TWI619458B - Grinding system unit and method for grinding the same - Google Patents

Grinding system unit and method for grinding the same Download PDF

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TWI619458B
TWI619458B TW106126337A TW106126337A TWI619458B TW I619458 B TWI619458 B TW I619458B TW 106126337 A TW106126337 A TW 106126337A TW 106126337 A TW106126337 A TW 106126337A TW I619458 B TWI619458 B TW I619458B
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bean
water
refiner
bucket
grinding
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TW106126337A
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TW201909803A (en
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Wu-Hui Huang
Li-Wei Huang
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Abstract

本發明一種磨豆系統單元及其磨豆方法,其磨豆系統單元包含:一浸豆桶、一濾水桶、一磨漿機、一夾層煮鍋、一加熱裝置及一豆渣攪拌桶,其磨豆方法包含下列步驟:於浸豆桶內加入豆子及水進行浸泡作業,由濾水桶將浸泡豆子與水過濾分離,過濾分離出的水流至浸泡桶回收,過濾分離出的完成浸泡豆子輸送至磨漿機,由磨漿機將完成浸泡豆子進行磨漿動作,研磨成豆漿水及豆渣,豆漿水輸送至夾層煮鍋進行加熱,煮成熟豆漿,豆渣輸送至豆渣攪拌桶加水攪拌後,重新輸送回磨漿機,進行再次的磨漿動作;藉此,俾達可高效率自動化進行作業,安全衛生,並且可增加產值,降低成本。The invention relates to a grinder system unit and a grinding method thereof, wherein the grinding system unit comprises: a bean dip bucket, a water filter bucket, a refiner, a sandwich boiler, a heating device and an okara mixing bucket, and the grinding machine thereof The bean method comprises the following steps: adding soy beans and water to the soaking bean bucket for soaking operation, separating the soaked beans from the water by a filter bucket, filtering the separated water to the soaking bucket for recycling, and filtering and separating the finished soaked beans to the mill. The pulper will be finished by the refiner to soak the beans for grinding, and then grind into soymilk water and bean dregs. The soymilk water is transferred to the sandwich pot for heating, and the mature soymilk is cooked. The bean dregs are transferred to the bean dregs mixing tank and stirred, and then transported back. The refiner performs re-grinding action; thereby, Trent can automate the work with high efficiency, safety and hygiene, and can increase the output value and reduce the cost.

Description

磨豆系統單元及其磨豆方法Grinding system unit and method for grinding the same

本發明係有關於一種磨豆系統單元及其磨豆方法,尤指一種可高效率自動化進行豆漿或豆製品製作之磨豆系統單元及其磨豆方法。The invention relates to a grinder system unit and a grinding method thereof, in particular to a grinder system unit capable of automatically and efficiently producing soybean milk or bean products and a grinding method thereof.

豆漿早就被證實為一種極具營養價值之食品,因其對人體的營養和滋補,而愈來愈受到營養學家的重視,豆漿的營養成份含有蛋白質、脂肪、粗纖維、灰分、鈣、磷、鐵、鈉、鉀、維生素等,豆漿含有牛奶中所含的全部成份,其中蛋白質的含量、質量都不低於牛奶,並且豆漿可凝固製成豆腐、豆板等豆製品。Soymilk has long been proven to be a very nutritious food. Because of its nutrition and nourishment, it is increasingly valued by nutritionists. The nutrient content of soy milk contains protein, fat, crude fiber, ash, calcium. Phosphorus, iron, sodium, potassium, vitamins, etc., soy milk contains all the ingredients contained in milk, in which the content and quality of protein are not lower than milk, and soy milk can be solidified into bean products such as tofu and bean board.

習知豆漿或豆製品在生產加工過程中需要進行多種工序,以及加工場所受制於經濟和空間環境的限制,使得一些生產環節還是由人工手動實現,像進料、浸泡、研磨、濾漿等環節,這樣不僅生產效能低下,還不安全衛生,另外,習知生產加工過程,僅僅利用一次過濾裝置將豆料研磨後,即將豆渣丟棄,然而黃豆之營養價值極為豐富,一般豆渣尚含原料30%之成分比例,丟棄造成豆漿製作成本提高,不符合經濟效益。Conventional soymilk or soy products require a variety of processes in the production and processing process, and the processing sites are subject to economic and space constraints, so that some production processes are still manually implemented, such as feeding, soaking, grinding, and filtration. This not only has low production efficiency, but also is not safe and hygienic. In addition, the conventional production process uses only one filtration device to grind the bean material, and then the bean dregs are discarded. However, the nutritional value of the soybean is extremely rich, and the general bean dregs still contain 30% of raw materials. The proportion of ingredients is discarded, resulting in an increase in the cost of soy milk production, which is not economical.

本發明人有鑑於習知豆漿或豆製品的生產加工,具有上述缺點,是以乃思及創作的意念,經多方探討與試作樣品試驗,及多次修正改良後,終推出本發明。The inventors of the present invention have the above-mentioned shortcomings in view of the production and processing of the conventional soymilk or soy products, and the present invention is finally derived from the idea of creating and testing the sample, and after many modifications and improvements.

本發明提供一種磨豆系統單元及其磨豆方法,其磨豆系統單元包含:一浸豆桶;一濾水桶,下端設有一出料口,該浸豆桶與該濾水桶間設有一輸送管路及一水回收管路,該輸送管路上設有一第一衛生泵;一磨漿機,設置於該濾水桶下方,該磨漿機一側設有一豆漿水導引通道,另一側設有一豆渣導引道通;一夾層煮鍋,設置於該磨漿機一側,並與該磨漿機之豆漿水導引通道銜接,該夾層煮鍋連接有一輸出管路,該輸出管路上設有一第二衛生泵;一加熱裝置,設置於該夾層煮鍋周邊;及一豆渣攪拌桶,設置於該磨漿機另一側,並與該磨漿機之豆渣導引通道銜接,該豆渣攪拌桶與該磨漿機間設有一豆渣回收管路,該豆渣回收管路上設有一第三衛生泵。The invention provides a grinder system unit and a grinding method thereof, wherein the grinding system unit comprises: a bean dip bucket; a water filter bucket, a discharge port at the lower end, and a conveying pipe between the dip bean bucket and the water filter bucket; The road and the water recovery pipeline are provided with a first sanitary pump; a refiner is disposed under the water filter bucket, the refiner is provided with a soymilk water guiding passage on one side and one on the other side The bean dregs guide channel; a sandwich pot is disposed on one side of the refiner and is connected with the soymilk water guiding channel of the refiner, the sandwich pot is connected with an output line, and the output line is provided with a a second sanitary pump; a heating device disposed around the sandwich boiler; and a bean dreg mixing drum disposed on the other side of the refiner and coupled to the bean dregs guiding channel of the refiner, the bean dreg mixing drum A bean residue recovery line is disposed between the refiner and a third sanitary pump is disposed on the bean residue recovery line.

其磨豆方法包含下列步驟:(1)於一浸豆桶內加入豆子及水進行浸泡作業;(2)將浸豆桶內完成浸泡豆子連同水抽送至一濾水桶,經由該濾水桶將完成浸泡豆子與水過濾分離,過濾分離出的水流至浸泡桶回收,過濾分離出的完成浸泡豆子輸送至一磨漿機;(3)由磨漿機將完成浸泡豆子進行磨漿動作,研磨成豆漿水及豆渣;(4)豆渣輸送至一豆渣攪拌桶加水攪拌後,重新輸送回磨漿機,進行再次的磨漿動作。The method for grinding beans comprises the following steps: (1) adding soy beans and water to a soaking bean bucket for soaking operation; (2) pumping the soaked beans in the soaked bean bucket together with water to a water filter bucket, through which the water filter bucket is completed. The soaked beans are separated from the water by filtration, and the separated water is filtered to be recovered in a soaking bucket, and the separated soaked beans are separated by filtration and sent to a refiner; (3) the soaked beans are refining by the refiner and ground into soy milk. Water and bean dregs; (4) The bean dregs are transferred to a bean dregs mixing tank and stirred with water, and then transported back to the refiner for re-grinding action.

本發明之主要目的,在於提供一種磨豆系統單元及其磨豆方法,其可高效率自動化進行作業,不僅省時省工,生產效能高,並且安全衛生。The main object of the present invention is to provide a grinder system unit and a grinding method thereof, which can automatically perform work with high efficiency, which not only saves time and labor, has high production efficiency, and is safe and sanitary.

本發明之次一目的,在於提供一種磨豆系統單元及其磨豆方法,其可充分將殘留於豆渣的豆漿析出,增加產值,降低成本,符合經濟效益。A second object of the present invention is to provide a grinder system unit and a grinding method thereof, which can fully precipitate the soybean milk remaining in the bean dregs, increase the production value, reduce the cost, and meet economic benefits.

請參閱第一圖及第二圖,本發明磨豆系統單元包含:一浸豆桶10、一濾水桶20、一磨漿機30、一夾層煮鍋40、一加熱裝置50、一豆渣攪拌桶60及一點鹵桶70。Referring to the first figure and the second figure, the grinding bean system unit of the present invention comprises: a bean dip bucket 10, a water filter bucket 20, a refiner 30, a sandwich boiler 40, a heating device 50, and an okara mixing drum. 60 and a little brine barrel 70.

該浸豆桶10用於浸泡豆子。The bean dip bucket 10 is used to soak beans.

該濾水桶20下端設有一出料口21,該浸豆桶10與該濾水桶20間設有一輸送管路11及一水回收管路12,該輸送管路11上設有一第一衛生泵13,該輸送管路11係設置於該浸豆桶10下端與該濾水桶20上端間,該水回收管路12係設置於該濾水桶20下端與該浸豆桶10上端間。A discharge port 21 is disposed at a lower end of the water filter bucket 20, and a transfer pipeline 11 and a water recovery pipeline 12 are disposed between the bean bucket 10 and the water filter bucket 20, and the first sanitary pump 13 is disposed on the transport pipeline 11. The delivery line 11 is disposed between the lower end of the bean hopper 10 and the upper end of the water filter bucket 20, and the water recovery pipeline 12 is disposed between the lower end of the water filter bucket 20 and the upper end of the bean hopper 10.

該磨漿機30設置於該濾水桶20下方,該磨漿機30一側設有一豆漿水導引通道31,另一側設有一豆渣導引道通32。The refiner 30 is disposed under the water filter bucket 20. The refiner 30 is provided with a soymilk water guiding passage 31 on one side and a bean dregs guide passage 32 on the other side.

該夾層煮鍋40設置於該磨漿機30一側,並與該磨漿機30之豆漿水導引通道31銜接,該夾層煮鍋40連接有一輸出管路41,該輸出管路41上設有一第二衛生泵42,另該輸出管路41接設有一第一輸出歧管411及一第二輸出歧管412。The sandwich boiler 40 is disposed on the side of the refiner 30 and is coupled to the soymilk water guiding passage 31 of the refiner 30. The interlayer boiler 40 is connected to an output line 41, and the output line 41 is provided. There is a second sanitary pump 42 , and the output line 41 is connected with a first output manifold 411 and a second output manifold 412 .

該加熱裝置50設置於該夾層煮鍋40周邊,用以對夾層煮鍋40進行加熱,於本實施例該加熱裝置50為一移動式爐頭,設置於該夾層煮鍋40下方,但不以此為限,例如亦可設置為蒸氣間接加熱等。The heating device 50 is disposed at the periphery of the sandwich boiler 40 for heating the sandwich boiler 40. In the embodiment, the heating device 50 is a mobile burner, disposed under the sandwich boiler 40, but not This is limited to, for example, it may be set to indirect heating of steam or the like.

該豆渣攪拌桶60設置於該磨漿機30另一側,並與該磨漿機30之豆渣導引通道32銜接,該豆渣攪拌桶60與該磨漿機30間設有一豆渣回收管路61,該豆渣回收管路61上設有一第三衛生泵62。The bean dregs mixing tank 60 is disposed on the other side of the refiner 30 and is engaged with the bean dregs guiding passage 32 of the refiner 30. The bean dreg mixing drum 60 and the refiner 30 are provided with a bean dregs recovery line 61. A third sanitary pump 62 is disposed on the bean residue recovery line 61.

該點鹵桶70設置於該夾層煮鍋40一側,並與該夾層煮鍋40之第二輸出歧管412銜接。The point bunker 70 is disposed on the side of the sandwich pot 40 and engages with the second output manifold 412 of the sandwich pot 40.

再者,該夾層煮鍋40除藉由加熱裝置50進行加熱外,亦可設置該夾層煮鍋40本身具有加熱功能。Furthermore, the sandwich boiler 40 may be provided with a heating function in addition to heating by the heating device 50.

本發明磨豆方法包含下列步驟:The method of grinding beans of the present invention comprises the following steps:

(1)浸泡,於浸豆桶10內加入豆子及水進行浸泡作業。(1) Soaking, adding beans and water to the soaking bean bucket 10 for soaking operation.

(2)過濾分離,利用輸送管路11配合第一衛生泵13將浸豆桶10內完成浸泡豆子連同水抽送至濾水桶20,經由該濾水桶20將完成浸泡豆子與水過濾分離,過濾分離出的水通過水回收管路12流至浸泡桶回收,過濾分離出的完成浸泡豆子由出料口21下料至磨漿機30。(2) Filter separation, using the delivery line 11 and the first sanitary pump 13 to complete the soaked beans in the bean dip 10 together with water to the water filter bucket 20, through which the soaked beans are separated from the water by filtration, and separated by filtration. The discharged water is discharged to the soaking tank through the water recovery line 12, and the finished soaked beans separated by the filtration are discharged from the discharge port 21 to the refiner 30.

(3)研磨,由磨漿機30將完成浸泡豆子進行磨漿動作,研磨成豆漿水及豆渣。(3) Grinding, the soaking beans are finished by the refiner 30 for refining action, and ground into soy milk water and bean dregs.

(4)豆渣回收,經磨漿機30研磨後的豆渣由豆渣導引道通32輸送至一豆渣攪拌桶60加水攪拌,利用豆渣回收管路61配合第三衛生泵62重新輸送回磨漿機30,進行再次的磨漿動作。(4) The bean dregs are recovered, and the bean dregs after being ground by the refiner 30 are transported from the bean dregs guide channel 32 to a bean dregs mixing tank 60 with water and stirred, and the bean dregs recovery line 61 is used together with the third sanitary pump 62 to be transported back to the refiner. 30, performing a refining action again.

(5)煮漿,經磨漿機30研磨後的豆漿水由豆漿水導引通道31輸送至夾層煮鍋40進行加熱,煮成熟豆漿。(5) The slurry is boiled, and the soymilk water ground by the refiner 30 is transported to the sandwich pot 40 by the soy milk water guiding passage 31 for heating, and the cooked soybean milk is cooked.

(6)冷卻裝填或點鹵,夾層煮鍋40煮好的熟豆漿由輸出管路41配合第二衛生泵42經第一輸出歧管411輸送至適當容器,冷卻後進行裝填,或由輸出管路41配合第二衛生泵42經第二輸出歧管412輸送至點鹵桶70,進行點鹵凝固製成豆腐、豆板等豆製品。(6) Cooling or argon, the cooked soymilk cooked in the sandwich boiler 40 is transported by the output line 41 to the second sanitary pump 42 via the first output manifold 411 to a suitable container, cooled for loading, or by an output tube. The road 41 is coupled to the second sanitary pump 42 via the second output manifold 412 to the point brine barrel 70 for point-halogen solidification to form soy products such as tofu and bean boards.

另外,本發明磨豆系統單元使用後,可藉由夾層煮鍋40將水加熱或是直接倒入熱水或冷水進行逆洗洗所有管路、濾水桶20及浸豆桶10等。In addition, after the grinding system unit of the present invention is used, all the pipelines, the water filter bucket 20, the bean dip bucket 10 and the like can be backwashed by heating the water by the sandwich boiler 40 or directly pouring hot water or cold water.

由上述具體實施例之結構,可得到下述之效益:From the structure of the above specific embodiment, the following benefits can be obtained:

1.本發明磨豆系統單元及其磨豆方法,其可高效率自動化進行作業,不僅省時省工,生產效能高,並且安全衛生。1. The grinder system unit and the grinding method thereof of the invention can automatically carry out operations with high efficiency, which not only saves time and labor, has high production efficiency, and is safe and sanitary.

2.本發明磨豆系統單元及其磨豆方法,其可充分將殘留於豆渣的豆漿析出,增加產值,降低成本,符合經濟效益。2. The grinding bean system unit and the grinding method thereof of the invention can fully precipitate the soybean milk remaining in the bean dregs, increase the output value, reduce the cost, and meet the economic benefit.

10‧‧‧浸豆桶10‧‧‧ Soaked bean bucket

11‧‧‧輸送管路11‧‧‧Transportation line

12‧‧‧水回收管路12‧‧‧Water recovery pipeline

13‧‧‧第一衛生泵13‧‧‧First sanitary pump

20‧‧‧濾水桶20‧‧‧Water filter bucket

21‧‧‧出料口21‧‧‧Outlet

30‧‧‧磨漿機30‧‧‧Refiner

31‧‧‧豆漿水導引通道31‧‧‧ Soymilk water guiding channel

32‧‧‧豆渣導引道通32‧‧‧Dance Transfer Channel

40‧‧‧夾層煮鍋40‧‧‧Mezzanine skillet

41‧‧‧輸出管路41‧‧‧Output line

411‧‧‧第一輸出歧管411‧‧‧First Output Manifold

412‧‧‧第二輸出歧管412‧‧‧Second output manifold

42‧‧‧第二衛生泵42‧‧‧Second sanitary pump

50‧‧‧加熱裝置50‧‧‧ heating device

60‧‧‧豆渣攪拌桶60‧‧‧ bean dregs mixing tank

61‧‧‧豆渣回收管路61‧‧‧Doma recycling line

62‧‧‧第三衛生泵62‧‧‧ Third sanitary pump

70‧‧‧點鹵桶70‧‧‧ point halogen barrel

第一圖係本發明磨豆系統單元之平面圖。 第二圖係本發明磨豆系統之方塊圖。 第三圖係本發明磨豆系統單元之作業流程平面示意圖。 第四圖係本發明磨豆系統單元之作業流程方塊示意圖。The first figure is a plan view of the grinder system unit of the present invention. The second figure is a block diagram of the grinder system of the present invention. The third figure is a schematic plan view of the operation flow of the grinder system unit of the present invention. The fourth figure is a block diagram showing the operation flow of the grinding bean system unit of the present invention.

Claims (10)

一種磨豆系統單元,包含: 一浸豆桶; 一濾水桶,下端設有一出料口,該浸豆桶與該濾水桶間設有一輸送管路及一水回收管路; 一磨漿機,設置於該濾水桶下方,該磨漿機一側設有一豆漿水導引通道,另一側設有一豆渣導引道通;及 一豆渣攪拌桶,設置於該磨漿機一側,並與該磨漿機之豆渣導引通道銜接,該豆渣攪拌桶與該磨漿機間設有一豆渣回收管路。A grinding bean system unit comprises: a bean dip bucket; a water filter bucket, a discharge port at the lower end, a conveying pipeline and a water recovery pipeline between the dip bean bucket and the water filter bucket; a refiner, The utility model is disposed under the water filter bucket, a soybean water guiding channel is arranged on one side of the refiner, and a bean dregs guiding channel is arranged on the other side; and a bean dreg mixing drum is arranged on one side of the refiner, and The bean dregs guiding channel of the refiner is connected, and an okara recovery pipeline is arranged between the bean dreg mixing drum and the refiner. 如申請專利範圍第1項所述之磨豆系統單元,另包含有一夾層煮鍋,該夾層煮鍋設置於該磨漿機一側,並與該磨漿機之豆漿水導引通道銜接,該夾層煮鍋連接有一輸出管路。The grinding bean system unit of claim 1, further comprising a sandwich cooking pot disposed on a side of the refiner and coupled to the soymilk water guiding channel of the refiner, The sandwich boiler is connected to an output line. 如申請專利範圍第2項所述之磨豆系統單元,其中該夾層煮鍋本身具有加熱功能。The grinder system unit of claim 2, wherein the sandwich pot itself has a heating function. 如申請專利範圍第2項所述之磨豆系統單元,另包含有一加熱裝置,該加熱裝置設置於該夾層煮鍋周邊。The grinder system unit according to claim 2, further comprising a heating device disposed around the sandwich pot. 如申請專利範圍第2項所述之磨豆系統單元,其另包含有一點鹵桶,該點鹵桶設置於該夾層煮鍋一側,該夾層煮鍋之輸出管路接設有一第一輸出歧管及一第二輸出歧管,該點鹵桶與該第二輸出歧管銜接。The grinder system unit according to claim 2, further comprising a halogen bunker disposed on a side of the sandwich pot, the output line of the sandwich pot being connected to a first output a manifold and a second output manifold, the point brine barrel engaging the second output manifold. 如申請專利範圍第1項所述之磨豆系統單元,其中該濾水桶之輸送管路上設有一第一衛生泵,該豆渣攪拌桶之豆渣回收管路上設有一第三衛生泵。The grinding system unit of claim 1, wherein a first sanitary pump is disposed on the delivery line of the water filter bucket, and a third sanitary pump is disposed on the bean dreg recovery pipeline of the bean dregs mixing drum. 如申請專利範圍第2項所述之磨豆系統單元,其中該夾層煮鍋之輸出管路上設有一第二衛生泵。The grinding bean system unit of claim 2, wherein a second sanitary pump is disposed on the output line of the sandwich boiler. 一種磨豆方法,包含下列步驟: (1) 於一浸豆桶內加入豆子及水進行浸泡作業; (2) 將浸豆桶內完成浸泡豆子連同水抽送至一濾水桶,經由該濾水桶將完成浸泡豆子與水過濾分離,過濾分離出的水流至浸泡桶回收,過濾分離出的完成浸泡豆子輸送至一磨漿機; (3) 由磨漿機將完成浸泡豆子進行磨漿動作,研磨成豆漿水及豆渣; (4) 豆渣輸送至一豆渣攪拌桶加水攪拌後,重新輸送回磨漿機,進行再次的磨漿動作。A method for grinding beans, comprising the following steps: (1) adding soy beans and water to a soaking bean bucket for soaking operations; (2) pumping the soaked beans in the soaked bean bucket together with water to a water filter bucket, through which the water filter bucket will The soaked beans are separated from the water by filtration, and the separated water is filtered to be recovered in a soaking bucket, and the separated soaked beans are separated by filtration and sent to a refiner; (3) the soaked beans are refining by the refiner and ground into Soymilk water and bean dregs; (4) The bean dregs are transferred to a bean dregs mixing tank and stirred with water, and then transported back to the refiner for re-grinding action. 如申請專利範圍第8項所述之磨豆方法,另包含一步驟(5):豆漿水輸送至一夾層煮鍋進行加熱,煮成熟豆漿。The method for grinding beans according to claim 8 further comprises a step (5) of: delivering soy milk water to a sandwich pot for heating and cooking the mature soybean milk. 如申請專利範圍第9項所述之磨豆方法,另包含一步驟(6):夾層煮鍋煮好的熟豆漿輸送冷卻後進行裝填,或輸送至一點鹵桶,進行點鹵凝固製成豆腐、豆板等豆製品。The method for grinding beans according to claim 9 of the patent application further comprises a step (6): the cooked soymilk cooked in the sandwich pot is cooled and then filled, or sent to a brine tank for solidification to form tofu. Beans and other soy products.
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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWM271399U (en) * 2004-06-24 2005-08-01 Yi Wen Automatic production apparatus of soybean milk
CN2824586Y (en) * 2005-08-25 2006-10-11 张�诚 Complete equipment for production of bean curd
CN101171958A (en) * 2007-11-29 2008-05-07 山西瑞飞机械制造有限公司 Computer-controlled energy-saving circulation bean soaking device
CN204445422U (en) * 2015-02-26 2015-07-08 徐良珍 A kind of multiple times of filtration soy bean milk making machine
TWM550604U (en) * 2017-08-04 2017-10-21 Widen Precision Machinery Co Ltd Bean grinding system unit

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWM271399U (en) * 2004-06-24 2005-08-01 Yi Wen Automatic production apparatus of soybean milk
CN2824586Y (en) * 2005-08-25 2006-10-11 张�诚 Complete equipment for production of bean curd
CN101171958A (en) * 2007-11-29 2008-05-07 山西瑞飞机械制造有限公司 Computer-controlled energy-saving circulation bean soaking device
CN204445422U (en) * 2015-02-26 2015-07-08 徐良珍 A kind of multiple times of filtration soy bean milk making machine
TWM550604U (en) * 2017-08-04 2017-10-21 Widen Precision Machinery Co Ltd Bean grinding system unit

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