TWI623041B - Method and apparatus for processing workpieces - Google Patents

Method and apparatus for processing workpieces Download PDF

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TWI623041B
TWI623041B TW105118851A TW105118851A TWI623041B TW I623041 B TWI623041 B TW I623041B TW 105118851 A TW105118851 A TW 105118851A TW 105118851 A TW105118851 A TW 105118851A TW I623041 B TWI623041 B TW I623041B
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workpiece
loading
processing
oxygen
boron
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TW105118851A
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TW201703153A (en
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維克拉姆 M‧ 博斯爾
提摩太 J‧ 米勒
查理斯 T‧ 卡爾森
本雄 具
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瓦里安半導體設備公司
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/18Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/02Details
    • H01L31/0236Special surface textures
    • H01L31/02366Special surface textures of the substrate or of a layer on the substrate, e.g. textured ITO/glass substrate or superstrate, textured polymer layer on glass substrate
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/0248Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by their semiconductor bodies
    • H01L31/0256Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by their semiconductor bodies characterised by the material
    • H01L31/0264Inorganic materials
    • H01L31/028Inorganic materials including, apart from doping material or other impurities, only elements of Group IV of the Periodic System
    • H01L31/0288Inorganic materials including, apart from doping material or other impurities, only elements of Group IV of the Periodic System characterised by the doping material
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/18Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof
    • H01L31/186Particular post-treatment for the devices, e.g. annealing, impurity gettering, short-circuit elimination, recrystallisation
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/18Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof
    • H01L31/186Particular post-treatment for the devices, e.g. annealing, impurity gettering, short-circuit elimination, recrystallisation
    • H01L31/1864Annealing
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B1/00Details of electric heating devices
    • H05B1/02Automatic switching arrangements specially adapted to apparatus ; Control of heating devices
    • H05B1/0227Applications
    • H05B1/023Industrial applications
    • H05B1/0233Industrial applications for semiconductors manufacturing
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

Abstract

本發明公開處理工件的方法及處理工件的裝置。所述處 理工件的方法,包括在工件已被植入以硼之後對所述工件執行短的熱處理。此短的熱處理可在將工件放置於載具中之前執行。所述短的熱處理可使用雷射、加熱燈或發光二極體來執行。在一些實施例中,加熱源安置於裝卸室中,且在工件經過處理之後被致動。在其他實施例中,所述加熱源安置於輸送帶上方,所述輸送帶用以將經處理的工件自裝卸室移動至裝載/卸載站。 The present invention discloses a method of processing a workpiece and an apparatus for processing the workpiece. Where A method of treating a workpiece includes performing a short heat treatment on the workpiece after it has been implanted with boron. This short heat treatment can be performed prior to placing the workpiece in the carrier. The short heat treatment can be performed using a laser, a heat lamp or a light emitting diode. In some embodiments, the heat source is disposed in the loading and unloading chamber and is actuated after the workpiece has been processed. In other embodiments, the heat source is disposed above the conveyor belt for moving the processed workpiece from the loading and unloading chamber to the loading/unloading station.

Description

處理工件的方法與裝置 Method and device for processing workpiece

本發明的實施例涉及一種用於改善太陽能電池的性能的系統及方法,且更具體而言,涉及在退火製程期間減少自工件擴散的硼的量的方法。 Embodiments of the present invention relate to a system and method for improving the performance of a solar cell, and more particularly to a method of reducing the amount of boron diffused from a workpiece during an annealing process.

半導體工件常常被植入以摻雜物質以產生所需的導電性。舉例而言,太陽能電池可被植入以摻雜物質以產生射極區。可使用多種不同的機制來進行此植入。射極區的生成使得能夠在太陽能電池中形成p-n接面(p-n junction)。隨著光照射到太陽能電池上,電子被激發,從而產生電子-電洞對。由來自入射光的能量產生的少數載子在太陽能電池中掃掠過p-n接面。此會產生電流,所述電流可用以對外部負載供電。 Semiconductor workpieces are often implanted with dopant species to produce the desired conductivity. For example, a solar cell can be implanted with a dopant to create an emitter region. This implantation can be performed using a number of different mechanisms. The generation of the emitter region enables the formation of a p-n junction in the solar cell. As the light strikes the solar cell, the electrons are excited, creating an electron-hole pair. A minority carrier generated by the energy from the incident light sweeps across the p-n junction in the solar cell. This produces a current that can be used to power an external load.

在一些實施例中,使用硼在太陽能電池中產生p摻雜(p-doped)區。舉例而言,在n型鈍化射極背面局域化(passivated emitter,rear localized,PERL)太陽能電池中,硼被植入於前表面中。然而,當電池在製造期間經受退火時,硼具有擴散出電池的 趨勢。當太陽能電池被退火時,太陽能電池通常被安置於載具中,使得一個太陽能電池的前表面相鄰於下一太陽能電池的後表面。在所植入的硼的退火期間,若位於前表面處或靠近前表面的硼未被有效地結合並驅入至工件中,則所述硼可在高溫下向外擴散。硼自太陽能電池的前表面的此種向外擴散繼而對所述太陽能電池或相鄰太陽能電池的後表面造成污染,並導致表面鈍化的嚴重劣化,此會導致電池性能降低。硼的此種向外擴散也會降低p摻雜區中的摻雜濃度。 In some embodiments, boron is used to create a p-doped region in a solar cell. For example, in a passivated emitter (rear localized, PERL) solar cell, boron is implanted in the front surface. However, when the battery is subjected to annealing during manufacturing, boron has a diffusion out of the battery. trend. When the solar cell is annealed, the solar cell is typically placed in the carrier such that the front surface of one solar cell is adjacent to the back surface of the next solar cell. During annealing of the implanted boron, if boron at or near the front surface is not effectively bonded and driven into the workpiece, the boron may diffuse outward at high temperatures. Such outward diffusion of boron from the front surface of the solar cell in turn causes contamination of the rear surface of the solar cell or adjacent solar cell and causes severe degradation of surface passivation, which can result in reduced battery performance. Such outward diffusion of boron also reduces the doping concentration in the p-doped region.

因此,在退火之前常常在太陽能電池的表面上沉積保護層以減少硼自前表面的向外擴散以及硼向相鄰太陽能電池的後表面的擴散。然而,這些保護層的沉積及後續移除增加了製程,從而會增加太陽能電池製造流程的時間及成本。 Therefore, a protective layer is often deposited on the surface of the solar cell prior to annealing to reduce outward diffusion of boron from the front surface and diffusion of boron to the rear surface of adjacent solar cells. However, the deposition and subsequent removal of these protective layers increases the process, which increases the time and cost of the solar cell manufacturing process.

因此,一種改善與太陽能電池相關聯的製造流程並特別是減少與硼向外擴散相關聯的污染的裝置及方法將有所助益。 Accordingly, an apparatus and method for improving the manufacturing process associated with solar cells and, in particular, reducing contamination associated with boron outgrowth would be helpful.

公開了一種處理太陽能電池的裝置及方法,其中在工件已被植入以硼之後對所述工件執行短的熱處理。此短的熱處理可在將工件置於載具中之前執行。所述短的熱處理可使用雷射、加熱燈或發光二極體來執行。在某些實施例中,加熱源安置於裝卸室中,且在工件經過處理之後被致動。在其他實施例中,加熱源安置於輸送帶上方,所述輸送帶用以將經處理的工件自裝卸室移 動至裝載/卸載站。 Disclosed is an apparatus and method for processing a solar cell in which a short heat treatment is performed on the workpiece after the workpiece has been implanted with boron. This short heat treatment can be performed prior to placing the workpiece in the carrier. The short heat treatment can be performed using a laser, a heat lamp or a light emitting diode. In some embodiments, the heat source is disposed in the loading and unloading chamber and is actuated after the workpiece has been processed. In other embodiments, the heat source is disposed above the conveyor belt for moving the processed workpiece from the loading and unloading chamber Move to the loading/unloading station.

根據一個實施例,公開了一種處理工件的方法。所述方法包括:將硼植入至所述工件的第一表面中;在所述植入之後將所述工件返送至載具的同時,將所述工件暴露於短的熱處理;以及在所述暴露之後,使所述工件經受退火製程。在某些實施例中,在所述暴露期間對周圍環境供應氧氣。在某些實施例中,在所述暴露期間對周圍環境供應氧氣及至少一種惰性氣體。在一些實施例中,所述短的熱處理是使用雷射來執行。在某些實施例中,所述短的熱處理是使用一或多個加熱燈來執行。在某些實施例中,所述短的熱處理是使用一或多個發光二極體來執行。在某些實施例中,所述方法包括在所述暴露之前將氧植入至所述工件的所述第一表面中。在另一些實施例中,氧是與硼同時植入。在某些實施例中,所述短的熱處理將所述工件加熱至介於850℃與1450℃之間的溫度。 According to one embodiment, a method of processing a workpiece is disclosed. The method includes implanting boron into a first surface of the workpiece; exposing the workpiece to a short heat treatment while returning the workpiece to the carrier after the implanting; After exposure, the workpiece is subjected to an annealing process. In certain embodiments, oxygen is supplied to the surrounding environment during the exposure. In certain embodiments, the ambient environment is supplied with oxygen and at least one inert gas during the exposure. In some embodiments, the short heat treatment is performed using a laser. In certain embodiments, the short heat treatment is performed using one or more heat lamps. In some embodiments, the short heat treatment is performed using one or more light emitting diodes. In certain embodiments, the method includes implanting oxygen into the first surface of the workpiece prior to the exposing. In other embodiments, oxygen is implanted simultaneously with boron. In certain embodiments, the short heat treatment heats the workpiece to a temperature between 850 °C and 1450 °C.

根據第二實施例,公開了一種處理工件的裝置。所述裝置包括:裝卸室;腔室,容納植入系統,並與所述裝卸室連通;以及加熱源,安置於所述裝卸室中,以在所述工件經過所述植入系統處理之後加熱所述工件。在某些實施例中,在所述加熱源被致動的同時,對所述裝卸室供應氧氣。在某些實施例中,所述加熱源包括加熱燈、雷射或發光二極體。 According to a second embodiment, an apparatus for processing a workpiece is disclosed. The apparatus includes: a loading and unloading chamber; a chamber that houses the implant system and is in communication with the loading and unloading chamber; and a heat source disposed in the loading and unloading chamber to heat the workpiece after being processed by the implant system The workpiece. In certain embodiments, the loading and unloading chamber is supplied with oxygen while the heating source is actuated. In certain embodiments, the heating source comprises a heat lamp, a laser or a light emitting diode.

根據第三實施例,公開了一種處理工件的裝置。所述裝置包括:裝載/卸載站,在所述裝載/卸載站中將工件自載具移開; 裝卸室;輸送帶,在所述裝載/卸載站與所述裝卸室之間移動所述工件;腔室,容納植入系統,並與所述裝卸室連通;以及加熱源,安置於所述輸送帶上方,以在所述工件經過所述植入系統處理之後當所述工件被返送至所述裝載/卸載站時加熱所述工件。在某些實施例中,加熱源包括加熱燈、雷射或發光二極體。在某些實施例中,朝向所述工件引導的光束的長度大於所述工件的第一尺寸。 According to a third embodiment, an apparatus for processing a workpiece is disclosed. The apparatus includes: a loading/unloading station in which the workpiece is removed from the carrier; a loading and unloading chamber; moving the workpiece between the loading/unloading station and the loading and unloading chamber; a chamber accommodating the implant system and communicating with the loading and unloading chamber; and a heating source disposed on the conveying The belt is above to heat the workpiece as it is returned to the loading/unloading station after the workpiece has been processed by the implant system. In some embodiments, the heat source comprises a heat lamp, a laser or a light emitting diode. In some embodiments, the length of the beam directed toward the workpiece is greater than the first dimension of the workpiece.

10‧‧‧工件 10‧‧‧Workpiece

100、110、120、130、140、150、160、170、180、190、210‧‧‧製程 100, 110, 120, 130, 140, 150, 160, 170, 180, 190, 210‧‧ ‧ processes

400、500‧‧‧裝置 400, 500‧‧‧ devices

410、510‧‧‧加熱源 410, 510‧‧‧heat source

411‧‧‧光學器件 411‧‧‧Optical devices

420‧‧‧裝卸室 420‧‧‧ loading and unloading room

421‧‧‧第一進入點 421‧‧‧ first entry point

422‧‧‧第一進入點 422‧‧‧ first entry point

430‧‧‧植入系統 430‧‧‧ implant system

440a‧‧‧第一輸送帶 440a‧‧‧First conveyor belt

440b‧‧‧第二輸送帶 440b‧‧‧Second conveyor belt

450‧‧‧裝載/卸載站 450‧‧‧Loading/Unloading Station

t1‧‧‧停留週期 T1‧‧‧ stay cycle

t2‧‧‧持續時間 T2‧‧‧ duration

t3‧‧‧初始斜升週期 T3‧‧‧ initial ramp up cycle

為了更好地理解本發明,參照附圖,所述附圖被併入本文中供參考,且在附圖中:圖1示出根據一個實施例的n型PERL太陽能電池的代表性製造流程。 For a better understanding of the invention, reference is made to the accompanying drawings, in which FIG. 1 FIG. 1 shows a representative manufacturing flow of an n-type PERL solar cell in accordance with one embodiment.

圖2是根據第二實施例的n型PERL太陽能電池的代表性製造流程。 2 is a representative manufacturing flow of an n-type PERL solar cell according to a second embodiment.

圖3A至圖3C示出可在短的熱處理期間使用的熱分佈曲線。 3A to 3C show heat distribution curves that can be used during a short heat treatment.

圖4示出可用以實現圖1至圖2所示製造流程的裝置的第一實施例。 Figure 4 illustrates a first embodiment of an apparatus that can be used to implement the manufacturing flow illustrated in Figures 1-2.

圖5示出可用以實現圖1至圖2所示製造流程的裝置的第二實施例。 Figure 5 illustrates a second embodiment of an apparatus that can be used to implement the manufacturing flow illustrated in Figures 1-2.

植入式太陽能電池對表面條件及處理順序非常敏感。舉 例而言,被植入的硼在高溫退火期間可自太陽能電池的前表面向外擴散。如上所述,此會降低前表面中p型摻雜劑的濃度。此外,發生擴散的硼隨後可擴散至可經n摻雜或根本未經摻雜的後表面。 Implantable solar cells are very sensitive to surface conditions and processing sequences. Lift For example, the implanted boron can diffuse outward from the front surface of the solar cell during high temperature annealing. As described above, this reduces the concentration of the p-type dopant in the front surface. Furthermore, the diffused boron can then diffuse to the back surface that can be n-doped or not doped at all.

一種防止不需要的硼污染太陽能電池的後表面的方式是在退火製程之前自工件的表面移除硼。在一些實施例中,此可使用短的熱處理來實現,例如快速熱處理(rapid thermal process,RTP)、快速退火(flash anneal)或雷射退火。此種短的熱處理(short thermal treatment,STT)旨在移除安置於太陽能電池的表面處的硼,且可導致射極形成或可不導致射極形成。在某些實施例中,可通過控制周圍氣體的組成而改變硼的移除速率。舉例而言,可在包含氣體(例如,氧氣)的周圍環境中執行短的熱處理以控制表面硼移除的持續時間。 One way to prevent unwanted boron from contaminating the back surface of the solar cell is to remove boron from the surface of the workpiece prior to the annealing process. In some embodiments, this can be accomplished using a short heat treatment, such as a rapid thermal process (RTP), a flash anneal, or a laser anneal. Such short thermal treatment (STT) is intended to remove boron disposed at the surface of the solar cell and may result in or without emitter formation. In certain embodiments, the rate of boron removal can be varied by controlling the composition of the surrounding gas. For example, a short heat treatment can be performed in the surrounding environment containing a gas (eg, oxygen) to control the duration of surface boron removal.

圖1示出代表性製造流程,所述代表性製造流程可用以減少硼自前表面的向外擴散及/或減少硼向後表面的擴散。 Figure 1 illustrates a representative manufacturing process that can be used to reduce the outward diffusion of boron from the front surface and/or to reduce the diffusion of boron to the back surface.

首先,如在製程100中所示,可將工件紋理化。紋理化(texturing)可增加前表面的表面積。在一些實施例中,工件可為n型矽。如在製程110中所示,然後將p型摻雜劑(例如,硼)植入至工件的前表面中。類似地,如在製程130中所示,將n型摻雜劑(例如,磷)植入至工件的後表面中。儘管圖1示出硼被植入至前表面中,但應理解,在其他實施例中,硼可被植入至後表面中。此外,儘管圖1示出將磷被植入至後表面中,但本發明不限於此實施例。舉例而言,可將其他摻雜劑植入與被植入硼的表 面相對的表面中。在其他實施例中,可根本不對與被植入硼的表面相對的表面進行植入。本文中所述的製程可應用於包括將硼植入至工件的至少一個表面中的任何製造流程。 First, as shown in process 100, the workpiece can be textured. Texturing increases the surface area of the front surface. In some embodiments, the workpiece can be an n-type crucible. As shown in process 110, a p-type dopant (e.g., boron) is then implanted into the front surface of the workpiece. Similarly, as shown in process 130, an n-type dopant (e.g., phosphorous) is implanted into the back surface of the workpiece. Although Figure 1 shows boron implanted into the front surface, it should be understood that in other embodiments, boron can be implanted into the back surface. Further, although FIG. 1 shows that phosphorus is implanted into the rear surface, the present invention is not limited to this embodiment. For example, other dopants can be implanted into the implanted boron table In the opposite surface of the surface. In other embodiments, the surface opposite the surface to which the boron is implanted may not be implanted at all. The processes described herein can be applied to any manufacturing process that includes implanting boron into at least one surface of a workpiece.

所述植入中的一或兩者可為全面性離子佈植(blanket implant),在全面性離子佈植中,整個表面均被植入而不使用遮罩。作為另外一種選擇,所述植入中的一或兩者可為圖案化植入,在圖案化植入中使用遮罩來使表面的僅一部分被植入以摻雜劑離子。 One or both of the implants can be a comprehensive implant implant in which the entire surface is implanted without the use of a mask. Alternatively, one or both of the implants can be a patterned implant, and a mask is used in the patterned implant to implant only a portion of the surface with dopant ions.

此外,可執行硼離子植入(製程110)以使前表面被非晶化。然而,在其他實施例中,硼離子植入的能量及持續時間可能無法使前表面完全非晶化。硼離子植入可使用各種離子物質,包括但不限於B、BF、BF2、BF3、或B2F4Additionally, boron ion implantation (process 110) can be performed to amorphize the front surface. However, in other embodiments, the energy and duration of boron ion implantation may not completely amorphize the front surface. Boron ion implantation can use a variety of ionic species including, but not limited to, B, BF, BF 2 , BF 3 , or B 2 F 4 .

傳統上,由於硼自前表面向外擴散,因此在退火製程之前已對太陽能電池的前表面及/或後表面應用保護層。儘管保護表面的確會減少向外擴散,但就製程數目而言保護表面成本高昂。具體而言,將保護塗層首先沉積於太陽能電池的前表面及/或後表面上。在完成退火製程之後,便移除這些保護層。 Traditionally, since boron diffuses outward from the front surface, a protective layer has been applied to the front and/or back surface of the solar cell prior to the annealing process. Although the protective surface does reduce out-diffusion, the cost of protecting the surface is high in terms of the number of processes. Specifically, the protective coating is first deposited on the front and/or back surface of the solar cell. These protective layers are removed after the annealing process is completed.

在圖1所示的製程中,未沉積保護層。確切而言,在硼離子植入(製程110)之後執行短的熱處理(示出於製程120中)。此短的熱處理在某些實施例中可為10秒或小於10秒,且可使用雷射退火、快速退火或快速熱處理來執行。所述短的熱處理被設計成有意地使硼自工件的表面向外擴散。在某些實施例中,在工 件在其後表面上安置的同時執行短的熱處理。舉例而言,在工件被植入以硼之後,可將呈脈衝或連續波形式的雷射光束朝每一工件的前表面引導。短的熱處理將導致位於工件表面附近的硼擴散出工件。然而,由於工件可在其後表面上安置,因此在短的熱處理期間可發生對後表面的很少的污染。因此,短的熱處理可在工件經過植入之後、且工件被返送至通常用於固持多個工件的載具之前進行。 In the process shown in Figure 1, no protective layer was deposited. Specifically, a short heat treatment (shown in process 120) is performed after boron ion implantation (process 110). This short heat treatment can be 10 seconds or less in some embodiments, and can be performed using laser annealing, rapid annealing, or rapid thermal processing. The short heat treatment is designed to intentionally diffuse boron outward from the surface of the workpiece. In some embodiments, at work The piece is placed on its rear surface while performing a short heat treatment. For example, after the workpiece is implanted with boron, a laser beam in the form of a pulse or continuous wave can be directed toward the front surface of each workpiece. A short heat treatment will cause boron near the surface of the workpiece to diffuse out of the workpiece. However, since the workpiece can be placed on its rear surface, little contamination of the rear surface can occur during a short heat treatment. Thus, a short heat treatment can be performed after the workpiece has been implanted and before the workpiece is returned to the carrier that is typically used to hold the plurality of workpieces.

儘管圖1示出磷的植入(製程130)在硼植入(製程110)及短的熱處理(製程120)之後進行,但其他實施例也處於本發明的範圍內。舉例而言,磷的植入(製程130)可在硼的植入(製程110)之前執行。在另一實施例中,磷的植入(製程130)可在短的熱處理(製程120)之前進行。在所有這些實施例中,短的熱處理(製程120)均在硼植入(製程110)之後、且退火製程(製程140)之前進行。 Although FIG. 1 illustrates the implantation of phosphorus (process 130) after boron implantation (process 110) and short heat treatment (process 120), other embodiments are also within the scope of the present invention. For example, implantation of phosphorus (process 130) can be performed prior to implantation of boron (process 110). In another embodiment, the implantation of phosphorus (process 130) can be performed prior to a short heat treatment (process 120). In all of these embodiments, a short heat treatment (process 120) is performed after boron implantation (process 110) and prior to the annealing process (process 140).

接下來,如在製程140中所示,執行退火製程。在某些實施例中,可在退火製程之前執行清潔製程。退火製程的目的是將所植入的摻雜劑驅入至工件中,修復由植入造成的任何損壞並將摻雜劑活化。在某些實施例中,在將多個工件安置于可由石英製成的載具中的同時執行退火製程。載具可將工件堆疊成使得一個工件的前表面靠近相鄰工件的後表面。然而,由於在短的熱處理期間硼向外擴散,因此工件的後表面在退火製程期間可不受污染。 Next, as shown in process 140, an annealing process is performed. In some embodiments, the cleaning process can be performed prior to the annealing process. The purpose of the annealing process is to drive the implanted dopant into the workpiece, repair any damage caused by the implant and activate the dopant. In some embodiments, the annealing process is performed while placing a plurality of workpieces in a carrier that can be made of quartz. The carrier can stack the workpieces such that the front surface of one workpiece is near the rear surface of the adjacent workpiece. However, since boron diffuses outward during a short heat treatment, the back surface of the workpiece may be uncontaminated during the annealing process.

接下來,如在製程150中所示,在太陽能電池的前表面及後表面上形成鈍化層。如在製程160中所示,然後將抗反射塗層(anti-reflective coating,ARC)應用至前表面及/或後表面。此抗反射塗層可為氮化矽(SiN),但也可使用其他材料。如在製程170中所示,然後使用絲網印刷(screen printing,SP)應用金屬觸點。金屬漿料(metal paste)通常被燒結(fritted)以確保通過抗反射塗層而與太陽能電池進行良好接觸。如在製程180中所示,然後對基板進行燒制以使得金屬結合並擴散至基板中。如在製程190中所示,然後對所得的太陽能電池進行測試並分類。儘管製程150至製程190示出了特定的一組製程,但應理解,在退火製程(製程140)之後可執行其他或不同的製程。 Next, as shown in process 150, a passivation layer is formed on the front and back surfaces of the solar cell. As shown in process 160, an anti-reflective coating (ARC) is then applied to the front and/or back surface. This anti-reflective coating can be tantalum nitride (SiN), but other materials can also be used. As shown in process 170, the metal contacts are then applied using screen printing (SP). The metal paste is typically fritted to ensure good contact with the solar cell through the anti-reflective coating. As shown in process 180, the substrate is then fired to cause the metal to bond and diffuse into the substrate. The resulting solar cells were then tested and classified as shown in process 190. Although process 150 through process 190 illustrate a particular set of processes, it should be understood that other or different processes may be performed after the annealing process (process 140).

圖2示出可供使用的製造流程的另一實施例。在本實施例中,如在圖1中所使用,相同的製程被賦予相同的參考指示符。圖1所示的實施例假定在製程110期間僅硼被植入至前表面中。 Figure 2 illustrates another embodiment of a manufacturing process that may be used. In the present embodiment, as used in FIG. 1, the same process is given the same reference indicator. The embodiment shown in Figure 1 assumes that only boron is implanted into the front surface during process 110.

然而,在圖2所示的實施例中,在製程210中,還與硼一起植入氧。在某些實施例中,例如在非質量分析式系統(non-mass analyzed system)中,氧可與硼一起植入。換言之,可將含有硼的第一供給氣體及含有氧的第二供給氣體引入至離子源中以產生含有硼的第一離子及含有氧的第二離子。相對於硼離子數目而言,氧離子數目可基於氣體流量、應用至離子源的功率或其他參數進行確定。氧離子可呈O離子或O2離子的形式。在其他實施例中,可在單獨的植入中植入氧。舉例而言,可以介於2kv 與20kv之間的植入能量植入氧離子。在任一實施例中,植入至工件中的氧的濃度可介於1×1014cm-2與5×1015cm-2之間。 However, in the embodiment shown in FIG. 2, in process 210, oxygen is also implanted with boron. In certain embodiments, such as in a non-mass analyzed system, oxygen can be implanted with boron. In other words, a first supply gas containing boron and a second supply gas containing oxygen may be introduced into the ion source to produce a first ion containing boron and a second ion containing oxygen. The number of oxygen ions can be determined based on the gas flow rate, the power applied to the ion source, or other parameters relative to the number of boron ions. The oxygen ions may be in the form of O ions or O 2 ions. In other embodiments, oxygen can be implanted in a separate implant. For example, an implanted energy between 2 kv and 20 kv can be implanted with oxygen ions. In either embodiment, the concentration of oxygen implanted into the workpiece can be between 1 x 10 14 cm -2 and 5 x 10 15 cm -2 .

氧的植入可改變硼擴散出工件的前表面的速率。 The implantation of oxygen changes the rate at which boron diffuses out of the front surface of the workpiece.

圖3A至圖3C示出短的熱處理的各種實施例。在這些實施例中,短的熱處理製程的溫度達到高臺區(plateau)。在此高臺區處,最大溫度Tmax可介於850℃與1450℃之間,但其他溫度範圍也是可能的。工件保持于此溫度高臺區達持續時間t2,所述持續時間t2可介於1納秒與10秒之間,但其他持續時間也是可能的。 3A through 3C illustrate various embodiments of a short heat treatment. In these embodiments, the temperature of the short heat treatment process reaches a plateau. At this elevated zone, the maximum temperature Tmax can be between 850 °C and 1450 °C, although other temperature ranges are also possible. The workpiece remains at this high temperature zone for a duration t2, which may be between 1 nanosecond and 10 seconds, although other durations are also possible.

圖3A示出第一實施例。在此實施例中,溫度自其周圍溫度斜升至Tmax高臺區。在所有實施例中,溫度可以超過或接近1450℃/s的速率斜升,但其他速率也是可能的。斜升速率可取決於加熱源的脈衝持續時間及輸入功率。 Fig. 3A shows the first embodiment. In this embodiment, the temperature ramps up from its ambient temperature to the Tmax high zone. In all embodiments, the temperature may ramp up at or near a rate of 1450 ° C/s, although other rates are also possible. The rate of ramp up may depend on the pulse duration of the heat source and the input power.

在可介於150℃與850℃之間但小於Tmax的中間溫度Tdwell處,溫度斜升停止,以容許工件停留在此中間溫度TdwellAt an intermediate temperature T dwell which may be between 150 ° C and 850 ° C but less than T max , the temperature ramp is stopped to allow the workpiece to stay at this intermediate temperature T dwell .

工件可停留在此溫度達停留週期t1,所述停留週期t1可介於0秒與60秒之間,但其他持續時間也是可能的。使用中間停留溫度可使熱衝擊最小化並防止薄的工件開裂。 The workpiece may stay at this temperature for a dwell period t1, which may be between 0 and 60 seconds, although other durations are also possible. The use of an intermediate residence temperature minimizes thermal shock and prevents cracking of thin workpieces.

在工件處於Tdwell時,可對周圍環境供應氧氣。在一個實施例中,在整個停留週期期間供應氧氣。在另一實施例中,在停留週期開始時供應氧氣並在停留週期結束之前關閉氧氣。在另一實施例中,在停留週期開始之後供應氧氣並在停留週期結束時或結束之前關閉氧氣。在又一實施例中,可在停留週期期間的多個 時間間隔中供應氧氣。在停留週期期間供應氧氣的持續時間也可變化。舉例而言,可在整個停留週期t1或其任一部分期間供應氧氣。此外,若在多個時間間隔中供應氧氣,則這些時間間隔可具有相等的持續時間或可不具有相等的持續時間。 When the workpiece is at T dwell , oxygen can be supplied to the surrounding environment. In one embodiment, oxygen is supplied throughout the residence period. In another embodiment, oxygen is supplied at the beginning of the dwell period and the oxygen is turned off before the end of the dwell period. In another embodiment, oxygen is supplied after the start of the dwell period and the oxygen is turned off at the end or end of the dwell period. In yet another embodiment, oxygen may be supplied during a plurality of time intervals during the dwell period. The duration of supply of oxygen during the dwell period can also vary. For example, oxygen may be supplied throughout the residence period t1 or any portion thereof. Moreover, if oxygen is supplied over a plurality of time intervals, these time intervals may or may not have equal durations.

可以可獲得的最大流動速率的任意流動速率供應氧氣。此外,所供應的氧氣的總量也可變化。 Oxygen is supplied at any flow rate at the maximum flow rate that can be obtained. In addition, the total amount of oxygen supplied can also vary.

儘管圖3A示出在停留週期t1期間溫度保持恒定,但其他實施例也是可能的。舉例而言,溫度並非停留在一個恒定的溫度下,而是溫度斜升的斜率可變緩以使得溫度在停留週期期間的升高速度比在初始溫度斜升期間慢得多。舉例而言,初始溫度斜升可為1450℃/s。一旦溫度達到Tdwell,則在停留週期期間此速率便可減慢至低至1℃/min的速率。在停留週期之後,溫度斜升可返回至其初始速率,或可保持在較低的速率。因此,停留週期被定義為處於小於最大溫度的溫度或溫度範圍的時間週期,所述停留週期用於使工件適應升高的溫度。如上所述,此停留週期可如圖3A中所示處於恒定的溫度,或可為具有減小的溫度斜坡的持續時間。 Although FIG. 3A shows that the temperature remains constant during the dwell period t1, other embodiments are possible. For example, the temperature does not stay at a constant temperature, but the slope of the temperature ramp can be made gentle so that the temperature rises much more slowly during the dwell period than during the initial temperature ramp. For example, the initial temperature ramp can be 1450 ° C / s. Once the temperature reaches Tdwell , this rate can be slowed down to a rate as low as 1 °C/min during the dwell period. After the dwell period, the temperature ramp up may return to its initial rate, or may remain at a lower rate. Thus, the dwell period is defined as a time period at a temperature or temperature range that is less than the maximum temperature that is used to adapt the workpiece to an elevated temperature. As noted above, this dwell period can be at a constant temperature as shown in Figure 3A, or can be a duration with a reduced temperature ramp.

在停留週期之後,溫度可再次斜升直至其達到Tmax。如之前一樣,溫度變化的速率可接近1450℃/s,此類似於初始速率,但其他速率也是可能的。在一些實施例中,工件可保持在此最大溫度Tmax達持續時間t2,其中t2小於10秒。在此時間週期期間,也可對周圍環境供應氧氣。如以上針對停留週期所述,可在此高 臺區的持續時間t2或其任一部分期間供應氧氣。此外,可在一個時間間隔期間或多個時間間隔期間供應氧氣。如在停留週期期間的情形一樣,氧氣的流動速率可變化且總體積也可變化。在一些實施例中,氧氣可被提供作為唯一的周圍氣體。在其他實施例中,氧氣可與其他氣體或氣體的混合物(例如但不限於,氮氣與氬氣)混合。 After the dwell period, the temperature can ramp up again until it reaches Tmax . As before, the rate of temperature change can approach 1450 ° C / s, which is similar to the initial rate, but other rates are also possible. In some embodiments, the workpiece can be maintained at this maximum temperature Tmax for a duration t2, where t2 is less than 10 seconds. During this time period, oxygen can also be supplied to the surrounding environment. As described above for the residence period, oxygen may be supplied during the duration t2 of this elevated zone or any portion thereof. Additionally, oxygen may be supplied during one time interval or during multiple time intervals. As is the case during the dwell period, the flow rate of oxygen can vary and the total volume can also vary. In some embodiments, oxygen can be provided as the sole ambient gas. In other embodiments, oxygen may be mixed with other gases or mixtures of gases such as, but not limited to, nitrogen and argon.

在溫度高臺區的持續時間過去之後,溫度可以任何所需速率斜降至周圍溫度。 After the duration of the high temperature zone has elapsed, the temperature can be ramped down to ambient temperature at any desired rate.

圖3B示出第二實施例,所述第二實施例在初始溫度斜升期間不具有所定義的停留週期。在此實施例中,在達到最大溫度Tmax的持續時間t2期間,可對周圍環境供應氧氣。在一些實施例中,一旦工件達到最大溫度,便可供應氧氣。在其他實施例中,可在此高臺區期間稍後的時間處供應氧氣。如之前一樣,可在整個溫度高臺區的持續時間t2期間或其任一部分期間供應氧氣。此外,可在多個時間間隔中供應氧氣,所述多個時間間隔可為相等或不同的持續時間。如上述情形一樣,氧氣的流動速率可變化,所引入的氧氣的總體積也可變化。 Figure 3B shows a second embodiment that does not have a defined dwell period during the initial temperature ramp. In this embodiment, oxygen may be supplied to the surrounding environment during the duration t2 of reaching the maximum temperature Tmax . In some embodiments, oxygen is supplied once the workpiece reaches a maximum temperature. In other embodiments, oxygen may be supplied at a later time during this high zone. As before, oxygen may be supplied during the duration t2 of the entire temperature ramp zone or during any portion thereof. Additionally, oxygen may be supplied in a plurality of time intervals, which may be equal or different durations. As in the above case, the flow rate of oxygen can vary and the total volume of oxygen introduced can also vary.

在圖3B的變形中,在初始斜升週期t3的一部分期間,可對周圍環境供應氧氣。在一個實施例中,可在溫度達到特定溫度(例如,至少550℃)之後的某一時間點處供應氧氣。在另一實施例中,溫度斜升可小於可獲得的最大值以使得能夠在延長的時間週期期間供應氧氣。 In the variant of Figure 3B, oxygen may be supplied to the surrounding environment during a portion of the initial ramp up period t3. In one embodiment, oxygen may be supplied at some point after the temperature has reached a particular temperature (eg, at least 550 °C). In another embodiment, the temperature ramp may be less than the maximum available to enable oxygen to be supplied during an extended period of time.

如上所述,在某些實施例中,可在短的熱處理的至少一部分期間供應氧氣。氧氣在周圍環境中的存在可影響硼擴散出工件的速率。 As noted above, in certain embodiments, oxygen may be supplied during at least a portion of the short heat treatment. The presence of oxygen in the surrounding environment can affect the rate at which boron diffuses out of the workpiece.

在圖3C中所示的又一實施例中,溫度分佈曲線可類似於圖3B中所示的溫度分佈曲線,然而,Tmax處的高臺區看起來類似於鋸齒圖案。在本實施例中,可以短的脈衝而非恒定的功率供應來補充熱量以維持高臺區溫度(即最大溫度Tmax)。此種方法可產生較低的總體功率消耗。 In yet another embodiment shown in FIG. 3C, the temperature profile may be similar to the temperature profile shown in FIG. 3B, however, the high zone at Tmax appears to resemble a sawtooth pattern. In this embodiment, heat can be supplemented with a short pulse instead of a constant power supply to maintain a high zone temperature (i.e., maximum temperature Tmax ). This approach produces lower overall power consumption.

圖4示出可用以執行圖1及圖2中所示的順序的示例性裝置。裝置400可包括裝載/卸載站450。在某些實施例中,裝載/卸載站450可包括前開式通用晶圓盒(Front Opening Universal Pod,FOUP)。在一些實施例中,將多個工件設置於載具中。工件可被個別地自載具移除並放置於第一輸送帶440a上。第一輸送帶440a可將工件10自裝載/卸載站450移動至裝卸室420。第一輸送帶440a可以介於10cm/s與20cm/s之間的速度移動工件10,但也可使用其他速度。 FIG. 4 illustrates an exemplary apparatus that can be used to perform the sequence shown in FIGS. 1 and 2. Device 400 can include a loading/unloading station 450. In some embodiments, the loading/unloading station 450 can include a Front Opening Universal Pod (FOUP). In some embodiments, a plurality of workpieces are disposed in the carrier. The workpieces can be individually removed from the carrier and placed on the first conveyor belt 440a. The first conveyor belt 440a can move the workpiece 10 from the loading/unloading station 450 to the loading and unloading chamber 420. The first conveyor belt 440a can move the workpiece 10 at a speed between 10 cm/s and 20 cm/s, although other speeds can be used.

裝卸室420通常包括可密封的腔室,所述可密封的腔室具有第一進入點421及第二進入點422。通過打開第一進入點421並將工件10放置於所述可密封的腔室中,可將工件10放置於裝卸室420中。然後將可密封的腔室抽氣降壓(pumped down)至接近真空條件。然後打開第二進入點422,並通常由安置於容納有植入系統430的腔室中的基板搬運機器人移除工件10。工件10離開 容納有植入系統430的腔室時的過程則以相反的方式運作。 The loading and unloading chamber 420 generally includes a sealable chamber having a first entry point 421 and a second entry point 422. The workpiece 10 can be placed in the loading and unloading chamber 420 by opening the first entry point 421 and placing the workpiece 10 in the sealable chamber. The sealable chamber is then pumped down to near vacuum conditions. The second entry point 422 is then opened and the workpiece 10 is typically removed by a substrate handling robot disposed in a chamber containing the implant system 430. Workpiece 10 leaves The process of housing the chamber of implant system 430 operates in the opposite manner.

植入系統430不受本發明的限制。舉例而言,植入系統430可為射束線離子植入機(beam line ion implanter)。射束線離子植入機具有產生離子束的離子源。此離子束被朝向工件引導。在一些實施例中,離子束經質量分析以使得僅具有所需質量/電荷的離子被朝向工件引導。在其他實施例中,離子束則不經質量分析,從而使所有離子均能夠植入工件中。可視需要通過在離子束的路徑中使用用以使離子束加速或減速的電極來控制離子束能量。離子束可呈帶狀束的形式,其中離子束的寬度遠大於其高度。在其他實施例中,離子束可為點狀束(spot beam)或掃描離子束(scanned ion beam)。離子源可為伯納(Bernas)離子源,或可使用電感性耦合或電容性耦合來產生所需的離子。 Implant system 430 is not limited by the invention. For example, implant system 430 can be a beam line ion implanter. The beamline ion implanter has an ion source that produces an ion beam. This ion beam is directed towards the workpiece. In some embodiments, the ion beam is mass analyzed such that only ions having the desired mass/charge are directed toward the workpiece. In other embodiments, the ion beam is not mass analyzed so that all ions can be implanted into the workpiece. The ion beam energy can be controlled by using an electrode for accelerating or decelerating the ion beam in the path of the ion beam as desired. The ion beam can be in the form of a ribbon beam in which the width of the ion beam is much greater than its height. In other embodiments, the ion beam can be a spot beam or a scanned ion beam. The ion source can be a Bernas ion source, or inductive or capacitive coupling can be used to generate the desired ions.

作為另外一種選擇,植入系統430可為電漿腔室,其中工件安置於產生電漿的同一腔室中。可使用射頻源產生電漿,但其他技術也是可能的。然後對工件施加偏壓以自電漿中朝工件吸引離子,從而將所需的離子植入於工件中。也可使用其他類型的裝置來執行這些離子植入製程。 Alternatively, implant system 430 can be a plasma chamber in which the workpiece is disposed in the same chamber that produces the plasma. Plasma can be generated using a RF source, but other techniques are also possible. A bias is then applied to the workpiece to attract ions from the plasma toward the workpiece to implant the desired ions into the workpiece. Other types of devices can also be used to perform these ion implantation processes.

在植入系統430完成植入製程之後,使用裝卸室420自腔室移除工件10。如上所述,在將工件10放置於裝卸室420中之後,關閉第二進入點422並將氣體引入至裝卸室420中,以使可密封腔室返回至大氣條件。在達到大氣條件後,打開第一進入點421,且可移除工件10。工件10通過第二輸送帶440b被返送至裝 載/卸載站450。如同第一輸送帶440a的情形一樣,工件10可以10cm/s至20cm/s的速度移動。 After the implant system 430 completes the implantation process, the workpiece 10 is removed from the chamber using the loading and unloading chamber 420. As described above, after the workpiece 10 is placed in the loading and unloading chamber 420, the second entry point 422 is closed and gas is introduced into the loading and unloading chamber 420 to return the sealable chamber to atmospheric conditions. After reaching atmospheric conditions, the first entry point 421 is opened and the workpiece 10 can be removed. The workpiece 10 is returned to the loading by the second conveyor belt 440b Loading/unloading station 450. As in the case of the first conveyor belt 440a, the workpiece 10 can be moved at a speed of 10 cm/s to 20 cm/s.

安置於第二輸送帶440b上方的可為加熱源410及其相關聯的光學器件411。加熱源410可包括以連續波或脈衝模式運作的雷射。在其他實施例中,加熱源410可為一或多個紅外線燈。在其他實施例中,加熱源410可為一或多個發光二極體。在某些實施例中,加熱源410及相關聯的光學器件411產生當工件10在第二輸送帶440b上移動時跨越工件10的整個一個尺寸進行延伸及/或掃描的光束。換言之,工件10可具有第一尺寸及第二尺寸,所述第一尺寸垂直於第二輸送帶440b的前進方向延伸(即,延伸至圖4所示的頁面中),所述第二尺寸則沿第二輸送帶440b的移動方向延伸。在某些實施例中,加熱源410產生長度至少與工件10的第一尺寸同樣大的光束。由加熱源410產生的光束可具有遠小於工件10的第二尺寸的寬度。在某些實施例中,由加熱源410產生的光束被脈衝化成使得工件10的所有部分暴露於所述光束。在其他實施例中,可恒定地激勵(energized)所述光束。 Disposed over the second conveyor belt 440b can be a heating source 410 and its associated optics 411. Heating source 410 can include a laser that operates in a continuous wave or pulsed mode. In other embodiments, the heat source 410 can be one or more infrared lamps. In other embodiments, the heat source 410 can be one or more light emitting diodes. In some embodiments, heat source 410 and associated optics 411 produce a beam of light that extends and/or scans across the entire size of workpiece 10 as workpiece 10 moves over second conveyor belt 440b. In other words, the workpiece 10 can have a first size that extends perpendicular to the advancement direction of the second conveyor belt 440b (ie, extends into the page shown in FIG. 4) and a second size that is It extends in the moving direction of the second conveyor belt 440b. In some embodiments, the heat source 410 produces a light beam that is at least as long as the first dimension of the workpiece 10. The light beam produced by heat source 410 can have a width that is much smaller than the second dimension of workpiece 10. In some embodiments, the light beam generated by heat source 410 is pulsed such that all portions of workpiece 10 are exposed to the light beam. In other embodiments, the beam of light may be energized constantly.

在其他實施例中,加熱源及相關聯的光學器件產生小於工件10的第一尺寸的光束。在這些實施例中,相關聯的光學器件411可在工件10沿著第二輸送帶440b移動時沿第一方向(即,進入及離開頁面的方向)掃描光束。也可沿帶移動方向執行所述掃描。來自加熱源410的被聚焦的熱量可用以將工件10的溫度升高至圖3A至圖3C中所示的溫度。 In other embodiments, the heat source and associated optics produce a light beam that is less than the first dimension of the workpiece 10. In these embodiments, the associated optics 411 can scan the beam in a first direction (ie, a direction into and out of the page) as the workpiece 10 moves along the second conveyor belt 440b. The scanning can also be performed in the direction of movement of the belt. The focused heat from the heat source 410 can be used to raise the temperature of the workpiece 10 to the temperatures shown in Figures 3A-3C.

因此,在已被植入以硼的工件10沿著第二輸送帶440b自植入系統430移動返回至裝載/卸載站450時,工件10經受短的熱處理。此外,由於工件10在第二輸送帶440b上安置於其後表面上,因此熱量被引導至工件10的前表面,且硼自前表面擴散出並離開工件10。 Thus, when the workpiece 10 that has been implanted with boron moves back from the implant system 430 along the second conveyor belt 440b to the loading/unloading station 450, the workpiece 10 undergoes a short heat treatment. Further, since the workpiece 10 is placed on the rear surface thereof on the second conveyor belt 440b, heat is guided to the front surface of the workpiece 10, and boron diffuses out of the front surface and leaves the workpiece 10.

儘管圖4示出將工件10自裝載/卸載站450攜帶至裝卸室420的第一輸送帶440a、以及將工件10返送至裝載/卸載站450的第二輸送帶440b,但其他實施例也是可能的。舉例而言,每一輸送帶可能夠沿兩個方向運作。舉例而言,第一輸送帶440a也可能夠將工件10返送至裝載/卸載站450。此外,輸送帶的數目不受本發明的限制。舉例而言,可存在一或多個輸送帶。所有這些輸送帶或這些輸送帶的任意子集可能夠將工件10自裝卸室420返送至裝載/卸載站450。在某些實施例中,各加熱源410及其相關聯的光學器件411安置於能夠將工件10自裝卸室420移動至裝載/卸載站450的每一輸送帶上方。在其他實施例中,各加熱源410及其相關聯的光學器件411安置於能夠將工件10自裝卸室420移動至裝載/卸載站450的至少一個輸送帶上方。 Although FIG. 4 shows the first conveyor belt 440a carrying the workpiece 10 from the loading/unloading station 450 to the loading and unloading station 420, and the second conveyor belt 440b returning the workpiece 10 to the loading/unloading station 450, other embodiments are possible. of. For example, each conveyor belt can operate in both directions. For example, the first conveyor belt 440a may also be capable of returning the workpiece 10 to the loading/unloading station 450. Moreover, the number of conveyor belts is not limited by the invention. For example, one or more conveyor belts may be present. All of these conveyor belts or any subset of these conveyor belts can be capable of returning workpiece 10 from loading and unloading chamber 420 to loading/unloading station 450. In certain embodiments, each heating source 410 and its associated optics 411 are disposed above each of the conveyor belts that are capable of moving the workpiece 10 from the loading and unloading chamber 420 to the loading/unloading station 450. In other embodiments, each heating source 410 and its associated optics 411 are disposed above at least one conveyor belt that is capable of moving the workpiece 10 from the loading and unloading chamber 420 to the loading/unloading station 450.

圖5示出可供使用的裝置500的另一實施例。與圖4中所使用的元件相同的元件被賦予相同的參考指示符,且將不再予以贅述。在此實施例中,加熱源510安置於裝卸室420內而非安置於第二輸送帶440b上方。此加熱源510可為一或多個加熱燈,或可為雷射或多個發光二極體。 FIG. 5 shows another embodiment of an apparatus 500 that may be used. The same elements as those used in FIG. 4 are given the same reference indicators and will not be described again. In this embodiment, the heat source 510 is disposed within the loading and unloading chamber 420 rather than disposed above the second conveyor belt 440b. The heat source 510 can be one or more heat lamps, or can be a laser or a plurality of light emitting diodes.

在操作時,在處理之後將工件10放置於裝卸室420中。在本實施例中,當裝卸室420在其中安置有經植入的工件的情況下返回至大氣條件時,可啟動加熱源510。在某些實施例中,對裝卸室420泵入氣體以使其返回至大氣條件的時間最高可達10秒,從而使得短的熱處理能夠在此週期期間發生。在某些實施例中,在裝卸室420返回至大氣條件時,將氧氣泵入裝卸室420中。在其他實施例中,在裝卸室420返回至大氣條件時,將氧氣及至少一種其他氣體泵入裝卸室420中。如此一來,在工件10經受短的熱處理的同時將氧氣引入至裝卸室420中。 In operation, the workpiece 10 is placed in the loading and unloading chamber 420 after processing. In the present embodiment, the heat source 510 can be activated when the loading and unloading chamber 420 returns to atmospheric conditions with the implanted workpiece disposed therein. In certain embodiments, the loading chamber 420 is pumped with gas to return it to atmospheric conditions for a period of up to 10 seconds so that a short heat treatment can occur during this cycle. In certain embodiments, oxygen is pumped into the loading and unloading chamber 420 when the loading and unloading chamber 420 returns to atmospheric conditions. In other embodiments, oxygen and at least one other gas are pumped into the loading and unloading chamber 420 when the loading and unloading chamber 420 returns to atmospheric conditions. As a result, oxygen is introduced into the loading and unloading chamber 420 while the workpiece 10 is subjected to a short heat treatment.

儘管本發明闡述了此方法在用於製造n型PERL太陽能電池時的用途,但所述方法可應用於各種工件,例如其中將硼植入至工件的至少一個表面中的n型PERT、IBC(interdigitated back contact,指交叉背接觸式)及其他高效率太陽能電池。 Although the present invention illustrates the use of this method in the manufacture of n-type PERL solar cells, the method can be applied to a variety of workpieces, such as n-type PERT, IBC (wherein boron is implanted into at least one surface of the workpiece) Interdigitated back contact refers to cross-back contact and other high efficiency solar cells.

本發明的裝置及方法具有許多優點。首先,本發明方法避免了須對工件的表面應用保護塗層來避免硼向外擴散的污染。此可節約處理時間、提高生產量並降低成本。此外,本發明方法可被便捷地併入現有的半導體設備中。舉例而言,在經處理的工件自腔室移除時,加熱源可安置於裝卸室中。作為另外一種選擇,加熱源可安置於將經處理的工件返送至裝載/卸載站的輸送帶上方。此外,這些製程的非平衡本質也可產生進一步的有益效果,例如製程簡化及改善。硼植入及下游處理的一個方面是移除與植入相關的缺陷。由於短的熱處理採用相對高的處理溫度(例如: 最大溫度Tmax),因此儘管時間短,但短的熱處理仍可能夠消除與硼植入相關的缺陷並產生改善的射極性能,且進而改善太陽能電池性能。 The apparatus and method of the present invention have a number of advantages. First, the method of the present invention avoids the need to apply a protective coating to the surface of the workpiece to avoid contamination of the outward diffusion of boron. This saves processing time, increases throughput and reduces costs. Furthermore, the method of the present invention can be conveniently incorporated into existing semiconductor devices. For example, the heated source can be placed in the loading and unloading chamber as the treated workpiece is removed from the chamber. Alternatively, the heat source can be placed over the conveyor belt that returns the treated workpiece to the loading/unloading station. In addition, the non-equilibrium nature of these processes can also yield further benefits such as process simplification and improvement. One aspect of boron implantation and downstream processing is the removal of implant-related defects. Since the short heat treatment uses a relatively high processing temperature (for example: maximum temperature T max ), short heat treatment can eliminate defects associated with boron implantation and produce improved emitter performance, and thus improve, despite the short time. Solar cell performance.

本發明的範圍將不受本文中闡述的具體實施例限制。事實上,通過上述說明及附圖,除本文中所述的這些實施例以外的本發明其他各種實施例及對本發明的修改也將對所屬領域的一般技術人員顯而易見。因此,此類其他實施例及修改旨在落于本發明的範圍內。此外,儘管本文中已在特定環境中在特定實施方式的上下文中出於特定目的闡述了本發明,但所屬領域的一般技術人員將認識到,本發明的適用性並非僅限於此,且本發明可在任意數目的環境中出於任意數目的目的而被有利地實施。因此,上文所述的權利要求書應考慮到本文中所述的本發明的整個廣度及範圍進行解釋。 The scope of the invention is not to be limited by the specific embodiments set forth herein. In addition, other various embodiments of the invention and modifications of the invention in addition to those described herein will be apparent to those of ordinary skill in the art. Accordingly, such other embodiments and modifications are intended to be within the scope of the invention. In addition, although the invention has been described herein for a particular purpose in the context of a particular embodiment in a particular context, one of ordinary skill in the art will recognize that the applicability of the invention is not limited thereto, and the invention It can be advantageously implemented for any number of purposes in any number of environments. Therefore, the claims above should be construed in consideration of the full scope and scope of the invention described herein.

Claims (15)

一種處理工件的方法,其特徵在於,包括:將硼植入至所述工件的第一表面中;在所述植入之後將所述工件返送至載具的同時,將所述工件暴露於短的熱處理;以及在所述暴露之後,使所述工件經受退火製程,其中所述退火製程時,所述工件與至少另一工件堆疊於所述載具中。 A method of processing a workpiece, comprising: implanting boron into a first surface of the workpiece; exposing the workpiece to a short while returning the workpiece to the carrier after the implanting Heat treatment; and after the exposing, subjecting the workpiece to an annealing process, wherein the workpiece and at least another workpiece are stacked in the carrier during the annealing process. 如申請專利範圍第1項所述的處理工件的方法,其中在所述暴露期間對周圍環境供應氧氣。 A method of processing a workpiece according to claim 1, wherein oxygen is supplied to the surrounding environment during the exposure. 如申請專利範圍第1項所述的處理工件的方法,其中在所述暴露期間對周圍環境供應氧氣及至少一種惰性氣體。 The method of processing a workpiece according to claim 1, wherein the ambient is supplied with oxygen and at least one inert gas during the exposure. 如申請專利範圍第1項所述的處理工件的方法,其中所述短的熱處理是使用雷射來執行。 The method of processing a workpiece according to claim 1, wherein the short heat treatment is performed using a laser. 如申請專利範圍第1項所述的處理工件的方法,其中所述短的熱處理是使用一或多個加熱燈來執行。 The method of processing a workpiece according to claim 1, wherein the short heat treatment is performed using one or more heat lamps. 如申請專利範圍第1項所述的處理工件的方法,其中所述短的熱處理是使用一或多個發光二極體來執行。 The method of processing a workpiece according to claim 1, wherein the short heat treatment is performed using one or more light emitting diodes. 如申請專利範圍第1項所述的處理工件的方法,其中還包括在所述暴露之前將氧植入至所述工件的所述第一表面中。 The method of processing a workpiece of claim 1, further comprising implanting oxygen into the first surface of the workpiece prior to the exposing. 如申請專利範圍第7項所述的處理工件的方法,其中氧是與硼同時植入。 A method of processing a workpiece according to claim 7, wherein the oxygen is implanted simultaneously with the boron. 如申請專利範圍第1項所述的處理工件的方法,其中所述短的熱處理將所述工件加熱至介於850℃與1450℃之間的溫度。 A method of processing a workpiece according to claim 1, wherein the short heat treatment heats the workpiece to a temperature between 850 ° C and 1450 ° C. 一種處理工件的裝置,包括:裝卸室;腔室,容納植入系統,並與所述裝卸室連通;加熱源,安置於所述裝卸室中,以在所述工件經過所述植入系統處理之後加熱所述工件;以及載具,其中所述工件在離開所述裝卸室之後與至少另一工件堆疊於所述載具中,且其中所述工件與所述至少另一工件在所述載具中同時經受退火製程。 A device for processing a workpiece, comprising: a loading and unloading chamber; a chamber accommodating the implant system and communicating with the loading and unloading chamber; a heating source disposed in the loading and unloading chamber for processing the workpiece through the implant system And heating the workpiece; and the carrier, wherein the workpiece is stacked in the carrier with at least one other workpiece after exiting the loading and unloading chamber, and wherein the workpiece and the at least one other workpiece are in the carrier The article is simultaneously subjected to an annealing process. 如申請專利範圍第10項所述的處理工件的裝置,其中在所述加熱源被致動的同時,對所述裝卸室供應氧氣。 The apparatus for processing a workpiece according to claim 10, wherein the loading and unloading chamber is supplied with oxygen while the heating source is actuated. 如申請專利範圍第10項所述的處理工件的裝置,其中所述加熱源包括加熱燈、雷射或發光二極體。 The apparatus for processing a workpiece according to claim 10, wherein the heating source comprises a heat lamp, a laser or a light emitting diode. 一種處理工件的裝置,其特徵在於,包括:裝載/卸載站,在所述裝載/卸載站中將所述工件自載具移開;裝卸室;輸送帶,在所述裝載/卸載站與所述裝卸室之間移動所述工件;腔室,容納植入系統,並與所述裝卸室連通;以及加熱源,安置於所述輸送帶上方,以在所述工件經過所述植入系統處理之後當所述工件被返送至所述裝載/卸載站時加熱所述工件。 An apparatus for processing a workpiece, comprising: a loading/unloading station in which the workpiece is removed from a carrier; a loading and unloading chamber; a conveyor belt at the loading/unloading station and Moving the workpiece between the loading and unloading chambers; a chamber containing the implant system and communicating with the loading and unloading chamber; and a heating source disposed above the conveyor belt for processing the workpiece through the implant system The workpiece is then heated as the workpiece is returned to the loading/unloading station. 如申請專利範圍第13項所述的處理工件的裝置,其中所述加熱源包括加熱燈、雷射或發光二極體。 The apparatus for processing a workpiece according to claim 13, wherein the heating source comprises a heat lamp, a laser or a light emitting diode. 如申請專利範圍第13項所述的處理工件的裝置,其中朝向所述工件引導的光束的長度大於所述工件的第一尺寸。 A device for processing a workpiece according to claim 13 wherein the length of the light beam directed toward the workpiece is greater than the first dimension of the workpiece.
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