is connected to the switching unit S, the tension control unit 80, and the first decision unit 83.
該線張力單元包含用於該工作電流之值I_SOLL的儲存單元86。經由此儲存單元86,其被連接至該電流供給單元,且其實連接至該電流控制單元SR。該值I_SOLL係該工作電流之值,其被由該線張力單元傳送至該電流供給單元。 The line tension unit contains a storage unit 86 for the value I_SOLL of the operating current. Via this storage unit 86, it is connected to the current supply unit and is in fact connected to the current control unit SR. The value I_SOLL is the value of the operating current that is transmitted by the line tension unit to the current supply unit.
該參考值單元81被構成,以用於該線張力的測量值Mi傳遞至參考值Mref。為傳遞該參考值Mref,其被連接至該張力控制單元80之參考值輸入及至該第一決定單元83的輸入。該參考值單元81亦被構成,以於該參考值Mref之改變的案例中產生切換信號S1。為傳遞該切換信號S1,該參考值單元81被連接至該切換單元S。 The reference value unit 81 is constructed such that the measured value Mi for the line tension is transmitted to the reference value Mref. To communicate the reference value Mref, it is connected to the reference value input of the tension control unit 80 and to the input of the first decision unit 83. The reference value unit 81 is also constructed to generate the switching signal S1 in the case of the change of the reference value Mref. In order to transmit the switching signal S1, the reference value unit 81 is connected to the switching unit S.
該測量裝置51之輸出係經由用於該測量值Mi的傳遞至該張力控制單元80之測量值輸入的連接件52、連接至該測試單元85之輸入及至該第一決定單元83的輸入。 The output of the measuring device 51 is via a connection 52 for the measurement value Mi to the measured value input of the tension control unit 80, an input to the test unit 85 and an input to the first decision unit 83.
由該測量值Mi及該參考值Mref,該張力控制單元80被構成,以計算差異Mdiff,及由該差異Mdiff識別該工作電流之正或負電流差異Idiff,其中該差異Mdiff被減到最小。該張力控制單元80的調整值輸出被連接至該加法器82之輸入,以便傳送該調整值中的 改變、亦即該電流差異Idiff。用於該工作電流之值I_SOLL的傳送,該儲存單元86被連接至該加法器82之第二輸入。該加法器82的輸出被連接至該切換單元S之輸入1,用於該工作電流的值Isoll之傳送。 該值 Isoll=I_SOLL+Idiff From the measured value Mi and the reference value Mref, the tension control unit 80 is configured to calculate the difference Mdiff, and the positive or negative current difference Idiff of the operating current is identified by the difference Mdiff, wherein the difference Mdiff is minimized. An adjustment value output of the tension control unit 80 is coupled to an input of the adder 82 for transmitting the adjustment value Change, that is, the current difference Idiff. For the transfer of the value I_SOLL of the operating current, the storage unit 86 is connected to the second input of the adder 82. The output of the adder 82 is connected to the input 1 of the switching unit S for the transfer of the value Isol1 of the operating current. This value Isoll=I_SOLL+Idiff
係該工作電流、亦即該制動信號的調整值,並以該張力控制單元80之輔助來識別。 The operating current, that is, the adjustment value of the brake signal, is identified by the assistance of the tension control unit 80.
用於該工作電流的值I_SOLL之傳送,該儲存單元86被連接至該第一決定單元83的輸入。該第一決定單元83之輸出被連接至該切換單元S的輸入2a,用於該輔助值Ihc之傳送。 For the transfer of the value I_SOLL of the operating current, the storage unit 86 is connected to the input of the first decision unit 83. The output of the first decision unit 83 is connected to the input 2a of the switching unit S for the transfer of the auxiliary value Ihc.
用於該工作電流的值I_SOLL之傳送,該儲存單元86被連接至該第二決定單元84的輸入。該第二決定單元84之輸出被連接至該切換單元S的輸入2b,用於該第二輔助值Iho之傳送。 For the transfer of the value I_SOLL of the operating current, the storage unit 86 is connected to the input of the second decision unit 84. The output of the second decision unit 84 is connected to the input 2b of the switching unit S for the transfer of the second auxiliary value Iho.
該切換單元S的輸出被連接至該儲存單元86,用於該值I_SOLL。 The output of the switching unit S is connected to the storage unit 86 for the value I_SOLL.
於該線傳輸裝置1之第一操作條件B1中,該切換單元S中的輸入1被連接至該輸出,以致該工作電流之值Isoll係藉由該張力控制單元80所決定,且該加法器82係存在用於傳送至該儲存單元86。 In the first operating condition B1 of the line transmission device 1, the input 1 in the switching unit S is connected to the output, so that the value Isoll of the operating current is determined by the tension control unit 80, and the adder 82 is present for transmission to the storage unit 86.
於第二操作條件B2中,該切換單元S中的輸入2a或輸入2b被連接至該輸出。如果該輸入2a被連接至該輸出,該第一決定單元83之第一輔助值Ihc係存在用於傳送。如果該輸入2b被連接至該輸出,該第二決定單元84的第二輔助值Iho係存在用於傳送。 In the second operating condition B2, the input 2a or the input 2b in the switching unit S is connected to the output. If the input 2a is connected to the output, the first auxiliary value Ihc of the first decision unit 83 is present for transmission. If the input 2b is connected to the output, the second auxiliary value Iho of the second decision unit 84 is present for transmission.
經過該測試單元85之信號S2,該切換單元S、及因此該線傳輸輪1能被由該第一操作條件B1切換進入該第二操作條件 B2,且反之亦然。於恆定參考值Mref的案例中,該輸入2a被連接至該輸出。於該參考值Mref之改變的案例中,該切換單元S能藉由該參考單元81之信號S1被由該輸入2a切換至該輸入2b。 After the signal S2 of the test unit 85, the switching unit S, and thus the line transfer wheel 1, can be switched by the first operating condition B1 into the second operating condition B2, and vice versa. In the case of a constant reference value Mref, the input 2a is connected to the output. In the case of the change of the reference value Mref, the switching unit S can be switched from the input 2a to the input 2b by the signal S1 of the reference unit 81.
中心控制裝置FS係經由通訊連接件K連接至該線傳輸裝置1。該中心控制裝置FS被構成,用於該線張力用的想要值Fsoll之傳輸。 The central control unit FS is connected to the line transmission unit 1 via a communication connector K. The center control unit FS is configured for transmission of the desired value Fsoll for the line tension.
於此範例中,具有該參考值單元81的處理器單元P係經由該等通訊連接件K之其中一者連接至該中心控制裝置FS、譬如具有一或多個線傳輸裝置1的系統。該等通訊連接件K譬如被構成為控制器區域網路匯流排(CAN-BUS),該等線傳輸裝置1及該中心控制裝置FS被連接至該CAN-BUS。 In this example, the processor unit P having the reference value unit 81 is connected to the central control unit FS, such as a system having one or more line transmission devices 1, via one of the communication connections K. The communication connectors K are configured as a controller area network bus (CAN-BUS), to which the line transmission device 1 and the central control device FS are connected.
該線張力之想要值Fsoll係由該中心控制裝置FS傳遞至該處理器單元P、且其實經由該通訊連接件K至該參考值單元81,及其實藉由該控制裝置FS。該參考值單元81被構成,以將該線張力的值Fsoll轉換成該對應參考值Mref。 The desired value of the line tension Fsoll is transmitted from the central control unit FS to the processor unit P, and in fact via the communication link K to the reference value unit 81, and in fact by the control unit FS. The reference value unit 81 is constructed to convert the value of the line tension Fsol1 into the corresponding reference value Mref.
於此範例中,該線傳輸裝置1之處理單元P1被配置在該線傳輸裝置1中,且其實於該調整裝置中。該處理器單元P包含該電流控制單元SR及該線張力單元。 In this example, the processing unit P1 of the line transmission device 1 is disposed in the line transmission device 1 and is actually in the adjustment device. The processor unit P includes the current control unit SR and the line tension unit.
所指示的元件被構成為電子元件及/或程式(軟體)。 The indicated components are constructed as electronic components and/or programs (software).
於操作期間,該線40係藉由該線傳輸裝置1傳輸至該紡織機,其中該線40被該紡織機由該線傳輸裝置1之儲存元件3所捲取。該線40的線張力係在該儲存元件3之後藉由該制動裝置於該線路徑中被調整,其中該制動元件8在該儲存元件3的捲取端部被壓抵靠著該夾緊表面10。用於此目的,藉由該制動信號所控制之調整裝置 的調整元件作用在該制動元件8上。 During operation, the wire 40 is transported by the wire transport device 1 to the textile machine, wherein the wire 40 is taken up by the textile machine from the storage element 3 of the wire transport device 1. The thread tension of the thread 40 is adjusted in the line path by the brake device after the storage element 3, wherein the brake element 8 is pressed against the clamping surface at the take-up end of the storage element 3 10. Adjustment device controlled by the brake signal for this purpose The adjusting element acts on the braking element 8.
該調整裝置之磁性元件、亦即可在該另一磁性元件、即該PM元件的磁場內運動之工作線圈12作用於該制動元件8上。線張力係藉由該工作線圈12的工作電流所調整。該工作電流係藉由該線張力單元給定該電流供給單元。 The magnetic element of the adjusting device, that is to say the working coil 12, which is movable in the magnetic field of the other magnetic element, that is, the PM element, acts on the braking element 8. The wire tension is adjusted by the operating current of the working coil 12. The operating current is given by the line tension unit to the current supply unit.
於第一操作條件B1中,該線40之線張力藉由調整該工作電流被控制至參考值Mref,其中測量值Mi及該參考值Mref間之差異Mdiff被減到最小。該線張力感測器50的測量裝置51識別用於該線張力之測量值Mi。於該線控制單元80中,該測量值Mi及該參考值Mref間之差異Mdiff被計算,且由該差異Mdiff,電流差異Idiff被識別。此正或負電流差異Idiff係在該加法器82中被加至藉由該儲存單元86所輸出的工作電流之設定值I_SOLL。離開該加法器82的工作電流Isoll係經由該切換單元S供給至該儲存單元86。 In the first operating condition B1, the line tension of the line 40 is controlled to the reference value Mref by adjusting the operating current, wherein the difference Mdiff between the measured value Mi and the reference value Mref is minimized. The measuring device 51 of the line tension sensor 50 identifies the measured value Mi for the line tension. In the line control unit 80, the difference Mdiff between the measured value Mi and the reference value Mref is calculated, and the difference Mdiff, the current difference Idiff is identified. This positive or negative current difference Idiff is added to the set value I_SOLL of the operating current output by the storage unit 86 in the adder 82. The operating current Isoll leaving the adder 82 is supplied to the storage unit 86 via the switching unit S.
其被供給至該電流控制單元SR之參考值輸入當作新的設定值I_SOLL。該工作線圈12之工作電流係在該電流供給單元中被控制至此值I_SOLL。 The reference value input which is supplied to the current control unit SR is taken as a new set value I_SOLL. The operating current of the working coil 12 is controlled to this value I_SOLL in the current supply unit.
於第二操作條件2a、2b中,該線張力係藉由調整該工作電流的輔助值Ihc、Iho來調整。 In the second operating conditions 2a, 2b, the line tension is adjusted by adjusting the auxiliary values Ihc, Iho of the operating current.
該操作條件係藉著測量所決定、藉由該測試單元85所決定,用於該線張力之測量值Mi相對閾值的波動。 The operating conditions are determined by the measurement unit 85 as determined by the measurement for fluctuations in the measured value Mi of the line tension relative to the threshold.
於此範例中,該線張力之測量值Mi相對濾波後的測量值Mmi的簡單方差V1係藉由該測試單元85所決定當作用於該波動之測量,其中該濾波後的測量值Mmi被決定為移動平均值:V1=1/N.Σi(Mi-Mmi)2,i=1至N,N=例如256 In this example, the simple variance V1 of the measured value of the line tension relative to the filtered measured value Mmi is determined by the test unit 85 as a measure for the fluctuation, wherein the filtered measured value Mmi is determined. For moving average: V1=1/N.Σi(Mi-Mmi) 2 , i=1 to N, N=for example 256
Mmi=1/n(Mi+(n-1)Mmj),j=i-1,n=例如256。 Mmi = 1 / n (Mi + (n - 1) Mmj), j = i - 1, n = for example 256.
於此範例中,閾值V3係藉由該測試單元85被使用於該方差V1,其包含恆定的開始閾值V30當作該最低值。再者,該閾值V3包含閾值V3*,其被該測試單元85由濾波後的方差V1m所識別:V3*=kV1m,k<1 In this example, threshold V3 is used by the test unit 85 for the variance V1, which includes a constant start threshold V3 0 as the lowest value. Furthermore, the threshold V3 comprises a threshold V3 * which is identified by the test unit 85 by the filtered variance V1m: V3 * = kV1m, k<1
V1mi=1/n(V1i+(n-1)V1mj),j=i-1,n=例如256。 V1mi = 1/n (V1i + (n-1) V1mj), j = i-1, n = for example 256.
用於該濾波後的方差V1m之值被決定為該方差V1的移動平均值。該個別之閾值V3被譬如決定為該濾波後的方差V1m之比例k、譬如為該濾波後的方差V1m之80%,使k=0.8。 The value of the variance V1m used for the filtering is determined as the moving average of the variance V1. The individual threshold value V3 is determined, for example, as the ratio k of the filtered variance V1m, such as 80% of the filtered variance V1m, such that k = 0.8.
圖3顯示該測量值Mi及其閾值V3之依時間t而定的簡單方差V1之特徵的視圖,其中藉由該測試單元85所決定之操作條件改變。一旦在開始之後的方差V1超過該閾值V3,亦即,V1>V3,其中V3=V30,該測試單元85切換進入該第一操作條件B1:如果該線停止,該簡單方差V1下降及掉落在該閾值V3下方:V1<V3,其中V3=V3* FIG. 3 shows a view of the characteristic of the simple variance V1 of the measured value Mi and its threshold value V3 depending on the time t, wherein the operating conditions determined by the test unit 85 are changed. Once the variance V1 after the start exceeds the threshold V3, that is, V1 > V3, where V3 = V3 0 , the test unit 85 switches into the first operating condition B1: if the line is stopped, the simple variance V1 falls and falls Falling below the threshold V3: V1 < V3, where V3 = V3 *
該線傳輸輪1被具有恆定參考值Mref之測試單元85切換進入該第二操作條件2a。以下降的方差V1,該閾值V3*亦下降至該開始閾值V30。 The line transfer wheel 1 is switched into the second operating condition 2a by a test unit 85 having a constant reference value Mref. With a decreasing variance V1, the threshold V3 * also falls to the starting threshold V3 0 .
於該第一操作條件B1中,以恆定參考值Mref,如果該測量值Mi環繞該參考值Mref波動,該工作電流之第一輔助值Ihc係藉 由用於該第二操作條件B2a的第一決定單元83所決定。於此範例中,該第一輔助值Ihc係由該測量值Mi相對該參考值Mref之誤差方差V2被識別:V2=1/N.Σi(Mi-Mref)2,i=1至N,N=例如256及該線張力的另一方差、且其實該測量值Mi相對反覆地濾波後之測量值Mmmi的比較方差V4:V4=1/N.Σi(Mi-Mmmi)2,i=1至N,N=例如256,Mmmi=1/n(Mmi+(n-1)Mmmj),j=i-1,n=例如256。 In the first operating condition B1, with a constant reference value Mref, if the measured value Mi fluctuates around the reference value Mref, the first auxiliary value Ihc of the operating current is first by the second operating condition B2a The decision unit 83 determines. In this example, the first auxiliary value Ihc is identified by the error variance V2 of the measured value Mi relative to the reference value Mref: V2=1/N.Σi(Mi-Mref) 2 , i=1 to N,N = for example 256 and the other variance of the line tension, and in fact the comparative variance of the measured value Mi relative to the filtered value Mmmi after repeated filtering V4: V4 = 1 / N. Σi (Mi-Mmmi) 2 , i = 1 to N, N = for example 256, Mmmi = 1/n (Mmi + (n-1) Mmmj), j = i-1, n = for example 256.
由該測量值Mi之平均值Mmi,該反覆地濾波後的測量值Mmmi被決定為移動平均值。亦即,於此範例中,該反覆地濾波後之測量值Mmmi被濾波兩次及據此兩次變平滑。 From the average value Mmi of the measured values Mi, the inversely filtered measured value Mmmi is determined as a moving average. That is, in this example, the inversely filtered measurement value Mmmi is filtered twice and smoothed twice accordingly.
圖4顯示誤差方差V2與比較方差V4的特徵之視圖,其中該操作條件改變。 Figure 4 shows a view of the characteristics of the error variance V2 and the comparison variance V4, wherein the operating conditions change.
如果該誤差方差V2係少於該比較方差V4,該第一輔助值Ihc在該第一操作條件B1被識別:V2<V4。 If the error variance V2 is less than the comparison variance V4, the first auxiliary value Ihc is identified at the first operating condition B1: V2 < V4.
圖4顯示此條件於第一操作條件B1期間除了開始相位及結束相位以外被實踐。 Figure 4 shows that this condition is practiced in addition to the start phase and the end phase during the first operating condition B1.
該第一決定單元83決定該工作電流的個別電流設定值I_SOLL當作該第一輔助值Ihc,只要此條件被實踐。 The first decision unit 83 determines the individual current set value I_SOLL of the operating current as the first auxiliary value Ihc as long as this condition is practiced.
如果該參考值Mref改變,於第一操作條件B1中,該線張力如所敘述地被控制。 If the reference value Mref is changed, in the first operating condition B1, the line tension is controlled as described.
當該線捲取被停止時,如果該參考值Mref之改變發 生,該切換單元S係藉由該信號S1切換至該輸入2b。該線傳輸裝置1被設置在該第二操作條件2b中。 When the line winding is stopped, if the reference value Mref is changed The switching unit S is switched to the input 2b by the signal S1. The line transfer device 1 is disposed in the second operating condition 2b.
該第二決定單元84決定一開始值I_0當作第二輔助值Iho。於另一選擇中,該第二決定單元84決定該電流設定值I_SOLL當作該第二輔助值Iho,並將該第二輔助值逐步地重新設定回至該開始值I_0。 The second decision unit 84 determines a start value I_0 as the second auxiliary value Iho. In another option, the second determining unit 84 determines the current set value I_SOLL as the second auxiliary value Iho, and gradually resets the second auxiliary value back to the start value I_0.
圖5顯示經過該線張力單元的工作電流之值Isoll的決定之簡化流程圖。 Figure 5 shows a simplified flow chart for the decision of the value Isoll of the operating current through the wire tensioning unit.
在該開始之後,該線張力的測量值Mi被該測量裝置51所識別。於每一案例中,該簡單方差V1及該閾值V3被該測試單元85由該測量值Mi所決定。 After this start, the measured value Mi of the line tension is recognized by the measuring device 51. In each case, the simple variance V1 and the threshold V3 are determined by the test unit 85 from the measured value Mi.
如果該方差V1係大於該閾值V3,該電流差異Idiff被該張力控制單元80由該個別測量值Mi及該參考值Mref間之差異Mdiff所決定。該值Isoll被該加法器82所計算當作該舊的設定值I_SOLL與該電流差異Idiff之總和。存在於該切換單元S的輸入1之值Isoll被供給至該儲存單元86當作新的設定值I_SOLL。該線傳輸裝置1在該第一操作條件B1中操作,該線張力在該第一操作條件B1中被控制。 If the variance V1 is greater than the threshold V3, the current difference Idiff is determined by the tension control unit 80 from the difference Mdiff between the individual measured value Mi and the reference value Mref. The value Isoll is calculated by the adder 82 as the sum of the old set value I_SOLL and the current difference Idiff. The value Isol1 present at the input 1 of the switching unit S is supplied to the storage unit 86 as a new set value I_SOLL. The line transfer device 1 operates in the first operating condition B1, the line tension being controlled in the first operating condition B1.
如果該方差V1係小於或等於該閾值V3,譬如,如果該線停止,則該第一輔助值Ihc被檢查。 If the variance V1 is less than or equal to the threshold V3, for example, if the line is stopped, the first auxiliary value Ihc is checked.
如果該第一輔助值Ihc不是無效的、亦即如果該第一輔助值Ihc係有效的,其係存在於該切換單元S之輸入2a。該第一輔助值Ihc被該切換單元S供給至該儲存單元86當作新的設定值I_SOLL。 If the first auxiliary value Ihc is not invalid, that is, if the first auxiliary value Ihc is valid, it is present at the input 2a of the switching unit S. The first auxiliary value Ihc is supplied by the switching unit S to the storage unit 86 as a new set value I_SOLL.
如果該參考值Mref已被改變,該第一輔助值Ihc係無效的。該切換S被該信號S1設定至該輸入2b。該第二決定單元84檢查 該舊的設定值I_SOLL是否大於該開始值I_0。 If the reference value Mref has been changed, the first auxiliary value Ihc is invalid. This switch S is set to the input 2b by the signal S1. The second determining unit 84 checks Whether the old set value I_SOLL is greater than the start value I_0.
如果該舊的值I_SOLL係少於或等於開始值I_0,該舊的值I_SOLL被決定為該第二輔助值Iho。 If the old value I_SOLL is less than or equal to the start value I_0, the old value I_SOLL is determined as the second auxiliary value Iho.
如果該舊的值I_SOLL係大於該開始值I_0,該第二輔助值Iho譬如被逐步地重新設定回至該開始值I_0:Iho=Iho-1mA If the old value I_SOLL is greater than the start value I_0, the second auxiliary value Iho is gradually reset back to the start value I_0: Iho=Iho-1mA
另一選擇係,該等階差係譬如0.5mA代替1mA。 Alternatively, the steps are such as 0.5 mA instead of 1 mA.
於另一選擇中,在該舊的值I_SOLL係少於該開始值I_0之案例中,該第二輔助值Iho係逐步地增加至該開始值I_0。 In another option, in the case where the old value I_SOLL is less than the start value I_0, the second auxiliary value Iho is gradually increased to the start value I_0.
該第二輔助值係存在於該切換單元S的輸入2b,且係由該切換單元S供給至該儲存單元86當作新的值I_SOLL。以新的值I_SOLL之傳送,該決定被下結論。 The second auxiliary value is present at the input 2b of the switching unit S and is supplied by the switching unit S to the storage unit 86 as a new value I_SOLL. With the transmission of the new value I_SOLL, the decision is concluded.
圖6顯示該第一輔助值Ihc之藉由該第一決定單元83所決定的簡化流程圖。該誤差方差V2之電流值係由該目前測量值Mi及該參考值Mref所決定,且該比較方差V4的電流值係由該目前測量值Mi及其兩次濾波後之值Mmmi所決定。 FIG. 6 shows a simplified flow chart of the first auxiliary value Ihc determined by the first decision unit 83. The current value of the error variance V2 is determined by the current measured value Mi and the reference value Mref, and the current value of the comparison variance V4 is determined by the current measured value Mi and its two filtered values Mmmi.
如果該方差V1係大於該閾值V3,該第一決定單元83檢查該誤差方差V2是否少於該比較方差V4。 If the variance V1 is greater than the threshold V3, the first decision unit 83 checks if the error variance V2 is less than the comparison variance V4.
如果該誤差方差V2係少於該比較方差V4,該電流值I_SOLL被決定為該第一輔助值Ihc。 If the error variance V2 is less than the comparison variance V4, the current value I_SOLL is determined as the first auxiliary value Ihc.
要不然,不是新的、第一輔助值Ihc被決定。 Otherwise, it is not new, and the first auxiliary value Ihc is determined.
圖7顯示在該參考值Mref之改變的案例中,該值I_SOLL之決定的步驟之簡化流程圖。在該方法部份的開始之後,該參考值Mref被改變,亦即,Mref(t+1)≠Mref(t)。關於此點,該時間t+1 係該時間t之後的時間。 Figure 7 shows a simplified flow chart of the steps of the decision of the value I_SOLL in the case of a change in the reference value Mref. After the beginning of the method part, the reference value Mref is changed, that is, Mref(t+1) ≠ Mref(t). About this point, the time t+1 The time after this time t.
該第一輔助值Ihc被該信號S1所設定為無效的。該第二輔助值Iho之值被設定至該開始值I_0。該閾值V3被設定至該開始閾值V30。這結束該方法步驟。 The first auxiliary value Ihc is set to be invalid by the signal S1. The value of the second auxiliary value Iho is set to the start value I_0. The threshold V3 is set to the start threshold V3 0 . This ends the method step.
該線張力單元將該儲存單元86的工作電流之值I_SOLL單元傳送至該電流控制單元SR。 The line tension unit transmits the value I_SOLL unit of the operating current of the storage unit 86 to the current control unit SR.
該電流控制單元SR由該等值I_SOLL及I_IST識別電流調整值,且其實是脈衝控制因素,其被供給至用於該脈衝寬度調變之電流單元SL。 The current control unit SR identifies the current adjustment value from the equal values I_SOLL and I_IST, and is actually a pulse control factor that is supplied to the current unit SL for the pulse width modulation.
該工作電流的控制係以時間常數T1施行,其係比該線張力之控制的時間常數T2較小3至300倍。於此範例中,該時間常數T1係0.5至3微秒、譬如1.5微秒。 The control of the operating current is performed with a time constant T1 which is 3 to 300 times smaller than the time constant T2 of the control of the line tension. In this example, the time constant T1 is 0.5 to 3 microseconds, such as 1.5 microseconds.
該線張力之控制係以由0.05秒至5秒、尤其是由0.1秒至2秒、譬如0.3秒的時間常數t2。 The line tension is controlled by a time constant t2 of from 0.05 seconds to 5 seconds, in particular from 0.1 second to 2 seconds, for example 0.3 seconds.
於另一選擇中,在該第一操作條件B1中,於每一案例中,該電流差異Idiff係藉由該張力控制單元80由濾波後的測量值Mmi及該參考值Mref間之差異Mdiff所決定。關於此點,該濾波後的測量值Mmi被決定為移動平均值。 In another option, in the first operating condition B1, in each case, the current difference Idiff is determined by the tension control unit 80 from the difference between the filtered measured value Mmi and the reference value Mref. Decide. In this regard, the filtered measured value Mmi is determined to be a moving average.
於另一選擇中,該調整裝置包含用於該工作電流之電流供給單元,其係設有具有脈衝寬度調變的電流單元SL。被供給至該工作線圈12之工作電流未被分開地控制。該傳送值I_SOLL被用作電流值,且當作脈衝控制因素被供給至該電流單元SL的脈衝寬度調變。 In another option, the adjustment device includes a current supply unit for the operating current, which is provided with a current unit SL having a pulse width modulation. The operating current supplied to the working coil 12 is not separately controlled. The transfer value I_SOLL is used as a current value and is supplied to the pulse width modulation of the current unit SL as a pulse control factor.
於另一選擇中,該第一輔助值Ihc被該第一決定單元83 所濾波。該濾波後之輔助值Ihc譬如被決定為該輔助值Ihc的移動平均值,其在每一訊問(interrogation)中被識別,如果該誤差方差V2係少於該比較方差V4。 In another option, the first auxiliary value Ihc is used by the first determining unit 83. Filtered. The filtered auxiliary value Ihc is determined as a moving average of the auxiliary value Ihc, which is identified in each interrogation if the error variance V2 is less than the comparison variance V4.
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CN1399022A (en) * | 2001-07-25 | 2003-02-26 | 爱吉尔电子股份公司 | Control method and system for weft braking mechanism capable of regulating mechanical tension of yarn in loom automatically |
CN1856610A (en) * | 2003-09-19 | 2006-11-01 | Iro有限公司 | Method for adaptively controlling an electrically actuated weft brake |
WO2007048528A1 (en) * | 2005-10-27 | 2007-05-03 | Memminger-Iro Gmbh | Apparatus for fully-automatized control of the length of a yarn |
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IT1268111B1 (en) * | 1994-10-10 | 1997-02-20 | Lgl Electronics Spa | POSITIVE MODULATED YARN BRAKING DEVICE, FOR WEFT FEEDING DEVICES |
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CN1856610A (en) * | 2003-09-19 | 2006-11-01 | Iro有限公司 | Method for adaptively controlling an electrically actuated weft brake |
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