TWI620844B - Moisture wicking and windshield functional cloth processing method - Google Patents
Moisture wicking and windshield functional cloth processing method Download PDFInfo
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Abstract
一種可吸濕排汗及擋風之機能布加工法，包含以下步驟：(A)提供一具有吸濕排汗功能及透氣度範圍介於100~300CFM的機能基布，該機能基布具有相反設置的一頂面及一底面；(B)檢測該機能基布的透氣度；(C)將該機能基布的該頂面熱壓成平面，其中，根據所測得的透氣度調整熱壓參數；(D)將一樹脂塗料塗佈於該機能基布的該頂面形成一樹脂塗層，其中，根據所測得的透氣度調整該樹脂塗層的厚度；及(E)將該機能基布連同該樹脂塗層進行加熱，致使該樹脂塗層乾燥固化成一擋風膜層，即得到一具有該機能基布及該擋風膜層的機能布，該機能布的透氣度為1CFM以上且未滿20CFM。The utility model relates to a functional cloth processing method for moisture wicking and wind blocking, comprising the following steps: (A) providing a functional base fabric having a moisture wicking function and a gas permeability range of 100 to 300 CFM, the functional base fabric having the opposite a top surface and a bottom surface; (B) detecting the air permeability of the functional base fabric; (C) hot pressing the top surface of the functional base fabric into a plane, wherein the hot pressing is adjusted according to the measured air permeability (D) applying a resin coating to the top surface of the functional base fabric to form a resin coating, wherein the thickness of the resin coating is adjusted according to the measured air permeability; and (E) the function The base fabric is heated together with the resin coating layer, so that the resin coating layer is dried and solidified into a windshield film layer, that is, a functional cloth having the functional base fabric and the windshield film layer is obtained, and the air permeability of the functional cloth is 1 CFM or more. And less than 20CFM.
Description
本發明是有關於一種機能布料，特別是指一種可吸濕排汗及擋風之機能布加工法。The invention relates to a functional cloth, in particular to a functional cloth processing method for moisture wicking and wind blocking.
近年來健康意識提升使得運動風氣興盛，越來越多人的休閒娛樂大多從事健走、騎乘單車、爬山等戶外運動，亦或是在健身房從事健身運動，因此吸濕排汗等機能性的運動服或登山服也來越受歡迎，此類服裝在人體運動發出汗濕氣時，汗濕氣能被衣服纖維吸收並快速向外導出，藉此避免汗濕氣悶積於衣服內過久，從而達到舒適穿著。In recent years, the improvement of health awareness has made the sport flourish. More and more people's leisure and entertainment are mostly engaged in outdoor sports such as walking, cycling, climbing, or exercising in the gym. Therefore, it is functional and so on. Sportswear or mountaineering wear are also becoming more popular. When the body is sweating and sweating, the sweat can be absorbed by the clothes fiber and quickly exported. This prevents the sweat from getting too long in the clothes. To achieve comfortable wear.
上述具有吸濕排汗機能的服裝主要透過其高透氣度，來達到對外排出汗濕氣的功效，如此一來，外界氣流也能穿透該類服裝，因此，若在身體高溫流汗狀態下，受到溫度較低的氣流風吹，身體是容易著涼而感冒，所以如何對於該類服裝的布料進行改良，而在具有吸濕排汗的機能下也可以同時具有擋風的功效。The above-mentioned clothing with moisture wicking function mainly achieves the effect of exchanging sweat and moisture through its high air permeability, so that the external airflow can penetrate the clothing, so if the body is sweating under high temperature It is easy to catch cold and catch cold when it is blown by the air with low temperature. So how to improve the fabric of this kind of clothing, and also have the effect of blocking the wind under the function of moisture wicking.
因此，本發明之目的，即在提供一種可吸濕排汗及擋風之機能布加工法。Accordingly, it is an object of the present invention to provide a functional cloth processing method for moisture wicking and wind blocking.
於是，本發明可吸濕排汗及擋風之機能布加工法，包含以下步驟：Therefore, the method for absorbing moisture perspiration and wind shielding of the present invention comprises the following steps:
(A)提供一具有吸濕排汗功能及透氣度範圍介於100~300CFM的機能基布，該機能基布具有相反設置的一頂面及一底面；(A) providing a functional base fabric having a moisture wicking function and a gas permeability ranging from 100 to 300 CFM, the functional base fabric having a top surface and a bottom surface disposed oppositely;
(B)檢測該機能基布的透氣度；(B) detecting the air permeability of the functional base fabric;
(C)將該機能基布的該頂面熱壓成平面，其中，根據所測得的透氣度調整熱壓參數；(C) hot pressing the top surface of the functional base fabric into a plane, wherein the hot pressing parameter is adjusted according to the measured air permeability;
(D)將一樹脂塗料塗佈於該機能基布的該頂面形成一樹脂塗層，其中，根據所測得的透氣度調整該樹脂塗層的厚度；及(D) applying a resin coating to the top surface of the functional base fabric to form a resin coating, wherein the thickness of the resin coating layer is adjusted according to the measured air permeability;
(E)將該機能基布連同該樹脂塗層進行加熱，致使該樹脂塗層乾燥固化成一擋風膜層，即得到一具有該機能基布及該擋風膜層的機能布，該機能布的透氣度為1CFM以上且未滿20CFM。(E) heating the functional base fabric together with the resin coating layer, so that the resin coating layer is dried and solidified into a windshield film layer, thereby obtaining a functional cloth having the functional base fabric and the windshield film layer, the functional cloth The air permeability is above 1 CFM and less than 20 CFM.
本發明之功效在於：透過上述加工步驟，能用以將一般市售的具有吸濕排汗功能的機能基布進行加工形成有一擋風膜層，從而獲得一能擋風且同時保有吸濕排汗功能的機能布。The effect of the invention is that, through the above processing steps, the utility model can be used to process a commercially available functional base fabric having a moisture wicking function to form a windshield film layer, thereby obtaining a windshield and retaining the moisture absorption row. Functional function of sweat function.
本發明可吸濕排汗及擋風之機能布加工法之一實施例，包含以下步驟：An embodiment of the functional fabric processing method for moisture wicking and wind blocking according to the present invention comprises the following steps:
參閱圖1及圖2，一步驟(A)100：提供一具有吸濕排汗功能及透氣度範圍介於100~300CFM(ft 3/ft 2/min)的機能基布1。該機能基布1具有相反設置的一頂面11及一底面12。 Referring to Figures 1 and 2, a step (A) 100 provides a functional base fabric 1 having a moisture wicking function and a gas permeability ranging from 100 to 300 CFM (ft 3 /ft 2 /min). The functional base fabric 1 has a top surface 11 and a bottom surface 12 which are oppositely disposed.
參閱圖1，一步驟(B)200：檢測該機能基布1的透氣度。然而，布料透氣度的檢測方法為習知技術，在此不再贅述。Referring to Figure 1, a step (B) 200: detecting the air permeability of the functional base fabric 1. However, the method for detecting the air permeability of the cloth is a conventional technique and will not be described herein.
參閱圖1及圖3，一步驟(C)300：利用一壓光機2將該機能基布1的該頂面11加熱滾壓成平面。其中，該壓光機2具有複數相配合用以導送該機能基布1的導送輪21，及三相配合用以同時加熱及滾壓該機能基布1的熱壓輪22。然而，根據步驟(B)所測得的該機能基布1的透氣度來調整該壓光機2的熱壓參數，使得該機能基布1的該頂面11能達到較佳的熱壓整平效果，且不會將該機能基布1壓整太過密實，從而大幅降低該機能基布1的透氣度，較佳地，該等熱壓輪22對於該機能基布1的加熱溫度設定介於40~180℃，該等熱壓輪22對於該機能基布1的滾壓力介於20~120牛頓，該等熱壓輪22對於該機能基布1的滾壓速度介於5~40公尺/分鐘。Referring to Figures 1 and 3, a step (C) 300: heating the top surface 11 of the functional base fabric 1 into a flat surface by means of a calender 2. The calender 2 has a plurality of guide wheels 21 for matching the functional base fabric 1 and a three-phase cooperating heat roller 22 for simultaneously heating and rolling the functional base fabric 1. However, the hot pressing parameter of the calender 2 is adjusted according to the air permeability of the functional base fabric 1 measured in the step (B), so that the top surface 11 of the functional base fabric 1 can achieve better hot pressing. The flat effect does not pressurize the functional base fabric 1 too tightly, thereby greatly reducing the air permeability of the functional base fabric 1. Preferably, the hot pressing wheels 22 are set for the heating temperature of the functional base fabric 1. Between 40 and 180 ° C, the rolling pressure of the hot pressing wheel 22 for the functional base fabric 1 is between 20 and 120 Newtons, and the rolling speed of the hot pressing wheel 22 for the functional base fabric 1 is between 5 and 40 Metrics per minute.
參閱圖1及圖4，一步驟(D)400：將一樹脂塗料塗佈於該機能基布1的頂面11形成一樹脂塗層3，其中，步驟(B)所測得的該機能基布1的透氣度調整該樹脂塗層3的厚度。該樹脂塗料具有一PU膠、一壓克力、一矽膠、一架橋劑及一吸濕劑，以該樹脂塗料總重為100重量%，該PU膠的含量範圍為72~96重量%，該壓克力的含量範圍為1~25重量%，該矽膠的含量範圍為1~25重量%，該架橋劑的含量範圍為1~15重量%，該吸濕劑的含量範圍為1~15重量%。Referring to FIG. 1 and FIG. 4, a step (D) 400: applying a resin coating to the top surface 11 of the functional base fabric 1 to form a resin coating 3, wherein the functional base measured in the step (B) The air permeability of the cloth 1 adjusts the thickness of the resin coating 3. The resin coating has a PU glue, an acryl, a silicone, a bridging agent and a moisture absorbent, and the total weight of the resin coating is 100% by weight, and the content of the PU rubber ranges from 72 to 96% by weight. The content of the acrylic is in the range of 1 to 25% by weight, the content of the silicone is in the range of 1 to 25% by weight, the content of the bridging agent is in the range of 1 to 15% by weight, and the content of the moisture absorbent is in the range of 1 to 15% by weight. %.
參閱圖1及圖5，一步驟(E)500：將該機能基布1連同該樹脂塗層3等速地依序經過一第一烘箱4、一第二烘箱5、一第三烘箱6及一第四烘箱7進行加熱，且通過該第一烘箱4、該第二烘箱5、該第三烘箱6及該第四烘箱7的整體加熱時間為30秒至2分鐘，從而致使該樹脂塗層3乾燥固化成一擋風膜層30，即得到一具有該機能基布1及該擋風膜層30的機能布8，該機能布8的整體透氣度為1CFM(ft 3/ft 2/min)以上且未滿20CFM(ft 3/ft 2/min)。 Referring to FIG. 1 and FIG. 5, a step (E) 500: sequentially passing the functional base fabric 1 along with the resin coating 3 through a first oven 4, a second oven 5, a third oven 6 and A fourth oven 7 is heated, and the overall heating time of the first oven 4, the second oven 5, the third oven 6, and the fourth oven 7 is 30 seconds to 2 minutes, thereby causing the resin coating 3 drying and solidifying into a windshield film layer 30, that is, a functional cloth 8 having the functional base fabric 1 and the windshield film layer 30, the overall air permeability of the functional cloth 8 is 1 CFM (ft 3 /ft 2 /min). Above and less than 20CFM (ft 3 /ft 2 /min).
其中，該第二烘箱5的加熱溫度高於該第一烘箱4的加熱溫度，該第三烘箱6的加熱溫度是高於該第二烘箱5的加熱溫度，該第四烘箱7的加熱溫度是低該第三烘箱6的加熱溫度，較佳地，該第一烘箱4的加熱溫度介於60~100℃，該第二烘箱5的加熱溫度介於100~150℃，該第三烘箱6的加熱溫度介於130~170℃，該第四烘箱7的加熱溫度介於80~130℃，藉此能讓該樹脂塗層3所含的溶劑漸次均勻地完全揮發而不殘留，從而讓該擋風膜層30的成型厚度均勻。Wherein, the heating temperature of the second oven 5 is higher than the heating temperature of the first oven 4, the heating temperature of the third oven 6 is higher than the heating temperature of the second oven 5, and the heating temperature of the fourth oven 7 is Lower the heating temperature of the third oven 6, preferably, the heating temperature of the first oven 4 is between 60 and 100 ° C, and the heating temperature of the second oven 5 is between 100 and 150 ° C, the third oven 6 The heating temperature is between 130 and 170 ° C, and the heating temperature of the fourth oven 7 is between 80 and 130 ° C, so that the solvent contained in the resin coating 3 can be gradually and completely volatilized without remaining, thereby allowing the block. The formed thickness of the wind film layer 30 is uniform.
參閱圖1及圖5，一步驟(F)600：透過一捲收件9將該機能布8捲收成綑，以便於收藏。Referring to Figures 1 and 5, a step (F) 600: the functional fabric 8 is bundled into a bundle through a roll of the receipt 9 for collection.
在此特別說明的是，透過該步驟(C)300將該機能基布1的該頂面11的皺褶或是粗糙凹凸不平處熱壓整平，從而讓後續塗佈形成於該機能基布1的該頂面11上的樹脂塗層3的厚度能均勻。Specifically, in this step (C) 300, the wrinkles or rough irregularities of the top surface 11 of the functional base fabric 1 are hot-pressed and flattened, so that subsequent coating is formed on the functional base fabric. The thickness of the resin coating layer 3 on the top surface 11 of 1 can be uniform.
另外特別說明的是，根據該步驟(B)所測得該機能基布的透氣度來調整該壓光機2的熱壓參數及該樹脂塗層3的厚度，可以有效避免該機能基布1熱壓太過密實而不具有透氣排濕功能，以及避免具有高透氣度的機能基布1形成過薄的擋風膜層30而不具擋風的功效，或是避免具有較低透氣度的機能基布1形成過厚的擋風膜層30而無法透氣排濕。In addition, according to the air permeability of the functional base fabric measured in the step (B), the hot pressing parameter of the calender 2 and the thickness of the resin coating layer 3 are adjusted, thereby effectively avoiding the functional base fabric 1 The hot pressing is too dense without the function of venting and venting, and the functional base fabric 1 having high air permeability is prevented from forming the thin windshield layer 30 without the effect of shielding the wind, or the function of avoiding the lower air permeability. The base fabric 1 forms an excessively strong windshield film layer 30 and is not permeable to moisture.
綜上所述，本發明可吸濕排汗及擋風之機能布加工法，能用以將一般市售的具有吸濕排汗功能的機能基布1進行加工形成一擋風膜層30，從而獲得一能擋風且同時保有吸濕排汗功能的機能布8，故確實能達成本發明之目的。In summary, the present invention can be used for processing the functional fabric of the moisture wicking and wind absorbing function, and can be used to process a commercially available functional base fabric 1 having a moisture wicking function to form a windshield film layer 30. Thus, a functional cloth 8 capable of retaining wind and retaining moisture wicking function is obtained, so that the object of the present invention can be achieved.
惟以上所述者，僅為本發明之實施例而已，當不能以此限定本發明實施之範圍，凡是依本發明申請專利範圍及專利說明書內容所作之簡單的等效變化與修飾，皆仍屬本發明專利涵蓋之範圍內。However, the above is only the embodiment of the present invention, and the scope of the invention is not limited thereto, and all the equivalent equivalent changes and modifications according to the scope of the patent application and the patent specification of the present invention are still The scope of the invention is covered.
<TABLE border="1" borderColor="#000000" width="85%"><TBODY><tr><td> 1········ 機能基布 11······· 頂面 12······· 底面 2········ 壓光機 21······· 導送輪 22······· 熱壓輪 3········ 樹脂塗層 30······· 擋風膜層 4········ 第一烘箱 5········ 第二烘箱 </td><td> 6········ 第三烘箱 7········ 第四烘箱 8········ 機能布 9········ 捲收件 100····· 步驟(A) 200····· 步驟(B) 300····· 步驟(C) 400····· 步驟(D) 500····· 步驟(E) 600····· 步驟(F) </td></tr></TBODY></TABLE><TABLE border="1" borderColor="#000000" width="85%"><TBODY><tr><td> 1········ Functional base cloth 11······· Top Face 12······· Bottom surface 2········ Calender 21······· Guide wheel 22······· Hot pressing wheel 3····· ··· Resin coating 30······· Windshield layer 4········ First oven 5········ Second oven </td><td> 6 ········ Third oven 7········ The fourth oven 8········ Functional cloth 9········ Reel 100··· ·· Step (A) 200····· Step (B) 300····· Step (C) 400····· Step (D) 500····· Step (E) 600··· ··Step (F) </td></tr></TBODY></TABLE>
本發明之其他的特徵及功效，將於參照圖式的實施方式中清楚地呈現，其中： 圖1是本發明可吸濕排汗及擋風之機能布的一實施例的一步驟流程圖； 圖2是一不完整的剖視圖，說明該實施例所使用的一機能基布的結構態樣； 圖3是一不完整的側視示意圖，說明該實施例所使用的一壓光機的元件組合及將該機能基布進行熱壓的態樣； 圖4是一不完整的剖視圖，說明該實施例將該機能基布的一頂面塗佈形成一樹脂塗層； 圖5是一不完整的側視示意圖，說明該實施例將形成有該樹脂塗層的該機能基布送往一第一烘箱、一第二烘箱、一第三烘箱及一第四烘箱進行加熱乾燥；及 圖6是一不完整的側視示意圖，說明該實施例將由該機能基布及該樹脂塗層所固化而成的一擋風膜層所組成的機能布捲收成綑。Other features and effects of the present invention will be apparent from the following description of the drawings, wherein: FIG. 1 is a flow chart showing a step of an embodiment of the moisture wicking and windshield functional cloth of the present invention; Figure 2 is an incomplete cross-sectional view showing the structural form of a functional base fabric used in the embodiment; Figure 3 is a fragmentary side view showing the component combination of a calender used in the embodiment And FIG. 4 is an incomplete cross-sectional view showing that the top surface of the functional base fabric is coated to form a resin coating; FIG. 5 is an incomplete a side view showing the embodiment, the functional base fabric formed with the resin coating is sent to a first oven, a second oven, a third oven and a fourth oven for heat drying; and FIG. 6 is a An incomplete side view showing the embodiment in which a functional fabric consisting of a windshield layer formed by curing the functional base fabric and the resin coating layer is bundled.
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| CN103866579A (en) * | 2012-12-14 | 2014-06-18 | 东丽纤维研究所（中国）有限公司 | Ventilating waterproof moisture-permeable wet-process coating fabric, and processing method and application thereof |
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| CN103866579A (en) * | 2012-12-14 | 2014-06-18 | 东丽纤维研究所（中国）有限公司 | Ventilating waterproof moisture-permeable wet-process coating fabric, and processing method and application thereof |
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