TWI612235B - Coupling - Google Patents
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- TWI612235B TWI612235B TW103116327A TW103116327A TWI612235B TW I612235 B TWI612235 B TW I612235B TW 103116327 A TW103116327 A TW 103116327A TW 103116327 A TW103116327 A TW 103116327A TW I612235 B TWI612235 B TW I612235B
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Abstract
Description
本發明係有關於一種使用在伺服馬達的聯結器,其可提升速度增益控制、改善回應性,且同時可縮短趨穩時間。 The present invention relates to a coupler for use in a servo motor that improves speed gain control, improves responsiveness, and at the same time reduces settling time.
在伺服馬達中,為經由聯結器而進行由驅動側之旋轉軸,朝被動側之旋轉軸的扭矩傳遞。此種聯結器為由一對轂件、以及夾設在兩轂件間的橡膠間隔件所構成。採用例如胺甲酸乙酯橡膠、氫丁二烯橡膠、苯乙烯-丁二烯共聚物橡膠(SBR)等作為橡膠間隔件。此種橡膠間隔件為被要求須具有一定的剛性、可抑制因振動所導致之振幅、以及提升扭矩傳遞性能。 In the servo motor, torque transmission from the driving side rotation shaft to the passive side rotation shaft is performed via the coupling. Such a coupling is composed of a pair of hub members and a rubber spacer interposed between the two hub members. As the rubber spacer, for example, urethane rubber, hydrogen butadiene rubber, styrene-butadiene copolymer rubber (SBR) or the like is used. Such rubber spacers are required to have a certain rigidity, suppress the amplitude caused by vibration, and improve the torque transmission performance.
在非專利文獻1中,揭示有此種伺服馬達的課題。亦即,為避免共振,必須提高共振角頻率、遠離輸入角頻率。然而在此種情況下,則必須至少將作為機械系統代表之聯軸節(shaft coupling)的扭轉剛性提高才可以。當因低扭轉剛性而遭遇共振關係的情況下,須將控制系統、特別是伺服馬達的增益控制降低到不至於引起共振之位準,或是為了去除共振而必須使用選擇性通頻濾波器。 Non-Patent Document 1 discloses the problem of such a servo motor. That is, in order to avoid resonance, it is necessary to increase the resonance angular frequency and away from the input angular frequency. In this case, however, it is necessary to at least increase the torsional rigidity of the shaft coupling which is representative of the mechanical system. In the case of a resonant relationship due to low torsional stiffness, the gain control of the control system, particularly the servo motor, must be reduced to a level that does not cause resonance, or a selective pass filter must be used in order to remove resonance.
例如,當為了提高固有振動頻率而將聯軸節形成為高剛性化時,聯軸節將形成大型化,進而增大慣性力矩。然而在高速、高回應性之精密定位機構中,使用具有大型慣性力矩之聯軸節,將對加速時間、減速 時間及停止精度造成影響,難以進行該定位機構之控制。此外,馬達的容量也必須要為了聯軸節,增大為較馬達原本處理的作業所需大小還要大的容量。也因為如此,能使用之聯軸節的大小為有其上限。 For example, when the coupling is formed to be highly rigid in order to increase the natural frequency, the coupling is increased in size, and the moment of inertia is increased. However, in high-speed, high-response precision positioning mechanisms, the use of couplings with large moments of inertia will accelerate the acceleration and deceleration. The influence of time and stopping accuracy is difficult to control the positioning mechanism. In addition, the capacity of the motor must also be increased for the coupling to be larger than the size required for the operation originally handled by the motor. Because of this, the size of the coupling that can be used has an upper limit.
【先前技術文獻】 [Previous Technical Literature]
【非專利文獻1】「次世代精密定位技術」第359~361頁,2000年4月25日,株式會社富士科技系統(株)發行。 [Non-Patent Document 1] "Second Generation Precision Positioning Technology", pages 359 to 361, April 25, 2000, issued by Fuji Technology Co., Ltd.
如非專利文獻1中所記載,僅僅提高作為聯軸節之聯結器的扭轉剛性,而使伺服馬達的速度增益控制上昇、提高回應性之作法為有其上限。然而,除了聯結器之扭轉剛性以外,並未揭示有與速度增益控制、或是回應性具有關聯性之特性。 As described in Non-Patent Document 1, there is an upper limit to increasing the torsional rigidity of the coupling as a coupling, and increasing the speed gain control of the servo motor and improving the responsiveness. However, in addition to the torsional rigidity of the coupler, characteristics associated with speed gain control or responsiveness are not disclosed.
本發明之目的在於提供一種可提升速度增益控制、且可縮短趨穩時間的聯結器。 It is an object of the present invention to provide a coupler that can improve speed gain control and that can shorten the settling time.
為了達成上述目的,本發明之一態様在於提供一種聯結器,該聯結器具備有:一對轂件,由第1轂件及第2轂件形成,其中,前述第1轂件具有第1內端面及複數個第1爪部,前述複數個第1爪部為於圓周方向隔有間隔而配置在該第1內端面上,且在突出於第1轂件之軸線方向具有複數個第1爪部,於鄰接之兩個第1爪部之間設置第1間隙,前述第2轂件為具有第2內端面及複數個第2爪部,前述複數個第2爪部為於圓周方向隔有間隔而配置在前述第2內端面上,且在突出於第2轂件之軸線 方向具有複數個第2爪部,於鄰接之兩個第2爪部之間設置第2間隙,第1內端面及第2內端面為配置成相互對向,複數個第1爪部分別配置在第2間隙,複數個第2爪部分別配置在第1間隙;以及,配置在第1內端面及第2內端面之間的橡膠間隔件;衰減比ζ與動態扭轉彈簧常數K之平方根K1/2的乘積為1.3~12.0。 In order to achieve the above object, an aspect of the present invention provides a coupler including a pair of hub members formed of a first hub member and a second hub member, wherein the first hub member has a first inner portion The end surface and the plurality of first claw portions, wherein the plurality of first claw portions are disposed on the first inner end surface at intervals in the circumferential direction, and have a plurality of first claws protruding in the axial direction of the first hub member a first gap is provided between the adjacent two first claw portions, the second hub member has a second inner end surface and a plurality of second claw portions, and the plurality of second claw portions are spaced apart in the circumferential direction Arranging on the second inner end surface at intervals, and having a plurality of second claw portions protruding in the axial direction of the second hub member, and providing a second gap between the adjacent two second claw portions, the first inner end surface And the second inner end faces are disposed to face each other, and the plurality of first claw portions are respectively disposed in the second gap, and the plurality of second claw portions are respectively disposed in the first gap; and are disposed in the first inner end surface and the second inner portion The rubber spacer between the end faces; the product of the attenuation ratio ζ and the square root of the dynamic torsion spring constant K 1/2 is 1 .3~12.0.
在上述聯結器中,形成橡膠間隔件之橡膠材料的損耗正切tanδ以設在0.2~1.3為佳。 In the above coupling, the loss tangent tan δ of the rubber material forming the rubber spacer is preferably 0.2 to 1.3.
在上述聯結器中,在與一對轂件之軸線正交的斷面中,複數個第1爪部及複數個第2爪部之內周與外周之間的橡膠間隔件的斷面積較佳係設為,相對於在該斷面中之複數個第1爪部及複數個第2爪部以及複數個第1爪部及複數個第2爪部之內周與外周之間的橡膠間隔件的合計斷面積的20~50%。 In the above coupling, in the cross section orthogonal to the axis of the pair of hub members, the cross-sectional area of the rubber spacer between the inner circumference and the outer circumference of the plurality of first claw portions and the plurality of second claw portions is preferably The rubber spacer is formed between the inner circumference and the outer circumference of the plurality of first claw portions and the plurality of second claw portions and the plurality of first claw portions and the plurality of second claw portions in the cross section The total area of the break is 20~50%.
在上述聯結器中,衰減比ζ較佳為0.07~0.27。 In the above coupling, the attenuation ratio ζ is preferably from 0.07 to 0.27.
在上述聯結器中,動態扭轉彈簧常數K之平方根K1/2係以設在12.2~58.3為佳。 In the above coupling, the square root K 1/2 of the dynamic torsion spring constant K is preferably set at 12.2 to 58.3.
前述衰減比ζ與動態扭轉彈簧常數K的平方根K1/2之間的關係為以衰減曲線表示,當動態扭轉彈簧常數K的平方根K1/2形成越小,則衰減比ζ形成越大,而當動態扭轉彈簧常數K的平方根K1/2形成越大,則衰減比ζ形成越小。表示在聯結器中之回應性的速度增益控制係為,動態扭轉彈簧常數K的平方根K1/2及衰減比ζ越大則形成越高。在本發明的聯結器中,動態扭轉彈簧常數K的平方根K1/2與衰減比ζ的乘積為1.3~ 12.0。藉此,可一併增加動態扭轉彈簧常數K之平方根K1/2與衰減比ζ,而可有助於增益的提升。 The relationship between the aforementioned attenuation ratio ζ and the square root K 1/2 of the dynamic torsion spring constant K is represented by an attenuation curve. When the square root K 1/2 of the dynamic torsion spring constant K is formed smaller, the attenuation ratio ζ is formed larger. When the square root K 1/2 of the dynamic torsional spring constant K is formed to be larger, the attenuation is smaller than the ζ formation. The speed gain control indicating responsiveness in the coupler is such that the square root K 1/2 of the dynamic torsion spring constant K and the larger the attenuation ratio ζ are formed. In the coupler of the present invention, the product of the square root K 1/2 of the dynamic torsion spring constant K and the attenuation ratio ζ is 1.3 to 12.0. Thereby, the square root K 1/2 of the dynamic torsion spring constant K and the attenuation ratio ζ can be increased together, which can contribute to the improvement of the gain.
再加上由於增加聯結器的衰減比ζ時便可提高衰減性,且動態扭轉彈簧常數K的平方根K1/2增大時可提高剛性,因此可抑制扭矩傳遞的延遲。 In addition, since the attenuation can be improved by increasing the attenuation ratio 联 of the coupling, and the square root K 1/2 of the dynamic torsional spring constant K is increased, the rigidity can be increased, so that the delay of the torque transmission can be suppressed.
據此,若藉由本發明的聯結器,除了可以提升速度增益控制,同時還可達到縮短趨穩時間的效果。 Accordingly, with the coupler of the present invention, in addition to improving the speed gain control, the effect of shortening the stabilization time can be achieved.
10‧‧‧聯結器 10‧‧‧Connector
111‧‧‧第1轂件 111‧‧‧1st hub
112‧‧‧第2轂件 112‧‧‧2nd hub
11a‧‧‧內端面 11a‧‧‧ inside end
12,12a,12b‧‧‧爪部 12,12a,12b‧‧‧ claws
13‧‧‧橡膠間隔件 13‧‧‧Rubber spacers
20‧‧‧間隙 20‧‧‧ gap
21‧‧‧空間部 21‧‧‧ Space Department
x‧‧‧軸線 X‧‧‧ axis
圖1所示之斜視圖,為表示在本發明第1實施形態中之聯結器。 Fig. 1 is a perspective view showing a coupler according to a first embodiment of the present invention.
圖2所示之斷面圖,為表示在第1實施形態中之聯結器的橡膠間隔件部分。 Fig. 2 is a cross-sectional view showing a rubber spacer portion of the coupler in the first embodiment.
圖3所示之分解斜視圖,為表示在第1實施形態中之聯結器。 The exploded perspective view shown in Fig. 3 is a coupler shown in the first embodiment.
圖4所示之圖表,為表示動態扭轉彈簧常數K之平方根K1/2與衰減比ζ之間的關係。 The graph shown in Fig. 4 is a graph showing the relationship between the square root K 1/2 of the dynamic torsional spring constant K and the attenuation ratio ζ.
圖5所示之分解斜視圖,為表示在第2實施形態中之聯結器。 The exploded perspective view shown in Fig. 5 is a coupler shown in the second embodiment.
圖6所示之斷面圖,為表示在第2實施形態中之聯結器的橡膠間隔件部分。 Fig. 6 is a cross-sectional view showing a rubber spacer portion of the coupler in the second embodiment.
(第1實施形態) (First embodiment)
以下,依據圖1~圖4,詳細說明將本發明具體化之第1實施形態。 Hereinafter, a first embodiment in which the present invention is embodied will be described in detail with reference to Figs. 1 to 4 .
如圖3所示,第1實施形態之聯結器10的構成要素,包含有由第1轂件111及第2轂件112所形成的圓筒狀之一對轂件。第1轂件111及第2轂件112分別具有內端面11a,該等內端面11a為配置成相互對向。在各內端面11a上,於圓周方向隔等間隔而配置連結用的三個爪部12。各爪部12係突出於第1轂件111及第2轂件112的軸線x方向。在第1轂件111與第2轂件112之間,配置有作為聯結器10之構成要素的橡膠間隔件13。在第1轂件111及第2轂件112的中心部,形成有貫通於其軸線x方向的插嵌孔14。在橡膠間隔件13中所形成的貫通孔15,為連通第1轂件111及第2轂件112之插嵌孔14。 As shown in FIG. 3, the components of the coupler 10 of the first embodiment include a cylindrical one-piece hub member formed by the first hub member 111 and the second hub member 112. Each of the first hub member 111 and the second hub member 112 has an inner end surface 11a, and the inner end surfaces 11a are disposed to face each other. Three claw portions 12 for connection are disposed on the inner end faces 11a at equal intervals in the circumferential direction. Each of the claw portions 12 protrudes in the direction of the axis x of the first hub member 111 and the second hub member 112. A rubber spacer 13 as a constituent element of the coupler 10 is disposed between the first hub member 111 and the second hub member 112. In the center portion of the first hub member 111 and the second hub member 112, an insertion hole 14 penetrating through the axis x direction is formed. The through hole 15 formed in the rubber spacer 13 is a insertion hole 14 that connects the first hub member 111 and the second hub member 112.
如圖1所示,聯結器10係構成為,在第1轂件111及第2轂件112中一方的插嵌孔14內,插嵌有伺服馬達等驅動側的旋轉軸16,另一方的插嵌孔14則插嵌有被動側的旋轉軸17、與旋轉軸16連接。 As shown in FIG. 1, the coupler 10 is configured such that a rotary shaft 16 on the drive side such as a servo motor is inserted into one of the insertion holes 14 of the first hub member 111 and the second hub member 112, and the other is configured. The insertion hole 14 is inserted into the rotating shaft 17 on the passive side and connected to the rotating shaft 16.
作為形成第1轂件111及第2轂件112之金屬,為採用鋁(鋁合金)、鑄鐵、鋼材(不鏽鋼)、銅合金等。作為形成橡膠間隔件的橡膠材料,則採用氟系橡膠、丙烯腈-丁二烯-共聚物橡膠之氫化物(HNBR)、天然橡膠(NR)、苯乙烯-丁二烯共聚物橡膠(SBR)、氫丁二烯橡膠(CR)、胺甲酸乙酯橡膠(U)、矽橡膠(Q)等。在該等橡膠材料之中,由硬度、衰減性等觀點來判斷,則以氟系橡膠為佳。作為氟系橡膠, 列舉有偏二氟乙烯系橡膠(FKM)等。 As the metal forming the first hub member 111 and the second hub member 112, aluminum (aluminum alloy), cast iron, steel (stainless steel), copper alloy or the like is used. As the rubber material forming the rubber spacer, a fluorine-based rubber, an acrylonitrile-butadiene-copolymer rubber hydride (HNBR), a natural rubber (NR), and a styrene-butadiene copolymer rubber (SBR) are used. Hydrogen butadiene rubber (CR), urethane rubber (U), ruthenium rubber (Q), and the like. Among these rubber materials, it is preferable to use a fluorine-based rubber from the viewpoints of hardness, attenuation, and the like. As a fluorine rubber, A vinylidene fluoride rubber (FKM) or the like is listed.
前述橡膠材料的損耗正切tanδ係以0.2~1.3為佳,以0.2~0.7為更佳。損耗正切tanδ為表示對於儲藏剪切彈性係數的損耗剪切彈性係數之比、在橡膠材料變形之際橡膠材料吸收的能量位準、也就是變換成熱的位準。當此種損耗正切tanδ為在上述範圍內時,可更加容易提高聯結器10的衰減比ζ及剛性。 The loss tangent tan δ of the rubber material is preferably 0.2 to 1.3, more preferably 0.2 to 0.7. The loss tangent tan δ is a ratio indicating a loss shear elastic modulus for a storage shear modulus, and an energy level absorbed by the rubber material when the rubber material is deformed, that is, a level at which heat is converted. When such a loss tangent tan δ is within the above range, the attenuation ratio ζ and rigidity of the coupler 10 can be more easily improved.
聯結器10的衰減比ζ較佳為0.07~0.27。衰減比ζ為表示衰減特性的係數,其計算係為,衰減自由振動波形的振幅呈指數函數性的衰減,且取得相鄰振幅比之對數的對數衰減率經常形成一定值的情況下,由該對數衰減率計算得出。當該衰減比ζ為在上述範圍內的情況下,可將聯結器10之振幅大小及剛性設定為較佳值。 The attenuation ratio 联 of the coupler 10 is preferably from 0.07 to 0.27. The attenuation ratio ζ is a coefficient indicating the attenuation characteristic, and the calculation is such that the amplitude of the attenuation free vibration waveform is exponentially functionally attenuated, and when the logarithmic decay rate of the logarithm of the adjacent amplitude ratio is often formed to a certain value, The logarithmic decay rate is calculated. When the attenuation ratio ζ is within the above range, the amplitude magnitude and rigidity of the coupler 10 can be set to a preferred value.
第1轂件111及第2轂件112之外端面設有被切除半圓筒狀的缺口部11c。在該等缺口部11c裝設有扣緊構件18。於第1轂件111及第2轂件112形成有沿著與軸線x正交的方向延伸的一對通孔11b。於扣緊構件18形成一對螺孔18a。 The outer end faces of the first hub member 111 and the second hub member 112 are provided with a notched portion 11c having a semi-cylindrical shape cut away. A fastening member 18 is attached to the notch portion 11c. A pair of through holes 11b extending in a direction orthogonal to the axis x are formed in the first hub member 111 and the second hub member 112. The fastening member 18 forms a pair of screw holes 18a.
如圖1及圖3所示,驅動側之旋轉軸16為插嵌至第1轂件111的插嵌孔14,被動側之旋轉軸17為插嵌至第2轂件112的插嵌孔14,在此種狀態下,一對內六角螺栓19為通過第1轂件111及第2轂件112之通孔11b,藉由未圖示之內六角板手來螺合、鎖緊扣緊構件18的螺孔18a,使得驅動側之旋轉軸16及被動側之旋轉軸17藉由聯結器10而被連結。在此狀態下,扭矩為由驅動側之旋轉軸16經由聯結器10而傳遞至被動側之旋轉軸17。 As shown in FIG. 1 and FIG. 3, the rotating shaft 16 on the driving side is inserted into the insertion hole 14 of the first hub member 111, and the rotating shaft 17 on the passive side is inserted into the insertion hole 14 of the second hub member 112. In this state, the pair of hexagon socket bolts 19 pass through the through holes 11b of the first hub member 111 and the second hub member 112, and are screwed and locked by a hexagonal wrench (not shown). The screw hole 18a of the 18 is such that the rotating shaft 16 on the driving side and the rotating shaft 17 on the driven side are coupled by the coupler 10. In this state, the torque is transmitted to the rotating shaft 17 on the passive side via the coupling 10 from the rotating shaft 16 on the driving side.
聯結器10為以後述方法製作。首先,在成型模具內,以相互對向的方式配置第1轂件111及第2轂件112。此時,為了使第1轂件111之第1爪部12a及第2轂件112之第2爪部12b於圓周方向以相距等間隔配置,而分別將各個第1爪部12a,定位在鄰接之兩個第2爪部12b間的間隙20內。此外,在第1轂件111及第2轂件112之插嵌孔14及相當於橡膠間隔件13之貫通孔15的部分,配置有嵌入件。在此種狀態下將成型模具進行合模。接著,在形成於第1轂件111及第2轂件112之內端面11a間的空間部21中,注入已溶融的橡膠材料而進行成形。之後,冷卻成型模具,開模、取出成形物,藉此以製作出在第1轂件111與第2轂件112之間夾設有橡膠間隔件13的聯結器10。 The coupler 10 is produced by a method described later. First, the first hub member 111 and the second hub member 112 are disposed to face each other in the molding die. At this time, in order to arrange the first claw portion 12a of the first hub member 111 and the second claw portion 12b of the second hub member 112 at equal intervals in the circumferential direction, the respective first claw portions 12a are positioned adjacent to each other. The gap 20 between the two second claw portions 12b. Further, an insert is disposed in a portion of the insertion hole 14 of the first hub member 111 and the second hub member 112 and the through hole 15 corresponding to the rubber spacer 13. The molding die is clamped in this state. Next, the molten rubber material is injected into the space portion 21 formed between the inner end surface 11a of the first hub member 111 and the second hub member 112 to be molded. Thereafter, the molding die is cooled, the mold is opened, and the molded product is taken out, whereby the coupler 10 in which the rubber spacer 13 is interposed between the first hub member 111 and the second hub member 112 is produced.
如圖2所示,橡膠間隔件13係為,當第1轂件111之第1爪部12a與第2轂件112之第2爪部12b在圓周方向以相隔等間隔的狀態下配置時,夾設在形成於第1轂件111及第2轂件112之對向內端面11a之間的空間部21。在與第1轂件111及第2轂件112之軸線x正交的斷面中,爪部12內周與外周之間的橡膠間隔件13之斷面積係設定為,相對於在其斷面中之爪部12及爪部12內周與外周之間的橡膠間隔件13之合計斷面積,以形成20~50%較佳。當橡膠間隔件13的該斷面積落在上述範圍內時,將可藉由橡膠間隔件13來抑制振動,且更加容易增大及動態扭轉彈簧常數K之平方根K1/2。 As shown in FIG. 2, when the first claw portion 12a of the first hub member 111 and the second claw portion 12b of the second hub member 112 are arranged at equal intervals in the circumferential direction, the rubber spacer 13 is disposed. The space portion 21 formed between the opposing inner end faces 11a of the first hub member 111 and the second hub member 112 is interposed. In the cross section orthogonal to the axis x of the first hub member 111 and the second hub member 112, the sectional area of the rubber spacer 13 between the inner circumference and the outer circumference of the claw portion 12 is set to be in relation to the section thereof. The total sectional area of the rubber spacers 13 between the inner and outer circumferences of the claw portion 12 and the claw portion 12 is preferably 20 to 50%. When the sectional area of the rubber spacer 13 falls within the above range, the vibration can be suppressed by the rubber spacer 13, and the square root K 1/2 of the spring constant K of the dynamic torsion is more easily increased.
例如,當聯結器10(橡膠間隔件13)的外徑達25mm、且橡膠間隔件13之貫通孔15的直徑為5mm的情況下,可將爪部12 之斷面積的比例設定為53%,換言之,可將橡膠間隔件13之斷面積的比例設定為47%。此外,當聯結器10的外徑為25mm、且橡膠間隔件13之貫通孔15的直徑為12mm的情況下,可將爪部12之斷面積的比例設定為61%,換言之,可將橡膠間隔件13之斷面積的比例設定成39%。 For example, when the outer diameter of the coupling 10 (rubber spacer 13) is 25 mm and the diameter of the through hole 15 of the rubber spacer 13 is 5 mm, the claw portion 12 can be used. The ratio of the sectional area is set to 53%, in other words, the ratio of the sectional area of the rubber spacer 13 can be set to 47%. Further, when the outer diameter of the coupling 10 is 25 mm and the diameter of the through hole 15 of the rubber spacer 13 is 12 mm, the ratio of the sectional area of the claw portion 12 can be set to 61%, in other words, the rubber interval can be set. The ratio of the sectional area of the piece 13 was set to 39%.
為了提升聯結器10的共振頻率,前述聯結器10之動態扭轉彈簧常數K的平方根K1/2係以設定成12.2~58.3為佳。當前述K1/2值落於上述範圍內的情況下,便可容易獲得充分的增益。 In order to increase the resonance frequency of the coupler 10, the square root K 1/2 of the dynamic torsion spring constant K of the coupler 10 is preferably set to 12.2 to 58.3. When the aforementioned K 1/2 value falls within the above range, a sufficient gain can be easily obtained.
如圖4所示,針對橡膠間隔件13,為將動態扭轉彈簧常數K之平方根K1/2與衰減比ζ之間的關係以衰減曲線表示,當K1/2值小時,ζ值為大,隨著K1/2值變大,ζ值便會隨之變小。第1實施形態之橡膠間隔件13係為,ζ與K1/2的乘積為設定在1.3~12.0,較佳為設定在2.5~12.0。 As shown in FIG. 4, for the rubber spacer 13, the relationship between the square root K 1/2 of the dynamic torsion spring constant K and the attenuation ratio ζ is represented by an attenuation curve, and when the K 1/2 value is small, the ζ value is large. As the K 1/2 value becomes larger, the ζ value becomes smaller. In the rubber spacer 13 of the first embodiment, the product of ζ and K 1/2 is set to be 1.3 to 12.0, preferably set to 2.5 to 12.0.
換言之,如圖4之單點鏈線所示,衰減曲線(1)為表示當ζ與K1/2的乘積為1.3的情況。此外,如圖4之二點鎖線所示,衰減曲線(2)為表示ζ與K1/2的乘積為12.0的情況。從而,衰減比ζ與動態扭轉彈簧常數K之平方根K1/2的乘積為1.3~12.0的範圍,係以圖4之斜線(hatching)所示的衰減曲線(1)與衰減曲線(2)之間的區域R所表示。 In other words, as shown by the single-dot chain line in Fig. 4, the attenuation curve (1) is a case where the product of ζ and K 1/2 is 1.3. Further, as shown by the dot lock line in Fig. 4, the attenuation curve (2) is a case where the product of ζ and K 1/2 is 12.0. Therefore, the product of the attenuation ratio ζ and the square root K 1/2 of the dynamic torsion spring constant K is in the range of 1.3 to 12.0, and the attenuation curve (1) and the attenuation curve shown by the hatching of FIG. 4 are used. (2) Indicated between the areas R.
當ζ與K1/2的乘積未達1.3的情況下,抑制因振動所導致的振幅,雖可縮短趨穩時間,但是無法獲得令人滿意的增益,對於驅動側而言,被動側的回應性也會變差。另一方面,當超過12.0的情況下, 雖然可以提高增益,但會造成聯結器10的外徑形成為大於40mm,使得聯結器10的使用範圍受到限制,故而不適當。 When the product of ζ and K 1/2 is less than 1.3, the amplitude due to vibration is suppressed, although the stabilization time can be shortened, but a satisfactory gain cannot be obtained, and for the driving side, the passive side The responsiveness will also be worse. On the other hand, when it exceeds 12.0, although the gain can be increased, the outer diameter of the coupler 10 is formed to be larger than 40 mm, so that the use range of the coupler 10 is limited, which is not appropriate.
前述ζ與K1/2的乘積數值,會因為聯結器10的外徑而受到影響。聯結器10的外徑以設定在15~40mm的範圍為佳。當聯結器10的外徑值落在上述範圍內的情況下,可將聯結器10的使用範圍維持在較廣範圍、且可獲得充分的增益。 The aforementioned product value of ζ and K 1/2 is affected by the outer diameter of the coupler 10. The outer diameter of the coupler 10 is preferably set in the range of 15 to 40 mm. When the outer diameter value of the coupler 10 falls within the above range, the range of use of the coupler 10 can be maintained over a wide range, and sufficient gain can be obtained.
接著,說明構成如上所述之聯結器10的作用。 Next, the action of the coupler 10 constituting the above will be described.
當使驅動側的旋轉軸16及被動側的旋轉軸17連接至聯結器10時,伺服馬達等驅動側之旋轉軸16的扭矩則經由聯結器10而被傳遞至被動側之旋轉軸17。聯結器10之衰減比ζ與動態扭轉彈簧常數K之平方根K1/2的乘積係設定在1.3~12.0的範圍。該ζ與K1/2之間的關係係如圖4所示的衰減曲線,當K1/2值小時則ζ值為大,當K1/2值為大時則ζ值為小。因此,藉由將ζ與K1/2的乘積,設定在於圖4所示的區域R之範圍,而可同時將ζ與K1/2之數值設定為較過去為更高。藉此,可提升速度增益控制,更可提升回應性。 When the rotating shaft 16 on the driving side and the rotating shaft 17 on the driven side are connected to the coupler 10, the torque of the rotating shaft 16 on the driving side such as the servo motor is transmitted to the rotating shaft 17 on the passive side via the coupler 10. The product of the attenuation ratio ζ of the coupler 10 and the square root K 1/2 of the dynamic torsion spring constant K is set in the range of 1.3 to 12.0. The relationship between the ζ and K 1/2 is the attenuation curve shown in Fig. 4. When the K 1/2 value is small, the ζ value is large, and when the K 1/2 value is large, the ζ value is small. Therefore, by setting the product of ζ and K 1/2 in the range of the region R shown in Fig. 4, the values of ζ and K 1/2 can be set to be higher than in the past. In this way, speed gain control can be improved and responsiveness can be improved.
以下,整理、說明藉由以上詳述之第1實施形態而得以發揮的效果。 Hereinafter, the effects exerted by the first embodiment described above in detail will be explained and explained.
(1)表示在聯結器10中之回應性的增益係形成為,當動態扭轉彈簧常數K之平方根K1/2及衰減比ζ越大、則越高。因此,藉由將K1/2與ζ的乘積設定在形成1.3~12.0,而得以同時增大K1/2與ζ之值。這是因為追逐現象(hunting)受到抑制,進而使得增益得以提升。 (1) The gain indicating the responsiveness in the coupler 10 is formed such that the larger the square root K 1/2 of the dynamic torsional spring constant K and the larger the attenuation ratio 、, the higher. Therefore, by setting the product of K 1/2 and ζ to form 1.3 to 12.0, it is possible to simultaneously increase the values of K 1/2 and ζ. This is because the hunting phenomenon is suppressed, which in turn increases the gain.
再者,橡膠間隔件13係可均衡的發揮扭轉剛性與衰減性, 故可提升扭矩傳遞性。 Furthermore, the rubber spacer 13 can uniformly exhibit torsional rigidity and attenuation. Therefore, the torque transmission can be improved.
藉此,第1實施形態的聯結器10為除了可提升速度增益控制之外,還可達到所謂的縮短趨穩時間之功效。 Thereby, the coupler 10 of the first embodiment can achieve the so-called shortening stabilization time in addition to the speed gain control.
(2)形成前述橡膠間隔件13之橡膠材料的損耗正切tanδ為0.2~1.3。因此,橡膠材料係可容易的吸收振動能量等,且可減小因振動所造成的振幅。 (2) The loss tangent tan δ of the rubber material forming the rubber spacer 13 is 0.2 to 1.3. Therefore, the rubber material can easily absorb vibration energy and the like, and can reduce the amplitude caused by the vibration.
(3)在與第1轂件111及第2轂件112之軸線x正交的斷面中,爪部12之內周與外周之間的橡膠間隔件13之斷面積為設定成,相對於在該斷面中的爪部12及爪部12內周與外周之間的橡膠間隔件13之合計斷面積的20~50%。因此,在維持聯結器10之扭轉剛性的同時,還可獲得增益的提升。 (3) In the cross section orthogonal to the axis x of the first hub member 111 and the second hub member 112, the sectional area of the rubber spacer 13 between the inner circumference and the outer circumference of the claw portion 12 is set to be The rubber spacer 13 between the inner circumference and the outer circumference of the claw portion 12 and the claw portion 12 in this cross section is 20 to 50% of the total sectional area. Therefore, while maintaining the torsional rigidity of the coupler 10, an increase in gain can be obtained.
(4)前述聯結器10的衰減比ζ為0.07~0.27。從而,可有效的抑制在聯結器10之共振頻率中的振幅。 (4) The attenuation ratio ζ of the aforementioned coupling 10 is 0.07 to 0.27. Thereby, the amplitude in the resonance frequency of the coupler 10 can be effectively suppressed.
(5)前述聯結器10的動態扭轉彈簧常數K之平方根K1/2為12.2~58.3。從而,聯結器10係具有充分的扭轉剛性,在可抑制追逐現象、達到增益之提升的同時,還可縮短趨穩時間。 (5) The square root K 1/2 of the dynamic torsion spring constant K of the aforementioned coupling 10 is 12.2 to 58.3. Therefore, the coupler 10 has sufficient torsional rigidity, and the stabilizing time can be shortened while suppressing the chasing phenomenon and achieving an increase in gain.
(第2實施形態) (Second embodiment)
接著,依據圖5及圖6,說明已將本發明具體化之第2實施形態。在此種第2實施形態中,主要為針對與前述第1實施形態相異的部分進行說明,且省略說明與前述第1實施形態相同的部分。 Next, a second embodiment in which the present invention has been embodied will be described with reference to Figs. 5 and 6 . In the second embodiment, the differences from the first embodiment will be mainly described, and the same portions as those in the first embodiment will not be described.
如圖5所示,在第1轂件111及第2轂件112之內端面11a上,分別於圓周方向以等間隔配置有連結用之5個第1爪部12a 及5個第2爪部12b。第1爪部12a及第2爪部12b為突出於第1轂件111及第2轂件112之軸線x方向。為了使第1轂件111之5個第1爪部12a及第2轂件112之5個第2爪部12b於圓周方向以等間隔配置,而使第1爪部12a分別定位在鄰接的兩個第2爪部12b之間的間隙20內。在第1轂件111以及第2轂件112對向之內端面11a間的空間部21中夾設橡膠間隔件13。 As shown in FIG. 5, five first claw portions 12a for connection are disposed at equal intervals in the circumferential direction on the inner end surface 11a of the first hub member 111 and the second hub member 112. And five second claw portions 12b. The first claw portion 12a and the second claw portion 12b protrude in the direction of the axis x of the first hub member 111 and the second hub member 112. In order to arrange the five first claw portions 12a of the first hub member 111 and the five second claw portions 12b of the second hub member 112 at equal intervals in the circumferential direction, the first claw portions 12a are respectively positioned adjacent to each other. The gap 20 between the second claw portions 12b. A rubber spacer 13 is interposed in the space portion 21 between the inner end surface 11a of the first hub member 111 and the second hub member 112.
如圖6所示,在第1轂件111及第2轂件112之外徑為25mm、且第1轂件111及第2轂件112之插嵌孔14的直徑為5mm的情況下,可將爪部12之斷面積的比例設為69%,換言之,可將橡膠間隔件13之斷面積的比例設為31%。此外,當第1轂件111及第2轂件112之外徑為25mm、且第1轂件111及第2轂件112之插嵌孔14的直徑為12mm的情況下,可將爪部12之斷面積的比例設為79%,換言之,可將橡膠間隔件13之斷面積的比例設為21%。 As shown in FIG. 6, when the outer diameter of the first hub member 111 and the second hub member 112 is 25 mm, and the diameter of the insertion hole 14 of the first hub member 111 and the second hub member 112 is 5 mm, The ratio of the sectional area of the claw portion 12 was set to 69%, in other words, the ratio of the sectional area of the rubber spacer 13 was set to 31%. Further, when the outer diameters of the first hub member 111 and the second hub member 112 are 25 mm and the diameters of the insertion holes 14 of the first hub member 111 and the second hub member 112 are 12 mm, the claw portion 12 can be provided. The ratio of the sectional area is set to 79%, in other words, the ratio of the sectional area of the rubber spacer 13 can be made 21%.
在第2實施形態的聯結器10中,第1轂件111之第1爪部12a及第2轂件112之第2爪部12b係分別為五個。從而,相較於第1實施形態的情況,橡膠間隔件13之斷面積的比例為較小。因此,相較於第1實施形態的聯結器10,第2實施形態的聯結器10為具有較高的扭轉剛性,且可更加有效的抑制因振動所造成的振幅。從而,當經由聯結器10,而將扭矩自驅動側之旋轉軸朝向被動側之旋轉軸17進行傳遞時,除了可較第1實施形態的情況更加提升增益,同時還可縮短趨穩時間。 In the coupler 10 of the second embodiment, the first claw portion 12a of the first hub member 111 and the second claw portion 12b of the second hub member 112 are five. Therefore, the ratio of the sectional area of the rubber spacer 13 is smaller than that in the first embodiment. Therefore, compared with the coupler 10 of the first embodiment, the coupler 10 of the second embodiment has high torsional rigidity and can more effectively suppress the amplitude due to vibration. Therefore, when the torque is transmitted from the rotation axis of the drive side to the rotation axis 17 of the passive side via the coupler 10, the gain can be further increased and the stabilization time can be shortened as compared with the case of the first embodiment.
【實施例】 [Examples]
以下,列舉實施例及比較例,更加具體的說明前述實施形態。 Hereinafter, the above embodiments will be described more specifically by way of examples and comparative examples.
(實施例1~12及比較例1~7) (Examples 1 to 12 and Comparative Examples 1 to 7)
在實施例1~10及比較例1~7中,聯結器10的外徑為25mm,橡膠間隔件13為使用如下所示之橡膠材料而形成。在實施例11及12中,聯結器10的外徑為39mm,橡膠間隔件13則使用如以下所示之橡膠材料而形成。 In Examples 1 to 10 and Comparative Examples 1 to 7, the outer diameter of the coupler 10 was 25 mm, and the rubber spacer 13 was formed using a rubber material as shown below. In Examples 11 and 12, the outer diameter of the coupler 10 was 39 mm, and the rubber spacer 13 was formed using a rubber material as shown below.
實施例1:NBR系橡膠(損耗正切tanδ為0.20,圖4之曲線(1))。 Example 1: NBR-based rubber (loss tangent tan δ was 0.20, curve (1) of Fig. 4).
實施例2:NR系橡膠(tanδ為0.28,圖4之曲線(2))。 Example 2: NR-based rubber (tan δ was 0.28, curve (2) of Fig. 4).
實施例3:SBR系橡膠(tanδ為0.26,圖4之曲線(3))。 Example 3: SBR-based rubber (tan δ was 0.26, curve (3) of Fig. 4).
實施例4:BR系橡膠(tanδ為0.21,圖4之曲線(4))。 Example 4: BR-based rubber (tan δ was 0.21, curve (4) of Fig. 4).
實施例5:CR系橡膠(tanδ為0.28,圖4之曲線(5))。 Example 5: CR-based rubber (tan δ was 0.28, curve (5) of Fig. 4).
實施例6:氟系橡膠(tanδ為0.50,圖4之曲線(6))。 Example 6: Fluorine-based rubber (tan δ was 0.50, curve (6) of Fig. 4).
實施例7:氟系橡膠(tanδ為0.48,圖4之曲線(7))。 Example 7: Fluorine rubber (tan δ was 0.48, curve (7) of Fig. 4).
實施例8:內外橡膠株式會社製HANENITE(註冊商標)橡膠(tanδ為1.30,圖4之曲線(8))。 Example 8: HANENITE (registered trademark) rubber manufactured by Inner and Outer Rubber Co., Ltd. (tan δ was 1.30, curve (8) of Fig. 4).
實施例9:氟系橡膠(tanδ為0.50、圖4之曲線(9))。 Example 9: Fluorine-based rubber (tan δ was 0.50, curve (9) of Fig. 4).
實施例10:氟系橡膠(tanδ為0.50,圖4之曲線 (10))。 Example 10: Fluorocarbon rubber (tan δ is 0.50, curve of Fig. 4 (10)).
實施例11:氫化NBR系橡膠(tanδ為0.20,圖4之曲線(21))。 Example 11: Hydrogenated NBR rubber (tan δ was 0.20, curve (21) of Fig. 4).
實施例12:氟系橡膠(tanδ為0.50,圖4之曲線(22))。 Example 12: Fluorine-based rubber (tan δ was 0.50, curve (22) of Fig. 4).
比較例1:NR系橡膠(tanδ為0.21,圖4之曲線(11))。 Comparative Example 1: NR-based rubber (tan δ was 0.21, curve (11) of Fig. 4).
比較例2:SBR系橡膠(tanδ為0.22,圖4之曲線(12))。 Comparative Example 2: SBR rubber (tan δ was 0.22, curve (12) of Fig. 4).
比較例3:BR系橡膠(tanδ為0.12,圖4之曲線(13))。 Comparative Example 3: BR rubber (tan δ was 0.12, curve (13) of Fig. 4).
比較例4:CR系橡膠(tanδ為0.17,圖4之曲線(14))。 Comparative Example 4: CR-based rubber (tan δ was 0.17, curve (14) of Fig. 4).
比較例5:胺甲酸乙酯系橡膠(tanδ為0.08,圖4之曲線(15))。 Comparative Example 5: urethane rubber (tan δ was 0.08, curve (15) of Fig. 4).
比較例6:矽基橡膠(tanδ為0.07,圖4之曲線(16))。 Comparative Example 6: fluorene-based rubber (tan δ was 0.07, curve (16) of Fig. 4).
比較例7:矽基橡膠(tanδ為0.18,圖4之曲線(17))。 Comparative Example 7: fluorene-based rubber (tan δ was 0.18, curve (17) of Fig. 4).
在實施例9、10及12中,將具有五個爪部的轂件作為第1轂件111及第2轂件112來使用。除此之外,全數為將具有三個爪部的轂件作為第1轂件111及第2轂件112來使用。各個橡膠材料的 損耗正切tanδ,係由在溫度20℃、頻率(振動頻率)10Hz中的動態粘彈性試驗所得之值。 In the embodiments 9, 10 and 12, the hub member having the five claw portions is used as the first hub member 111 and the second hub member 112. In addition, the hub member having three claw portions is used as the first hub member 111 and the second hub member 112. Various rubber materials The loss tangent tan δ is a value obtained by a dynamic viscoelasticity test at a temperature of 20 ° C and a frequency (vibration frequency) of 10 Hz.
將該等橡膠材料的損耗正切(tanδ)、聯結器10的衰減比ζ、動態扭轉彈簧常數K的平方根K1/2、以及衰減比ζ與動態扭轉彈簧常數K之平方根K1/2的乘積揭示於表1。 The loss tangent (tan δ) of the rubber materials, the attenuation ratio ζ of the coupler 10, the square root K 1/2 of the dynamic torsion spring constant K, and the product of the attenuation ratio ζ and the square root K 1/2 of the dynamic torsional spring constant K Revealed in Table 1.
在實施例1~12及比較例1~7中,將驅動側之旋轉軸16及被動側之旋轉軸17連結至安裝有橡膠間隔件13的聯結器10。之後,將扭矩由連接至馬達的驅動側之旋轉軸16傳遞至被動側之旋轉軸17。將作動條件設定如下,依據常規方法測定在該作動條件下所獲得的速度增益控制(rad/s)及趨穩時間(ms)。 In the first to twelfth and the comparative examples 1 to 7, the drive side rotation shaft 16 and the passive side rotation shaft 17 are coupled to the coupler 10 to which the rubber spacer 13 is attached. Thereafter, the torque is transmitted from the rotating shaft 16 connected to the driving side of the motor to the rotating shaft 17 on the passive side. The operating conditions were set as follows, and the speed gain control (rad/s) and the settling time (ms) obtained under the operating conditions were measured in accordance with a conventional method.
馬達轉數:3000(min-1)。 Motor revolutions: 3000 (min -1 ).
馬達轉數由0直到3000(min-1)為止的加速時間:50(ms)。 The acceleration time from 0 to 3000 (min -1 ) of the motor revolution number: 50 (ms).
馬達轉數由3000回到0(min-1)為止的減速時間:50(ms)。 Deceleration time from 3000 to 0 (min -1 ) for motor revolutions: 50 (ms).
配置在被動側之滾珠螺桿上的工件衝程:100(mm)。 Workpiece stroke on the ball screw on the passive side: 100 (mm).
表示對於驅動側之被動側之慣性矩比的負荷慣性力矩比:3.5(倍)。 The ratio of the load moment of inertia of the moment of inertia ratio on the passive side of the drive side is 3.5 (times).
另外,以衝擊鎚施震於驅動側之施震點,利用FFT分析儀進行解析,藉此測定衰減比ζ及動態扭轉彈簧常數K(Nm/rad)。將該等結果揭示於表1。另外,將表示動態扭轉彈簧常數K之平方根K1/2與衰減比ζ之間的關係的圖表揭示於圖4。 Further, the impact point was applied to the shock point on the driving side by an impact hammer, and analyzed by an FFT analyzer to measure the attenuation ratio ζ and the dynamic torsion spring constant K (Nm/rad). These results are disclosed in Table 1. Further, a graph showing the relationship between the square root K 1/2 of the dynamic torsional spring constant K and the attenuation ratio ζ is shown in Fig. 4 .
如表1所示,在實施例1~12中,由於ζ與K1/2的乘積為在1.3~12.0的範圍內,因此增益控制速度可高達1636~3688(rad/s),且可達成2~9(ms)之極短的趨穩時間。另一方面,在比較例1~7中,由於ζ×K1/2任一方均未達1.3,因此無法獲得充分的增益,而顯示出趨穩時間增長的傾向。 As shown in Table 1, in the examples 1 to 12, since the product of ζ and K 1/2 is in the range of 1.3 to 12.0, the gain control speed can be as high as 1636 to 3688 (rad/s). And can achieve a very short stabilization time of 2~9 (ms). On the other hand, in Comparative Examples 1 to 7, since either ζ×K 1/2 did not reach 1.3, sufficient gain could not be obtained, and the tendency for the stabilization time to increase was exhibited.
另外,如圖4所示,實施例1~12之衰減曲線〔圖4之(1) ~(10)、(21)及(22)〕,均位於衰減曲線(1)與衰減曲線(2)之間的區域R內。另一方面,比較例1~7之衰減曲線〔圖4之(11)~(17)〕,則全數位於衰減曲線(1)與衰減曲線(2)之間的區域R之範圍以外。 In addition, as shown in FIG. 4, the attenuation curves of Examples 1 to 12 ((1) of FIG. 4 ~(10), (21), and (22)] are all located in the region R between the attenuation curve (1) and the attenuation curve (2). On the other hand, the attenuation curves of Comparative Examples 1 to 7 ((11) to (17) of Fig. 4) are all outside the range of the region R between the attenuation curve (1) and the attenuation curve (2).
亦可將前述實施形態進行如下之變更。 The above embodiment can also be modified as follows.
.第1轂件111及第2轂件112亦分別可具備有兩個、四個、或是六個以上的爪部12。 . Each of the first hub member 111 and the second hub member 112 may have two, four, or six or more claw portions 12, respectively.
.在前述實施例1~12中,聯結器10的外徑(橡膠間隔件13之外徑)可形成為小於25mm、亦可形成為大於39mm。 . In the foregoing embodiments 1 to 12, the outer diameter of the coupler 10 (the outer diameter of the rubber spacer 13) may be formed to be less than 25 mm or may be formed to be larger than 39 mm.
.亦可藉由調整第1轂件111及第2轂件112之爪部12的長度,適當的變更橡膠間隔件13之軸線x方向的長度。 . The length of the rubber spacer 13 in the direction of the axis x can be appropriately changed by adjusting the lengths of the claw portions 12 of the first hub member 111 and the second hub member 112.
10‧‧‧聯結器 10‧‧‧Connector
111‧‧‧第1轂件 111‧‧‧1st hub
112‧‧‧第2轂件 112‧‧‧2nd hub
11a‧‧‧內端面 11a‧‧‧ inside end
12a、12b‧‧‧爪部 12a, 12b‧‧‧ claws
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TW103116327A TWI612235B (en) | 2014-05-08 | 2014-05-08 | Coupling |
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Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4172369A (en) * | 1978-03-13 | 1979-10-30 | Hayes Charles J | Flexible coupling |
CN1821927A (en) * | 2005-02-14 | 2006-08-23 | 株式会社东芝 | Portable microcomputer and display unit |
TW201107441A (en) * | 2009-06-18 | 2011-03-01 | Nitto Denko Corp | Optical adhesive sheet |
TW201210960A (en) * | 2010-06-21 | 2012-03-16 | Sharp Kk | Display panel equipped with front plate, display device, and resin composition |
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2014
- 2014-05-08 TW TW103116327A patent/TWI612235B/en active
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4172369A (en) * | 1978-03-13 | 1979-10-30 | Hayes Charles J | Flexible coupling |
CN1821927A (en) * | 2005-02-14 | 2006-08-23 | 株式会社东芝 | Portable microcomputer and display unit |
TW201107441A (en) * | 2009-06-18 | 2011-03-01 | Nitto Denko Corp | Optical adhesive sheet |
TW201210960A (en) * | 2010-06-21 | 2012-03-16 | Sharp Kk | Display panel equipped with front plate, display device, and resin composition |
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