TWI618308B - Waterproof connector and waterproof connector assembly - Google Patents

Waterproof connector and waterproof connector assembly Download PDF

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Publication number
TWI618308B
TWI618308B TW104133259A TW104133259A TWI618308B TW I618308 B TWI618308 B TW I618308B TW 104133259 A TW104133259 A TW 104133259A TW 104133259 A TW104133259 A TW 104133259A TW I618308 B TWI618308 B TW I618308B
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Taiwan
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connector
waterproof
housing
seal
receiving cavity
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TW104133259A
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Chinese (zh)
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TW201714366A (en
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Ronald C Hodge
Ishwarappa Ganamukhi
Dennis W Berek
Michael Bean
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Molex Llc
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Publication of TWI618308B publication Critical patent/TWI618308B/en

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Abstract

一種防水連接器組件,包括第一連接器以及第二連接器。各連接器具有一殼體以及一防水密封件。各連接器以一兩次射出成型作業形成,其中殼體由聚丙烯形成,而密封件由一熱塑性彈性體形成。一個連接器的密封件具有這樣的一部分,該部分設置在該密封件的外表面上且具有當第二連接器連接於第一連接器時沿與水侵入方向相對的一方向翻折的多個肋部,由此在兩個連接器連接時在兩個連接器之間建立密封。各連接器的密封件還設置到端子/導線插入區域,且這些密封件確保端子/導線正確地插入。這些密封件還可包括應力釋放部,以阻止導線傾斜。 A waterproof connector assembly includes a first connector and a second connector. Each connector has a housing and a waterproof seal. Each connector is formed in one or two injection molding operations in which the housing is formed of polypropylene and the seal is formed of a thermoplastic elastomer. A seal of a connector has a portion disposed on an outer surface of the seal and having a plurality of folds in a direction opposite to a direction of water intrusion when the second connector is coupled to the first connector Ribs, thereby establishing a seal between the two connectors when the two connectors are connected. The seals of the connectors are also provided to the terminal/wire insertion area, and these seals ensure that the terminals/wires are properly inserted. These seals may also include a strain relief to prevent the wires from tilting.

Description

防水連接器與防水連接器組件Waterproof connector and waterproof connector assembly

本發明涉及連接器領域,更具體地涉及用於提供一定程度防水侵入的連接器。 The present invention relates to the field of connectors, and more particularly to connectors for providing a degree of waterproof intrusion.

熟知要防水侵入連接器。一連接器將通常包括固持一個或多個端子的一殼體。殼體常由提供合適的強度和剛性的一樹脂形成。不幸的是,由於在製造過程中所發生的各種偏差,難於在兩個殼體之間形成防水密封,因為一般存在有大得足以允許水進入殼體的間隙。由此,一個連接器將會常常包括在接合一第二對接連接器的對接介面處的一密封圈或密封件,且密封件對水侵入形成屏障。 It is well known to waterproof the connector. A connector will typically include a housing that holds one or more terminals. The housing is often formed from a resin that provides suitable strength and rigidity. Unfortunately, due to the various deviations that occur during the manufacturing process, it is difficult to form a watertight seal between the two housings because there is typically a gap that is large enough to allow water to enter the housing. Thus, a connector will often include a seal or seal at the mating interface that engages a second mating connector, and the seal forms a barrier to water intrusion.

儘管上述過程已熟知,但是現有的設計往往限制在殼體和密封件能夠如何形成。密封件將通常由比殼體軟的低硬度材料(durometer)形成,從而當兩個殼體對接在一起時密封件可被壓制在兩個殼體之間。對接操作能使軟的材料移動,但這對於密封件的移動而言並非令人滿意。由此,許多設計包括一捕獲式密封件(例如一密封件置於一凹部內或由殼體的一唇部固定,從而密封件在對 接過程中不移動)。儘管出於密封目的是有效的,但是採用唇部和/或凹部來設置一捕獲式密封件結構往往對連接器的設計造成限制。 Although the above process is well known, existing designs are often limited to how the housing and seal can be formed. The seal will typically be formed from a durometer that is softer than the housing so that the seal can be pressed between the two housings when the two housings are butted together. The docking operation allows the soft material to move, but this is not satisfactory for the movement of the seal. Thus, many designs include a capture seal (eg, a seal is placed in a recess or secured by a lip of the housing such that the seal is in place Does not move during the process). Although effective for sealing purposes, the use of lips and/or recesses to provide a capture seal structure tends to limit the design of the connector.

當提供一導線對導線連接器系統時遇到另一問題。在這樣的系統中,需要在兩個對接連接器之間以及在殼體和與殼體連接的對應的線纜/導線之間進行密封。這常常基於導線需連接於端子的事實而變得複雜。將殼體與導線密封的一種方式是圍繞導線嵌件模製成型殼體。然而這種設計的一問題是,將殼體直接模製成型於導線顯著地限制了能夠使得連接器用於各種情況的能力(因為各種應用往往需要不同長度的導線)。由此,可取的是提供一種能圍繞導線形成密封的一密封件。 Another problem is encountered when providing a wire to wire connector system. In such systems, it is desirable to seal between the two docking connectors and between the housing and the corresponding cable/wire connected to the housing. This is often complicated by the fact that the wires need to be connected to the terminals. One way to seal the housing from the wire is to mold the housing around the wire insert. One problem with this design, however, is that molding the housing directly onto the wire significantly limits the ability to enable the connector to be used in a variety of situations (because various applications often require wires of different lengths). Thus, it is desirable to provide a seal that forms a seal around the wire.

結果,現有的設計往往具有使其設計對於某些應用是次優的缺陷。由此,某些人群會賞識防水侵入並依然能提供所需靈活性的一連接器的進一步的改進。 As a result, existing designs often have the drawback that their design is sub-optimal for some applications. As a result, certain groups of people will appreciate the further improvement of a connector that is waterproof and still provides the required flexibility.

前述背景技術說明意欲僅是幫助讀者理解。不意欲將本文說明的發明創造進行限制,也不限制或誇大所說明的現有技術。由此,前述說明不應視為表明現有系統的任何特定的部件不適合供本文說明的發明創造使用,也不意欲表明任何部件在實施本文所說明的發明創造時是必須的。本文說明的發明創造的實施和應用由隨附申請專利範圍限定。 The foregoing background description is intended to be merely illustrative of the reader. It is not intended to limit the invention described herein, nor to limit or exaggerate the prior art. Thus, the foregoing description should not be taken as indicating that any particular component of the prior system is not suitable for use by the inventions described herein, and is not intended to indicate that any component is essential in the practice of the inventions described herein. The implementation and application of the inventions described herein are defined by the scope of the accompanying claims.

在本發明的第一方面,在一實施例中,提供了一種防水連接器。所述防水連接器具有:一殼體,其從一前表面延伸至一後表面。所述殼體限定一密封件收容腔,所述密封件收容腔開口於所述殼體的後表面。所述殼體還限定連通所述密封件收容腔並朝向所述殼體的前表面向前延伸的至少一個端子收容腔。所述防水連接器還具有:一第一防水密封件(配對密封件),定位於所述密封件收容腔內且化學結合於所述殼體。所述第一防水密封件具有與所述殼體的後表面大體齊平的一後表面。所述第一防水密封件具有貫穿所述第一防水密封件設置的至少一個通孔。所述至少一個通孔與所述殼體的所述至少一個端子收容腔對準。所述第一防水密封件設置有延伸進入到所述至少一個通孔的至少一個肋部。所述至少一個肋部設置成密封插入穿過對應通孔的一導線,以阻止水經由所述第一防水密封件的所述至少一個通孔侵入所述至少一個端子收容腔。 In a first aspect of the invention, in an embodiment, a waterproof connector is provided. The waterproof connector has a housing that extends from a front surface to a rear surface. The housing defines a seal receiving cavity, and the seal receiving cavity is open to a rear surface of the housing. The housing also defines at least one terminal receiving cavity that communicates with the seal receiving cavity and forwards toward a front surface of the housing. The waterproof connector further has a first waterproof seal (pairing seal) positioned in the seal receiving cavity and chemically coupled to the housing. The first waterproof seal has a rear surface that is generally flush with a rear surface of the housing. The first waterproof seal has at least one through hole disposed through the first waterproof seal. The at least one through hole is aligned with the at least one terminal receiving cavity of the housing. The first waterproof seal is provided with at least one rib extending into the at least one through hole. The at least one rib is configured to seal a wire inserted through the corresponding through hole to prevent water from intruding into the at least one terminal receiving cavity via the at least one through hole of the first waterproof seal.

在另一實施例中,所述殼體和所述第一防水密封件是由一兩次射出成型作業的一部分形成。 In another embodiment, the housing and the first waterproof seal are formed from a portion of one or two injection molding operations.

在另一實施例中,所述殼體由聚丙烯形成,而所述第一防水密封件由一熱塑性彈性體(TPE)形成。 In another embodiment, the housing is formed from polypropylene and the first waterproof seal is formed from a thermoplastic elastomer (TPE).

在另一實施例中,所述至少一個端子收容腔設置成將一母型端子收容於其內。 In another embodiment, the at least one terminal receiving cavity is configured to receive a female terminal therein.

在另一實施例中,所述至少一個端子收容腔設置成將一公型端子收容於其內。 In another embodiment, the at least one terminal receiving cavity is configured to receive a male terminal therein.

在另一實施例中,所述第一防水密封件設置有一應力釋放部。所述應力釋放部定位在所述第一防水密封件的後表面與延伸進入所述至少一個通孔中的所述至少一個肋部之間。 In another embodiment, the first waterproof seal is provided with a stress relief. The strain relief is positioned between a rear surface of the first waterproof seal and the at least one rib extending into the at least one through hole.

在另一實施例中,所述應力釋放部包括延伸進入所述至少一個通孔的多個凸緣。所述多個凸緣設置為定位成抵靠在所述導線上,以阻止所述導線傾斜。 In another embodiment, the stress relief portion includes a plurality of flanges that extend into the at least one through hole. The plurality of flanges are configured to be positioned against the wire to prevent the wire from tilting.

在另一實施例中,各個凸緣設置成與相鄰凸緣等間距相隔。 In another embodiment, the respective flanges are disposed at equal intervals from adjacent flanges.

在另一實施例中,各個凸緣具有一後表面、一第一內表面、一第二內表面以及一第三內表面。各凸緣的後表面與所述第一防水密封件的後表面大體齊平。所述第一內表面向內並向前傾斜地延伸至所述第二內表面。所述第二內表面向前延伸至所述第三內表面。所述第三內表面向外並向前傾斜地延伸至由所述至少一個通孔限定的一壁。 In another embodiment, each flange has a rear surface, a first inner surface, a second inner surface, and a third inner surface. The rear surface of each flange is generally flush with the rear surface of the first waterproof seal. The first inner surface extends obliquely inwardly and forwardly to the second inner surface. The second inner surface extends forward to the third inner surface. The third inner surface extends obliquely outwardly and forwardly to a wall defined by the at least one through hole.

在另一實施例中,一選擇性地接合的鎖定結構的一部分與所述殼體可操作地聯繫在一起。所述選擇性地接合的鎖定結構設置成將所述第一防水連接器連接於另一連接器。 In another embodiment, a portion of a selectively engaged locking structure is operatively associated with the housing. The selectively engaged locking structure is configured to connect the first waterproof connector to another connector.

在另一實施例中,所述選擇性地接合的鎖定結構的所 述一部分為一彈性扣持部。 In another embodiment, the selectively engaged locking structure The part is an elastic buckle.

在另一實施例中,所述選擇性地接合的鎖定結構的所述一部分為一鎖定部。 In another embodiment, the portion of the selectively engaged locking structure is a locking portion.

在另一實施例中,所述防水連接器具有一第二防水密封件(環形密封件)。所述第二防水密封件化學結合於所述殼體的一外表面。所述第二防水密封件設置成當另一連接器連接於所述防水連接器時在所述防水連接器與所述另一連接器之間形成防水密封。 In another embodiment, the waterproof connector has a second waterproof seal (annular seal). The second waterproof seal is chemically bonded to an outer surface of the housing. The second waterproof seal is configured to form a waterproof seal between the waterproof connector and the other connector when another connector is coupled to the waterproof connector.

在另一實施例中,所述殼體、所述第一防水密封件以及所述第二防水密封件作為一兩次射出成型作業的一部分形成。 In another embodiment, the housing, the first waterproof seal, and the second waterproof seal are formed as part of a two injection molding operation.

在另一實施例中,所述殼體由聚丙烯形成,而所述第一防水密封件以及第二防水密封件由一熱塑性彈性體形成。 In another embodiment, the housing is formed of polypropylene and the first waterproof seal and the second waterproof seal are formed from a thermoplastic elastomer.

在另一實施例中,所述第一防水密封件和所述第二防水密封件一體形成。 In another embodiment, the first waterproof seal and the second waterproof seal are integrally formed.

在另一實施例中,所述第二防水密封件具有從所述第二防水密封件向外延伸出的至少一個肋部。所述至少一個肋部設置成當所述另一連接器連接於所述防水連接器時沿與水侵入方向相對的一方向翻折。所述至少一個肋部翻折在所述另一連接器上阻止水經由所述防水連接器與所述另一連接器之間的連接部位侵入所述至少一個端子收容腔。 In another embodiment, the second waterproof seal has at least one rib extending outwardly from the second waterproof seal. The at least one rib is configured to fold in a direction opposite to a water intrusion direction when the other connector is coupled to the waterproof connector. The at least one rib is folded over the other connector to prevent water from intruding into the at least one terminal receiving cavity via a connection portion between the waterproof connector and the other connector.

在本發明的第二方面,在一實施例中,提供了一種防 水連接器組件。所述防水連接器組件具有:一第一連接器,具有一第一殼體以及一第一防水密封件(環形密封件)。所述第一殼體具有一前表面以及一後表面。所述第一殼體具有用於收容第一端子的至少一個端子收容腔。所述第一防水密封件靠近所述第一殼體的前表面化學結合於所述第一殼體的一外表面。所述第一防水密封件具有從所述第一防水密封件向外延伸的至少一個肋部。所述防水連接器組件具有:一第二連接器,具有一第二殼體。所述第二殼體具有一前表面以及一後表面。所述第二殼體具有收容第二端子的至少一個端子收容腔。所述第二端子設置成電連接於所述第一端子。所述至少一個肋部設置成當所述第二連接器連接於所述第一連接器時沿與水侵入方向相對的一方向翻折。所述至少一個肋部翻折在所述第二連接器上阻止水經由所述第一連接器與所述第二連接器之間的連接部位侵入所述第一殼體及第二殼體的至少一個端子收容腔。 In a second aspect of the invention, in an embodiment, an anti-claim is provided Water connector assembly. The waterproof connector assembly has a first connector having a first housing and a first waterproof seal (annular seal). The first housing has a front surface and a rear surface. The first housing has at least one terminal receiving cavity for receiving the first terminal. The first waterproof seal is chemically bonded to an outer surface of the first housing adjacent to a front surface of the first housing. The first waterproof seal has at least one rib extending outward from the first waterproof seal. The waterproof connector assembly has a second connector having a second housing. The second housing has a front surface and a rear surface. The second housing has at least one terminal receiving cavity for receiving the second terminal. The second terminal is configured to be electrically connected to the first terminal. The at least one rib is configured to fold in a direction opposite to a water intrusion direction when the second connector is coupled to the first connector. Folding the at least one rib on the second connector to prevent water from intruding into the first and second housings via a connection portion between the first connector and the second connector At least one terminal receiving cavity.

在另一實施例中,所述第一殼體和所述第二殼體各限定一個密封件收容腔,所述密封件收容腔分別開口於所述第一殼體的後表面和所述第二殼體的後表面且分別向前延伸至所述第一殼體的所述至少一個端子收容腔和所述第二殼體的所述至少一個端子收容腔。所述兩個密封件收容腔分別連通所述第一殼體的所述至少一個端子收容腔和所述第二殼體的所述至少一個端子收容腔。所述第一連接器和所述第二連接器各還包括分別定位於所述兩個密 封件收容腔並分別化學結合於所述第一殼體和所述第二殼體的第二防水密封件(配對密封件)。 In another embodiment, the first housing and the second housing each define a seal receiving cavity, and the seal receiving cavity is respectively opened on a rear surface of the first housing and the first a rear surface of the two housings and extending forwardly to the at least one terminal receiving cavity of the first housing and the at least one terminal receiving cavity of the second housing, respectively. The two seal receiving chambers respectively communicate with the at least one terminal receiving cavity of the first housing and the at least one terminal receiving cavity of the second housing. The first connector and the second connector each further include a plurality of the two secrets respectively The seal receiving cavity is chemically coupled to the second waterproof seal (pairing seal) of the first housing and the second housing, respectively.

在另一實施例中,各第二防水密封件分別具有與所述第一殼體的後表面和所述第二殼體的後表面大體齊平的後表面。各第二防水密封件具有設置成貫穿該第二防水密封件的至少一個通孔。所述至少一個通孔分別與所述第一殼體的所述至少一個端子收容腔和所述第二殼體的所述至少一個端子收容腔對準。各第二防水密封件設置有延伸進入到所述至少一個通孔中的至少一個肋部。所述至少一個肋部設置成密封插入穿過各第二防水密封件的一導線,以阻止水經由所述第二防水密封件的所述至少一個通孔分別侵入所述第一殼體的所述至少一個端子收容腔和所述第二殼體的所述至少一個端子收容腔。 In another embodiment, each of the second waterproof seals has a rear surface that is substantially flush with a rear surface of the first housing and a rear surface of the second housing, respectively. Each of the second waterproof seals has at least one through hole disposed through the second waterproof seal. The at least one through hole is respectively aligned with the at least one terminal receiving cavity of the first housing and the at least one terminal receiving cavity of the second housing. Each of the second waterproof seals is provided with at least one rib extending into the at least one through hole. The at least one rib is configured to seal a wire inserted through each of the second waterproof seals to prevent water from intruding into the first housing through the at least one through hole of the second waterproof seal The at least one terminal receiving cavity and the at least one terminal receiving cavity of the second housing are described.

在另一實施例中,各第二防水密封件還設置有一應力釋放部。所述應力釋放部定位在該第二防水密封件的後表面與延伸進入所述至少一個通孔中的所述至少一個肋部之間。 In another embodiment, each of the second waterproof seals is further provided with a stress relief. The strain relief is positioned between a rear surface of the second waterproof seal and the at least one rib extending into the at least one through hole.

在另一實施例中,所述第一連接器的第二防水密封件與所述第一連接器的第一防水密封件一體形成。 In another embodiment, the second waterproof seal of the first connector is integrally formed with the first waterproof seal of the first connector.

在另一實施例中,所述防水連接器組件還包括:一選擇性地接合的鎖定結構,設置成將所述第一連接器連接於所述第二連接器。所述第一防水密封件設置成當所述選擇性地接合的鎖定結 構將所述第一連接器和所述第二連接器相互連接時在所述第一連接器與所述第二連接器之間形成防水密封。 In another embodiment, the waterproof connector assembly further includes a selectively engaged locking structure configured to connect the first connector to the second connector. The first waterproof seal is disposed when the selectively engaged locking knot Forming a waterproof seal between the first connector and the second connector when the first connector and the second connector are connected to each other.

在本發明的第三方面,在一實施例中,提供了一種防水連接器組件。所述防水連接器組件包括:一第一連接器,具有一第一殼體以及一第一防水密封件。所述第一殼體具有一前表面以及一後表面。所述第一殼體具有用於收容第一端子的至少一個端子收容腔。所述第一防水密封件化學結合於所述第一殼體的靠近其前表面的一外表面。所述防水連接器組件還包括:一第二連接器,具有一第二殼體。所述第二殼體具有一前表面以及一後表面。所述第二殼體具有用於收容第二端子的至少一個端子收容腔,所述第二端子設置成電連接於所述第一端子。所述防水連接器組件還包括:一選擇性地接合的鎖定結構,設置成將所述第一連接器連接於所述第二連接器。所述第一防水密封件設置成當所述選擇性地接合的鎖定結構將所述第一連接器和所述第二連接器相互連接時在所述第一連接器和所述第二連接器之間形成防水密封。 In a third aspect of the invention, in an embodiment, a waterproof connector assembly is provided. The waterproof connector assembly includes a first connector having a first housing and a first waterproof seal. The first housing has a front surface and a rear surface. The first housing has at least one terminal receiving cavity for receiving the first terminal. The first waterproof seal is chemically bonded to an outer surface of the first housing adjacent to a front surface thereof. The waterproof connector assembly further includes: a second connector having a second housing. The second housing has a front surface and a rear surface. The second housing has at least one terminal receiving cavity for receiving the second terminal, and the second terminal is configured to be electrically connected to the first terminal. The waterproof connector assembly also includes a selectively engaged locking structure configured to connect the first connector to the second connector. The first waterproof seal is disposed at the first connector and the second connector when the selectively engaged locking structure interconnects the first connector and the second connector A waterproof seal is formed between them.

20‧‧‧防水連接器組件 20‧‧‧Waterproof connector assembly

30‧‧‧選擇性地接合的鎖定結構 30‧‧‧Selectively engaged locking structure

40‧‧‧母型端子 40‧‧‧Female terminal

42‧‧‧前端 42‧‧‧ front end

50‧‧‧第一導線 50‧‧‧First wire

60‧‧‧公型端子 60‧‧‧ Male terminal

62‧‧‧前端 62‧‧‧ front end

70‧‧‧第二導線 70‧‧‧second wire

100‧‧‧第一連接器 100‧‧‧First connector

102‧‧‧殼體 102‧‧‧ housing

104‧‧‧防水密封件 104‧‧‧Waterproof seals

106‧‧‧後部 106‧‧‧ Rear

108‧‧‧前部 108‧‧‧ front

109‧‧‧外表面 109‧‧‧ outer surface

110‧‧‧後表面 110‧‧‧Back surface

112‧‧‧前表面 112‧‧‧ front surface

114‧‧‧外表面 114‧‧‧ outer surface

116‧‧‧外肩部 116‧‧‧ outer shoulder

118‧‧‧凸緣 118‧‧‧Flange

120‧‧‧前表面 120‧‧‧ front surface

122‧‧‧後表面 122‧‧‧Back surface

126‧‧‧彈性扣持部 126‧‧‧Flexible holding department

128‧‧‧密封件收容腔 128‧‧‧ Sealing chamber

130‧‧‧內後表面 130‧‧‧ inside and rear surface

132‧‧‧腔壁 132‧‧‧ cavity wall

134‧‧‧端子收容腔 134‧‧‧Terminal receiving cavity

136‧‧‧後部 136‧‧‧ Rear

138‧‧‧中部 138‧‧‧Central

140‧‧‧前部 140‧‧‧ front

142‧‧‧腔壁 142‧‧‧ cavity wall

144‧‧‧後部 144‧‧‧ Rear

145‧‧‧內前表面 145‧‧‧ inner front surface

146‧‧‧中間連接部 146‧‧‧Intermediate connection

148‧‧‧前部 148‧‧‧ front

149‧‧‧外後表面 149‧‧‧ outer rear surface

150‧‧‧後表面 150‧‧‧Back surface

152‧‧‧前表面 152‧‧‧ front surface

154‧‧‧外表面 154‧‧‧ outer surface

156‧‧‧通孔 156‧‧‧through hole

158‧‧‧壁 158‧‧‧ wall

160‧‧‧肋部 160‧‧‧ ribs

162‧‧‧應力釋放部 162‧‧‧The Stress Relief Department

164‧‧‧凸緣 164‧‧‧Flange

166‧‧‧後表面 166‧‧‧Back surface

168‧‧‧第一內表面 168‧‧‧ first inner surface

170‧‧‧第二內表面 170‧‧‧Second inner surface

172‧‧‧第三內表面 172‧‧‧ Third inner surface

174‧‧‧肋部 174‧‧‧ ribs

176‧‧‧連接元件 176‧‧‧Connecting components

178‧‧‧延伸元件 178‧‧‧Extension components

200‧‧‧第二連接器 200‧‧‧Second connector

202‧‧‧殼體 202‧‧‧Shell

204‧‧‧防水密封件 204‧‧‧Waterproof seals

206‧‧‧後部 206‧‧‧ Rear

208‧‧‧中部 208‧‧‧Central

210‧‧‧前部 210‧‧‧ front

212‧‧‧後表面 212‧‧‧Back surface

214‧‧‧前表面 214‧‧‧ front surface

216‧‧‧外表面 216‧‧‧ outer surface

218‧‧‧第一外肩部 218‧‧‧First outer shoulder

220‧‧‧第二外肩部 220‧‧‧Second outer shoulder

222‧‧‧鎖定部 222‧‧‧Locking Department

224‧‧‧扣持部收容腔 224‧‧‧Blocking chamber

226‧‧‧密封件收容腔 226‧‧‧ Sealing chamber

228‧‧‧內後表面 228‧‧‧ inside and rear surface

230‧‧‧腔壁 230‧‧‧ cavity wall

232‧‧‧端子收容腔 232‧‧‧Terminal receiving cavity

234‧‧‧內前表面 234‧‧‧ inner front surface

236‧‧‧後部 236‧‧‧ Rear

238‧‧‧中部 238‧‧‧Central

240‧‧‧前部 240‧‧‧ front

242‧‧‧腔壁 242‧‧‧ cavity wall

244‧‧‧連接器收容腔 244‧‧‧Connector housing cavity

246‧‧‧後部 246‧‧‧ Rear

248‧‧‧前部 248‧‧‧ front

250‧‧‧腔壁 250‧‧‧ cavity wall

252‧‧‧內肩部 252‧‧‧ inner shoulder

250a‧‧‧前腔壁 250a‧‧‧ front wall

250b‧‧‧後腔壁 250b‧‧‧Back wall

254‧‧‧後表面 254‧‧‧Back surface

256‧‧‧外表面 256‧‧‧ outer surface

258‧‧‧前表面 258‧‧‧ front surface

260‧‧‧通孔 260‧‧‧through hole

262‧‧‧壁 262‧‧‧ wall

264‧‧‧肋部 264‧‧‧ ribs

266‧‧‧應力釋放部 266‧‧‧ Stress Relief Department

268‧‧‧凸緣 268‧‧‧Flange

270‧‧‧後表面 270‧‧‧ rear surface

272‧‧‧第一內表面 272‧‧‧First inner surface

274‧‧‧第二內表面 274‧‧‧Second inner surface

276‧‧‧第三內表面 276‧‧‧ Third inner surface

本發明通過舉例示出但不限於附圖,在附圖中類似的附圖標記表示類似的部件,而且在附圖中:圖1示出一防水連接器組件的一實施例的一第一立體圖; 圖2示出防水連接器組件的該實施例的一第二立體圖;圖3示出防水連接器組件的該實施例的一第一分解立體圖,其示出防水連接器組件的一第一連接器和一第二連接器;圖4示出防水連接器組件的該實施例的一第二分解立體圖,其示出防水連接器組件的第一連接器和第二連接器;圖5示出防水連接器組件的第一連接器的一第一立體圖;圖6示出防水連接器組件的第一連接器的一第二立體圖;圖7示出防水連接器組件的第一連接器的一殼體的一剖視圖;圖8示出防水連接器組件的第一連接器的一防水密封件的一第一立體圖;圖9示出防水連接器組件的第一連接器的防水密封件的一第二立體圖;圖10示出防水連接器組件的第一連接器的防水密封件的一剖視圖;圖11示出防水連接器組件的一第二連接器的一第一立體圖;圖12示出防水連接器組件的第二連接器的一第二立體圖;圖13示出防水連接器組件的第二連接器的一殼體的一剖視圖;圖14示出防水連接器組件的第二連接器的一防水密封件的一第一立體圖;圖15示出防水連接器組件的第二連接器的防水密封件的一第二 立體圖;圖16示出防水連接器組件的第二連接器的防水密封件的一剖視圖;圖17示出防水連接器組件的一剖視圖,其示出導線/端子就位;以及圖18示出防水連接器組件的一部分的一分解剖視圖,其示出第二連接器與第一連接器的防水密封件之間的相互作用。 The present invention is illustrated by way of example, and not limitation, in FIG ; 2 shows a second perspective view of this embodiment of the waterproof connector assembly; FIG. 3 shows a first exploded perspective view of the embodiment of the waterproof connector assembly showing a first connector of the waterproof connector assembly And a second connector; FIG. 4 shows a second exploded perspective view of the embodiment of the waterproof connector assembly showing the first connector and the second connector of the waterproof connector assembly; FIG. 5 shows the waterproof connection A first perspective view of the first connector of the component assembly; FIG. 6 illustrates a second perspective view of the first connector of the waterproof connector assembly; FIG. 7 illustrates a housing of the first connector of the waterproof connector assembly Figure 1 is a first perspective view of a waterproof seal of the first connector of the waterproof connector assembly; Figure 9 is a second perspective view of the waterproof seal of the first connector of the waterproof connector assembly; Figure 10 shows a cross-sectional view of the waterproof seal of the first connector of the waterproof connector assembly; Figure 11 shows a first perspective view of a second connector of the waterproof connector assembly; Figure 12 shows the waterproof connector assembly a second connector Figure 13 is a cross-sectional view of a housing of the second connector of the waterproof connector assembly; Figure 14 is a first perspective view of a waterproof seal of the second connector of the waterproof connector assembly; a second seal of the waterproof connector of the second connector of the waterproof connector assembly Figure 16 shows a cross-sectional view of the waterproof seal of the second connector of the waterproof connector assembly; Figure 17 shows a cross-sectional view of the waterproof connector assembly showing the wires/terminals in place; and Figure 18 shows the waterproof A sub-anatomical view of a portion of the connector assembly showing the interaction between the second connector and the waterproof seal of the first connector.

參照圖1-圖4,一實施例的一防水連接器組件整體由20表示。防水連接器組件20包括設置成對接在一起的一第一連接器100以及一第二連接器200。 Referring to Figures 1-4, a waterproof connector assembly of an embodiment is generally indicated at 20. The waterproof connector assembly 20 includes a first connector 100 and a second connector 200 that are disposed to be butted together.

如本文中採用的,術語前部、前表面等將與一連接器的一對接端相關聯。同樣地,如本文中採用的,術語後部、後表面等將與一連接器的一端子/導線插入端相關聯。 As used herein, the terms front, front surface, etc., will be associated with a pair of ends of a connector. Likewise, as used herein, the terms rear, rear surface, etc. will be associated with a terminal/wire insertion end of a connector.

第一連接器100最佳示出在圖5-圖10中。第一連接器100包括一殼體(第一殼體)102以及一防水密封件104。殼體102形成於一第一模製成型作業(例如一第一射出成型)而防水密封件104形成於一第二模製成型操作(例如一第二射出成型)。由此,第一連接器100設置有以一兩次射出成型作業形成的一殼體102以及一 防水密封件104。防水密封件104由將化學結合於殼體102的一材料形成。在一優選實施例中,防水密封件104可由一熱塑性彈性體(TPE)形成,而殼體102可由聚丙烯形成。 The first connector 100 is best shown in Figures 5-10. The first connector 100 includes a housing (first housing) 102 and a waterproof seal 104. The housing 102 is formed in a first molding operation (e.g., a first injection molding) and the waterproof seal 104 is formed in a second molding operation (e.g., a second injection molding). Thus, the first connector 100 is provided with a housing 102 and a one formed by one injection molding operation. Waterproof seal 104. The waterproof seal 104 is formed from a material that will be chemically bonded to the housing 102. In a preferred embodiment, the waterproof seal 104 can be formed from a thermoplastic elastomer (TPE) and the housing 102 can be formed from polypropylene.

參閱圖6及圖7,殼體102具有一後部106以及一前部108。後部106從殼體102的一後表面110延伸至前部108。前部108從後部106延伸至殼體102的一前表面112。後部106和前部108各具有一大體呈箱形結構。殼體102的一外表面114從後表面110延伸至前表面112。後部106相對前部108在尺寸上大,從而後部106的一露出的前表面限定殼體102的外表面114的一外肩部116。 Referring to Figures 6 and 7, the housing 102 has a rear portion 106 and a front portion 108. The rear portion 106 extends from a rear surface 110 of the housing 102 to the front portion 108. The front portion 108 extends from the rear portion 106 to a front surface 112 of the housing 102. The rear portion 106 and the front portion 108 each have a generally box-like configuration. An outer surface 114 of the housing 102 extends from the rear surface 110 to the front surface 112. The rear portion 106 is relatively large in size relative to the front portion 108 such that an exposed front surface of the rear portion 106 defines an outer shoulder portion 116 of the outer surface 114 of the housing 102.

參閱圖5,殼體102的前部108具有從外表面114向外延伸的多個凸緣118。各凸緣118具有一前表面120,前表面120優選與殼體102的前表面112齊平。各凸緣118具有一後表面122,後表面122置成與外肩部116間隔開,由此限定外肩部116與多個凸緣118之間各自的凹部。各凸緣118與相鄰凸緣118優選相隔90度設置。 Referring to FIG. 5, the front portion 108 of the housing 102 has a plurality of flanges 118 that extend outwardly from the outer surface 114. Each flange 118 has a front surface 120 that is preferably flush with the front surface 112 of the housing 102. Each flange 118 has a rear surface 122 that is spaced apart from the outer shoulder 116 thereby defining a respective recess between the outer shoulder 116 and the plurality of flanges 118. Each flange 118 is preferably disposed 90 degrees from the adjacent flange 118.

參閱圖2及圖5,殼體102具有從殼體102的外表面114的後部106向外延伸的一彈性扣持部126。彈性扣持部126優選與一個凸緣118處於殼體102的同一側設置。在一優選實施例中,如圖5和圖6所示,彈性扣持部126未延伸到殼體102的前部108上。彈性扣持部126形成防水連接器組件20的一選擇性地接合的鎖定結構 30的一部分。 Referring to FIGS. 2 and 5, the housing 102 has an elastic latching portion 126 that extends outwardly from the rear portion 106 of the outer surface 114 of the housing 102. The resilient clasp 126 is preferably disposed on the same side of the housing 102 as a flange 118. In a preferred embodiment, as shown in FIGS. 5 and 6, the resilient clasp 126 does not extend onto the front portion 108 of the housing 102. The resilient latching portion 126 forms a selectively engaged locking structure of the waterproof connector assembly 20 Part of 30.

參閱圖6及圖7,殼體102限定一密封件收容腔128。密封件收容腔128從殼體102的後表面110在後部106向前延伸至殼體102的一內後表面130。密封件收容腔128限定從殼體102的後表面110延伸至殼體102的內後表面130的一腔壁132。殼體102的內後表面130優選設置於殼體102的後部106內。 Referring to Figures 6 and 7, the housing 102 defines a seal receiving cavity 128. The seal receiving cavity 128 extends forwardly from the rear surface 110 of the housing 102 at the rear portion 106 to an inner rear surface 130 of the housing 102. The seal receiving cavity 128 defines a cavity wall 132 that extends from the rear surface 110 of the housing 102 to the inner rear surface 130 of the housing 102. The inner rear surface 130 of the housing 102 is preferably disposed within the rear portion 106 of the housing 102.

殼體102限定從殼體102的內後表面130向前延伸至殼體102的前表面112的多個端子收容腔134。如圖5和圖7所示,所述多個端子收容腔134數量上為四,但將理解的是,可按照需要設置更多個或更少個(甚至一個)。此外,如圖5和圖7所示,所述多個端子收容腔134以2×2的雙排佈置,但將理解的是,所述多個端子收容腔134可替代地以一單排設置。各端子收容腔134具有一後部136、一中部138以及一前部140,後部136、中部138以及前部140各自在形狀上優選圓柱形。各端子收容腔134限定從殼體102的內後表面130延伸至殼體102的前表面112的一腔壁142。 The housing 102 defines a plurality of terminal receiving cavities 134 that extend forwardly from the inner rear surface 130 of the housing 102 to the front surface 112 of the housing 102. As shown in Figures 5 and 7, the plurality of terminal receiving cavities 134 are four in number, but it will be understood that more or fewer (or even one) may be provided as desired. Further, as shown in FIGS. 5 and 7, the plurality of terminal receiving cavities 134 are arranged in a 2×2 double row, but it will be understood that the plurality of terminal receiving cavities 134 may alternatively be arranged in a single row. . Each of the terminal receiving cavities 134 has a rear portion 136, a middle portion 138, and a front portion 140. The rear portion 136, the middle portion 138, and the front portion 140 are each preferably cylindrical in shape. Each terminal receiving cavity 134 defines a cavity wall 142 that extends from the inner rear surface 130 of the housing 102 to the front surface 112 of the housing 102.

參閱圖7,端子收容腔134的後部136從內後表面130延伸至對應的中部138。中部138從對應的後部136延伸至對應的前部140。前部140從對應的中部138延伸至殼體102的前表面112。中部138具有比殼體102的後部136的直徑和前部140的直徑小的直徑,以有助端子的固持。 Referring to FIG. 7, the rear portion 136 of the terminal receiving cavity 134 extends from the inner rear surface 130 to the corresponding middle portion 138. The middle portion 138 extends from the corresponding rear portion 136 to the corresponding front portion 140. The front portion 140 extends from the corresponding middle portion 138 to the front surface 112 of the housing 102. The middle portion 138 has a smaller diameter than the diameter of the rear portion 136 of the housing 102 and the diameter of the front portion 140 to assist in the retention of the terminals.

如圖8-10最佳所示,防水密封件104具有一後部(一配對密封件)144、一中間連接部146以及一前部(一環形密封件)148。防水密封件104的後部144從防水密封件104的一後表面150延伸至中間連接部146。中間連接部146從後部144延伸至前部148。前部148從中間連接部146延伸至防水密封件104的一前表面152。 As best seen in Figures 8-10, the waterproof seal 104 has a rear portion (a mating seal) 144, an intermediate connection portion 146, and a front portion (an annular seal member) 148. The rear portion 144 of the waterproof seal 104 extends from a rear surface 150 of the waterproof seal 104 to the intermediate connection portion 146. The intermediate connection 146 extends from the rear portion 144 to the front portion 148. The front portion 148 extends from the intermediate connection portion 146 to a front surface 152 of the waterproof seal 104.

參閱圖6至圖8,防水密封件104的後部144設置成定位於且填充滿殼體102的密封件收容腔128的空間。防水密封件104的後表面150優選與殼體102的後表面110齊平。防水密封件104的後部144的一外表面154化學結合於由殼體102的密封件收容腔128限定的腔壁132。防水密封件104的後部144的一內前表面145(見圖10)化學結合於殼體102的內後表面130。 Referring to FIGS. 6-8, the rear portion 144 of the waterproof seal 104 is configured to be positioned and fill the space of the seal receiving cavity 128 of the housing 102. The rear surface 150 of the waterproof seal 104 is preferably flush with the rear surface 110 of the housing 102. An outer surface 154 of the rear portion 144 of the waterproof seal 104 is chemically bonded to the cavity wall 132 defined by the seal receiving cavity 128 of the housing 102. An inner front surface 145 (see FIG. 10) of the rear portion 144 of the watertight seal 104 is chemically bonded to the inner rear surface 130 of the housing 102.

參閱圖7、圖8及圖10,防水密封件104的後部144限定多個通孔156,各通孔156限定一壁158,壁158從防水密封件104的後表面150向前延伸至防水密封件104的後部144的內前表面145。如所示圖8,通孔156數量上為四,但將理解的是,可按照需要設置更多個或更少個(甚至一個)。此外,如圖8所示,所述多個通孔156以2×2雙排佈置設置,但將理解的是,通孔156可替代地以一單排設置。所設置的通孔156的數量以及所設置的通孔156的佈置(例如雙排或單排)應與設置於殼體102(見圖5)的端子收容腔 134的數量和佈置一致。各通孔156設置成與一個端子收容腔134對準。 Referring to Figures 7, 8, and 10, the rear portion 144 of the waterproof seal 104 defines a plurality of through holes 156, each of the through holes 156 defining a wall 158 that extends forwardly from the rear surface 150 of the waterproof seal 104 to a watertight seal. Inner front surface 145 of rear portion 144 of piece 104. As shown in Figure 8, the number of through holes 156 is four, but it will be understood that more or fewer (or even one) can be provided as desired. Further, as shown in FIG. 8, the plurality of through holes 156 are arranged in a 2 x 2 double row arrangement, but it will be understood that the through holes 156 may alternatively be arranged in a single row. The number of through holes 156 provided and the arrangement of the through holes 156 (for example, double row or single row) should be the same as the terminal receiving cavity provided in the casing 102 (see FIG. 5). The number and arrangement of 134 are the same. Each of the through holes 156 is disposed to be aligned with one of the terminal receiving cavities 134.

參閱圖7及圖10,各通孔156優選具有與端子收容腔134的後部136的直徑優選相等的直徑。由此,通孔156與端子收容腔134的後部136靠近的壁158優選與端子收容腔134的後部136的腔壁142齊平。 Referring to Figures 7 and 10, each of the through holes 156 preferably has a diameter that is preferably equal to the diameter of the rear portion 136 of the terminal receiving cavity 134. Thus, the wall 158 of the through hole 156 that is adjacent to the rear portion 136 of the terminal receiving cavity 134 is preferably flush with the cavity wall 142 of the rear portion 136 of the terminal receiving cavity 134.

防水密封件104的後部144具有從通孔156的各壁158周向向內延伸的多個肋部160。如圖10所示,肋部160數量上為三,但將理解的是,可按照需要設置更多個或更少個(甚至一個)。 The rear portion 144 of the waterproof seal 104 has a plurality of ribs 160 extending circumferentially inwardly from the walls 158 of the through holes 156. As shown in Figure 10, the number of ribs 160 is three, but it will be understood that more or fewer (or even one) can be provided as desired.

參閱圖8及圖10,在防水密封件104的所述多個肋部160與後表面150之間,防水密封件104的後部144具有限定於通孔156內的一應力釋放部162。應力釋放部162由從通孔156的壁158沿縱向方向向內延伸的多個凸緣164限定。各凸緣164優選與相鄰凸緣164等間距相隔設置。如圖所示,凸緣164優選數量上為四且優選與相鄰凸緣164相隔90度設置。儘管凸緣164示出為四個,但將理解的是,可按照需要設置更多個或更少個。 Referring to FIGS. 8 and 10, between the plurality of ribs 160 and the rear surface 150 of the waterproof seal 104, the rear portion 144 of the waterproof seal 104 has a stress relief portion 162 defined in the through hole 156. The strain relief 162 is defined by a plurality of flanges 164 that extend inwardly from the wall 158 of the through bore 156 in the longitudinal direction. Each flange 164 is preferably spaced from the adjacent flange 164 at equal intervals. As shown, the flange 164 is preferably four in number and preferably 90 degrees apart from the adjacent flange 164. Although the flanges 164 are shown as four, it will be understood that more or fewer can be provided as desired.

各凸緣164優選具有與防水密封件104的後表面150齊平的一後表面166。各凸緣164具有一第一內表面168,第一內表面168向內並向前傾斜地延伸至一第二內表面170。如果需要,凸緣164的後表面166與凸緣164的第一內表面168之間的連接部位可 為圓弧形。第二內表面170向前延伸至一第三內表面172。第三內表面172向外且向前延伸至通孔156的壁158。 Each flange 164 preferably has a rear surface 166 that is flush with the rear surface 150 of the waterproof seal 104. Each flange 164 has a first inner surface 168 that extends inwardly and forwardly to a second inner surface 170. If desired, the junction between the rear surface 166 of the flange 164 and the first inner surface 168 of the flange 164 can be It is a circular arc. The second inner surface 170 extends forwardly to a third inner surface 172. The third inner surface 172 extends outwardly and forwardly to the wall 158 of the through hole 156.

參閱圖5及圖8,防水密封件104的前部148設置成圍繞殼體102的前部108的外表面114且大體定位在外肩部116與凸緣118的後表面122之間。防水密封件104的前部148由此大體填滿由所述凹部限定的空間。 Referring to FIGS. 5 and 8, the front portion 148 of the waterproof seal 104 is disposed to surround the outer surface 114 of the front portion 108 of the housing 102 and is generally positioned between the outer shoulder 116 and the rear surface 122 of the flange 118. The front portion 148 of the waterproof seal 104 thus substantially fills the space defined by the recess.

參閱圖5、圖7及圖8,防水密封件104的前部148的外後表面149化學結合於外肩部116。防水密封件104的前部148的前表面152化學結合於凸緣118的後表面122。防水密封件104的前部148的一內表面155(見圖9)化學結合於殼體102的前部108的外表面109。 Referring to Figures 5, 7, and 8, the outer rear surface 149 of the front portion 148 of the waterproof seal 104 is chemically bonded to the outer shoulder 116. The front surface 152 of the front portion 148 of the watertight seal 104 is chemically bonded to the rear surface 122 of the flange 118. An inner surface 155 (see FIG. 9) of the front portion 148 of the watertight seal 104 is chemically bonded to the outer surface 109 of the front portion 108 of the housing 102.

參閱圖7至圖9,防水密封件104的前部148的外表面154具有優選比凸緣118的外徑稍小的直徑。防水密封件104的前部148具有從防水密封件104的前部148的外表面154周向向外延伸的多個肋部174。肋部174數量上為三,但將理解的是,可按照需要設置更多個或更少個(甚至一個)。各肋部174具有比凸緣118的外徑大的外徑,但各肋部174具有的外徑優選小於殼體102的後部106的外表面114的外徑。 Referring to Figures 7-9, the outer surface 154 of the front portion 148 of the waterproof seal 104 has a diameter that is preferably slightly smaller than the outer diameter of the flange 118. The front portion 148 of the waterproof seal 104 has a plurality of ribs 174 that extend circumferentially outward from the outer surface 154 of the front portion 148 of the waterproof seal 104. The number of ribs 174 is three, but it will be understood that more or fewer (or even one) may be provided as desired. Each rib 174 has an outer diameter that is larger than the outer diameter of the flange 118, but each rib 174 has an outer diameter that is preferably smaller than the outer diameter of the outer surface 114 of the rear portion 106 of the housing 102.

防水密封件104的中間連接部146將防水密封件104的後部144連接於防水密封件104的前部148。如圖8-10所示,中間 連接部146優選包括四個連接元件176以及四個延伸元件178,但是將理解的是,可按照需要設置更多個或更少個。各連接元件176從防水密封件104的後部144的內前表面145延伸至防水密封件104的前部148的外後表面149。各延伸元件178從防水密封件104的後部144的內前表面145朝向防水密封件104的前部148的外後表面149延伸。與連接元件176不同,延伸元件178優選不延伸至且不連接於外後表面149。各連接元件176及各延伸元件178延伸穿過對應的孔(所述對應的孔設置成穿過殼體102的後部106)。所述對應的孔不干涉且不開口於由殼體102限定的端子收容腔134。所述對應的孔優選不能經由殼體102的外表面114出入,但是所述對應的孔可替代地整體上或一部分形成為沿殼體102的外表面114設置的凹部。連接元件176和延伸元件178化學結合於殼體102。 The intermediate connection portion 146 of the waterproof seal 104 connects the rear portion 144 of the waterproof seal 104 to the front portion 148 of the waterproof seal 104. As shown in Figure 8-10, the middle The connecting portion 146 preferably includes four connecting members 176 and four extending members 178, although it will be understood that more or fewer can be provided as desired. Each connecting element 176 extends from the inner front surface 145 of the rear portion 144 of the waterproof seal 104 to the outer rear surface 149 of the front portion 148 of the waterproof seal 104. Each extension element 178 extends from the inner front surface 145 of the rear portion 144 of the waterproof seal 104 toward the outer rear surface 149 of the front portion 148 of the waterproof seal 104. Unlike the connecting element 176, the extending element 178 preferably does not extend to and is not connected to the outer rear surface 149. Each of the connecting elements 176 and each of the extending elements 178 extend through a corresponding aperture (the corresponding aperture is disposed through the rear portion 106 of the housing 102). The corresponding holes do not interfere and do not open into the terminal receiving cavity 134 defined by the housing 102. The corresponding aperture preferably does not pass in and out via the outer surface 114 of the housing 102, but the corresponding aperture may alternatively be formed integrally or partially as a recess disposed along the outer surface 114 of the housing 102. Connecting element 176 and extension element 178 are chemically bonded to housing 102.

第二連接器200最佳示出在圖11-16中。參閱圖11及圖12,第二連接器200包括一殼體(第二殼體)202以及一防水密封件204。殼體202形成於一第一模製成型作業(例如一第一射出成型)而防水密封件204形成於一第二模製成型作業(例如一第二射出成型)。由此,第二連接器200設置有以一兩次射出成型作業形成的一殼體202以及一防水密封件204。防水密封件204由將化學結合於殼體202的一材料形成。在一優選實施例中,防水密封件204可由一熱塑性彈性體(TPE)形成而殼體202可由聚丙烯形成。 The second connector 200 is best shown in Figures 11-16. Referring to FIGS. 11 and 12, the second connector 200 includes a housing (second housing) 202 and a waterproof seal 204. The housing 202 is formed in a first molding operation (e.g., a first injection molding) and the waterproof seal 204 is formed in a second molding operation (e.g., a second injection molding). Thus, the second connector 200 is provided with a housing 202 and a waterproof seal 204 formed by one or two injection molding operations. The waterproof seal 204 is formed from a material that will be chemically bonded to the housing 202. In a preferred embodiment, the waterproof seal 204 can be formed from a thermoplastic elastomer (TPE) and the housing 202 can be formed from polypropylene.

參閱圖11及圖12,殼體202具有一後部206、一中部208以及一前部210。後部206從殼體202的一後表面212延伸至中部208。中部208從後部206延伸至前部210。前部210從中部208延伸至殼體202的一前表面214。後部206、中部208以及前部210各具有一大體箱形結構。殼體202的一外表面216從後表面212延伸至前表面214。後部206在尺寸上相對中部208小,從而中部208的一露出的後表面限定殼體202的外表面216的一第一外肩部218。中部208在尺寸上相對前部210小,從而前部210的一露出的後表面限定殼體202的外表面216的一第二外肩部220。 Referring to Figures 11 and 12, the housing 202 has a rear portion 206, a central portion 208, and a front portion 210. The rear portion 206 extends from a rear surface 212 of the housing 202 to a central portion 208. The middle portion 208 extends from the rear portion 206 to the front portion 210. The front portion 210 extends from the central portion 208 to a front surface 214 of the housing 202. The rear portion 206, the middle portion 208, and the front portion 210 each have a generally box-shaped structure. An outer surface 216 of the housing 202 extends from the rear surface 212 to the front surface 214. The rear portion 206 is smaller in size relative to the central portion 208 such that an exposed rear surface of the central portion 208 defines a first outer shoulder 218 of the outer surface 216 of the housing 202. The central portion 208 is smaller in size than the front portion 210 such that an exposed rear surface of the front portion 210 defines a second outer shoulder 220 of the outer surface 216 of the housing 202.

參閱圖1及圖11,殼體202具有從殼體202的外表面216的前部210的一側向外延伸的一鎖定部222。在一優選實施例中,如圖11和圖12所示,鎖定部222不延伸到殼體202的中部208或後部206上。鎖定部222形成防水連接器組件20的選擇性地接合的鎖定結構30的一第二部分。鎖定部222限定一扣持部收容腔224。 Referring to FIGS. 1 and 11, the housing 202 has a locking portion 222 that extends outwardly from a side of the front portion 210 of the outer surface 216 of the housing 202. In a preferred embodiment, as shown in FIGS. 11 and 12, the locking portion 222 does not extend to the central portion 208 or the rear portion 206 of the housing 202. The locking portion 222 forms a second portion of the selectively engaged locking structure 30 of the waterproof connector assembly 20. The locking portion 222 defines a latching portion receiving cavity 224.

參閱圖13,殼體202限定一密封件收容腔226。密封件收容腔226從殼體202的後表面212在後部206內向前延伸至殼體202的一內後表面228。密封件收容腔226限定從殼體202的後表面212延伸至殼體202的內後表面228的一腔壁230。殼體202的內後表面228優選設置於殼體202的後部206。 Referring to Figure 13, the housing 202 defines a seal receiving cavity 226. The seal receiving cavity 226 extends forwardly from the rear surface 212 of the housing 202 within the rear portion 206 to an inner rear surface 228 of the housing 202. The seal receiving cavity 226 defines a cavity wall 230 that extends from the rear surface 212 of the housing 202 to the inner rear surface 228 of the housing 202. The inner rear surface 228 of the housing 202 is preferably disposed at the rear portion 206 of the housing 202.

參閱圖5、圖7及圖13,殼體202限定從殼體202的內後 表面228向前延伸至殼體202的一內前表面234的多個端子收容腔232。如圖13所示,端子收容腔232數量上為四,但將理解的是,可按照需要設置更多個或更少個(甚至一個)。此外,如圖13所示,所述多個端子收容腔232以2×2雙排佈置設置,但將理解的是,所述多個端子收容腔232可替代地以一單排設置。所設置的端子收容腔232的數量以及所設置的端子收容腔232的佈置(例如雙排或單排)應與設置於第一連接器100的殼體102中的端子收容腔134的數量和佈置一致。各端子收容腔232具有一後部236、一中部238以及一前部240,後部236、中部238以及前部240各在形狀上優選圓柱形。各端子收容腔232限定從殼體202的內後表面228延伸至殼體202的內前表面234的一腔壁242。 Referring to FIGS. 5, 7, and 13, the housing 202 is defined from the inside of the housing 202. Surface 228 extends forwardly to a plurality of terminal receiving cavities 232 of an inner front surface 234 of housing 202. As shown in Figure 13, the number of terminal receiving cavities 232 is four, but it will be understood that more or fewer (or even one) can be provided as desired. Further, as shown in FIG. 13, the plurality of terminal receiving cavities 232 are arranged in a 2 x 2 double row arrangement, but it will be understood that the plurality of terminal receiving cavities 232 may alternatively be arranged in a single row. The number of terminal receiving cavities 232 provided and the arrangement of the terminal receiving cavities 232 (for example, double row or single row) should be the same as the number and arrangement of the terminal receiving cavities 134 provided in the housing 102 of the first connector 100. Consistent. Each of the terminal receiving cavities 232 has a rear portion 236, a middle portion 238, and a front portion 240. The rear portion 236, the middle portion 238, and the front portion 240 are each preferably cylindrical in shape. Each terminal receiving cavity 232 defines a cavity wall 242 that extends from the inner rear surface 228 of the housing 202 to the inner front surface 234 of the housing 202.

參閱圖13,端子收容腔232的後部236從內後表面228延伸至對應的中部238。中部238從對應的後部236延伸至對應的前部240。前部240從對應的中部238延伸至殼體202的內前表面234。中部238具有比端子收容腔232的後部236的直徑和前部240的直徑小的直徑。 Referring to Figure 13, the rear portion 236 of the terminal receiving cavity 232 extends from the inner rear surface 228 to a corresponding central portion 238. The central portion 238 extends from the corresponding rear portion 236 to the corresponding front portion 240. The front portion 240 extends from the corresponding middle portion 238 to the inner front surface 234 of the housing 202. The middle portion 238 has a smaller diameter than the diameter of the rear portion 236 of the terminal receiving cavity 232 and the diameter of the front portion 240.

參閱圖11及圖13,殼體202的中部208和前部210限定一連接器收容腔244。連接器收容腔244從殼體202的前表面214向後延伸進入並穿過前部210且進入中部208直到殼體202的內前表面234。 Referring to Figures 11 and 13, the central portion 208 and the front portion 210 of the housing 202 define a connector receiving cavity 244. The connector receiving cavity 244 extends rearwardly from the front surface 214 of the housing 202 and through the front portion 210 and into the central portion 208 up to the inner front surface 234 of the housing 202.

連接器收容腔244具有一後部246以及一前部248。連接器收容腔244的後部246由殼體202的中部208限定,而連接器收容腔244的前部248由殼體202的前部210限定。連接器收容腔244限定從殼體202的前表面214延伸至殼體202的內前表面234的一腔壁250。連接器收容腔244的後部246小於連接器收容腔244的前部248,從而中部208的一露出的內前表面限定殼體202的腔壁250的一內肩部252。由此,內肩部252將腔壁250分成殼體202的前部210的一前腔壁250a以及殼體202的中部208的一後腔壁250b。 The connector receiving cavity 244 has a rear portion 246 and a front portion 248. The rear portion 246 of the connector receiving cavity 244 is defined by the central portion 208 of the housing 202, while the front portion 248 of the connector receiving cavity 244 is defined by the front portion 210 of the housing 202. The connector receiving cavity 244 defines a cavity wall 250 that extends from the front surface 214 of the housing 202 to the inner front surface 234 of the housing 202. The rear portion 246 of the connector receiving cavity 244 is smaller than the front portion 248 of the connector receiving cavity 244 such that an exposed inner front surface of the central portion 208 defines an inner shoulder 252 of the cavity wall 250 of the housing 202. Thus, the inner shoulder 252 divides the cavity wall 250 into a front cavity wall 250a of the front portion 210 of the housing 202 and a rear cavity wall 250b of the central portion 208 of the housing 202.

殼體202的前部210的一部分移除,以使連接器收容腔244的前部248和由鎖定部222限定的扣持部收容腔224連通。 A portion of the front portion 210 of the housing 202 is removed such that the front portion 248 of the connector receiving cavity 244 communicates with the buckle receiving cavity 224 defined by the locking portion 222.

如圖14-16最佳所示,防水密封件(一對接密封件)204設置成定位於並填充滿殼體202的密封件收容腔226的空間。防水密封件204的一後表面254優選與殼體202的後表面212齊平。防水密封件204的一外表面256化學結合於由殼體202的密封件收容腔226限定的腔壁230(見圖13)。防水密封件204的一前表面258化學結合於殼體202的內後表面228(見圖13)。 As best seen in Figures 14-16, a watertight seal (a pair of seals) 204 is provided to position and fill the space of the seal receiving cavity 226 of the housing 202. A rear surface 254 of the waterproof seal 204 is preferably flush with the rear surface 212 of the housing 202. An outer surface 256 of the watertight seal 204 is chemically bonded to the cavity wall 230 defined by the seal receiving cavity 226 of the housing 202 (see Figure 13). A front surface 258 of the waterproof seal 204 is chemically bonded to the inner rear surface 228 of the housing 202 (see Figure 13).

參閱圖13至圖15,防水密封件204限定多個通孔260,各通孔260限定一壁262,壁262從防水密封件204的後表面254向前延伸至防水密封件204的前表面258。如圖14和圖15所示,通孔260數量上為四,但將理解的是,可按照需要設置更多個或更少個 (甚至一個)。此外,如圖14和圖15所示,所述多個通孔260以2×2的雙排佈置設置,但將理解的是,通孔260可替代地以一單排設置。所設置的通孔260的數量以及所設置的通孔260的佈置(例如一雙排或一單排)應與殼體202內設置的端子收容腔232的數量和佈置一致。各通孔260設置成與一個端子收容腔232對準。 Referring to FIGS. 13-15, the waterproof seal 204 defines a plurality of through holes 260, each of the through holes 260 defining a wall 262 that extends forwardly from the rear surface 254 of the waterproof seal 204 to the front surface 258 of the waterproof seal 204. . As shown in Figures 14 and 15, the number of through holes 260 is four, but it will be understood that more or fewer can be set as needed. (even one). Further, as shown in FIGS. 14 and 15, the plurality of through holes 260 are disposed in a 2×2 double row arrangement, but it will be understood that the through holes 260 may alternatively be disposed in a single row. The number of through holes 260 provided and the arrangement of the through holes 260 (for example, a double row or a single row) should be identical to the number and arrangement of the terminal receiving cavities 232 provided in the housing 202. Each of the through holes 260 is disposed to be aligned with one of the terminal receiving cavities 232.

各通孔260優選具有與端子收容腔232的後部236的直徑優選相等的直徑。由此,通孔260的與端子收容腔232的後部236靠近的壁262優選與端子收容腔232的後部236的腔壁242齊平。 Each of the through holes 260 preferably has a diameter that is preferably equal to the diameter of the rear portion 236 of the terminal receiving cavity 232. Thus, the wall 262 of the through hole 260 that is adjacent to the rear portion 236 of the terminal receiving cavity 232 is preferably flush with the cavity wall 242 of the rear portion 236 of the terminal receiving cavity 232.

參閱圖15及圖16,防水密封件204具有從通孔260的各壁262周向向內延伸的多個肋部264。如圖16所示,肋部264數量上為三,但將理解的是,可按照需要設置更多個或更少個(甚至一個)。 Referring to FIGS. 15 and 16, the waterproof seal 204 has a plurality of ribs 264 extending inwardly from the walls 262 of the through holes 260. As shown in Figure 16, the number of ribs 264 is three, but it will be understood that more or fewer (or even one) may be provided as desired.

在防水密封件204的多個肋部264與後表面254之間,防水密封件204具有限定於通孔260內的一應力釋放部266。應力釋放部266由從通孔260的壁262沿縱向方向向內延伸的多個凸緣268限定。各凸緣268優選與相鄰凸緣268等間距相隔設置。如圖所示,凸緣268優選數量上為四且優選與相鄰凸緣268相隔90度設置。儘管凸緣268示出為四個,將理解的是,可按照需要設置更多個或更少個。 Between the plurality of ribs 264 and the rear surface 254 of the waterproof seal 204, the waterproof seal 204 has a strain relief 266 defined within the through bore 260. The strain relief 266 is defined by a plurality of flanges 268 that extend inwardly from the wall 262 of the through bore 260 in the longitudinal direction. Each flange 268 is preferably spaced from the adjacent flange 268 at equal intervals. As shown, the flange 268 is preferably four in number and preferably spaced 90 degrees from the adjacent flange 268. Although the flanges 268 are shown as four, it will be understood that more or fewer can be provided as desired.

參閱圖14及圖16,各凸緣268優選具有與防水密封件 204的後表面254齊平的一後表面270。各凸緣268具有一第一內表面272,第一內表面272向內且向前傾斜地延伸至一第二內表面274。如果需要,凸緣268的後表面270與凸緣268的第一內表面272之間的連接部分可為圓弧形。第二內表面274向前延伸至一第三內表面276。第三內表面276向外且向前延伸至通孔260的壁262。 Referring to Figures 14 and 16, each flange 268 preferably has a waterproof seal A rear surface 270 of the rear surface 254 of the 204 is flush. Each flange 268 has a first inner surface 272 that extends inwardly and forwardly to a second inner surface 274. If desired, the connecting portion between the rear surface 270 of the flange 268 and the first inner surface 272 of the flange 268 can be arcuate. The second inner surface 274 extends forwardly to a third inner surface 276. The third inner surface 276 extends outwardly and forwardly to the wall 262 of the through hole 260.

防水密封件204可設置有從防水密封件204的前表面258向前延伸的一前延伸部(未示出)。前延伸部向前延伸穿過一對應的孔(未示出)(該對應的孔設置成穿過殼體202的後部206)。所述對應的孔不干涉且不開口於由殼體202限定的端子收容腔232。所述對應的孔可整體上或部分地形成為沿殼體202的外表面216設置的一凹部。所述前延伸部可化學結合於殼體202。 The waterproof seal 204 can be provided with a front extension (not shown) that extends forward from the front surface 258 of the waterproof seal 204. The front extension extends forwardly through a corresponding aperture (not shown) (the corresponding aperture is disposed through the rear portion 206 of the housing 202). The corresponding holes do not interfere and do not open into the terminal receiving cavity 232 defined by the housing 202. The corresponding aperture may be integrally or partially formed as a recess disposed along the outer surface 216 of the housing 202. The front extension can be chemically bonded to the housing 202.

現在將參照圖1-4、圖17以及圖18說明第一連接器100連接於第二連接器200以形成防水連接器組件20。在第一連接器100連接於第二連接器200之前,導線/端子需安裝於第一連接器100以及第二連接器200,這將參照圖17說明。 The first connector 100 will now be described in connection with FIGS. 1-4, 17 and 18 to be coupled to the second connector 200 to form the waterproof connector assembly 20. Before the first connector 100 is connected to the second connector 200, the wires/terminals are to be mounted to the first connector 100 and the second connector 200, which will be explained with reference to FIG.

參閱圖7、圖13及圖17,多個母型端子(第一端子)40的後端分別卡接於多條第一導線50,以將母型端子40固定於第一導線50並提供母型端子40與第一導線50之間的電連接。同樣地,多個公型端子(第二端子)60的後端分別卡接於多條第二導線70,以將公型端子60固定於第二導線70並提供公型端子60與第二導線70 之間的電連接。母型端子40、第一導線50、公型端子60以及第二導線70的數量應與設置於第一連接器100的端子收容腔134和設置於第二連接器200的端子收容腔232的數量一致。 Referring to FIG. 7 , FIG. 13 and FIG. 17 , the rear ends of the plurality of female terminals (first terminals) 40 are respectively engaged with the plurality of first wires 50 to fix the female terminal 40 to the first wire 50 and provide the mother. Electrical connection between the terminal 40 and the first lead 50. Similarly, the rear ends of the plurality of male terminals (second terminals) 60 are respectively engaged with the plurality of second wires 70 to fix the male terminal 60 to the second wire 70 and provide the male terminal 60 and the second wire. 70 Electrical connection between. The number of the female terminal 40, the first wire 50, the male terminal 60, and the second wire 70 should be the same as the number of the terminal receiving cavity 134 disposed in the first connector 100 and the terminal receiving cavity 232 disposed in the second connector 200. Consistent.

參閱圖7、圖8及圖17,各母型端子40隨後插入並穿過設置於第一連接器100的防水密封件104的後部144的一個通孔156。各母型端子40隨後插入對應的端子收容腔134直到母型端子40的一前端42定位於端子收容腔134的前部140但依然處於第一連接器100的前表面112的後方。化學結合於殼體102的防水密封件104有助確保當母型端子40插入穿過防水密封件104時防水密封件104的通孔156相對殼體102的端子收容腔134保持正確地定位。 Referring to FIGS. 7, 8, and 17, each female terminal 40 is then inserted and passed through a through hole 156 provided in the rear portion 144 of the waterproof seal 104 of the first connector 100. Each female terminal 40 is then inserted into the corresponding terminal receiving cavity 134 until a front end 42 of the female terminal 40 is positioned at the front portion 140 of the terminal receiving cavity 134 but still behind the front surface 112 of the first connector 100. The waterproof seal 104 chemically bonded to the housing 102 helps to ensure that the through hole 156 of the waterproof seal 104 remains properly positioned relative to the terminal receiving cavity 134 of the housing 102 when the female terminal 40 is inserted through the waterproof seal 104.

參閱圖7、圖10及圖17,防水密封件104的後部144的多個肋部160設置成在母型端子40插入時被向前壓制和/或撓曲。當母型端子40正確地定位於端子收容腔134內時,多個肋部160壓制和/或撓曲在第一導線50上。多個肋部160被壓制和/或撓曲在第一導線50上提供了第一連接器100與第一導線50之間的防水密封,從而阻止水侵入第一連接器100的端子收容腔134並接觸母型端子40。 Referring to Figures 7, 10 and 17, the plurality of ribs 160 of the rear portion 144 of the waterproof seal 104 are configured to be forwardly pressed and/or flexed when the female terminal 40 is inserted. When the female terminal 40 is properly positioned within the terminal receiving cavity 134, the plurality of ribs 160 are pressed and/or flexed on the first wire 50. The plurality of ribs 160 are pressed and/or flexed to provide a watertight seal between the first connector 100 and the first wire 50 on the first wire 50, thereby preventing water from intruding into the terminal receiving cavity 134 of the first connector 100. And contacting the female terminal 40.

當母型端子40正確地定位於端子收容腔134內時,應力釋放部162的多個凸緣164被壓制或撓曲或彎曲在第一導線50上。多個凸緣164被壓制或撓曲或彎曲在第一導線50上防止第一導線 50的傾斜,如果第一導線50傾斜,將降低第一導線50的一側上的壓制密封(seal compression)。 When the female terminal 40 is properly positioned within the terminal receiving cavity 134, the plurality of flanges 164 of the strain relief 162 are pressed or flexed or bent over the first wire 50. The plurality of flanges 164 are pressed or flexed or bent over the first wire 50 to prevent the first wire The inclination of 50, if the first wire 50 is tilted, will reduce the seal compression on one side of the first wire 50.

參閱圖13、圖15及圖17,各公型端子60隨後插入並穿過設置於第二連接器200的防水密封件204的一個通孔260。各公型端子60隨後插入對應的端子收容腔232直到公型端子60的一前端62定位成超出第二連接器200的內前表面234。化學結合於殼體202的防水密封件204有助確保當公型端子60插入穿過防水密封件204時防水密封件204的通孔260相對殼體202的端子收容腔232保持正確地定位。 Referring to FIGS. 13 , 15 , and 17 , each male terminal 60 is then inserted into and passed through a through hole 260 of the waterproof seal 204 disposed on the second connector 200 . Each male terminal 60 is then inserted into a corresponding terminal receiving cavity 232 until a front end 62 of the male terminal 60 is positioned beyond the inner front surface 234 of the second connector 200. The waterproof seal 204 chemically bonded to the housing 202 helps to ensure that the through hole 260 of the waterproof seal 204 remains properly positioned relative to the terminal receiving cavity 232 of the housing 202 when the male terminal 60 is inserted through the waterproof seal 204.

參閱圖15至圖17,防水密封件204的多個肋部264在公型端子60插入時被向前壓制和/或撓曲。當公型端子60正確地定位於端子收容腔232內時,多個肋部264被壓制和/或撓曲在第二導線70上。多個肋部264被壓制和/或撓曲在第二導線70上提供了第二連接器200與第二導線70之間的防水密封,從而阻止水侵入第二連接器200的端子收容腔232並接觸公型端子60。 Referring to Figures 15-17, the plurality of ribs 264 of the waterproof seal 204 are forwardly pressed and/or flexed when the male terminal 60 is inserted. When the male terminal 60 is properly positioned within the terminal receiving cavity 232, the plurality of ribs 264 are pressed and/or flexed onto the second wire 70. The plurality of ribs 264 are pressed and/or flexed to provide a waterproof seal between the second connector 200 and the second wire 70 on the second wire 70, thereby preventing water from intruding into the terminal receiving cavity 232 of the second connector 200. And contact the male terminal 60.

當公型端子60正確地定位於端子收容腔232內時,應力釋放部266的多個凸緣268被壓制或撓曲或彎曲在第二導線70上。多個凸緣268被壓制或撓曲或彎曲在第二導線70上防止第二導線70傾斜,如果第二導線70傾斜,這將降低在第二導線70的一側上的壓制密封。 When the male terminal 60 is properly positioned within the terminal receiving cavity 232, the plurality of flanges 268 of the strain relief 266 are pressed or flexed or bent over the second wire 70. The plurality of flanges 268 are pressed or flexed or bent over the second wire 70 to prevent the second wire 70 from tilting, which would reduce the press seal on one side of the second wire 70 if the second wire 70 is tilted.

參閱圖17,一旦第一及第二連接器100、200使端子40、60及第一、第二導線50、70分別定位並固定於其內,第一連接器100和第二連接器200就能相對彼此固定,由此允許公型端子60和母型端子40相互接合,以在它們之間建立電連接。這個連接將通過使第一連接器100相對第二連接器200移動來說明,但將理解的是,這個連接也可通過使第二連接器200相對第一連接器100移動或通過使第一連接器100和第二連接器200相對彼此移動來進行。 Referring to FIG. 17, once the first and second connectors 100, 200 have the terminals 40, 60 and the first and second wires 50, 70 respectively positioned and fixed therein, the first connector 100 and the second connector 200 are They can be fixed relative to one another, thereby allowing the male terminal 60 and the female terminal 40 to engage each other to establish an electrical connection therebetween. This connection will be illustrated by moving the first connector 100 relative to the second connector 200, but it will be understood that this connection can also be made by moving the second connector 200 relative to the first connector 100 or by making the first connection The device 100 and the second connector 200 are moved relative to each other.

參閱圖7、圖13及圖17,首先移動第一連接器100,以將殼體102的前部108和防水密封件104的前部148(見圖8)定位到第二連接器200的殼體202的連接器收容腔244的前部248內。隨後,移動第一連接器100,以將殼體102的前部108和防水密封件104的前部148(見圖8)定位到第二連接器200的殼體202的連接器收容腔244的後部246內。 Referring to Figures 7, 13, and 17, the first connector 100 is first moved to position the front portion 108 of the housing 102 and the front portion 148 (see Figure 8) of the waterproof seal 104 to the housing of the second connector 200. The connector 202 of the body 202 houses the front portion 248 of the cavity 244. Subsequently, the first connector 100 is moved to position the front portion 108 of the housing 102 and the front portion 148 (see FIG. 8) of the waterproof seal 104 to the connector receiving cavity 244 of the housing 202 of the second connector 200. Inside the rear section 246.

當殼體102的前部108和防水密封件104的前部148正確地定位於第二連接器200的殼體202的連接器收容腔244的後部246內時,將發生如下動作:(1)第一連接器100的前表面112處於面向或抵靠第二連接器200的內前表面234的位置;(2)第一連接器100的各端子收容腔134與第二連接 器200的一相應端子收容腔232正確地對準;(3)設置於第二連接器200的各公型端子60的前端62插入第一連接器100的一對準的端子收容腔134且各公型端子60與設置於對準的端子收容腔134中的母型端子40接合,由此建立母型端子40與公型端子60之間的電連接;(4)搭配參閱圖18,防水密封件104的前部148(見圖8)的多個肋部174與連接器收容腔244的腔壁250的後部246接合時將被向後撓曲。更具體地,肋部174設置成特定尺寸而更容易以翻折而非被壓縮的方式翻動。多個肋部174向後撓曲或翻折在腔壁250上提供了第一連接器100與第二連接器200之間的防水密封,從而阻止水在第一連接器100和第二連接器200的連接部位侵入第一連接器100和第二連接器200中的任一個並接觸公型端子60或母型端子40中的任一個。更具體地,兩個連接器100、200的對接使得肋部174沿向後方向撓曲/翻折,這使得由從熱到冷所造成的真空(vacumm of a hot to cold event)引起的水的侵入更難以進行,因為水實際上一直將肋部174向上壓靠在第二連接器200的腔壁250上,由此建立更強的密封。此外,為了使水侵入,水將不得不沿相反的方向使得肋部174翻轉以突破肋部174,這需要更大的力才能實現;(5)第一連接器100的殼體102的後部106的一前部定 位在第二連接器200的殼體202的連接器收容腔244的前部248內;以及(6)搭配參閱圖18,與第一連接器100相關聯的彈性扣持部126定位在由與第二連接器200相關聯的鎖定部222限定的扣持部收容腔224內。鎖定部222由此保持並鎖定彈性扣持部126就位,由此牢固地將第一連接器100固定於第二連接器200。 When the front portion 108 of the housing 102 and the front portion 148 of the waterproof seal 104 are properly positioned within the rear portion 246 of the connector receiving cavity 244 of the housing 202 of the second connector 200, the following actions will occur: (1) The front surface 112 of the first connector 100 is in a position facing or abutting against the inner front surface 234 of the second connector 200; (2) each terminal receiving cavity 134 of the first connector 100 is connected to the second connection A corresponding terminal receiving cavity 232 of the device 200 is correctly aligned; (3) the front end 62 of each male terminal 60 of the second connector 200 is inserted into an aligned terminal receiving cavity 134 of the first connector 100 and each The male terminal 60 is engaged with the female terminal 40 disposed in the aligned terminal receiving cavity 134, thereby establishing an electrical connection between the female terminal 40 and the male terminal 60; (4) with reference to FIG. 18, waterproof sealing The plurality of ribs 174 of the front portion 148 (see FIG. 8) of the member 104 will flex rearwardly when engaged with the rear portion 246 of the cavity wall 250 of the connector receiving cavity 244. More specifically, the ribs 174 are set to a particular size and are more easily flipped in a folded, rather than compressed manner. The plurality of ribs 174 are flexed or folded back to provide a waterproof seal between the first connector 100 and the second connector 200 on the cavity wall 250, thereby preventing water from being in the first connector 100 and the second connector 200. The connection portion intrudes into any one of the first connector 100 and the second connector 200 and contacts either one of the male terminal 60 or the female terminal 40. More specifically, the abutment of the two connectors 100, 200 causes the ribs 174 to flex/fold in a rearward direction, which causes water caused by a vacuum of a hot to cold event. The intrusion is more difficult to perform because the water actually forces the ribs 174 up against the cavity wall 250 of the second connector 200, thereby creating a stronger seal. Moreover, in order to invade the water, the water will have to reverse the rib 174 in the opposite direction to break the rib 174, which requires more force to be achieved; (5) the rear portion 106 of the housing 102 of the first connector 100 One front Positioned in the front portion 248 of the connector receiving cavity 244 of the housing 202 of the second connector 200; and (6) with reference to FIG. 18, the elastic latching portion 126 associated with the first connector 100 is positioned by The locking portion defined by the locking portion 222 of the second connector 200 is received in the receiving portion 224. The locking portion 222 thereby holds and locks the resilient latching portion 126 in place, thereby securely securing the first connector 100 to the second connector 200.

參閱圖8及圖17,應注意的是,可按照需要對防水連接器組件20進行修改。例如,第一連接器100的應力釋放部162和第二連接器200的應力釋放部266中的其中之一或兩者可相應地被移除。另外,儘管防水密封件104以形成為一單件說明並示出,但是這樣的構造不是必須的,而且如果需要,防水密封件104的前部148與後部144可分離,從而中間連接部146可不需要或者按照需要修改。 Referring to Figures 8 and 17, it should be noted that the waterproof connector assembly 20 can be modified as needed. For example, one or both of the stress relief portion 162 of the first connector 100 and the stress relief portion 266 of the second connector 200 may be correspondingly removed. Additionally, although the waterproof seal 104 is illustrated and illustrated as a single piece, such a configuration is not required, and if desired, the front portion 148 and the rear portion 144 of the waterproof seal 104 are separable such that the intermediate connection portion 146 may not Need or modify as needed.

參閱圖7、圖8及圖17,還應注意的是,在某些實施例中,可省略防水密封件104的後部144。例如,殼體102可圍繞第一導線50直接嵌件模製成型。這樣的連接器將僅限制於預定的導線,但對於某些應用,圍繞導線直接模製成型所增加的牢靠性可能是可接受的折衷方案。然而,防水密封件104的前部148將依然需要密封第二連接器200。 Referring to Figures 7, 8, and 17, it should also be noted that in some embodiments, the rear portion 144 of the waterproof seal 104 can be omitted. For example, the housing 102 can be directly insert molded around the first wire 50. Such a connector would only be limited to a predetermined wire, but for some applications, the increased robustness of direct molding around the wire may be an acceptable compromise. However, the front portion 148 of the waterproof seal 104 will still need to seal the second connector 200.

如果需要,可修改選擇性地接合的鎖定結構30的結 構,從而彈性扣持部設置於一固持收容腔或固持收容凹部,並從而鎖定部將收容在固持收容腔或固持收容凹部內,以與彈性扣持部接合。可替代地,如果需要,可反向設置選擇性地接合的鎖定結構30的結構,從而彈性扣持部與第二連接器相關聯而鎖定部與第一連接器相關聯。 The knot of the selectively engaged locking structure 30 can be modified if desired The elastic latching portion is disposed in a holding receiving cavity or a holding receiving recess, and the locking portion is received in the holding receiving cavity or the holding receiving recess to engage with the elastic latching portion. Alternatively, if desired, the structure of the selectively engaged locking structure 30 can be reversed such that the resilient catch is associated with the second connector and the locking portion is associated with the first connector.

儘管連接器組件20在本文中說明為一防水連接器組件20,但將理解的是,連接器組件20也可用於防止其他液體、氣體或異物顆粒(諸如灰塵)進入端子收容腔134、232。由此,本文中和申請專利範圍中採用的術語“水”將被廣義地解釋,以包含任意的液體、氣體或異物顆粒。 Although the connector assembly 20 is illustrated herein as a waterproof connector assembly 20, it will be understood that the connector assembly 20 can also be used to prevent other liquids, gases, or foreign matter particles, such as dust, from entering the terminal receiving cavities 134, 232. Thus, the term "water" as used herein and in the scope of the claims is to be interpreted broadly to encompass any liquid, gas or foreign particle.

將認識到的是,前述說明書提供了所公開的系統和技術的實例。然而,可設想的是,本申請的其他實施方式可與前述實例在細節上不同。所有提及的本文的公開內容或實例意欲指的是在那個角度說明的特定的實例且不意欲暗含任何對公開內容的範圍更普遍的限制。針對某些特徵的所有差異和貶義的語言意欲表示那些特徵不是優選的,但不從所公開內容的範圍中完全排除,除非另有說明。 It will be appreciated that the foregoing description provides examples of the disclosed systems and techniques. However, it is contemplated that other embodiments of the present application may differ in detail from the foregoing examples. The disclosure or examples of the disclosure are intended to be illustrative of specific examples of the disclosure and are not intended to imply any limitation of the scope of the disclosure. All the differences and ambiguities of the features are intended to indicate that those features are not preferred, but are not to be completely excluded from the scope of the disclosure unless otherwise stated.

本文列舉的數值範圍僅是意圖用作簡化表達方式,該簡化表達方式指的是獨立地涉及落入該範圍內的各個單獨的值,除非本文另有說明,各獨立的值被併入到說明書中,就像它在本文中 被獨立地列舉一樣。除非本文另有說明或與上下文明顯矛盾,本文所述的所有方法可按任何合適的循序執行。 Recitation of ranges of values herein are merely intended to be a simplistic expression, which is intended to independently refer to the individual values falling within the range, unless otherwise indicated herein In, as it is in this article It is listed as independently. All methods described herein can be performed in any suitable order unless otherwise indicated herein or clearly contradicted by the context.

相應地,本公開內容包括適用法律所允許的隨附申請專利範圍中所列舉的主題的所有修改和等同物。此外,除非本文另有說明或與上下文明顯矛盾,在本公開內容的所有可能的變形中的本文的上述部件的任意組合為本公開內容所包含。 Accordingly, this disclosure includes all modifications and equivalents of the subject matter recited in the appended claims. In addition, any combination of the above-described components of the present disclosure in all possible variations of the present disclosure is encompassed by the present disclosure, unless otherwise stated herein or clearly contradicted by the context.

Claims (24)

一種防水連接器,包括:一殼體,其從一前表面延伸至一後表面,所述殼體限定一密封件收容腔,所述密封件收容腔開口於所述殼體的後表面,所述殼體還限定連通所述密封件收容腔並朝向所述殼體的前表面向前延伸的至少一個端子收容腔;以及一第一防水密封件,定位於所述密封件收容腔內且化學結合於所述殼體,所述第一防水密封件具有與所述殼體的後表面大體齊平的一後表面,所述第一防水密封件設置有貫穿所述第一防水密封件的至少一個通孔,所述至少一個通孔與所述殼體的所述至少一個端子收容腔對準,所述第一防水密封件設置有延伸進入到所述至少一個通孔的至少一個肋部,所述至少一個肋部設置成密封插入穿過對應通孔的一導線,以阻止水經由所述第一防水密封件的所述至少一個通孔侵入所述至少一個端子收容腔。 A waterproof connector comprising: a housing extending from a front surface to a rear surface, the housing defining a seal receiving cavity, the seal receiving cavity opening on a rear surface of the housing, The housing further defines at least one terminal receiving cavity that communicates with the seal receiving cavity and extends forward toward the front surface of the housing; and a first waterproof seal positioned in the seal receiving cavity and chemically Combined with the housing, the first waterproof seal has a rear surface that is substantially flush with a rear surface of the housing, and the first waterproof seal is provided with at least the first waterproof seal a through hole, the at least one through hole being aligned with the at least one terminal receiving cavity of the housing, the first waterproof seal being provided with at least one rib extending into the at least one through hole, The at least one rib is configured to seal a wire inserted through the corresponding through hole to prevent water from intruding into the at least one terminal receiving cavity via the at least one through hole of the first waterproof seal. 如請求項1所述防水連接器,其中,所述殼體和所述第一防水密封件是由一個兩次射出成型作業的一部分形成。 The waterproof connector of claim 1, wherein the housing and the first waterproof seal are formed by a portion of a two-shot molding operation. 如請求項2所述防水連接器,其中,所述殼體由聚丙烯形成,而所述第一防水密封件由一熱塑性彈性體形成。 The waterproof connector of claim 2, wherein the housing is formed of polypropylene and the first waterproof seal is formed of a thermoplastic elastomer. 如請求項1所述防水連接器,其中,所述至少一個端子收容腔設置成將一母型端子收容於其內。 The waterproof connector of claim 1, wherein the at least one terminal receiving cavity is disposed to receive a female terminal therein. 如請求項1所述防水連接器,其中,所述至少一個端子收容腔設置成將一公型端子收容於其內。 The waterproof connector of claim 1, wherein the at least one terminal receiving cavity is disposed to receive a male terminal therein. 如請求項1所述防水連接器,其中,所述第一防水密封件 還設置有一應力釋放部,所述應力釋放部定位在所述第一防水密封件的後表面與延伸進入所述至少一個通孔中的所述至少一個肋部之間。 The waterproof connector of claim 1, wherein the first waterproof seal A stress relief portion is also disposed, the strain relief being positioned between a rear surface of the first waterproof seal and the at least one rib extending into the at least one through hole. 如請求項6所述防水連接器,其中,所述應力釋放部包括延伸進入所述至少一個通孔的多個凸緣,所述多個凸緣設置為定位成抵靠在所述導線上,以阻止所述導線傾斜。 The waterproof connector of claim 6, wherein the stress relief portion includes a plurality of flanges extending into the at least one through hole, the plurality of flanges being disposed to be positioned against the wire, To prevent the wire from tilting. 如請求項7所述防水連接器,其中,各個凸緣設置成與相鄰凸緣等間距相隔。 The waterproof connector of claim 7, wherein each of the flanges is disposed at equal intervals from the adjacent flanges. 如請求項7所述防水連接器,其中,各個凸緣具有一後表面、一第一內表面、一第二內表面以及一第三內表面,各凸緣的後表面與所述第一防水密封件的後表面大體齊平,所述第一內表面向內並向前傾斜地延伸至所述第二內表面,所述第二內表面向前延伸至所述第三內表面,所述第三內表面向外並向前傾斜地延伸至由所述至少一個通孔限定的一壁。 The waterproof connector of claim 7, wherein each flange has a rear surface, a first inner surface, a second inner surface, and a third inner surface, the rear surface of each flange and the first waterproof a rear surface of the seal is substantially flush, the first inner surface extending obliquely inwardly and forwardly to the second inner surface, the second inner surface extending forwardly to the third inner surface, the first The three inner surfaces extend obliquely outwardly and forwardly to a wall defined by the at least one through hole. 如請求項1所述防水連接器,其中,一選擇性地接合的鎖定結構的一部分與所述殼體可操作地聯繫在一起,所述選擇性地接合的鎖定結構設置成將所述防水連接器連接於另一連接器。 The waterproof connector of claim 1, wherein a portion of a selectively engaged locking structure is operatively associated with the housing, the selectively engaged locking structure configured to connect the waterproof connection The device is connected to another connector. 如請求項10所述防水連接器,其中,所述選擇性地接合的鎖定結構的所述一部分為一彈性扣持部。 The waterproof connector of claim 10, wherein the portion of the selectively engaged locking structure is an elastic buckle. 如請求項10所述防水連接器,其中,所述選擇性地接合的鎖定結構的所述一部分為一鎖定部。 The waterproof connector of claim 10, wherein the portion of the selectively engaged locking structure is a locking portion. 如請求項1所述防水連接器,其中,還包括一第二防水密 封件,所述第二防水密封件化學結合於所述殼體的一外表面,所述第二防水密封件設置成當另一連接器連接於所述防水連接器時在所述防水連接器與所述另一連接器之間形成一防水密封。 The waterproof connector of claim 1, further comprising a second waterproof seal a seal, the second waterproof seal is chemically coupled to an outer surface of the housing, and the second waterproof seal is disposed at the waterproof connector when another connector is coupled to the waterproof connector A waterproof seal is formed with the other connector. 如請求項13所述防水連接器,其中,所述殼體、所述第一防水密封件以及所述第二防水密封件作為一個兩次射出成型作業的一部分形成。 The waterproof connector of claim 13, wherein the housing, the first waterproof seal, and the second waterproof seal are formed as part of a two-shot injection molding operation. 如請求項14所述防水連接器,其中,所述殼體由聚丙烯形成,而所述第一防水密封件以及第二防水密封件由一熱塑性彈性體形成。 The waterproof connector of claim 14, wherein the housing is formed of polypropylene, and the first waterproof seal and the second waterproof seal are formed of a thermoplastic elastomer. 如請求項13所述防水連接器,其中,所述第一防水密封件和所述第二防水密封件一體形成。 The waterproof connector of claim 13, wherein the first waterproof seal and the second waterproof seal are integrally formed. 如請求項13所述防水連接器,其中,所述第二防水密封件具有向外延伸出的至少一個肋部,所述至少一個肋部設置成當所述另一連接器連接於所述防水連接器時沿與水侵入方向相對的一方向翻折;其中,所述至少一個肋部翻折在所述另一連接器上,阻止水經由所述防水連接器與所述另一連接器之間的連接部位侵入所述至少一個端子收容腔。 The waterproof connector of claim 13, wherein the second waterproof seal has at least one rib extending outward, the at least one rib being disposed to be connected to the waterproof when the other connector is connected The connector is folded in a direction opposite to the direction of water intrusion; wherein the at least one rib is folded over the other connector to prevent water from passing through the waterproof connector and the other connector The connection portion between the two invades the at least one terminal receiving cavity. 一種防水連接器組件,包括:一第一連接器,具有一第一殼體以及一第一防水密封件,所述第一殼體具有一前表面以及一後表面,所述第一殼體具有用於收容第一端子的至少一個端子收容腔,所述第一防水密封件靠近所述第一殼體的前表面化學結合於 所述第一殼體的一外表面,所述第一防水密封件具有從所述第一防水密封件向外延伸的至少一個肋部;以及一第二連接器,具有一第二殼體,所述第二殼體具有一前表面以及一後表面,所述第二殼體具有收容第二端子的至少一個端子收容腔,所述第二端子設置成電連接於所述第一端子;其中,所述至少一個肋部設置成當所述第二連接器連接於所述第一連接器時沿與水侵入方向相對的一方向翻折;其中,所述至少一個肋部翻折在所述第二連接器上,阻止水經由所述第一連接器與所述第二連接器之間的連接部位侵入所述第一殼體及第二殼體的至少一個端子收容腔。 A waterproof connector assembly includes: a first connector having a first housing and a first waterproof seal, the first housing having a front surface and a rear surface, the first housing having At least one terminal receiving cavity for receiving the first terminal, the first waterproof seal being chemically coupled to the front surface of the first housing An outer surface of the first housing, the first waterproof seal has at least one rib extending outward from the first waterproof seal; and a second connector having a second housing The second housing has a front surface and a rear surface, the second housing has at least one terminal receiving cavity for receiving the second terminal, and the second terminal is configured to be electrically connected to the first terminal; The at least one rib is configured to fold in a direction opposite to a water intrusion direction when the second connector is coupled to the first connector; wherein the at least one rib is folded over The second connector prevents water from intruding into the at least one terminal receiving cavity of the first housing and the second housing via a connection portion between the first connector and the second connector. 如請求項18所述防水連接器組件,其中,所述第一殼體和所述第二殼體各限定一個密封件收容腔,所述密封件收容腔分別開口於所述第一殼體的後表面和所述第二殼體的後表面且分別向前延伸至所述第一殼體的所述至少一個端子收容腔和所述第二殼體的所述至少一個端子收容腔,所述兩個密封件收容腔分別連通所述第一殼體的所述至少一個端子收容腔和所述第二殼體的所述至少一個端子收容腔,而且其中,所述第一連接器和所述第二連接器各還包括分別定位於所述兩個密封件收容腔並分別化學結合於所述第一殼體和所述第二殼體的第二防水密封件。 The waterproof connector assembly of claim 18, wherein the first housing and the second housing each define a seal receiving cavity, and the seal receiving cavity is respectively open to the first housing a rear surface and a rear surface of the second housing and extending forwardly to the at least one terminal receiving cavity of the first housing and the at least one terminal receiving cavity of the second housing, respectively Two seal receiving cavities respectively communicating with the at least one terminal receiving cavity of the first housing and the at least one terminal receiving cavity of the second housing, and wherein the first connector and the first connector The second connectors each further include a second waterproof seal positioned to the two seal receiving cavities and chemically coupled to the first housing and the second housing, respectively. 如請求項19所述防水連接器組件,其中,各第二防水密封件分別具有與所述第一殼體的後表面和所述第二殼體的 後表面大體齊平的後表面,各第二防水密封件具有設置成貫穿該第二防水密封件的至少一個通孔,所述至少一個通孔分別與所述第一殼體的所述至少一個端子收容腔和所述第二殼體的所述至少一個端子收容腔對準,各第二防水密封件設置有延伸進入到所述至少一個通孔中的至少一個肋部,所述至少一個肋部設置成密封插入穿過各第二防水密封件的一導線,以阻止水經由所述第二防水密封件的所述至少一個通孔分別侵入所述第一殼體的所述至少一個端子收容腔和所述第二殼體的所述至少一個端子收容腔。 The waterproof connector assembly of claim 19, wherein each of the second waterproof seals has a rear surface of the first housing and the second housing a substantially flush rear surface of the rear surface, each of the second waterproof seals having at least one through hole disposed through the second waterproof seal, the at least one through hole and the at least one of the first housings respectively The terminal receiving cavity is aligned with the at least one terminal receiving cavity of the second housing, and each of the second waterproof seals is provided with at least one rib extending into the at least one through hole, the at least one rib a portion is configured to seal a wire inserted through each of the second waterproof seals to prevent water from intruding into the at least one terminal of the first housing through the at least one through hole of the second waterproof seal The cavity and the at least one terminal receiving cavity of the second housing. 如請求項20所述防水連接器組件,其中,各第二防水密封件還設置有一應力釋放部,所述應力釋放部定位在該第二防水密封件的後表面與延伸進入所述至少一個通孔中的所述至少一個肋部之間。 The waterproof connector assembly of claim 20, wherein each of the second waterproof seals is further provided with a stress relief portion, the stress relief portion being positioned at a rear surface of the second waterproof seal and extending into the at least one pass Between the at least one rib in the hole. 如請求項19所述防水連接器組件,其中,所述第一連接器的第二防水密封件與所述第一連接器的第一防水密封件一體形成。 The waterproof connector assembly of claim 19, wherein the second waterproof seal of the first connector is integrally formed with the first waterproof seal of the first connector. 如請求項18所述防水連接器組件,還包括:一選擇性地接合的鎖定結構,設置成將所述第一連接器連接於所述第二連接器,所述第一防水密封件設置成當所述選擇性地接合的鎖定結構將所述第一連接器和所述第二連接器相互連接時在所述第一連接器與所述第二連接器之間形成防水密封。 The waterproof connector assembly of claim 18, further comprising: a selectively engaged locking structure configured to connect the first connector to the second connector, the first waterproof seal being configured to A waterproof seal is formed between the first connector and the second connector when the selectively engaged locking structure interconnects the first connector and the second connector. 一種防水連接器組件,包括: 一第一連接器,具有一第一殼體以及一第一防水密封件,所述第一殼體具有一前表面以及一後表面,所述第一殼體具有用於收容第一端子的至少一個端子收容腔及一密封件收容腔,所述密封件收容腔開口於所述殼體的後表面,所述第一防水密封件定位於所述密封件收容腔內且化學結合於所述第一殼體的靠近其前表面的一外表面;一第二連接器,具有一第二殼體,所述第二殼體具有一前表面以及一後表面,所述第二殼體具有用於收容第二端子的至少一個端子收容腔,所述第二端子設置成電連接於所述第一端子;以及一選擇性地接合的鎖定結構,設置成將所述第一連接器連接於所述第二連接器,所述第一防水密封件設置成當所述選擇性地接合的鎖定結構將所述第一連接器和所述第二連接器相互連接時在所述第一連接器和所述第二連接器之間形成防水密封。 A waterproof connector assembly comprising: a first connector having a first housing and a first waterproof seal, the first housing having a front surface and a rear surface, the first housing having at least a first terminal for receiving the first terminal a terminal receiving cavity and a sealing member receiving cavity, the sealing member receiving cavity is open to a rear surface of the housing, the first waterproof sealing member is positioned in the sealing member receiving cavity and chemically coupled to the first An outer surface of a casing adjacent to a front surface thereof; a second connector having a second casing, the second casing having a front surface and a rear surface, the second casing having Accommodating at least one terminal receiving cavity of the second terminal, the second terminal being disposed to be electrically connected to the first terminal; and a selectively engaged locking structure configured to connect the first connector to the a second connector, the first waterproof seal being disposed at the first connector and the ground when the selectively engaged locking structure interconnects the first connector and the second connector Forming a waterproof seal between the second connectors .
TW104133259A 2015-10-08 2015-10-08 Waterproof connector and waterproof connector assembly TWI618308B (en)

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CN102255188B (en) * 2010-04-13 2015-02-25 日立金属株式会社 Lever connector
TWM432982U (en) * 2012-02-22 2012-07-01 A100 Tech Corp M1010701_3919
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