TWI613073B - Glass laminate, method of manufacturing the same, and support substrate with oxy-resin layer - Google Patents

Glass laminate, method of manufacturing the same, and support substrate with oxy-resin layer Download PDF

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Publication number
TWI613073B
TWI613073B TW102137303A TW102137303A TWI613073B TW I613073 B TWI613073 B TW I613073B TW 102137303 A TW102137303 A TW 102137303A TW 102137303 A TW102137303 A TW 102137303A TW I613073 B TWI613073 B TW I613073B
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resin layer
glass substrate
silicone resin
glass
substrate
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TW102137303A
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Chinese (zh)
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TW201429709A (en
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Takeomi Miyako
Masaru Yamauchi
Hirotoshi Terui
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Asahi Glass Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B7/00Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
    • B32B7/04Interconnection of layers
    • B32B7/06Interconnection of layers permitting easy separation
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B17/00Layered products essentially comprising sheet glass, or glass, slag, or like fibres
    • B32B17/06Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material
    • B32B17/10Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin
    • B32B17/10005Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing
    • B32B17/10009Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing characterized by the number, the constitution or treatment of glass sheets
    • B32B17/10018Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing characterized by the number, the constitution or treatment of glass sheets comprising only one glass sheet
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B17/00Layered products essentially comprising sheet glass, or glass, slag, or like fibres
    • B32B17/06Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material
    • B32B17/10Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/28Layered products comprising a layer of synthetic resin comprising synthetic resins not wholly covered by any one of the sub-groups B32B27/30 - B32B27/42
    • B32B27/283Layered products comprising a layer of synthetic resin comprising synthetic resins not wholly covered by any one of the sub-groups B32B27/30 - B32B27/42 comprising polysiloxanes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B7/00Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
    • B32B7/02Physical, chemical or physicochemical properties

Abstract

本發明係有關於一種玻璃積層體,依序設有支持基材之層、矽氧樹脂層及玻璃基板之層,且支持基材之層與矽氧樹脂層之界面的剝離強度高於矽氧樹脂層與玻璃基板之界面的剝離強度;其中,矽氧樹脂層之矽氧樹脂係交聯性有機聚矽氧烷的交聯物,矽氧樹脂層含有矽氧油,且矽氧樹脂層之矽氧樹脂及矽氧油中之任一者具有芳香基,另一者則實質上不具芳香基。 The invention relates to a glass laminated body, which is sequentially provided with a substrate supporting layer, a silicone resin layer, and a glass substrate layer, and the peel strength of the interface between the substrate supporting layer and the silicone resin layer is higher than that of silicon oxide. Peel strength at the interface between the resin layer and the glass substrate; among them, the siloxane resin of the siloxane resin layer is a crosslinked product of crosslinkable organic polysiloxane, the siloxane resin layer contains siloxane oil, and the siloxane resin layer One of the silicone resin and the silicone oil has an aromatic group, and the other has substantially no aromatic group.

Description

玻璃積層體及其製造方法、以及附矽氧樹脂層之支持基材 Glass laminated body, manufacturing method thereof, and supporting substrate with silicone resin layer 發明領域 Field of invention

本發明係有關於一種玻璃積層體及其製造方法,尤其有關於一種具有含矽氧油之矽氧樹脂層的玻璃積層體及其製造方法。 The present invention relates to a glass laminate and a method for manufacturing the same, and more particularly to a glass laminate having a silicone resin layer containing a silicone oil and a method for manufacturing the same.

又,本發明係有關於一種附矽氧樹脂層之支持基材,尤其有關於一種其表面可剝離地積層有玻璃基板的附矽氧樹脂層之支持基材及其製造方法。 In addition, the present invention relates to a support substrate with a silicone resin layer, and more particularly to a support substrate with a silicone resin layer having a glass substrate laminated on its surface in a peelable manner and a method for manufacturing the same.

發明背景 Background of the invention

近年,太陽電池(PV)、液晶面板(LCD)、有機EL面板(OLED)等元件(電子機器)的薄型化、及輕量化皆有所進展,且該等元件所用的玻璃基板之薄板化亦有所進展。但若因薄板化使玻璃基板之強度不足,則在元件之製造步驟中玻璃基板之處置性即會降低。 In recent years, the thinning and lightening of components (electronic devices) such as solar cells (PV), liquid crystal panels (LCD), and organic EL panels (OLED) have progressed, and the thickness of glass substrates used for these components has also been reduced. Some progress. However, if the strength of the glass substrate is insufficient due to thinning, the disposability of the glass substrate will be reduced in the manufacturing process of the element.

爰此,自習知即廣泛採用一種於比最終厚度更厚的玻璃基板上形成元件用構件(例如薄膜電晶體)後,藉由化學蝕刻處理將玻璃基板薄板化之方法。 At this point, a method of thinning the glass substrate by chemical etching treatment after forming a component for a device (such as a thin film transistor) on a glass substrate that is thicker than the final thickness is widely used.

然而,在該方法中,例如將1片玻璃基板之厚度從 0.7mm薄板化至0.2mm或0.1mm時,原本的玻璃基板之材料大半皆會被蝕刻液削落,因此在生產性或原材料之使用效率之觀點上不甚理想。又,在上述利用化學蝕刻所行之玻璃基板的薄板化方法中,於玻璃基板表面存在微細的傷痕時,有時會因蝕刻處理而以傷痕為起點形成微細的凹部(蝕孔),成為光學缺陷。 However, in this method, for example, the thickness of one glass substrate is changed from When the thickness of the 0.7mm sheet is reduced to 0.2mm or 0.1mm, most of the original glass substrate material will be cut off by the etching solution, so it is not ideal from the viewpoint of productivity or the use of raw materials. Moreover, in the thinning method of the glass substrate performed by the chemical etching described above, when there are fine flaws on the surface of the glass substrate, fine recesses (etched holes) may be formed from the flaws as a starting point by the etching process, and become optical defect.

最近,為了因應上述課題有提出一方法,其係準備一已積層薄板玻璃基板及補強板的玻璃積層體,於玻璃積層體之薄板玻璃基板上形成顯示裝置等電子元件用構件後,從薄板玻璃基板將支持板分離之方法(例如參照專利文獻1或專利文獻2)。補強板具有支持板、及固定在該支持板上之矽氧樹脂層,且矽氧樹脂層與薄板玻璃基板係可剝離地密接。玻璃積層體的矽氧樹脂層與薄板玻璃基板之界面經剝離而從薄板玻璃基板分離的補強板,可與新的薄板玻璃基板積層而以玻璃積層體再利用。 Recently, in order to cope with the above-mentioned problems, a method has been proposed, which is to prepare a glass laminate having a laminated glass substrate and a reinforcing plate, and to form a member for electronic components such as a display device on the laminated glass substrate. A method for separating a substrate from a supporting substrate (for example, refer to Patent Document 1 or Patent Document 2). The reinforcing plate has a support plate and a siloxane resin layer fixed on the support plate, and the siloxane resin layer and the thin glass substrate are releasably adhered. The reinforced sheet separated from the thin glass substrate by peeling off the interface between the siloxane resin layer and the thin glass substrate of the glass laminate can be laminated with a new thin glass substrate and reused as a glass laminate.

而,專利文獻2(尤其實施例7)中,作為矽氧油係具體揭示一使用含有二甲基聚矽氧烷之矽氧樹脂層的態樣。 Meanwhile, Patent Document 2 (especially Example 7) specifically discloses a case where a silicone resin layer containing dimethylpolysiloxane is used as the silicone oil system.

先前技術文獻 Prior art literature 專利文獻 Patent literature

專利文獻1:國際公開第2007/018028號 Patent Document 1: International Publication No. 2007/018028

專利文獻2:國際公開第2011/142280號 Patent Document 2: International Publication No. 2011/142280

發明概要 Summary of invention

關於專利文獻1及2中記載之玻璃積層體,近年變得要求更高的耐熱性。伴隨著形成在玻璃積層體之玻璃基板上的電子元件用構件之高機能化及複雜化,形成電子元件用構件時的溫度需要更高溫,且曝露在其高溫下的時間亦需要長時間的情況不少。又,使用之玻璃基板亦更薄膜化,其處置性變得更困難。 Regarding the glass laminates described in Patent Documents 1 and 2, higher heat resistance is required in recent years. With the increase in the functionality and complexity of electronic component members formed on a glass substrate of a glass laminate, the temperature for forming electronic component members needs to be higher, and the time of exposure to high temperatures also requires a long time. A lot. In addition, the glass substrate to be used is thinner, which makes handling more difficult.

專利文獻1及2中記載之玻璃積層體可承受在大氣中在300℃下進行1小時的處理。但,經由本發明人等的研討,當參照專利文獻1及2,對使用了厚度更薄的玻璃基板之玻璃積層體進行350℃下1小時處理的情況下,將玻璃基板從矽氧樹脂層表面剝離時,可能有玻璃基板未從樹脂層表面剝離且其一部分被破壞,並且樹脂層中之樹脂一部分殘存在玻璃基板上,結果招致電子元件之生產性降低。 The glass laminates described in Patent Documents 1 and 2 can withstand the treatment at 300 ° C. for 1 hour in the air. However, after research by the present inventors, when referring to Patent Documents 1 and 2, a glass laminate using a thinner glass substrate was treated at 350 ° C for 1 hour, the glass substrate was removed from the siloxane resin layer. When the surface is peeled off, the glass substrate may not be peeled off from the surface of the resin layer and a part of the glass substrate may be damaged, and a part of the resin in the resin layer may remain on the glass substrate. As a result, the productivity of electronic components may be reduced.

本發明係有鑑於上述課題而進行者,其目的在於提供一種即便在高溫加熱處理條件後仍可抑制玻璃基板與矽氧樹脂層之剝離強度的上升,且可輕易地將玻璃基板剝離的玻璃積層體及其製造方法。 The present invention has been made in view of the above-mentioned problems, and an object thereof is to provide a glass laminate capable of suppressing an increase in peel strength of a glass substrate and a silicone resin layer and easily peeling the glass substrate even after a high-temperature heat treatment condition. Body and its manufacturing method.

又,本發明目的亦在於提供一種使用在該玻璃積層體之製造的附矽氧樹脂層之支持基材。 Another object of the present invention is to provide a support substrate with a silicone resin layer used in the manufacture of the glass laminate.

本發明人等為了解決上述課題進行精闢研討的結果而完成本發明。 The present inventors have completed the present invention as a result of intensive research in order to solve the above-mentioned problems.

即,本發明之第1態樣係一種玻璃積層體,依序設有支持基材之層、矽氧樹脂層及玻璃基板之層,且支持基材之 層與矽氧樹脂層之界面的剝離強度高於矽氧樹脂層與玻璃基板之界面的剝離強度;其中矽氧樹脂層之矽氧樹脂係交聯性有機聚矽氧烷的交聯物,矽氧樹脂層含有矽氧油,且矽氧樹脂層所含之矽氧樹脂及矽氧油中之任一者具有芳香基,另一者則實質上不具芳香基。 That is, the first aspect of the present invention is a glass laminate, which is sequentially provided with a layer supporting a substrate, a layer of a silicone resin, and a layer of a glass substrate. The peeling strength of the interface between the layer and the siloxane resin layer is higher than that of the interface between the siloxane resin layer and the glass substrate; the siloxane resin layer of the siloxane resin layer is a crosslinked product of the silicone polysiloxane. The oxyresin layer contains a silicone oil, and one of the silicone resin and the silicone oil contained in the silicone resin layer has an aromatic group, and the other does not substantially have an aromatic group.

在第1態樣中,矽氧油具有苯基,且矽氧油中,與矽原子鍵結之全部有機基中之苯基含有率為5~50莫耳%為佳。 In the first aspect, the silicone oil has a phenyl group, and the content of the phenyl group in all the organic groups bonded to the silicon atom in the silicone oil is preferably 5 to 50 mole%.

在第1態樣中,矽氧樹脂層中,相對於矽氧樹脂100質量份,矽氧油含量在6~20質量份為佳。 In the first aspect, the content of the silicone oil is preferably 6 to 20 parts by mass relative to 100 parts by mass of the silicone resin layer.

在第1態樣中,矽氧油在25℃下之黏度為100~6000cP為佳。 In the first aspect, the viscosity of the silicone oil at 25 ° C is preferably 100 to 6000 cP.

在第1態樣中,矽氧樹脂層之厚度為2~100μm為佳。 In the first aspect, the thickness of the silicone resin layer is preferably 2 to 100 μm.

在第1態樣中,支持基材係玻璃板為佳。 In the first aspect, a supporting substrate-based glass plate is preferred.

本發明之第2態樣係一種製造第1態樣之玻璃積層體的方法,其特徵在於:在支持基材之一面形成含有交聯性有機聚矽氧烷及矽氧油之層,並在支持基材面上使交聯性有機聚矽氧烷交聯而形成矽氧樹脂層,接著於矽氧樹脂層之表面積層玻璃基板。 The second aspect of the present invention is a method for manufacturing the glass laminate of the first aspect, which is characterized in that a layer containing a crosslinkable organic polysiloxane and a silicone oil is formed on one side of a supporting substrate, and A cross-linkable organic polysiloxane is crosslinked to form a siloxane resin layer on a support substrate surface, and then a glass substrate is formed on the surface area of the siloxane resin layer.

本發明之第3態樣係一種附矽氧樹脂層之支持基材,具有支持基材及設置在支持基材面上且具剝離性表面的矽氧樹脂層;其中,矽氧樹脂層之矽氧樹脂為交聯性有機聚矽氧烷的交聯物,矽氧樹脂層含有矽氧油,且矽氧樹脂層所含之矽氧樹脂及矽氧油中之任一者具有芳香基,另 一者則實質上不具芳香基。 A third aspect of the present invention is a support substrate with a siloxane resin layer, comprising a support substrate and a siloxane resin layer provided on the support substrate surface and having a peelable surface; wherein the silicon of the siloxane resin layer is The oxyresin is a crosslinked product of a crosslinkable organic polysiloxane. The siloxane resin layer contains a siloxane oil, and either the siloxane resin or the siloxane oil contained in the siloxane resin layer has an aromatic group. One is substantially free of aromatic groups.

在第3態樣中,矽氧油具有苯基,且矽氧油中,與矽原子鍵結之全部有機基中之苯基含有率在5~50莫耳%為佳,在5~30莫耳%更佳。 In the third aspect, the silicone oil has a phenyl group, and the content of the phenyl group in all the organic groups bonded to the silicon atom in the silicone oil is preferably 5 to 50 mole%, and 5 to 30 mole%. Ear% is better.

在第3態樣中,矽氧樹脂層中,相對於矽氧樹脂100質量份,矽氧油含量為6~20質量份為佳。 In the third aspect, the content of the silicone oil is preferably 6 to 20 parts by mass based on 100 parts by mass of the silicone resin layer.

在第3態樣中,矽氧油在25℃下之黏度為100~6000cP為佳。 In the third aspect, the viscosity of the silicone oil at 25 ° C is preferably 100 to 6000 cP.

依據本發明,可提供一種即便在高溫加熱處理條件後仍可抑制玻璃基板與矽氧樹脂層之剝離強度的上升並可輕易地將玻璃基板剝離的玻璃積層體及其製造方法。 According to the present invention, it is possible to provide a glass laminate capable of suppressing an increase in peel strength of a glass substrate and a silicone resin layer and easily peeling the glass substrate even after a high-temperature heat treatment condition, and a method for manufacturing the same.

又,依據本發明,亦可提供一種在該玻璃積層體製造使用的附矽氧樹脂層之支持基材。 In addition, according to the present invention, it is also possible to provide a supporting substrate with a silicone resin layer used in the manufacture of the glass laminate.

10‧‧‧玻璃積層體 10‧‧‧Glass laminate

12‧‧‧支持基材 12‧‧‧ support substrate

14‧‧‧矽氧樹脂層 14‧‧‧silicone resin layer

14a‧‧‧矽氧樹脂層之第1主面 14a‧‧‧ the first main surface of the silicone resin layer

16‧‧‧玻璃基板 16‧‧‧ glass substrate

16a‧‧‧玻璃基板之第1主面 16a‧‧‧The first main surface of the glass substrate

16b‧‧‧玻璃基板之第2主面 16b‧2nd main surface of glass substrate

18‧‧‧附矽氧樹脂層之支持基材 18‧‧‧ Supporting substrate with silicone resin layer

20‧‧‧電子元件用構件 20‧‧‧ Components for electronic components

22‧‧‧附有電子元件用構件之積層體 22‧‧‧ Laminated body with components for electronic components

24‧‧‧附有構件之玻璃基板 24‧‧‧ Glass substrate with components

圖1係本發明之玻璃積層體之一實施形態的示意截面圖。 FIG. 1 is a schematic sectional view of an embodiment of a glass laminate according to the present invention.

圖2(A)~圖2(D)係依步驟順序顯示本發明之附構件之玻璃基板的製造方法之一實施形態的示意截面圖。 2 (A) to 2 (D) are schematic cross-sectional views showing an embodiment of a method for manufacturing a glass substrate with a member according to the present invention in the order of steps.

用以實施發明之形態 Forms used to implement the invention

以下,參照圖式來說明用以實施本發明之形態,本發明不受以下實施形態限制,可在不脫離本發明範圍之情況下,於以下實施形態加諸各種變形及取代。 Hereinafter, the form for implementing the present invention will be described with reference to the drawings. The present invention is not limited by the following embodiments, and various modifications and substitutions can be added to the following embodiments without departing from the scope of the present invention.

本發明之玻璃積層體依序具備支持基材之層、矽氧樹脂層及玻璃基板之層。即,在支持基材之層及玻璃基板之層之間具有矽氧樹脂層,因此矽氧樹脂層之其一側接於支持基材之層,另一側則接於玻璃基板之層。 The glass laminated body of the present invention is sequentially provided with a layer supporting a substrate, a silicone resin layer, and a layer of a glass substrate. That is, there is a siloxane resin layer between the layer supporting the substrate and the layer of the glass substrate. Therefore, one side of the siloxane resin layer is connected to the layer supporting the substrate, and the other side is connected to the layer of the glass substrate.

本發明之玻璃積層體的特徵點之一可舉如下述一點:矽氧樹脂層含有矽氧油,矽氧樹脂層之矽氧樹脂及矽氧油僅其中一者具有芳香基,另一者則實質上不具芳香基。藉由僅將芳香基導入至矽氧樹脂或矽氧油其中一者,可降低兩者的相溶性。就結果而言,矽氧油可在短時間溢出至矽氧樹脂層表面,即便形成矽氧樹脂層後至積層玻璃基板為止的時間很短,仍可輕易地獲得相對於玻璃基板可顯示良好的剝離性之矽氧樹脂層,結果上,即便在高溫加熱後仍可抑制玻璃基板與矽氧樹脂層之剝離強度的上升。又,如後述,若使用預定的矽氧油,較可擔保矽氧樹脂層表面的透明性,並且可使已剝離之玻璃基板表面的透明性亦較為優異。 One of the characteristic points of the glass laminate of the present invention may be as follows: the silicone resin layer contains silicone oil, only one of the silicone resin and the silicone oil of the silicone resin layer has an aromatic group, and the other has It does not substantially have an aromatic group. By introducing only an aromatic group into one of the silicone resin and the silicone oil, the compatibility between the two can be reduced. As a result, the silicone oil can overflow to the surface of the silicone resin layer in a short time, and even if the time from the formation of the silicone resin layer to the laminated glass substrate is short, it can still easily obtain a good performance compared to the glass substrate. As a result, the peelable silicone resin layer can suppress the increase in peel strength of the glass substrate and the silicone resin layer even after being heated at a high temperature. In addition, as described later, if a predetermined silicone oil is used, the transparency of the surface of the silicone resin layer can be more guaranteed, and the transparency of the surface of the peeled glass substrate can also be excellent.

又,由於本發明之矽氧樹脂層顯示良好的剝離性,所以具有即便將玻璃基板厚度薄化,在高溫加熱後之剝離時玻璃基板仍舊難以破裂的特徵。 Moreover, since the silicone resin layer of the present invention exhibits good peelability, even if the thickness of the glass substrate is reduced, the glass substrate is still difficult to crack when peeled after heating at high temperature.

圖1係本發明之玻璃積層體之一例的示意截面圖。 FIG. 1 is a schematic cross-sectional view of an example of a glass laminate of the present invention.

如圖1所示,玻璃積層體10係支持基材12之層、玻璃基板16之層及矽氧樹脂層14存在於其等之間的積層體。矽氧樹脂層14係其一面與支持基材12之層相接,同時另一面與 玻璃基板16之第1主面16a相接。換言之,矽氧樹脂層14與玻璃基板16之第1主面16a相接。 As shown in FIG. 1, the glass laminate 10 is a laminate in which a layer supporting the substrate 12, a layer of the glass substrate 16, and a silicone resin layer 14 are interposed therebetween. The silicone resin layer 14 is one side of which is in contact with the layer supporting the substrate 12, while the other side is in contact with The first main surface 16 a of the glass substrate 16 is in contact with each other. In other words, the siloxane resin layer 14 is in contact with the first main surface 16 a of the glass substrate 16.

由支持基材12之層及矽氧樹脂層14所構成的二層部分,在製造液晶面板等之電子元件用構件的構件形成步驟中可補強玻璃基板16。而,為了製造玻璃積層體10而預先製作且由支持基材12之層及矽氧樹脂層14所構成的二層部分稱為附矽氧樹脂層之支持基材18。 The two-layer portion composed of the layer supporting the substrate 12 and the silicone resin layer 14 can reinforce the glass substrate 16 in a member forming step of manufacturing a member for an electronic element such as a liquid crystal panel. In addition, a two-layered portion made in advance for manufacturing the glass laminate 10 and composed of a layer of the support substrate 12 and the silicone resin layer 14 is referred to as a support substrate 18 with a silicone resin layer.

該玻璃積層體10可使用至後述之構件形成步驟為止。即,該玻璃積層體10可使用至其玻璃基板16之第2主面16b表面上形成液晶顯示裝置等之電子元件用構件為止。其後,形成有電子元件用構件的玻璃積層體會被分離成附矽氧樹脂層之支持基材18及附構件之玻璃基板,且附矽氧樹脂層之支持基材18不會成為構成電子元件的部分。於附矽氧樹脂層之支持基材18可積層新的玻璃基板16,作為新的玻璃積層體10再利用。 This glass laminated body 10 can be used until the member formation process mentioned later. That is, the glass laminated body 10 can be used until a member for electronic components such as a liquid crystal display device is formed on the surface of the second main surface 16 b of the glass substrate 16. Thereafter, the glass laminated body on which the components for electronic components are formed will be separated into a support substrate 18 with a silicone resin layer and a glass substrate with a component, and the support substrate 18 with a silicone resin layer will not constitute an electronic component. part. A new glass substrate 16 can be laminated on the supporting substrate 18 with a silicone resin layer and reused as a new glass laminate 10.

支持基材12與矽氧樹脂層14之界面具有剝離強度(x),若對支持基材12與矽氧樹脂層14之界面加諸超越剝離強度(x)的拖曳方向之應力,支持基材12與矽氧樹脂層14之界面即剝離。矽氧樹脂層14與玻璃基板16之界面具有剝離強度(y),若對矽氧樹脂層14與玻璃基板16之界面加諸超越剝離強度(y)的拖曳方向之應力,矽氧樹脂層14與玻璃基板16之界面即剝離。 The interface between the support substrate 12 and the silicone resin layer 14 has peel strength (x). If the interface between the support substrate 12 and the silicone resin layer 14 is subjected to a stress exceeding the drag direction of the peel strength (x), the support substrate The interface between 12 and the silicone resin layer 14 is peeled off. The interface between the silicone resin layer 14 and the glass substrate 16 has peeling strength (y). If the interface between the silicone resin layer 14 and the glass substrate 16 is subjected to a stress exceeding the dragging direction of the peeling strength (y), the silicone resin layer 14 The interface with the glass substrate 16 is peeled.

在玻璃積層體10(亦表示後述之附電子元件用構件之積層體)中,上述剝離強度(x)高於上述剝離強度(y)。因此, 若對玻璃積層體10加諸將支持基材12與玻璃基板16拖曳之方向的應力,本發明之玻璃積層體10便會在矽氧樹脂層14與玻璃基板16之界面剝離而分離成玻璃基板16及附矽氧樹脂層之支持基材18。 In the glass laminated body 10 (also shown as a laminated body with a member for electronic components described later), the peeling strength (x) is higher than the peeling strength (y). therefore, If stress is applied to the glass laminate 10 in the direction of dragging the supporting substrate 12 and the glass substrate 16, the glass laminate 10 of the present invention will peel off at the interface between the siloxane resin layer 14 and the glass substrate 16 and separate into a glass substrate. 16 and a supporting substrate 18 with a silicone resin layer.

剝離強度(x)與剝離強度(y)比較下,宜充分夠高。提高剝離強度(x)表示提高矽氧樹脂層14對於支持基材12的附著力,且在加熱處理後仍可對玻璃基板16維持相對較高的附著力。 The peel strength (x) is preferably sufficiently high in comparison with the peel strength (y). Increasing the peel strength (x) means increasing the adhesion of the siloxane resin layer 14 to the supporting substrate 12 and maintaining a relatively high adhesion to the glass substrate 16 after the heat treatment.

為了提高矽氧樹脂層14相對於支持基材12的附著力,如後述,宜使交聯性有機聚矽氧烷在支持基材12上交聯硬化而形成矽氧樹脂層14。以交聯硬化時的接著力,可形成對支持基材12以高結合力結合的矽氧樹脂層14。 In order to improve the adhesion of the siloxane resin layer 14 to the support substrate 12, as described later, it is desirable to crosslink and harden the crosslinkable organic polysiloxane on the support substrate 12 to form the siloxane resin layer 14. The silicone resin layer 14 bonded to the supporting substrate 12 with a high bonding force can be formed by the adhesive force at the time of cross-linking and hardening.

另一方面,交聯硬化後之交聯性有機聚矽氧烷的硬化物相對於玻璃基板16的結合力低於上述交聯硬化時產生之結合力實屬通例。因此,宜在支持基材12上使交聯性有機聚矽氧烷交聯硬化而形成矽氧樹脂層14,其後於矽氧樹脂層14之面積層玻璃基板16來製造玻璃積層體10。 On the other hand, it is common practice that the bonding force of the cured product of the crosslinkable organopolysiloxane after cross-linking and curing to the glass substrate 16 is lower than the bonding force generated during the above-mentioned cross-linking and curing. Therefore, it is preferable to crosslink and harden the crosslinkable organic polysiloxane on the supporting substrate 12 to form a siloxane resin layer 14, and then to layer the glass substrate 16 on the area of the siloxane resin layer 14 to manufacture the glass laminate 10.

以下,首先就構成玻璃積層體10之各層(支持基材12、玻璃基板16、矽氧樹脂層14)詳述,其後就玻璃積層體及附構件之玻璃基板的製造方法詳述。 Hereinafter, each layer (the supporting substrate 12, the glass substrate 16, and the silicone resin layer 14) constituting the glass laminate 10 will be described in detail first, and then the method of manufacturing the glass laminate and a glass substrate with a member will be described in detail.

[支持基材] [Support substrate]

支持基材12可支持並補強玻璃基板16,並在後述之構件形成步驟(製造電子元件用構件之步驟)中,防止電子元件用構件之製造時玻璃基板16的變形、損傷、破損等。 The supporting base material 12 can support and reinforce the glass substrate 16 and prevent deformation, damage, breakage, and the like of the glass substrate 16 during the manufacturing of a component for an electronic component in a component forming step (a step for manufacturing a component for an electronic component) described later.

作為支持基材12,例如可使用玻璃板、塑膠板、SUS板等之金屬板等。通常,構件形成步驟會伴隨熱處理,因此支持基材12宜以與玻璃基板16之線膨脹係數差較小的材料來形成,且以與玻璃基板16相同材料形成較佳,支持基材12以玻璃板為佳。尤其,支持基材12以與玻璃基板16相同的玻璃材料所構成之玻璃板為佳。 As the supporting substrate 12, for example, a metal plate such as a glass plate, a plastic plate, or a SUS plate can be used. Generally, the step of forming a member is accompanied by heat treatment. Therefore, the supporting substrate 12 is preferably formed of a material having a small linear expansion coefficient difference from that of the glass substrate 16, and is preferably formed of the same material as the glass substrate 16. The supporting substrate 12 is formed of glass. The board is better. In particular, the supporting substrate 12 is preferably a glass plate made of the same glass material as the glass substrate 16.

支持基材12之厚度可比玻璃基板16更厚,亦可更薄。理想係依據玻璃基板16之厚度、矽氧樹脂層14之厚度、及玻璃積層體10之厚度來選擇支持基材12之厚度。例如,現行的構件形成步驟係設計成處理厚度0.5mm的基板者,當玻璃基板16之厚度與矽氧樹脂層14之厚度的和為0.1mm時,支持基材12之厚度係定為0.4mm。支持基材12之厚度在通常的情況下以0.2~5.0mm為佳。 The thickness of the supporting substrate 12 may be thicker or thinner than that of the glass substrate 16. Ideally, the thickness of the supporting substrate 12 is selected based on the thickness of the glass substrate 16, the thickness of the silicone resin layer 14, and the thickness of the glass laminate 10. For example, the current component formation step is designed to handle a substrate with a thickness of 0.5 mm. When the sum of the thickness of the glass substrate 16 and the thickness of the silicone resin layer 14 is 0.1 mm, the thickness of the support substrate 12 is set to 0.4 mm. . The thickness of the supporting substrate 12 is preferably 0.2 to 5.0 mm under normal circumstances.

支持基材12為玻璃板時,從較易處置且難以破裂等理由而言,玻璃板厚度在0.08mm以上為佳。又,從電子元件用構件形成後進行剝離時不會破裂且可期望適度的可撓之剛性的理由而言,玻璃板厚度在1.0mm以下為佳。 When the supporting substrate 12 is a glass plate, the thickness of the glass plate is preferably 0.08 mm or more for reasons such as being easier to handle and difficult to break. In addition, from the reason that the glass plate thickness is 1.0 mm or less, for the reason that it does not break when peeling after the formation of the member for electronic components and a moderately flexible rigidity can be expected.

支持基材12與玻璃基板16在25~300℃下之平均線膨脹係數的差理想在500×10-7/℃以下,較理想在300×10-7/℃以下,更理想在200×10-7/℃以下。差一旦過大,在構件形成步驟中之加熱冷卻時,玻璃積層體10有激劇翹曲或支持基材12與玻璃基板16剝離之可能。支持基材12之材料與玻璃基板16之材料相同時,可抑制上述問題產生。 The difference between the average linear expansion coefficients of the supporting substrate 12 and the glass substrate 16 at 25 to 300 ° C is preferably 500 × 10 -7 / ° C or lower, more preferably 300 × 10 -7 / ° C or lower, and more preferably 200 × 10 -7 / ℃ or less. If the difference is too large, the glass laminate 10 may be warped sharply or the support base material 12 and the glass substrate 16 may be peeled off during heating and cooling in the component formation step. When the material of the supporting base material 12 is the same as that of the glass substrate 16, the above-mentioned problems can be suppressed.

[玻璃基板] [Glass base board]

玻璃基板16之第1主面16a與矽氧樹脂層14相接,且在與矽氧樹脂層14側為相對側的第2主面16b設置有電子元件用構件。 The first main surface 16 a of the glass substrate 16 is in contact with the siloxane resin layer 14, and a member for electronic components is provided on the second main surface 16 b of the glass substrate 16 opposite to the siloxane resin layer 14 side.

玻璃基板16之種類可為一般種類,可舉例如LCD、OLED等顯示裝置用之玻璃基板等。玻璃基板16之耐藥性、耐透濕性佳,且熱收縮率低。作為熱收縮率之指標,係使用JIS R 3102(1995年改正)所規定之線膨脹係數。 The type of the glass substrate 16 may be a general type, and examples thereof include glass substrates for display devices such as LCDs and OLEDs. The glass substrate 16 has excellent chemical resistance, moisture permeability resistance, and low thermal shrinkage. As an index of thermal shrinkage, a linear expansion coefficient prescribed by JIS R 3102 (corrected in 1995) was used.

玻璃基板16之線膨脹係數一旦偏大,因構件形成步驟多會伴隨加熱處理,所以容易產生各種問題。例如,於玻璃基板16上形成TFT時,若在加熱下將已形成TFT的玻璃基板16冷卻,有因玻璃基板16之熱收縮而使TFT之位置偏移過大之虞。 If the linear expansion coefficient of the glass substrate 16 becomes too large, since many steps for forming a member are accompanied by heat treatment, various problems are likely to occur. For example, when the TFT is formed on the glass substrate 16, if the glass substrate 16 on which the TFT has been formed is cooled under heating, the position of the TFT may be excessively shifted due to the thermal contraction of the glass substrate 16.

玻璃基板16係將玻璃原料熔融,並將熔融玻璃成形為板狀而製得。該成形方法可為一般方法,例如可使用浮製玻板法、熔融法、狹縫溢流向下抽出法、富柯爾特(Fourcault)法、魯伯(Lubber’s)法等。又,尤其厚度薄的玻璃基板16可以再拉伸法成形而製得,該再拉伸法係將暫時成形為板狀的玻璃加熱至可成形溫度,再以延伸等手段拉伸而薄化之方法。 The glass substrate 16 is obtained by melting glass raw materials and molding the molten glass into a plate shape. The forming method may be a general method, and for example, a float glass method, a melting method, a slit overflow extraction method, a Fourcault method, a Lubber's method, or the like can be used. In addition, a particularly thin glass substrate 16 can be obtained by a re-stretching method. The re-stretching method is to heat the glass temporarily formed into a plate shape to a moldable temperature, and then stretch and thin it by means such as stretching. method.

玻璃基板16之玻璃種類無特別限定,以無鹼硼矽酸玻璃、硼矽酸玻璃、鈉鈣玻璃、高矽玻璃、及其他以氧化矽為主成分之氧化物系玻璃為佳。作為氧化物系玻璃,以氧化物換算之氧化矽含量在40~90質量%的玻璃為佳。 The glass type of the glass substrate 16 is not particularly limited, and alkali-free borosilicate glass, borosilicate glass, soda lime glass, high-silica glass, and other oxide-based glasses containing silicon oxide as a main component are preferred. The oxide-based glass is preferably a glass having a silicon oxide content of 40 to 90% by mass in terms of oxide.

作為玻璃基板16之玻璃,係採用電子元件用構件 之種類或適合其製造步驟的玻璃。例如,在液晶面板用玻璃基板,從鹼金屬成分之溶出容易對液晶造成影響一點看來,由實質上不含鹼金屬成分之玻璃(無鹼玻璃)構成(惟,通常含有鹼土類金屬成分)。如此一來,玻璃基板16之玻璃可依據適用之元件的種類及其製造步驟來適當選擇。 As the glass of the glass substrate 16, a member for electronic components is used The kind of glass or glass suitable for its manufacturing steps. For example, in the glass substrate for liquid crystal panels, from the point that the dissolution of alkali metal components easily affects the liquid crystal, it is composed of glass (alkali-free glass) that does not substantially contain an alkali metal component (however, it usually contains an alkaline earth metal component) . In this way, the glass of the glass substrate 16 can be appropriately selected according to the type of the applicable element and its manufacturing steps.

從玻璃基板16之薄型化及/或輕量化的觀點看來,玻璃基板16之厚度在0.3mm以下為佳,較理想在0.15mm以下,更理想在0.10mm以下。若在0.3mm以下,即可對玻璃基板16賦予良好的可撓性。若在0.15mm以下,即可將玻璃基板16捲取成捲狀。 From the viewpoint of thinning and / or lightening the glass substrate 16, the thickness of the glass substrate 16 is preferably 0.3 mm or less, more preferably 0.15 mm or less, and even more preferably 0.10 mm or less. When the thickness is 0.3 mm or less, good flexibility can be imparted to the glass substrate 16. If it is 0.15 mm or less, the glass substrate 16 can be wound into a roll shape.

又,從易於製造玻璃基板16及易於處置玻璃基板16等理由看來,玻璃基板16之厚度在0.03mm以上為佳。 In addition, for reasons such as easy manufacture of the glass substrate 16 and easy handling of the glass substrate 16, the thickness of the glass substrate 16 is preferably 0.03 mm or more.

而,玻璃基板16亦可由2層以上所構成,此時,形成各層之材料可為同種材料亦可為異種材料。又,此時,「玻璃基板16之厚度」表示所有層的合計厚度。 In addition, the glass substrate 16 may be composed of two or more layers. In this case, the materials forming each layer may be the same material or different materials. In this case, the "thickness of the glass substrate 16" indicates the total thickness of all the layers.

[矽氧樹脂層] [Silicone resin layer]

矽氧樹脂層14可防止玻璃基板16之位置偏移直到進行玻璃基板16及支持基材12分離之操作為止,並且可防止玻璃基板16等因分離操作而破損。矽氧樹脂層14中與玻璃基板16相接之表面(矽氧樹脂層之第1主面)14a係可剝離地密接於玻璃基板16之第1主面16a。矽氧樹脂層14係以微弱的結合力結合於玻璃基板16之第1主面16a,其界面的剝離強度(y)低於矽氧樹脂層14與支持基材12間之界面的剝離強度(x)。 The silicone resin layer 14 can prevent the positional displacement of the glass substrate 16 until the operation of separating the glass substrate 16 and the supporting substrate 12 is performed, and can prevent the glass substrate 16 and the like from being damaged by the separation operation. The surface of the silicone resin layer 14 that is in contact with the glass substrate 16 (the first principal surface of the silicone resin layer) 14 a is releasably adhered to the first principal surface 16 a of the glass substrate 16. The silicone resin layer 14 is bonded to the first main surface 16 a of the glass substrate 16 with a weak bonding force, and the peel strength (y) of the interface is lower than the peel strength of the interface between the silicone resin layer 14 and the supporting substrate 12 ( x).

即,將玻璃基板16與支持基材12分離時,係在玻璃基 板16之第1主面16a與矽氧樹脂層14之界面剝離,而在支持基材12與矽氧樹脂層14之界面則難以剝離。因此,矽氧樹脂層14具有與玻璃基板16之第1主面16a密接但又可將玻璃基板16輕易地剝離之表面特性。即,矽氧樹脂層14相對於玻璃基板16之第1主面16a係以某程度的結合力結合以防止玻璃基板16之位置偏移等,同時又以可在剝離玻璃基板16時不破壞玻璃基板16而輕易地剝離之程度的結合力結合。在本發明中,該矽氧樹脂層14表面之可輕易地剝離的性質稱為剝離性。另一方面,支持基材12之第1主面與矽氧樹脂層14係以相對上難以剝離之結合力結合。 That is, when the glass substrate 16 is separated from the support substrate 12, it is tied to a glass substrate. The interface between the first main surface 16 a of the plate 16 and the silicone resin layer 14 is peeled off, but it is difficult to peel off at the interface between the support substrate 12 and the silicone resin layer 14. Therefore, the siloxane resin layer 14 has a surface characteristic that the glass substrate 16 can be easily peeled off while being in close contact with the first main surface 16 a of the glass substrate 16. That is, the siloxane resin layer 14 is bonded to the first main surface 16 a of the glass substrate 16 with a certain degree of bonding force to prevent the positional displacement of the glass substrate 16 and the like, and at the same time, the glass can be peeled without damaging the glass substrate 16. The substrate 16 is bonded to such a degree that the substrate 16 is easily peeled off. In the present invention, the easily peelable property of the surface of the silicone resin layer 14 is referred to as peelability. On the other hand, the first main surface of the supporting substrate 12 and the silicone resin layer 14 are bonded with a bonding force that is relatively difficult to peel off.

而,矽氧樹脂層14與玻璃基板16之界面的結合力可在玻璃積層體10之玻璃基板16之面(第2主面16b)上形成電子元件用構件的前後有所變化(即,剝離強度(x)及剝離強度(y)有所變化)。但,即便是形成電子元件用構件後,剝離強度(y)仍舊低於剝離強度(x)。 The bonding force of the interface between the siloxane resin layer 14 and the glass substrate 16 can be changed before and after forming a member for an electronic component (that is, peeling) on the surface (the second main surface 16b) of the glass substrate 16 of the glass laminate 10. Strength (x) and peel strength (y) vary). However, even after the member for electronic components is formed, the peel strength (y) is still lower than the peel strength (x).

矽氧樹脂層14與玻璃基板16之層認為係以微弱的接著力或起因於凡得瓦力之結合力而結合。形成矽氧樹脂層14後於其表面積層玻璃基板16時,當矽氧樹脂層14之矽氧樹脂充分地交聯至未顯示接著力的程度時,認為係以起因於凡得瓦力之結合力而結合。但,矽氧樹脂層14之矽氧樹脂多半具有某程度之微弱的接著力。即便接著性極低,玻璃積層體10製造後於其積層體上形成電子元件用構件時,認為仍會藉由加熱操作等使矽氧樹脂層14之矽氧樹脂接著於玻璃基板16面,而使矽氧樹脂層14與玻璃基板16之層間的結合 力上升。 The layer of the silicone resin layer 14 and the glass substrate 16 is considered to be bonded with a weak adhesive force or a bonding force due to Van der Waals force. When the siloxane resin layer 14 is formed on the surface area of the glass substrate 16, when the siloxane resin of the siloxane resin layer 14 is sufficiently cross-linked to the extent that the adhesive force is not displayed, it is considered to be a combination caused by van der Waals force. Force combined. However, most of the silicone resin of the silicone resin layer 14 has a weak adhesion to a certain degree. Even if the adhesiveness is extremely low, it is thought that when the glass laminated body 10 is used to form a member for electronic components on the laminated body after manufacturing, the silicone resin of the silicone resin layer 14 is still adhered to the glass substrate 16 surface by a heating operation or the like. Bonding between the siloxane resin layer 14 and the glass substrate 16 Force rises.

視情況,亦可對積層前的矽氧樹脂層14之表面或積層前的玻璃基板16之第1主面16a進行減弱兩者間之結合力的處理,再進行積層。對積層之面進行非接著性處理等,然後再進行積層,藉此可減弱矽氧樹脂層14與玻璃基板16之層界面之結合力,減低剝離強度(y)。 Depending on the situation, the surface of the silicone resin layer 14 before lamination or the first main surface 16a of the glass substrate 16 before lamination may be treated to reduce the bonding force therebetween, and then lamination may be performed. Non-adhesive treatment is performed on the laminated surface, and then lamination is performed, thereby reducing the bonding force between the layer interface of the siloxane resin layer 14 and the glass substrate 16 and reducing the peel strength (y).

又,矽氧樹脂層14係以接著力或黏著力等強固的結合力而結合於支持基材12表面。例如,如上述藉由使交聯性有機聚矽氧烷在支持基材12表面交聯硬化,可將交聯物之矽氧樹脂接著於支持基材12表面並獲得高的結合力。又,可對支持基材12表面與矽氧樹脂層14之間施行使強固的結合力生成之處理(例如使用耦合劑之處理),來提高支持基材12表面與矽氧樹脂層14之間的結合力。 The silicone resin layer 14 is bonded to the surface of the supporting substrate 12 with a strong bonding force such as an adhesive force or an adhesive force. For example, as described above, by crosslinking and hardening the crosslinkable organic polysiloxane on the surface of the support substrate 12, the crosslinked silicone resin can be adhered to the surface of the support substrate 12 to obtain a high bonding force. In addition, a treatment (such as a treatment using a coupling agent) generated by applying a strong bonding force between the surface of the support substrate 12 and the silicone resin layer 14 can be applied to improve the relationship between the surface of the support substrate 12 and the silicone resin layer 14. Binding force.

矽氧樹脂層14與支持基材12之層以高的結合力結合表示兩者界面之剝離強度(x)高。 The combination of the silicone resin layer 14 and the support substrate 12 with a high bonding strength indicates that the peel strength (x) of the interface between them is high.

矽氧樹脂層14之厚度無特別限定,在2~100μm為佳,在3~50μm較佳,且在7~20μm更佳。矽氧樹脂層14之厚度若在上述範圍,即便矽氧樹脂層14與玻璃基板16間夾雜有氣泡及異物,仍可抑制玻璃基板16之皺曲缺陷的產生。又,矽氧樹脂層14之厚度一旦過厚,在形成上即需要時間及材料,故不經濟,且耐熱性有時會降低。又,矽氧樹脂層14之厚度一旦過薄,矽氧樹脂層14與玻璃基板16之密接性有時會降低。 The thickness of the siloxane resin layer 14 is not particularly limited, but is preferably 2 to 100 μm, more preferably 3 to 50 μm, and even more preferably 7 to 20 μm. If the thickness of the siloxane resin layer 14 is within the above range, even if bubbles and foreign objects are interposed between the siloxane resin layer 14 and the glass substrate 16, generation of wrinkle defects of the glass substrate 16 can be suppressed. In addition, if the thickness of the siloxane resin layer 14 is too thick, it takes time and materials to form it, which is uneconomical, and the heat resistance may decrease. When the thickness of the silicone resin layer 14 is too thin, the adhesion between the silicone resin layer 14 and the glass substrate 16 may be reduced.

而,矽氧樹脂層14亦可由2層以上構成。此時「矽氧樹 脂層14之厚度」表示全部層的合計厚度。 The silicone resin layer 14 may be composed of two or more layers. At this time, The "thickness of the fat layer 14" indicates the total thickness of all the layers.

又,矽氧樹脂層14係由2層以上構成時,形成各層之樹脂可由不同的交聯矽氧樹脂構成。 When the silicone resin layer 14 is composed of two or more layers, the resin forming each layer may be composed of a different crosslinked silicone resin.

矽氧樹脂層14所含之矽氧樹脂係交聯性有機聚矽氧烷的交聯物,且矽氧樹脂形成3次元網目結構。 The silicone resin contained in the silicone resin layer 14 is a crosslinked product of a crosslinkable organic polysiloxane, and the silicone resin forms a three-dimensional mesh structure.

交聯性有機聚矽氧烷之種類無特別限制,只要係藉由預定的交聯反應進行交聯硬化,而成為構成矽氧樹脂的交聯物(硬化物),則其結構即無特別限定,具有預定的交聯性即可。交聯形式無特別限制,可因應交聯性有機聚矽氧烷中所含之交聯性基的種類採用適宜公知的形式。可舉如:矽氫化反應、縮合反應、或利用加熱處理、高能量線處理或自由基聚合引發劑的自由基反應等。 The type of the crosslinkable organic polysiloxane is not particularly limited, and the structure is not particularly limited as long as it is crosslinked and hardened by a predetermined crosslinking reaction to form a crosslinked material (hardened material) constituting the siloxane resin. As long as it has a predetermined cross-linking property. The cross-linking form is not particularly limited, and a suitable known form may be adopted in accordance with the type of the cross-linkable group contained in the cross-linkable organopolysiloxane. Examples include: a hydrosilylation reaction, a condensation reaction, or a radical reaction using heat treatment, high energy ray treatment, or a radical polymerization initiator.

較具體而言,交聯性有機聚矽氧烷具有烯基或炔基等自由基反應性基時,係藉由透過上述自由基反應的自由基反應性基彼此之反應進行交聯而成為硬化物(交聯矽氧樹脂)。 More specifically, when a crosslinkable organopolysiloxane has a radical-reactive group such as an alkenyl group or an alkynyl group, the cross-linking organopolysiloxane is hardened by cross-linking through a reaction between the radical-reactive groups of the radical reaction described above. (Crosslinked silicone resin).

又,交聯性有機聚矽氧烷具有矽醇基時,係藉由矽醇基彼此之縮合反應進行交聯而成為硬化物。 When the crosslinkable organic polysiloxane has a silanol group, it is crosslinked by a condensation reaction between the silanol groups to become a cured product.

此外,交聯性有機聚矽氧烷含有具有鍵結於矽原子之烯基(乙烯基等)的有機聚矽氧烷(即有機烯基聚矽氧烷),及具有鍵結於矽原子之氫原子(矽氫基)的有機聚矽氧烷(即有機氫化聚矽氧烷)時,係在矽氫化觸媒(例如鉑系觸媒)之存在下藉由矽氫化反應進行交聯而成為硬化物。 In addition, the crosslinkable organic polysiloxane includes an organic polysiloxane having an alkenyl group (vinyl group, etc.) bonded to a silicon atom (that is, an organic alkenyl polysiloxane), and an organic polysiloxane having a bond to a silicon atom. In the case of a hydrogen atom (silyl) -based organopolysiloxane (that is, an organohydrogenpolysiloxane), it is crosslinked by a hydrosilation reaction in the presence of a hydrosilation catalyst (for example, a platinum-based catalyst) to become Hardened.

其中,在矽氧樹脂層14之形成容易且玻璃基板之 剝離性較佳的觀點下,交聯性有機聚矽氧烷以含有下述態樣為佳:兩末端及/或側鏈具有烯基之有機聚矽氧烷(以後亦適當稱為有機聚矽氧烷A),及兩末端及/或側鏈具有矽氫基之有機聚矽氧烷(以後亦適當稱為有機聚矽氧烷B)。 Among them, the formation of the siloxane resin layer 14 is easy and the From the viewpoint of better releasability, it is preferable that the crosslinkable organic polysiloxane contains an organic polysiloxane having alkenyl groups at both ends and / or side chains (hereinafter also referred to as an organic polysiloxane as appropriate). Oxane A), and an organopolysiloxane having a hydrosilyl group at both end and / or side chains (hereinafter also referred to as an organopolysiloxane B as appropriate).

而,作為烯基並無特別限定,可舉如:乙烯基(乙烯基)、烯丙基(2-丙烯基)、丁烯基、戊烯基、己烯基等,其中從耐熱性佳之觀點看來,以乙烯基為佳。 The alkenyl group is not particularly limited, and examples thereof include vinyl (vinyl), allyl (2-propenyl), butenyl, pentenyl, and hexenyl. Among them, from the viewpoint of good heat resistance It seems that vinyl is better.

又,作為有機聚矽氧烷A所含之烯基以外之基、及有機聚矽氧烷B所含之矽氫基以外之基,可舉如烷基(尤其碳數4以下之烷基)。 Examples of the group other than the alkenyl group contained in the organopolysiloxane A and the hydrosilyl group contained in the organopolysiloxane B include an alkyl group (particularly, an alkyl group having 4 or less carbon atoms) .

有機聚矽氧烷A中之烯基的位置無特別限制,當有機聚矽氧烷A為直鏈狀時,烯基可存在於下述所示之M單元及D單元中之任一者,亦可存在於M單元及D單元之兩者。從硬化速度一點看來,以至少存在於M單元為佳,以存在於2個M單元兩者為佳。 The position of the alkenyl group in the organopolysiloxane A is not particularly limited. When the organopolysiloxane A is linear, the alkenyl group may exist in any of the M units and D units shown below. It may exist in both the M unit and the D unit. From the point of view of the hardening speed, it is preferable to exist in at least M units, and it is preferable to exist in both M units.

而,所謂M單元及D單元係有機聚矽氧烷之基本構成單元之例,M單元係鍵結有3個有機基的1官能性矽氧烷單元,D單元係鍵結有2個有機基的2官能性矽氧烷單元。在矽氧烷單元中,矽氧烷鍵係2個矽原子藉由1個氧原子而鍵結之鍵,由此將矽氧烷鍵中之每1個矽原子的氧原子視為1/2個,式中表示為O1/2In addition, the so-called M unit and D unit are examples of basic structural units of organic polysiloxane. The M unit is a monofunctional siloxane unit having three organic groups bonded, and the D unit has two organic groups bonded. Bifunctional siloxane unit. In a siloxane unit, a siloxane bond is a bond in which two silicon atoms are bonded by one oxygen atom, and thus an oxygen atom of each silicon atom in the siloxane bond is regarded as 1/2. , Which is expressed as O 1/2 in the formula.

[化1]

Figure TWI613073BD00001
[Chemical 1]
Figure TWI613073BD00001

有機聚矽氧烷A中之烯基數無特別限制,1分子中1~3個為佳,2個較佳。 The number of alkenyl groups in the organopolysiloxane A is not particularly limited. One to three molecules are preferred, and two are preferred.

有機聚矽氧烷B中之矽氫基的位置無特別限制,當有機聚矽氧烷A為直鏈狀時,矽氫基可存在於M單元及D單元中之任一者,亦可存在於M單元及D單元之兩者。從硬化速度之觀點看來,以至少存在於D單元為佳。 The position of the silyl group in the organic polysiloxane B is not particularly limited. When the organopolysiloxane A is linear, the silyl group may exist in either of the M unit and the D unit, and may also exist. In both M and D units. From the standpoint of the hardening speed, it is preferable to exist at least in the D unit.

有機聚矽氧烷B中之矽氫基數無特別限制,1分子中至少具有3個為佳,以3個較佳。 There is no particular limitation on the number of hydrosilyl groups in the organic polysiloxane B, and it is preferable to have at least 3 in one molecule, and 3 is more preferable.

有機聚矽氧烷A與有機聚矽氧烷B之混合比率無特別限制,進行調整使有機聚矽氧烷B中鍵結於矽原子之氫原子與有機聚矽氧烷A中之總烯基的莫耳比(氫原子/烯基)成為0.7~1.05為佳。其中,又以調整混合比率使其成為0.8~1.0為佳。 There is no particular limitation on the mixing ratio of the organopolysiloxane A and the organopolysiloxane B. The hydrogen atom bonded to the silicon atom in the organopolysiloxane B and the total alkenyl group in the organopolysiloxane A are adjusted. The molar ratio (hydrogen atom / alkenyl) is preferably 0.7 to 1.05. Among them, it is better to adjust the mixing ratio to 0.8 to 1.0.

作為矽氫化觸媒,宜使用鉑族金屬系觸媒。作為鉑族金屬系觸媒,舉如有鉑系、鈀系、銠系等之觸媒,從經濟性及反應性之觀點看來,尤以使用鉑系觸媒為佳。作為鉑族金屬系觸媒,可使用公知物。具體上,舉如有:鉑微粉末、鉑黑、氯化亞鉑酸、氯化鉑酸等氯化鉑酸、四氯化鉑、氯化鉑酸之醇化合物、醛化合物、或是鉑之烯烴錯合物、烯基矽氧烷錯合物、羰基錯合物等。 As the hydrosilylation catalyst, a platinum group metal catalyst is preferably used. As the platinum group metal catalyst, there are platinum-based, palladium-based, and rhodium-based catalysts. From the viewpoint of economics and reactivity, it is particularly preferable to use platinum-based catalysts. As the platinum group metal-based catalyst, a known substance can be used. Specifically, there are: platinum fine powder, platinum black, platinous chloride, platinic chloride and other chlorinated platinum acids, platinum tetrachloride, alcohol compounds of chloroplatinic acid, aldehyde compounds, or platinum Olefin complex, alkenyl siloxane complex, carbonyl complex, etc.

作為矽氫化觸媒之使用量,相對於有機聚矽氧烷A與有 機聚矽氧烷B之合計質量100質量份,在0.1~20質量份為佳,在1~10質量份較佳。 The amount used as a hydrosilylation catalyst is The total mass of organic polysiloxane B is 100 parts by mass, preferably 0.1 to 20 parts by mass, and more preferably 1 to 10 parts by mass.

交聯性有機聚矽氧烷之重量平均分子量無特別限制,在處置性佳同時成膜性亦佳,並且較可抑制在高溫處理條件下之矽氧樹脂分解的觀點下,利用GPC(凝膠層析術)測定獲致之聚苯乙烯換算的重量平均分子量在1,000~5,000,000為佳,在2,000~3,000,000較佳。 There is no particular limitation on the weight average molecular weight of the crosslinkable organic polysiloxane, and it has good handling properties and film formation properties, and it is better to use GPC (gel) from the viewpoint of inhibiting the decomposition of the siloxane resin under high temperature processing conditions. Chromatography) The polystyrene-equivalent weight average molecular weight obtained is preferably 1,000 to 5,000,000, and more preferably 2,000 to 3,000,000.

交聯性有機聚矽氧烷之黏度以10~5000mPa‧s為佳,以15~3000mPa‧s較佳。而,在未特別說明之前提下,本說明書中記載之黏度之值係在25℃下測定之值。 The viscosity of the crosslinkable organic polysiloxane is preferably 10 to 5000 mPa‧s, and more preferably 15 to 3000 mPa‧s. It should be noted that the value of the viscosity described in the present specification is a value measured at 25 ° C unless otherwise specified.

又,作為交聯性有機聚矽氧烷已具體市售之商品名或型號,就不具芳香基之交聯性有機聚矽氧烷而言,舉如有:KNS-320A、KS-847(皆為信越矽氧公司製)、TPR6700(Momentive Performance Materials Japan合同公司製)、乙烯基矽氧「8500」(荒川化學工業公司製)與甲基氫化聚矽氧烷「12031」(荒川化學工業公司製)之組合、乙烯基矽氧「11364」(荒川化學工業公司製)與甲基氫化聚矽氧烷「12031」(荒川化學工業公司製)之組合、及乙烯基矽氧「11365」(荒川化學工業公司製)與甲基氫化聚矽氧烷「12031」(荒川化學工業公司製)之組合等。 In addition, as the cross-linkable organic polysiloxane product name or model that has been specifically marketed, as for the cross-linkable organic polysiloxane having no aromatic group, for example: KNS-320A, KS-847 (both (Made by Shin-Etsu Silicone Co., Ltd.), TPR6700 (manufactured by Momentive Performance Materials Japan), vinyl siloxane "8500" (made by Arakawa Chemical Industries, Ltd.), and methyl hydrogenated polysiloxane "12031" (made by Arakawa Chemical Industries, Ltd.) ), A combination of vinyl siloxane "11364" (manufactured by Arakawa Chemical Industry Co., Ltd.) and a methyl hydrogenated polysiloxane "12031" (manufactured by Arakawa Chemical Co., Ltd.), and a vinyl siloxane "11365" (Arakawa Chemical Co., Ltd.) Industrial company) and methyl hydrogenated polysiloxane "12031" (manufactured by Arakawa Chemical Industries, Ltd.).

矽氧樹脂層14含有矽氧油。矽氧油不同於上述交聯性有機聚矽氧烷,係不與交聯性有機聚矽氧烷進行反應且不具交聯性的非交聯性(非反應性)有機聚矽氧烷。 The silicone resin layer 14 contains a silicone oil. Silicone oil is different from the above-mentioned crosslinkable organic polysiloxane, and is a non-crosslinkable (non-reactive) organic polysiloxane that does not react with the crosslinkable organic polysiloxane and does not have crosslinkability.

矽氧油之種類無特別限定,舉例有:二甲基聚矽氧烷、 甲基苯基聚矽氧烷、二苯基聚矽氧烷等純矽氧油;及,於純矽氧油之側鏈或末端導入聚醚基、鹵素基等的變性矽氧油。 The type of the silicone oil is not particularly limited, and examples thereof include dimethyl polysiloxane, Pure silicone oils such as methylphenylpolysiloxane and diphenylpolysiloxane; and modified silicone oils such as polyether group and halogen group introduced into the side chain or end of the pure silicone oil.

而,就矽氧油之具體上已市售之商品名或型號而言,作為具有芳香基(例如苯基)之矽氧油,可舉如KTSF433(Momentive Performance Materials Japan合同公司製)、KF-50、KF-53、KF-54(信越化學工業公司製)、及SH550(東麗道康寧公司製)等。 In terms of the commercially available product name or model of the silicone oil, examples of the silicone oil having an aromatic group (for example, phenyl group) include KTSF433 (manufactured by Momentive Performance Materials Japan), KF- 50, KF-53, KF-54 (made by Shin-Etsu Chemical Industry Co., Ltd.), and SH550 (made by Toray Dow Corning).

作為不具芳香基之矽氧油,則可舉如SH200(東麗道康寧公司製)、KNS-330(信越化學公司製)等。 Examples of the silicone oil having no aromatic group include SH200 (manufactured by Toray Dow Corning) and KNS-330 (manufactured by Shin-Etsu Chemical Co., Ltd.).

矽氧油之黏度無特別限制,在容易溢出至矽氧樹脂層14表面且玻璃基板16之剝離性較優異一點,及經剝離的玻璃基板16之透明性較優異一點下,以100~6000cP為佳,以100~3000cP較佳,以125~1000cP更佳。 There is no particular limitation on the viscosity of silicone oil. Under the condition that it easily spills onto the surface of the silicone resin layer 14 and the peelability of the glass substrate 16 is better, and the peeled glass substrate 16 is better in transparency, 100 ~ 6000cP is taken as Good, 100 ~ 3000cP is better, 125 ~ 1000cP is better.

矽氧樹脂層14中之矽氧油含量無特別限制,在玻璃基板16之剝離性優異同時經剝離的玻璃基板之透明性較優異一點下,相對於矽氧樹脂100質量份在6~20質量份為佳,在6~15質量份較佳,在8~15質量份更佳。 There is no particular limitation on the content of the silicone oil in the silicone resin layer 14. In the case where the glass substrate 16 is excellent in peelability and the transparency of the peeled glass substrate is better, it is 6 to 20 masses based on 100 mass parts of the silicone resin. Parts is better, more preferably 6 to 15 parts by mass, and even more preferably 8 to 15 parts by mass.

上述構成矽氧樹脂層14之矽氧樹脂及矽氧樹脂層14所含之矽氧油中之任一者具有芳香基,另一者則實質上不具芳香基。換言之,僅矽氧樹脂及矽氧油中之任一者具有芳香基。如上述,只要是此態樣,矽氧樹脂與矽氧油之相溶性即差,所以結果上矽氧油容易溢出至矽氧樹脂層14表面,即便在高溫加熱處理後仍易於進行玻璃基板16之剝離。 Either one of the silicone resin constituting the silicone resin layer 14 and the silicone oil contained in the silicone resin layer 14 has an aromatic group, and the other does not substantially have an aromatic group. In other words, only one of the silicone resin and the silicone oil has an aromatic group. As mentioned above, as long as it is in this state, the compatibility between the silicone resin and the silicone oil is poor, so as a result, the silicone oil easily spills onto the surface of the silicone resin layer 14 and the glass substrate 16 is easy to be processed even after high-temperature heating treatment. Of stripping.

而,所謂矽氧樹脂或矽氧油實質上不具芳香基意圖在表示可在不影響本發明效果之範圍下具有芳香基之意旨,較具體上係意圖在表示矽氧樹脂或矽氧油中與矽原子鍵結之全部有機基中之芳香基含有率低於1莫耳%。 However, the so-called silicone resin or silicone oil does not substantially have an aromatic group and is intended to have an aromatic group in a range that does not affect the effects of the present invention. More specifically, it is intended to indicate that the silicone resin or silicone oil is compatible with The aromatic group content in all organic groups bonded to the silicon atom is less than 1 mole%.

矽氧樹脂或矽氧油具有芳香基意圖在表示含有芳香基在上述含有率以上。 The silicone resin or silicone oil having an aromatic group is intended to indicate that an aromatic group is contained in the above-mentioned content ratio or more.

芳香基之種類無特別限制,可舉如1價芳香基(例如芳香族烴基或芳香族雜環基)等。其中,從易於矽氧樹脂或矽氧油之調製一點看來,以芳香族烴基為佳,尤以苯基為佳。 The type of the aromatic group is not particularly limited, and examples thereof include a monovalent aromatic group (for example, an aromatic hydrocarbon group or an aromatic heterocyclic group). Among them, from the point of easy preparation of silicone resin or silicone oil, aromatic hydrocarbon groups are preferred, and phenyl groups are particularly preferred.

作為上述態樣,較具體上有2種模式:態樣A,矽氧油具有芳香基且矽氧樹脂實質上不具芳香基;及,態樣B,矽氧樹脂具有芳香基且矽氧油實質上不具芳香基。其中,在矽氧樹脂層14之調製更容易、玻璃基板16之剝離性更優異一點下,以態樣A為佳。 As the above aspect, there are more specifically two modes: the aspect A, the silicone oil has an aromatic group and the silicone resin does not substantially have an aromatic group; and the aspect B, the silicone resin has an aromatic group and the silicone oil is substantially Does not have aromatic groups. Among them, in the case where the preparation of the silicone resin layer 14 is easier, and the peelability of the glass substrate 16 is more excellent, the aspect A is preferred.

在態樣A的情況下,矽氧油所含之芳香基為苯基為佳,其中,在高溫加熱處理後之玻璃基板16的剝離性較優異的同時經剝離之玻璃基板16的透明性較優異一點下,矽氧油中與矽原子鍵結之全部有機基中之芳香基(尤其是苯基)含有率在5~50莫耳%為佳,在5~30莫耳%較佳,在10~30莫耳%更佳。 In the case of state A, the aryl group contained in the silicone oil is preferably a phenyl group. Among them, the glass substrate 16 after the high-temperature heat treatment has excellent peelability, and the glass substrate 16 that has been peeled off has better transparency. To be more excellent, the content of the aromatic group (especially the phenyl group) in all the organic groups bonded to the silicon atom in the silicone oil is preferably 5-50 mol%, and more preferably 5-30 mol%. 10 ~ 30 mole% is better.

而,在態樣A的情況下,矽氧油中之芳香基的鍵結位置無特別限制,可舉如兩末端及/或側鏈。又,作為矽氧油所含之苯基以外之基,舉例如烷基(例如甲基、乙基、丙基等)。 However, in the case of aspect A, there is no particular limitation on the bonding position of the aromatic group in the silicone oil, and examples thereof include two ends and / or side chains. Examples of the group other than the phenyl group contained in the silicone oil include an alkyl group (for example, methyl, ethyl, and propyl).

另一方面,在態樣B的情況下,矽氧樹脂所含之芳香基以苯基為佳,其中,在高溫加熱處理後之玻璃基板16的剝離性較優異一點下,矽氧樹脂中與矽原子鍵結之全部有機基中之芳香基(尤其是苯基)的含有率在5~90莫耳%為佳,在30~90莫耳%較佳。而,在態樣B的情況下,作為矽氧樹脂所含之苯基以外之基,舉例如烷基(例如甲基、乙基、丙基等)。 On the other hand, in the case of the aspect B, the aryl group contained in the silicone resin is preferably a phenyl group. Among them, the glass substrate 16 after the high-temperature heat treatment has a better peelability. The content of the aromatic group (especially the phenyl group) in all organic groups bonded to the silicon atom is preferably 5 to 90 mole%, and more preferably 30 to 90 mole%. In the case of aspect B, examples of the group other than the phenyl group contained in the silicone resin include an alkyl group (for example, methyl, ethyl, propyl, etc.).

而,作為具有芳香基之矽氧油,在與矽氧樹脂之相溶性關係優異一點下,適當可舉如甲基苯基矽氧油。 In addition, as the silicone oil having an aromatic group, under the point that the compatibility with the silicone resin is excellent, a methylphenyl silicone oil is suitably used.

又,作為具有芳香基之矽氧樹脂,可舉如使具有苯基之交聯性有機聚矽氧烷交聯而成的矽氧樹脂。 Examples of the silicone resin having an aromatic group include a silicone resin obtained by crosslinking a crosslinkable organic polysiloxane having a phenyl group.

[玻璃積層體及其製造方法] [Glass Laminate and Its Manufacturing Method]

本發明之玻璃積層體10如上述係支持基材12、玻璃基板16及在其等間存在矽氧樹脂層14的積層體。 The glass laminated body 10 of the present invention is the laminated body in which the support substrate 12, the glass substrate 16 and the silicone resin layer 14 are interposed therebetween as described above.

本發明之玻璃積層體10之製造方法無特別限制,為了獲得剝離強度(x)高於剝離強度(y)之積層體,以在支持基材12表面上使預定的交聯性有機聚矽氧烷交聯硬化而形成矽氧樹脂層14之方法為佳。即,係一將含有交聯性有機聚矽氧烷及矽氧油之層形成於支持基材12表面,在支持基材12表面上使交聯性有機聚矽氧烷交聯而形成矽氧樹脂層14(交聯矽氧樹脂),接下來於矽氧樹脂層14之矽氧樹脂面積層玻璃基板16來製造玻璃積層體10之方法。 The manufacturing method of the glass laminated body 10 of the present invention is not particularly limited. In order to obtain a laminated body having a peel strength (x) higher than the peel strength (y), a predetermined cross-linkable organopolysiloxane is formed on the surface of the supporting substrate 12 A method of cross-linking and curing the alkane to form the siloxane resin layer 14 is preferred. That is, a layer containing a crosslinkable organic polysiloxane and a silicone oil is formed on the surface of the support substrate 12, and a crosslinkable organic polysiloxane is crosslinked on the surface of the support substrate 12 to form a silicon oxide. The resin layer 14 (crosslinked silicone resin), and then a method of manufacturing a glass laminate 10 on the silicone resin area layer glass substrate 16 of the silicone resin layer 14.

交聯性有機聚矽氧烷一旦在支持基材12表面硬化,即可在硬化反應時藉由與支持基材12表面之相互作用而接 著,使矽氧樹脂與支持基材12表面之剝離強度變高。因此,即便玻璃基板16與支持基材12係由相同材質所構成,仍可在矽氧樹脂層14與兩者間之剝離強度設有差異。 Once the crosslinkable organic polysiloxane is hardened on the surface of the supporting substrate 12, it can be connected by the interaction with the surface of the supporting substrate 12 during the curing reaction. As a result, the peeling strength between the silicone resin and the surface of the supporting substrate 12 is increased. Therefore, even if the glass substrate 16 and the supporting substrate 12 are made of the same material, a difference in peel strength between the silicone resin layer 14 and the two can be provided.

以下,將含有交聯性有機聚矽氧烷及矽氧油之層形成於支持基材12表面,在支持基材12表面上使交聯性有機聚矽氧烷交聯而形成矽氧樹脂層14之步驟稱為樹脂層形成步驟,於矽氧樹脂層14之矽氧樹脂面積層玻璃基板16而製成玻璃積層體10之步驟稱為積層步驟,就各步驟順序詳述。 Hereinafter, a layer containing a crosslinkable organic polysiloxane and a silicone oil is formed on the surface of the support substrate 12, and a crosslinkable organic polysiloxane is crosslinked on the surface of the support substrate 12 to form a silicone resin layer. The step 14 is referred to as a resin layer forming step, and the step of forming the glass laminate 10 from the silicone resin area layer glass substrate 16 of the silicone resin layer 14 is referred to as a lamination step, and the steps are described in detail.

(樹脂層形成步驟) (Resin layer forming step)

在樹脂層形成步驟中,將含有交聯性有機聚矽氧烷及矽氧油之層形成於支持基材12表面,在支持基材12表面上使交聯性有機聚矽氧烷交聯而形成矽氧樹脂層14。 In the resin layer forming step, a layer containing a crosslinkable organic polysiloxane and a silicone oil is formed on the surface of the support substrate 12, and the crosslinkable organic polysiloxane is crosslinked on the surface of the support substrate 12. Forming a siloxane resin layer 14.

為了在支持基材12上形成含有交聯性有機聚矽氧烷及矽氧油之層,係使用已使交聯性有機聚矽氧烷及矽氧油溶解於溶劑中之塗佈用組成物,並將該組成物塗佈於支持基材12上而形成溶液層,接下來除去溶劑而製成含有交聯性有機聚矽氧烷及矽氧油之層為佳。藉由組成物中之交聯性有機聚矽氧烷及矽氧油的濃度調整等,可控制含有交聯性有機聚矽氧烷及矽氧油之層的厚度。 In order to form a layer containing a crosslinkable organic polysiloxane and a silicone oil on the supporting substrate 12, a coating composition in which a crosslinkable organic polysiloxane and a silicone oil are dissolved in a solvent is used. The composition is coated on the supporting substrate 12 to form a solution layer, and then the solvent is removed to form a layer containing a crosslinkable organic polysiloxane and a silicone oil. The thickness of the layer containing the crosslinkable organic polysiloxane and the silicone oil can be controlled by adjusting the concentration of the crosslinkable organic polysiloxane and the silicone oil in the composition.

作為溶劑,只要是可在作業環境下輕易地溶解交聯性有機聚矽氧烷及矽氧油且可輕易地使其揮發除去之溶劑,即無特別限定。具體上,可列舉如乙酸丁酯、庚烷、2-庚酮、1-甲氧基-2-丙醇乙酸酯、甲苯、二甲苯、THF、氯仿等。 The solvent is not particularly limited as long as it is a solvent that can easily dissolve the crosslinkable organopolysiloxane and silicone oil under the working environment and can be easily volatilized and removed. Specific examples include butyl acetate, heptane, 2-heptanone, 1-methoxy-2-propanol acetate, toluene, xylene, THF, and chloroform.

於支持基材12表面上塗佈含有交聯性有機聚矽 氧烷及矽氧油之組成物的方法無特別限定,可使用公知方法。舉例如:噴塗法、模塗法、旋塗法、浸塗法、輥塗法、棒塗法、網版印刷法、凹版塗佈法等。 Coating cross-linking organic polysilicon on the surface of support substrate 12 The method of the composition of oxane and silicone oil is not specifically limited, A well-known method can be used. For example: spray coating method, die coating method, spin coating method, dip coating method, roll coating method, bar coating method, screen printing method, gravure coating method, and the like.

其後,因應需求,亦可實施用以除去溶劑的乾燥處理。乾燥處理方法無特別限制,舉例如:在減壓條件下除去溶劑之方法;及在不會進行交聯性有機聚矽氧烷硬化的溫度下加熱之方法等。 Thereafter, if necessary, a drying process for removing the solvent may be performed. The drying method is not particularly limited, and examples thereof include a method of removing a solvent under reduced pressure, and a method of heating at a temperature at which the crosslinkable organic polysiloxane is not cured.

接下來,在支持基材12上使交聯性有機聚矽氧烷交聯而形成矽氧樹脂層14。較具體上係如圖2(A)所示,在該步驟中係於支持基材12之至少一表面上形成矽氧樹脂層14。 Next, a crosslinkable organic polysiloxane is crosslinked on the support substrate 12 to form a siloxane resin layer 14. More specifically, as shown in FIG. 2 (A), in this step, a silicone resin layer 14 is formed on at least one surface of the supporting substrate 12.

硬化(交聯)之方法如上述可因應交聯性有機聚矽氧烷之交聯形式選擇適當的最佳方法,舉例如加熱處理或露光處理。其中,在交聯性有機聚矽氧烷藉由矽氫化反應、縮合反應、自由基反應進行交聯之情況下,在可獲得相對於玻璃基板16之密著性及耐熱性優異的矽氧樹脂一點上,宜藉由熱硬化來製造矽氧樹脂層14。 The method of hardening (cross-linking) can be appropriately selected according to the cross-linking form of the cross-linkable organopolysiloxane as described above, such as heat treatment or light exposure treatment. Among them, when the crosslinkable organic polysiloxane is crosslinked by a hydrosilylation reaction, a condensation reaction, and a radical reaction, a silicone resin excellent in adhesion and heat resistance to the glass substrate 16 can be obtained. In one aspect, the silicone resin layer 14 is preferably manufactured by thermosetting.

以下就熱硬化之態樣詳述。 The details of the thermal hardening are described below.

使交聯性有機聚矽氧烷熱硬化之溫度條件若在可提升矽氧樹脂層14之耐熱性且得以如上述控制與玻璃基板16積層後之剝離強度(y)的範圍內即無特別限制,在150~300℃為佳,在180~250℃較佳。又,加熱時間通常以10~120分為佳,以30~60分較佳。熱硬化溫度一旦過低,耐熱性或矽氧樹脂層14之平坦性會降低;另一方面,溫度一 旦過高,剝離強度(y)會變得過低;兩種情況皆有可能使玻璃基板16與矽氧樹脂層14之密著性減弱。 The temperature condition for thermally curing the crosslinkable organic polysiloxane is not particularly limited as long as it can improve the heat resistance of the siloxane resin layer 14 and control the peel strength (y) after lamination with the glass substrate 16 as described above. , Preferably at 150 ~ 300 ℃, more preferably at 180 ~ 250 ℃. In addition, the heating time is usually 10 to 120 minutes, and preferably 30 to 60 minutes. If the heat curing temperature is too low, the heat resistance or the flatness of the silicone resin layer 14 will be reduced; Once it is too high, the peel strength (y) will become too low; in either case, the adhesion between the glass substrate 16 and the silicone resin layer 14 may be weakened.

而,交聯性有機聚矽氧烷亦可在進行預硬化(預備硬化)後,進行後硬化(本硬化)來使其硬化。藉由進行預硬化,可獲得耐熱性優異的矽氧樹脂層14。預硬化宜緊接於溶劑除去後進行,屆時,不會特別區別自層除去溶劑以形成含有交聯性有機聚矽氧烷及矽氧油之層的步驟及進行預硬化的步驟。 In addition, the crosslinkable organopolysiloxane may be cured after being pre-cured (pre-cured) and then post-cured (this curing). By performing the pre-hardening, the silicone resin layer 14 having excellent heat resistance can be obtained. The pre-hardening should be performed immediately after the solvent is removed. At that time, the steps of removing the solvent from the layer to form a layer containing a crosslinkable organic polysiloxane and a silicone oil and a step of performing the pre-hardening are not particularly distinguished.

(積層步驟) (Lamination step)

積層步驟係在上述樹脂層形成步驟中所製得之矽氧樹脂層14的矽氧樹脂面上積層玻璃基板16,而獲得依序具備支持基材12之層、矽氧樹脂層14、及玻璃基板16之層的玻璃積層體10之步驟。較具體上係如圖2(B)所示,將矽氧樹脂層14中與支持基材12側為相對側之表面(矽氧樹脂層之第1主面)14a、與玻璃基板16具有的第1主面16a及第2主面16b中之第1主面16a作為積層面,而將矽氧樹脂層14與玻璃基板16積層,以獲得玻璃積層體10。 The lamination step is to laminate a glass substrate 16 on the siloxane resin surface of the siloxane resin layer 14 obtained in the above-mentioned resin layer forming step, so as to obtain a layer having a supporting substrate 12, a siloxane resin layer 14, and glass in this order. A step of the glass laminate 10 of the substrate 16. More specifically, as shown in FIG. 2 (B), the surface of the silicone resin layer 14 opposite to the supporting substrate 12 side (the first main surface of the silicone resin layer) 14a and the glass substrate 16 have The first main surface 16 a of the first main surface 16 a and the second main surface 16 b is used as a buildup layer, and the silicone resin layer 14 and the glass substrate 16 are laminated to obtain a glass laminate 10.

將玻璃基板16積層於矽氧樹脂層14上之方法無特別限制,可採用公知的方法。 The method of laminating the glass substrate 16 on the silicone resin layer 14 is not particularly limited, and a known method can be adopted.

例如,在常壓環境下於矽氧樹脂層14之表面上重疊玻璃基板16之方法。而,亦可因應需求於矽氧樹脂層14之表面上重疊玻璃基板16後,使用輥件或壓機將玻璃基板16壓接至矽氧樹脂層14。藉由利用輥件或壓機之壓接,較可輕易地除去混入在矽氧樹脂層14與玻璃基板16之層間的氣 泡,故為理想。 For example, a method of superposing the glass substrate 16 on the surface of the silicone resin layer 14 under a normal pressure environment. Alternatively, after the glass substrate 16 is superimposed on the surface of the siloxane resin layer 14 as required, the glass substrate 16 may be crimped to the siloxane resin layer 14 by using a roller or a press. By using crimping by a roller member or a press, it is easier to remove the gas mixed between the silicone resin layer 14 and the glass substrate 16 Soaked, so ideal.

若藉由真空疊層法或真空壓製法進行壓接,即可抑制氣泡之混入及確保良好的密接,故較理想。若在真空下進行壓接,亦具有即便殘有微小氣泡時依舊不會因加熱而使氣泡成長且不易牽連到玻璃基板16之皺曲缺陷的優點。 Compression bonding by a vacuum lamination method or a vacuum pressing method is preferable because it can suppress the incorporation of bubbles and ensure good adhesion. If the pressure bonding is performed under a vacuum, even if there are tiny bubbles remaining, there is an advantage that the bubbles do not grow due to heating and the wrinkle defects that are not easily implicated in the glass substrate 16.

積層玻璃基板16時,宜將接觸於矽氧樹脂層14之玻璃基板16表面充分洗淨,在清潔度高的環境下進行積層。清潔度愈高,玻璃基板16之平坦性愈佳,故為理想。 When the glass substrate 16 is laminated, the surface of the glass substrate 16 that is in contact with the silicone resin layer 14 should be sufficiently washed and laminated in an environment with high cleanliness. The higher the degree of cleanliness, the better the flatness of the glass substrate 16 is, which is desirable.

而,積層玻璃基板16後,亦可因應需求進行預退火處理(加熱處理)。藉由進行該預退火處理,可提升已積層之玻璃基板16相對於矽氧樹脂層14的密接性,而達成適當的剝離強度(y),且在後述之構件形成步驟時難以產生電子元件用構件之位置偏移等,可提升電子元件之生產性。 In addition, after the glass substrate 16 is laminated, a pre-annealing treatment (heating treatment) may be performed as required. By performing this pre-annealing treatment, the adhesion of the laminated glass substrate 16 to the silicone resin layer 14 can be improved, and an appropriate peel strength (y) can be achieved, and it is difficult to produce electronic components during a member formation step described later. The positional deviation of components can improve the productivity of electronic components.

預退火處理之條件可因應使用之矽氧樹脂層14的種類來選擇適當的最佳條件,從可使玻璃基板16與矽氧樹脂層14間之剝離強度(y)更為適當之觀點看來,宜在300℃以上(理想在300~400℃)進行5分鐘以上(理想在5~30分鐘)的加熱處理。 The conditions for the pre-annealing process may be appropriately selected according to the type of the silicone resin layer 14 used. From the viewpoint of making the peel strength (y) between the glass substrate 16 and the silicone resin layer 14 more appropriate, It should be heat-treated for more than 5 minutes (ideally in 5-30 minutes) at 300 ℃ or higher (ideally in 300 ~ 400 ℃).

而,矽氧樹脂層14之形成不限於上述方法。 The formation of the siloxane resin layer 14 is not limited to the above method.

例如,在使用材質為對矽氧樹脂表面的密接性高於玻璃基板16的支持基材12時,可使交聯性有機聚矽氧烷在任一剝離性表面上硬化而製造矽氧樹脂之薄膜,並使該薄膜夾雜在玻璃基板16與支持基材12間,同時進行積層。 For example, when using a support substrate 12 whose material has a higher adhesion to the surface of the silicone resin than the glass substrate 16, the cross-linkable organic polysiloxane can be hardened on any peelable surface to produce a film of the silicone resin. The thin film is sandwiched between the glass substrate 16 and the supporting substrate 12 and laminated at the same time.

又,當交聯性有機聚矽氧烷硬化所獲致之接著性對玻 璃基板16充分夠低且其接著性對支持基材12充分夠高時,可在玻璃基板16與支持基材12之間使交聯性有機聚矽氧烷硬化而形成矽氧樹脂層14。 In addition, when the crosslinkable organic polysiloxane is hardened, When the glass substrate 16 is sufficiently low and its adhesiveness is sufficiently high enough to the support substrate 12, the cross-linkable organic polysiloxane can be hardened between the glass substrate 16 and the support substrate 12 to form the siloxane resin layer 14.

此外,即便支持基材12係以與玻璃基板16同樣的玻璃材料所構成時,仍可施行提高支持基材12表面之接著性的處理來提高對矽氧樹脂層14之剝離強度。舉例如:如矽烷耦合劑在化學上使固定力提升的化學方法(底漆處理)、如火燄(flame)處理使表面活性基增加的物理方法、及如噴砂處理藉由使表面粗度增加而使抓力增加的機械處理方法等。 In addition, even when the supporting base material 12 is made of the same glass material as the glass substrate 16, a treatment for improving the adhesion of the surface of the supporting base material 12 can be performed to increase the peeling strength of the silicone resin layer 14. For example: chemical methods (primer treatment) such as silane coupling agent that chemically increase the fixing force, physical methods such as flame treatment to increase the surface active group, and sandblasting treatment by increasing the surface roughness Mechanical treatment methods to increase grip.

(玻璃積層體) (Glass laminate)

本發明之玻璃積層體10可使用在各種用途,舉例如:製造後述之顯示裝置用面板、PV、薄膜2次電池、表面形成有電路之半導體晶圓等的電子零件之用途等。而,在該用途中,玻璃積層體10多被暴露在高溫條件(例如350℃以上)下(例如1小時以上)。 The glass laminated body 10 of the present invention can be used in various applications, such as applications for manufacturing electronic components such as a panel for a display device described later, PV, a thin film secondary battery, and a semiconductor wafer having a circuit formed on the surface. In this application, the glass laminate 10 is often exposed to high temperature conditions (for example, 350 ° C. or higher) (for example, 1 hour or longer).

在此,顯示裝置用面板包含LCD、OLED、電子紙、電漿顯示器面板、場放射面板、量子點LED面板、及MEMS(Micro Electro Mechanical Systems:微機電系統)快門面板等。 Here, the display device panel includes an LCD, an OLED, an electronic paper, a plasma display panel, a field emission panel, a quantum dot LED panel, a MEMS (Micro Electro Mechanical Systems) shutter panel, and the like.

[附構件之玻璃基板及其製造方法] [Glass substrate with member and manufacturing method thereof]

在本發明中,使用上述積層體,來製造含有玻璃基板及電子元件用構件的附有構件之玻璃基板(附有電子元件用構件之玻璃基板)。 In the present invention, the laminated body is used to produce a glass substrate with a member (a glass substrate with a member for an electronic component) including a glass substrate and a member for an electronic component.

該附有構件之玻璃基板的製造方法無特別限定,從電 子元件之生產性優異一點看來,以下述方法為佳:於上述玻璃積層體中之玻璃基板上形成電子元件用構件來製造附有電子元件用構件之積層體,並以矽氧樹脂層之玻璃基板側界面作為剝離面,從所製得之附有電子元件用構件之積層體分離成附有構件之玻璃基板及附有矽氧樹脂層之支持基材的方法。 The manufacturing method of the glass substrate with a member is not particularly limited. It seems that the productivity of the sub-components is excellent. It is preferable to use the following method: forming a member for electronic components on the glass substrate in the above-mentioned glass laminate to manufacture a laminated body with a member for electronic components, and using a silicone resin layer A method for separating a glass substrate side interface from a laminated body with a member for electronic components and a glass substrate with a member and a supporting substrate with a silicone resin layer as a peeling surface.

以下,於上述玻璃積層體中之玻璃基板上形成電子元件用構件來製造附有電子元件用構件之積層體的步驟稱為構件形成步驟;以矽氧樹脂層之玻璃基板側界面作為剝離面,從附有電子元件用構件之積層體分離成附有構件之玻璃基板及附有矽氧樹脂層之支持基材的步驟稱為分離步驟。 Hereinafter, the step of forming a member for electronic components on a glass substrate in the above-mentioned glass laminate to manufacture a laminate with a member for electronic components is referred to as a member forming step; the glass substrate side interface of the silicone resin layer is used as a peeling surface, The step of separating from a laminated body with a member for electronic components into a glass substrate with a member and a supporting substrate with a silicone resin layer is called a separation step.

以下,就各步驟中使用之材料及程序詳述。 The materials and procedures used in each step are detailed below.

(構件形成步驟) (Member formation step)

構件形成步驟係於上述積層步驟中所製得之玻璃積層體10中的玻璃基板16上形成電子元件用構件之步驟。較具體上係如圖2(C)所示,在玻璃基板16之第2主面16b(露出表面)上形成電子元件用構件20而獲得附有電子元件用構件之積層體22。 The member forming step is a step of forming a member for an electronic component on the glass substrate 16 in the glass laminated body 10 obtained in the above-mentioned laminating step. More specifically, as shown in FIG. 2 (C), the electronic component member 20 is formed on the second main surface 16b (exposed surface) of the glass substrate 16 to obtain a laminated body 22 to which the electronic component member is attached.

首先,就本步驟中使用之電子元件用構件20詳述,其後就步驟程序詳述。 First, the electronic component member 20 used in this step will be described in detail, and then the step procedure will be described in detail.

(電子元件用構件(機能性元件)) (Member for electronic components (functional device))

電子元件用構件20係形成在玻璃積層體10中之玻璃基板16上並構成電子元件之至少一部分的構件。較具體上,作為電子元件用構件20,可舉如使用在顯示裝置用面板、 太陽電池、薄膜2次電池、或表面形成有電路之半導體晶圓等的電子零件等之構件(例如顯示裝置用構件、太陽電池用構件、薄膜2次電池用構件、電子零件用電路)。 The electronic component member 20 is a member formed on the glass substrate 16 in the glass laminate 10 and constituting at least a part of an electronic component. More specifically, as the electronic component member 20, for example, it can be used in a panel for a display device, Components such as electronic components such as solar cells, thin-film secondary batteries, or semiconductor wafers with circuits formed on the surface (for example, components for display devices, components for solar cells, components for thin-film secondary batteries, and circuits for electronic components).

例如,作為太陽電池用構件,在矽型中可舉如正極之氧化錫等透明電極、以p層/i層/n層表示之矽層、及負極之金屬等,其他則可舉如對應於化合物型、色素增敏型、及量子點型等的各種構件等。 For example, as a solar cell member, transparent types such as tin oxide of a positive electrode, a silicon layer represented by a p-layer / i-layer / n-layer, and a metal of a negative electrode may be mentioned in the silicon type, and others may correspond to, for example, Various components such as compound type, dye-sensitized type, and quantum dot type.

又,作為薄膜2次電池用構件,在鋰離子型中可舉如正極及負極之金屬或金屬氧化物等的透明電極、電解質層之鋰化合物、集電層之金屬、及作為密封層之樹脂等,其他則可舉如對應於鎳氫型、聚合物型、及陶瓷電解質型等的各種構件等。 In addition, as a member for a thin film secondary battery, in a lithium ion type, transparent electrodes such as metals of positive and negative electrodes or metal oxides, lithium compounds of an electrolyte layer, metals of a current collecting layer, and resins as a sealing layer can be mentioned. Others include various members corresponding to nickel-hydrogen type, polymer type, and ceramic electrolyte type.

又,作為電子零件用電路,在CCD及CMOS中可舉如導電部之金屬、及絕緣部之氧化矽或氮化矽等,其他則可舉如對應於壓力感測器‧加速度感測器等各種感測器或剛性印刷基板、可撓印刷基板、剛性可撓印刷基板等的各種構件等。 In addition, as a circuit for electronic parts, CCD and CMOS can be exemplified by metals such as conductive parts and silicon oxide or silicon nitride provided by insulating parts. Other examples include pressure sensors and acceleration sensors. Various sensors, various components such as rigid printed circuit boards, flexible printed circuit boards, and rigid flexible printed circuit boards.

(步驟程序) (Step Procedure)

上述之附有電子元件用構件之積層體22的製造方法無特別限定,可因應電子元件用構件之構成構件的種類,以習知公知之方法於玻璃積層體10之玻璃基板16的第2主面16b表面上形成電子元件用構件20。 The manufacturing method of the above-mentioned laminated body 22 with a member for an electronic component is not particularly limited, and it can be applied to the second main body of the glass substrate 16 of the glass laminated body 10 by a known method according to the type of the constituent member of the electronic component member. A member 20 for an electronic component is formed on the surface of the surface 16b.

而,電子元件用構件20可為並非最終形成在玻璃基板16之第2主面16b上的構件全部(以下稱為「全構件」)而為全 構件的一部分(以下稱為「部分構件」)。從矽氧樹脂層14剝離的附有部分構件之玻璃基板可在其後之步驟中作成附有全構件之玻璃基板(相當於後述之電子元件)。 In addition, the electronic component member 20 may be all members (hereinafter referred to as “all members”) that are not all formed on the second main surface 16 b of the glass substrate 16 and may be all members. A part of a component (hereinafter referred to as a "partial component"). The glass substrate with a part of the component peeled from the siloxane resin layer 14 can be made into a glass substrate with a full component (corresponding to an electronic component described later) in a subsequent step.

又,亦可在從矽氧樹脂層14剝離且附有全構件之玻璃基板的其剝離面(第1主面16a)形成其他電子元件用構件。又,亦可將附有全構件之積層體組裝,其後從附有全構件之積層體剝離支持基材12,來製造電子元件。此外,亦可使用2片附有全構件之積層體進行組裝,其後從附有全構件之積層體將2片支持基材12剝離,來製造具有2片玻璃基板的附有構件之玻璃基板。 In addition, other electronic component members may be formed on the peeling surface (first main surface 16a) of the glass substrate that is peeled from the silicone resin layer 14 and has all the members. Alternatively, the laminated body with the entire member may be assembled, and then the support substrate 12 may be peeled off from the laminated body with the entire member to manufacture an electronic component. In addition, it is also possible to assemble using two laminated members with all components, and then peel off the two supporting substrates 12 from the laminated member with all components to manufacture a member-attached glass substrate having two glass substrates. .

例如,若以製造OLED之情況為例,為了在玻璃積層體10之玻璃基板16中與矽氧樹脂層14側為相對側之表面上(相當於玻璃基板16之第2主面16b)形成有機EL結構物,進行下述各種的層形成及處理:形成透明電極;進一步於已形成透明電極之面上蒸鍍電洞注入層‧電洞輸送層‧發光層‧電子輸送層等、形成背面電極;及,使用密封板進行密封等。作為該等的層形成或處理,具體上,可舉如成膜處理、蒸鍍處理、及密封板之接著處理等。 For example, in the case of manufacturing an OLED, for example, in order to form an organic layer on the surface of the glass substrate 16 of the glass laminate 10 opposite to the silicone resin layer 14 side (equivalent to the second main surface 16b of the glass substrate 16). The EL structure is subjected to the following various layer formation and processing: forming a transparent electrode; further depositing a hole injection layer, a hole transport layer, a light emitting layer, and an electron transport layer on the surface on which the transparent electrode has been formed, and forming a back electrode ; And, using a sealing plate for sealing and the like. Specific examples of such layer formation or treatment include film formation treatment, vapor deposition treatment, and subsequent treatment of a sealing plate.

又,例如在製造TFT-LCD時,可具有下述各種步驟等:TFT形成步驟,於玻璃積層體10之玻璃基板16的第2主面16b上,使用抗蝕液,以CVD法及濺鍍法等在利用一般成膜法而形成之金屬膜及金屬氧化膜等進行圖案形成,而形成薄膜電晶體(TFT);CF形成步驟,在另一玻璃積層體10之玻璃基板16的第2主面16b上,將抗蝕液使用於圖案形成 以形成濾色器(CF);及貼合步驟,將TFT形成步驟中所製得之附TFT之積層體及CF形成步驟中所製得之附CF之積層體積層。 For example, when manufacturing a TFT-LCD, there may be various steps such as the following: a TFT forming step, using a CVD method and sputtering on the second main surface 16b of the glass substrate 16 of the glass laminate 10 using a resist solution The method is to form a thin film transistor (TFT) by patterning a metal film and a metal oxide film formed by a general film forming method. In the CF formation step, the second main body of the glass substrate 16 of the other glass laminated body 10 is formed. Use a resist solution for patterning on the surface 16b Forming a color filter (CF); and a laminating step, the laminated body with TFT obtained in the TFT forming step and the laminated volume layer with CF obtained in the CF forming step.

在TFT形成步驟及CF形成步驟中,可使用周知的光刻技術或蝕刻技術等,於玻璃基板16之第2主面16b形成TFT或CF。此時,可使用抗蝕液作為圖案形成用塗佈液。 In the TFT formation step and the CF formation step, a TFT or CF may be formed on the second main surface 16 b of the glass substrate 16 using a well-known photolithography technique or etching technique. In this case, a resist liquid may be used as the coating liquid for pattern formation.

而,在形成TFT及CF之前,可因應需求將玻璃基板16之第2主面16b洗淨。作為洗淨方法,可使用周知的乾洗淨或濕洗淨。 Before forming the TFT and CF, the second main surface 16b of the glass substrate 16 can be cleaned according to demand. As a washing method, a well-known dry cleaning or wet washing can be used.

在貼合步驟中,使附TFT之積層體的薄膜電晶體形成面與附CF之積層體的濾色器形成面相對向,使用密封劑(例如晶胞形成用紫外線硬化型密封劑)進行貼合。其後,於附TFT之積層體及附CF之積層體所形成的晶胞內注入液晶材。作為注入液晶材之方法,例如有減壓注入法及滴定注入法。 In the bonding step, the thin-film transistor-forming surface of the TFT-attached multilayer body and the color filter-forming surface of the CF-attached multilayer body are opposed to each other, and a sealant (for example, a UV-curable sealant for cell formation) is used for attachment. Together. Thereafter, a liquid crystal material is injected into a unit cell formed by the laminated body with TFT and the laminated body with CF. Examples of the method for injecting the liquid crystal material include a reduced-pressure injection method and a titration injection method.

(分離步驟) (Separation step)

分離步驟如圖2(D)所示,係以矽氧樹脂層14與玻璃基板16之界面作為剝離面,從上述構件形成步驟中所製得之附有電子元件用構件之積層體22分離成積層有電子元件用構件20之玻璃基板16(附有構件之玻璃基板)及支持基材12,而獲得具有電子元件用構件20及玻璃基板16的附有構件之玻璃基板24之步驟。 As shown in FIG. 2 (D), the separation step uses the interface between the siloxane resin layer 14 and the glass substrate 16 as a peeling surface, and separates it from the laminated body 22 with the electronic component member obtained in the above-mentioned member formation step. A step of laminating a glass substrate 16 (a glass substrate with a member) and a supporting substrate 12 on which the electronic component member 20 is laminated to obtain a glass substrate 24 with a member having the electronic component member 20 and the glass substrate 16.

剝離時,當玻璃基板16上的電子元件用構件20係形成所需之全部構成構件的一部分時,分離後亦可將剩餘的構 成構件形成在玻璃基板16上。 When peeling, when the electronic component member 20 on the glass substrate 16 forms a part of all the constituent members required, the remaining constituent members may be separated after separation. The component is formed on the glass substrate 16.

將玻璃基板16與支持基材12剝離之方法無特別限定。具體上,例如可在對玻璃基板16與矽氧樹脂層14之界面插入銳利的刃狀物以賦予剝離缺口的前提下,噴附水與壓縮空氣之混合流體來進行剝離。理想係設置在定盤上使附有電子元件用構件之積層體22的支持基材12為上側且電子元件用構件20側為下側,並將電子元件用構件20側真空吸附於定盤上(兩面積層有支持基材時係依序進行),在該狀態下首先將刃件在玻璃基板16一矽氧樹脂層14界面使刃件侵入。而且,於其後以多數真空吸附墊吸附支持基材12側,從插入刃件的地方附近依序使真空吸附墊上升。如此一來,即可對矽氧樹脂層14與玻璃基板16之界面或矽氧樹脂層14之凝聚破壞面形成空氣層,並使其空氣層往界面或凝聚破壞面的整面擴展,而輕易地剝離支持基材12。 The method of peeling the glass substrate 16 and the support base material 12 is not specifically limited. Specifically, for example, on the premise that a sharp blade is inserted into the interface between the glass substrate 16 and the silicone resin layer 14 to provide a peeling gap, a mixed fluid of water and compressed air is sprayed to perform peeling. Ideally, it is provided on the platen with the supporting base material 12 with the laminated body 22 with the member for electronic components on the upper side and the side with the electronic component member 20 on the lower side, and vacuum-adsorbs the member 20 with the electronic component on the platen. (When the two-area layer has a supporting substrate, it is performed sequentially.) In this state, the blade is first penetrated at the interface between the glass substrate 16 and the silicone resin layer 14. After that, the support substrate 12 side is adsorbed by a plurality of vacuum adsorption pads, and the vacuum adsorption pad is sequentially raised from the vicinity of the place where the blade is inserted. In this way, an air layer can be formed on the interface between the silicone resin layer 14 and the glass substrate 16 or the condensation failure surface of the silicone resin layer 14, and the air layer can be expanded to the entire surface of the interface or the condensation failure surface, and it is easy. The support substrate 12 is peeled off.

又,支持基材12可與新的玻璃基板積層來製造本發明之玻璃積層體10。 Moreover, the support base material 12 can be laminated | stacked with a new glass substrate, and the glass laminated body 10 of this invention can be manufactured.

而,從附電子元件用構件之積層體22分離附構件之玻璃基板24時,藉由控制以電離手段(ionizer)所行之噴附或濕度,較可抑制矽氧樹脂層14之碎片靜電吸附於附構件之玻璃基板24。 When separating the glass substrate 24 with the component from the multilayer body 22 with the component for electronic components, by controlling the spraying or humidity performed by the ionizer, the electrostatic adsorption of the fragments of the silicone resin layer 14 can be suppressed. On the attached glass substrate 24.

上述之附有構件之玻璃基板24的製造方法適合在如手機或PDA等可移動終端使用的小型顯示裝置之製造。顯示裝置主要是LCD或OLED,作為LCD,包含TN型、STN型、FE型、TFT型、MIM型、IPS型、VA型等。基本上, 在被動驅動型、主動驅動型之任一顯示裝置皆可適用。 The manufacturing method of the above-mentioned glass substrate 24 with components is suitable for manufacturing a small display device used in a mobile terminal such as a mobile phone or a PDA. The display device is mainly an LCD or an OLED. The LCD includes a TN type, an STN type, a FE type, a TFT type, a MIM type, an IPS type, and a VA type. basically, It can be applied to any display device of passive driving type and active driving type.

作為以上述方法所製造之附有構件之玻璃基板24,可舉如:具有玻璃基板及顯示裝置用構件之顯示裝置用面板、具有玻璃基板及太陽電池用構件之太陽電池、具有玻璃基板及薄膜2次電池用構件之薄膜2次電池、以及具有玻璃基板及電子元件用構件之電子零件等。作為顯示裝置用面板,包含液晶面板、有機EL面板、電漿顯示器面板、場放射面板等。 Examples of the glass substrate 24 with a member manufactured by the above method include a panel for a display device having a glass substrate and a member for a display device, a solar cell having a glass substrate and a member for a solar cell, a glass substrate and a film. Films for secondary battery components, secondary batteries, and electronic components including glass substrates and components for electronic components. The display device panel includes a liquid crystal panel, an organic EL panel, a plasma display panel, a field emission panel, and the like.

實施例 Examples

以下,藉由實施例等來具體說明本發明,惟本發明不受該等例限定。 Hereinafter, the present invention will be specifically described with examples and the like, but the present invention is not limited by these examples.

在以下實施例1~5、比較例1~2中,作為玻璃基板,係使用無鹼硼矽酸玻璃所構成之玻璃板(縱200mm、橫200mm、板厚0.2mm、線膨脹係數38×10-7/℃、旭硝子公司製商品名「AN100」)。又,作為支持基材,係使用同樣由無鹼硼矽酸玻璃所構成之玻璃板(縱240mm、橫240mm、板厚0.5mm、線膨脹係數38×10-7/℃、旭硝子公司製商品名「AN100」)。 In the following Examples 1 to 5, and Comparative Examples 1 to 2, as the glass substrate, a glass plate made of alkali-free borosilicate glass (200 mm in length, 200 mm in width, 0.2 mm in thickness, and a linear expansion coefficient of 38 × 10) was used. -7 / ° C, trade name "AN100" manufactured by Asahi Glass Co., Ltd.). Also, as a supporting substrate, a glass plate (240 mm in length, 240 mm in width, 0.5 mm in thickness, 0.5 mm in thickness, linear expansion coefficient of 38 × 10 -7 / ° C.) made of alkali-free borosilicate glass was also used. "AN100").

<實施例1> <Example 1>

首先,將板厚0.5mm之支持基材純水洗淨後,更進行UV洗淨加以清淨化。 First, the support substrate with a thickness of 0.5 mm was washed with pure water, and then washed with UV to clean it.

接下來,將兩末端具有乙烯基之有機烯基聚矽氧烷(乙烯基矽氧、荒川化學工業公司製、8500)及分子內具有矽氫基之甲基氫化聚矽氧烷(荒川化學工業公司製、12031)摻 混。使有機烯基聚矽氧烷中之全部乙烯基與甲基氫化聚矽氧烷中鍵結於矽原子之氫原子的莫耳比成為1:1。相對於樹脂成份100質量份,添加5重量份之鉑系觸媒(荒川化學工業公司製、CAT12070)。再來,添加甲基苯基矽氧油(信越化學工業公司製、KF-50、黏度100cP)及庚烷,而製出含有交聯性有機聚矽氧烷之溶液。以旋塗器(旋轉數:300rpm、15秒)將該溶液塗佈於支持基材之第1主面上,將含有未硬化的交聯性有機聚矽氧烷及矽氧油之層設於支持基材上(塗敷量20g/m2)。 Next, an organic alkenyl polysiloxane having vinyl groups at both ends (vinyl silicone, manufactured by Arakawa Chemical Industries, Ltd., 8500) and a methyl hydrogenated polysiloxane having a hydrosilyl group in the molecule (Arakawa Chemical Industries, Ltd.) Company, 12031) Blend. The molar ratio of all the vinyl groups in the organic alkenyl polysiloxane to the hydrogen atom bonded to the silicon atom in the methyl hydrogenated polysiloxane is 1: 1. Based on 100 parts by mass of the resin component, 5 parts by weight of a platinum-based catalyst (Arakawa Chemical Industries, Ltd., CAT12070) was added. Then, methylphenyl silicone oil (KF-50 manufactured by Shin-Etsu Chemical Co., Ltd., viscosity 100 cP) and heptane were added to prepare a solution containing a cross-linkable organic polysiloxane. This solution was applied to the first main surface of the support substrate with a spin coater (number of rotations: 300 rpm, 15 seconds), and a layer containing uncured cross-linkable organic polysiloxane and silicone oil was placed on On a support substrate (application amount: 20 g / m 2 ).

而,相對於有機烯基聚矽氧烷與甲基氫化聚矽氧烷之合計質量100質量份,將甲基苯基矽氧油之使用量定為8質量份。又,相對於有機烯基聚矽氧烷與甲基氫化聚矽氧烷之合計質量100質量份,將庚烷之使用量定為100質量份。而,相對於矽氧油中鍵結於矽原子之全部有機基,甲基苯基矽氧油所含之苯基含有率為5莫耳%。 In addition, the amount of methylphenylsilicone used was set to 8 parts by mass based on 100 parts by mass of the total mass of the organic alkenyl polysiloxane and methyl hydrogenated polysiloxane. The amount of heptane used was 100 parts by mass based on 100 parts by mass of the total mass of the organic alkenyl polysiloxane and methyl hydrogenated polysiloxane. Moreover, the phenyl content in the methylphenyl silicone oil is 5 mol% relative to all organic groups bonded to silicon atoms in the silicone oil.

接下來,在大氣中,於230℃下加熱10分鐘進行硬化,於支持基材之第1主面形成厚度10μm之矽氧樹脂層。而,在該態樣中,矽氧樹脂層之矽氧樹脂不具芳香基,矽氧油之甲基苯基矽氧油則具有芳香基(苯基)。又,矽氧樹脂層為透明。 Next, it was hardened by heating at 230 ° C. for 10 minutes in the atmosphere, and a 10 μm-thick silicone resin layer was formed on the first main surface of the supporting substrate. In this aspect, the silicone resin of the silicone resin layer does not have an aromatic group, and the methylphenyl silicone oil of the silicone oil has an aromatic group (phenyl group). The silicone resin layer is transparent.

其後,在室溫下將玻璃基板與支持基材之矽氧樹脂層面藉由真空壓製貼合,而獲得玻璃積層體A。 Thereafter, the glass substrate and the silicone resin layer of the supporting substrate were bonded by vacuum pressing at room temperature to obtain a glass laminate A.

在獲得之玻璃積層體A中,支持基材與玻璃基板係未產生氣泡而與矽氧樹脂層密著,既無皺曲狀缺點,平滑性亦 佳。 In the obtained glass laminated body A, the support substrate and the glass substrate system did not generate bubbles and were in close contact with the silicone resin layer, which had no wrinkle-like defects and smoothness. good.

接下來,將玻璃積層體A在氮氣體環境下在350℃下進行60分鐘加熱處理並冷卻至室溫,結果確認無玻璃積層體A之支持基材與玻璃基板之分離或矽氧樹脂層之發泡或白化等外觀上的變化。 Next, the glass laminate A was heat-treated at 350 ° C for 60 minutes under a nitrogen gas atmosphere and cooled to room temperature. As a result, it was confirmed that there is no separation of the support substrate and the glass substrate of the glass laminate A or the silicone resin layer. Changes in appearance such as foaming or whitening.

然後,在玻璃積層體A之4處中之1處角隅部,一邊於玻璃基板及支持矽氧樹脂層之界面插入厚度0.1mm之不鏽鋼製刃件形成剝離之缺口部,一邊使真空吸附墊吸附至玻璃基板與支持基材各自非剝離面之面,彼此於玻璃基板及支持基材分離之方向加諸外力,使玻璃基板與支持基材無破損地分離。在此,刃件之插入係一邊從電離手段(基恩斯公司製)對該界面噴附除電性流體而一邊進行。具體上,係朝向已形成之空隙一邊從電離手段持續噴附除電性流體一邊將真空吸附墊升起。 Then, insert a 0.1mm thick stainless steel blade at the interface between the glass substrate and one of the four corners of the glass laminated body A to form a notched part while inserting a stainless steel blade at the interface, and use a vacuum suction pad. The glass substrate and the supporting substrate are adhered to the non-peeling surfaces of the substrate, and external forces are applied to each other in a direction where the glass substrate and the supporting substrate are separated, so that the glass substrate and the supporting substrate are separated without damage. Here, the inserting of the blade is performed while spraying a deionizing fluid on the interface from an ionizing means (manufactured by Keynes Corporation). Specifically, the vacuum suction pad is lifted while continuously spraying a destaticizing fluid from an ionizing means toward the formed gap.

而,矽氧樹脂層係與支持基材一起從玻璃基板分離,由該結果,確認支持基材之層與矽氧樹脂層之界面的剝離強度(x)高於矽氧樹脂層與玻璃基板之界面的剝離強度(y)。又,經剝離之玻璃基板表面為透明。 The silicone resin layer was separated from the glass substrate together with the supporting substrate. From this result, it was confirmed that the peel strength (x) of the interface between the supporting substrate layer and the silicone resin layer was higher than that of the silicone resin layer and the glass substrate. Interface peel strength (y). The surface of the peeled glass substrate is transparent.

<實施例2> <Example 2>

除了使用甲基苯基矽氧油(信越化學工業公司製、KF-50、黏度3000cp)取代甲基苯基矽氧油(信越化學工業公司製、KF-50、黏度100cP)以外,以與實施例1同樣的方法獲得玻璃積層體B。 Except using methyl phenyl silicone oil (Koshi-50, manufactured by Shin-Etsu Chemical Co., Ltd., viscosity 3000cp) instead of methyl phenyl silicone oil (KF-50, manufactured by Shin-Etsu Chemical Co., Ltd., viscosity 100 cP). In the same manner as in Example 1, a glass laminate B was obtained.

而,相對於矽氧油中鍵結於矽原子之全部有機基,使 用之甲基苯基矽氧油所含的苯基含有率為5莫耳%。 However, compared with all organic groups bonded to silicon atoms in silicone oil, The methylphenyl silicone oil used has a phenyl content of 5 mol%.

又,矽氧樹脂層之外觀在製造瞬後亦為透明,在其上積層玻璃基板後亦為透明。 In addition, the appearance of the siloxane resin layer is also transparent after manufacturing, and the glass substrate is also transparent after being laminated thereon.

在獲得之玻璃積層體B中,支持基材與玻璃基板係無產生氣泡地與矽氧樹脂層密著,既無皺曲狀缺點,平滑性亦佳。 In the obtained glass laminated body B, the supporting base material and the glass substrate system were closely adhered to the silicone resin layer without generating bubbles, and there was no wrinkle-like defect, and the smoothness was also good.

接下來,將玻璃積層體B進行與實施例1同樣的加熱處理,結果確認無玻璃積層體B之支持基材與玻璃基板之分離、或是矽氧樹脂層之發泡或白化等外觀上的變化。 Next, the glass laminate B was subjected to the same heat treatment as in Example 1. As a result, it was confirmed that there was no separation of the support substrate of the glass laminate B from the glass substrate, or the appearance of foaming or whitening of the silicone resin layer. Variety.

然後,將玻璃積層體B以與實施例1同樣的方法進行支持基材及玻璃基板之分離,玻璃基板與支持基材無破損地分離。而,矽氧樹脂層與支持基材一起從玻璃基板分離。由該結果,確認支持基材之層與矽氧樹脂層之界面的剝離強度(x)高於矽氧樹脂層與玻璃基板之界面的剝離強度(y)。又,經剝離之玻璃基板表面為透明。 Then, the glass laminate B was separated from the supporting substrate and the glass substrate in the same manner as in Example 1. The glass substrate and the supporting substrate were separated without damage. The siloxane resin layer is separated from the glass substrate together with the supporting substrate. From this result, it was confirmed that the peeling strength (x) of the interface between the substrate supporting layer and the silicone resin layer is higher than the peeling strength (y) of the interface between the silicone resin layer and the glass substrate. The surface of the peeled glass substrate is transparent.

<實施例3> <Example 3>

除了使用甲基苯基矽氧油(信越化學工業公司製、KF-54、黏度400cp)取代甲基苯基矽氧油(信越化學工業公司製、KF-50、黏度100cP)以外,以與實施例1同樣的方法獲得玻璃積層體C。 In addition to using methyl phenyl silicone oil (Koshitsu Chemical Industry Co., Ltd., KF-54, viscosity 400cp) instead of methyl phenyl silicone oil (Koshitsu Chemical Industry Co., Ltd., KF-50, viscosity 100 cP), In the same manner as in Example 1, a glass laminate C was obtained.

而,相對於矽氧油中鍵結於矽原子之全部有機基,使用之甲基苯基矽氧油所含的苯基含有率為25莫耳%。 The phenyl content in the methylphenyl silicone oil used is 25 mol% relative to all organic groups bonded to silicon atoms in the silicone oil.

又,矽氧樹脂層之外觀在製造瞬後略微白濁,在其上積層玻璃基板後則成為透明。 In addition, the appearance of the siloxane resin layer was slightly turbid after the production, and the glass substrate became transparent after the glass substrate was laminated thereon.

在獲得之玻璃積層體C中,支持基材及玻璃基板係未產生氣泡地與矽氧樹脂層密著,既無皺曲狀缺點,平滑性亦佳。 In the obtained glass laminated body C, the supporting substrate and the glass substrate are closely adhered to the silicone resin layer without generating bubbles, and have no wrinkle-like disadvantages and excellent smoothness.

接下來,將玻璃積層體C進行與實施例1同樣的加熱處理,結果確認無玻璃積層體C之支持基材與玻璃基板之分離、或是矽氧樹脂層之發泡或白化等外觀上的變化。 Next, the glass laminate C was subjected to the same heat treatment as in Example 1. As a result, it was confirmed that there was no separation of the support substrate of the glass laminate C from the glass substrate, or the appearance of foaming or whitening of the silicone resin layer. Variety.

然後,將玻璃積層體C以與實施例1同樣的方法進行支持基材及玻璃基板之分離,玻璃基板與支持基材無破損地分離。而,矽氧樹脂層與支持基材一起從玻璃基板分離。由該結果,確認支持基材之層與矽氧樹脂層之界面的剝離強度(x)高於矽氧樹脂層與玻璃基板之界面的剝離強度(y)。而,經剝離之玻璃基板表面略微白濁。 Thereafter, the glass laminate C was separated from the supporting substrate and the glass substrate in the same manner as in Example 1. The glass substrate and the supporting substrate were separated without damage. The siloxane resin layer is separated from the glass substrate together with the supporting substrate. From this result, it was confirmed that the peeling strength (x) of the interface between the substrate supporting layer and the silicone resin layer is higher than the peeling strength (y) of the interface between the silicone resin layer and the glass substrate. However, the surface of the peeled glass substrate was slightly white and cloudy.

<實施例4> <Example 4>

除了使用甲基苯基矽氧油(東麗道康寧公司製、SH550、黏度125cp)取代甲基苯基矽氧油(信越化學工業公司製、KF-50、黏度100cP)以外,以與實施例1同樣的方法獲得玻璃積層體D。 Except for using methylphenyl silicone oil (manufactured by Toray Dow Corning Corporation, SH550, viscosity 125cp) instead of methylphenyl silicone oil (manufactured by Shin-Etsu Chemical Co., Ltd., KF-50, viscosity 100 cP), the same procedure as in Example 1 was used. The glass laminated body D was obtained by the same method.

而,相對於矽氧油中鍵結於矽原子之全部有機基,使用之甲基苯基矽氧油所含的苯基含有率為25莫耳%。 The phenyl content in the methylphenyl silicone oil used is 25 mol% relative to all organic groups bonded to silicon atoms in the silicone oil.

又,矽氧樹脂層之外觀於製造瞬後略微白濁,在其上積層玻璃基板後則成為透明。 In addition, the appearance of the siloxane resin layer was slightly turbid after the production, and the glass substrate became transparent after the glass substrate was laminated thereon.

在獲得之玻璃積層體D中,支持基材與玻璃基板係未產生氣泡地與矽氧樹脂層密著,既無皺曲狀缺點,平滑性亦佳。 In the obtained glass laminated body D, the supporting substrate and the glass substrate are closely adhered to the silicone resin layer without generating bubbles, and have no wrinkle-like defects and good smoothness.

接下來,將玻璃積層體E進行與實施例1同樣的加熱處理,確認無玻璃積層體D之支持基材與玻璃基板之分離或是矽氧樹脂層之發泡或白化等外觀上的變化。 Next, the glass laminated body E was subjected to the same heat treatment as in Example 1, and it was confirmed that there were no external appearance changes such as separation of the supporting substrate of the glass laminated body D from the glass substrate, or foaming or whitening of the silicone resin layer.

然後,將玻璃積層體D以與實施例1同樣的方法進行支持基材與玻璃基板之分離,玻璃基板與支持基材無破損地分離。而,矽氧樹脂層與支持基材一起從玻璃基板分離。由該結果,確認支持基材之層與矽氧樹脂層之界面的剝離強度(x)高於矽氧樹脂層與玻璃基板之界面的剝離強度(y)。而,經剝離之玻璃基板表面略微白濁。 Then, the glass laminate D was separated from the supporting substrate and the glass substrate in the same manner as in Example 1. The glass substrate and the supporting substrate were separated without damage. The siloxane resin layer is separated from the glass substrate together with the supporting substrate. From this result, it was confirmed that the peeling strength (x) of the interface between the substrate supporting layer and the silicone resin layer is higher than the peeling strength (y) of the interface between the silicone resin layer and the glass substrate. However, the surface of the peeled glass substrate was slightly white and cloudy.

<實施例5> <Example 5>

除了使用甲基苯基矽氧油(Momentive Performance Materials Japan合同公司製、TSF433、黏度450cp)取代甲基苯基矽氧油(信越化學工業公司製、KF-50、黏度100cP)以外,以與實施例1同樣的方法獲得玻璃積層體E。 In addition to using methyl phenyl silicone oil (manufactured by Momentive Performance Materials Japan contract company, TSF433, viscosity 450 cp) instead of methyl phenyl silicone oil (made by Shin-Etsu Chemical Industry Co., Ltd., KF-50, viscosity 100 cP), In the same manner as in Example 1, a glass laminate E was obtained.

而,相對於矽氧油中鍵結於矽原子之全部有機基,使用之甲基苯基矽氧油所含的苯基含有率為25莫耳%。 The phenyl content in the methylphenyl silicone oil used is 25 mol% relative to all organic groups bonded to silicon atoms in the silicone oil.

又,矽氧樹脂層之外觀製造瞬後略微白濁,在其上積層玻璃基板後則成為透明。 In addition, the appearance of the siloxane resin layer was slightly turbid after the appearance, and the glass substrate became transparent after being laminated thereon.

在獲得之玻璃積層體E中,支持基材及玻璃基板係未產生氣泡地與矽氧樹脂層密著,既無皺曲狀缺點,平滑性亦佳。 In the obtained glass laminated body E, the supporting substrate and the glass substrate are closely adhered to the silicone resin layer without generating bubbles, and have no wrinkle-like disadvantages and excellent smoothness.

接下來,將玻璃積層體E進行與實施例1同樣的加熱處理,結果確認無玻璃積層體E之支持基材與玻璃基板之分離、或是矽氧樹脂層之發泡或白化等外觀上的變化。 Next, the glass laminate E was subjected to the same heat treatment as in Example 1. As a result, it was confirmed that there was no separation of the support substrate of the glass laminate E from the glass substrate, or the appearance of foaming or whitening of the silicone resin layer. Variety.

然後,將玻璃積層體E以與實施例1同樣的方法進行支持基材與玻璃基板之分離,玻璃基板與支持基材無破損地分離。而,矽氧樹脂層與支持基材一起從玻璃基板分離。由該結果,確認支持基材之層與矽氧樹脂層之界面的剝離強度(x)高於矽氧樹脂層與玻璃基板之界面的剝離強度(y)。而,經剝離之玻璃基板表面略微白濁。 Then, the glass laminate E was separated from the supporting substrate and the glass substrate in the same manner as in Example 1. The glass substrate and the supporting substrate were separated without damage. The siloxane resin layer is separated from the glass substrate together with the supporting substrate. From this result, it was confirmed that the peeling strength (x) of the interface between the substrate supporting layer and the silicone resin layer is higher than the peeling strength (y) of the interface between the silicone resin layer and the glass substrate. However, the surface of the peeled glass substrate was slightly white and cloudy.

而,以下就實施例1~5中使用之矽氧油的黏度及苯基含有率統整表示。 The viscosity and the phenyl content of the silicone oil used in Examples 1 to 5 are shown below.

Figure TWI613073BD00002
Figure TWI613073BD00002

<比較例1> <Comparative example 1>

除了未使用甲基苯基矽氧油(信越化學工業公司製、KF-50、黏度100cP)以外,以與實施例1同樣的方法獲得玻璃積層體X。 A glass laminate X was obtained in the same manner as in Example 1 except that methylphenyl silicone oil (KF-50, manufactured by Shin-Etsu Chemical Co., Ltd., viscosity 100 cP) was not used.

將獲得之玻璃積層體X以與實施例1同樣的方法進行支持基材與玻璃基板之分離,結果矽氧樹脂層與玻璃基板難以剝離且玻璃基板有破裂。 The obtained glass laminate X was separated from the supporting substrate and the glass substrate in the same manner as in Example 1. As a result, the silicone resin layer and the glass substrate were difficult to peel off and the glass substrate was cracked.

<比較例2> <Comparative example 2>

除了使用0.5重量份甲基矽氧油(東麗道康寧公司製、SH200、黏度200cP)來取代甲基苯基矽氧油(信越化學工業 公司製、KF-50、黏度100cP)以外,以與實施例1同樣的方法獲得玻璃積層體Y。而,本態樣相當於先前文獻(WO2011/142280號小冊)之實施例7的態樣,矽氧樹脂及矽氧油兩者皆不含芳香基。 In addition to using 0.5 parts by weight of methyl silicone oil (manufactured by Toray Dow Corning, SH200, viscosity 200 cP) instead of methyl phenyl silicone oil (Shin-Etsu Chemical Industry Except for the company, KF-50, viscosity 100 cP), a glass laminate Y was obtained in the same manner as in Example 1. However, this aspect is equivalent to the aspect of Example 7 of the previous document (WO2011 / 142280), and both the silicone resin and the silicone oil do not contain an aromatic group.

將獲得之玻璃積層體Y以與實施例1同樣的方法進行支持基材與玻璃基板之分離,結果矽氧樹脂層與玻璃基板難以剝離且玻璃基板有破裂。 The obtained glass laminate Y was separated from the supporting substrate and the glass substrate in the same manner as in Example 1. As a result, the silicone resin layer and the glass substrate were difficult to separate and the glass substrate was cracked.

在實施例1~5中,即便在施行高溫加熱處理後,仍可輕易地剝離厚度薄的玻璃基板。而,相對於實施例1及2中經剝離之玻璃基板的表面(剝離面)維持透明狀態,實施例3~5中略呈白濁。此推測是因為在實施例3~5中,溢出矽氧樹脂層表面的矽氧油之一部分轉印至玻璃基板上所致。由該等結果確認在實施例1及2中使用之矽氧油的情況下,經剝離之玻璃基板表面的清淨性較佳。 In Examples 1 to 5, even after the high-temperature heat treatment was performed, the thin glass substrate could be easily peeled off. Meanwhile, the surfaces (peeling surfaces) of the peeled glass substrates in Examples 1 and 2 remained transparent, and in Examples 3 to 5, they were slightly cloudy. This is speculated that in Examples 3 to 5, a part of the silicone oil overflowing the surface of the silicone resin layer was transferred to the glass substrate. From these results, it was confirmed that in the case of the silicone oil used in Examples 1 and 2, the cleanness of the surface of the peeled glass substrate was better.

另一方面,未使用矽氧油的比較例1、及矽氧樹脂及矽氧油兩者不含芳香基的比較例2中,剝離性差。 On the other hand, in Comparative Example 1 in which no silicone oil was used, and Comparative Example 2 in which both the silicone resin and the silicone oil did not contain an aromatic group, the peelability was poor.

<實施例6> <Example 6>

本例中,使用實施例1中獲得之玻璃積層體A來製造OLED。 In this example, the glass laminate A obtained in Example 1 was used to manufacture an OLED.

首先,於玻璃積層體A之玻璃基板的第2主面上藉由電漿CVD法依序成膜氮化矽、氧化矽、非晶矽。接下來,藉由離子摻雜裝置將低濃度的硼注入至非晶矽層,在氮氣體環境下,在450℃下進行60分鐘加熱處理以進行脫氫處理。再來,藉由雷射退火裝置進行非晶矽層的結晶化處理。接 下來,藉由使用光刻法之蝕刻及離子摻雜裝置將低濃度的磷注入至非晶矽層而形成N型及P型之TFT區域。其次,於玻璃基板之第2主面側藉由電漿CVD法成膜氧化矽膜而形成閘極絕緣膜後,藉由濺鍍法將鉬成膜,並藉由使用光刻法之蝕刻形成閘極電極。接下來,藉由光刻法及離子摻雜裝置將高濃度的硼及磷注入至N型、P型各自期望的區域,而形成源極區域及汲極區域。再來,於玻璃基板之第2主面側利用電漿CVD法所行之氧化矽成膜來形成層間絕緣膜,並藉由濺鍍法形成鋁成膜及藉由利用光刻法之蝕刻形成TFT電極。其次,在氫氣體環境下,在450℃下進行60分鐘加熱處理以進行氫化處理後,利用電漿CVD法所行之矽氮化物成膜來形成鈍化層。接下來,於玻璃基板之第2主面側塗佈紫外線硬化性樹脂,藉由光刻法形成平坦化層及接觸孔。再來,藉由濺鍍法形成氧化銦錫膜,並藉由利用光刻法之蝕刻形成像素電極。 First, silicon nitride, silicon oxide, and amorphous silicon were sequentially formed on the second main surface of the glass substrate of the glass laminate A by a plasma CVD method. Next, a low concentration of boron is implanted into the amorphous silicon layer by an ion doping device, and a hydrogen treatment is performed at 450 ° C. for 60 minutes in a nitrogen gas environment to perform a dehydrogenation treatment. Then, the crystallization process of the amorphous silicon layer is performed by a laser annealing apparatus. Pick up Next, N-type and P-type TFT regions are formed by implanting low-concentration phosphorus into the amorphous silicon layer using an etching and ion doping device using photolithography. Next, a gate insulating film is formed by forming a silicon oxide film by plasma CVD on the second main surface side of the glass substrate, and then molybdenum is formed by sputtering and then formed by etching using photolithography. Gate electrode. Next, high-concentration boron and phosphorus are implanted into respective desired regions of the N-type and P-type by a photolithography method and an ion doping device to form a source region and a drain region. Then, an interlayer insulating film is formed on the second main surface side of the glass substrate by using a silicon oxide film formed by a plasma CVD method, and an aluminum film is formed by a sputtering method and an etching method by a photolithography method is used. TFT electrode. Next, in a hydrogen gas environment, a heat treatment is performed at 450 ° C. for 60 minutes to perform a hydrogenation treatment, and then a silicon nitride film formed by a plasma CVD method is used to form a passivation layer. Next, an ultraviolet curable resin is applied to the second main surface side of the glass substrate, and a planarization layer and a contact hole are formed by a photolithography method. Next, an indium tin oxide film is formed by a sputtering method, and a pixel electrode is formed by etching using a photolithography method.

接著,藉由蒸鍍法於玻璃基板之第2主面側依序成膜下述各層:4,4’,4”-參(3-甲基苯基苯基胺基)三苯基胺作為電洞注入層、雙[(N-萘基)-N-苯基]聯苯胺作為電洞輸送層、於8-喹啉酚鋁錯合物(Alq3)混合有40體積%之2,6-雙[4-[N-(4-甲氧苯基)-N-苯基]胺基苯乙烯基]萘-1,5-二甲腈(BSN-BCN)作為發光層、及Alq3作為電子輸送層。接下來,藉由濺鍍法將鋁成膜,並藉由利用光刻法之蝕刻形成對向電極。再來,於玻璃基板之第2主面側隔著紫外線硬化型接著層貼合另一片玻璃基板並密封。藉由上述程序而在玻璃基板上形 成有機EL結構體。玻璃基板上具有有機EL結構體之玻璃積層體A(以下稱為面板A)為本發明之附電子元件用構件之積層體(附支持基材之顯示裝置用面板)。 Next, the following layers were sequentially formed on the second main surface side of the glass substrate by a vapor deposition method: 4,4 ', 4 "-shen (3-methylphenylphenylamino) triphenylamine as Hole injection layer, bis [(N-naphthyl) -N-phenyl] benzidine as a hole transport layer, and 40-vol% of 2,6 mixed with 8-quinolinol aluminum complex (Alq 3 ) -Bis [4- [N- (4-methoxyphenyl) -N-phenyl] aminostyryl] naphthalene-1,5-dicarbonitrile (BSN-BCN) as the light-emitting layer and Alq 3 as Electron transport layer. Next, aluminum is formed by a sputtering method, and a counter electrode is formed by etching using a photolithography method. Then, an ultraviolet curing type adhesive layer is interposed on the second main surface side of the glass substrate. Laminate another glass substrate and seal it. The organic EL structure is formed on the glass substrate by the above procedure. The glass laminate A (hereinafter referred to as panel A) having the organic EL structure on the glass substrate is the attached electron of the present invention. A laminated body of a component for an element (a panel for a display device with a supporting substrate).

接下來,在將面板A之密封體側真空吸附於定盤的情況下,於面板A之角隅部的玻璃基板與矽氧樹脂層之界面插入厚0.1mm之不鏽鋼製刃件,對玻璃基板與矽氧樹脂層之界面賦予剝離缺口。然後,在將面板A之支持基材表面以真空吸附墊吸附的情況下,使吸附墊上升。在此,刃件之插入係從電離手段(基恩斯公司製)一邊對該界面噴附除電性流體一邊進行。接下來,朝向形成之空隙從電離手段持續一邊噴附除電性流體一邊升起真空吸附墊。其結果,可僅在定盤上殘留形成有有機EL結構體之玻璃基板,並將附矽氧樹脂層之支持基材剝離。 Next, when the sealing body side of the panel A is vacuum-sucked to the fixed plate, a 0.1 mm thick stainless steel blade is inserted at the interface between the glass substrate and the silicone resin layer at the corner of the panel A, and the glass substrate is The interface with the silicone resin layer provides a peeling gap. Then, when the surface of the supporting substrate of the panel A is adsorbed by the vacuum adsorption pad, the adsorption pad is raised. Here, the blade is inserted from an ionizing means (manufactured by Keynes Corporation) while spraying a destaticizing fluid on the interface. Next, the vacuum adsorption pad was raised while continuously spraying a destaticizing fluid from the ionization means toward the formed gap. As a result, only the glass substrate on which the organic EL structure is formed can be left on the fixed plate, and the supporting substrate with the silicone resin layer can be peeled off.

接下來,以與實施例1同樣的方法將已分離之玻璃基板的剝離面清淨化,並使用雷射割刀或劃線裂片法將經分離的玻璃基板切斷並分斷成複數小格(cell)後,將形成有有機EL結構體之玻璃基板與對向基板組裝,實施模組形成步驟而製出OLED。以上述方法所製得之OLED在特性上未產生問題。 Next, the peeled surface of the separated glass substrate was cleaned in the same manner as in Example 1, and the separated glass substrate was cut and separated into a plurality of small cells by using a laser cutter or a scribe method ( cell), the glass substrate on which the organic EL structure is formed and the counter substrate are assembled, and a module forming step is performed to produce an OLED. The OLED produced by the above method has no problem in characteristics.

<實施例7> <Example 7>

本例中,使用實施例1中所製得之玻璃積層體A來製造LCD。 In this example, the glass laminate A obtained in Example 1 was used to manufacture an LCD.

首先,準備2片玻璃積層體A,於一片玻璃積層體A1的玻璃基板之第2主面上藉由電漿CVD法依序成膜氮化矽、氧 化矽、非晶矽。接下來,藉由離子摻雜裝置將低濃度的硼注入至非晶矽層,在氮氣體環境下,在450℃下進行60分鐘加熱處理以進行脫氫處理。再來,藉由雷射退火裝置進行非晶矽層的結晶化處理。其次,藉由利用光刻法之蝕刻及離子摻雜裝置將低濃度的磷注入至非晶矽層而形成N型及P型之TFT區域。接下來,於玻璃基板之第2主面側藉由電漿CVD法成膜氧化矽膜並形成閘極絕緣膜後,藉由濺鍍法將鉬成膜,藉由利用光刻法之蝕刻形成閘極電極。再來,藉由光刻法及離子摻雜裝置將高濃度的硼及磷注入至N型、P型各自期望的區域,形成源極區域及汲極區域。其次,於玻璃基板之第2主面側利用以電漿CVD法所行之氧化矽的成膜形成層間絕緣膜,藉由濺鍍法形成鋁成膜及藉由利用光刻法之蝕刻形成TFT電極。接下來,在氫氣體環境下,在450℃下進行60分鐘加熱處理以進行氫化處理後,以利用電漿CVD法所行之矽氮化物的成膜形成鈍化層。再來,於玻璃基板之第2主面側塗佈紫外線硬化性樹脂,藉由光刻法形成平坦化層及接觸孔。其次,藉由濺鍍法形成氧化銦錫膜,並藉由利用光刻法之蝕刻形成像素電極。 First, two glass laminates A were prepared, and silicon nitride and oxygen were sequentially formed on the second main surface of a glass substrate of one glass laminate A1 by plasma CVD. Siliconized and amorphous silicon. Next, a low concentration of boron is implanted into the amorphous silicon layer by an ion doping device, and a hydrogen treatment is performed at 450 ° C. for 60 minutes in a nitrogen gas environment to perform a dehydrogenation treatment. Then, the crystallization process of the amorphous silicon layer is performed by a laser annealing apparatus. Secondly, N-type and P-type TFT regions are formed by implanting low-concentration phosphorus into the amorphous silicon layer by using a photolithographic etching and ion doping device. Next, a silicon oxide film is formed on the second main surface side of the glass substrate by a plasma CVD method to form a gate insulating film, and then molybdenum is formed by a sputtering method and formed by etching using a photolithography method. Gate electrode. Then, boron and phosphorus are implanted into the desired regions of the N-type and P-type with high concentration by photolithography and an ion doping device to form a source region and a drain region. Next, an interlayer insulating film is formed on the second main surface side of the glass substrate by a silicon oxide film formed by a plasma CVD method, an aluminum film is formed by a sputtering method, and a TFT is formed by etching using a photolithography method. electrode. Next, in a hydrogen gas environment, a heat treatment is performed at 450 ° C. for 60 minutes to perform a hydrogenation treatment, and then a passivation layer is formed by forming a silicon nitride film by a plasma CVD method. Then, an ultraviolet curable resin is applied to the second main surface side of the glass substrate, and a planarization layer and a contact hole are formed by a photolithography method. Next, an indium tin oxide film is formed by a sputtering method, and a pixel electrode is formed by etching using a photolithography method.

接下來,將另一片玻璃積層體A2在大氣環境下,在450℃進行60分鐘加熱處理。再來,於玻璃積層體A的玻璃基板之第2主面上藉由濺鍍法形成鉻膜,並藉由利用光刻法之蝕刻形成遮光層。其次,於玻璃基板之第2主面側藉由模塗法塗佈防染劑,並藉由光刻法及熱硬化形成濾色層。接下來,藉由濺鍍法形成氧化銦錫膜,並形成對向電極。再 來,於玻璃基板之第2主面側藉由模塗法塗佈紫外線硬化樹脂液,並藉由光刻法及熱硬化形成柱狀隔件。其次,藉由輥塗法塗佈聚醯亞胺樹脂液,並藉由熱硬化形成定向層,進行摩擦。 Next, another glass laminated body A2 was heat-treated at 450 ° C. for 60 minutes in an atmospheric environment. Then, a chromium film is formed on the second main surface of the glass substrate of the glass laminate A by a sputtering method, and a light-shielding layer is formed by etching using a photolithography method. Next, the second main surface side of the glass substrate is coated with a dye resist by a die coating method, and a color filter layer is formed by photolithography and thermal curing. Next, an indium tin oxide film is formed by a sputtering method, and a counter electrode is formed. again Then, a UV-curable resin solution was applied to the second main surface side of the glass substrate by a die coating method, and a columnar spacer was formed by photolithography and thermal curing. Next, a polyimide resin solution is applied by a roll coating method, and an alignment layer is formed by thermal curing, and rubbing is performed.

接下來,藉由分注法將密封用樹脂液描繪成框狀,於框內藉由分注法滴下液晶後,使用上述形成有像素電極之玻璃積層體A1將2片玻璃積層體A的玻璃基板之第2主面側彼此貼合,並藉由紫外線硬化及熱硬化獲得LCD面板。 Next, the sealing resin liquid is drawn into a frame shape by a dispensing method, and liquid crystals are dropped in the frame by a dispensing method, and then the two glass laminates A glass are formed using the above-mentioned glass laminate A1 in which pixel electrodes are formed. The second main surface sides of the substrates are bonded to each other, and an LCD panel is obtained by ultraviolet curing and thermal curing.

接下來,使玻璃積層體A1之第2主面真空吸附於定盤,並於玻璃積層體A2之角隅部的玻璃基板與矽氧樹脂層之界面插入厚0.1mm的不鏽鋼製刃件,賦予玻璃基板之第1主面與矽氧樹脂層之剝離性表面的剝離缺口。在此,刃件之插入係一邊從電離手段(基恩斯公司製)將除電性流體噴附至該界面一邊進行。再來,朝向形成之空隙從電離手段持續一邊噴附除電性流體一邊升起真空吸附墊。然後,在以真空吸附墊吸附玻璃積層體A2之支持基材的第2主面的情況下,使吸附墊上升。其結果,可僅在定盤上殘留附有玻璃積層體A1之支持基材的LCD空晶胞,並將附矽氧樹脂層之支持基材剝離。 Next, the second main surface of the glass laminated body A1 was vacuum-adsorbed on the fixed plate, and a 0.1 mm thick stainless steel blade was inserted at the interface between the glass substrate and the silicone resin layer at the corner of the glass laminated body A2 to give Peeling notch between the first main surface of the glass substrate and the peelable surface of the silicone resin layer. Here, the inserting of the blade is performed while spraying a destaticizing fluid to the interface from an ionizing means (manufactured by Keynes Corporation). Then, the vacuum suction pad was raised while continuously spraying a destaticizing fluid from the ionization means toward the formed gap. Then, when the second main surface of the supporting substrate of the glass laminate A2 is adsorbed by the vacuum adsorption pad, the adsorption pad is raised. As a result, only the LCD empty cell with the supporting substrate of the glass laminate A1 remaining on the fixed plate, and the supporting substrate with the siloxane resin layer can be peeled off.

其次,使第1主面形成有濾色器的玻璃基板之第2主面真空吸附至定盤,於玻璃積層體A1之角隅部的玻璃基板與矽氧樹脂層之界面差入厚0.1mm的不鏽鋼製刃件,賦予玻璃基板之第1主面與矽氧樹脂層之剝離性表面的剝離缺口。然後,在以真空吸附墊吸附玻璃積層體A1之支持基材 的第2主面的情況下,使吸附墊上升。其結果,定盤上可僅殘留LCD晶胞,並將固定有矽氧樹脂層之支持基材剝離。如此一來,可獲得以厚0.1mm玻璃基板構成的多數LCD晶胞。 Next, the second main surface of the glass substrate having the color filter formed on the first main surface was vacuum-adsorbed to the fixed plate, and the interface between the glass substrate and the silicone resin layer at the corner of the glass laminate A1 was 0.1 mm thick The stainless steel blade has a peeling notch on the first main surface of the glass substrate and the peelable surface of the silicone resin layer. Then, the supporting substrate of the glass laminate A1 is adsorbed on a vacuum adsorption pad. In the case of the second main surface, the suction pad is raised. As a result, only the LCD cell may remain on the fixing plate, and the supporting substrate on which the silicone resin layer is fixed may be peeled off. In this way, a large number of LCD cells made of a glass substrate having a thickness of 0.1 mm can be obtained.

接下來,藉由切斷步驟分斷成多數LCD晶胞。對已完成之各LCD晶胞實施黏貼偏光板之步驟,接著實施模組形成步驟而獲得LCD。如此所獲得之LCD在特性上未產生問題。 Next, the LCD cell is divided into a plurality of LCD cells by a cutting step. A step of sticking a polarizing plate is performed on each completed LCD cell, and then a module forming step is performed to obtain an LCD. The LCD thus obtained did not cause problems in characteristics.

<實施例8> <Example 8>

本例中,係使用實施例1中所獲得之玻璃積層體A來製造OLED。 In this example, the glass laminate A obtained in Example 1 was used to manufacture an OLED.

首先,於玻璃積層體A之玻璃基板之第2主面上藉由濺鍍法將鉬成膜,並藉由利用光刻法之蝕刻形成閘極電極。接下來,藉由電漿CVD法於玻璃基板之第2主面側進一步成膜氮化矽膜以形成閘極絕緣膜,接著藉由濺鍍法形成氧化銦鎵鋅膜,並藉由利用光刻法之蝕刻形成氧化物半導體層。再來,藉由電漿CVD法於玻璃基板之第2主面側進一步將氮化矽成膜以形成通道保護層,接著藉由濺鍍法將鉬成膜,並藉由利用光刻法之蝕刻形成源極電極及汲極電極。其次,在大氣中,在450℃下進行60分鐘加熱處理。接下來,於玻璃基板之第2主面側進一步藉由電漿CVD法將氮化矽成膜以形成鈍化層,接著藉由濺鍍法將氧化銦錫成膜,並藉由利用光刻法之蝕刻形成像素電極。 First, molybdenum is formed on the second main surface of the glass substrate of the glass laminate A by a sputtering method, and a gate electrode is formed by etching using a photolithography method. Next, a silicon nitride film is further formed on the second main surface side of the glass substrate by a plasma CVD method to form a gate insulating film, and then an indium gallium zinc oxide film is formed by a sputtering method. The etched etching forms an oxide semiconductor layer. Next, a silicon nitride film is further formed on the second main surface side of the glass substrate by a plasma CVD method to form a channel protection layer, and then a molybdenum film is formed by a sputtering method, and a photolithography method is used. The source electrode and the drain electrode are formed by etching. Next, heat treatment was performed at 450 ° C for 60 minutes in the atmosphere. Next, on the second main surface side of the glass substrate, a silicon nitride film is formed by a plasma CVD method to form a passivation layer, and then an indium tin oxide film is formed by a sputtering method, and a photolithography method is used. The etching forms pixel electrodes.

接下來,藉由蒸鍍法於玻璃基板之第2主面側依序成膜下述各層:4,4’,4”-參(3-甲基苯基苯基胺基)三苯基胺作為電 洞注入層、雙[(N-萘基)-N-苯基]聯苯胺作為電洞輸送層、於8-喹啉酚鋁錯合物(Alq3)混合有40體積%之2,6-雙[4-[N-(4-甲氧苯基)-N-苯基]胺基苯乙烯基]萘-1,5-二甲腈(BSN-BCN)者作為發光層、及Alq3作為電子輸送層。再來,藉由濺鍍法將鋁成膜,並藉由利用光刻法之蝕刻形成對向電極。其次,於玻璃基板之第2主面側隔著紫外線硬化型接著層貼合另一片玻璃基板並密封。藉由上述程序,於玻璃基板上形成有機EL結構體。玻璃基板上具有有機EL結構體之玻璃積層體A(以下稱為面板A)係本發明之附電子元件用構件之積層體(附支持基材之顯示裝置用面板)。 Next, the following layers were sequentially formed on the second main surface side of the glass substrate by a vapor deposition method: 4,4 ', 4 "-ginseng (3-methylphenylphenylamino) triphenylamine As a hole injection layer, bis [(N-naphthyl) -N-phenyl] benzidine as a hole transport layer, and 8-quinolinol aluminum complex (Alq 3 ) was mixed with 40% by volume of 2, 6-bis [4- [N- (4-methoxyphenyl) -N-phenyl] aminostyryl] naphthalene-1,5-dicarbonitrile (BSN-BCN) as the light-emitting layer, and Alq 3 serves as an electron transport layer. Next, aluminum is formed into a film by a sputtering method, and a counter electrode is formed by etching using a photolithography method. Next, an ultraviolet curing type adhesive is placed on the second main surface side of the glass substrate. Layer another glass substrate and seal it. Through the above procedure, an organic EL structure is formed on the glass substrate. A glass laminate A (hereinafter referred to as a panel A) having an organic EL structure on the glass substrate is attached to the present invention. A laminated body of a member for an electronic component (a panel for a display device with a supporting substrate).

接下來,在使面板A之密封體側真空吸附於定盤的情況下,於面板A之角隅部的玻璃基板與矽氧樹脂層之界面插入厚0.1mm的不鏽鋼製刃件,對玻璃基板與矽氧樹脂層之界面賦予剝離缺口。然後,在以真空吸附墊吸附面板A之支持基材表面的情況下,使吸附墊上升。在此,刃件之差入係一邊從電離手段(基恩斯公司製)對該界面噴附除電性流體一邊進行。再來,朝向形成之空隙一邊從電離手段持續噴附除電性流體一邊升起真空吸附墊。其結果,可僅在定盤上殘留形成有機EL結構體之玻璃基板,並剝離附矽氧樹脂層之支持基材。 Next, when the sealing body side of the panel A is vacuum-adsorbed on the fixed plate, a 0.1 mm thick stainless steel blade is inserted at the interface between the glass substrate and the silicone layer in the corner of the panel A, and the glass substrate The interface with the silicone resin layer provides a peeling gap. Then, when the surface of the supporting substrate of the panel A is adsorbed by the vacuum adsorption pad, the adsorption pad is raised. Here, the difference of the blades is performed while spraying a deionizing fluid on the interface from an ionizing means (manufactured by Keynes Corporation). Then, the vacuum suction pad is raised while continuously spraying the static elimination fluid from the ionization means toward the formed gap. As a result, the glass substrate on which the organic EL structure is formed can be left only on the fixed plate, and the supporting substrate with the silicone resin layer can be peeled off.

接下來,將以與實施例1同樣方法分離的玻璃基板之剝離面清淨化,並使用雷射割刀或劃線裂片法將已分離之玻璃基板切斷且分斷成複數晶胞後,將形成有有機EL結構體之玻璃基板與對向基板組裝,實施模組形成步驟來製作 OLED。如此所獲得之OLED在特性上未產生問題。 Next, the peeled surface of the glass substrate separated in the same manner as in Example 1 was cleaned, and the separated glass substrate was cut and separated into a plurality of unit cells using a laser cutter or a scribing method. The glass substrate on which the organic EL structure is formed is assembled with the counter substrate, and the module formation step is performed to produce the glass substrate. OLED. The OLED thus obtained did not cause problems in characteristics.

本申請書係依據2012年10月17日提出申請之日本專利申請案2012-230092者,並在此採納其內容作為參照。 This application is based on Japanese Patent Application No. 2012-230092 filed on October 17, 2012, and the contents thereof are incorporated herein by reference.

10‧‧‧玻璃積層體 10‧‧‧Glass laminate

12‧‧‧支持基材 12‧‧‧ support substrate

14‧‧‧矽氧樹脂層 14‧‧‧silicone resin layer

14a‧‧‧矽氧樹脂層之第1主面 14a‧‧‧ the first main surface of the silicone resin layer

16‧‧‧玻璃基板 16‧‧‧ glass substrate

16a‧‧‧玻璃基板之第1主面 16a‧‧‧The first main surface of the glass substrate

16b‧‧‧玻璃基板之第2主面 16b‧2nd main surface of glass substrate

18‧‧‧附矽氧樹脂層之支持基材 18‧‧‧ Supporting substrate with silicone resin layer

Claims (10)

一種玻璃積層體,依序設有支持基材之層、矽氧樹脂層及玻璃基板之層,且前述支持基材之層與前述矽氧樹脂層之界面的剝離強度高於前述矽氧樹脂層與前述玻璃基板之界面的剝離強度;其中前述矽氧樹脂層之矽氧樹脂係交聯性有機聚矽氧烷的交聯物,前述矽氧樹脂層含有矽氧油,且前述矽氧樹脂層含有之矽氧樹脂實質上不具芳香基,前述矽氧油具有苯基,前述矽氧油中,在鍵結於矽原子之全部有機基之中,苯基含有率為5~50莫耳%。 A glass laminated body is provided with a support substrate layer, a siloxane resin layer, and a glass substrate layer in this order, and the peel strength of the interface between the support substrate layer and the siloxane resin layer is higher than that of the siloxane resin layer. Peel strength at the interface with the glass substrate; wherein the silicone resin layer is a crosslinked product of the silicone resin-based crosslinkable organic polysiloxane, the silicone resin layer contains silicone oil, and the silicone resin layer The contained silicone resin does not substantially have an aromatic group. The aforementioned silicone oil has a phenyl group. In the aforementioned silicone oil, among all organic groups bonded to silicon atoms, the phenyl content rate is 5 to 50 mol%. 如請求項1之玻璃積層體,其中前述矽氧樹脂層中,相對於前述矽氧樹脂100質量份,前述矽氧油脂之含量為6~20質量份。 For example, the glass laminate of claim 1, wherein the content of the silicone oil and fat in the silicone resin layer is 6 to 20 parts by mass relative to 100 mass parts of the silicone resin. 如請求項1或2之玻璃積層體,其中前述矽氧油在25℃下之黏度為100~6000cP。 For example, the glass laminate of claim 1 or 2, wherein the viscosity of the aforementioned silicone oil at 25 ° C is 100-6000 cP. 如請求項1或2之玻璃積層體,其中前述矽氧樹脂層之厚度為2~100μm。 For example, the glass laminate of claim 1 or 2, wherein the thickness of the aforementioned silicone resin layer is 2 to 100 μm. 如請求項1或2之玻璃積層體,其中前述支持基材為玻璃板。 The glass laminate according to claim 1 or 2, wherein the aforementioned supporting substrate is a glass plate. 一種製造如請求項1至5中任一項之玻璃積層體的方法,該方法係於支持基材之一面形成含有交聯性有機聚 矽氧烷及矽氧油之層,並在前述支持基材面上使前述交聯性有機聚矽氧烷交聯而形成矽氧樹脂層,接著於前述矽氧樹脂層之表面積層玻璃基板。 A method for producing a glass laminate according to any one of claims 1 to 5, which method comprises forming a cross-linkable organic polymer on one side of a supporting substrate. A layer of a siloxane and a siloxane oil, and cross-linking the crosslinkable organic polysiloxane on the support substrate surface to form a siloxane resin layer, and then a glass substrate on the surface area of the siloxane resin layer. 一種附矽氧樹脂層之支持基材,具有支持基材及設置在前述支持基材面上且具剝離性表面的矽氧樹脂層;其中前述矽氧樹脂層之矽氧樹脂為交聯性有機聚矽氧烷的交聯物,前述矽氧樹脂層含有矽氧油,且前述矽氧樹脂層含有之矽氧樹脂實質上不具芳香基,前述矽氧油具有苯基,前述矽氧油中,在鍵結於矽原子之全部有機基之中,苯基含有率為5~50莫耳%。 A support substrate with a siloxane resin layer, comprising a support substrate and a siloxane resin layer provided on the support substrate surface and having a peelable surface; wherein the siloxane resin of the siloxane resin layer is crosslinkable organic In the crosslinked product of polysiloxane, the silicone resin layer contains silicone oil, and the silicone resin contained in the silicone resin layer does not substantially have an aromatic group, the silicone oil has a phenyl group, and in the silicone oil, Among all the organic groups bonded to the silicon atom, the phenyl content is 5 to 50 mole%. 如請求項7之附矽氧樹脂層之支持基材,其中前述矽氧油中,與矽原子鍵結之全部有機基中之苯基含有率為5~30莫耳%。 For example, the support substrate with a siloxane resin layer as claimed in claim 7, wherein the content of the phenyl group in all the organic groups bonded to the silicon atom in the aforementioned siloxane oil is 5-30 mol%. 如請求項7或8之附矽氧樹脂層之支持基材,其中前述矽氧樹脂層中,相對於前述矽氧樹脂100質量份,前述矽氧油之含量為6~20質量份。 For example, the support substrate with a silicone resin layer as claimed in claim 7 or 8, wherein the content of the silicone oil is 6-20 parts by mass relative to 100 mass parts of the silicone resin in the aforementioned silicone resin layer. 如請求項7或8之附矽氧樹脂層之支持基材,其中前述矽氧油在25℃下之黏度為100~6000cP。 For example, the support substrate with a silicone resin layer of claim 7 or 8, wherein the viscosity of the aforementioned silicone oil at 25 ° C. is 100 to 6000 cP.
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