TWI629467B - Wafer inspection method and wafer inspection device - Google Patents
Wafer inspection method and wafer inspection device Download PDFInfo
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- TWI629467B TWI629467B TW105126193A TW105126193A TWI629467B TW I629467 B TWI629467 B TW I629467B TW 105126193 A TW105126193 A TW 105126193A TW 105126193 A TW105126193 A TW 105126193A TW I629467 B TWI629467 B TW I629467B
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Abstract
本發明提供一種可檢查晶圓表面上有無霧點的晶圓檢查方法。本發明的晶圓檢查方法,包括:第1步驟S10,使用具備環狀光纖照明11及第1受光部12的第1光學系統10,檢測出在晶圓1表面的周緣部的點狀的缺陷D;第2步驟S20,使用具備雷射光源21及第2受光部22且對缺陷D的檢出感度比第1光學系統10低的第2光學系統20,檢測出在晶圓1表面的前述周緣部的缺陷D;從第1步驟S10及第2步驟S20所各自檢測出來的缺陷D的邏輯異或中抽出霧點D1。 The invention provides a wafer inspection method capable of inspecting the presence or absence of fog spots on a wafer surface. The wafer inspection method of the present invention includes a first step S10 of detecting a spot-shaped defect on a peripheral portion of the surface of the wafer 1 using the first optical system 10 including the ring-shaped optical fiber illumination 11 and the first light receiving unit 12. D; second step S20, using the second optical system 20 including the laser light source 21 and the second light receiving unit 22 and having a lower detection sensitivity for the defect D than the first optical system 10, the aforementioned on the surface of the wafer 1 is detected Defect D in the peripheral portion; a fog point D1 is extracted from a logical exclusive-OR of the defects D detected in each of the first step S10 and the second step S20.
Description
本發明係有關於用來檢查有無可能在晶圓表面產生的缺陷的晶圓檢查方法及晶圓檢查裝置,且特別有關於能夠檢查有無在晶圓表面的周緣部的霧點的晶圓檢查方法。 The present invention relates to a wafer inspection method and a wafer inspection apparatus for inspecting the presence or absence of defects that may occur on a wafer surface, and more particularly, to a wafer inspection method capable of inspecting the presence or absence of fog spots on a peripheral portion of a wafer surface .
在半導體裝置的製程中為了提高良率或可靠度,形成半導體基板的晶圓表面的缺陷險查技術變得極為重要。存在於晶圓表面的缺陷有可能是凹坑、COP等的結晶缺陷、加工造成的研磨不均及刮痕等、還有附著於晶圓表面的異物(粒子)等,有相當多種。本說明書中,「晶圓表面」的記載同時指晶圓的正面側的主面及背面側的主面,單指其中一側的面的情況下會加以區別記載。 In order to improve the yield or reliability in the manufacturing process of a semiconductor device, the defect inspection technology of a wafer surface forming a semiconductor substrate becomes extremely important. There are many types of defects on the wafer surface, such as pits, crystal defects such as COP, uneven polishing and scratches caused by processing, and foreign matter (particles) attached to the wafer surface. In this specification, the description of the "wafer surface" refers to both the main surface on the front side and the main surface on the back side of the wafer, and when it refers to only one of the surfaces, it will be described separately.
晶圓表面的缺陷中,在裝置特性、裝置製造的良率等觀點上,也存在有即使存在也不會造成問題的種類的缺陷。另一方面,也存在有做為產品不容許存在的種類的缺陷。因此,會根據既定的判斷基準來進行晶圓表面的檢查,進行良品或不良品的判斷。 Among the defects on the wafer surface, from the viewpoints of device characteristics, yield of device manufacturing, and the like, there are types of defects that do not cause problems even if they exist. On the other hand, there are disadvantages of types that are not allowed as products. Therefore, the wafer surface is inspected according to a predetermined judgment standard, and a good or defective product is judged.
過去,使用LPD(Light Point Defect;亮點缺陷)檢查裝置(雷射面檢機),用雷射光掃描實施完成階段的鏡面 研磨後的晶圓表面,進行晶圓檢查來檢查出因為存在於表面的粒子或刮痕等而產生的散射光。此外,雷射面檢機的雷射能夠量測到次微米級的微小的LPD,因此利用短波長且光點直徑小的光學系統。又,LPD檢查裝置中,為了判斷有無難以分辨的缺陷,所以也會併用以目視判斷晶圓表面的外觀檢查。外觀檢查是官能檢查,所以無法避免檢查員的判斷上的不一致,且讓檢查員的檢查純熟也需要花時間,所以需要確立客觀的檢查方法及自動檢查方法。 In the past, an LPD (Light Point Defect) inspection device (laser surface inspection machine) was used to scan the mirror surface at the completion stage with laser light. The polished wafer surface is subjected to wafer inspection to detect scattered light due to particles or scratches existing on the surface. In addition, the laser of the laser surface inspection machine can measure sub-micron-level minute LPD, so it uses an optical system with a short wavelength and a small spot diameter. In addition, in the LPD inspection apparatus, in order to determine the presence or absence of difficult-to-resolve defects, it is also used to visually determine the appearance inspection of the wafer surface. The visual inspection is a sensory inspection, so it is impossible to avoid inconsistencies in the judgment of the inspector, and it takes time to make the inspector familiar with the inspection, so it is necessary to establish an objective inspection method and automatic inspection method.
因此,做為晶圓檢查方法的一種,本案申請人們已經先在專利文獻1中提出一種針對晶圓表面中尤其是背面側的缺陷,不依賴外觀檢查來適當評價晶圓的方法。也就是,一種晶圓背面的評價方法,包括:分佈圖處理步驟,沿著晶圓的圓周方向連續地拍攝晶圓背面的部分影像,將拍攝的該部分影像合成以製作出晶圓背面的全體影像:以及微分處理步驟,將該全體影像做微分處理,製作出晶圓背面的微分處理影像,根據該全體影像或該微分處理影像,檢測出研磨不均、霧面、刮痕及粒子並加以評價。 Therefore, as one of the wafer inspection methods, the applicants of this application have proposed in Patent Document 1 a method for appropriately evaluating a wafer against defects on the surface of the wafer, especially on the back side, without relying on the appearance inspection. That is, a method for evaluating the back surface of a wafer includes a step of processing a distribution map, continuously capturing a part of the image of the back surface of the wafer along the circumferential direction of the wafer, and synthesizing the captured part of the image to make the entire back surface of the wafer. Image: and differential processing steps. Differentiate the entire image to produce a differentially processed image on the back of the wafer. Based on the entire image or the differentially processed image, detect uneven grinding, matte surfaces, scratches, and particles. Evaluation.
使用第1(A)、1(B)圖來說明用以製作晶圓表面之上述全體影像的光學系統。第1(B)圖是為了顯示環狀光纖照明11所照射的照射光L1及反射光(散射光)L2,而從第1(A)圖抽出主要部位的圖。這個光學系統10具備環狀光纖照明11及第1受光部12,第1受光部12例如是由遠心透鏡13及CCD相機組成的受光部14所構成。又,環狀光纖照明11的光源由超高壓水銀燈組成。被環狀光纖照明11所照射的 照射光L1會以相對於晶圓面夾角度約20度入射晶圓1,當與存在於晶圓1表面的缺陷D碰撞時會產生散射光L2。第1受光部12接收散射光L2當中垂直的散射光並拍攝,量測第1光學系統10的位置資訊及亮度資訊。 The optical system for producing the entire image of the wafer surface will be described using FIGS. 1 (A) and 1 (B). FIG. 1 (B) is a diagram showing the main part from FIG. 1 (A) in order to show the irradiated light L 1 and the reflected light (scattered light) L 2 irradiated by the ring-shaped optical fiber illumination 11. This optical system 10 includes a ring-shaped optical fiber illumination 11 and a first light receiving unit 12. The first light receiving unit 12 is, for example, a light receiving unit 14 composed of a telecentric lens 13 and a CCD camera. The light source of the ring-shaped optical fiber illumination 11 is composed of an ultra-high pressure mercury lamp. The irradiated light L 1 irradiated by the ring-shaped optical fiber illumination 11 enters the wafer 1 at an angle of about 20 degrees with respect to the wafer surface, and when it collides with the defect D existing on the surface of the wafer 1, scattered light L 2 is generated. The first light receiving unit 12 receives and captures the vertically scattered light among the scattered light L 2 , and measures position information and brightness information of the first optical system 10.
藉由使用第1光學系統10掃描晶圓表面的全域,進行影像處理,能夠獲得晶圓表面的全體影像。另外,為了縮短掃描時間,一般會將複數的第1光學系統10配置在晶圓的正面及背面。第2(A)圖是利用這種第1光學系統10獲得的晶圓的單面側的全體影像的一例,第2(B)圖是利用市售的LPD檢查裝置(SP1;KLA-Tencor公司製作)量測相同晶圓的LPD分佈圖。如第2(A)圖及第2(B)圖所示,利用任一種裝置都能夠檢測出刮痕及粒子等的缺陷。另外,雷射面檢機的情況下,「模糊」及「霧化」會做為小尺寸的LPD的集合體被檢測出來,但使用第1光學系統10的話,與雷射面檢機(LPD檢查裝置)不同,能夠辨別並檢測出被稱為「模糊」或「霧化」的缺陷。然而,這些缺陷的形狀都會有特有的拓展形狀,並非點狀,因此將這些缺陷視為排除於本說明書中的「點狀」的缺陷之外。 The entire image of the wafer surface can be obtained by scanning the entire area of the wafer surface using the first optical system 10 and performing image processing. In order to shorten the scanning time, a plurality of first optical systems 10 are generally arranged on the front and back surfaces of the wafer. Figure 2 (A) is an example of the entire image on one side of a wafer obtained by using the first optical system 10, and Figure 2 (B) is a commercially available LPD inspection device (SP1; KLA-Tencor Corporation) Production) Measure the LPD distribution of the same wafer. As shown in FIG. 2 (A) and FIG. 2 (B), defects such as scratches and particles can be detected by any of the devices. In addition, in the case of a laser surface inspection machine, "blur" and "fogging" are detected as a small-sized LPD assembly. However, when the first optical system 10 is used, it is compatible with a laser surface inspection machine (LPD). Different inspection devices) can identify and detect defects called "fuzzy" or "fogging." However, the shape of these defects has a unique extended shape and is not dot-shaped. Therefore, these defects are considered to be excluded from the "dot-shaped" defects in this specification.
專利文獻1:日本特開2010-103275號公報 Patent Document 1: Japanese Patent Application Laid-Open No. 2010-103275
像這樣,藉由使用晶圓檢查裝置,能夠不依賴目視的外觀檢查,檢查出各種的缺陷。然而,缺陷中有被稱為「霧點」的直徑5~3000μm左右的點狀的缺陷,這種霧點到目前為止不使用目視的外觀檢查的話就沒辦法檢查出來。以下,使用 第3(A)~(C)圖來說明霧點及其產生機制。 In this manner, by using a wafer inspection apparatus, various defects can be detected without relying on visual inspection. However, among the defects, there are spot-shaped defects with a diameter of about 5 to 3000 μm, which are called "fog spots". Such fog spots have not been detected without visual inspection. Following, use Figures 3 (A) ~ (C) illustrate the fog point and its generation mechanism.
霧點例如是以下的方式而形成。晶圓1研磨後,被浸泡在洗淨藥液並洗淨後,為了除去洗淨藥液而旋轉乾燥。旋轉乾燥時作用於晶圓1的離心力,會讓霧狀態的洗淨藥液成分2殘存在靠晶圓1的周緣部。成為殘渣的洗淨藥液成分2會將晶圓材料,例如矽(Si)溶出,也會吸入外部氣體的氧(O2)(第3(A)圖)。然後,當洗淨藥液成分2蒸發時,洗淨藥液成分2所附著的部分會形成圓形的凹坑(也能夠說是晶圓1被部分地蝕刻)。這個圓形的凹坑的邊緣會形成矽酸(H2SiO3)及矽酸鉀(K2SiO3)等的析出物2’,形成撞擊坑狀的霧點D1。一旦霧點D1形成,即使再進行研磨,研磨取代量在表面上幾乎均一,因此撞擊坑狀的霧點D1會持續存在於晶圓1上(第3C圖)。這種霧點的直徑如前述大約在5~3000μm左右,圓形的凹坑的邊緣(外圈山狀的環)的寬度大約0.2~30μm左右,這個邊緣的高度在0.1~30nm左右。像這樣,霧點D1的邊緣的高度比起其直徑及邊緣的寬度都極小。 The fog spot is formed in the following manner, for example. After the wafer 1 is polished, the wafer 1 is immersed in and washed with a cleaning solution, and then spin-dried to remove the cleaning solution. The centrifugal force acting on the wafer 1 during the spin drying allows the cleaning chemical component 2 in a mist state to remain on the peripheral portion of the wafer 1. The cleaning solution component 2 as a residue will dissolve the wafer material, such as silicon (Si), and also inhale oxygen (O2) from outside air (Figure 3 (A)). Then, when the cleaning solution component 2 evaporates, a circular pit is formed in a portion to which the cleaning solution component 2 is attached (it can be said that the wafer 1 is partially etched). Precipitates 2 'such as silicic acid (H 2 SiO 3 ) and potassium silicate (K 2 SiO 3 ) will be formed at the edges of the circular pits, forming a crater-shaped fog point D1. Once the fog point D1 is formed, even if polishing is performed again, the amount of grinding substitution is almost uniform on the surface, so the crater-shaped fog point D1 will continue to exist on the wafer 1 (FIG. 3C). The diameter of this fog point is about 5 to 3000 μm as described above. The width of the edge of the circular pit (mountain-shaped ring of the outer ring) is about 0.2 to 30 μm, and the height of this edge is about 0.1 to 30 nm. As such, the height of the edge of the fog point D1 is extremely smaller than the diameter and the width of the edge.
霧點D1的形狀及大小如上所述,因此霧點D1所造成的散射光圖樣只有撞擊坑狀的緣部外周被檢出,撞擊坑狀的緣部的內側不會被檢出。這是因為在撞擊坑狀的緣部的內側,幾乎沒有凹凸,會形成與沒有缺陷的平坦面一樣的散射光圖樣。像這樣,霧點D1在習知的檢查裝置中,會被當作是微小的LPD集合體而被檢出。又,當霧點的凹坑的緣部寬度比較大(例如2μm以上)的情況下,會形成與小尺寸的LPD有相同的缺陷尺寸的散射光圖樣,因此很難辨別。具有霧點的晶 圓在品質管理上,一般會被判斷為不良品,因此一直以來會併用目視的外觀檢查來確保晶圓沒有霧點的存在。然而,如前所述,外觀檢查中需要檢查員的判斷,所以必須確立一種客觀的檢查方法及自動檢查方法。 The shape and size of the fog point D1 are as described above. Therefore, the scattered light pattern caused by the fog point D1 is detected only on the periphery of the pit-shaped edge portion, and the inside of the pit-shaped edge portion is not detected. This is because there is almost no unevenness on the inner side of the crater-like edge portion, and a scattered light pattern similar to a flat surface without defects is formed. In this way, the fog point D1 is detected as a small LPD assembly in a conventional inspection device. In addition, when the width of the edge of the pit of the fog point is relatively large (for example, 2 μm or more), a scattered light pattern having the same defect size as a small-sized LPD is formed, and therefore it is difficult to distinguish. Crystal with fog In terms of quality control, Yuen is generally judged to be a defective product. Therefore, visual inspection has been used to ensure that there are no fog spots on the wafer. However, as mentioned before, the judge's judgment is required in appearance inspection, so an objective inspection method and automatic inspection method must be established.
因此,本發明有鑑於上述問題,而以提出一種能夠檢查晶圓表面上有無霧點的晶圓檢查方法及晶圓檢查裝置為目的。 Therefore, the present invention has been made in view of the above-mentioned problems, and an object thereof is to propose a wafer inspection method and a wafer inspection apparatus capable of inspecting the presence or absence of fog spots on a wafer surface.
為了達成上述目的,本發明人們努力進行檢討,想到將第1光學系統10的光源換成雷射光源的光學系統,藉此來檢出晶圓表面的缺陷。因此,本發明人們嘗試這種光學的晶圓檢查,並確認到當光源為雷射光源且比第1光學系統10的檢出感度低的情況,能夠檢測被出來的點狀的缺陷不包含霧點D1,而只有粒子被檢測出來。如上述,在第1光學系統10中,被判斷為粒子的缺陷D也包含了霧點D1。因此,能夠從兩光學系統所檢測出的缺陷D的邏輯異或中僅抽出霧點D1。本發明人們以上述的見解而完成了本發明。本發明是根據上述知識及檢討而完成,其要旨構成如以下。 In order to achieve the above-mentioned object, the present inventors made an effort to conduct a review and thought of replacing the light source of the first optical system 10 with an optical system of a laser light source to detect defects on the wafer surface. Therefore, the present inventors tried such an optical wafer inspection and confirmed that when the light source is a laser light source and the detection sensitivity is lower than that of the first optical system 10, the spot-shaped defects that can be detected do not include fog Point D1, and only particles are detected. As described above, in the first optical system 10, the defect D determined as a particle also includes the fog point D1. Therefore, only the fog point D1 can be extracted from the logical exclusive OR of the defects D detected by the two optical systems. The present inventors have completed the present invention based on the above findings. This invention is completed based on the said knowledge and review, The summary is as follows.
本發明的晶圓檢查方法,包括:第1步驟,使用具備環狀光纖照明及第1受光部的第1光學系統,檢測出在晶圓表面的周緣部的點狀的缺陷;第2步驟,使用具備雷射光源及第2受光部且對該缺陷的檢出感度比該第1光學系統低的第2光學系統,檢測出在晶圓表面的該周緣部的該缺陷;從該第1步驟及該第2步驟所各自檢測出來的缺陷的邏輯異或中抽出 霧點。 The wafer inspection method of the present invention includes a first step of detecting a point-like defect on a peripheral portion of a wafer surface using a first optical system including a ring-shaped optical fiber illumination and a first light receiving portion; and a second step, Using a second optical system having a laser light source and a second light receiving unit and having a lower detection sensitivity for the defect than the first optical system, the defect on the peripheral portion of the wafer surface is detected; from the first step And the logical exclusive OR of the defects detected in the second step Fog spots.
在此,該第2光學系統僅僅測出在該周緣部的該缺陷為佳。 Here, it is preferable that the second optical system only detects the defect at the peripheral portion.
又,該第1步驟中檢測出的該缺陷是由粒子及該霧點所組成,該第2步驟中檢測出的該缺陷是由該粒子所組成為佳。 In addition, the defect detected in the first step is composed of particles and the fog point, and the defect detected in the second step is preferably composed of the particles.
又,該雷射光源是藍色LED雷射為佳。 The laser light source is preferably a blue LED laser.
又,該周緣部是該晶圓的外緣的3.5mm以內的範圍為佳。 The peripheral edge portion is preferably within a range of 3.5 mm from the outer edge of the wafer.
又,該第1光學系統的該缺陷的檢出感度的下限在0.5μm以下,該第2光學系統的該缺陷的檢出感度的下限在1μm以上為佳。 The lower limit of the detection sensitivity of the defect in the first optical system is 0.5 μm or less, and the lower limit of the detection sensitivity of the defect in the second optical system is preferably 1 μm or more.
本發明的晶圓檢查裝置,包括:第1光學系統,具備環狀光纖照明及第1受光部;第2光學系統,具備雷射光源及第2受光部且檢出感度比該第1光學系統低;移動部,使晶圓、該第1光學系統及該第2光學系統中的至少一者移動;以及控制部,控制該第1光學系統、該第2光學系統及該移動部,其中該控制部控制該第1光學系統來檢測出在該晶圓表面的周緣部的點狀的缺陷,且控制該第2光學系統來檢測出在該晶圓表面的該周緣部的該缺陷,從該第1光學系統及該第2光學系統所各自檢測出來的缺陷的邏輯異或中抽出霧點。 A wafer inspection device according to the present invention includes a first optical system including a ring-shaped optical fiber illumination and a first light receiving unit; a second optical system including a laser light source and a second light receiving unit, and a detection sensitivity higher than that of the first optical system Low; a moving part that moves at least one of the wafer, the first optical system, and the second optical system; and a control part that controls the first optical system, the second optical system, and the moving part, wherein the The control unit controls the first optical system to detect a spot-shaped defect on a peripheral portion of the wafer surface, and controls the second optical system to detect the defect on the peripheral portion of the wafer surface, from the A fog point is extracted from a logical exclusive-OR of a defect detected by each of the first optical system and the second optical system.
根據本發明,能提供一種可檢查晶圓表面上有無霧點的晶圓檢查方法及晶圓檢查裝置。 According to the present invention, it is possible to provide a wafer inspection method and a wafer inspection device capable of inspecting the presence or absence of fog spots on a wafer surface.
1‧‧‧晶圓 1‧‧‧ wafer
2‧‧‧洗淨藥液成分 2‧‧‧ washing liquid composition
2’‧‧‧析出物 2’‧‧‧ precipitate
3‧‧‧旋轉桌 3‧‧‧ rotating table
10‧‧‧第1光學系統 10‧‧‧1st optical system
11‧‧‧環狀光纖照明 11‧‧‧Ring Fiber Optic Lighting
12‧‧‧第1受光部 12‧‧‧ 1st light receiving section
13‧‧‧遠心透鏡 13‧‧‧ Telecentric lens
14‧‧‧受光部 14‧‧‧Light receiving section
20‧‧‧第2光學系統 20‧‧‧The second optical system
21‧‧‧雷射光源 21‧‧‧laser light source
22‧‧‧第2受光部 22‧‧‧ 2nd light receiving section
30‧‧‧移動部 30‧‧‧Mobile
50‧‧‧控制部 50‧‧‧Control Department
100‧‧‧晶圓檢查裝置 100‧‧‧ Wafer Inspection Device
D‧‧‧(點狀的)缺陷 D‧‧‧ (spotted) defect
D1‧‧‧霧點 D1‧‧‧Fog point
D2‧‧‧粒子 D2‧‧‧ Particle
L1‧‧‧照射光 L 1 ‧‧‧light
L2‧‧‧散射光 L 2 ‧‧‧ scattered light
L3‧‧‧照射光 L 3 ‧‧‧Illuminated
第1圖係說明本發明的一實施型態所使用的第1光學系統10的概要圖,(A)是顯示第1光學系統10全體的概要圖,(B)是顯示第1光學系統10產生的入射光L1及散射光L2的概要圖。 FIG. 1 is a schematic diagram illustrating a first optical system 10 used in an embodiment of the present invention. (A) is a schematic diagram showing the entirety of the first optical system 10, and (B) is a diagram showing the generation of the first optical system 10. A schematic diagram of the incident light L 1 and the scattered light L 2 .
第2圖係習知例所檢測出的晶圓缺陷的全體影像,(A)是以第1光學系統10所獲得的晶圓缺陷的全體影像的一例,(B)是以市售的LPD檢查裝置所獲得的晶圓缺陷的全體影像的一例。 FIG. 2 is an entire image of a wafer defect detected in a conventional example. (A) is an example of an entire image of a wafer defect obtained by the first optical system 10, and (B) is a commercially available LPD inspection. An example of an overall image of a wafer defect obtained by the device.
第3(A)~3(C)圖係說明霧點的產生機制的概要圖。 Figures 3 (A) to 3 (C) are schematic diagrams illustrating a mechanism for generating a fog point.
第4圖係顯示根據本發明一實施型態的晶圓檢查方法的流程圖。 FIG. 4 is a flowchart illustrating a wafer inspection method according to an embodiment of the present invention.
第5圖係說明本發明一實施型態所使用的第2光學系統20的概要圖。 FIG. 5 is a schematic diagram illustrating a second optical system 20 used in an embodiment of the present invention.
第6圖係根據本發明一實施型態的晶圓檢查裝置100的平面概要圖。 FIG. 6 is a schematic plan view of a wafer inspection apparatus 100 according to an embodiment of the present invention.
第7圖係顯示實施例中預先確認的霧點,(A)是AFM影像,(B)是顯示其高度的圖表。 FIG. 7 shows the fog points confirmed in the example in advance, (A) is an AFM image, and (B) is a graph showing its height.
第8圖係顯示實施例的霧點的位置的概要圖。 Fig. 8 is a schematic diagram showing the positions of the fog spots in the embodiment.
以下,參照圖式來說明本發明的實施型態。第4圖係根據本發明一實施型態的晶圓檢查方法的流程圖,併用第1圖已說明的第1光學系統10及將使用第5圖於後述說明的第 2光學系統20來判斷有無霧點。另外,第6圖係根據本發明一實施型態的晶圓檢查裝置100的平面概要圖,晶圓檢查裝置100具有上述第1光學系統10及第2光學系統20。 Hereinafter, embodiments of the present invention will be described with reference to the drawings. FIG. 4 is a flowchart of a wafer inspection method according to an embodiment of the present invention. The first optical system 10 described in FIG. 1 and the first optical system 10 described in FIG. 5 will be described later. 2 optical system 20 to determine the presence or absence of fog. FIG. 6 is a schematic plan view of a wafer inspection apparatus 100 according to an embodiment of the present invention. The wafer inspection apparatus 100 includes the first optical system 10 and the second optical system 20 described above.
如第4及第1、5、6圖所示,根據本發明一實施型態的晶圓檢查方法包括:第1步驟S10,使用具備環狀光纖照明11及第1受光部12的第1光學系統10,檢測出在晶圓1表面的周緣部的點狀的缺陷D;第2步驟S20,使用具備雷射光源21及第2受光部22,且對缺陷D的檢出感度比第1光學系統10低的第2光學系統20,檢測出在晶圓1表面的周緣部的點狀的缺陷D;以及步驟S30,從第1步驟S10及第2步驟S20所檢測出的個別的缺陷D的邏輯異或中抽出霧點。以下,依序說明各步驟的細節。 As shown in FIGS. 4, 1, 5, and 6, a wafer inspection method according to an embodiment of the present invention includes a first step S10 using a first optical device including a ring-shaped optical fiber illumination 11 and a first light receiving unit 12. The system 10 detects a point-like defect D on the peripheral portion of the surface of the wafer 1. In the second step S20, the laser light source 21 and the second light receiving unit 22 are used, and the detection sensitivity of the defect D is higher than that of the first optical element. The second optical system 20 having a low system 10 detects a spot-shaped defect D on the peripheral edge portion of the surface of the wafer 1; and in step S30, the individual defects D detected from the first step S10 and the second step S20 are detected. The fog point is extracted from the logical XOR. Hereinafter, details of each step will be described in order.
首先,在步驟S10檢測出在晶圓1表面的周緣部的點狀的缺陷D。這個步驟能夠與檢測出晶圓表面全域的缺陷的習知技術用一樣的方式進行。也就是說,使用第1圖已說明的第1光學系統10照射在晶圓1表面的周緣部的既定位置,接收因為晶圓1的缺陷而產生的垂直散射光,量測在該既定位置的亮度資訊(以下也稱為「缺陷資訊」)。為了檢測出微小尺寸的LPD,將第1光學系統的檢出感度的下限設定在1.0μm以下為佳,在0.5μm以下更佳,在0.1μm以下又更佳。檢出感度的下限越小越好,但並沒有限定,例如能夠以0.01μm為例。做為環狀光纖照明10的光源,能夠如前述使用超高壓水銀燈等。又,環狀光纖照明10的照射領域的直 徑能夠是例如5~40mm。從獲得的缺陷資訊當中,取得該位置以及以在第1光學系統10中被判斷出是習知粒子造成的散亂光的缺陷D。 First, in step S10, a point-like defect D on the peripheral edge portion of the surface of the wafer 1 is detected. This step can be performed in the same way as conventional techniques for detecting defects across the wafer surface. That is, the first optical system 10 described in FIG. 1 is used to irradiate a predetermined position on the peripheral edge portion of the surface of the wafer 1 to receive vertically scattered light due to a defect of the wafer 1 and measure the light at the predetermined position. Brightness information (hereinafter also referred to as "defect information"). In order to detect a micro-sized LPD, the lower limit of the detection sensitivity of the first optical system is preferably set to 1.0 μm or less, more preferably 0.5 μm or less, and even more preferably 0.1 μm or less. The smaller the lower limit of the detection sensitivity, the better, but it is not limited. For example, 0.01 μm can be used as an example. As the light source of the ring-shaped optical fiber illumination 10, an ultra-high pressure mercury lamp or the like can be used as described above. In addition, the direct field of illumination of the ring-shaped optical fiber illumination 10 The diameter can be, for example, 5 to 40 mm. From the obtained defect information, the position D and the defect D which is judged to be stray light by a conventional particle in the first optical system 10 are determined.
在此,如前述,被第1光學系統10判斷為粒子的缺陷D也含有霧點。因此,使用第1光學系統10的第1步驟S10中,會檢測出由霧點D1及粒子D2組成的點狀的缺陷D。換言之,第1步驟S10中檢測出的點狀的缺陷D能夠說是由粒子D2及霧點D1所組成。 Here, as described above, the defect D which is determined to be a particle by the first optical system 10 also includes a fog point. Therefore, in the first step S10 using the first optical system 10, a point-like defect D composed of the fog point D1 and the particles D2 is detected. In other words, the point-like defect D detected in the first step S10 can be said to be composed of the particles D2 and the fog point D1.
另外,如使用第3圖所說過的,霧點D1會形成於晶圓1表面的周緣部。因此,本步驟S10所進行的檢出可以在晶圓1的表面全域掃描第1光學系統,取得缺陷資訊,然後取得缺陷的全體資訊,也可以只有在晶圓1的周緣部取得特別有關於點狀的缺陷D的缺陷資訊。又,為了因應需要來明確地判斷缺陷的類別,也可以對缺陷資訊進行微分處理或濾過處理,抽出在晶圓周緣部的點狀的缺陷D。 In addition, as described in FIG. 3, the fog point D1 is formed on the peripheral portion of the surface of the wafer 1. Therefore, the detection performed in this step S10 may scan the first optical system on the entire surface of the wafer 1 to obtain defect information, and then obtain the entire information of the defect, or it may obtain particularly relevant points only on the periphery of the wafer 1. The defect information of the defect D. Further, in order to clearly determine the type of the defect as required, the differential information or the filtering process may be performed on the defect information to extract the spot-shaped defect D at the peripheral portion of the wafer.
又,第1光學系統10能夠設置複數組於晶圓表面的兩面來更快取得缺陷資訊。在晶圓1的表面全域掃描第1光學系統10的話,除了周緣部以外,也可以在晶圓1表面的中央部的上下都設置第1光學系統10。 In addition, the first optical system 10 can be provided with a plurality of arrays on both sides of the wafer surface to obtain defect information more quickly. When the first optical system 10 is scanned over the entire surface of the wafer 1, the first optical system 10 may be provided above and below the central portion of the surface of the wafer 1 in addition to the peripheral portion.
接著,在步驟S20中,如第5圖所示,使用具備雷射光源21及第2受光部22的第2光學系統20,將晶圓1表面的周緣部的點狀缺陷D與該位置一併檢測出來。例如,可以將第2光學系統20固定設置在晶圓1的周緣部的上方及下方的任一方或雙方,將晶圓1載置於旋轉桌3,使晶圓1旋轉, 來檢測出僅在晶圓的周緣部的缺陷D。又,與第1光學系統10同樣地,也可以在晶圓的周緣部掃描第2光學系統。 Next, in step S20, as shown in FIG. 5, using the second optical system 20 including the laser light source 21 and the second light receiving unit 22, the point-like defects D on the peripheral edge portion of the surface of the wafer 1 are aligned with the positions. And detect it. For example, the second optical system 20 may be fixedly installed on either or both above and below the peripheral edge portion of the wafer 1, the wafer 1 may be placed on the rotating table 3, and the wafer 1 may be rotated, To detect the defect D only at the peripheral portion of the wafer. Moreover, similarly to the first optical system 10, the second optical system may be scanned on the peripheral edge portion of the wafer.
在此,第2光學系統20的點狀的缺陷D的檢出感度會使用檢測不出霧點的比第1光學系統10更低(差)感度者。在這個限制下,雖也可以使用檢出感度佳者,但在這個情況下將檢出感度的下限設定在1μm以下為佳。如果第2光學系統20的檢出感度太過良好,如以下所述,會同時檢測出霧點D1及粒子D2雙方,而變成即使與第1光學系統併用也無法只出抽霧點D1的狀況。雖未限定,但做為這種檢出感度的鐳射光的光點直徑能夠以70μm~270μm為例。又,鐳射光的波長在可見光的範圍的話,以藍色(450~495nm左右)為佳。 Here, the detection sensitivity of the spot-shaped defect D of the second optical system 20 is a lower (inferior) sensitivity than that of the first optical system 10 in which a fog point cannot be detected. Under this limit, a person with a high detection sensitivity may be used, but in this case, it is preferable to set the lower limit of the detection sensitivity to 1 μm or less. If the detection sensitivity of the second optical system 20 is too good, as described below, both the fog point D1 and the particles D2 will be detected at the same time, and it will become impossible to use only the mist extraction point D1 in combination with the first optical system. . Although not limited, the spot diameter of the laser light used as such a detection sensitivity can be 70 μm to 270 μm as an example. When the wavelength of the laser light is in the visible range, blue (about 450 to 495 nm) is preferred.
使用雷射光源21照射在晶圓1的周緣部的既定位置,以第2受光部22接收該照射光L3所產生的散射光,當獲得超過既定閾值的散射光強度的情況下,就能夠判斷該缺陷是粒子D2所造成。這是因為第2光學系統20與第1光學系統10不同,使用了照射光源的波長例如是白色光(380nm~800nm)的範圍的雷射光源21,所以LPD的檢出感度在2μm以上,沒有達到能夠將來自霧點D1的散射光強度判斷是缺陷的程度的強度,但卻是能夠將來自粒子D2的散射光的強度判斷是缺陷的充分強度。做為這種雷射光源21,能夠使用藍色LED雷射。然而,是不能夠檢測出霧點D1,但只要是粒子D2就能夠檢測出來的雷射光源的話,也能夠使用金屬鹵化物燈或水銀燈等,並沒有特別限制。第2受光部22能夠使用例如CCD 相機。 Irradiation with a laser light source 21 at a predetermined position along the periphery of the wafer 1 to the second light receiving section 22 receives the irradiation light L scattered light 3 generated when a case of obtaining scattered light intensity exceeds a predetermined threshold value, it is possible It is judged that the defect is caused by the particle D2. This is because the second optical system 20 is different from the first optical system 10 in that it uses a laser light source 21 whose wavelength of the irradiation light source is, for example, white light (380 nm to 800 nm). Therefore, the detection sensitivity of LPD is 2 μm or more, The intensity is such that the intensity of the scattered light from the fog point D1 can be judged to be a defect, but the intensity of the scattered light from the particle D2 can be judged to be a sufficient intensity. As such a laser light source 21, a blue LED laser can be used. However, the fog point D1 cannot be detected, but as long as it is a laser light source that can detect the particles D2, a metal halide lamp, a mercury lamp, or the like can also be used, and there is no particular limitation. As the second light receiving unit 22, for example, a CCD camera can be used.
像這樣,在使用第2光學系統20的第2步驟S20中所檢測出來的點狀缺陷D當中,不含有霧點D1,只會檢測出粒子D2。換言之,第2步驟S20中所檢出的點狀的缺陷D是由粒子D2所組成。另外,第2光學系統20除了點狀的缺陷D以外,也能夠檢測出尺寸大的傷痕或霧度高的模糊缺陷。 As described above, the point-like defect D detected in the second step S20 using the second optical system 20 does not include the fog point D1 and only the particle D2 is detected. In other words, the spot-shaped defect D detected in the second step S20 is composed of the particles D2. In addition, the second optical system 20 can detect a large-scale flaw or a high-haze blur defect in addition to the spot-shaped defect D.
另外,第4圖的流程圖中,圖示是進行第1步驟S10後再進行第2步驟S20,但這個順序也可以交換,任一者的步驟都可以先進行。第1步驟S10與第2步驟S20之間,可以用移動部30搬運晶圓1(參照第6圖)。在此所說的移動部30可以包含前述的旋轉桌3,也可以包含第1光學系統10的掃描部。 In addition, in the flowchart of FIG. 4, the illustration shows that the first step S10 is performed before the second step S20 is performed. However, this order may be exchanged, and any of the steps may be performed first. Between the first step S10 and the second step S20, the wafer 1 can be transported by the moving unit 30 (see FIG. 6). The moving unit 30 may include the rotating table 3 described above, or may include a scanning unit of the first optical system 10.
經過第1步驟S10及第2步驟S20後,在步驟S30中,從第1步驟S10及第2步驟S20所檢出的各自的缺陷D的邏輯異或(EX-OR)中抽出霧點。如前所述,第1步驟S10所檢測出的缺陷D是霧點D1及粒子D2,第2步驟S20所檢測出的缺陷D是粒子D2,不包含霧點D1。因此,取兩者的邏輯異或中的話,就能夠只抽出霧點D1。 After the first step S10 and the second step S20, in step S30, a fog point is extracted from a logical exclusive OR (EX-OR) of each defect D detected in the first step S10 and the second step S20. As described above, the defect D detected in the first step S10 is the fog point D1 and the particles D2, and the defect D detected in the second step S20 is the particle D2, and the fog point D1 is not included. Therefore, if the logical XOR of the two is taken, only the fog point D1 can be extracted.
藉由進行以上的第1步驟S10~第3步驟S30的晶圓檢查方法,能夠檢查有無在晶圓表面的,特別是在周緣部的霧點。 By performing the wafer inspection method of the first step S10 to the third step S30 described above, it is possible to inspect the presence or absence of fog spots on the wafer surface, particularly at the peripheral edge portion.
另外,晶圓1是鏡面加工過的矽晶圓為佳。這是因為如前述,鏡面加工過的矽晶圓中,確認霧點不存在是很重 要的。又,要用來檢查有無霧點的周緣部能夠設定在晶圓的外緣的3.5mm以內的範圍,也可以是3mm以內的範圍。如已說明過的,霧點只存在於晶圓的周緣部,具體來說是存在晶圓的外緣部的3.5mm以內的範圍,因此縮小到這個範圍做檢查的話,就能夠縮短檢查時間,限制到3.0mm的範圍的話能夠更進一步縮短時間。另外,即使只進行第1步驟S10及第2步驟S20的其中任一者,來檢測出只在晶圓1的周緣部的缺陷D,也能夠縮短檢查時間。 In addition, it is preferable that the wafer 1 is a mirror-processed silicon wafer. This is because, as mentioned above, it is very important to confirm that the fog point does not exist in the mirror-processed silicon wafer. need. In addition, the peripheral edge portion to be used for checking the presence or absence of a fog point can be set within a range of 3.5 mm or less than 3 mm at the outer edge of the wafer. As already explained, the fog spot exists only on the peripheral edge of the wafer, specifically within a range of 3.5 mm of the outer edge of the wafer. Therefore, if you narrow it to this range for inspection, the inspection time can be shortened. When it is limited to the range of 3.0 mm, the time can be further shortened. In addition, even if only one of the first step S10 and the second step S20 is performed to detect the defect D only at the peripheral portion of the wafer 1, the inspection time can be shortened.
如第6圖及第1、5圖概要所示,根據本發明的一實施型態的晶圓檢查裝置100具備第1光學系統10、第2光學系統20、移動部30、控制部50。第1光學系統10具有環狀光纖照明11及第1受光部12。第2光學系統20具有雷射光源21及第2受光部22,且比第1光學系統10的檢出感度低。移動部30至少移動晶圓1、第1光學系統10及第2光學系統20的任一者。控制部50控制第1光學系統10、第2光學系統20及移動部30。在此,控制部50控制第1光學系統10來檢測出在晶圓1表面的周緣部的點狀的缺陷D,且控制第2光學系統20來檢測出在晶圓1表面的周緣部的點狀的缺陷D,然後從第1光學系統10及第2光學系統20所分別檢出的缺陷D的邏輯異或中抽出霧點D1。另外,在第6圖中,第1光學系統10及第2光學系統20各顯示一組,但也可以設置在晶圓1的相對側,也可以設置複數組。為了接收缺陷D的垂直散射光,第1光學系統10及第2光學系統20相對於晶 圓1垂直設置為佳。 As schematically shown in FIGS. 6 and 1 and 5, a wafer inspection apparatus 100 according to an embodiment of the present invention includes a first optical system 10, a second optical system 20, a moving unit 30, and a control unit 50. The first optical system 10 includes a ring-shaped optical fiber illumination 11 and a first light receiving unit 12. The second optical system 20 includes a laser light source 21 and a second light receiving unit 22, and has a lower detection sensitivity than the first optical system 10. The moving unit 30 moves at least any one of the wafer 1, the first optical system 10, and the second optical system 20. The control unit 50 controls the first optical system 10, the second optical system 20, and the moving unit 30. Here, the control unit 50 controls the first optical system 10 to detect dot-like defects D on the peripheral edge portion of the surface of the wafer 1 and controls the second optical system 20 to detect dots on the peripheral edge portion of the wafer 1 surface. Then, the fog point D1 is extracted from the logical exclusive OR of the defects D detected by the first optical system 10 and the second optical system 20 respectively. In addition, in FIG. 6, each of the first optical system 10 and the second optical system 20 is shown in one set, but may be provided on the opposite side of the wafer 1 or a plurality of arrays may be provided. In order to receive the vertically scattered light of the defect D, the first optical system 10 and the second optical system 20 Circle 1 is preferably set vertically.
另外,控制部50能夠藉由CPU(中央運算處理裝置)或MPU等的合適的處理器來實現,具有記憶體、硬碟等的記錄部,執行預先儲存於控制部50的使前述的晶圓檢查方法動作的程式,來控制晶圓檢查裝置100的各構件之間的資訊、指令的傳達以及各部位的動作。移動部30能夠包括掃描第1光學系統10的掃描部。該掃描部能夠以連接到第1光學系統10的第1受光部12(相機等)的臂部、以及用以驅動臂部的驅動步階馬達、伺服馬達等構成。又,移動部30也可以包含掃描第2光學系統20的相同的掃描部,也可以包含使晶圓1旋轉的旋轉桌3。又,設置第1光學系統10的單元與設置第2光學系統20的單元可以彼此獨立而劃分出來,移動部30可以具備將晶圓1搬運於兩個劃分區域的晶圓載入機。 The control unit 50 can be realized by a suitable processor such as a CPU (Central Processing Unit) or MPU, and has a recording unit such as a memory or a hard disk. The control unit 50 executes the aforementioned wafers stored in the control unit 50 in advance. The program of the operation of the inspection method controls the information among the components of the wafer inspection apparatus 100, the transmission of instructions, and the operation of each part. The moving unit 30 may include a scanning unit that scans the first optical system 10. The scanning unit can be configured by an arm portion of a first light receiving portion 12 (a camera or the like) connected to the first optical system 10, a drive step motor, a servo motor, and the like for driving the arm portion. The moving unit 30 may include the same scanning unit that scans the second optical system 20, or may include a rotary table 3 that rotates the wafer 1. The unit provided with the first optical system 10 and the unit provided with the second optical system 20 may be separated from each other, and the moving unit 30 may be provided with a wafer loader that transports the wafer 1 to two divided regions.
以上,說明了本發明的實施型態,但這只是代表了實施型態的例子,本發明並沒有限定於這些實施型態,在發明的要旨範圍內能夠做各種變更。以下的實施例並沒有對本發明做任何限定。 The embodiments of the present invention have been described above, but these are only examples of the embodiments. The present invention is not limited to these embodiments, and various changes can be made within the scope of the gist of the invention. The following examples do not limit the invention in any way.
為了確認利用根據本發明的一實施型態的晶圓檢查方法能夠檢測出霧點,進行以下實驗。首先,準備直徑300mm厚度775μm的修飾研磨後的矽晶圓(所謂的研磨晶圓(也稱為PW晶圓)),對晶圓的單面側預先進行目視的外觀檢查,確認這個矽晶圓有無霧點。 In order to confirm that a fog point can be detected by the wafer inspection method according to an embodiment of the present invention, the following experiments were performed. First, a modified polished silicon wafer (so-called polished wafer (also called a PW wafer)) having a diameter of 300 mm and a thickness of 775 μm is prepared, and a visual inspection is performed on one side of the wafer in advance to confirm the silicon wafer. With or without fog.
以AFM觀察這個霧點,如第7(A)圖所示,確認了撞擊坑狀的缺陷。將第7(A)圖的軸方向的高度顯示於第7(B)圖。霧點的直徑是150μm,邊緣的寬度是20μm,邊緣的高度是18nm。 Observing this fog point with AFM, as shown in Fig. 7 (A), it was confirmed that a pit-like defect was present. The height in the axial direction of Fig. 7 (A) is shown in Fig. 7 (B). The diameter of the fog point is 150 μm, the width of the edge is 20 μm, and the height of the edge is 18 nm.
對於存在這個霧點的矽晶圓進行根據本發明的晶圓檢查方法。第1光學系統的缺陷的檢出感度的下限是0.16μm(也就是,能夠檢測出直徑0.16μm以上的點狀的缺陷),第2光學系統的缺陷的檢出感度的下限是5.0μm(也就是,能夠檢測出直徑5.0μm以上的點狀的缺陷)。首先,透過使用第1光學系統10的第1步驟S10,檢測出在上述單面側的晶圓周緣部的點狀的缺陷,如第8(A)圖所示檢測出了4個點狀的缺陷。另外,第8(A)圖中標示了各缺陷的種類的符號,但在這個階段還不能確認出這些缺陷是霧點D1還是粒子D2。 The wafer inspection method according to the present invention is performed on a silicon wafer having this fog point. The lower limit of the detection sensitivity of the defect in the first optical system is 0.16 μm (that is, a point-like defect having a diameter of 0.16 μm or more can be detected), and the lower limit of the detection sensitivity of the defect in the second optical system is 5.0 μm (also That is, it is possible to detect spot-shaped defects having a diameter of 5.0 μm or more). First, through the first step S10 using the first optical system 10, spot-shaped defects on the peripheral edge portion of the wafer on the one-sided side were detected, and as shown in FIG. 8 (A), four spot-shaped defects were detected. defect. In addition, the symbol of the type of each defect is shown in Fig. 8 (A). However, at this stage, it cannot be confirmed whether the defect is the fog point D1 or the particle D2.
接著,透過使用第2光學系統20的第2步驟S20,檢測出在晶圓周緣部的點狀的缺陷D,如第8(B)圖所示檢測出了3個點狀的缺陷D。因為本步驟中檢測出的缺陷是粒子D2,所以在第8(B)圖標示D2的符號。又,在第8(A)圖及第8(B)圖中,根據晶圓的凹溝位置(未圖示),排齊晶圓位置(結果,缺陷D的位置也會排齊)。取得兩步驟中獲得的缺陷D的邏輯異或中(第8(C)圖),存在於第8(A)圖但不存在於第8(B)圖的位置的缺陷是霧點D1,其他的缺陷會判定為粒子D2。這個判斷結果與預先進行的外觀檢查的結果一致,確認了透過本檢查方法能夠確實檢查出有無霧點。 Next, through a second step S20 using the second optical system 20, a point-like defect D at the peripheral edge portion of the wafer is detected, and three point-like defects D are detected as shown in FIG. 8 (B). Since the defect detected in this step is the particle D2, the symbol of D2 is shown on the 8th (B) icon. In FIGS. 8 (A) and 8 (B), the wafer positions are aligned according to the groove positions (not shown) of the wafer (as a result, the positions of the defects D are also aligned). Obtain the logical XOR of the defect D obtained in the two steps (Figure 8 (C)). The defect that exists in the location of Figure 8 (A) but does not exist in Figure 8 (B) is the fog point D1. The defect is determined as particle D2. This judgment result is consistent with the result of a visual inspection performed in advance, and it was confirmed that the presence or absence of fog spots can be reliably detected by this inspection method.
根據本發明,能夠提供一種晶圓檢查方法及晶圓檢查裝置,能夠檢查晶圓表面有無霧點。 According to the present invention, it is possible to provide a wafer inspection method and a wafer inspection apparatus capable of inspecting the presence or absence of fog spots on a wafer surface.
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