TWI617120B - Motor module - Google Patents

Motor module Download PDF

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Publication number
TWI617120B
TWI617120B TW105138253A TW105138253A TWI617120B TW I617120 B TWI617120 B TW I617120B TW 105138253 A TW105138253 A TW 105138253A TW 105138253 A TW105138253 A TW 105138253A TW I617120 B TWI617120 B TW I617120B
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Taiwan
Prior art keywords
cover
fixing plate
motor
casing member
bearings
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TW105138253A
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Chinese (zh)
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TW201820750A (en
Inventor
Yu-Ming Xiao
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Priority to TW105138253A priority Critical patent/TWI617120B/en
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Publication of TWI617120B publication Critical patent/TWI617120B/en
Publication of TW201820750A publication Critical patent/TW201820750A/en

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Abstract

一種馬達模組,包含有:一上殼件;一下殼件,與該上殼件相組合後形成有一容置空間;一排水盒,安裝於該下殼件且位於該下殼件之下方,該排水盒內具有一排水葉片;一馬達部件,設於該容置空間,該馬達部件具有一轉子、一定子、一驅動軸以及二軸承,但不包含一上蓋以及一下蓋,該轉子安裝於該定子,該驅動軸係設於該轉子,該驅動軸一端係位於該排水盒內並連接該排水葉片;該二軸承設於該驅動軸並且位於該定、轉子之上方及下方。A motor module includes: an upper casing member; a lower casing member combined with the upper casing member to form an accommodation space; a drain box mounted to the lower casing member and located below the lower casing member The drain box has a drainage blade therein; a motor component is disposed in the accommodating space, the motor component has a rotor, a stator, a drive shaft and two bearings, but does not include an upper cover and a lower cover, the rotor is mounted on the The stator is disposed on the rotor, and one end of the drive shaft is disposed in the drain box and connected to the drain blade; the two bearings are disposed on the drive shaft and located above and below the stator and the rotor.

Description

馬達模組Motor module

本發明係與排水裝置有關,特別是指一種馬達模組。The invention relates to a drainage device, and in particular to a motor module.

按,請參閱台灣公告第445349號專利所提供之一種洩水泵,如該案第1圖所示,習用之排水馬達於組裝時,必須在馬達內部元件組裝完成後,先以金屬外殼包覆定子、轉子、驅動軸、軸承等相關元件,再以塑膠外殼包覆金屬外殼,才得以完成馬達的組裝。Press, please refer to a water pump provided by Taiwan Patent No. 445349. As shown in Figure 1 of the case, the conventional drain motor must be assembled with a metal casing after the internal components of the motor are assembled. The rotor, the drive shaft, the bearing and other related components, and then the metal casing is covered with a plastic casing to complete the assembly of the motor.

由上述可知,習用的排水馬達必須需進行一次金屬外殼的包裝,再以塑膠外殼進行包裝一次,因此,係必須經過兩次的組裝程序,具有較為耗時之缺點;另外,習用的排水馬達因為先以金屬外殼進行元件的包裝,再以金屬外殼包覆塑膠元件,因此,所組成之馬達的體積較大。As can be seen from the above, the conventional drain motor must be packaged in a metal casing and then packaged in a plastic casing. Therefore, it is necessary to go through two assembly procedures, which has a relatively time-consuming disadvantage. In addition, the conventional drain motor is used because The components are packaged in a metal casing, and the plastic components are covered with a metal casing. Therefore, the motor is composed of a large volume.

因此,本申請人認為,若能對習用排水馬達進行結構上的改良,使馬達同時具有方便組裝以及馬達體積縮小之功效,有助於馬達於生產及使用上之便利性。Therefore, the Applicant believes that if the conventional drainage motor can be structurally improved, the motor can be easily assembled and the motor can be reduced in size, which contributes to the convenience of the motor in production and use.

本發明之主要目的在於提供一種馬達模組,其可簡化組裝所需的程序,進而提升組裝速度。SUMMARY OF THE INVENTION A primary object of the present invention is to provide a motor module that simplifies the procedures required for assembly and thereby increases assembly speed.

本發明之另一主要目的在於提供一種馬達模組,其可縮小馬達的體積。Another main object of the present invention is to provide a motor module that can reduce the volume of the motor.

為了達成上述之目的,依據本發明所提供之一種馬達模組,包含有:一上殼件;一下殼件,與該上殼件相組合後形成有一容置空間;一排水盒,安裝於該下殼件且位於該下殼件之下方,該排水盒內具有一排水葉片;一馬達部件,設於該容置空間,該馬達部件具有一轉子、一定子、一驅動軸以及二軸承,但不包含一上蓋及一下蓋,該轉子安裝於該定子,該驅動軸係設於該轉子,該驅動軸一端係位於該排水盒內並連接於該排水葉片;該二軸承設於該驅動軸並且位於該定、轉子之上方及下方。In order to achieve the above object, a motor module according to the present invention includes: an upper casing member; and a lower casing member, which is combined with the upper casing member to form an accommodation space; a drain box is mounted on the casing a lower casing member is located below the lower casing member, the drainage box has a drainage blade therein; a motor component is disposed in the accommodating space, the motor component has a rotor, a stator, a drive shaft and two bearings, but Excluding an upper cover and a lower cover, the rotor is mounted on the stator, the drive shaft is disposed on the rotor, and one end of the drive shaft is located in the drain box and is connected to the drainage blade; the two bearings are disposed on the drive shaft and Located above and below the stator and rotor.

藉此,本發明可簡化組裝程序,提升組裝速度,具有便利性。Thereby, the present invention can simplify the assembly process, improve the assembly speed, and is convenient.

以及,本發明可縮減先前技術中所述之金屬外殼與塑膠外殼之間的距離,進而達到縮小馬達體積之功效。Moreover, the present invention can reduce the distance between the metal casing and the plastic casing described in the prior art, thereby achieving the effect of reducing the volume of the motor.

為了詳細說明本發明之技術特點所在,茲舉以下之較佳實施例並配合圖式說明如後,其中:In order to explain the technical features of the present invention in detail, the following preferred embodiments will be described with reference to the drawings, wherein:

如第1圖至第5圖所示,本發明第一較佳實施例所提供之一種馬達模組10,主要由一上殼件11、一下殼件21、一排水盒31以及一馬達部件41所組成,其中:As shown in FIG. 1 to FIG. 5, a motor module 10 according to a first preferred embodiment of the present invention is mainly composed of an upper casing member 11, a lower casing member 21, a drain casing 31, and a motor member 41. Composed of:

該下殼件21係與該上殼件11相組合後形成有一容置空間211。The lower casing member 21 is combined with the upper casing member 11 to form an accommodation space 211.

該排水盒31,安裝於該下殼件21並位於該下殼件21之下方,且該排水盒31內具有一排水葉片33。The drain box 31 is mounted on the lower case member 21 and below the lower case member 21, and the drain case 31 has a drain blade 33 therein.

該馬達部件41,設於該容置空間211,該馬達部件41具有一轉子42、一定子43、一驅動軸46以及二軸承48,但不包含一上蓋13及一下蓋23,該轉子42安裝於該定子43,該驅動軸46係設於該轉子42,該驅動軸46一端係位於該排水盒31內並連接該排水葉片33;該二軸承48設於該驅動軸46並且位於該定、轉子43、42之上方及下方。The motor component 41 is disposed in the accommodating space 211. The motor component 41 has a rotor 42, a stator 43, a drive shaft 46 and two bearings 48, but does not include an upper cover 13 and a lower cover 23. The rotor 42 is mounted. In the stator 43, the drive shaft 46 is disposed on the rotor 42. One end of the drive shaft 46 is located in the drain box 31 and is connected to the drain blade 33. The two bearings 48 are disposed on the drive shaft 46 and are located at the stator. Above and below the rotors 43, 42.

本第一較佳實施例係將該二軸承48以含油軸承,再配合二含油海綿49為例。因此,該上殼件11更具有一上蓋13,該上蓋13係位於該上殼件11之底部;該下殼件21更具有一下蓋23,該下蓋23係位於該下殼件21之頂部,且該上、下殼件11、21之材質係為塑膠,而該上、下蓋13、23之材質係為金屬。該馬達部件41更具有一上固定板44以及一下固定板45,該上固定板44及該下固定板45係分別設於該定、轉子43、42的上下兩側,並由該驅動軸46穿過;該上蓋13及該下蓋23分別朝該上固定板44及該下固定板45設有一環形卡垣53;該上固定板44及該下固定板45係分別對該上蓋13及該下蓋23凸伸有一環牆51;該上、下固定板44、45係藉由該環牆51以結合該上、下蓋13、23的該環形卡垣53;其中,各該環形卡垣53形成之口徑係大於各該環牆51形成之口徑,藉以提供該上、下蓋13、23緊配合該上、下固定板45。該上固定板44可對應結合該上蓋13並形成一上子空間R1,該下固定板45可對應結合該下蓋23並形成一下子空間R2,該驅動軸46一端係通過該下子空間R2再連接該排水盒31內之排水葉片33,該驅動軸46之另一端係位於該上子空間R1;該二軸承48係分別位於該上子空間R1及該下子空間R2。而各該含油海綿49係分別填充於該上子空間R1及該下子空間R2並與各該軸承48有接觸。其中,該馬達部件41該上蓋13及該下蓋23聯合構成一完整馬達。In the first preferred embodiment, the two bearings 48 are exemplified by an oil-impregnated bearing and a second oil-containing sponge 49. Therefore, the upper casing member 11 further has an upper cover 13 which is located at the bottom of the upper casing member 11; the lower casing member 21 further has a lower cover 23 which is located at the top of the lower casing member 21. The material of the upper and lower casing members 11 and 21 is plastic, and the materials of the upper and lower covers 13 and 23 are made of metal. The motor component 41 further has an upper fixing plate 44 and a lower fixing plate 45. The upper fixing plate 44 and the lower fixing plate 45 are respectively disposed on upper and lower sides of the stators 43 and 42 and are driven by the driving shaft 46. The upper cover 13 and the lower cover 23 are respectively provided with an annular latch 53 toward the upper fixing plate 44 and the lower fixing plate 45; the upper fixing plate 44 and the lower fixing plate 45 respectively respectively the upper cover 13 and the upper cover 13 The lower cover 23 protrudes from a ring wall 51; the upper and lower fixing plates 44, 45 are connected to the annular latch 53 by the annular wall 51; wherein each of the annular latches The caliber formed by 53 is larger than the diameter of each of the ring walls 51, thereby providing the upper and lower covers 13, 23 to closely fit the upper and lower fixing plates 45. The upper fixing plate 44 can be coupled to the upper cover 13 and form an upper sub-space R1. The lower fixing plate 45 can be coupled to the lower cover 23 and form a sub-space R2. One end of the driving shaft 46 passes through the lower sub-space R2. The drain vanes 33 in the drain box 31 are connected, and the other end of the drive shaft 46 is located in the upper subspace R1; the two bearings 48 are located in the upper subspace R1 and the lower subspace R2, respectively. Each of the oil-impregnated sponges 49 is filled in the upper subspace R1 and the lower subspace R2, respectively, and is in contact with each of the bearings 48. Wherein, the upper cover 13 and the lower cover 23 of the motor component 41 jointly form a complete motor.

以上說明了本發明第一較佳實施例的結構,接下來說明本發明第 一實施例的組裝狀態。The structure of the first preferred embodiment of the present invention has been described above, and the assembled state of the first embodiment of the present invention will be described next.

本發明第一較佳實施例之馬達模組10於組裝時,係將該上殼件11與該馬達部件41之頂部進行結合,此時,該上蓋13之環形卡垣53會與該上固定板44之環牆51緊配合以達成固定;接著,再將該下殼件21與該馬達部件41之底部進行結合,其係該下蓋23之環形卡垣53與該下固定板45之環牆51緊配合以達成固定;最後,再將該排水盒31組裝於該下殼件21的下方,即完成本發明之組裝。藉此,該上蓋13及該下蓋23即會與該馬達部件41相組合而聯合構成一完整馬達。The motor module 10 of the first preferred embodiment of the present invention is assembled with the upper casing member 11 and the top of the motor member 41. At this time, the annular latch 53 of the upper cover 13 is fixed to the upper portion. The ring wall 51 of the plate 44 is tightly fitted to achieve the fixing; then, the lower case member 21 is combined with the bottom of the motor member 41, which is the ring of the ring cover 53 and the lower fixing plate 45 of the lower cover 23. The wall 51 is tightly fitted to achieve the fixing; finally, the drain box 31 is assembled under the lower casing member 21 to complete the assembly of the present invention. Thereby, the upper cover 13 and the lower cover 23 are combined with the motor component 41 to form a complete motor.

據此,本發明可藉由該上蓋13設於該上殼件11之底部,以及該下蓋23設於該下殼件21之頂部,再配合該馬達部件41之上固定板44及下固定板45之結合,可簡化組裝程序,有效提升組裝速度,具有便利性。Accordingly, the present invention can be disposed on the bottom of the upper casing member 11 by the upper cover 13, and the lower cover 23 is disposed on the top of the lower casing member 21, and is further fixed to the fixing plate 44 and the lower fixing portion of the motor member 41. The combination of the plates 45 simplifies the assembly process, and the assembly speed is effectively improved, which is convenient.

另外,相較於先前技術,本發明再藉由該上蓋13設於該上殼件11之底部,以及該下蓋23設於該下殼件21之頂部的技術特徵,可有效減少先前技術中所述之金屬外殼以及塑膠外殼的距離,進而達到縮小馬達體積之功效。In addition, compared with the prior art, the present invention can be effectively reduced in the prior art by the technical feature of the upper cover 13 being disposed at the bottom of the upper casing member 11 and the lower cover 23 being disposed at the top of the lower casing member 21. The distance between the metal casing and the plastic casing further reduces the volume of the motor.

但除此之外,也可將各該環形卡垣53形成之口徑設置成小於各該環牆51形成之口徑,藉以提供該上、下蓋13、23緊配合該上、下固定板44、45;由此可知,藉由不同的組裝形式但亦能夠達成相同之功效。However, in addition, the diameter of each of the annular latches 53 may be set to be smaller than the diameter of each of the annular walls 51, thereby providing the upper and lower covers 13, 23 to closely fit the upper and lower fixing plates 44, 45; It can be seen that the same effect can be achieved by different assembly forms.

接著,請再參閱第6圖再配合第4圖所示,本發明第二較佳實施例所提供之一種馬達模組10’與第一較佳實施例之結構大致相同,其不同之處在於:Next, referring to FIG. 6 and FIG. 4, a motor module 10' according to a second preferred embodiment of the present invention has substantially the same structure as that of the first preferred embodiment, and the difference is that :

請參閱第6圖所示,本第二較佳實施例係將該二軸承48’以滾珠軸承為例。本第二較佳實施例中並不設置該上蓋13及該下蓋23,此乃由於使用滾珠軸承時,即不需要該上蓋13及該下蓋23所致。因此於組裝上,可省略該上蓋13、該下蓋23、該上固定板44以及該下固定板45 之設置(請配合第4圖所示);藉此可以得知,本發明第二較佳實施例之馬達模組10’配合不同的形態之軸承,亦可具有簡化組裝程序以及縮小馬達體積之功效,對於產業上以及使用上皆具有便利性。Referring to Fig. 6, in the second preferred embodiment, the two bearings 48' are exemplified by ball bearings. The upper cover 13 and the lower cover 23 are not provided in the second preferred embodiment because the upper cover 13 and the lower cover 23 are not required when the ball bearing is used. Therefore, in the assembly, the arrangement of the upper cover 13, the lower cover 23, the upper fixing plate 44, and the lower fixing plate 45 can be omitted (please refer to FIG. 4); The motor module 10' of the preferred embodiment can be combined with different types of bearings, and can also simplify the assembly process and reduce the volume of the motor, and is convenient for both industry and use.

本第二較佳實施例之其餘結構及所能達成之功效係概同於前第一較佳實施例,故容本申請人不再予以贅述。The remaining structure of the second preferred embodiment and the achievable functions are the same as those of the first preferred embodiment, and the applicant will not repeat them.

10‧‧‧馬達模組
11‧‧‧上殼件
13‧‧‧上蓋
21‧‧‧下殼件
211‧‧‧容置空間
23‧‧‧下蓋
31‧‧‧排水盒
33‧‧‧排水葉片
41‧‧‧馬達部件
42‧‧‧轉子
43‧‧‧定子
44‧‧‧上固定板
45‧‧‧下固定板
46‧‧‧驅動軸
48‧‧‧軸承
49‧‧‧含油海綿
51‧‧‧環牆
53‧‧‧環形卡垣
R1‧‧‧上子空間
R2‧‧‧下子空間
10’‧‧‧馬達模組
48’‧‧‧軸承
10‧‧‧Motor Module
11‧‧‧Upper case
13‧‧‧Upper cover
21‧‧‧ Lower case
211‧‧‧ accommodating space
23‧‧‧Under the cover
31‧‧‧Drainage box
33‧‧‧Drainage blades
41‧‧‧Motor parts
42‧‧‧Rotor
43‧‧‧ Stator
44‧‧‧Upper fixing plate
45‧‧‧Under the fixed plate
46‧‧‧ drive shaft
48‧‧‧ bearing
49‧‧‧oily sponge
51‧‧‧Circle wall
53‧‧‧ ring card
R1‧‧‧Side space
R2‧‧‧ sub-space
10'‧‧‧Motor Module
48'‧‧‧ Bearing

第1圖係本發明第一較佳實施例之立體圖。 第2圖係本發明第一較佳實施例之分解圖。 第3圖係本發明第一較佳實施例之頂視圖。 第4圖係本發明第一較佳實施例沿4-4剖線之剖視圖。 第5圖係本發明第一較佳實施例之另一態樣。 第6圖係本發明第二較佳實施例同第4圖視角之剖視圖。Figure 1 is a perspective view of a first preferred embodiment of the present invention. Figure 2 is an exploded view of a first preferred embodiment of the present invention. Figure 3 is a top plan view of a first preferred embodiment of the present invention. Figure 4 is a cross-sectional view taken along line 4-4 of the first preferred embodiment of the present invention. Figure 5 is another aspect of the first preferred embodiment of the present invention. Figure 6 is a cross-sectional view showing a second preferred embodiment of the present invention and a perspective view of Figure 4.

Claims (8)

一種馬達模組,包含有: 一上殼件; 一下殼件,與該上殼件相組合後形成有一容置空間; 一排水盒,安裝於該下殼件且位於該下殼件之下方,該排水盒內具有一排水葉片;以及 一馬達部件,設於該容置空間,該馬達部件具有一轉子、一定子、一驅動軸以及二軸承,但不包含一上蓋以及一下蓋,該轉子安裝於該定子,該驅動軸係設於該轉子,該驅動軸一端係位於該排水盒內並連接該排水葉片;該二軸承設於該驅動軸並且位於該定、轉子之上方及下方。A motor module includes: an upper casing member; a lower casing member combined with the upper casing member to form an accommodation space; a drain box mounted to the lower casing member and located below the lower casing member The drain box has a drain blade therein; and a motor component is disposed in the accommodating space, the motor component has a rotor, a stator, a drive shaft and two bearings, but does not include an upper cover and a lower cover, the rotor is mounted In the stator, the drive shaft is disposed on the rotor, and one end of the drive shaft is disposed in the drain box and connected to the drain blade; the two bearings are disposed on the drive shaft and located above and below the stator and the rotor. 依據申請專利範圍第1項之馬達模組,其中:該上殼件及該下殼件之材質係為塑膠。According to the motor module of claim 1, wherein the upper shell member and the lower shell member are made of plastic. 依據申請專利範圍第2項之馬達模組,其中:該二軸承係為滾珠軸承。According to the motor module of claim 2, wherein the two bearings are ball bearings. 依據申請專利範圍第1項之馬達模組,其中:該二軸承係為含油軸承,並配合有二含油海綿;該上殼件更具有一上蓋,該上蓋係位於該上殼件之底部;該下殼件更具有一下蓋,該下蓋係位於該下殼件之頂部;該馬達部件更具有一上固定板以及一下固定板,該上固定板及該下固定板係分別設於該定、轉子的上下兩側,並由該驅動軸穿過;該上固定板可對應結合該上蓋並形成一上子空間;該下固定板可對應結合該下蓋並形成一下子空間,該驅動軸之一端係通過該下子空間再連接該排水盒內之排水葉片;該驅動軸之另一端係位於該上子空間,該二軸承係分別容納於該上子空間及該下子空間;各該含油海綿係分別填充於該上子空間及該下子空間,且各該含油海綿係與各該軸承有接觸;其中,該馬達部件與該上蓋及該下蓋聯合構成一完整馬達。According to the motor module of claim 1, wherein: the two bearings are oil-impregnated bearings and are equipped with two oil-containing sponges; the upper casing member further has an upper cover, and the upper cover is located at the bottom of the upper casing member; The lower cover member further has a lower cover, the lower cover is located at the top of the lower cover member; the motor component further has an upper fixing plate and a lower fixing plate, wherein the upper fixing plate and the lower fixing plate are respectively disposed on the fixed portion The upper and lower sides of the rotor are passed through by the driving shaft; the upper fixing plate can be coupled to the upper cover and form an upper sub-space; the lower fixing plate can correspondingly join the lower cover and form a sub-space, the driving shaft One end is connected to the drainage blade in the drainage box through the lower subspace; the other end of the drive shaft is located in the upper subspace, and the two bearing systems are respectively accommodated in the upper subspace and the lower subspace; each of the oily sponges Filling the upper subspace and the lower subspace respectively, and each of the oil-containing sponges is in contact with each of the bearings; wherein the motor component and the upper cover and the lower cover cooperate to form a complete motor. 依據申請專利範圍第4項之馬達模組,其中:該上蓋及該下蓋分別朝該上固定板及該下固定板設有一環形卡垣;該上固定板及該下固定板係分別對該上蓋及該下蓋凸伸有一環牆;該上、下固定板係藉由該環牆以結合該上、下蓋的該環形卡垣。The motor module of claim 4, wherein the upper cover and the lower cover are respectively provided with an annular cassette toward the upper fixing plate and the lower fixing plate; the upper fixing plate and the lower fixing plate respectively respectively The upper cover and the lower cover protrude from a ring wall; the upper and lower fixing plates are connected to the ring of the upper and lower covers by the ring wall. 依據申請專利範圍第5項之馬達模組,其中:各該環形卡垣形成之口徑係大於各該環牆形成之口徑,藉以提供該上、下蓋緊配合該上、下固定板。The motor module of claim 5, wherein each of the annular detents has a diameter larger than a diameter of each of the annular walls, so that the upper and lower covers are tightly fitted to the upper and lower fixing plates. 依據申請專利範圍第5項之馬達模組,其中:各該環形卡垣形成之口徑係小於各該環牆形成之口徑,藉以提供該上、下蓋緊配合該上、下固定板。The motor module according to claim 5, wherein each of the annular buckles has a smaller diameter than the diameter of each of the annular walls, so that the upper and lower covers are tightly fitted to the upper and lower fixing plates. 依據申請專利範圍第4項之馬達模組,其中:該上殼件及該下殼件之材質係為塑膠;該上蓋及該下蓋之材質係為金屬。The motor module of claim 4, wherein: the upper shell member and the lower shell member are made of plastic; and the upper lid and the lower lid are made of metal.
TW105138253A 2016-11-22 2016-11-22 Motor module TWI617120B (en)

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CN110233534A (en) * 2019-05-30 2019-09-13 安徽宏远机械制造有限公司 A kind of low abrasion electric motor end cap

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4980588A (en) * 1986-02-14 1990-12-25 Mitsubishi Denki Kabushiki Kaisha Water-cooled vehicle generator
TWM412549U (en) * 2011-05-06 2011-09-21 jin-feng Zhang Liquid-cooling type motor and its housing
TWM460454U (en) * 2013-01-09 2013-08-21 Yu-Zheng Zeng Motor having heat-dissipating function
TW201640790A (en) * 2015-05-07 2016-11-16 Visionary Dynamics Water-cooling motor device

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4980588A (en) * 1986-02-14 1990-12-25 Mitsubishi Denki Kabushiki Kaisha Water-cooled vehicle generator
TWM412549U (en) * 2011-05-06 2011-09-21 jin-feng Zhang Liquid-cooling type motor and its housing
TWM460454U (en) * 2013-01-09 2013-08-21 Yu-Zheng Zeng Motor having heat-dissipating function
TW201640790A (en) * 2015-05-07 2016-11-16 Visionary Dynamics Water-cooling motor device

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