TWI630299B - Waste heat treatment system applied to setting machine and method thereof - Google Patents
Waste heat treatment system applied to setting machine and method thereof Download PDFInfo
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- 239000002918 waste heat Substances 0.000 title claims abstract description 150
- 238000010438 heat treatment Methods 0.000 title claims abstract description 25
- 238000000034 method Methods 0.000 title claims abstract description 16
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 102
- 239000007789 gas Substances 0.000 claims abstract description 100
- 239000003344 environmental pollutant Substances 0.000 claims abstract description 47
- 231100000719 pollutant Toxicity 0.000 claims abstract description 47
- 239000002699 waste material Substances 0.000 claims abstract description 24
- 238000005192 partition Methods 0.000 claims abstract description 6
- 238000004804 winding Methods 0.000 claims abstract description 3
- 239000007788 liquid Substances 0.000 claims description 64
- 238000001914 filtration Methods 0.000 claims description 18
- 239000000498 cooling water Substances 0.000 claims description 13
- 238000000926 separation method Methods 0.000 claims description 13
- 238000005086 pumping Methods 0.000 claims description 8
- 239000000356 contaminant Substances 0.000 claims description 5
- 238000001816 cooling Methods 0.000 claims description 5
- 230000005484 gravity Effects 0.000 claims description 5
- 230000003068 static effect Effects 0.000 claims description 3
- 230000008030 elimination Effects 0.000 claims description 2
- 238000003379 elimination reaction Methods 0.000 claims description 2
- 239000004744 fabric Substances 0.000 description 9
- 239000003921 oil Substances 0.000 description 8
- 238000005265 energy consumption Methods 0.000 description 4
- 238000001035 drying Methods 0.000 description 3
- 239000010734 process oil Substances 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 238000003912 environmental pollution Methods 0.000 description 2
- 238000009998 heat setting Methods 0.000 description 2
- 239000003595 mist Substances 0.000 description 2
- 230000002093 peripheral effect Effects 0.000 description 2
- 239000011347 resin Substances 0.000 description 2
- 229920005989 resin Polymers 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 238000004026 adhesive bonding Methods 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 238000004513 sizing Methods 0.000 description 1
- 239000000779 smoke Substances 0.000 description 1
- 238000009966 trimming Methods 0.000 description 1
- 239000002351 wastewater Substances 0.000 description 1
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- Separating Particles In Gases By Inertia (AREA)
Abstract
一種應用於定型機之廢熱處理系統及其方法，其設備係包含有一氣體輸入裝置、一廢熱排除裝置及一氣體輸出裝置，其中該一廢熱排除裝置表面一端係與該氣體輸入裝置相連接，用以使該廢熱氣體能夠進入該廢熱排除裝置，其中該廢熱排除裝置係至少包含有一灑水器、一集水箱、一中空通道、一漏斗狀集水器、一螺旋導流板及至少一片隔板，其中該螺旋導流板係沿著該中空通道表面形成一螺旋導流通道，用以使進入該廢熱排除裝置之廢熱氣體能夠沿著該螺旋導流通道中旋繞，而該灑水器進行灑水後，則能夠使於該螺旋導流通道中的廢熱氣體內的廢熱汙染物變重，並經於該螺旋導流通道中旋繞過程中使該廢熱汙染物與該廢熱氣體逐漸分離，而廢熱氣體能夠受到該漏斗狀集水器之結構影響由下向上流動進入該中空通道內，並透過該氣體輸出裝置將已與該廢熱汙染物分離之氣體排出。A waste heat treatment system and a method thereof for use in a setting machine, the equipment comprising a gas input device, a waste heat removal device and a gas output device, wherein one end of the surface of the waste heat removal device is connected to the gas input device, In order to enable the waste heat to enter the waste heat removing device, wherein the waste heat removing device comprises at least one sprinkler, a water collecting tank, a hollow passage, a funnel-shaped water collector, a spiral deflector and at least one partition The spiral baffle plate forms a spiral flow guiding channel along the surface of the hollow channel for enabling the waste hot gas entering the waste heat removing device to be spirally wound along the spiral guiding channel, and the sprinkler is sprinkled After the water, the waste heat pollutants in the waste hot gas in the spiral flow channel can be made heavy, and the waste heat pollutants are gradually separated from the waste heat gas during the winding process in the spiral flow channel, and the waste heat is The gas can be flown from the bottom to the top into the hollow passage by the structure of the funnel-shaped sump, and the gas output device will be Separating the waste heat of the gas exhaust pollutants.
Description
本發明是有關一種應用於定型機之廢熱處理系統及其方法，特別是一種能夠透過螺旋導流通道來逐漸分離廢熱氣體中之廢熱汙染物的系統及其方法。The present invention relates to a waste heat treatment system and a method thereof for use in a setting machine, and more particularly to a system and method for gradually separating waste heat pollutants in waste heat gas through a spiral flow guiding passage.
一般織物於生產過程中，通常會經過上膠、烘乾定型與切邊等不同的加工步驟。一般而言，通常是藉由一織物定型機對織物來進行烘乾定型。Generally, in the production process, the fabric is usually subjected to different processing steps such as gluing, drying, setting and trimming. In general, the fabric is usually dried and shaped by a fabric setting machine.
由於織物定型機之原理是利用熱空氣對針織物或平織物（如布匹）進行烘乾和樹脂整理加工並使之定型的裝置。一般熱定型機內所需熱風溫度約為180℃左右，分析定型機整體的熱能消耗，定型後織物本身熱能損失約占整體烘箱熱能消耗的3~4%，烘箱結構熱能損失約整體烘箱熱能消耗的5~6%，排氣是放熱能則佔整體烘箱熱能消耗的90~92%。Since the principle of the fabric setting machine is a device for drying and resin-finishing a knitted fabric or a flat fabric (such as a cloth) by hot air and shaping it. Generally, the hot air temperature required in the heat setting machine is about 180 °C, and the overall heat energy consumption of the setting machine is analyzed. The heat energy loss of the fabric itself after sizing is about 3-4% of the total oven heat energy consumption, and the heat loss of the oven structure is about the overall oven heat energy consumption. 5~6% of the exhaust gas is 90~92% of the total oven heat energy consumption.
由於在定型機加工過程中必然會排放出大量廢氣，一般離開熱定型機的廢氣溫度大約在170℃左右，且廢氣中含有廢熱汙染物，其中廢熱汙染物主要是因為布匹中使用含蠟質或樹脂等製程油，該油因烘乾定型機之高溫烘烤，使得製程油汽化成有機氣體隨排氣排放至外界，其氣態有機氣體在煙道的冷卻降溫過程中，有大部分的製程油會 冷凝成油霧或半固體物的蠟質或樹脂物。半固體物易附著於煙道表面並逐漸下滑累積在煙囪底部，而油霧部分則因粒徑細小，約介於0.1~0.2微米之間，其不易被一般的濕式洗滌塔移除，故會造成白煙問題。Since a large amount of exhaust gas is inevitably discharged during the processing of the setting machine, the temperature of the exhaust gas leaving the heat setting machine is generally about 170 ° C, and the exhaust gas contains waste heat pollutants, wherein the waste heat pollutants are mainly because the wax is used in the cloth or Process oil such as resin, which is baked at a high temperature by the drying and setting machine, so that the process oil is vaporized into an organic gas and discharged to the outside with the exhaust gas, and the gaseous organic gas in the process of cooling and cooling of the flue has most of the process oil. Wax or resin that will condense into oil mist or semi-solids. Semi-solids tend to adhere to the surface of the flue and gradually accumulate at the bottom of the chimney, while the oil mist is small, about 0.1 to 0.2 microns, which is not easily removed by the general wet scrubber. It will cause white smoke problems.
因此若能夠研發出一廢熱處理設備，能夠將所排出的廢熱氣體送入該廢熱處理設備中，並進行灑水及配合螺旋導流通道來逐漸分離廢熱氣體中之廢熱汙染物，再將已分離廢熱汙染物之廢熱氣體排出，以減少環境汙染的程度，如此本發明應為一最佳解決方案。Therefore, if a waste heat treatment equipment can be developed, the discharged waste hot gas can be sent into the waste heat treatment equipment, and the sprinkling water and the spiral flow guiding channel can be used to gradually separate the waste heat pollutants in the waste hot gas, and then the separated The waste heat of waste heat pollutants is discharged to reduce the degree of environmental pollution, so the present invention should be an optimal solution.
一種應用於定型機之廢熱處理系統，係包含：一氣體輸入裝置，用以輸入一廢熱氣體，其中該廢熱氣體係包含有廢熱汙染物；一廢熱排除裝置，係為一容器，而該廢熱排除裝置表面一端係與該氣體輸入裝置相連接，用以使該廢熱氣體能夠進入該廢熱排除裝置，而該廢熱排除裝置係至少包含至少一個灑水器，用以於該廢熱排除裝置內部進行灑水；一集水箱，係設置於該廢熱排除裝置之底部；一中空通道，其中該中空通道係為一中空狀管道，而該中空通道之頂端及底端係皆具有一開口；一漏斗狀集水器，係為一頂寬底窄之結構，而該漏斗狀集水器係設置於該集水箱與該中空通道之間，且該漏斗狀集水器所收集之液體能夠流入該集水箱中；一螺旋導流板，係環繞設置於該中空通道周緣處，而該螺旋導流板能夠於該中空通道周緣上形成一螺旋導流通道，用以使進入該廢熱排除裝置之廢熱氣體能夠沿著該螺旋導流通道中旋繞，其中該灑水器能夠進行灑水，以使於該螺旋導流通道中的廢熱氣體內的廢熱汙染物受到液體包覆並變重，並經由於該螺旋導流通道向下旋繞，而攜帶液體之氣流會朝下受到該漏斗狀集水器之頂寬底窄之結構影響，向下旋繞之氣流能夠由該中空通道底端向上往該中空通道內部捲動，且氣流內包含廢熱汙染物之液體因比重較重而自然向下落於該集水箱或/及該漏斗狀集水器中；至少一片隔板，係設置於該漏斗狀集水器與該集水箱之間，該隔板用以使該螺旋導流通道向下旋繞之氣流無法繼續向下旋繞於該集水箱內；一氣體輸出裝置，係與該廢熱排除裝置之中空通道頂端相連接，用以使與該廢熱汙染物分離之氣體則能夠透過該氣體輸出裝置排出。A waste heat treatment system applied to a setting machine comprises: a gas input device for inputting a waste heat gas, wherein the waste heat gas system comprises waste heat pollutants; and a waste heat removing device is a container, and the waste heat is excluded One end of the surface of the device is connected to the gas input device for enabling the waste heat to enter the waste heat removing device, and the waste heat removing device comprises at least one sprinkler for sprinkling water inside the waste heat removing device a water collection tank is disposed at the bottom of the waste heat removal device; a hollow passage, wherein the hollow passage is a hollow conduit, and the top end and the bottom end of the hollow passage have an opening; a funnel-shaped water collection The structure is a wide-bottomed narrow structure, and the funnel-shaped water collector is disposed between the water collecting tank and the hollow passage, and the liquid collected by the funnel-shaped water collector can flow into the water collecting tank; a spiral baffle is disposed around the periphery of the hollow passage, and the spiral baffle can form a spiral flow guiding channel on the periphery of the hollow passage. The waste hot gas entering the waste heat removal device can be spirally wound along the spiral flow guiding channel, wherein the sprinkler can be sprinkled so that the waste heat pollutants in the waste hot gas in the spiral flow guiding channel are subjected to the liquid package Covering and becoming heavier, and spiraling downward through the spiral flow guiding channel, and the liquid carrying liquid will be affected downward by the structure of the top and bottom of the funnel-shaped water collector, and the downwardly swirling airflow can be hollowed out by the hollow The bottom end of the channel is rolled upward toward the inside of the hollow channel, and the liquid containing the waste heat pollutant in the airflow naturally falls down in the water collecting tank or/and the funnel-shaped water collector due to the heavier specific gravity; at least one partition plate is Between the funnel-shaped sump and the water collecting tank, the baffle is used to make the airflow of the spiral flow guiding channel downwardly unable to continue to spiral down in the water collecting tank; a gas output device is The top end of the hollow passage of the waste heat removing device is connected to allow the gas separated from the waste heat pollutant to be discharged through the gas output device.
更具體的說，所述集水箱係與至少一個排水裝置相連接，用以將該集水箱內部收集之包含有與該廢熱氣體分離之廢熱汙染物的液體送往一冷卻水塔，而該冷卻水塔係與該灑水器相連接，用以提供該灑水器進行灑水所需之液體。More specifically, the water collection tank is connected to at least one drainage device for sending the liquid collected inside the water collection tank containing the waste heat pollutant separated from the waste hot gas to a cooling water tower, and the cooling water tower It is connected to the sprinkler to provide the liquid required for the sprinkler to sprinkle water.
更具體的說，所述排水裝置與該集水箱之間更具有一濾油裝置，用以將該集水箱內部收集之液體進行濾油處理後，再送往該冷卻水塔。More specifically, there is an oil filtering device between the drainage device and the water collecting tank for filtering the liquid collected inside the water collecting tank and then sending the liquid to the cooling water tower.
更具體的說，所述冷卻水塔更連接有一抽水馬達，其中該冷卻水塔內的液體能夠由該抽水馬達抽出並送往該灑水器。More specifically, the cooling water tower is further connected to a pumping motor, wherein the liquid in the cooling tower can be drawn by the pumping motor and sent to the sprinkler.
更具體的說，所述集水箱內係具有一與該排水裝置相連接之水位計，該水位計用以偵測該集水箱內的水位高度，並自行補充該排出該集水箱內的液體。More specifically, the water collection tank has a water level gauge connected to the drainage device for detecting the water level in the water collection tank and replenishing the liquid discharged from the water collection tank.
更具體的說，所述氣體輸出裝置上更包含有至少一個排氣口，而該排氣口係與一除霧裝置相連接，該除霧裝置用以將該與該廢熱汙染物分離之氣體進行除霧處理。More specifically, the gas output device further includes at least one exhaust port, and the exhaust port is connected to a demisting device for separating the gas separated from the waste heat pollutant Defogging treatment.
更具體的說，所述除霧裝置更連接有一氣液分離裝置，該氣液分離裝置用以將進行除霧處理後之氣體進行氣液分離。More specifically, the demisting device is further connected with a gas-liquid separation device for performing gas-liquid separation of the gas after the defogging treatment.
更具體的說，所述氣液分離裝置更連接有一過濾裝置，該過濾裝置用以將進行氣液分離後之氣體進行過濾處理。More specifically, the gas-liquid separation device is further connected with a filtering device for filtering the gas after gas-liquid separation.
更具體的說，所述過濾裝置更連接有一靜電處理裝置，該靜電處理裝置用以將進行過濾處理後之氣體進行靜電消除處理。More specifically, the filtering device is further connected with an electrostatic processing device for performing static elimination processing on the gas subjected to the filtering treatment.
更具體的說，所述中空通道底端表面周緣處係環繞設置有一第一環繞導片，而該第一環繞導片係斜向結合於該中空通道底端表面上，而攜帶液體之氣流會朝下向上撞到該第一環繞導片與該中空通道底端表面之間的空間後，該氣流內包含廢熱汙染物之液體會自然向下落於該集水箱或/及該漏斗狀集水器中。More specifically, a peripheral guide vane is disposed around the periphery of the bottom end surface of the hollow passage, and the first surround guide is obliquely coupled to the bottom end surface of the hollow passage, and the liquid carrying air will be After hitting the space between the first surrounding guide piece and the bottom end surface of the hollow channel downwardly, the liquid containing the waste heat pollutant in the air flow naturally falls down to the water collecting tank or/and the funnel-shaped water collector in.
更具體的說，所述漏斗狀集水器頂端表面周緣處係環繞設置有一第二環繞導片，而該第二環繞導片係斜向結合於該漏斗狀集水器頂端表面上，而攜帶液體之氣流朝下向上流動時，會撞到該第二環繞導片，該氣流內包含廢熱汙染物之液體能夠受到該第二環繞導片之導引流向該集水箱內。More specifically, a peripheral guide surface is disposed around the periphery of the top surface of the funnel-shaped water collector, and the second surrounding guide is obliquely coupled to the top surface of the funnel-shaped sump, and is carried When the flow of the liquid flows downwards and upwards, it will hit the second surrounding guide piece, and the liquid containing the waste heat contaminant in the air flow can be guided into the water collecting tank by the guiding of the second surrounding guide piece.
一種廢熱處理方法，其方法為： 將一包含有廢熱汙染物之廢熱氣體注入一廢熱排除裝置中，而該廢熱排除裝置中係具有一中空通道及一環繞該中空通道之螺旋導流通道，且該廢熱排除裝置底部係具有一集水箱； 之後使該廢熱氣體能夠沿著該螺旋導流通道向下旋繞，並於該廢熱排除裝置內部進行灑水，以使於該廢熱氣體內的廢熱汙染物受到液體包覆並變重，並經由旋繞後能夠使該廢熱汙染物與該廢熱氣體逐漸分離；以及 而與該廢熱汙染物分離之廢熱氣體能夠再由下向上流入該中空通道，並由該中空通道向該廢熱排除裝置之外部排出，且由於氣流內包含廢熱汙染物之液體因比重較重，故會自然向下落於該集水箱中。A waste heat treatment method is: injecting a waste hot gas containing waste heat pollutants into a waste heat removing device, wherein the waste heat removing device has a hollow passage and a spiral flow guiding passage surrounding the hollow passage, and The waste heat removal device has a water collecting tank at the bottom; the waste hot gas can then be spirally wound down the spiral flow guiding channel, and water is sprayed inside the waste heat removing device to make waste heat pollutants in the waste heat gas Being covered by the liquid and becoming heavy, and being able to gradually separate the waste heat pollutant from the waste heat gas after being wound by winding; and the waste hot gas separated from the waste heat pollutant can be further flowed downward from the hollow passage, and the hollow The passage is discharged to the outside of the waste heat removing device, and since the liquid containing the waste heat pollutant in the air flow is heavy in specific gravity, it naturally falls into the water collecting tank.
更具體的說，所述能夠於該集水箱中裝設至少一片隔板，該隔板用以使該螺旋導流通道向下旋繞之氣流無法繼續向下旋繞於該集水箱內，以避免該集水箱內所收集包含與該廢熱氣體分離之廢熱汙染物的液體向上捲動。More specifically, the water tank can be provided with at least one partition plate, and the air flow for the downward spiraling of the spiral flow guiding passage cannot be continuously spiraled downward in the water collecting tank to avoid the The liquid collected in the collection tank containing waste heat pollutants separated from the waste hot gas is scrolled upward.
有關於本發明其他技術內容、特點與功效，在以下配合參考圖式之較佳實施例的詳細說明中，將可清楚的呈現。Other details, features, and advantages of the present invention will be apparent from the following description of the preferred embodiments.
請參閱第1~2圖，為本發明應用於定型機之廢熱處理系統及其方法之整體架構示意圖及廢熱排除裝置內部結構示意圖，由圖中可知，該廢熱處理系統係包含有一氣體輸入裝置1、一廢熱排除裝置2、一排水裝置3、一濾油裝置4、一冷卻水塔5、一抽水馬達51、一氣體輸出裝置6、一除霧裝置7、一氣液分離裝置8、一過濾裝置9、一靜電處理裝置10。Please refer to FIGS. 1~2 , which are schematic diagrams showing the overall structure of the waste heat treatment system and the method thereof applied to the setting machine and the internal structure of the waste heat removal device. As can be seen from the figure, the waste heat treatment system includes a gas input device 1 a waste heat removing device 2, a drain device 3, an oil filtering device 4, a cooling water tower 5, a pumping motor 51, a gas output device 6, a demisting device 7, a gas-liquid separating device 8, and a filtering device 9. An electrostatic treatment device 10.
其中該氣體輸入裝置1用以輸入一廢熱氣體，其中該廢熱氣體係包含有廢熱汙染物；而該廢熱排除裝置2係為一容器，該廢熱排除裝置2表面一端係與該氣體輸入裝置1相連接，用以使該廢熱氣體能夠進入該廢熱排除裝置2，而該廢熱排除裝置2係至少包含一灑水器21、一集水箱22、一中空通道23、一漏斗狀集水器24、一螺旋導流板25、至少一片隔板26；The gas input device 1 is configured to input a waste heat gas, wherein the waste heat gas system comprises waste heat pollutants; and the waste heat removal device 2 is a container, and one end of the surface of the waste heat removal device 2 is coupled to the gas input device 1 Connected to enable the waste heat to enter the waste heat removal device 2, and the waste heat removal device 2 includes at least one sprinkler 21, a water collecting tank 22, a hollow passage 23, a funnel-shaped water collector 24, and a a spiral baffle 25, at least one partition 26;
其中該灑水器21用以於該廢熱排除裝置2內部進行灑水，而該集水箱22係設置於該廢熱排除裝置2之底部、用以收集廢水，且該中空通道23係為一中空狀管道，該中空通道23之頂端及底端係皆具有一開口；The sprinkler 21 is configured to sprinkle water inside the waste heat removing device 2, and the water collecting tank 22 is disposed at the bottom of the waste heat removing device 2 for collecting waste water, and the hollow passage 23 is hollow. a pipe having a top end and a bottom end of the hollow passage 23;
其中該漏斗狀集水器24係設置於該集水箱22與該中空通道23之間，而該漏斗狀集水器24所收集之液體能夠流入該集水箱22中，且該螺旋導流板25係環繞設置於該中空通道23表面周緣處，而該螺旋導流板25能夠於該中空通道12周緣上形成一螺旋導流通道，用以使進入該廢熱排除裝置2之廢熱氣體能夠沿著該螺旋導流通道中旋繞；The funnel-shaped water collector 24 is disposed between the water collecting tank 22 and the hollow passage 23, and the liquid collected by the funnel-shaped water collector 24 can flow into the water collecting tank 22, and the spiral deflector 25 The spiral baffle 25 is disposed at a periphery of the surface of the hollow passage 23, and the spiral baffle 25 can form a spiral flow guiding passage on the periphery of the hollow passage 12 for enabling waste hot gas entering the waste heat removing device 2 to Rotating in a spiral flow guiding channel;
如第3圖所示，其中該灑水器21能夠進行灑水，以使於該螺旋導流通道中的廢熱氣體101內的廢熱汙染物受到液體包覆並變重，並經由於該螺旋導流通道向下旋繞，而攜帶液體之氣流102會朝下受到該漏斗狀集水器24之頂寬底窄之結構影響，向下旋繞之氣流102能夠由該中空通道23底端向上往該中空通道23內部捲動，且氣流102內包含廢熱汙染物之液體因比重較重而自然向下落於該集水箱22或/及該漏斗狀集水器24中；As shown in FIG. 3, the sprinkler 21 is capable of sprinkling water so that the waste heat pollutants in the waste hot gas 101 in the spiral flow passage are covered by the liquid and become heavy, and pass through the spiral guide. The flow channel is spirally wound downward, and the liquid-carrying gas stream 102 is downwardly affected by the structure of the top of the funnel-shaped water collector 24, and the downwardly swirling airflow 102 can be moved upward from the bottom end of the hollow channel 23. The channel 23 is internally scrolled, and the liquid containing the waste heat pollutant in the airflow 102 naturally falls downward in the water collecting tank 22 or/and the funnel-shaped water collector 24 due to the heavier specific gravity;
而當該攜帶液體之氣流102朝下旋繞時，部分接觸到該漏斗狀集水器24之氣流103會向上往該中空通道23內部捲動（而於該中空通道23內部捲動的氣流包含與該廢熱汙染物分離之氣體，而該氣體輸出裝置6則是用以使與該廢熱汙染物分離之氣體則能夠透過該氣體輸出裝置6排出），而另一部分的氣流102撞到該隔板26時，旋繞之氣流102則無法繼續成形，因此向下旋繞之氣流102無法繼續向下旋繞於該集水箱22內；When the liquid-carrying airflow 102 is spiraled downward, the airflow 103 partially contacting the funnel-shaped sump 24 will scroll upward toward the inside of the hollow passage 23 (and the airflow that is scrolled inside the hollow passage 23 contains The waste heat pollutant separates the gas, and the gas output device 6 is configured to allow the gas separated from the waste heat pollutant to be discharged through the gas output device 6, and the other portion of the gas stream 102 hits the separator 26. At that time, the swirling airflow 102 cannot continue to be formed, so the downwardly swirling airflow 102 cannot continue to be spirally downwardly wound into the water collecting tank 22;
由於該中空通道23底端表面周緣處係環繞設置有一第一環繞導片231，而該第一環繞導片231係斜向結合於該中空通道23底端表面上，因此當攜帶液體之氣流102會朝下向上撞到該第一環繞導片231與該中空通道23底端表面之間的空間後，該氣流102內包含廢熱汙染物之液體104會自然向下落於該集水箱22或/及該漏斗狀集水器24中；Since the first surrounding guide piece 231 is disposed around the periphery of the bottom end surface of the hollow passage 23, and the first surrounding guide piece 231 is obliquely coupled to the bottom end surface of the hollow passage 23, when the liquid carrying air 102 is carried After hitting the space between the first surrounding guide piece 231 and the bottom end surface of the hollow passage 23 downwardly, the liquid 104 containing the waste heat contaminant in the air flow 102 naturally falls down to the water collecting tank 22 or/and The funnel-shaped water collector 24;
另外該漏斗狀集水器24頂端表面周緣處係環繞設置有一第二環繞導片241，而該第二環繞導片241係斜向結合於該漏斗狀集水器24頂端表面上，其中攜帶液體之氣流102朝下向上流動時，亦會撞到該第二環繞導片241，因此該氣流102內包含廢熱汙染物之液體104能夠受到該第二環繞導片241之導引流向該集水箱22內。In addition, a second surrounding guide piece 241 is disposed around the periphery of the top surface of the funnel-shaped water collector 24. The second surrounding guide piece 241 is obliquely coupled to the top surface of the funnel-shaped water collector 24, and carries the liquid. When the airflow 102 flows downwardly and upwardly, it also hits the second surrounding guide piece 241, so that the liquid 104 containing waste heat pollutants in the airflow 102 can be guided by the second surrounding guide piece 241 to the water collecting tank 22 Inside.
而該集水箱22係與至少一個排水裝置3相連接，用以將該集水箱22內部收集之包含有與該廢熱氣體分離之廢熱汙染物的液體104送往該冷卻水塔5，而該冷卻水塔5係與該灑水器21相連接，用以提供該灑水器21進行灑水所需之液體。The water collection tank 22 is connected to at least one drainage device 3 for sending the liquid 104 collected inside the water collection tank 22 containing waste heat pollutants separated from the waste heat gas to the cooling water tower 5, and the cooling water tower The 5 series is connected to the sprinkler 21 for providing the liquid required for the sprinkler 21 to sprinkle water.
由於該液體104內包含的廢熱汙染物係包含有油類成份，故必須再透過該濾油裝置4將該集水箱22內部收集之液體進行濾油處理後，再送往該冷卻水塔5。Since the waste heat pollutant contained in the liquid 104 contains an oil component, the liquid collected inside the water collection tank 22 must be subjected to oil filtering treatment through the oil filtering device 4, and then sent to the cooling water tower 5.
由於該集水箱22內係具有一與該排水裝置3相連接之水位計（圖中未示），該水位計用以偵測該集水箱22內的水位高度，並自行補充該排出該集水箱22內的液體，且該抽水馬達51更能夠接收該水位計之水位數據，用以依據該集水箱22內的水位高度，將該冷卻水塔5內儲存的液體抽出送往該灑水器21。Since the water collecting tank 22 has a water level gauge (not shown) connected to the draining device 3, the water level gauge is used for detecting the water level in the water collecting tank 22, and self-supplementing the discharging of the water collecting tank. The liquid in the 22, and the pumping motor 51 is more capable of receiving the water level data of the water level gauge for pumping the liquid stored in the cooling water tower 5 to the sprinkler 21 according to the water level in the water collecting tank 22.
另外該氣體輸出裝置6上更包含有至少一個排氣口（圖中未示），而該排氣口係與該除霧裝置7相連接，該除霧裝置7用以將該與該廢熱汙染物分離之氣體進行除霧處理，主要是用以除去氣體內的水份（可降低20％的水含量），並降低氣體的溫度（溫度可降低至50℃）。In addition, the gas output device 6 further includes at least one exhaust port (not shown), and the exhaust port is connected to the defogging device 7, and the defogging device 7 is used to pollute the waste heat. The gas to be separated is subjected to a defogging treatment, mainly for removing moisture in the gas (which can reduce the water content by 20%) and lowering the temperature of the gas (the temperature can be lowered to 50 ° C).
由於經過除霧裝置7處理後，能夠再經過該氣液分離裝置8將進行除霧處理後之氣體進行氣液分離，能夠去除氣體內的水份（可降低10％的水含量），並降低氣體的溫度（溫度可降低至40℃）。After the treatment by the demisting device 7, the gas after the demisting treatment can be further subjected to gas-liquid separation through the gas-liquid separation device 8, so that the moisture in the gas can be removed (the water content can be reduced by 10%) and lowered. The temperature of the gas (temperature can be reduced to 40 ° C).
之後再透過一具有過濾網的過濾裝置9，用以將進行氣液分離後之氣體進行過濾處理，能夠去除氣體內的水份（可降低10％的水含量），並降低氣體的溫度（溫度可降低至30℃）。Then, through a filter device 9 having a filter for filtering the gas after gas-liquid separation, the moisture in the gas can be removed (the water content can be reduced by 10%), and the temperature of the gas can be lowered (temperature). Can be reduced to 30 ° C).
最後，由於該氣體中會含有靜電，故必須再透過該靜電處理裝置10將進行過濾處理後之氣體進行靜電消除處理，之後則透過一風車11將處理後的氣體送至一檢測平台12，以進行檢測氣體是否符合排放標準。Finally, since the gas contains static electricity, the gas subjected to the filtration treatment must be statically removed by the electrostatic treatment device 10, and then the processed gas is sent to a detection platform 12 through a windmill 11 to Check whether the gas meets the emission standards.
如第4圖所示，為廢熱處理方法之流程示意圖，其方法為： (1) 將一包含有廢熱汙染物之廢熱氣體注入一廢熱排除裝置中，而該廢熱排除裝置中係具有一中空通道及一環繞該中空通道之螺旋導流通道，且該廢熱排除裝置底部係具有一集水箱501； (2) 之後使該廢熱氣體能夠沿著該螺旋導流通道向下旋繞，並於該廢熱排除裝置內部進行灑水，以使於該廢熱氣體內的廢熱汙染物受到液體包覆並變重，並經由旋繞後能夠使該廢熱汙染物與該廢熱氣體逐漸分離502；以及 (3) 而與該廢熱汙染物分離之廢熱氣體能夠再由下向上流入該中空通道，並由該中空通道向該廢熱排除裝置之外部排出，且由於氣流內包含廢熱汙染物之液體因比重較重，故會自然向下落於該集水箱中503。As shown in FIG. 4, it is a schematic flow diagram of the waste heat treatment method, which is: (1) injecting a waste hot gas containing waste heat pollutants into a waste heat removing device, wherein the waste heat removing device has a hollow passage And a spiral flow guiding channel surrounding the hollow passage, and the bottom of the waste heat removing device has a water collecting tank 501; (2) then the waste hot gas can be spirally spiraled along the spiral guiding passage, and the waste heat is removed The device is internally sprinkled so that the waste heat pollutants in the waste heat gas are covered by the liquid and become heavy, and the waste heat pollutants can be gradually separated from the waste heat gas by 502 after being wound; and (3) The waste hot gas separated from the waste heat pollutants can flow from the bottom to the hollow passage, and is discharged from the hollow passage to the outside of the waste heat removing device, and since the liquid containing the waste heat pollutant in the air flow is heavier in weight, it will naturally Dropped in the collection tank 503.
本發明所提供之應用於定型機之廢熱處理系統及其方法，與其他習用技術相互比較時，其優點如下： (1) 本發明能夠透過螺旋導流通道及灑水來增加分離該廢熱氣體內部廢熱汙染物之效率，之後再將已分離廢熱汙染物之廢熱氣體排出，如此將能夠減少環境汙染的程度。 (2) 本發明能夠透過隔板的設計，來避免向下旋繞之氣流繼續向下旋繞於該集水箱內，因此包含有廢熱汙染物之液體將不會被捲動向該中空管道內流動。The waste heat treatment system and method thereof applied to the setting machine provided by the present invention have the following advantages when compared with other conventional techniques: (1) The present invention can increase the separation of the waste heat gas through the spiral flow guiding channel and watering. The efficiency of the waste heat pollutants, and then the waste hot gas from which the waste heat pollutants have been separated is discharged, thus reducing the degree of environmental pollution. (2) The present invention is capable of transmitting the separator to prevent the downwardly swirling airflow from continuing to spiral down into the header tank, so that the liquid containing the waste heat contaminants will not be rolled into the hollow duct.
本發明已透過上述之實施例揭露如上，然其並非用以限定本發明，任何熟悉此一技術領域具有通常知識者，在瞭解本發明前述的技術特徵及實施例，並在不脫離本發明之精神和範圍內，當可作些許之更動與潤飾，因此本發明之專利保護範圍須視本說明書所附之請求項所界定者為準。The present invention has been disclosed in the above embodiments, and is not intended to limit the present invention. Any of those skilled in the art can understand the foregoing technical features and embodiments of the present invention without departing from the invention. In the spirit and scope, the scope of patent protection of the present invention is subject to the definition of the claims attached to the present specification.
1‧‧‧氣體輸入裝置
101‧‧‧廢熱氣體
102‧‧‧氣流
103‧‧‧氣流
104‧‧‧液體
2‧‧‧廢熱排除裝置
21‧‧‧灑水器
22‧‧‧集水箱
23‧‧‧中空通道
231‧‧‧第一環繞導片
24‧‧‧漏斗狀集水器
241‧‧‧第二環繞導片
25‧‧‧螺旋導流板
26‧‧‧隔板
3‧‧‧排水裝置
4‧‧‧濾油裝置
5‧‧‧冷卻水塔
51‧‧‧抽水馬達
6‧‧‧氣體輸出裝置
7‧‧‧除霧裝置
8‧‧‧氣液分離裝置
9‧‧‧過濾裝置
10‧‧‧靜電處理裝置
11‧‧‧風車
12‧‧‧檢測平台1‧‧‧ gas input device
101‧‧‧ Waste hot gas
102‧‧‧ airflow
103‧‧‧Airflow
104‧‧‧Liquid
2‧‧‧ Waste heat removal device
21‧‧‧ sprinkler
22‧‧‧Water collection tank
23‧‧‧ hollow channel
231‧‧‧First surround guide
24‧‧‧Fountained water collector
241‧‧‧Second surround guide
25‧‧‧Spiral deflector
26‧‧‧Baffle
3‧‧‧Drainage device
4‧‧‧ oil filter unit
5‧‧‧Cooling tower
51‧‧‧ pumping motor
6‧‧‧ gas output device
7‧‧‧Defogging device
8‧‧‧Gas-liquid separation device
9‧‧‧Filter device
10‧‧‧Electrostatic treatment device
11‧‧‧ windmill
12‧‧‧Testing platform
[第1圖]係本發明應用於定型機之廢熱處理系統及其方法之整體架構示意圖。 [第2圖]係本發明應用於定型機之廢熱處理系統及其方法之廢熱排除裝置內部結構示意圖。 [第3圖]係本發明應用於定型機之廢熱處理系統及其方法之廢熱排除裝置之運作實施示意圖。 [第4圖]係本發明應用於定型機之廢熱處理系統及其方法之流程示意圖。[Fig. 1] Fig. 1 is a schematic view showing the overall structure of a waste heat treatment system and a method thereof applied to a setting machine. [Fig. 2] Fig. 2 is a schematic view showing the internal structure of the waste heat removing device of the waste heat treatment system and the method thereof applied to the setting machine. [Fig. 3] Fig. 3 is a schematic view showing the operation of the waste heat removing device of the waste heat treatment system and the method of the present invention. [Fig. 4] is a flow chart showing the waste heat treatment system and method of the present invention applied to a setting machine.
Claims (10)
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| TW106127031A TWI630299B (en) | 2017-08-10 | 2017-08-10 | Waste heat treatment system applied to setting machine and method thereof |
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| Publication Number | Publication Date |
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| TWI630299B true TWI630299B (en) | 2018-07-21 |
| TW201910586A TW201910586A (en) | 2019-03-16 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US11383195B2 (en) | 2019-11-21 | 2022-07-12 | Industrial Technology Research Institute | Device for capturing particles |
Citations (3)
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|---|---|---|---|---|
| CN104006684A (en) * | 2013-02-21 | 2014-08-27 | 陶财德 | Automatic vacuum leaf-shaped air-cooled radiator |
| CN105403077A (en) * | 2015-12-10 | 2016-03-16 | 江门市达能环保节能科技有限公司 | Convoluting face type anti-blocking heat exchanger |
| CN106139867A (en) * | 2016-08-26 | 2016-11-23 | 安徽盛运重工机械有限责任公司 | A kind of corrosivity exhaust gas processing device and method |
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2017
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Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104006684A (en) * | 2013-02-21 | 2014-08-27 | 陶财德 | Automatic vacuum leaf-shaped air-cooled radiator |
| CN105403077A (en) * | 2015-12-10 | 2016-03-16 | 江门市达能环保节能科技有限公司 | Convoluting face type anti-blocking heat exchanger |
| CN106139867A (en) * | 2016-08-26 | 2016-11-23 | 安徽盛运重工机械有限责任公司 | A kind of corrosivity exhaust gas processing device and method |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US11383195B2 (en) | 2019-11-21 | 2022-07-12 | Industrial Technology Research Institute | Device for capturing particles |
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