TWI629578B - Computer updating test assisting device - Google Patents

Computer updating test assisting device Download PDF

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TWI629578B
TWI629578B TW106133919A TW106133919A TWI629578B TW I629578 B TWI629578 B TW I629578B TW 106133919 A TW106133919 A TW 106133919A TW 106133919 A TW106133919 A TW 106133919A TW I629578 B TWI629578 B TW I629578B
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data
existing
computer
control system
test
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TW201908893A (en
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佐藤芳明
松井文
稲葉寛蔵
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日商東芝三菱電機產業系統股份有限公司
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    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00Programme-control systems
    • G05B19/02Programme-control systems electric
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00Programme-control systems
    • G05B19/02Programme-control systems electric
    • G05B19/04Programme control other than numerical control, i.e. in sequence controllers or logic controllers
    • G05B19/05Programmable logic controllers, e.g. simulating logic interconnections of signals according to ladder diagrams or function charts
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B23/00Testing or monitoring of control systems or parts thereof
    • G05B23/02Electric testing or monitoring
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/02Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]

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  • General Physics & Mathematics (AREA)
  • Engineering & Computer Science (AREA)
  • Automation & Control Theory (AREA)
  • Testing And Monitoring For Control Systems (AREA)
  • Programmable Controllers (AREA)

Abstract

本發明之計算機更新試驗支援裝置(4)係連接於既設上位網路(24)與新設下位網路(15)的雙方。集線器(5)具有將流通於既設上位網路(24)之鋼鐵生產線之實際操作中的封包予以擷取的埠映射同步功能。封包資料蓄積部(621)蓄積由集線器(5)所擷取的封包之收集時刻及資料內容所構成的封包資料。試驗資料輸出部(64)依照試驗資料定義表(622)而在保持有集線器(5)所擷取的各封包之收集時刻之間之相對性時序之狀態下,將新設計算機(11)之運算處理上所必須的封包的資料內容寫入與共用記憶體(310)之位址對應的記憶區域。 The computer update test support device (4) of the present invention is connected to both the existing upper network (24) and the newly installed lower network (15). The hub (5) has a port mapping synchronization function that captures packets flowing in the actual operation of the steel production line of the existing upper network (24). The packet data accumulation unit (621) accumulates packet data composed of the collection time and data content of the packets captured by the hub (5). The test data output unit (64) complies with the test data definition table (622) and maintains the relative timing between the collection times of the packets captured by the hub (5), and calculates the calculations of the new computer (11). The data content of the packet necessary for processing is written into a memory area corresponding to the address of the shared memory (310).

Description

計算機更新試驗支援裝置 Computer update test support device

本發明係有關計算機更新試驗支援裝置,特別是適用於將鋼鐵生產線之既設控制系統更新成新設控制系統時之功能確認試驗的計算機更新試驗支援裝置。 The present invention relates to a computer update test support device, and particularly to a computer update test support device suitable for a function confirmation test when an existing control system of a steel production line is updated to a new control system.

習知有上位計算機與下位可程式邏輯控制器(以下簡稱PLC)連接成可通信,並協同控制構成鋼鐵生產線之各機器設備之動作的控制系統。伴隨著控制系統的老化,將既設控制系統更新成新設控制系統時,必須實施新設控制系統的功能確認試驗。 It is known that a high-level computer and a lower-level programmable logic controller (hereinafter referred to as PLC) are connected to communicate with each other, and coordinately control the operation of each machine and equipment constituting the steel production line. With the aging of the control system, when the existing control system is updated to a new control system, a function confirmation test of the new control system must be performed.

就試驗方法之一者而言,已知有平行運行(parallel run)(日本特開2017-41000號公報)。依據平行運行,對控制工廠之既設控制裝置與新設控制裝置的雙方輸入相同信號而使之進行並行動作,藉此能夠進行更新的驗證。然而,為了對兩控制裝置輸入相同資料,將平行運行用的設備組入在操作中的既設控制系統之變更並非容易,會有對工廠之操作狀態造成不良影響之虞。此外,會有輸入新設控制裝置之信號的規格必須為與已老化的既設控制裝置相同之信號的限制。 As one of the test methods, a parallel run is known (Japanese Patent Application Laid-Open No. 2017-41000). According to the parallel operation, the same signal is input to both the existing control device and the newly installed control device of the control plant to perform parallel operation, thereby enabling the update verification. However, in order to input the same data to the two control devices, it is not easy to change the existing control system by incorporating the equipment for parallel operation in operation, which may cause adverse effects on the operating status of the plant. In addition, there are restrictions that the specifications of the signals input to the newly installed control device must be the same as those of the aging existing control device.

(先前技術文獻) (Prior technical literature) (專利文獻) (Patent Literature)

專利文獻1:日本特開2017-41000號公報 Patent Document 1: JP 2017-41000

然而,作為將既設控制系統更新成新設控制系統時之功能確認試驗之一者,係必須進行新設控制系統之上位計算機(新設計算機)的動作確認。為了進行新設計算機的試驗,會有要準備計算機更新試驗支援裝置的情形。以往的計算機更新試驗支援裝置中,係預先以手動輸入來製成新設計算機之運算處理所必要的試驗用輸入資料。然而,會有準備試驗用輸入資料的作業成本大,以手動輸入所製成的資料與實際的操作資料不同的課題。 However, as one of the function confirmation tests when updating an existing control system to a new control system, it is necessary to confirm the operation of a host computer (new computer) of the new control system. In order to conduct a test of a new computer, a computer may be prepared to update a test support device. In the conventional computer update test support device, manual input is used in advance to create test input data necessary for calculation processing of a new computer. However, there is a problem that the operation cost of preparing the input data for the test is large, and the data produced by manual input is different from the actual operation data.

再者,為了進行新設計算機的試驗,也可考量以閘道器(gateway)來連接既設控制系統之下位PLC(既設PLC)所連接的下位控制網路(既設下位網路)與新設控制系統之下位PLC(既設PLC)所連接的下位控制網路(新設下位網路)。依據此方式,既設下位網路之全部輸入輸出信號會被轉送至新設下位網路,所以操作中的既設PLC輸出之實際的操作資料能夠使用於新設計算機的試驗。但是,在屬於試驗對象的新設計算機側,為了進行功能確認試驗而必須有取捨選擇必須的資料的結構機制,對於新設計算機的試驗並非適合的環境。 Furthermore, in order to test the newly installed computer, it may also be considered to use a gateway to connect the lower control network (the existing lower network) connected to the lower PLC (the existing PLC) of the existing control system and the newly installed control system. The lower-level control network (newly-set lower-level network) to which the lower-level PLC (the existing PLC) is connected. According to this method, all the input and output signals of the existing lower-level network will be transferred to the newly established lower-level network, so the actual operating data output by the existing PLC in operation can be used for the test of the newly-built computer. However, in the newly installed computer side which is a test object, in order to perform the function confirmation test, there must be a structure mechanism for selecting and selecting the necessary data, which is not an appropriate environment for the test of the newly installed computer.

再者,既設下位網路大多由製造商專用的高速控制用資料網路所構成。因此,既設控制系統之建設當時(通常10年至15年前)未擔任其設計的製造商要分析既設下位網路之發送接收資料並獲得更新成新設控制系統所必要的資料乃為困難之事。因此,存在有更新工作也必須依賴設計既設控制系統的製造商,無法抑減更新工事的費用,且在更新工事的時間點導入最新技術上多有限制等課題。 In addition, most of the existing lower-level networks consist of a manufacturer-specific high-speed control data network. Therefore, the manufacturer of the existing control system at that time (usually 10 to 15 years ago) did not design it. It was difficult to analyze the transmission and reception data of the existing lower network and obtain the necessary information to update the new control system. . Therefore, there are problems such as manufacturers who have to rely on the design of an existing control system for the renewal work, cannot reduce the cost of the renewal work, and there are many restrictions on introducing the latest technology at the time of the renewal work.

本發明即是用以解決上述的課題而完成者,目的在於提供一種計算機更新試驗支援裝置,該計算機更新試驗支援裝置容易獲得關於既設控制系統之設計及動作之資訊,且能夠使用實際的操作資料而有效率地達成新設控制系統之新設計算機之功能確認試驗。 The present invention has been completed to solve the above-mentioned problems, and an object thereof is to provide a computer update test support device which can easily obtain information about the design and operation of an existing control system and can use actual operation data And the function confirmation test of the new computer of the new control system is efficiently achieved.

為達成上述的目的,本發明之計算機更新試驗支援裝置係以下列的方式來構成。計算機更新試驗支援裝置係用以連接於既設控制系統與新設控制系統的雙方而測試新設計算機的裝置。 To achieve the above-mentioned object, the computer update test support device of the present invention is configured in the following manner. The computer update test support device is a device for testing a newly installed computer by connecting both the existing control system and the newly installed control system.

既設控制系統具有:既設下位網路,將既設可程式邏輯控制器(以下簡稱既設PLC)與既設閘道器予以連接;及既設上位網路,在既設閘道器與既設計算機之間傳送封包的既設上位網路,且既設計算機與既設PLC協同來控制鋼鐵生產線。 The existing control system has: an existing lower-level network that connects an existing programmable logic controller (hereinafter referred to as an existing PLC) with an existing gateway; and an existing upper-level network that transmits packets between the existing gateway and the existing computer. A high-level network is set up, and a computer and a PLC are set up to control the steel production line.

新設控制系統具有:新設下位網路,具有 複數個具有共用記憶體的節點且藉由在該複數個節點之間的共用記憶體的同步,而在連接於1個節點之新設可程式邏輯控制器(以下簡稱新設PLC)與連接於另1個節點之新設閘道器之間傳送接收資料;及新設上位網路,將新設閘道器與新設計算機予以連接的新設上位網路,且新設計算機與新設PLC協同而控制鋼鐵生產線。 The new control system has: A plurality of nodes having a shared memory and through the synchronization of the shared memory between the plurality of nodes, a new programmable logic controller (hereinafter referred to as a new PLC) connected to one node is connected to another one Data is transmitted and received between the newly installed gateways at each node; and a newly installed higher-level network, a newly installed upper-level network connecting the newly-installed gateway and the newly-built computer, and the newly-built computer and the newly-built PLC control the steel production line.

計算機更新試驗支援裝置係具有集線器(HUB)、封包資料蓄積部、資料顯示部、及試驗資料輸出部。 The computer update test support device includes a hub (HUB), a packet data accumulation unit, a data display unit, and a test data output unit.

集線器係連接既設上位網路,具有將流通於既設上位網路之鋼鐵生產線之實際操作中的封包予以擷取的埠映射同步(port mirroring)功能。封包係包含網際網路協定(IP:internet protocol)封包。 The hub is connected to the existing upper network, and has a port mirroring function that captures packets flowing in the actual operation of the steel production line of the existing upper network. The packet includes an Internet Protocol (IP) packet.

封包資料蓄積部蓄積包含集線器所擷取的封包的收集時刻及資料內容的封包資料。資料內容包含資料值。也可更包含有資料項目。 The packet data accumulation unit accumulates packet data including the collection time and data content of the packets captured by the hub. The data content contains data values. It can also contain data items.

資料顯示部顯示封包資料蓄積部所蓄積的各封包資料。 The data display unit displays each packet data accumulated by the packet data accumulation unit.

試驗資料輸出部依照定義有新設計算機之運算處理所必須的封包的資料內容與指定要寫入該資料內容之共用記憶體之記憶區域的位址之對應關係的試驗資料定義表,在保持集線器所擷取到的各封包之收集時刻之間的相對性時序的狀態下,將新設計算機之運算處理所必須的封包的資料內容寫入與共用記憶體之位址對應的記憶區 域。 The test data output section defines a test data definition table in accordance with the correspondence between the data content of the packet necessary for the calculation processing of the newly set computer and the address of the memory area of the shared memory designated to write the data content. In the state of the relative timing between the captured time of each packet, the data content of the packet necessary for the calculation processing of the new computer is written into the memory area corresponding to the address of the shared memory area.

依據本實施形態的計算機更新試驗支援裝置,能從以傳送封包之一般的網路協定進行通信的既設上位網路收集封包,將各封包的收集時刻與資料內容予以蓄積並顯示。因此,比較於由以製造商特有的網路協定進行通信的既設下位網路解析資料的情形相比較,在既設控制系統所使用的資料的解析較容易,能容易地調查既設控制系統的設計、動作、功能分擔。由於即使是與既設控制系統之設計製作無關的製造商也可容易進行調查,所以能夠在短期間內以較低的價格建構高品質的新設控制系統。 The computer update test support device according to this embodiment can collect packets from an established upper-level network that communicates using a general network protocol for transmitting packets, and accumulates and displays the collection time and data content of each packet. Therefore, compared with the case where the analysis data of the existing lower-level network is communicated by the manufacturer-specific network protocol, the analysis of the data used in the existing control system is easier, and the design of the existing control system can be easily investigated Action and function sharing. Since manufacturers who are not involved in the design and manufacture of existing control systems can easily investigate, it is possible to construct high-quality new control systems at a lower price in a short period of time.

再者,能夠僅將新設計算機之運算處理所必須的實際的操作資料傳送至新設控制系統側。因此,在新設計算機側不需要取捨選擇資料的結構機制,能夠對新設計算機的試驗提供適切的環境。此外,由於能夠使用鋼鐵生產線之實際的操作資料,所以能夠提高試驗資料的品質,降低試驗資料的製作成本。因此,能夠建構提高試驗效率且品質高的新設控制系統。 Furthermore, it is possible to transmit only the actual operation data necessary for the arithmetic processing of the newly installed computer to the newly installed control system side. Therefore, there is no need to choose the structure mechanism of the selection data on the side of the newly installed computer, which can provide an appropriate environment for the test of the newly installed computer. In addition, since the actual operation data of the steel production line can be used, the quality of the test data can be improved and the production cost of the test data can be reduced. Therefore, it is possible to construct a new control system that improves test efficiency and has high quality.

再者,由於係將集線器連接於既設上位網路的構成,所以與平行運行相比較,能夠將對於既設控制系統的修改降低到最小的限度,能夠抑制對鋼鐵生產線的操作的影響。 Furthermore, since the hub is connected to an existing host network, compared with parallel operation, modifications to the existing control system can be minimized, and the influence on the operation of the steel production line can be suppressed.

依據本實施形態之計算機更新試驗支援裝置,容易獲得關於既設控制系統之設計及動作,且能夠使 用實際的操作資料而有效率地達成新設控制系統之新設計算機之功能確認試驗。 The computer update test support device according to this embodiment can easily obtain the design and operation of the existing control system, and can enable Use actual operation data to efficiently achieve the function confirmation test of the new computer of the new control system.

1‧‧‧新設控制系統 1‧‧‧ new control system

2‧‧‧既設控制系統 2‧‧‧Existing control system

4‧‧‧計算機更新試驗支援裝置 4‧‧‧ Computer update test support device

5‧‧‧集線器(HUB) 5‧‧‧ HUB

6‧‧‧試驗支援部 6‧‧‧Test Support Department

11‧‧‧新設計算機 11‧‧‧ New computer

12‧‧‧新設閘道器(新設GW) 12‧‧‧New gateway (new GW)

13‧‧‧新設可程式邏輯控制器(新設PLC) 13‧‧‧ New programmable logic controller (new PLC)

14‧‧‧新設上位網路 14‧‧‧ Newly established higher-level network

15‧‧‧新設下位網路 15‧‧‧ New lower network

21‧‧‧既設計算機 21‧‧‧Existing computer

22‧‧‧既設閘道器(既設GW) 22‧‧‧Existing Gateway (Existing GW)

23‧‧‧既設可程式邏輯控制器(既設PLC) 23‧‧‧Existing programmable logic controller (existing PLC)

24‧‧‧既設上位網路 24‧‧‧existing host network

25‧‧‧既設下位網路 25‧‧‧ existing lower network

31至34‧‧‧節點A至節點D 31 to 34‧‧‧Node A to Node D

61‧‧‧封包收集部 61‧‧‧packet collection department

62‧‧‧資料保存部 62‧‧‧Data Preservation Department

63‧‧‧資料顯示部 63‧‧‧Data Display Department

64‧‧‧試驗資料輸出部 64‧‧‧Test data output department

65‧‧‧設定資訊 65‧‧‧ Setting Information

66‧‧‧共用記憶體收集部 66‧‧‧ Shared Memory Collection Department

67‧‧‧品質資料合計部 67‧‧‧Quality data total department

101‧‧‧中央處理單元(CPU:Central Processing Unit) 101‧‧‧ Central Processing Unit (CPU: Central Processing Unit)

102‧‧‧唯讀記憶體(ROM:Read Only Memory) 102‧‧‧Read Only Memory (ROM: Read Only Memory)

103‧‧‧隨機存取記憶體(RAM:Random Access Memory) 103‧‧‧ Random Access Memory (RAM: Random Access Memory)

104‧‧‧輸出輸入介面 104‧‧‧I / O interface

105‧‧‧系統匯流排 105‧‧‧System Bus

106‧‧‧輸入裝置 106‧‧‧ input device

107‧‧‧顯示裝置 107‧‧‧ display device

108‧‧‧儲存器 108‧‧‧Memory

310至340‧‧‧共用記憶體 310 to 340‧‧‧shared memory

621‧‧‧封包資料蓄積部 621‧‧‧packet data accumulation department

622‧‧‧試驗資料定義表 622‧‧‧Test data definition table

623‧‧‧共用記憶體資料蓄積部 623‧‧‧Shared memory data accumulation department

第1圖係用以說明控制鋼鐵生產線(鋼鐵工廠)之控制系統之構成的圖。 FIG. 1 is a diagram for explaining a configuration of a control system for controlling a steel production line (steel plant).

第2圖係用以針對新設下位網路中的掃描傳送來說明的圖。 FIG. 2 is a diagram for explaining scan transmission in a newly set-up lower network.

第3圖係用以說明本發明之實施形態1之計算機更新試驗支援裝置之構成的方塊圖。 Fig. 3 is a block diagram for explaining the structure of a computer update test support device according to the first embodiment of the present invention.

第4圖係顯示試驗支援部具有的處理電路之硬體構成例的方塊圖。 FIG. 4 is a block diagram showing an example of a hardware configuration of a processing circuit included in the test support unit.

第5圖係用以說明本發明之實施形態2之計算機更新試驗支援裝置之構成的方塊圖。 Fig. 5 is a block diagram for explaining the structure of a computer update test support device according to a second embodiment of the present invention.

第6圖係用以說明本發明之實施形態3之計算機更新試驗支援裝置之構成的方塊圖。 Fig. 6 is a block diagram for explaining the structure of a computer update test support device according to a third embodiment of the present invention.

以下,參照圖式來詳細說明本發明之實施形態。此外,於各圖中共通的要件係賦予相同的符號而省略重複的說明。 Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings. In addition, the common elements in the drawings are given the same reference numerals, and redundant descriptions are omitted.

實施形態1 Embodiment 1

第1圖係用以說明控制鋼鐵生產線(鋼鐵工廠)之控制系統之構成的圖。於第1圖中描繪有新設控制系統1、既 設控制系統2及計算機更新試驗支援裝置4。 FIG. 1 is a diagram for explaining a configuration of a control system for controlling a steel production line (steel plant). The new control system 1 is depicted in Figure 1. A control system 2 and a computer update test support device 4 are provided.

新設控制系統1的控制對象係與既設控制系統2相同的鋼鐵生產線。計算機更新試驗支援裝置4為了支援將既設控制系統2更新成新設控制系統1時必須的功能確認試驗,而能將既設控制系統2之實際的操作資料給予新設控制系統1的試驗對象裝置。試驗對象裝置係新設計算機11及新設閘道器(新設GW)12。 The control object of the new control system 1 is the same steel production line as the existing control system 2. The computer update test support device 4 can provide actual operation data of the existing control system 2 to the test target device of the new control system 1 in order to support the function confirmation test necessary when the existing control system 2 is updated to the new control system 1. The test target device was a new computer 11 and a new gateway (new GW) 12.

(新設控制系統) (New control system)

新設控制系統1具有:新設計算機11、新設閘道器12、複數個新設可程式邏輯控制器13(新設PLC13)、新設上位網路14、及新設下位網路15。新設計算機11與新設閘道器12係以傳送封包之一般的網路協定(TCP/IP或UDP/IP)的新設上位網路14來連接。新設閘道器12與新設PLC13係以與新設上位網路14不同的協定的新設下位網路15來連接。新設下位網路15係高速控制用資料網路。新設上位網路14中的傳送係非周期性的資料傳送,且係以任意的時序來傳達任意的資料。 The newly installed control system 1 includes a newly installed computer 11, a newly installed gateway 12, a plurality of newly installed programmable logic controllers 13 (newly installed PLC 13), a newly installed upper network 14, and a newly installed lower network 15. The new computer 11 and the new gateway 12 are connected by a new upper network 14 of a general network protocol (TCP / IP or UDP / IP) for transmitting packets. The newly installed gateway 12 and the newly installed PLC 13 are connected by a newly installed lower network 15 having a protocol different from that of the newly installed upper network 14. Newly established 15-series high-speed control data network. The transmission in the newly set-up upper network 14 is a non-periodic data transmission, and an arbitrary data is transmitted at an arbitrary timing.

控制系統藉由複數個PLC來分擔鋼鐵生產線的控制範圍。第1圖中複數個新設PLC雖具備新設PLC131與132,然而也可以具備3個以上的新設PLC。於以下的說明中,在不須區別新設PLC131、132時僅記載為新設PLC13。 The control system uses a plurality of PLCs to share the control range of the steel production line. Although the plurality of newly installed PLCs in FIG. 1 include the newly installed PLCs 131 and 132, they may also include three or more newly installed PLCs. In the following description, when it is not necessary to distinguish between the newly installed PLCs 131 and 132, only the newly installed PLC 13 is described.

新設下位網路15係實現高可靠性及即時性 的工廠控制用網路。具體而言,新設下位網路15係以利用共用記憶體方式所進行的掃描傳送(周期性的廣播傳送)而能確保控制資料的同時性。 Newly installed lower network 15 series to achieve high reliability and real-time Network for factory control. Specifically, the newly-established lower-level network 15 can ensure the simultaneity of control data by scanning transmission (periodic broadcast transmission) using a shared memory method.

新設下位網路15具有複數個節點(節點A31至節點D34)。節點A31連接於計算機更新試驗支援裝置4,節點B32連接於新設閘道器12,節點C33連接於新設PLC131,節點D34連接於新設PLC132。此外,節點數並不限定於上述節點數。 The newly set-up lower network 15 has a plurality of nodes (node A31 to node D34). Node A31 is connected to the computer update test support device 4, node B32 is connected to the new gateway 12, node C33 is connected to the new PLC131, and node D34 is connected to the new PLC132. The number of nodes is not limited to the above-mentioned number of nodes.

第2圖係用以針對新設下位網路15中的掃描傳送來說明的圖。如第2圖所示,複數個節點A31至節點D34具有分別相同構成的共用記憶體310至340。於各共用記憶體係以不重複的方式分配有供寫入計算機更新試驗支援裝置4之輸出資料的記憶區域、供寫入新設計算機11之設定資訊的記憶區域、供寫入新設PLC131之輸出資料(包含驅動裝置或感測器之輸出資料)的記憶區域、及供寫入新設PLC132之輸出資料(包含驅動裝置或感測器之輸出資料)的記憶區域。 FIG. 2 is a diagram for explaining scan transmission in the newly set-up lower network 15. As shown in FIG. 2, the plurality of nodes A31 to D34 have shared memories 310 to 340 having the same configuration, respectively. In each shared memory system, a memory area for writing output data of the computer update test support device 4, a memory area for writing setting information of the newly set computer 11, and output data of newly setting PLC 131 are allocated in a non-repeating manner It contains the memory area of the output data of the drive device or sensor) and the memory area of the output data (including the output data of the drive device or sensor) of the newly set PLC 132.

各節點具有將本身節點管理之共用記憶體上的資料周期性地廣播傳送給其他所有的節點的廣播傳送功能。例如,節點A31將共用記憶體310上的供寫入計算機更新試驗支援裝置4之輸出資料的記憶區域的資料周期性地廣播傳送給其他所有的節點,而使各共用記憶體上的資料同步。新設下位網路15能夠以數msec周期來實施掃描傳送。 Each node has a broadcast transmission function of periodically transmitting data on the shared memory managed by its own node to all other nodes. For example, the node A31 periodically broadcasts and transmits the data in the memory area on the shared memory 310 to which the output data of the computer update test support device 4 is written to all other nodes to synchronize the data in each shared memory. The newly set-up lower network 15 can perform scan transmission at a period of several msec.

回到第1圖來繼續說明。新設計算機11係總合地管理鋼鐵生產線中的製程的處理電腦,例如使用模擬了軋延現象的物理模型來進行用於工廠控制的設定計算。設定計算的結果(設定資訊)係以必要的時序透過在新設上位網路14與新設下位網路15之間轉換協定的新設閘道器12而被傳送至新設PLC13。 Return to Figure 1 to continue the explanation. The new computer 11 is a processing computer that manages the processes in the steel production line collectively. For example, a physical model that simulates the rolling phenomenon is used to perform setting calculations for factory control. The result of the setting calculation (setting information) is transmitted to the newly set PLC 13 through the newly set gateway 12 which switches the protocol between the newly set upper network 14 and the newly set lower network 15 at the necessary timing.

新設PLC13使用新設計算機11的設定資訊來控制構成鋼鐵生產線的各機器設備(省略圖示的驅動裝置或感測器)。驅動裝置係驅動軋延機之滾子、輸出台(run out table)的注水裝置、捲線機(coiler)等的機器設備。感測器係檢測被軋延材之板厚、板寬、溫度、電動機之旋轉速度等的機器設備。從新設PLC13輸出的資料在新設閘道器12被轉換成新設上位網路14的傳送方式而被傳達至新設計算機11。如此一來,新設計算機11與新設PLC13協同控制鋼鐵生產線。 The newly-installed PLC 13 uses the setting information of the newly-installed computer 11 to control various equipment (a driving device or a sensor (not shown)) constituting the steel production line. The driving device is a device that drives a roller of a rolling mill, a water injection device of a run out table, a coiler, and the like. The sensor is a device that detects the thickness, width, temperature, and rotation speed of the motor of the rolled material. The data output from the newly installed PLC 13 is transferred to the newly installed higher-level network 14 in the newly installed gateway 12 and transmitted to the newly installed computer 11. In this way, the new computer 11 and the new PLC 13 cooperate to control the steel production line.

(既設控制系統) (Existing control system)

既設控制系統2係舊式的控制系統,例如具有與新設控制系統1同種類的構成。 The existing control system 2 is an old control system, and has, for example, the same type of configuration as the newly installed control system 1.

既設控制系統2係具有既設計算機21、既設閘道器22(既設GW22)、複數個既設可程式邏輯控制器23(既設PLC23)、既設上位網路24、及既設下位網路25。既設計算機21與既設閘道器22係以傳送封包之一般的網路協定(TCP/IP或UDP/IP)的既設上位網路24來連接。 既設閘道器22與既設PLC23係以與既設上位網路24不同的協定的既設下位網路25來連接。既設上位網路24中的傳送係非周期性的資料傳送,且係以任意的時序來傳達任意的資料。 The existing control system 2 includes an existing computer 21, an existing gateway 22 (an existing GW 22), a plurality of existing programmable logic controllers 23 (an existing PLC 23), an existing upper network 24, and an existing lower network 25. The existing computer 21 and the existing gateway 22 are connected by the established upper network 24 of a general network protocol (TCP / IP or UDP / IP) for transmitting packets. The existing gateway 22 and the existing PLC 23 are connected by an existing lower network 25 having a protocol different from that of the existing upper network 24. The transmission in the upper network 24 is a non-periodic data transmission, and any data is transmitted at an arbitrary timing.

第1圖中,複數個既設PLC23雖具備既設PLC231與232,然而也可以具備3個以上的既設PLC。於以下的說明中,在不須區別既設PLC231、232時僅記載為既設PLC23。 In FIG. 1, the plurality of existing PLCs 23 include the existing PLCs 231 and 232, but may include three or more existing PLCs. In the following description, if there is no need to distinguish the existing PLCs 231 and 232, only the existing PLC 23 will be described.

既設下位網路25係擔任既設控制系統之設計的製造商專用的高速控制用資料網路,具有獨自的網路協定。因此,擔任既設控制系統之設計的製造商以外者不易進行資料解析。 The existing lower-level network 25 is a manufacturer-specific high-speed control data network designed as an existing control system, and has its own network protocol. Therefore, it is not easy for a person other than the manufacturer who designs the existing control system to analyze the data.

既設計算機21與新設計算機11同樣係總合地管理鋼鐵生產線之製程的處理電腦,例如使用模擬了軋延現象的物理模型來進行用於工廠控制的設定計算。設定計算的結果(設定資訊)係以必要的時序透過在既設上位網路24與既設下位網路25之間轉換協定的既設閘道器22而被傳送至既設PLC23。 The existing computer 21 is a processing computer that manages the manufacturing process of the iron and steel production line in the same way as the newly installed computer 11. For example, a physical model that simulates the rolling phenomenon is used to perform setting calculations for factory control. The result of the setting calculation (setting information) is transmitted to the existing PLC 23 through the existing gateway 22 that switches the protocol between the existing upper network 24 and the existing lower network 25 at the necessary timing.

既設PLC23使用既設計算機21的設定資訊來控制構成鋼鐵生產線的各機器設備(省略圖示的驅動裝置或感測器)。從既設PLC23輸出的資料在既設閘道器22被轉換成既設上位網路24的傳送方式而被傳達至既設計算機21。如此一來,既設計算機21與既設PLC23協同控制鋼鐵生產線。 The existing PLC 23 uses the setting information of the existing computer 21 to control various equipment (a driving device or a sensor (not shown)) constituting the steel production line. The data output from the existing PLC 23 is converted to the transmission method of the existing upper network 24 by the existing gateway 22 and transmitted to the existing computer 21. In this way, the existing computer 21 and the existing PLC 23 coordinately control the steel production line.

(計算機更新試驗支援裝置) (Computer update test support device)

其次,針對計算機更新試驗支援裝置4進行說明。第3圖係用以說明計算機更新試驗支援裝置4之構成的方塊圖。 Next, the computer update test support device 4 will be described. Fig. 3 is a block diagram for explaining the structure of the computer update test support device 4.

計算機更新試驗支援裝置4連接於既設上位網路24與新設下位網路15的雙方。計算機更新試驗支援裝置4具有集線器5及試驗支援部6。 The computer update test support device 4 is connected to both the existing upper network 24 and the newly installed lower network 15. The computer update test support device 4 includes a hub 5 and a test support unit 6.

集線器5連接於既設計算機21與既設閘道器22之間的既設上位網路24。集線器5具有將流通於既設上位網路24之封包予以擷取的埠映射同步功能。具體而言,集線器5係具有增益集線器(Repeater HUB)或鏡埠(mirror port)的交換式集線器(switching HUB)。此等構件一般有市售而能夠容易且以較低的價格來獲得。此外,集線器5藉由改接既設上位網路24的區域網路電纜(LAN cable)而能容易設置。集線器5亦將在既設PLC23與既設計算機21之間被傳送的鋼鐵生產線的實際操作中的封包傳送至試驗支援部6。 The hub 5 is connected to an existing host network 24 between the existing computer 21 and the existing gateway 22. The hub 5 has a port mapping synchronization function that captures packets flowing through the existing upper network 24. Specifically, the hub 5 is a switching hub having a gain hub (Repeater HUB) or a mirror port (mirror port). These components are generally commercially available and can be obtained easily and at a lower price. In addition, the hub 5 can be easily installed by changing the LAN cable of the existing upper network 24. The hub 5 also transmits the packet in actual operation of the steel production line transmitted between the existing PLC 23 and the existing computer 21 to the test support unit 6.

試驗支援部6具有封包收集部61、資料保存部62、資料顯示部63、試驗資料輸出部64。 The test support unit 6 includes a packet collection unit 61, a data storage unit 62, a data display unit 63, and a test data output unit 64.

封包收集部61收集由集線器5所擷取的各封包。試驗支援部6儲存有將在既設上位網路24使用的通信資料格式予以定義的檔案,並依照其定義來識別所接收之資料的內容。 The packet collection unit 61 collects each packet captured by the hub 5. The test support unit 6 stores a file that defines a communication data format used in the existing upper network 24 and identifies the content of the received data according to its definition.

資料保存部62具有封包資料蓄積部621及試驗資料定義表622。資料保存部62係藉由將於後述的第4圖之唯讀記憶體(ROM)102或儲存器(storage)108來實現。 The data storage unit 62 includes a packet data accumulation unit 621 and a test data definition table 622. The data storage unit 62 is realized by a read-only memory (ROM) 102 or a storage 108 in FIG. 4 to be described later.

封包資料蓄積部621蓄積由集線器5所擷取的封包之收集時刻(收集時序)及資料內容所構成的封包資料。資料內容係包含資料值,也可更包含資料項目。 The packet data accumulation unit 621 accumulates packet data composed of the collection time (collection timing) and data content of the packets captured by the hub 5. The data content includes data values, and may also include data items.

試驗資料定義表622中定義有新設計算機11之運算處理上所必須的封包的資料內容與指定要寫入資料內容之共用記憶體的記憶區域之位址的對應關係。 The test data definition table 622 defines the correspondence between the data content of the packet necessary for the arithmetic processing of the new computer 11 and the address of the memory area of the shared memory that specifies the data content to be written.

資料顯示部63因應操作者的操作而顯示已蓄積於資料保存部62之各封包資料,即封包的收集時刻與其資料內容。顯示手段係包含畫面輸出及/或印刷輸出。 The data display unit 63 displays each packet data that has been accumulated in the data storage unit 62 in response to an operator's operation, that is, the packet collection time and its data content. The display means includes screen output and / or print output.

試驗資料輸出部64依照試驗資料定義表622而在保持有集線器5所擷取的各封包之收集時刻之間之相對性時序之狀態下,將新設計算機11之運算處理上所必須的封包的資料內容寫入與共用記憶體310之位址對應的儲存區域。例如,將針對集線器5所擷取的各封包有被試驗資料定義表定義的資料即時地轉換成新設下位網路15之通信資料格式並予以輸出,藉此能夠實施確保有依據實際的操作資料而來之即時性的試驗。 The test data output unit 64 complies with the test data definition table 622, and maintains the relative timing between the collection times of the packets captured by the hub 5. The packet data necessary for the arithmetic processing of the new computer 11 is maintained. The content is written into a storage area corresponding to the address of the shared memory 310. For example, the data defined by the test data definition table for each packet captured by the hub 5 is converted into the communication data format of the new lower-level network 15 and output in real time, thereby enabling implementation to ensure that there is a basis for the actual operation data. Coming soon.

(效果) (effect)

依據本實施形態之計算機更新試驗支援裝置4,能夠從以傳送封包之一般的網路協定進行通信的既設上位網路 24收集封包,而將各封包的收集時刻與資料內容予以蓄積並顯示。因此,與從以製造商特有的網路協定進行通信之既設下位網路25來解析資料的情形相比較,在既設控制系統2使用的資料的解析較容易,能夠容易地調查既設控制系統2的設計、動作、功能分擔。即使是與既設控制系統2之設計製作無關的製造商也變得容易進行調查,因此,能夠在短時間內以較低的價格來建構高品質的新設控制系統。 According to the computer update test support device 4 of the present embodiment, it is possible to communicate from an established higher-level network that communicates using a general network protocol for transmitting packets. 24 Collect packets, and accumulate and display the collection time and data content of each packet. Therefore, compared with the case where the data is analyzed from the established lower network 25 which communicates with the manufacturer-specific network protocol, the analysis of the data used in the existing control system 2 is easier, and the Design, action, and function sharing. Even manufacturers that have nothing to do with the design and production of the existing control system 2 can easily conduct investigations. Therefore, it is possible to construct a high-quality new control system at a low price in a short period of time.

再者,能夠僅將新設計算機11之運算處理上所必須的實際的操作資料傳送至新設控制系統1側。因此,不需要在屬於試驗對象裝置的新設計算機側11或新設閘道器12取捨選擇資料的結構機制,能夠對試驗對象裝置的試驗提供適切的環境。此外,由於能夠使用鋼鐵生產線之實際的操作資料,所以能夠提高試驗資料的品質,降低準備試驗資料的製作成本。因此,能夠建構提高試驗效率且品質高的新設控制系統1。 Furthermore, only the actual operation data necessary for the arithmetic processing of the newly installed computer 11 can be transmitted to the newly installed control system 1 side. Therefore, there is no need to choose a structure mechanism for selecting data on the newly installed computer side 11 or the newly installed gateway 12 belonging to the test target device, and it is possible to provide an appropriate environment for the test of the test target device. In addition, since the actual operating data of the steel production line can be used, the quality of the test data can be improved and the production cost of preparing the test data can be reduced. Therefore, it is possible to construct a new control system 1 which improves the test efficiency and has high quality.

再者,由於係集線器5連接於既設上位網路24的構成,所以與平行運行相比較,能夠將對於既設控制系統2的變更降低至最小限度,能夠抑制對操作中的鋼鐵生產線的影響。 Furthermore, since the system hub 5 is connected to the existing upper network 24, compared with parallel operation, changes to the existing control system 2 can be minimized, and the influence on the steel production line in operation can be suppressed.

再者,能夠將與使用於操作用的鋼鐵生產線的既設控制系統2相同的資料即時地也使用於新設控制系統1並模擬其功能。以將新設控制系統1的輸出資料與既設控制系統2的輸出資料予以比較的方式,能夠提高新 設控制系統1之品質且謀求試驗的效率化。 In addition, the same data as the existing control system 2 used in the steel production line for operation can be used in real time and the function of the new control system 1 can be simulated. By comparing the output data of the newly installed control system 1 with the output data of the existing control system 2, the new The quality of the control system 1 is set and the efficiency of the test is sought.

此外,即使於試驗資料定義表622有漏設定或誤設定的情形,亦能夠藉由顯示既設計算機21與既設PLC23之間的發送接收資料,而使操作者容易進行錯誤的發現或修正。 In addition, even if the test data definition table 622 has a missing setting or a wrong setting, the operator can easily find or correct errors by displaying the sending and receiving data between the existing computer 21 and the existing PLC 23.

(硬體構成例) (Hardware configuration example)

針對試驗支援部6的硬體構成,一面參照第4圖一面進行說明。第4圖係顯示第3圖之試驗支援部6具有的處理電路之硬體構成例的方塊圖。第3圖所示之試驗支援部6的各部表示試驗支援部6具有的功能的一部分,各功能係藉由處理電路來實現。例如,處理電路係一種電腦,具有中央處理單元(CPU:Central Processing Unit)101、唯讀記憶體(ROM:Read Only Memory)102、隨機存取記憶體(RAM:Random Access Memory)103、輸出輸入介面104、系統匯流排105、輸入裝置106、顯示裝置107、及儲存器108。 The hardware configuration of the test support unit 6 will be described with reference to FIG. 4. FIG. 4 is a block diagram showing an example of a hardware configuration of a processing circuit included in the test support section 6 of FIG. 3. Each part of the test support part 6 shown in FIG. 3 shows a part of the function which the test support part 6 has, and each function is implement | achieved by a processing circuit. For example, the processing circuit is a computer with a central processing unit (CPU: Central Processing Unit) 101, a read-only memory (ROM: Read Only Memory) 102, a random access memory (RAM: Random Access Memory) 103, and input / output. The interface 104, the system bus 105, the input device 106, the display device 107, and the storage 108.

中央處理單元101係使用經儲存在唯讀記憶體102或隨機存取記憶體103之程式或資料等而執行各種類的運算處理的處理裝置。唯讀記憶體102係記憶用以使電腦實現各功能之基本程式或環境檔案等的讀取專用之記憶裝置。隨機存取記憶體103係記憶中央處理單元101所執行之程式及各程式之執行上必需的資料的主記憶裝置,能夠進行高速的讀出與寫入。輸出輸入介面104係仲 介各種類的硬體與系統匯流排105之連接的裝置。系統匯流排105係於中央處理單元101、唯讀記憶體102、隨機存取記憶體103及輸出輸入介面104共用的資訊傳達路徑。 The central processing unit 101 is a processing device that executes various types of arithmetic processing using programs or data stored in the read-only memory 102 or the random access memory 103. The read-only memory 102 is a read-only memory device that stores basic programs or environmental files used to enable a computer to implement various functions. The random access memory 103 is a main memory device that stores programs executed by the central processing unit 101 and data necessary for execution of each program, and can perform high-speed reading and writing. I / O interface 104 series A device that connects various types of hardware to the system bus 105. The system bus 105 is an information transmission path shared by the central processing unit 101, the read-only memory 102, the random access memory 103, and the input / output interface 104.

再者,輸出輸入介面104連接有輸入裝置106、顯示裝置107、儲存器108等硬體。輸入裝置106係處理操作者所為的輸入之裝置,例如鍵盤或滑鼠。上述的各部的處理係以來自輸入裝置106的輸入作為起點來執行。顯示裝置107例如為顯示器。儲存器108係蓄積程式或資料之大容量的輔助記憶裝置,例如硬碟裝置或非揮發性的半導體記憶體等。資料保存部62藉由隨機存取記憶體103及/或儲存器108來實現。 The input / output interface 104 is connected to hardware such as an input device 106, a display device 107, and a memory 108. The input device 106 is a device that processes input made by an operator, such as a keyboard or a mouse. The processing of each section described above is executed with the input from the input device 106 as a starting point. The display device 107 is, for example, a display. The memory 108 is a large-capacity auxiliary memory device that stores programs or data, such as a hard disk device or a non-volatile semiconductor memory. The data storage unit 62 is implemented by the random access memory 103 and / or the storage 108.

實施形態2 Embodiment 2

其次,參照第5圖針對本發明之實施形態2進行說明。上述的實施形態1係作為一例而針對將以計算機更新試驗支援裝置4所收集的資料以其收集時序即時地輸出至新設下位網路15的情形加以記述。然而,也有欲與在實際的既設控制系統2之生產實施狀況無關地,以新設控制系統1反覆模擬與過去在既設控制系統2所實施之控制相同之狀況的情形。 Next, a second embodiment of the present invention will be described with reference to FIG. 5. The first embodiment described above describes as an example a case where the data collected by the computer update test support device 4 is output to the newly-installed lower-level network 15 in real time with the collection timing. However, there is a case where it is desired to repeatedly simulate the same situation as the control performed in the existing control system 2 with the new control system 1 regardless of the actual production and implementation status of the existing control system 2.

第5圖係用以說明本發明之實施形態2之計算機更新試驗支援裝置4之構成的方塊圖。第5圖所示之構成,除了於試驗支援部6增加有設定資訊65,及擴張了試驗資料輸出部64之處理以外,均與第3圖相同。 Fig. 5 is a block diagram for explaining the configuration of the computer update test support device 4 according to the second embodiment of the present invention. The configuration shown in FIG. 5 is the same as that in FIG. 3 except that the setting support 65 is added to the test support unit 6 and the test data output unit 64 is expanded.

設定資訊65係由操作者設定的資訊,且係蓄積於封包資料蓄積部621之封包資料之中指定使用於試驗之資料的時刻範圍之資訊。 The setting information 65 is information set by an operator, and is information stored in the packet data of the packet data accumulating unit 621 to specify a time range of data used for the test.

試驗資料輸出部64針對在蓄積於封包資料蓄積部621之封包資料之中設定資訊65所指定之範圍的封包資料,依照試驗資料定義表622,在保持著集線器5所擷取之各封包的收集時刻之間之相對性時序的狀態下,反覆將新設計算機11之運算處理所必須的封包的資料內容寫入與共用記憶體310之位址對應的記憶區域。 The test data output unit 64 maintains the collection of each packet captured by the hub 5 according to the test data definition table 622 for the packet data in the range specified by the setting information 65 among the packet data stored in the packet data accumulation unit 621. In a state of relative timing between times, the data content of the packet necessary for the arithmetic processing of the newly set computer 11 is repeatedly written into the memory area corresponding to the address of the shared memory 310.

此外,未設定設定資訊65的情形時,如實施形態1所述的方式,試驗資料輸出部64將計算機更新試驗支援裝置4所收集的資料以其收集時序即時地輸出至新設下位網路15。 In addition, when the setting information 65 is not set, the test data output unit 64 outputs the data collected by the computer update test support device 4 to the newly set-up lower-level network 15 in real time in the manner as described in the first embodiment.

依據本實施形態之計算機更新試驗支援裝置4,能夠與在實際的既設控制系統2之生產實施狀況無關地,以相同的時序(相同時系列)反覆地對新設下位網路15輸出與過去在既設控制系統2實施的控制相同的資料。因此,能夠更有效率地實施新設控制系統1的功能確認試驗。 According to the computer update test support device 4 according to this embodiment, it is possible to output to the newly installed lower network 15 in the same sequence (same series) repeatedly and in the past regardless of the actual production implementation status of the existing control system 2. The control system 2 implements the same control information. Therefore, the function confirmation test of the newly installed control system 1 can be performed more efficiently.

實施形態3 Embodiment 3

其次,參照第6圖針對本發明之實施形態3進行說明。上述的實施形態1係針對顯示封包之收集時序與資料內容的功能進行了說明。惟若是更具有比較並顯示計算機 更新前後之製品品質資料的功能,則功能確認試驗就更具效率。 Next, a third embodiment of the present invention will be described with reference to FIG. 6. The first embodiment described above has described the function of displaying the collection timing and data content of packets. But if it has more comparison and display computer The function of product quality data before and after the update makes the function confirmation test more efficient.

第6圖係用以說明本發明之實施形態3之計算機更新試驗支援裝置4之構成的方塊圖。第6圖所示之構成中,除了於追加試驗支援部6增加有共用記憶體收集部66、品質資料合計部67、及共用記憶體資料蓄積部623,以及擴張了資料顯示部63的處理以外,均與第5圖相同。 Fig. 6 is a block diagram for explaining the structure of the computer update test support device 4 according to the third embodiment of the present invention. In the configuration shown in FIG. 6, in addition to the addition of a shared memory collection unit 66, a quality data total unit 67, a shared memory data accumulation unit 623, and an expanded data display unit 63 to the additional test support unit 6, Are the same as in Figure 5.

共用記憶體收集部66收集被記憶在新設下位網路15之共用記憶體310的資料。被收集的資料中包含從新設PLC13輸出的被軋延材的板厚、板寬、溫度等製品品質資料(實測資料)。共用記憶體資料蓄積部623於每一控制周期蓄積被記憶在新設下位網路15之共用記憶體310的製品品質資料。 The shared memory collection unit 66 collects data stored in the shared memory 310 stored in the newly established lower network 15. The collected data includes product quality data (actual data) such as sheet thickness, sheet width, and temperature of the rolled material output from the newly set PLC13. The shared memory data storage unit 623 accumulates product quality data stored in the shared memory 310 of the newly set-up lower network 15 every control cycle.

品質資料合計部67將蓄積於封包資料蓄積部621之既設控制系統2的製品品質資料(既設PLC23輸出的被軋延材的板厚、板寬、溫度)與蓄積於共用記憶體資料蓄積部623之新設控制系統1之製品品質資料(新設PLC13輸出的被軋延材的板厚、板寬、溫度)作比較。品質資料合計部67在經比較後的製品品質資料之間有超過設定值之差的情形時,將該製品之品質有異常的主旨與經比較後之製品品質資料的值一併作為比較結果來輸出。比較結果係記憶於資料保存部62。 The quality data totaling unit 67 stores the product quality data (the thickness, width, and temperature of the rolled material being rolled out of the PLC 23 output) of the existing control system 2 stored in the packet data storage unit 621 and the common memory data storage unit 623. The product quality data of the newly set control system 1 (the thickness, width and temperature of the rolled material output by the newly set PLC13) are compared. When the quality data totaling unit 67 exceeds the set value difference between the compared product quality data, the subject of the abnormal quality of the product and the value of the compared product quality data are used as the comparison result. Output. The comparison result is stored in the data storage unit 62.

資料顯示部63因應操作者的操作而顯示被 記憶在資料保存部62的比較結果。顯示手段包含畫面輸出及/或印刷輸出。 The data display section 63 displays the data in response to the operator's operation. The comparison result in the data storage unit 62 is stored. Display means include screen output and / or print output.

(效果) (effect)

依據本實施形態之計算機更新試驗支援裝置4,能夠於計算機之更新前後將相同製品之製品品質資料予以比較。因此,能夠容易進行新設控制系統1的評價。假使更新後的新設控制系統1之製品品質資料有低劣的部分,也容易調查其原因。因此,能夠縮短用以將更新後的新設控制系統1之品質提高到更新前的品質以上的調整時間。 According to the computer update test support device 4 of this embodiment, the product quality data of the same product can be compared before and after the computer update. Therefore, evaluation of the newly installed control system 1 can be easily performed. If the updated product quality data of the new control system 1 is inferior, it is easy to investigate the cause. Therefore, it is possible to shorten the adjustment time for improving the quality of the newly installed control system 1 to the quality before the update.

以上說明了本發明的實施形態,惟本發明並非限定於上述實施形態者,而係能夠在不脫離本發明之主旨的範圍內實施各種各樣的變更。 As mentioned above, although embodiment of this invention was described, this invention is not limited to the said embodiment, Various changes can be implemented in the range which does not deviate from the meaning of this invention.

Claims (3)

一種計算機更新試驗支援裝置,係用以連接於既設控制系統與新設控制系統的雙方而測試新設計算機者,前述既設控制系統係具有:既設下位網路,將既設可程式邏輯控制器(以下簡稱既設PLC)與既設閘道器予以連接;及既設上位網路,在前述既設閘道器與既設計算機之間傳送封包;前述既設計算機與前述既設PLC協同來控制鋼鐵生產線;前述新設控制系統係具有:新設下位網路,具有複數個具備共用記憶體的節點且藉由在該複數個節點之間的共用記憶體的同步,在連接於1個節點之新設可程式邏輯控制器(以下簡稱新設PLC)與連接於另1個節點之新設閘道器之間傳送接收資料;及新設上位網路,將前述新設閘道器與前述新設計算機予以連接;前述新設計算機與前述新設PLC協同來控制鋼鐵生產線;該計算機更新試驗支援裝置係具備:集線器(HUB),係連接前述既設上位網路,具有將流通於前述既設上位網路之前述鋼鐵生產線之實際操作中的封包予以擷取的埠映射同步功能;封包資料蓄積部,係蓄積包含前述集線器所擷取的封包的收集時刻及資料內容的封包資料;資料顯示部,係顯示前述封包資料蓄積部所蓄積的各封包資料;以及試驗資料輸出部,係依照定義有前述新設計算機之運算處理所必須的封包的資料內容與指定要寫入該資料內容之共用記憶體之記憶區域的位址之對應關係的試驗資料定義表,在保持前述集線器所擷取到的各封包之收集時刻之間的相對性時序的狀態下,將前述新設計算機之運算處理所必須的封包的資料內容寫入與共用記憶體之位址對應的記憶區域。A computer update test support device is used to test a newly installed computer by connecting to both the existing control system and the newly installed control system. The aforementioned existing control system has: an existing lower-level network and an existing programmable logic controller (hereinafter referred to as the existing PLC) and the existing gateway to connect; and the existing upper-level network to transmit packets between the existing gateway and the existing computer; the existing computer and the existing PLC cooperate to control the steel production line; the new control system has: A new lower-level network has a plurality of nodes with shared memory, and through the synchronization of the shared memory between the plurality of nodes, a new programmable logic controller (hereinafter referred to as a new PLC) connected to one node Transmit and receive data to and from the newly installed gateway connected to another node; and a new higher-level network to connect the newly installed gateway to the previously installed computer; the previously established computer and the newly established PLC cooperate to control the steel production line; The computer update test support device includes a hub (HUB) connected to the aforementioned A higher-level network is provided, which has a port mapping synchronization function that captures the packets flowing in the actual operation of the aforementioned steel production line of the existing upper-level network; the packet data accumulation unit is a collection that includes the collection of the packets captured by the aforementioned hub Packet data at the time and data content; the data display unit displays each packet data accumulated by the aforementioned packet data accumulation unit; and the test data output unit, which defines the data content of the packet and The test data definition table that specifies the correspondence between the addresses of the memory areas of the shared memory to be written into the data content, while maintaining the relative timing between the collection times of the packets captured by the hub, The data content of the packet necessary for the arithmetic processing of the new computer is written into a memory area corresponding to the address of the shared memory. 如申請專利範圍第1項所述之計算機更新試驗支援裝置,其中,前述試驗資料輸出部係針對在蓄積於前述封包資料蓄積部之封包資料之中所指定之範圍的封包資料,依照前述試驗資料定義表,在保持著前述相對性時序的狀態下,反覆將前述新設計算機之運算處理所必須的封包的資料內容寫入與共用記憶體之位址對應的記憶區域。The computer update test support device according to item 1 of the scope of the patent application, wherein the test data output unit is based on the packet data in the range specified in the packet data stored in the packet data accumulation unit according to the test data. In the definition table, the data content of the packet necessary for the arithmetic processing of the newly-set computer is repeatedly written into the memory area corresponding to the address of the shared memory while maintaining the aforementioned relative timing. 如申請專利範圍第1或2項所述之計算機更新試驗支援裝置,更具備:共用記憶體資料蓄積部,係蓄積被記憶在前述新設下位網路之共用記憶體的製品品質資料;以及品質資料合計部,係將蓄積於前述封包資料蓄積部之前述既設控制系統的製品品質資料與蓄積於前述共用記憶體資料蓄積部之前述新設控制系統的製品品質資料的比較結果予以輸出。The computer update test support device described in item 1 or 2 of the scope of the patent application, further includes: a shared memory data accumulation section, which accumulates product quality data stored in the shared memory of the newly established lower-level network; The totalizing unit outputs the comparison result of the product quality data of the existing control system stored in the packet data storage unit and the product quality data of the new control system stored in the shared memory data storage unit.
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