TWI625172B - Composite cold rolling line - Google Patents

Composite cold rolling line Download PDF

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Publication number
TWI625172B
TWI625172B TW105130108A TW105130108A TWI625172B TW I625172 B TWI625172 B TW I625172B TW 105130108 A TW105130108 A TW 105130108A TW 105130108 A TW105130108 A TW 105130108A TW I625172 B TWI625172 B TW I625172B
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Taiwan
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unit
rolling
downstream
pickling
cold rolling
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TW105130108A
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Chinese (zh)
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TW201811456A (en
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Yi-Shou Lin
zhen-hui Huang
jia-zhen Wang
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Priority to TW105130108A priority Critical patent/TWI625172B/en
Priority to CN201611130284.1A priority patent/CN107838193A/en
Priority to EP17185335.1A priority patent/EP3296032A1/en
Publication of TW201811456A publication Critical patent/TW201811456A/en
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Publication of TWI625172B publication Critical patent/TWI625172B/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21BROLLING OF METAL
    • B21B1/00Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations
    • B21B1/22Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations for rolling plates, strips, bands or sheets of indefinite length
    • B21B1/24Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations for rolling plates, strips, bands or sheets of indefinite length in a continuous or semi-continuous process
    • B21B1/28Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations for rolling plates, strips, bands or sheets of indefinite length in a continuous or semi-continuous process by cold-rolling, e.g. Steckel cold mill
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D8/00Modifying the physical properties by deformation combined with, or followed by, heat treatment
    • C21D8/02Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips
    • C21D8/0221Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips characterised by the working steps
    • C21D8/0236Cold rolling
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D9/00Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
    • C21D9/46Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for sheet metals
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D9/00Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
    • C21D9/52Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for wires; for strips ; for rods of unlimited length
    • C21D9/54Furnaces for treating strips or wire
    • C21D9/56Continuous furnaces for strip or wire
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21BROLLING OF METAL
    • B21B1/00Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations
    • B21B1/40Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations for rolling foils which present special problems, e.g. because of thinness
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21BROLLING OF METAL
    • B21B2265/00Forming parameters
    • B21B2265/14Reduction rate
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21BROLLING OF METAL
    • B21B38/00Methods or devices for measuring, detecting or monitoring specially adapted for metal-rolling mills, e.g. position detection, inspection of the product
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21BROLLING OF METAL
    • B21B45/00Devices for surface or other treatment of work, specially combined with or arranged in, or specially adapted for use in connection with, metal-rolling mills
    • B21B45/04Devices for surface or other treatment of work, specially combined with or arranged in, or specially adapted for use in connection with, metal-rolling mills for de-scaling, e.g. by brushing
    • B21B45/06Devices for surface or other treatment of work, specially combined with or arranged in, or specially adapted for use in connection with, metal-rolling mills for de-scaling, e.g. by brushing of strip material
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D8/00Modifying the physical properties by deformation combined with, or followed by, heat treatment
    • C21D8/02Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips
    • C21D8/0247Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips characterised by the heat treatment
    • C21D8/0268Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips characterised by the heat treatment between cold rolling steps

Abstract

一種複合式冷軋線,包含一個進料單元、一個接續於所述進料單元的下游的第一軋延單元、一個接續於所述第一軋延單元的下游的退火除銹單元、一個接續於所述退火除銹單元的下游的酸洗單元、一個接續於所述酸洗單元的下游的第二軋延單元,及一個接續於所述第二軋延單元的下游的退料單元。所述第一冷軋機可在進行退火酸洗製程之前先進行初步的軋延,不但可使第二次軋延所需軋製的厚度降低,而能連續性的生產高產出率之大量冷軋薄硬板鋼捲,且因初步軋延後的黑皮鋼捲可減少30~70%的銹皮量,從而可減少除銹設備的數量及長度,除設備成本降低外,還可減少噴砂、酸液的使用與排放量,達到節能減廢之環保效能。A composite cold rolling line comprising a feeding unit, a first rolling unit connected downstream of the feeding unit, an annealing descaling unit downstream of the first rolling unit, and a continuous connection a pickling unit downstream of the annealing and descaling unit, a second rolling unit downstream of the pickling unit, and a return unit downstream of the second rolling unit. The first cold rolling mill can perform preliminary rolling before performing the annealing and pickling process, which not only can reduce the thickness of the rolling required for the second rolling, but also can continuously produce a large amount of high output rate. Cold-rolled thin hard-rolled steel coils, and the black-rolled steel coils after preliminary rolling can reduce the amount of scale by 30-70%, thereby reducing the number and length of rust-removing equipment, in addition to reducing equipment costs, and reducing Sandblasting, acid use and emissions, to achieve environmental protection and energy saving.

Description

複合式冷軋線Composite cold rolling line

本發明是有關於一種複合式冷軋線,特別是指一種用以將輸入的黑皮鋼捲連續且大量地製成最小厚度可達0.25㎜之冷軋薄硬板鋼捲的複合式冷軋線。The invention relates to a composite cold-rolled line, in particular to a composite cold-rolled cold-rolled thin hard steel coil used to continuously and massively input black skin steel coils into a minimum thickness of 0.25 ㎜. line.

參閱圖1,傳統的不銹鋼冷軋製程是將入料黑皮鋼捲F1,以熱軋退火酸洗線A,經退火、噴砂、酸洗製程後先製成NO.1鋼捲F2,再將NO.1鋼捲F2以冷軋線B之二十重輥冷軋機進行往復式的多道次軋延,直到將NO.1鋼捲F2軋至目標厚度後即為冷軋薄硬板鋼捲F3。冷軋薄硬板鋼捲F3再經冷軋退火酸洗線C、調質軋延線D與張力整平線E…等其他製程後,可產出2D鋼捲F4、2B鋼捲F5、F6…等其他具高價值的冷軋不銹鋼產品。Referring to Figure 1, the traditional stainless steel cold rolling process is to feed the black-coated steel coil F1, hot-rolled annealed pickling line A, and then annealed, sandblasted, and pickled to make NO.1 steel coil F2, and then No.1 steel coil F2 is rolled in a reciprocating multi-pass rolling process on a twentieth-high cold rolling mill of cold rolling line B until the NO.1 steel coil F2 is rolled to the target thickness. Volume F3. Cold rolled thin hard steel coil F3 can be produced by 2D steel coil F4, 2B steel coil F5, F6 after other processes such as cold rolling annealing pickling line C, quenched and tempered rolling line D and tension leveling line E ... ... and other high-value cold-rolled stainless steel products.

前述的冷軋製程在黑皮鋼捲F1送入所述熱軋退火酸洗線A,經退火製程後會導致表面氧化銹皮的增厚,後續需加強噴砂等機械除銹製程與酸洗等化學除銹製程來將鋼捲表面銹皮進行去除,因此需增加設立噴砂機並提高噴砂速度、增長酸洗槽長度並提高酸濃度,從而導致設備成本、噴砂與酸液耗用及其後續廢棄物處理成本的增加。且因其入料黑皮鋼捲F1與出料NO.1鋼捲F2之厚度尺寸並無顯著差異,因此對於減少後續冷軋機之軋延裁減量,於提高冷軋機製程效率上並無幫助。 The aforementioned cold rolling process is sent to the hot-rolled annealing and pickling line A at the black skin steel coil F1. After the annealing process, the surface oxide scale will be thickened, and subsequent mechanical rust removal processes such as sandblasting and pickling shall be strengthened. The chemical derusting process is used to remove the scale on the surface of the steel coil. Therefore, it is necessary to set up a sand blasting machine and increase the speed of blasting, increase the length of the pickling tank and increase the acid concentration, which leads to equipment costs, blasting and acid consumption and subsequent waste Increased material handling costs. And because there is no significant difference in the thickness and size of the incoming black skin steel coil F1 and the outgoing NO.1 steel coil F2, there is no difference in reducing the rolling reduction of subsequent cold rolling mills and improving the cold rolling mechanism process efficiency. help.

NO.1鋼捲F2於後續進入之冷軋線B製程,係以單座二十重輥式冷軋機進行往復式軋延,而所需軋延道次多寡的不同,將導致單位時間產量的明顯差異,而此種往復式冷軋機因生產薄鋼板所需之軋下率大、斷帶機率高、軋延道次多、所需軋延時間較長,因此無法提供大量之冷軋薄硬板鋼捲F3。另因此種往復式軋機需以盤捲方式建立張力,因此鋼捲頭尾段會各有約6~8m長用於盤捲,而未完軋之off-gauge需予切除,切除段的材料損失造成了產出率的降低,而此問題就算先於前製程鋼捲準備線焊接導帶,仍會有3m長之off-gaue發生,衍生鋼捲準備線的上線成本與導帶成本的增加。 In the cold rolling line B process of NO.1 steel coil F2 subsequently entered, a single 20-roller cold rolling mill is used for reciprocating rolling, and the number of rolling passes required will lead to the output per unit time. The reciprocating cold rolling mill can not provide a large amount of cold rolling because of the large reduction rate required for the production of thin steel sheets, high strip breakage probability, many rolling passes, and long rolling time. Thin hard plate steel coil F3. In addition, this type of reciprocating rolling mill needs to establish tension by coiling, so the head and tail sections of the steel coil will each have a length of about 6 ~ 8m for coiling, and the un-rolled off-gauge needs to be cut off, resulting in material loss in the cutting section. In order to reduce the output rate, even if this problem occurs before the pre-processed coil preparation line welding guide belt, an off-gaue with a length of 3m will still occur, and the on-line cost and conduction belt cost of the derivative coil preparation line increase.

此外因傳統式之熱軋退火酸洗線A、冷軋機分別為獨立產線,黑皮入料鋼捲F1經解捲、上線、熱軋、退火、酸洗而完成生產後收捲為NO.1鋼捲F2,而NO.1鋼捲F2於冷軋生產需再上線解捲並完成軋延後收捲,才能得到冷軋薄硬板鋼捲F3,因此多浪費了熱軋退火線收捲與冷軋機上線解捲的時間,造成生產效能的降低。 In addition, because the traditional hot-rolled annealing and pickling line A and cold rolling mill are independent production lines, the black skin incoming steel coil F1 is unrolled, rolled, hot rolled, annealed, and pickled. .1 steel coil F2, while NO.1 steel coil F2 needs to be unrolled and rolled after rolling in order to obtain cold rolled thin hard steel coil F3, so the hot rolling annealing line is wasted. The time for coil and cold rolling mill to go on-line and unwind, resulting in a reduction in production efficiency.

因此,本發明之目的,即在提供一種生產成本低、產品產出率高,並能連續生產以提供大量厚度可達0.25㎜之冷軋薄硬板鋼捲的複合式冷軋線。Therefore, the object of the present invention is to provide a composite cold-rolled line with low production cost, high product yield, and continuous production to provide a large number of cold-rolled thin hard steel coils with a thickness of up to 0.25 ㎜.

於是,本發明複合式冷軋線,用以將輸入的黑皮鋼捲連續地製成冷軋薄硬板鋼捲,所述複合式冷軋線包含一個將所述黑皮鋼捲解捲為鋼帶的進料單元、一個第一軋延單元、一個接續於所述第一軋延單元的下游並對所述鋼帶進行退火及機械除銹處理的退火除銹單元、一個接續於所述退火除銹單元的下游並對所述鋼帶進行酸洗處理的酸洗單元、一個於所述酸洗單元後當檢出鋼帶品質異常時可即時退料之退料單元、一個第二軋延單元,及一個接續於所述第二軋延單元的下游的退料單元。Therefore, the composite cold-rolling line of the present invention is used to continuously make the input black skin steel coil into a cold-rolled thin hard plate steel coil, and the composite cold-rolling line includes an unrolling of the black skin steel coil into A steel strip feeding unit, a first rolling unit, an annealing and rust removing unit connected downstream of the first rolling unit and annealing and mechanically removing the steel strip, and one connected to the A pickling unit downstream of the annealing and descaling unit and pickling the steel strip, a picking unit that can immediately return the material when abnormal quality of the steel strip is detected after the pickling unit, a second rolling A rolling unit, and a withdrawal unit downstream of the second rolling unit.

所述第一軋延單元包括兩個或三個彼此相鄰設置且接續於所述進料單元的下游的第一冷軋機。所述第二軋延單元包括五個彼此相鄰設置且接續於所述酸洗單元的下游的第二冷軋機。The first rolling unit includes two or three first cold rolling mills disposed adjacent to each other and continuing downstream of the feeding unit. The second rolling unit includes five second cold rolling mills arranged adjacent to each other and continuing downstream of the pickling unit.

本發明之功效在於:所述第一冷軋機可在進行退火酸洗製程之前先進行初步的軋延,不但可使第二次軋延所需軋製的厚度降低,以降低斷帶率,故能連續性的大量生產高產出率之冷軋薄硬板鋼捲,且因初步軋延後的黑皮鋼捲可減少30~70%的銹皮量,故能減少除銹設備的數量及長度,除可降低設備成本外,還可減少噴砂與酸液的使用、排放量,而達到節能減廢之環保效能。The effect of the present invention is that the first cold rolling mill can perform preliminary rolling before the annealing and pickling process, not only can reduce the thickness of the rolling required for the second rolling, so as to reduce the strip breaking rate, Therefore, it is possible to continuously produce large-volume cold-rolled thin hard steel coils with high output rates, and because the initially rolled black-skinned steel coils can reduce the amount of rust scale by 30 ~ 70%, it can reduce the number of rust removal equipment. And length, in addition to reducing equipment costs, it can also reduce the use and discharge of sandblasting and acid solution, and achieve environmental protection efficiency of energy saving and waste reduction.

參閱圖2,本發明複合式冷軋線1的一個實施例,用於將輸入的黑皮鋼捲(Black coil)連續地大量製成冷軋薄硬板鋼捲(Cold Rolled coil),所述複合式冷軋線1由產線上游至下游依序包含一個進料單元2、一個第一軋延單元3、一個退火除銹單元4、一個酸洗單元5、一個退料單元6、一個第二軋延單元7、一個退料單元8,及一個設置於前述各單元間並因應產速配搭而用於連接之積料單元9。所述進料單元2包括一個入料區21,及一個接續於所述入料區21的下游的第一焊接機22。在本實施例中,所述入料區21具有兩個解捲站211,每個解捲站211皆配有鋼捲儲存設備、鋼捲台車、懸伸心軸解捲機及鋼捲展開、整平、剪切設備。所述第一焊接機22為Guild International公司出產,型號為MEL Laser Welder的雷射全自動焊接機。所述第一焊接機22是使用光纖雷射系統,故只需要在雷射電源至雷射焊接頭間連接一個光纖電纜,而無需其他耗材,其焊接優點為焊道平整且強度均勻,軋機可直接軋延而無需打開工輥,因此產出鋼捲幾乎無off-gauge之材料損失。Referring to FIG. 2, an embodiment of the composite cold-rolled line 1 of the present invention is used to continuously mass-produce input black coils into cold-rolled cold-rolled coils. The composite cold rolling line 1 includes a feeding unit 2, a first rolling unit 3, an annealing and descaling unit 4, an acid cleaning unit 5, a withdrawal unit 6, and a first Two rolling units 7, a return unit 8, and an accumulating unit 9 which is arranged between the aforementioned units and is connected according to the speed of production. The feeding unit 2 includes a feeding area 21 and a first welding machine 22 downstream from the feeding area 21. In this embodiment, the feeding area 21 has two unwinding stations 211, and each unwinding station 211 is equipped with a steel coil storage device, a steel coil trolley, an overhanging mandrel unwinder, and a steel coil unwinding, Leveling and shearing equipment. The first welding machine 22 is a laser full-automatic welding machine of MEL Laser Welder model manufactured by Guild International. The first welding machine 22 uses an optical fiber laser system, so only one optical fiber cable needs to be connected between the laser power source and the laser welding head without other consumables. Its welding advantage is that the welding bead is flat and the strength is uniform. Direct rolling without opening the work rolls, so there is almost no off-gauge material loss in the produced steel coil.

所述第一軋延單元3包括兩個彼此相鄰設置且接續於所述進料單元2的第一焊接機22的下游的第一冷軋機31。所述第一冷軋機31為串列式冷軋機,型號為T-Sendzimir Z-type inserts ZR 613A-52,入口最大產速為200mpm、入口平均產速為63mpm、出口最大產速為200mpm、出口平均產速為125mpm,且設定所述的兩個第一冷軋機31加總的最大總軋下率為50%,黑皮鋼捲經軋延後依不同鋼種或軋下率可減少30~70%的銹皮量,可幫助下游的退火除銹單元4及酸洗單元5,減少除銹設備的數量與長度,降低酸洗濃度並縮短酸洗時間。每一第一冷軋機31包含快速換輥裝置,以確保焊接及工輥更換時不會造成產線中斷。所述第一冷軋機31使用水溶性軋延油,具有冷卻效果好及油品成本低之特點。另外,為了對應鋼帶粗大且大量的銹皮,因此過濾系統是採濾布式過濾系統,不但可維持軋延油的清淨度,成本也低於濾心式過濾系統。需要特別說明的是,在本實施例中所述第一冷軋機31的數量為兩個,但本實施例的其他變化例中,所述第一冷軋機31的數量也可以為三個。The first rolling unit 3 includes two first cold rolling mills 31 arranged adjacent to each other and downstream of the first welding machine 22 of the feeding unit 2. The first cold rolling mill 31 is a tandem cold rolling mill, the model is T-Sendzimir Z-type inserts ZR 613A-52, the maximum production rate at the inlet is 200mpm, the average production rate at the inlet is 63mpm, and the maximum output rate at the outlet is 200mpm The average output speed of the export is 125mpm, and the maximum total reduction rate of the two first cold rolling mills 31 is set to 50%. The black skin coil can be reduced after rolling according to different steel types or reduction rates. The scale of 30 to 70% can help the downstream annealing and descaling unit 4 and pickling unit 5 to reduce the number and length of descaling equipment, reduce the pickling concentration and shorten the pickling time. Each first cold rolling mill 31 includes a quick roll changing device to ensure that welding and work roll replacement will not cause production line interruption. The first cold rolling mill 31 uses water-soluble rolling oil and has the characteristics of good cooling effect and low oil cost. In addition, in order to cope with the large and large scale of the steel belt, the filter system is a filter cloth filter system, which can not only maintain the cleanliness of the rolled oil, but also cost less than the core filter system. It should be noted that the number of the first cold rolling mills 31 is two in this embodiment, but in other variations of this embodiment, the number of the first cold rolling mills 31 may also be three .

所述退火除銹單元4由上游自下游依序包括一個接續於所述第一冷軋機31的下游的爐區41、一個碎銹機42、一個噴砂區43,及一個研磨刷輥44。所述爐區41為水平鏈式型結構,並具有兩個輻射預熱區段、四個燃氣加熱區段,及五個冷卻區段。所述爐區41的主控電腦具有APN code設定,可對應不同的鋼種及厚度,自動調整至所需的退火參數條件(Heating Pattern),以避免人員操作失誤的風險。所述噴砂區43包括四座噴砂機。所述研磨刷輥44使用兩組鋼毛刷輥與背輥,刷輥接觸鋼帶表面,除能去除上、下表面銹皮外,並能降低板面粗糙度,可有效提高NO.1鋼捲的表面細緻度。The annealing and descaling unit 4 includes an oven region 41, a rust crusher 42, a sandblasting region 43, and an abrasive brush roller 44 sequentially from upstream to downstream in order from the downstream of the first cold rolling mill 31. The furnace area 41 is a horizontal chain type structure, and has two radiant preheating sections, four gas heating sections, and five cooling sections. The main control computer of the furnace area 41 has an APN code setting, which can automatically adjust to the required annealing parameter condition (Heating Pattern) corresponding to different steel types and thicknesses to avoid the risk of personnel operation errors. The blasting area 43 includes four blasting machines. The grinding brush roller 44 uses two sets of steel hair brush rollers and back rollers. The brush rollers contact the surface of the steel strip, in addition to removing the rust on the upper and lower surfaces, and reducing the roughness of the plate surface, which can effectively improve the NO.1 steel. Fineness of the surface of the roll.

所述酸洗單元5由上游自下游依序包括一個接續於所述研磨刷輥44的下游的第一酸洗區51、一個第二酸洗區52,及一個第一檢測儀53。所述第一酸洗區51具有兩個硫酸槽,而所述第二酸洗區52具有四個使用硝酸及氫氟酸的混酸槽,及五個階段的水洗區段。所述水洗區段具有2段噴水清洗、2段刷洗機清洗及1段熱空氣烘乾。所述第一檢測儀53為自動檢測系統,可立即判讀鋼帶是否有存在不利於軋延之缺陷,選擇是否提前於所述退料單元6進行退料,以避免產品品質不良與後續第二軋延單元7之斷帶風險。The pickling unit 5 includes a first pickling zone 51, a second pickling zone 52, and a first detector 53 in sequence from upstream to downstream in sequence. The first pickling zone 51 has two sulfuric acid tanks, and the second pickling zone 52 has four mixed acid tanks using nitric acid and hydrofluoric acid, and a five-stage water washing section. The water washing section has two sections of water spray cleaning, two sections of brush washing machine cleaning and one section of hot air drying. The first detector 53 is an automatic detection system, which can immediately determine whether there are defects in the strip that are not conducive to rolling, and choose whether to perform the withdrawal in advance of the withdrawal unit 6 to avoid poor product quality and subsequent second Risk of broken belt in rolling unit 7.

所述退料單元6包含一個接續於所述第一檢測儀53的下游的退料區61,及一個接續於所述退料區61的下游的第二焊接機62。所述退料區61具有收捲心軸、張力輥、剪切機、轉向輥、插襯紙設備、套筒裝載、鋼捲卸載車,及鋼捲綑綁、稱重和儲存設備。所述第二焊接機62與所述第一焊接機22之型號與功用相同。The unloading unit 6 includes a unloading zone 61 downstream from the first detector 53 and a second welding machine 62 downstream from the unloading zone 61. The unwinding area 61 includes a winding mandrel, a tension roller, a shearing machine, a turning roller, an interleaving paper device, a sleeve loading device, a steel coil unloading vehicle, and a steel coil binding, weighing, and storage device. The models and functions of the second welding machine 62 and the first welding machine 22 are the same.

所述第二軋延單元7包括五個接續於所述退料單元6的第二焊接機62的下游的第二冷軋機71。所述第二冷軋機71的型號及配備與所述第一冷軋機31相同,以利於零件共用而減少備品量,不同之處在於所述的五個第二冷軋機71加總的最大總軋下率為75%,且入口最大產速為200mpm、入口平均產速為125mpm、出口最大產速為600mpm、出口平均產速為500mpm。而所述第二冷軋機71設計具有可切換水溶性與礦物性軋延油之系統,一般性產品以水溶性軋延油生產,特別是無高光澤需求之鋼種(例如泛400系、200系),以降低生產成本;高品質需求產品則轉以礦物性軋延油來生產。而軋延油過濾系統依據不同軋延油的種類、產品品質需求採用不同過濾方式。水溶性軋延油採濾布過濾系統;礦物性軋延油採濾心過濾系統。且軋機設有AGC(自動測厚回饋控制)及AFC(自動板型偵測回饋控制)系統,可提供具有厚度精準與良好板形之鋼捲產品。The second rolling unit 7 includes five second cold rolling mills 71 downstream of the second welding machine 62 of the unwinding unit 6. The type and equipment of the second cold rolling mill 71 are the same as those of the first cold rolling mill 31 to facilitate the sharing of parts and reduce the amount of spare parts. The difference is that the five second cold rolling mills 71 add up The maximum total reduction rate is 75%, and the maximum production rate at the entrance is 200mpm, the average production rate at the inlet is 125mpm, the maximum output rate at the exit is 600mpm, and the average output rate at the exit is 500mpm. The second cold rolling mill 71 is designed with a system that can switch between water-soluble and mineral rolling oils. General products are produced by water-soluble rolling oils, especially steel grades without high gloss requirements (such as Pan 400 series, 200 System) to reduce production costs; high-quality demand products are converted to mineral rolling oil for production. The rolling oil filtration system adopts different filtering methods according to the type of rolling oil and product quality requirements. Water-soluble rolling oil recovery filter cloth filtration system; mineral rolling oil recovery filter core filtration system. And the mill is equipped with AGC (Automatic Thickness Feedback Control) and AFC (Automatic Profile Detection Feedback Control) systems, which can provide steel coil products with accurate thickness and good shape.

所述退料單元8由上游自下游依序包括一個接續於所述第二冷軋機71的鹼洗區81、一個第二檢測儀82,及一個出料區83。所述鹼洗區81具有噴淋鹼洗、刷洗、熱水洗及最終熱空氣乾燥等區段。所述第二檢測儀82為與所述第一檢測儀53型式相同的自動檢測系統。所述出料區83具有兩個收捲站831,每個收捲站831與所述退料區61相同而具有收捲心軸、張力輥、剪切機、轉向輥、插襯紙設備、套筒裝載、鋼捲卸載車,及鋼捲綑綁、稱重和儲存設備。The unloading unit 8 includes an alkali washing zone 81, a second detector 82, and a discharge zone 83, which are sequentially connected to the second cold rolling mill 71 from upstream to downstream. The alkaline washing zone 81 has sections such as spray alkali washing, brush washing, hot water washing, and finally hot air drying. The second detector 82 is an automatic detection system of the same type as the first detector 53. The unwinding area 83 has two winding stations 831, each of which is the same as the unwinding area 61 and has a winding mandrel, a tension roller, a shearing machine, a turning roller, an interleaving paper device, Sleeve loading, coil unloading truck, and coil bundling, weighing and storage equipment.

所述積料單元9包括一個接續於所述進料單元2的第一焊接機22及所述第一軋延單元3間的第一積料區91、一個接續於所述第一軋延單元3及所述退火除銹單元4間的第二積料區92、一個接續於所述酸洗單元5及所述退料單元6之退料區61間的第三積料區93、一個接續於所述退料單元6的第二焊接機62及所述第二軋延單元7間的第四積料區94、一個接續於所述退料單元8的鹼洗區81及所述第二檢測儀82間的第五積料區95。The accumulating unit 9 includes a first welding machine 22 connected to the feeding unit 2 and a first accumulating area 91 between the first rolling unit 3, and a continuous unit connected to the first rolling unit. 3 and the second accumulation zone 92 between the annealing and descaling unit 4; a third accumulation zone 93 connected between the pickling unit 5 and the withdrawal zone 61 of the withdrawal unit 6; A fourth welding area 94 between the second welding machine 62 of the discharging unit 6 and the second rolling unit 7, an alkali washing area 81 subsequent to the discharging unit 8, and the second A fifth accumulation area 95 between the detectors 82.

參閱圖2及圖3,所述複合式冷軋線1的製程如下:將輸入的黑皮鋼捲設置於所述入料區21的鋼捲儲存設備中,所述黑皮鋼捲為熱軋產出且未經退火及酸洗的不銹鋼鋼捲。再將所述黑皮鋼捲解捲成板狀的鋼帶後,其中一個解捲站211將所述鋼帶沿產線下游輸送,當所述捲黑皮鋼捲用罄後,另一個解捲站211會接著將另一捲黑皮鋼捲解捲成鋼帶並輸送,且兩個鋼帶的頭尾處會以所述第一焊接機22連接。接著所述鋼帶依序通過所述兩個第一冷軋機31進行最大軋下率為50%的軋延作業,從而減少所述鋼帶的厚度,且軋延可對所述鋼帶的表面銹皮進行破裂,依不同鋼種及軋下率可減少30~70%的銹皮量。此外,所述第一焊接機22所形成於所述的兩個鋼帶上的焊道的平整度高且強度均勻,因此焊道經過所述第一冷軋機31時可無須打開工輥而直接進行軋延,可提高產線生產效能並避免軋延斷帶的發生。Referring to FIG. 2 and FIG. 3, the manufacturing process of the composite cold rolling line 1 is as follows: the input black skin steel coil is set in the steel coil storage equipment of the feeding area 21, and the black skin steel coil is hot rolled Produced stainless steel coil without annealing and pickling. After unrolling the black steel coil into a plate-shaped steel strip, one unwinding station 211 conveys the steel strip along the downstream of the production line. When the black steel coil is used up, the other unwinds The rolling station 211 will then unroll another black steel coil into a steel strip and convey it, and the head and tail of the two steel strips will be connected by the first welding machine 22. Then, the steel strips are sequentially rolled through the two first cold rolling mills 31 at a maximum rolling reduction rate of 50%, thereby reducing the thickness of the steel strips, and rolling can reduce the thickness of the steel strips. The surface scale is cracked, and the amount of scale can be reduced by 30 ~ 70% according to different steel types and rolling reduction rates. In addition, the bead formed on the two steel strips by the first welding machine 22 has high flatness and uniform strength. Therefore, when the bead passes through the first cold rolling mill 31, it is not necessary to open the work rolls. Rolling directly can improve the production efficiency of the production line and avoid the occurrence of rolling breaks.

經過第一次軋延後的鋼帶會送入所述爐區41,在所述預熱輻射區段中透過由所述燃氣加熱區段抽過來的熱量進行輻射加熱,所述燃氣加熱區段將鋼帶加熱到近攝氏1200度的退火溫度。所述的前四個冷卻區段是利用空氣做為冷卻介質,使溫度降至約攝氏150度,而第五個冷卻區段是利用水冷將所述鋼帶降至最高攝氏70度的溫度,最後再經一個熱空氣乾燥區段,以除去鋼帶表面的水分。所述碎銹機42係利用輥輪使所述鋼帶產生撓曲,迫使鋼帶表面銹皮破裂而剝落,並能改善所述鋼帶的板型。所述噴砂區43的每座噴砂機在所述鋼帶的上下兩相反側各自佈有兩個噴砂輪,藉由甩砂珠擊破、擊碎鋼帶表面銹皮以除去所述鋼帶外表面的絕大部分銹皮。所述研磨刷輥44使用兩組鋼毛刷輥刷除所述鋼帶上、下表面的銹皮,並能降低鋼帶表面的粗糙度,從而提高表面細緻度。由於所述鋼帶經過所述第一冷軋機31的初步軋延而減少銹皮量,因此可降低所述退火除銹單元4的數量及產線長度。The steel strip after the first rolling and rolling will be sent to the furnace area 41, and the radiant heating is performed by the heat extracted by the gas heating section in the preheating radiation section, and the gas heating The section heats the steel strip to an annealing temperature of approximately 1200 degrees Celsius. The first four cooling sections use air as a cooling medium to reduce the temperature to about 150 degrees Celsius, and the fifth cooling section uses water cooling to reduce the steel strip to a maximum temperature of 70 degrees Celsius, Finally, it passes through a hot air drying section to remove moisture from the surface of the steel strip. The rust crusher 42 uses rollers to bend the steel strip, forcing the rust scale on the surface of the steel strip to crack and peel, and can improve the shape of the steel strip. Each sand blasting machine of the sand blasting area 43 is provided with two sand blasting wheels on the upper and lower sides of the steel belt, respectively. The rust on the surface of the steel belt is broken and crushed by sand blasting to remove the outer surface of the steel belt. Most of the rust. The grinding brush roller 44 uses two sets of steel hair brush rollers to remove rust on the upper and lower surfaces of the steel strip, and can reduce the surface roughness of the steel strip, thereby improving the surface fineness. Because the steel strip passes the preliminary rolling of the first cold rolling mill 31 to reduce the amount of scale, the number of annealing and descaling units 4 and the length of the production line can be reduced.

所述鋼帶送入所述酸洗單元5後是依序通過所述第一酸洗區51及第二酸洗區52進行酸洗,最後通過所述第二酸洗區52的五階段水洗區段以確保所述鋼帶表面完全沒有剩餘酸液。鋼帶經酸洗後的成品為NO.1鋼帶,但以下為了便於說明,仍統一稱作鋼帶。需要特別說明的是,由於所述鋼帶經所述第一冷軋機31初步軋延而減少銹皮量,因此可降低酸洗濃度及減少酸洗作業的時間,且由於所述碎銹機42迫使所述鋼帶的銹皮破裂剝落,因此酸洗時硫酸易由銹皮破裂處侵蝕所述鋼帶的母材,而增加酸洗除銹的效能。經過酸洗後的鋼帶會由所述第一檢測儀53判讀是否存在不利於後續軋延的缺陷,若存在缺陷的話便將該段鋼帶導引至所述退料區61捲收為鋼捲,並以剪切機將所述缺陷段切除,接著以所述第二焊接機62將所述缺陷段的前後兩段鋼帶焊接接合,並繼續進行後續作業。After the steel strip is sent to the pickling unit 5, it is sequentially pickled through the first pickling zone 51 and the second pickling zone 52, and finally passes through the five-stage water washing of the second pickling zone 52. Section to ensure that the surface of the steel strip is completely free of acid residue. The finished product of the steel strip after pickling is NO.1 steel strip, but for the sake of convenience, it is still collectively referred to as steel strip. It should be particularly noted that, because the steel strip is initially rolled by the first cold rolling mill 31 to reduce the amount of scale, the pickling concentration can be reduced and the time of the pickling operation can be reduced. 42 forces the scale of the steel strip to crack and peel, so sulfuric acid easily erodes the base material of the steel strip from the cracked area of the scale during pickling, thereby increasing the efficiency of pickling and rust removal. After the pickled steel strip is judged by the first tester 53 whether there is a defect that is not conducive to subsequent rolling, if there is a defect, the section of steel strip is guided to the discharge area 61 and rolled into steel. Roll, and cut off the defective section with a shearing machine, and then weld and join the two steel strips before and after the defective section with the second welding machine 62, and continue the subsequent operations.

通過所述退料區61的鋼帶會依序通過所述五個第二冷軋機71,以進行最大總軋下率為75%的軋延作業,從而將鋼帶軋延至目標厚度而製得所需的冷軋薄硬板鋼捲。所述第二冷軋機71設有自動測厚回饋控制(AGC)系統及自動板型偵測回饋控制(AFC)系統,以利於將所述鋼帶軋成厚度精準且板型良好的冷軋薄硬板。最後所述冷軋薄硬板通過所述鹼洗區81以清除表面的水溶性或礦物性軋延油,並經所述第二檢測儀82確認產出品質後便送至所述出料區83捲收為冷軋薄硬板鋼捲。另外,當產線需要短暫停機時,可將所述鋼帶暫時存放於所述第一、第二、第三、第四及第五積料區91、92、93、94、95。The steel strips passing through the unloading area 61 will sequentially pass through the five second cold rolling mills 71 to perform a rolling operation with a maximum total reduction rate of 75%, thereby rolling the steel strips to a target thickness. Obtain the required cold rolled thin hard steel coil. The second cold rolling mill 71 is provided with an automatic thickness feedback control (AGC) system and an automatic shape detection feedback control (AFC) system to facilitate the rolling of the steel strip into a cold-rolled steel with accurate thickness and good shape. Thin hard board. Finally, the cold-rolled thin hard board passes through the alkaline washing zone 81 to remove the surface water-soluble or mineral rolling oil, and is sent to the discharge zone after the second detector 82 confirms the output quality. 83 coils were rolled into cold rolled thin hard steel coils. In addition, when the production line needs to be temporarily stopped, the steel strip may be temporarily stored in the first, second, third, fourth, and fifth accumulation areas 91, 92, 93, 94, and 95.

下表一為本實施例的實際產能估算表,由表一可看出本案完軋後的製品確實能達到目標厚度而低於1㎜,且最小厚度可達到0.25㎜。The following table 1 is the actual capacity estimation table of this example. From Table 1, it can be seen that the rolled products in this case can indeed reach the target thickness and less than 1㎜, and the minimum thickness can reach 0.25㎜.

表一 <TABLE border="1" borderColor="#000000" width="85%"><TBODY><tr><td> 初始 厚度 </td><td> 寬度 (㎜) </td><td> 平均 軋速 (mpm) </td><td> 密度 </td><td> 產量 (噸/時) </td><td> 月產量 (萬噸) </td><td> 年產量 (萬噸) </td><td> 一軋 厚度 (㎜) </td><td> 完軋 厚度 (㎜) </td><td> 一軋軋 下率 (%) </td><td> 二軋 軋下率 (%) </td></tr><tr><td> 2.0 </td><td> 1250 </td><td> 500 </td><td> 7.9 </td><td> 74.1 </td><td> 4.5 </td><td> 53.8 </td><td> 1.00 </td><td> 0.25 </td><td> 50.0 </td><td> 75.0 </td></tr><tr><td> 2.0 </td><td> 1250 </td><td> 500 </td><td> 7.9 </td><td> 88.9 </td><td> 5.4 </td><td> 64.5 </td><td> 1.20 </td><td> 0.30 </td><td> 40.0 </td><td> 75.0 </td></tr><tr><td> 2.4 </td><td> 1250 </td><td> 500 </td><td> 7.9 </td><td> 88.9 </td><td> 5.4 </td><td> 64.5 </td><td> 1.20 </td><td> 0.30 </td><td> 50.0 </td><td> 75.0 </td></tr><tr><td> 2.4 </td><td> 1250 </td><td> 450 </td><td> 7.9 </td><td> 106.7 </td><td> 6.5 </td><td> 77.4 </td><td> 1.44 </td><td> 0.40 </td><td> 40.0 </td><td> 72.2 </td></tr><tr><td> 3.0 </td><td> 1250 </td><td> 469 </td><td> 7.9 </td><td> 111.1 </td><td> 6.7 </td><td> 80.7 </td><td> 1.50 </td><td> 0.40 </td><td> 50.0 </td><td> 73.3 </td></tr><tr><td> 3.0 </td><td> 1250 </td><td> 450 </td><td> 7.9 </td><td> 133.3 </td><td> 8.1 </td><td> 96.8 </td><td> 1.80 </td><td> 0.50 </td><td> 40.0 </td><td> 72.2 </td></tr><tr><td> 3.0 </td><td> 1250 </td><td> 375 </td><td> 7.9 </td><td> 133.3 </td><td> 8.1 </td><td> 96.8 </td><td> 1.80 </td><td> 0.60 </td><td> 40.0 </td><td> 66.7 </td></tr><tr><td> 3.0 </td><td> 1250 </td><td> 357 </td><td> 7.9 </td><td> 148.1 </td><td> 9.0 </td><td> 107.5 </td><td> 2.00 </td><td> 0.70 </td><td> 33.3 </td><td> 65.0 </td></tr><tr><td> 3.5 </td><td> 1250 </td><td> 250 </td><td> 7.9 </td><td> 148.1 </td><td> 9.0 </td><td> 107.5 </td><td> 2.80 </td><td> 1.00 </td><td> 20.0 </td><td> 64.3 </td></tr></TBODY></TABLE>Table I         <TABLE border = "1" borderColor = "# 000000" width = "85%"> <TBODY> <tr> <td> initial thickness </ td> <td> width (㎜) </ td> <td> average Rolling speed (mpm) </ td> <td> Density </ td> <td> Production (ton / hour) </ td> <td> Monthly output (10,000 tons) </ td> <td> Annual output (ten thousand Ton) </ td> <td> First rolling thickness (㎜) </ td> <td> Finished rolling thickness (㎜) </ td> <td> First rolling reduction (%) </ td> <td> Second rolling reduction (%) </ td> </ tr> <tr> <td> 2.0 </ td> <td> 1250 </ td> <td> 500 </ td> <td> 7.9 </ td > <td> 74.1 </ td> <td> 4.5 </ td> <td> 53.8 </ td> <td> 1.00 </ td> <td> 0.25 </ td> <td> 50.0 </ td> < td> 75.0 </ td> </ tr> <tr> <td> 2.0 </ td> <td> 1250 </ td> <td> 500 </ td> <td> 7.9 </ td> <td> 88.9 </ td> <td> 5.4 </ td> <td> 64.5 </ td> <td> 1.20 </ td> <td> 0.30 </ td> <td> 40.0 </ td> <td> 75.0 </ td> </ tr> <tr> <td> 2.4 </ td> <td> 1250 </ td> <td> 500 </ td> <td> 7.9 </ td> <td> 88.9 </ td> < td> 5.4 </ td> <td> 64.5 </ td> <td> 1.20 </ td> <td> 0.30 </ td> <td> 50.0 </ td> <td> 75.0 </ td> </ tr > <tr> <td> 2.4 </ td> <td> 1250 </ td> <td> 450 </ td> <td> 7.9 </ td> <td> 106.7 </ td> <td> 6.5 </ td> <td> 77.4 </ td> <td> 1.44 </ td> <td> 0.40 </ td> <td> 40.0 </ td> <td> 72.2 </ td> </ tr> <tr> <td> 3.0 </ td> <td> 1250 </ td> <td> 469 </ td> <td> 7.9 </ td> <td> 111.1 </ td> <td> 6.7 </ td> <td> 80.7 </ td> <td> 1.50 </ td> <td> 0.40 < / td> <td> 50.0 </ td> <td> 73.3 </ td> </ tr> <tr> <td> 3.0 </ td> <td> 1250 </ td> <td> 450 </ td> <td> 7.9 </ td> <td> 133.3 </ td> <td> 8.1 </ td> <td> 96.8 </ td> <td> 1.80 </ td> <td> 0.50 </ td> <td > 40.0 </ td> <td> 72.2 </ td> </ tr> <tr> <td> 3.0 </ td> <td> 1250 </ td> <td> 375 </ td> <td> 7.9 < / td> <td> 133.3 </ td> <td> 8.1 </ td> <td> 96.8 </ td> <td> 1.80 </ td> <td> 0.60 </ td> <td> 40.0 </ td > <td> 66.7 </ td> </ tr> <tr> <td> 3.0 </ td> <td> 1250 </ td> <td> 357 </ td> <td> 7.9 </ td> <td > 148.1 </ td> <td> 9.0 </ td> <td> 107.5 </ td> <td> 2.00 </ td> <td> 0.70 </ td> <td> 33.3 </ td> <td> 65.0 </ td> </ tr> <tr> <td> 3.5 </ td> <td> 1250 </ td> <td> 250 </ td> <td> 7.9 </ td> <td> 148.1 </ td > <td> 9.0 </ td> <td> 107.5 </ td> <td> 2.80 </ td> <td> 1.00 </ td> <td> 20.0 </ td> <td> 64.3 </ td> < / tr> </ TBODY> </ TABLE>

透過所述第一冷軋機31可在退火酸洗作業之前,先對所述鋼帶進行預壓,以減少後續軋延作業所需壓縮的厚度量,從而避免所述鋼帶在第二軋延單元7時為因軋延薄板之軋下率過大而導致斷帶率升高。所述鋼帶通過所述第一冷軋機31及所述第二冷軋機71時是單向輸送而毋須往復來回軋延,使得產線可連續地進行產製,提高產線稼動率及生產效率。此外,所述第一冷軋機31的初步軋延還可減少鋼帶的銹皮量,進而減少除銹設備的數量及長度,並可降低酸洗濃度及減少酸洗作業的時間,從而降低設備、噴砂與酸液之物料成本。Through the first cold rolling mill 31, the steel strip can be pre-compressed before annealing and pickling operations, so as to reduce the thickness of the compression required for subsequent rolling operations, thereby avoiding the steel strip from rolling in the second rolling. In the case of the rolling unit 7, the strip breaking rate is increased because the rolling reduction of the rolled sheet is too large. When the steel strip passes through the first cold rolling mill 31 and the second cold rolling mill 71, it is transported in one direction without rolling back and forth, so that the production line can be continuously produced, and the production line production rate and Productivity. In addition, the preliminary rolling of the first cold rolling mill 31 can also reduce the amount of scale on the steel strip, thereby reducing the number and length of rust removal equipment, and can reduce the pickling concentration and the time of the pickling operation, thereby reducing Material cost of equipment, blasting and acid solution.

綜上所述,所述第一冷軋機31可在進行退火酸洗製程之前先進行初步的軋延,不但可使第二次軋延所需軋製的厚度降低而提高製品良率,且初步軋延後的黑皮鋼捲可減少30~70%的銹皮量,從而可減少除銹設備的數量及長度,並降低酸洗濃度及縮短酸洗時間,故確實能達成本發明之目的。In summary, the first cold rolling mill 31 can perform preliminary rolling before the annealing and pickling process, which can not only reduce the thickness of the rolling required for the second rolling, but also improve the product yield, and The black rolled steel coil after preliminary rolling can reduce the scale of 30 to 70%, which can reduce the number and length of rust removal equipment, and reduce the pickling concentration and shorten the pickling time, so it can indeed achieve the purpose of cost invention. .

惟以上所述者,僅為本發明之實施例而已,當不能以此限定本發明實施之範圍,凡是依本發明申請專利範圍及專利說明書內容所作之簡單的等效變化與修飾,皆仍屬本發明專利涵蓋之範圍內。However, the above are only examples of the present invention. When the scope of implementation of the present invention cannot be limited in this way, any simple equivalent changes and modifications made in accordance with the scope of the patent application and the content of the patent specification of the present invention are still Within the scope of the invention patent.

1········ 複合式冷軋線 2········ 進料單元 21······ 入料區 211····· 解捲站 22······ 第一焊接機 3········ 第一軋延單元 31······ 第一冷軋機 4········ 退火除銹單元 41······ 爐區 42······ 碎銹機 43······ 噴砂機 44······ 研磨刷輥 5········ 酸洗單元 51······ 第一酸洗區 52······ 第二酸洗區 53······ 第一檢測儀 6········ 退料單元 61······ 退料區 62······ 第二焊接機 7········ 第二軋延單元 71······ 第二冷軋機 8········ 退料單元 81······ 鹼洗區 82······ 第二檢測儀 83······ 出料區 831····· 收捲站 9········ 積料單元 91······ 第一積料區 92······ 第二積料區 93······ 第三積料區 94······ 第四積料區 95······ 第五積料區1 ······ Composite cold-rolled line 2 ····· Feeding unit 21 ···· Feeding area 211 ···· Unwinding station 22 ··· ······················································································ Furnace area 42 ..... Rusty shredder 43..Blasting machine 44 ..... Grinding brush roller 5 ...... Pickling unit 51 ... ···································· Material area 62 ····· 2nd welding machine 7 ···· 2nd rolling unit 71 ··· 2nd cold rolling mill 8 ···· Unit 81 ... Alkali washing area 82 ... Second detector 83 ... Discharging area 831 ... Rewinding station 9 ... Accumulation unit 91 ... First accumulation area 92 ... Second accumulation area 93 ... Third accumulation area 94 ... Fourth accumulation Area 95 ......... Fifth accumulation area

本發明之其他的特徵及功效,將於參照圖式的實施方式中清楚地呈現,其中: 圖1是一產線圖,說明傳統熟知的不銹鋼冷軋製程; 圖2是一產線圖,說明本發明複合式冷軋線的一個實施例;及 圖3是一流程圖,說明本實施例的製程流程。Other features and effects of the present invention will be clearly presented in the embodiment with reference to the drawings, wherein: FIG. 1 is a production line diagram illustrating a conventionally well-known stainless steel cold rolling process; FIG. 2 is a production line diagram illustrating An embodiment of the composite cold rolling line of the present invention; and FIG. 3 is a flowchart illustrating the process flow of this embodiment.

Claims (8)

一種複合式冷軋線,用以將輸入的黑皮鋼捲連續地製成冷軋薄硬板鋼捲,所述複合式冷軋線包含:一個進料單元,將所述黑皮鋼捲解捲為鋼帶並朝下游輸送;一個第一軋延單元,包括兩個或三個彼此相鄰設置且接續於所述進料單元的下游的第一冷軋機;一個退火除銹單元,接續於所述第一軋延單元的下游,並對所述鋼帶進行退火及機械除銹處理,所述退火除銹單元包括一個水平鏈式型結構且接續於第一軋延單元的下游的爐區、一個接續於所述爐區的下游的碎銹機、至少一個接續於所述碎銹機的下游的噴砂區,及一個接續於所述噴砂區的下游的研磨刷輥;一個酸洗單元,接續於所述退火除銹單元的下游,並對所述鋼帶進行酸洗化學除銹處理;一個第二軋延單元,包括五個彼此相鄰設置且接續於所述酸洗單元的下游的第二冷軋機;及一個退料單元,接續於所述第二軋延單元的下游。A composite cold-rolling line is used to continuously make an input black skin steel coil into a cold-rolled thin hard steel coil. The composite cold-rolling line includes: a feeding unit for unwinding the black skin steel coil. The coil is a steel strip and is conveyed downstream; a first rolling unit includes two or three first cold rolling mills which are arranged next to each other and are connected downstream of the feeding unit; an annealing and rust removing unit, which is continued Downstream of the first rolling unit, the steel strip is annealed and mechanically derusted. The annealing and descaling unit includes a horizontal chain type structure and is connected to a furnace downstream of the first rolling unit. Zone, a rust crusher downstream of the furnace zone, at least one blasting zone downstream of the ruster, and a grinding brush roller downstream of the blasting zone; an acid cleaning unit , Is connected downstream of the annealing and descaling unit, and performs pickling and chemical descaling treatment on the steel strip; a second rolling unit includes five adjacent to each other and is connected downstream of the pickling unit Second cold rolling mill; and a return unit, then And rolling units to the second downstream. 如請求項1所述的複合式冷軋線,其中,所述第一軋延單元的所述第一冷軋機是用以連續地對通過的鋼帶進行軋延,且所述第一冷軋機的最大總軋下率為50%。The composite cold rolling line according to claim 1, wherein the first cold rolling mill of the first rolling unit is configured to continuously roll the passed steel strip, and the first cold rolling The maximum total rolling reduction of the rolling mill is 50%. 如請求項1所述的複合式冷軋線,其中,所述第二軋延單元的所述第二冷軋機是用以連續地對通過的鋼帶進行軋延,且所述第二冷軋機的最大總軋下率為75%。The composite cold rolling line according to claim 1, wherein the second cold rolling mill of the second rolling unit is configured to continuously roll the passed steel strip, and the second cold rolling unit The maximum total reduction of the rolling mill is 75%. 如請求項1所述的複合式冷軋線,其中,所述酸洗單元包括一個接續於所述研磨刷輥的下游的第一酸洗區、一個接續於所述第一酸洗區的下游且與所述第一酸洗區使用不同溶液進行酸洗的第二酸洗區,及一個接續於所述第二酸洗區的下游的第一檢測儀。The composite cold rolling line according to claim 1, wherein the pickling unit includes a first pickling zone downstream of the abrasive brush roller, and a downstream of the first pickling zone A second pickling zone that uses a different solution from the first pickling zone for pickling, and a first detector connected downstream of the second pickling zone. 如請求項4所述的複合式冷軋線,其中,所述進料單元包括一個入料區,及一個接續於所述入料區的下游以用來將不同的黑皮鋼捲進行焊接的第一焊接機。The composite cold rolling line according to claim 4, wherein the feeding unit includes a feeding area, and a downstream of the feeding area for welding different black skin steel coils The first welding machine. 如請求項5所述的複合式冷軋線,其中,所述退料單元包括一個接續於所述第二軋延單元的下游的鹼洗區、一個接續於所述鹼洗區的下游的第二檢測儀,及一個接續於所述第二檢測儀的下游的出料區。The composite cold rolling line according to claim 5, wherein the unloading unit includes an alkali washing zone downstream of the second rolling unit, and a first washing zone downstream of the alkali washing zone. Two detectors, and a discharge area downstream of the second detector. 如請求項6所述的複合式冷軋線,還包含一個位於所述酸洗單元及所述第二軋延單元間的退料單元,所述退料單元包括一個接續於所述酸洗單元的第一檢測儀的下游的退料區,及一個接續於所述退料區的下游的第二焊接機,當所述第一檢測儀檢測到通過的鋼帶品質不合標準時,會將所述鋼帶導引至所述退料區,並將不合標準的所述段鋼帶截除,所述第二焊接機是用來焊接被截除不合標準的段落的兩截鋼帶。The composite cold rolling line according to claim 6, further comprising a unloading unit located between the pickling unit and the second rolling unit, the unwinding unit including a pickling unit connected to the pickling unit The first stripping zone downstream of the first detector, and a second welding machine downstream of the stripping zone, when the first detector detects that the quality of the passed steel strip is substandard, the The steel strip is guided to the unloading area and cuts off the substandard steel strip. The second welding machine is used to weld the two cut off steel strips. 如請求項7所述的複合式冷軋線,還包含一個積料單元,所述積料單元包括一個接續於所述進料單元的第一焊接機及所述第一軋延單元間的第一積料區、一個接續於所述第一軋延單元及所述退火除銹單元間的第二積料區、一個接續於所述酸洗單元及所述退料單元之退料區間的第三積料區、一個接續於所述退料單元的第二焊接機及所述第二軋延單元間的第四積料區,及一個接續於所述退料單元的第二檢測儀及所述出料區間的第五積料區。The composite cold rolling line according to claim 7, further comprising an accumulation unit, the accumulation unit includes a first welding machine connected to the feeding unit and a first welding machine between the first rolling unit. An accumulation area, a second accumulation area connected between the first rolling unit and the annealing and descaling unit, and a second accumulation area connected to the withdrawal area of the pickling unit and the withdrawal unit Three accumulation areas, a second welding machine connected to the withdrawal unit and a fourth accumulation area between the second rolling unit, and a second detector and a place connected to the withdrawal unit. The fifth accumulation area of the discharge interval is described.
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