TWI622481B - Two-color injection machine with adjustable injection tube spacing - Google Patents
Two-color injection machine with adjustable injection tube spacing Download PDFInfo
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Abstract
一種可調射出料管間距之雙色射出機,係包括二個水平設置之射出單元,二個射出單元之底部分別設有調整部,二個調整部分別連結機台,以調整二個射出單元之二個射出料管之間的水平間距;一固定模板上設有可更換之活動板,活動板上設有二個具間隔之第一圓形定位孔,以供二個射出料管分別穿過;而一活動模板上可活動地連結一旋轉盤,旋轉盤上設有二個第二圓形定位孔,且任一組相對應的第一、第二圓形定位孔位於同一軸線上。藉此,即可經由更換活動板、旋轉盤及調整二個射出料管間距,在同一台雙色射出機上使用不同規格之模具。 The utility model relates to a two-color injection machine with adjustable injection pipe spacing, which comprises two horizontally arranged injection units. The bottoms of the two injection units are respectively provided with adjustment portions, and the two adjustment portions are respectively connected to the machine table to adjust the two injection units. a horizontal spacing between the two injection pipes; a fixed template is provided with a replaceable movable plate, and the movable plate is provided with two first circular positioning holes with spaces for the two injection pipes to pass through respectively And a movable plate is movably coupled to a rotating disk, and the rotating disk is provided with two second circular positioning holes, and any corresponding first and second circular positioning holes are located on the same axis. In this way, different sizes of molds can be used on the same two-color injection machine by replacing the movable plate, rotating the disk and adjusting the distance between the two injection pipes.
Description
本發明係有關一種可調射出料管間距之雙色射出機,尤指一種能在同一台雙色射出機上使用不同規格之模具,以有效降低模具成本者。 The invention relates to a two-color injection machine with adjustable injection pipe spacing, in particular to a mold capable of using different specifications on the same two-color injection machine to effectively reduce the mold cost.
目前常見之雙色射出機,主要係由一機台、一夾模組件及二個水平設置之射出單元所構成。其中,夾模組件包括一固定模板及一活動模板,固定模板上設有二個水平且具有間隔之第一圓形定位孔,以供二個射出單元之射出料管可活動式地分別穿過後,經由二個出料口分別將不同顏色或材質之塑料射入連結於固定模板上之母模中。而活動模板上則是連結一旋轉盤,旋轉盤上設有二個水平且具有間隔之第二圓形定位孔,二個第二圓形定位孔分別對應二個第一圓形定位孔,且任一組相對應的第二圓形定位孔與第一圓形定位孔位於同一軸線上,藉以在旋轉盤上連結一個或二個可與母模接合之公模。 At present, the common two-color injection machine is mainly composed of a machine table, a clamping module and two horizontally arranged injection units. The clamping assembly comprises a fixed template and a movable template. The fixed template is provided with two horizontal and spaced first circular positioning holes, so that the injection tubes of the two injection units can be separately movably worn. After that, plastics of different colors or materials are respectively injected into the master mold attached to the fixed template through the two discharge ports. The movable template is connected to a rotating disc, and the rotating disc is provided with two horizontal and spaced second circular positioning holes, and the two second circular positioning holes respectively correspond to the two first circular positioning holes, and The corresponding second circular positioning holes of any one group are located on the same axis as the first circular positioning holes, thereby connecting one or two male molds engageable with the female mold on the rotating disk.
當相對應之公模與母模接合以進行一次注料之後,開模再讓旋轉盤轉動180度以變換公模位置,讓公模與母模再次合模,即可進行二次注料,以製成雙色或雙料之商品。其中,雙色模具因複雜結構產品之需要,常會以連體模之形式,將公模與母模分別連結於旋轉盤及固定模板上。 After the corresponding male mold and the female mold are joined to perform one shot, the mold is rotated by 180 degrees to change the position of the male mold, and the male mold and the female mold are clamped again to perform secondary injection. In order to make two-color or two-material goods. Among them, the two-color mold often connects the male mold and the female mold to the rotating disc and the fixed template in the form of a continuous phantom due to the need of a complicated structural product.
然而,受限於二組第一圓形定位孔及第二圓形定位孔之間的間距,二個射出單元之射出料管之間距必須是固定的,而連結於旋轉盤及 固定模板上之連體模規格亦是受限的,因此,不同雙色射出機所使用之連體模常會因具有不同規格間距而無法交換使用,不但會增加模具成本,且不符合經濟效益。 However, limited by the spacing between the two sets of the first circular positioning holes and the second circular positioning holes, the distance between the injection tubes of the two injection units must be fixed, and connected to the rotating disk and The specifications of the phantoms on the fixed stencil are also limited. Therefore, the dies that are used in different two-color ejector are often not interchangeable due to the different specifications, which not only increases the cost of the mold, but also does not meet the economic benefits.
有鑑於此,為了提供一種有別於習用技術之結構,並改善上述之缺點,發明人積多年的經驗及不斷的研發改進,遂有本發明之產生。 In view of the above, in order to provide a structure different from the conventional technology and to improve the above disadvantages, the inventors have accumulated many years of experience and continuous development and improvement, and the present invention has been produced.
本發明之一目的在提供一種可同時調整固定模板上之二個第一圓形定位孔、旋轉盤上之二個第二圓形定位孔及二個射出單元之水平間距,並使任一組第一圓形定位孔、第二圓形定位孔及射出單元之射出料管在同一軸線上的可調射出料管間距之雙色射出機,俾能解決習用不同雙色射出機所使用之連體模無法交換使用之問題,而能在同一台雙色射出機上使用不同規格之連體模,以有效降低模具成本。 An object of the present invention is to provide a horizontal spacing between two first circular positioning holes on a fixed template, two second circular positioning holes on a rotating disk, and two injection units, and one set The two-color injection machine with the first circular positioning hole, the second circular positioning hole and the injection tube of the injection unit on the same axis can adjust the spacing of the tube and the two-color injection machine used by different two-color injection machines. It is not possible to exchange the use of the problem, but can use different specifications of the phantom on the same two-color injection machine to effectively reduce the cost of the mold.
為達上述之目的,本發明所設之可調射出料管間距之雙色射出機,係包括一機台、二個水平設置之射出單元及一夾模組件。其中,射出單元具有一射出料管,夾模組件包括一固定模板及一活動模板,其主要之技術特點在於該二個射出單元包括一第一射出單元及一第二射出單元,第一射出單元之底部具有第一底座,第一底座之底部設有第一調整部;第二射出單元之底部具有第二底座,第二底座之底部設有第二調整部,第一調整部及第二調整部分別連結機台,供調整第一射出單元之射出料管及第二射出單元之射出料管之間的水平間距;該固定模板上設有可更換之活動板,活動板上設有二個具間隔之第一圓形定位孔,供二個射出單元之二個射出料管可活動式地分別穿過;以及該活動模板上可活動地連結一旋轉 盤,旋轉盤上設有二個具間隔之第二圓形定位孔,二個第二圓形定位孔分別對應二個第一圓形定位孔,且任一組相對應的第二圓形定位孔與第一圓形定位孔位於同一軸線上。 For the purpose of the above, the two-color injection machine of the adjustable injection tube spacing of the present invention comprises a machine table, two horizontally disposed injection units and a clamping module. The injection unit has an injection tube, and the clamping unit comprises a fixed template and a movable template. The main technical feature is that the two injection units comprise a first injection unit and a second injection unit, and the first injection unit The bottom of the unit has a first base, the bottom of the first base is provided with a first adjusting portion; the bottom of the second projecting unit has a second base, and the bottom of the second base is provided with a second adjusting portion, a first adjusting portion and a second The adjustment unit is respectively connected to the machine for adjusting the horizontal spacing between the injection tube of the first injection unit and the injection tube of the second injection unit; the fixed template is provided with a replaceable movable plate, and the movable plate is provided with two a first circular positioning hole having a space for two ejection tubes of the two injection units to be movably respectively passed; and the movable template is movably coupled to a rotation The disk has two second circular positioning holes with a spacing on the rotating disk, and the two second circular positioning holes respectively correspond to the two first circular positioning holes, and the corresponding second circular positioning of any one of the groups The hole is on the same axis as the first circular locating hole.
實施時,該機台上設有相互平行之第一擋板及第二擋板,第一底座之一側抵壓第一擋板,第二底座之一側抵壓第二擋板,且第一調整部及第二調整部分別以可活動鎖接之方式連結於機台頂部,供調整第一底座及第二底座之間的水平間距。 When implemented, the machine is provided with a first baffle and a second baffle which are parallel to each other, one side of the first base abuts against the first baffle, and one side of the second base abuts against the second baffle, and An adjusting portion and a second adjusting portion are respectively coupled to the top of the machine frame in a movable locking manner for adjusting a horizontal spacing between the first base and the second base.
實施時,該固定模板上設有一定位孔,活動板之外周緣之形狀大小與定位孔之內周緣之形狀大小相同。 When implemented, the fixing template is provided with a positioning hole, and the outer circumference of the movable plate has the same shape and shape as the inner circumference of the positioning hole.
為進一步了解本發明,以下舉較佳之實施例,配合圖式、圖號,將本發明之具體構成內容及其所達成的功效詳細說明如下。 In order to further understand the present invention, the specific embodiments of the present invention and the effects achieved thereby are described in detail below with reference to the drawings and drawings.
1‧‧‧可調射出料管間距之雙色射出機 1‧‧‧Two-color injection machine with adjustable injection tube spacing
2‧‧‧機台 2‧‧‧ machine
21‧‧‧第一擋板 21‧‧‧First baffle
22‧‧‧第一長條形孔 22‧‧‧First long strip hole
23‧‧‧第二擋板 23‧‧‧Second baffle
24‧‧‧第二長條形孔 24‧‧‧Second long strip hole
3‧‧‧第一射出單元 3‧‧‧First injection unit
31‧‧‧第一底座 31‧‧‧First base
32、32’、42、42’‧‧‧平板 32, 32’, 42, 42’ ‧ ‧ flat
33、43‧‧‧穿孔 33, 43‧‧‧ perforation
34、44‧‧‧螺絲 34, 44‧‧‧ screws
35‧‧‧第一調整部 35‧‧‧First Adjustment Department
36、46‧‧‧射出料管 36, 46‧‧‧ shot tube
4‧‧‧第二射出單元 4‧‧‧Second injection unit
41‧‧‧第二底座 41‧‧‧Second base
45‧‧‧第二調整部 45‧‧‧Second Adjustment Department
5‧‧‧固定模板 5‧‧‧Fixed template
51‧‧‧活動板 51‧‧‧ activity board
52‧‧‧定位孔 52‧‧‧Positioning holes
53‧‧‧第一圓形定位孔 53‧‧‧First circular positioning hole
6‧‧‧活動模板 6‧‧‧ Activity template
61‧‧‧旋轉盤 61‧‧‧ rotating disk
62‧‧‧第二圓形定位孔 62‧‧‧Second circular positioning hole
9、9’‧‧‧墊片 9, 9' ‧ ‧ gasket
第1圖係為本發明之較佳實施例之正面示意圖。 BRIEF DESCRIPTION OF THE DRAWINGS Figure 1 is a front elevational view of a preferred embodiment of the invention.
第2圖係為本發明之較佳實施例之俯視示意圖。 Figure 2 is a top plan view of a preferred embodiment of the invention.
第3圖係為第2圖之a-a’剖面圖。 Fig. 3 is a cross-sectional view taken along line a-a' of Fig. 2.
第4圖係為第2圖之b-b’剖面圖。 Fig. 4 is a cross-sectional view taken along line b-b' of Fig. 2.
第5圖係為本發明之較佳實施例之使用狀態圖。 Figure 5 is a diagram showing the state of use of the preferred embodiment of the present invention.
本創作之雙色射出機係包括一機台、二個射出單元及一夾模組件。二個射出單元水平設置於機台上方之一側,任一射出單元具有一圓柱形射出料管,射出料管之前端具有一射嘴,供射出塑料;夾模組件包括 一固定模板及一活動模板,夾模組件設置於機台上方之一側,且固定模板位於活動模板與二個射出單元之間。 The two-color injection machine of the present invention comprises a machine table, two injection units and a clamping module. The two injection units are horizontally disposed on one side of the upper side of the machine table, and any of the injection units has a cylindrical injection material tube, and a front end of the injection material tube has a nozzle for emitting plastic; the clamping unit includes A fixed template and a movable template are disposed on one side of the upper part of the machine, and the fixed template is located between the movable template and the two injection units.
請參閱第1~4圖所示,其為本創作可調射出料管間距之雙色射出機1之較佳實施例,其中,該機台2上設有一第一擋板21、二個平行之第一長條形孔22、一第二擋板23及二個平行之第二長條形孔24,第一擋板21及第二擋板23係為相互平行之二個立板,任一組第一長條形孔22及第二長條形孔24概略在同一直線上,且二個第一長條形孔22概括垂直第一擋板21,二個第二長條形孔24概括垂直第二擋板23。 Please refer to FIG. 1 to FIG. 4 , which is a preferred embodiment of the two-color injection machine 1 for arranging the adjustable discharge tube spacing, wherein the machine 2 is provided with a first baffle 21 and two parallel plates. a first elongated hole 22, a second baffle 23 and two parallel second elongated holes 24, the first baffle 21 and the second baffle 23 are two vertical plates parallel to each other, any The first elongated hole 22 and the second elongated hole 24 are substantially in the same straight line, and the two first elongated holes 22 are generally perpendicular to the first baffle 21, and the two second elongated holes 24 are summarized. The second baffle 23 is vertical.
該二個射出單元係包括一第一射出單元3及一第二射出單元4,第一射出單元3之底部具有一第一底座31,第一底座31之一側抵壓第一擋板21,第一底座31之底部向前及向後分別水平延伸一平板(32、32’),二個平板(32、32’)上分別設有數個穿孔33,供以數個螺絲34分別穿過該等穿孔33及二個第一長條形孔22之後,固定第一射出單元3之水平位置,該二個平板(32、32’)、該等螺絲34及該二個第一長條形孔22合設為第一調整部35。實施時,該二個第一長條形孔22亦可分別為倒T形槽,同樣可以固定第一射出單元3之水平位置。 The two injection units include a first injection unit 3 and a second injection unit 4. The bottom of the first injection unit 3 has a first base 31, and one side of the first base 31 presses against the first shutter 21, A bottom plate (32, 32') extends horizontally forwardly and rearwardly from the bottom of the first base 31. The two flat plates (32, 32') are respectively provided with a plurality of perforations 33 for respectively passing through a plurality of screws 34. After the perforation 33 and the two first elongated holes 22, the horizontal position of the first injection unit 3 is fixed, the two flat plates (32, 32'), the screws 34 and the two first elongated holes 22 The first adjustment unit 35 is combined. In the implementation, the two first elongated holes 22 can also be inverted T-shaped grooves, respectively, and the horizontal position of the first injection unit 3 can also be fixed.
該第二射出單元4之底部具有一第二底座41,第二底座41之一側抵壓第二擋板23,第二底座41之底部向前及向後分別水平延伸一平板(42、42’),二個平板(42、42’)上分別設有數個穿孔43,供以數個螺絲44分別穿過該等穿孔43及二個第二長條形孔24之後,固定第二射出單元4之水平位置,該二個平板(42、42’)、該等螺絲44及該二個第二長條形孔24合設為第二調整部45。實施時,該二個第二長條形孔24亦可分別為倒T形槽,同 樣可以固定第二射出單元4之水平位置。 The bottom of the second injection unit 4 has a second base 41. One side of the second base 41 presses against the second baffle 23. The bottom of the second base 41 extends horizontally forward and backward with a flat plate (42, 42'). The two flat plates (42, 42') are respectively provided with a plurality of through holes 43 for respectively fixing the second injection unit 4 after the plurality of screws 44 pass through the through holes 43 and the two second elongated holes 24 respectively. In the horizontal position, the two flat plates (42, 42'), the screws 44 and the two second elongated holes 24 are combined into a second adjusting portion 45. When implemented, the two second elongated holes 24 can also be inverted T-shaped grooves, respectively. The horizontal position of the second ejection unit 4 can be fixed.
該固定模板5上設有一可更換之活動板51,固定模板5上設有一定位孔52,定位孔52之內周緣之形狀大小與活動板51之外周緣之形狀大小相同。活動板51上設有二個具間隔之第一圓形定位孔53,供二個射出單元(3、4)之二個射出料管(36、46)可活動式地分別穿過。 The fixed template 5 is provided with a replaceable movable plate 51. The fixed template 5 is provided with a positioning hole 52. The inner circumference of the positioning hole 52 has the same shape and shape as the outer circumference of the movable plate 51. The movable plate 51 is provided with two spaced first circular positioning holes 53 for the two injection pipes (36, 46) of the two injection units (3, 4) to be movably passed through.
而該活動模板6上係連結一旋轉盤61,旋轉盤61可活動地由活動模板6上拆除更換。旋轉盤61上設有二個具間隔之第二圓形定位孔62,二個第二圓形定位孔62分別對應活動板51之二個第一圓形定位孔53,且任一組相對應的第二圓形定位孔62與第一圓形定位孔53位於同一軸線上。 The movable template 6 is coupled to a rotating disk 61, and the rotating disk 61 is movably removed from the movable template 6. The rotating disk 61 is provided with two spaced apart second circular positioning holes 62. The two second circular positioning holes 62 respectively correspond to the two first circular positioning holes 53 of the movable plate 51, and any one of the groups corresponds to The second circular positioning hole 62 is located on the same axis as the first circular positioning hole 53.
藉此,當第一射出單元3之第一底座31之一側抵壓第一擋板21,第二射出單元4之第二底座41之一側抵壓第二擋板23,並鎖緊第一調整部35及第二調整部45之螺絲(34、44)時,即可固定第一射出單元3之射出料管36及第二射出單元4之射出料管46之間的水平間距,使二組相對應的射出料管(36、46)、第一圓形定位孔53及第二圓形定位孔62分別位於同一軸線上,以使用一種規格之模具。 Thereby, when one side of the first base 31 of the first injection unit 3 presses against the first baffle 21, one side of the second base 41 of the second injection unit 4 presses against the second baffle 23, and locks the first When the screws (34, 44) of the adjusting portion 35 and the second adjusting portion 45 are fixed, the horizontal interval between the injection tube 36 of the first injection unit 3 and the injection tube 46 of the second injection unit 4 can be fixed. Two sets of corresponding injection pipes (36, 46), a first circular positioning hole 53 and a second circular positioning hole 62 are respectively located on the same axis to use a mold of one specification.
而如第2、5圖所示,當分別鬆開第一調整部35及第二調整部45之螺絲(34、44),並分別以墊片(9、9’)夾置於第一底座31與第一擋板21之間,及第二底座41與第二擋板23之間時,即可讓第一射出單元3之射出料管36及第二射出單元4之射出料管46之間的水平間距加大。而同時配合固定模板5上之活動板51更換,及活動模板6上之旋轉盤61更換,則可讓二組相對應的射出料管(36、46)、第一圓形定位孔53及第二圓形定位孔62分別位於同一軸線上,以使用不同規格之模具,進行雙色或雙料射出。 As shown in the second and fifth figures, the screws (34, 44) of the first adjusting portion 35 and the second adjusting portion 45 are respectively released, and are respectively placed on the first base by the spacers (9, 9'). 31 between the first baffle 21 and the second baffle 23, the ejecting pipe 36 of the first ejecting unit 3 and the ejecting pipe 46 of the second ejecting unit 4 are The horizontal spacing between the two is increased. At the same time, the movable plate 51 on the fixed template 5 is replaced, and the rotating plate 61 on the movable template 6 is replaced, so that two sets of corresponding injection tubes (36, 46), first circular positioning holes 53 and The two circular positioning holes 62 are respectively located on the same axis to perform two-color or two-material injection using different specifications of the mold.
因此,本發明具有以下之優點:本發明能藉由更換活動板、旋轉盤及調整二個射出單元之間距,以同時調整固定模板上之二個第一圓形定位孔、旋轉盤上之二個第二圓形定位孔及二個射出單元之水平間距,並使任一組第一圓形定位孔、第二圓形定位孔及射出單元之射出料管在同一軸線上,因此,可在同一台雙色射出機上使用不同規格之模具,以有效降低不同模具之製造成本。 Therefore, the present invention has the following advantages: the present invention can adjust the distance between the two injection units by replacing the movable plate, the rotating plate, and simultaneously adjust the two first circular positioning holes on the fixed template and the two on the rotating plate. a second circular positioning hole and a horizontal spacing of the two injection units, and the first circular positioning hole, the second circular positioning hole and the injection tube of the injection unit are on the same axis, so Different specifications of the mold are used on the same two-color injection machine to effectively reduce the manufacturing cost of different molds.
綜上所述,依上文所揭示之內容,本發明確可達到預期之目的,提供一種能方便使用者在同一台雙色射出機上使用不同規格模具,以有效降低成本的可調射出料管間距之雙色射出機,極具產業上利用之價值,爰依法提出發明專利申請。 In summary, according to the above disclosure, the present invention can achieve the intended purpose, and provides an adjustable injection tube which can facilitate the user to use different specifications of the mold on the same two-color injection machine to effectively reduce the cost. The two-color injection machine with the spacing is of great value in industrial use, and the invention patent application is filed according to law.
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Citations (3)
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JP2002264170A (en) * | 2001-03-14 | 2002-09-18 | Nissei Plastics Ind Co | Injection molding method and injection molding machine |
CN200957648Y (en) * | 2006-10-26 | 2007-10-10 | 富强鑫(宁波)机器制造有限公司 | Center-distance adjusting mechanism of double-color jet forming machine |
CN202378235U (en) * | 2011-12-31 | 2012-08-15 | 富强鑫(宁波)机器制造有限公司 | Vertical combined two-color ejection molding machine |
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Publication number | Priority date | Publication date | Assignee | Title |
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JP2002264170A (en) * | 2001-03-14 | 2002-09-18 | Nissei Plastics Ind Co | Injection molding method and injection molding machine |
CN200957648Y (en) * | 2006-10-26 | 2007-10-10 | 富强鑫(宁波)机器制造有限公司 | Center-distance adjusting mechanism of double-color jet forming machine |
CN202378235U (en) * | 2011-12-31 | 2012-08-15 | 富强鑫(宁波)机器制造有限公司 | Vertical combined two-color ejection molding machine |
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