TWI611505B - Trench isolation structure and methods for forming the same - Google Patents

Trench isolation structure and methods for forming the same Download PDF

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Publication number
TWI611505B
TWI611505B TW105117335A TW105117335A TWI611505B TW I611505 B TWI611505 B TW I611505B TW 105117335 A TW105117335 A TW 105117335A TW 105117335 A TW105117335 A TW 105117335A TW I611505 B TWI611505 B TW I611505B
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polygonal
trench
trench isolation
isolation structure
semiconductor layer
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TW105117335A
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Chinese (zh)
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TW201810525A (en
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張雄世
張睿鈞
陳立哲
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世界先進積體電路股份有限公司
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Abstract

本發明提供溝槽隔離結構,包含基底,多邊形溝槽設置於基底中,絕緣材料設置於多邊形溝槽中,以及多邊形頂接觸結構設置於多邊形溝槽中且被絕緣材料圍繞,其中從上視角度觀之多邊形頂接觸結構具有相同於多邊形溝槽的形狀。本發明亦提供溝槽隔離結構的製造方法。 The present invention provides a trench isolation structure including a substrate, a polygonal trench disposed in the substrate, an insulating material disposed in the polygonal trench, and a polygonal top contact structure disposed in the polygonal trench and surrounded by the insulating material, wherein the viewing angle is from above The polygonal top contact structure has the same shape as the polygonal groove. The present invention also provides a method of fabricating a trench isolation structure.

Description

溝槽隔離結構及其製造方法 Trench isolation structure and method of manufacturing same

本發明係有關於半導體技術,特別有關於具有頂接觸結構(top side contact structure)之溝槽隔離結構及其製造方法。 The present invention relates to semiconductor technology, and more particularly to trench isolation structures having a top side contact structure and methods of fabricating the same.

在半導體裝置中,可利用深溝隔離結構與基板中的絕緣層形成封閉的隔離區域,將內部元件與外部元件電性隔離,以避免互相干擾。需要對上述隔離區域施加偏壓或接地時,通常是在基板中形成底接觸結構(bottom side contact structure)或頂接觸結構(top side contact structure)。 In the semiconductor device, the deep trench isolation structure and the insulating layer in the substrate can be used to form a closed isolation region, and the internal components are electrically isolated from the external components to avoid mutual interference. When it is necessary to apply a bias or ground to the above-mentioned isolation region, a bottom side contact structure or a top side contact structure is usually formed in the substrate.

然而,在現有技術中,不論是底接觸結構或頂接觸結構,皆需要使用額外的光罩以定義接觸孔的位置來填入接觸結構。 However, in the prior art, whether it is a bottom contact structure or a top contact structure, an additional photomask is required to define the position of the contact hole to fill the contact structure.

本發明的一些實施例提供溝槽隔離結構,包括:基底;多邊形溝槽,設置於基底中;絕緣材料,設置於多邊形溝槽中;以及多邊形頂接觸結構,設置於多邊形溝槽中且被絕緣材料圍繞,其中從上視角度觀之多邊形頂接觸結構具有相同於多邊形溝槽的形狀。 Some embodiments of the present invention provide a trench isolation structure including: a substrate; a polygonal trench disposed in the substrate; an insulating material disposed in the polygonal trench; and a polygonal top contact structure disposed in the polygonal trench and insulated The material surrounds, wherein the polygonal top contact structure from the top view has the same shape as the polygonal groove.

本發明的一些實施例提供溝槽隔離結構的製造方 法,包括:提供基底;在基底中形成多邊形溝槽;在多邊形溝槽中形成絕緣材料;以及在多邊形溝槽中形成多邊形頂接觸結構且被絕緣材料圍繞,其中從上視角度觀之多邊形頂接觸結構具有相同於多邊形溝槽的形狀。 Some embodiments of the present invention provide a manufacturer of trench isolation structures The method includes: providing a substrate; forming a polygonal groove in the substrate; forming an insulating material in the polygonal groove; and forming a polygonal top contact structure in the polygonal groove and surrounded by the insulating material, wherein the top of the polygon is viewed from a top view The contact structure has the same shape as the polygonal groove.

100‧‧‧溝槽隔離結構 100‧‧‧ trench isolation structure

101‧‧‧多邊形溝槽 101‧‧‧ polygonal groove

101a‧‧‧第一邊 101a‧‧‧ first side

101b‧‧‧第二邊 101b‧‧‧ second side

101c‧‧‧第三邊 101c‧‧‧ third side

101d‧‧‧第四邊 101d‧‧‧ fourth side

101a’、101b’、101c’、101d’‧‧‧溝槽突出部分 101a', 101b', 101c', 101d'‧‧‧ grooved projections

102、103、104、105‧‧‧頂點 102, 103, 104, 105‧‧ ‧ vertices

110‧‧‧多邊形頂接觸結構 110‧‧‧Polygonal top contact structure

110’‧‧‧導電材料 110’‧‧‧Electrical materials

110a’、110b’、110c’、110d’‧‧‧頂接觸突出部分 110a', 110b', 110c', 110d'‧‧‧ top contact protrusion

201‧‧‧基底 201‧‧‧Base

202‧‧‧第一半導體層 202‧‧‧First semiconductor layer

203‧‧‧絕緣層 203‧‧‧Insulation

204‧‧‧第二半導體層 204‧‧‧Second semiconductor layer

205‧‧‧淺溝槽隔離結構 205‧‧‧Shallow trench isolation structure

206‧‧‧第一介電層 206‧‧‧First dielectric layer

207‧‧‧圖案化遮罩 207‧‧‧ patterned mask

207a、209’‧‧‧開口 207a, 209’ ‧ ‧ openings

208‧‧‧絕緣材料 208‧‧‧Insulation materials

209‧‧‧接觸孔 209‧‧‧Contact hole

210‧‧‧摻雜區 210‧‧‧Doped area

211‧‧‧第二介電層 211‧‧‧Second dielectric layer

212‧‧‧導通孔 212‧‧‧through hole

213‧‧‧金屬層 213‧‧‧metal layer

A、B、C、D、E‧‧‧半導體元件區 A, B, C, D, E‧‧‧ semiconductor component area

R‧‧‧區域 R‧‧‧ area

T、W3‧‧‧厚度 T, W 3 ‧ ‧ thickness

W1‧‧‧平邊寬度 W 1 ‧‧‧flat width

W2‧‧‧對角線寬度 W 2 ‧‧‧ diagonal width

W4、W5‧‧‧寬度 W 4 , W 5 ‧ ‧ width

θ1、θ2、θ3、θ4‧‧‧夾角 Θ1, θ2, θ3, θ4‧‧‧ angle

第1圖顯示依據本發明的一些實施例之溝槽隔離結構的平面示意圖。 Figure 1 shows a plan view of a trench isolation structure in accordance with some embodiments of the present invention.

第2圖為第1圖中區域R的放大示意圖。 Fig. 2 is an enlarged schematic view of a region R in Fig. 1.

第3A-3H圖顯示依據本發明的一些實施例之形成溝槽隔離結構的製造方法在各階段的剖面示意圖,其中第3H圖為沿第2圖的線A-A’之溝槽隔離結構的剖面示意圖。 3A-3H are cross-sectional views showing various stages of a method of fabricating a trench isolation structure in accordance with some embodiments of the present invention, wherein FIG. 3H is a trench isolation structure along line AA' of FIG. Schematic diagram of the section.

第4圖顯示依據本發明的一些實施例,沿第2圖的線B-B’之溝槽隔離結構的剖面示意圖。 Figure 4 is a cross-sectional view showing the trench isolation structure along line B-B' of Figure 2, in accordance with some embodiments of the present invention.

以下說明本發明實施例之溝槽隔離結構及其製造方法。然而,可輕易了解本發明實施例提供許多合適的發明概念而可實施於廣泛的各種特定背景。所揭示的特定實施例僅用於說明以特定方法製作及使用本發明,並非用以侷限本發明的範圍。再者,在本發明實施例之圖式及說明內容中係使用相同的標號來表示相同或相似的部件。 The trench isolation structure and the method of fabricating the same according to embodiments of the present invention are described below. However, it will be readily understood that the embodiments of the present invention are susceptible to many specific embodiments of the invention and can The specific embodiments disclosed are merely illustrative of the invention, and are not intended to limit the scope of the invention. In the drawings and the description of the embodiments of the present invention, the same reference numerals are used to refer to the same or similar parts.

請參照第1圖,其顯示出依據本發明的一些實施例之溝槽隔離結構100的平面示意圖。在第1圖中,溝槽隔離結構100包含多邊形溝槽101,多邊形溝槽101具有高深寬比(aspect ratio)(例如:深寬比大於10),且可將絕緣材料208填入多邊形溝槽101中,以形成深溝槽隔離(deep trench isolation,DTI)結構。 Referring to Figure 1, there is shown a schematic plan view of a trench isolation structure 100 in accordance with some embodiments of the present invention. In FIG. 1, the trench isolation structure 100 includes a polygonal trench 101 having a high aspect ratio (aspect) A ratio (for example, an aspect ratio greater than 10), and an insulating material 208 may be filled into the polygonal trench 101 to form a deep trench isolation (DTI) structure.

多邊形溝槽101具有複數個邊與複數個由相鄰邊圍成的夾角。在本實施例中,多邊形溝槽101為由第一邊101a、第二邊101b、第三邊101c和第四邊101d形成之封閉的矩形溝槽。第一邊101a和相鄰的第二邊101b連接於頂點102,且第一邊101a和相鄰的第二邊101b圍成夾角θ1;第二邊101b和相鄰的第三邊101c連接於頂點103,且第二邊101b和相鄰的第三邊101c圍成夾角θ2;第三邊101c和相鄰的第四邊101d連接於頂點104,且第三邊101c和相鄰的第四邊101d圍成夾角θ3;第四邊101d和相鄰的第一邊101a連接於頂點105,且第四邊101d和相鄰的第一邊101a圍成夾角θ4。在一些實施例中,第一邊101a、第二邊101b、第三邊101c和第四邊101d的長度相同,且夾角θ1、θ2、θ3和θ4皆為90度。在一些其他實施例中,第一邊101a、第二邊101b、第三邊101c和第四邊101d可具有不同的長度,夾角θ1、θ2、θ3和θ4為60度-120度。 The polygonal groove 101 has a plurality of sides and a plurality of angles enclosed by adjacent sides. In the present embodiment, the polygonal groove 101 is a closed rectangular groove formed by the first side 101a, the second side 101b, the third side 101c, and the fourth side 101d. The first side 101a and the adjacent second side 101b are connected to the apex 102, and the first side 101a and the adjacent second side 101b enclose an angle θ 1 ; the second side 101b and the adjacent third side 101c are connected to The vertex 103, and the second side 101b and the adjacent third side 101c enclose an angle θ 2 ; the third side 101c and the adjacent fourth side 101d are connected to the vertex 104, and the third side 101c and the adjacent fourth The side 101d encloses an included angle θ 3 ; the fourth side 101d and the adjacent first side 101a are connected to the apex 105, and the fourth side 101d and the adjacent first side 101a enclose an angle θ 4 . In some embodiments, the first side 101a, the second side 101b, the third side 101c, and the fourth side 101d have the same length, and the included angles θ 1 , θ 2 , θ 3 , and θ 4 are all 90 degrees. In some other embodiments, the first side 101a, the second side 101b, the third side 101c, and the fourth side 101d may have different lengths, and the included angles θ 1 , θ 2 , θ 3 , and θ 4 are 60 degrees - 120 degrees. .

溝槽隔離結構100還包含多邊形頂接觸結構110。多邊形頂接觸結構110填入多邊形溝槽101中且被絕緣材料208圍繞,從上視角度觀之,多邊形頂接觸結構110具有相同於多邊形溝槽101的形狀。也就是說,多邊形頂接觸結構110填入多邊形溝槽101的第一邊101a、第二邊101b、第三邊101c和第四邊101d與頂點102、103、104和105中,以形成相同於多邊形溝槽101之形狀的封閉矩形。在一些實施例中,多邊形頂接觸結構110的材質可包含鎢(W)、釙(Po)或其他合適的導電材料。 The trench isolation structure 100 also includes a polygonal top contact structure 110. The polygonal top contact structure 110 is filled in the polygonal trench 101 and surrounded by the insulating material 208. The polygonal top contact structure 110 has the same shape as the polygonal trench 101 from a top view. That is, the polygonal top contact structure 110 fills the first side 101a, the second side 101b, the third side 101c, and the fourth side 101d of the polygonal groove 101 with the vertices 102, 103, 104, and 105 to form the same A closed rectangle of the shape of the polygonal groove 101. In some embodiments, the material of the polygonal top contact structure 110 may comprise tungsten (W), germanium (Po), or other suitable electrically conductive material.

如第1圖所示,溝槽隔離結構100更包含導通孔(via)212設置於多邊形頂接觸結構110上的介電層中,且導通孔212位於多邊形頂接觸結構110的頂點102(或頂點103、104、105)。在一些實施例中,導通孔212的材質包含鎢(W)、釙(Po)或其他合適的導電材料。在一些實施例中,導通孔212的材質可包含銀(Ag)、銅(Cu)或其他合適的導電材料。在一些實施例中,導通孔212的材質可相同於多邊形頂接觸結構110的材質。 As shown in FIG. 1, the trench isolation structure 100 further includes a via 212 disposed in the dielectric layer on the polygonal top contact structure 110, and the via 212 is located at the apex 102 (or vertex) of the polygonal top contact structure 110. 103, 104, 105). In some embodiments, the material of the via 212 includes tungsten (W), germanium (Po), or other suitable conductive material. In some embodiments, the material of the via 212 may comprise silver (Ag), copper (Cu), or other suitable conductive material. In some embodiments, the material of the via hole 212 may be the same as the material of the polygonal top contact structure 110.

如第1圖所示,從上視角度觀之,溝槽隔離結構100更包含溝槽突出部分101a’從多邊形溝槽101的頂點102、105沿著多邊形溝槽101之第一邊101a的延伸方向往外延伸,溝槽突出部分101b’從多邊形溝槽101的頂點102、103沿著多邊形溝槽101之第二邊101b的延伸方向往外延伸,溝槽突出部分101c’從多邊形溝槽101的頂點103、104沿著多邊形溝槽101之第三邊101c的延伸方向往外延伸,溝槽突出部分101d’從多邊形溝槽101的頂點104、105沿著多邊形溝槽101之第四邊101d的延伸方向往外延伸。在一些實施例中,溝槽隔離結構100也包含頂接觸突出部分110a’、110b’、110c’、110d’填入溝槽突出部分101a’、101b’、101c’和101d’中。 As shown in FIG. 1, from the top view, the trench isolation structure 100 further includes an extension of the trench protrusion portion 101a' from the apex 102, 105 of the polygonal trench 101 along the first side 101a of the polygonal trench 101. The direction extends outward, and the groove protruding portion 101b' extends outward from the apex 102, 103 of the polygonal groove 101 along the extending direction of the second side 101b of the polygonal groove 101, and the groove protruding portion 101c' is from the apex of the polygonal groove 101 103, 104 extend outward along the extending direction of the third side 101c of the polygonal groove 101, and the groove protruding portion 101d' extends from the apex 104, 105 of the polygonal groove 101 along the fourth side 101d of the polygonal groove 101. Extend outward. In some embodiments, the trench isolation structure 100 also includes top contact protrusions 110a', 110b', 110c', 110d' that fill the trench protrusions 101a', 101b', 101c', and 101d'.

第1圖顯示由多邊形溝槽101的第一邊101a、第二邊101b、第三邊101c和第四邊101d組成的封閉的矩形溝槽所包圍的區域可包含半導體元件區A。透過填入此封閉的多邊形溝槽101和溝槽突出部分101a’、101b’、101c’、101d’的絕緣材料208,溝槽隔離結構100可以將半導體元件區A和半導體元件區B、C、D和E電性隔離。在一些實施例中,半導體元件區A、B、 C、D和E中的元件可各自具有不同的施加偏壓。在一些實施例中,半導體元件A、B、C、D和E中的元件可包含金屬氧化物半導體場效電晶體(metal oxide semiconductor field effect transistor,MOSFET)、高電子移動率電晶體(high electron mobility transistor,HEMT)、絕緣閘極雙極性電晶體(insulated gate bipolar transistor,IGBT)等各種低電壓、高電壓及極高電壓的元件。 1 shows that a region surrounded by a closed rectangular groove composed of a first side 101a, a second side 101b, a third side 101c, and a fourth side 101d of the polygonal groove 101 may include the semiconductor element region A. The trench isolation structure 100 can fill the semiconductor device region A and the semiconductor device regions B, C by filling the insulating material 208 of the closed polygonal trench 101 and the trench protruding portions 101a', 101b', 101c', 101d'. D and E are electrically isolated. In some embodiments, semiconductor component regions A, B, The elements in C, D, and E can each have different applied bias voltages. In some embodiments, the elements of the semiconductor elements A, B, C, D, and E may comprise a metal oxide semiconductor field effect transistor (MOSFET), a high electron mobility transistor (high electron) A variety of low voltage, high voltage, and very high voltage components such as a mobility transistor (HEMT) and an insulated gate bipolar transistor (IGBT).

在傳統的溝槽隔離結構中,某一區域中的半導體元件的施加偏壓和透過溝槽隔開的另一區域中的其他半導體元件的施加偏壓會互相影響,造成偏壓耦合(bias coupling)的現象,進而影響各區域中半導體元件的運作。 In a conventional trench isolation structure, the bias voltage of the semiconductor element in one region and the bias voltage of other semiconductor components in another region separated by the trench may affect each other, resulting in bias coupling. The phenomenon, which in turn affects the operation of the semiconductor components in each region.

相較於傳統的溝槽隔離結構,在本發明的實施例中,溝槽隔離結構100更包含多邊形頂接觸結構110,透過在多邊形頂接觸結構110施加0伏特的電壓(即將頂接觸結構110接地),可以避免半導體元件區A、B、C、D和E的元件發生偏壓耦合(bias coupling)的現象,即達到偏壓耦合免疫(bias coupling immune)效果,進一步使半導體裝置具有較高的品質因素(figure of merit,FOM)。 Compared with the conventional trench isolation structure, in the embodiment of the present invention, the trench isolation structure 100 further includes a polygonal top contact structure 110, and a voltage of 0 volt is applied through the polygonal top contact structure 110 (ie, the top contact structure 110 is grounded). The phenomenon of bias coupling of the components of the semiconductor device regions A, B, C, D, and E can be avoided, that is, the bias coupling immune effect is achieved, and the semiconductor device is further made higher. Quality of merit (FOM).

應可理解的是,第1圖顯示的矩形溝槽僅為本發明的一些實施例,並非用以限定本發明。舉例而言,在一些其他實施例中,多邊形溝槽101可為三角形、五邊形、六邊形或其他合適的多邊形,並且多邊形頂接觸結構110也具有相同的三角形、五邊形、六邊形或其他合適的多邊形。 It should be understood that the rectangular trenches shown in FIG. 1 are only some embodiments of the present invention and are not intended to limit the present invention. For example, in some other embodiments, the polygonal trench 101 can be triangular, pentagonal, hexagonal, or other suitable polygon, and the polygonal top contact structure 110 also has the same triangle, pentagon, and hexagonal Shape or other suitable polygon.

請參照第2圖,其顯示出第1圖中區域R的放大示意 圖。在一些實施例中,多邊形溝槽101的第一邊101a和第二邊101b具有平邊寬度W1,通過第一邊101a和第二邊101b的頂點102的中心具有對角線寬度W2。由於本實施例中之第一邊101a和第二邊101b圍成的夾角θ1為90度,根據三角函數計算的結果,對角線寬度W2應為平邊寬度W1的1.414倍。再者,因為製程中蝕刻所導致的角落圓化效應,使第一邊101a與第二邊101b的頂點102所在位置的溝槽被拓寬。因此,對角線寬度W2大於平邊寬度W1的1.414倍。在其他實施例中,第一邊101a和第二邊101b可具有不同的平邊寬度,而依據不同的平邊寬度可得到不同的對角線寬度。 Please refer to Fig. 2, which shows an enlarged schematic view of a region R in Fig. 1. In some embodiments, the first side 101a and the second side 101b of the polygonal groove 101 have a flat side width W1 with a diagonal width W2 passing through the center of the apex 102 of the first side 101a and the second side 101b. Since the angle θ 1 surrounded by the first side 101a and the second side 101b in the present embodiment is 90 degrees, the diagonal width W2 should be 1.414 times the width W1 of the flat side as a result of the trigonometric function calculation. Moreover, the groove at the position where the apex 102 of the first side 101a and the second side 101b is located is widened because of the corner rounding effect caused by etching in the process. Therefore, the diagonal width W 2 is greater than 1.414 times the width W 1 of the flat side. In other embodiments, the first side 101a and the second side 101b may have different flat side widths, and different diagonal widths may be obtained according to different flat side widths.

此外,在一些實施例中,填入多邊形溝槽101的多邊形頂接觸結構110在頂點102(或其他頂點103、104、105)的寬度W4與多邊形頂接觸結構110在第一邊101a(或其他邊101b、101c、101d)的寬度W5不同。 Moreover, in some embodiments, the polygonal top contact structure 110 that fills the polygonal trench 101 has a width W 4 at the apex 102 (or other vertices 103, 104, 105) and a polygonal top contact structure 110 at the first side 101a (or The widths W 5 of the other sides 101b, 101c, and 101d) are different.

請參照第3A-3H圖,其顯示出依據本發明的一些實施例之形成溝槽隔離結構100的製造方法在各階段的剖面示意圖。第3A-3H圖是沿著第2圖的線A-A’所繪製。 Referring to Figures 3A-3H, there are shown cross-sectional schematic views of various stages of fabrication of trench isolation structures 100 in accordance with some embodiments of the present invention. The 3A-3H diagram is drawn along the line A-A' of Fig. 2.

在第3A圖中,提供基底201,基底201包含第一半導體層202、形成於第一半導體層202上的絕緣層203和形成於絕緣層203上的第二半導體層204。在一些實施例中,第一半導體層202與第二半導體層204可包含矽、鍺、矽鍺、III-V族材料(例如,砷化鎵、砷化銦)、II-VI族材料(例如,硒化鋅、硫化鋅)或其他合適的半導體材料,且可利用磊晶成長(epitaxially grown)或其他的方法形成。在一些實施例中,絕緣層203可包 含埋入式氧化物(buried oxide,BOX),且可利用離子佈植及退火製程形成。 In FIG. 3A, a substrate 201 is provided. The substrate 201 includes a first semiconductor layer 202, an insulating layer 203 formed on the first semiconductor layer 202, and a second semiconductor layer 204 formed on the insulating layer 203. In some embodiments, the first semiconductor layer 202 and the second semiconductor layer 204 may comprise germanium, germanium, antimony, III-V materials (eg, gallium arsenide, indium arsenide), II-VI materials (eg, Zinc selenide, zinc sulfide, or other suitable semiconductor materials, and may be formed by epitaxially grown or other methods. In some embodiments, the insulating layer 203 can be packaged Contains buried oxide (BOX) and can be formed by ion implantation and annealing processes.

在一些實施例中,透過微影製程、蝕刻製程(例如,乾蝕刻製程、濕蝕刻製程、電漿蝕刻製程、反應性離子蝕刻製程或其他合適的製程)、沉積製程(例如,物理氣相沈積製程、化學氣相沈積製程或其他合適的製程)及平坦化製程(例如,化學機械研磨製程或其他合適的製程)在第二半導體層204中形成淺溝槽隔離結構205,接著透過沉積製程(例如,物理氣相沈積製程、化學氣相沈積製程或其他合適的製程)在第二半導體層204和淺溝槽隔離結構205上形成第一介電層206,淺溝槽隔離結構205鄰接第一介電層206。接著,透過微影製程包含光阻塗佈(例如,自旋塗佈)、軟烤、遮罩對準、曝光、曝光後烤、光阻顯影、清洗及乾燥(例如,硬烤)、其他適合製程或其組合在第一介電層206上方形成具有開口207a的圖案化遮罩207。在本實施例中,淺溝槽隔離結構205直接接觸第一介電層206。在一些實施例中,淺溝槽隔離結構205和第一介電層206可包含氧化物、氮化物、碳化物、其他合適的介電材料或前述之組合。 In some embodiments, through a lithography process, an etch process (eg, a dry etch process, a wet etch process, a plasma etch process, a reactive ion etch process, or other suitable process), a deposition process (eg, physical vapor deposition) A process, a chemical vapor deposition process or other suitable process) and a planarization process (eg, a chemical mechanical polishing process or other suitable process) form a shallow trench isolation structure 205 in the second semiconductor layer 204, followed by a deposition process ( For example, a physical vapor deposition process, a chemical vapor deposition process, or other suitable process) forms a first dielectric layer 206 on the second semiconductor layer 204 and the shallow trench isolation structure 205, the shallow trench isolation structure 205 abutting the first Dielectric layer 206. Then, through the lithography process, it includes photoresist coating (for example, spin coating), soft baking, mask alignment, exposure, post-exposure baking, photoresist development, cleaning and drying (for example, hard baking), and other suitable A process or combination thereof forms a patterned mask 207 having an opening 207a over the first dielectric layer 206. In the present embodiment, the shallow trench isolation structure 205 directly contacts the first dielectric layer 206. In some embodiments, the shallow trench isolation structure 205 and the first dielectric layer 206 can comprise an oxide, a nitride, a carbide, other suitable dielectric materials, or a combination of the foregoing.

請參照第3A-3B圖,利用圖案化遮罩207對第一介電層206、淺溝槽隔離結構205和第二半導體層204實施蝕刻製程(例如,乾蝕刻製程、濕蝕刻製程、電漿蝕刻製程、反應性離子蝕刻製程或其他合適的製程),以在第二半導體層204中對應開口207a的位置形成多邊形溝槽101,在多邊形溝槽101的頂點處多邊形溝槽101具有對角線寬度W2。在形成多邊形溝槽101之後,移除圖案化遮罩207。在一些實施例中,多邊形溝槽101 穿透第一介電層206、淺溝槽隔離結構205和第二半導體層204,但不穿透下方的第一半導體層202和絕緣層203。在一些實施例中,由於蝕刻製程可為反應性離子蝕刻(reactive ion etch,RIE),因此可形成具有較高深寬比的多邊形溝槽101,以利於後續形成深溝槽隔離結構。 Referring to FIG. 3A-3B, the first dielectric layer 206, the shallow trench isolation structure 205, and the second semiconductor layer 204 are subjected to an etching process by using the patterned mask 207 (for example, a dry etching process, a wet etching process, and a plasma process). An etching process, a reactive ion etching process, or other suitable process) to form a polygonal trench 101 at a position corresponding to the opening 207a in the second semiconductor layer 204, the polygonal trench 101 having a diagonal at the apex of the polygonal trench 101 Width W 2 . After the polygonal trench 101 is formed, the patterned mask 207 is removed. In some embodiments, the polygonal trench 101 penetrates the first dielectric layer 206, the shallow trench isolation structure 205, and the second semiconductor layer 204, but does not penetrate the underlying first semiconductor layer 202 and the insulating layer 203. In some embodiments, since the etching process may be reactive ion etch (RIE), a polygonal trench 101 having a higher aspect ratio may be formed to facilitate subsequent formation of the deep trench isolation structure.

請參照第3C圖,在形成多邊形溝槽101之後,在第一介電層206的表面上和多邊形溝槽101的側壁及底部上順應性地沉積絕緣材料208,絕緣材料208具有厚度W3。在一些實施例中,絕緣材料208的材質可包含無機材料(例如,氧化矽、氮化矽、氮氧化矽或前述之組合)、有機材料(例如,環氧樹脂、聚醯亞胺樹脂(polyimide)、苯環丁烯(butylcyclobutene,BCB)、聚對二甲苯(parylene)、萘聚合物(polynaphthalenes)、氟碳化物(fluorocarbons)、丙烯酸酯(acrylates))或其他合適的絕緣材料。 Referring to FIG. 3C, after forming the polygonal groove 101, the upper surface of the first dielectric layer 206 and the insulating material is conformally deposited on sidewalls 208 and bottom 101 of the polygonal grooves, an insulating material 208 having a thickness W 3. In some embodiments, the material of the insulating material 208 may include an inorganic material (for example, tantalum oxide, tantalum nitride, niobium oxynitride or a combination thereof), an organic material (for example, an epoxy resin, a polyimide resin (polyimide). ), butylcyclobutene (BCB), parylene, polynaphthalenes, fluorocarbons, acrylates, or other suitable insulating materials.

在本實施例中,多邊形溝槽101並未被絕緣材料208完全填滿,因此在多邊形溝槽101的中心處形成開口209’。開口209’在後續製程中將對應至形成頂接觸結構的位置。 In the present embodiment, the polygonal groove 101 is not completely filled with the insulating material 208, and thus the opening 209' is formed at the center of the polygonal groove 101. The opening 209' will correspond to the location where the top contact structure is formed in a subsequent process.

透過控制絕緣材料208的沉積厚度W3,使多邊形溝槽101並未被絕緣材料208完全填滿,如此一來,可在不額外使用光罩的前提下,使開口209’與後續形成於開口209’之位置的接觸孔自對準(self-aligned)地形成於多邊形溝槽101的中心。為了使多邊形溝槽101不被絕緣材料208完全填滿,以在後續製程中順利地於多邊形溝槽101中填入多邊形頂接觸結構110,絕緣材料208的厚度W3與多邊形溝槽101的寬度W1之比例W3:W1必須維持在一定的範圍內。在一些實施例中,絕緣材料208的厚 度W3與多邊形溝槽101的寬度W1之比例W3:W1為2:5。在一些實施例中,絕緣材料208的厚度W3大於1μm,且具有大於400V的耐壓強度。 By controlling the deposition thickness W 3 of the insulating material 208, the polygonal trench 101 is not completely filled with the insulating material 208, so that the opening 209' and the subsequent opening are formed in the opening without additional use of the mask. A contact hole at a position of 209' is self-aligned formed at the center of the polygonal groove 101. In order to make the polygonal trench 101 not completely filled with the insulating material 208, to smoothly fill the polygonal trench 101 with the polygonal top contact structure 110 in the subsequent process, the thickness W 3 of the insulating material 208 and the width of the polygonal trench 101 the ratio of W 1 W 3: W 1 must be maintained within a certain range. In some embodiments, the ratio W 3 :W 1 of the thickness W 3 of the insulating material 208 to the width W 1 of the polygonal trench 101 is 2:5. In some embodiments, the insulating material 208 is greater than a thickness of 1 m W 3, and has a compressive strength of greater than 400V.

請參照第3D圖,在沉積絕緣材料208之後,以第一介電層206為蝕刻停止層進行回蝕刻製程,以移除位於多邊形溝槽101之底部(即開口209’底部)的絕緣材料208和多邊形溝槽101之底部下方的絕緣層203(參閱第3C圖),以形成接觸孔209暴露出第一半導體層202的上表面(如第3D圖所示)。此回蝕刻製程可同時移除第一介電層206上方的絕緣材料208。此回蝕刻製程使接觸孔209向下延伸穿過絕緣層203,並且暴露出第一半導體層202的上表面。接著,進行摻雜製程(例如,離子佈植製程),以在第一半導體層202的暴露表面下方形成摻雜區210。接著,進行退火製程,以活化摻雜區210的摻質。經過退火製程後,摻雜區210的電阻值降低,因此可與後續形成的頂接觸結構電性連接。在本實施例中,摻雜區210具有與第一半導體層202相同的導電型。 Referring to FIG. 3D, after depositing the insulating material 208, the first dielectric layer 206 is etched back as an etch stop layer to remove the insulating material 208 located at the bottom of the polygonal trench 101 (ie, the bottom of the opening 209'). And an insulating layer 203 under the bottom of the polygonal trench 101 (see FIG. 3C) to form a contact hole 209 exposing the upper surface of the first semiconductor layer 202 (as shown in FIG. 3D). This etch back process can simultaneously remove the insulating material 208 over the first dielectric layer 206. This etch back process causes the contact hole 209 to extend downward through the insulating layer 203 and expose the upper surface of the first semiconductor layer 202. Next, a doping process (eg, an ion implantation process) is performed to form a doped region 210 under the exposed surface of the first semiconductor layer 202. Next, an annealing process is performed to activate the dopant of the doped region 210. After the annealing process, the resistance value of the doping region 210 is lowered, so that it can be electrically connected to the subsequently formed top contact structure. In the present embodiment, the doping region 210 has the same conductivity type as the first semiconductor layer 202.

請參照第3E圖,透過沉積製程(例如,物理氣相沈積製程、化學氣相沈積製程或其他合適的製程)在第一介電層206和絕緣材料208上形成導電材料110’,並填入多邊形溝槽101內和接觸孔209中。在一些實施例中,導電材料110’可包含鎢(W)、釙(Po)或其他合適的導電材料。 Referring to FIG. 3E, a conductive material 110' is formed on the first dielectric layer 206 and the insulating material 208 through a deposition process (eg, a physical vapor deposition process, a chemical vapor deposition process, or other suitable process), and is filled in. The inside of the polygonal groove 101 and the contact hole 209. In some embodiments, the electrically conductive material 110' can comprise tungsten (W), germanium (Po), or other suitable electrically conductive material.

請參照第3F圖,透過平坦化製程(例如,化學機械研磨製程)移除位於多邊形溝槽101以外之多餘的導電材料110’,以形成多邊形頂接觸結構110,多邊形頂接觸結構110在 多邊形的頂點具有寬度W4。在一些實施例中,請參照第1圖和第3F圖,多邊形頂接觸結構110在多邊形的頂點102、103、104、105的寬度W4與多邊形溝槽101在頂點102、103、104、105的對角線寬度W2的比例W4:W2為3:7。多邊形頂接觸結構110穿透第一介電層206、淺溝槽隔離結構205、第二半導體層204和絕緣層203並直接接觸第一半導體層202(或其摻雜區210),且電性連接至位於第一半導體層202中的摻雜區210,以利於後續對第一半導體層202進行接地電壓的施加。由於接觸孔209自對準地形成於多邊形溝槽101的中心,因此填入接觸孔209的多邊形頂接觸結構110可自對準地形成於多邊形溝槽101的所有邊與頂點的中心,也就是說,多邊形頂接觸結構110被絕緣材料208圍繞。 Referring to FIG. 3F, the excess conductive material 110 ′ located outside the polygonal trench 101 is removed by a planarization process (eg, a chemical mechanical polishing process) to form a polygonal top contact structure 110 having a polygonal top contact structure 110 in a polygonal shape. The vertices have a width W 4 . In some embodiments, referring to Figures 1 and 3F, the polygonal top contact structure 110 has a width W 4 at the vertices 102, 103, 104, 105 of the polygon and a polygonal groove 101 at the vertices 102, 103, 104, 105. The ratio of the diagonal width W 2 to W 2 : W 2 is 3:7. The polygonal top contact structure 110 penetrates the first dielectric layer 206, the shallow trench isolation structure 205, the second semiconductor layer 204, and the insulating layer 203 and directly contacts the first semiconductor layer 202 (or its doped region 210), and is electrically The doping region 210 is disposed in the first semiconductor layer 202 to facilitate subsequent application of a ground voltage to the first semiconductor layer 202. Since the contact hole 209 is formed in the center of the polygonal groove 101 in a self-aligned manner, the polygonal top contact structure 110 filled in the contact hole 209 can be self-alignedly formed at the center of all sides and vertices of the polygonal groove 101, that is, The polygonal top contact structure 110 is said to be surrounded by an insulating material 208.

請參照第3G圖,透過沉積製程(例如,物理氣相沈積製程、化學氣相沈積製程或其他合適的製程)在第一介電層206、絕緣材料208和多邊形頂接觸結構110上形成第二介電層211(未顯示於第1-2圖)。在一些實施例中,第二介電層211可包含氧化物、氮化物、氮氧化物、碳化物、其他合適的介電材料或前述之組合。 Referring to FIG. 3G, a second process is formed on the first dielectric layer 206, the insulating material 208, and the polygonal top contact structure 110 through a deposition process (eg, a physical vapor deposition process, a chemical vapor deposition process, or other suitable process). Dielectric layer 211 (not shown in Figures 1-2). In some embodiments, the second dielectric layer 211 can comprise an oxide, a nitride, an oxynitride, a carbide, other suitable dielectric materials, or a combination of the foregoing.

請參照第3H圖,透過蝕刻製程(例如,乾蝕刻製程、濕蝕刻製程、電漿蝕刻製程、反應性離子蝕刻製程或其他合適的製程)在第二介電層211中對應於多邊形頂接觸結構110的位置(例如多邊形的頂點處)形成穿透第二介電層211的孔洞。接著,透過沉積製程、微影製程及蝕刻製程在孔洞中填入導電材料形成導通孔212,並形成金屬層213在第二介電層211上,導通孔212直接接觸並電性連接多邊形頂接觸結構110,金 屬層213電性連接至導通孔212,且導通孔212與金屬層213皆位於多邊形頂接觸結構110的頂點。如此一來,第一半導體層202可藉由多邊形頂接觸結構110、導通孔212和金屬層213電性連接至外部電路。在一些實施例中,導通孔212和金屬層213的材質可包含銀(Ag)、銅(Cu)或其他合適的導電材料。 Referring to FIG. 3H, an etching process (eg, a dry etching process, a wet etching process, a plasma etching process, a reactive ion etching process, or other suitable process) corresponds to a polygonal top contact structure in the second dielectric layer 211. The location of 110 (eg, at the apex of the polygon) forms a hole that penetrates the second dielectric layer 211. Then, a conductive material is filled in the hole through the deposition process, the lithography process, and the etching process to form the via hole 212, and the metal layer 213 is formed on the second dielectric layer 211. The via hole 212 directly contacts and electrically connects the top contact of the polygon. Structure 110, gold The dying layer 213 is electrically connected to the via hole 212, and the via hole 212 and the metal layer 213 are both located at the apex of the polygonal top contact structure 110. As such, the first semiconductor layer 202 can be electrically connected to the external circuit through the polygonal top contact structure 110, the via hole 212, and the metal layer 213. In some embodiments, the material of the via 212 and the metal layer 213 may comprise silver (Ag), copper (Cu), or other suitable conductive material.

請參照第4圖,其顯示出依據本發明的一些實施例,沿著第2圖的線B-B’所繪製之溝槽隔離結構100的剖面示意圖。請參照第2圖和第4圖,在一些實施例中,多邊形頂接觸結構110在多邊形溝槽101的第一邊101a、第二邊101b、第三邊101c和第四邊101d中具有寬度W5,第二介電層211(未顯示於第1-2圖)完全覆蓋多邊形頂接觸結構110的所有邊,且在多邊形頂接觸結構110的邊上方不具有導通孔212和金屬層213的結構。由第2圖、第3H圖和第4圖可得知,在一些實施例中,導通孔212和金屬層213僅形成於多邊形溝槽101的頂點的位置。在一些實施例中,多邊形頂接觸結構110在多邊形的邊的寬度W5與多邊形溝槽101在第一邊101a、第二邊101b、第三邊101c和第四邊101d的平邊寬度W1的比例W5:W1為1:5。 Referring to Figure 4, there is shown a cross-sectional view of trench isolation structure 100 taken along line BB' of Figure 2, in accordance with some embodiments of the present invention. Referring to FIGS. 2 and 4, in some embodiments, the polygonal top contact structure 110 has a width W in the first side 101a, the second side 101b, the third side 101c, and the fourth side 101d of the polygonal groove 101. 5 , the second dielectric layer 211 (not shown in the first 1-2) completely covers all sides of the polygonal top contact structure 110, and has no structure of the via hole 212 and the metal layer 213 above the side of the polygonal top contact structure 110 . As can be seen from FIG. 2, FIG. 3H and FIG. 4, in some embodiments, the via hole 212 and the metal layer 213 are formed only at the apex of the polygonal trench 101. In some embodiments, the width W 5 of the polygonal top contact structure 110 at the sides of the polygon and the flat side width W 1 of the polygonal groove 101 at the first side 101a, the second side 101b, the third side 101c, and the fourth side 101d. The ratio W 5 :W 1 is 1:5.

在本實施例中,第二半導體層204的厚度T與多邊形溝槽101的平邊寬度W1的比值(T/W1)也是影響多邊形溝槽101形成溝槽隔離結構100的重要參數之一。當第二半導體層204的厚度T與多邊形溝槽101的平邊寬度W1的比值(T/W1)越高,則越難以控制絕緣材料208的填洞能力。亦即,填入多邊形溝槽101側壁的絕緣材料208厚度W3可能會不均勻。若多邊形溝槽101側壁的絕緣材料208太厚,則位於兩相對側壁的絕緣材 料208可能彼此連接,因而導致接觸孔209無法形成於多邊形溝槽101中。若多邊形溝槽101側壁的絕緣材料209太薄,則絕緣效果不佳,因而可能導致漏電流等問題。此外,第二半導體層204的厚度T與多邊形溝槽101的平邊寬度W1的比值(T/W1)越高,則越難以蝕刻位於多邊形溝槽101之底部的絕緣材料208和多邊形溝槽101之底部下方的絕緣層203。如此一來,可能無法露出第一半導體層202,亦無法使第一半導體層202電性連接到多邊形頂接觸結構110。在一些實施例中,第二半導體層204的厚度T為多邊形溝槽101的平邊寬度W1的1倍-8倍(即T/W1=1-8)。在一些實施例中,第二半導體層204的厚度T為多邊形溝槽101的平邊寬度W1的3倍-6倍(即T/W1=3-6)。 In the present embodiment, the ratio (T/W 1 ) of the thickness T of the second semiconductor layer 204 to the flat side width W 1 of the polygonal trench 101 is also one of the important parameters affecting the formation of the trench isolation structure 100 by the polygonal trench 101. . The higher the ratio (T/W 1 ) of the thickness T of the second semiconductor layer 204 to the flat side width W 1 of the polygonal trench 101, the more difficult it is to control the hole filling ability of the insulating material 208. That is, the thickness W 3 of the insulating material 208 filled in the sidewalls of the polygonal trench 101 may be uneven. If the insulating material 208 of the side wall of the polygonal trench 101 is too thick, the insulating materials 208 located on the opposite side walls may be connected to each other, thereby causing the contact hole 209 to be formed in the polygonal trench 101. If the insulating material 209 on the side wall of the polygonal trench 101 is too thin, the insulating effect is not good, which may cause problems such as leakage current. Further, the higher the ratio (T/W 1 ) of the thickness T of the second semiconductor layer 204 to the flat side width W 1 of the polygonal trench 101, the more difficult it is to etch the insulating material 208 and the polygonal groove located at the bottom of the polygonal trench 101. An insulating layer 203 below the bottom of the trench 101. As a result, the first semiconductor layer 202 may not be exposed, and the first semiconductor layer 202 may not be electrically connected to the polygonal top contact structure 110. In some embodiments, the thickness T of the second semiconductor layer 204 is 1 to 8 times the width W 1 of the flat side of the polygonal trench 101 (ie, T/W 1 = 1-8). In some embodiments, the thickness T of the second semiconductor layer 204 is three to six times the width W 1 of the flat side of the polygonal trench 101 (ie, T/W 1 = 3-6).

傳統的底接觸結構(bottom side contact structure)是在基板的背側(即,相對於基板上形成元件的前側)形成接觸孔,再填入導電材料而形成。為了製作底接觸結構,必須形成額外的保護層或介電層於基板的背側,並且必須使用額外的光罩圖案化上述保護層或介電層,以在所需的位置形成電性接觸點。因此,底接觸結構的製程複雜度及製造成本皆很高。 A conventional bottom side contact structure is formed by forming a contact hole on the back side of the substrate (i.e., with respect to the front side on which the element is formed on the substrate), and filling the conductive material. In order to make the bottom contact structure, an additional protective or dielectric layer must be formed on the back side of the substrate, and the protective layer or dielectric layer must be patterned using an additional mask to form an electrical contact point at the desired location. . Therefore, the process complexity and manufacturing cost of the bottom contact structure are high.

再者,傳統的頂接觸結構(top side contact structure)是在基板的前側(即,基板上形成元件的一側)形成接觸孔,再填入導電材料而形成。在習知技術中,為了形成頂接觸結構,仍需要額外的光罩以定義接觸孔的位置。此外,形成於元件區之中的頂接觸結構將會佔用可供元件使用的有效面積,不利於半導體元件的微縮化。 Furthermore, the conventional top side contact structure is formed by forming a contact hole on the front side of the substrate (i.e., the side on which the element is formed on the substrate) and filling it with a conductive material. In the prior art, in order to form the top contact structure, an additional mask is still required to define the location of the contact holes. In addition, the top contact structure formed in the element region will occupy an effective area available for use of the element, which is disadvantageous for miniaturization of the semiconductor element.

本發明所提供具有頂接觸結構之溝槽隔離結構的 製造方法係將頂接觸結構的製程與深溝隔離結構的製程整合,相較於傳統的底接觸結構或頂接觸結構之製程,能夠減少光罩的使用,進而大幅降低製程複雜度及製造成本。再者,本發明所提供的頂接觸結構係形成於深溝隔離結構中,不會佔用可供元件使用的有效面積,因而有助於半導體元件的微縮化。 The invention provides a trench isolation structure with a top contact structure The manufacturing method integrates the process of the top contact structure with the process of the deep trench isolation structure. Compared with the conventional bottom contact structure or the top contact structure process, the use of the photomask can be reduced, thereby greatly reducing the process complexity and manufacturing cost. Furthermore, the top contact structure provided by the present invention is formed in the deep trench isolation structure without occupying an effective area available for use of the device, thereby contributing to the miniaturization of the semiconductor device.

根據本發明的一些實施例,由於溝槽隔離結構包含多邊形頂接觸結構,透過將多邊形頂接觸結構接地,可以避免相鄰的半導體元件發生偏壓耦合的現象,即達到偏壓耦合免疫效果,進一步使半導體元件具有較高的品質因素。 According to some embodiments of the present invention, since the trench isolation structure includes a polygonal top contact structure, by grounding the polygonal top contact structure, the bias coupling of adjacent semiconductor elements can be avoided, that is, the bias coupling immunity is achieved, and further The semiconductor element has a high quality factor.

此外,透過控制絕緣材料的沉積厚度(即絕緣材料的厚度與多邊形溝槽的寬度的比例必須維持在一定的範圍內),使溝槽隔離結構的多邊形溝槽並未被絕緣材料完全填滿,如此一來,可在不額外使用光罩的前提下,使接觸孔自對準地形成於多邊形溝槽的中心,進而使填入接觸孔的多邊形頂接觸結構可自對準地形成於多邊形溝槽的所有邊與頂點的中心。 In addition, by controlling the deposition thickness of the insulating material (ie, the ratio of the thickness of the insulating material to the width of the polygonal trench must be maintained within a certain range), the polygonal trench of the trench isolation structure is not completely filled with the insulating material. In this way, the contact hole can be self-aligned in the center of the polygonal groove without using the mask, so that the polygonal top contact structure filled in the contact hole can be self-aligned in the polygonal groove. The center of all sides and vertices of the slot.

再者,透過將基底中的第二半導體層的厚度與多邊形溝槽的平邊寬度的比值維持在一定的範圍內,可以避免填入多邊形溝槽之絕緣材料的厚度不均勻,且能夠有效降低後續形成多邊形頂接觸結構的製程困難度。 Furthermore, by maintaining the ratio of the thickness of the second semiconductor layer in the substrate to the width of the flat side of the polygonal trench within a certain range, thickness unevenness of the insulating material filled in the polygonal trench can be avoided, and the thickness can be effectively reduced. The subsequent difficulty in forming the polygonal top contact structure.

本發明實施例之溝槽隔離結構及其製造方法可應用於金屬氧化物半導體場效電晶體(metal oxide semiconductor field effect transistor,MOSFET)、高電子移動率電晶體(high electron mobility transistor,HEMT)、絕緣閘極雙極性電晶體 (insulated gate bipolar transistor,IGBT)等各種低電壓、高電壓及極高電壓的元件。 The trench isolation structure and the manufacturing method thereof of the embodiment of the invention can be applied to a metal oxide semiconductor field effect transistor (MOSFET), a high electron mobility transistor (HEMT), Insulated gate bipolar transistor (insulated gate bipolar transistor, IGBT) and other low voltage, high voltage and very high voltage components.

雖然本發明已以較佳實施例揭露如上,然其並非用以限定本發明,任何所屬技術領域中具有通常知識者,在不脫離本發明之精神和範圍內,當可更動與組合上述各種實施例。 While the invention has been described above in terms of the preferred embodiments thereof, which are not intended to limit the invention, the invention may be modified and combined with the various embodiments described above without departing from the spirit and scope of the invention. example.

100‧‧‧溝槽隔離結構 100‧‧‧ trench isolation structure

101‧‧‧多邊形溝槽 101‧‧‧ polygonal groove

101a‧‧‧第一邊 101a‧‧‧ first side

101b‧‧‧第二邊 101b‧‧‧ second side

101c‧‧‧第三邊 101c‧‧‧ third side

101d‧‧‧第四邊 101d‧‧‧ fourth side

101a’、101b’、101c’、101d’‧‧‧溝槽突出部分 101a', 101b', 101c', 101d'‧‧‧ grooved projections

102、103、104、105‧‧‧頂點 102, 103, 104, 105‧‧ ‧ vertices

110‧‧‧多邊形頂接觸結構 110‧‧‧Polygonal top contact structure

110a’、110b’、110c’、110d’‧‧‧頂接觸突出部分 110a', 110b', 110c', 110d'‧‧‧ top contact protrusion

208‧‧‧絕緣材料 208‧‧‧Insulation materials

212‧‧‧導通孔 212‧‧‧through hole

A、B、C、D、E‧‧‧半導體元件區 A, B, C, D, E‧‧‧ semiconductor component area

R‧‧‧區域 R‧‧‧ area

θ1、θ2、θ3、θ4‧‧‧夾角 Θ1, θ2, θ3, θ4‧‧‧ angle

Claims (20)

一種溝槽隔離結構,包括:一基底;一多邊形溝槽,設置於該基底中;一絕緣材料,設置於該多邊形溝槽中;以及一多邊形頂接觸結構,設置於該多邊形溝槽中且被該絕緣材料圍繞,其中從上視角度觀之該多邊形頂接觸結構具有相同於該多邊形溝槽的形狀,且該多邊形頂接觸結構圍繞該基底的一部分。 A trench isolation structure comprising: a substrate; a polygonal trench disposed in the substrate; an insulating material disposed in the polygonal trench; and a polygonal top contact structure disposed in the polygonal trench The insulating material surrounds the polygonal top contact structure having a shape identical to the polygonal groove from a top view, and the polygonal top contact structure surrounds a portion of the substrate. 如申請專利範圍第1項所述之溝槽隔離結構,其中該基底包括:一第一半導體層;一絕緣層,設置於該第一半導體層上;以及一第二半導體層,設置於該絕緣層上。 The trench isolation structure of claim 1, wherein the substrate comprises: a first semiconductor layer; an insulating layer disposed on the first semiconductor layer; and a second semiconductor layer disposed on the insulating layer On the floor. 如申請專利範圍第2項所述之溝槽隔離結構,其中該多邊形溝槽穿透該第二半導體層,但不穿透該第一半導體層和該絕緣層。 The trench isolation structure of claim 2, wherein the polygonal trench penetrates the second semiconductor layer but does not penetrate the first semiconductor layer and the insulating layer. 如申請專利範圍第2項所述之溝槽隔離結構,其中該第二半導體層的厚度為該多邊形溝槽的寬度的3倍-6倍。 The trench isolation structure of claim 2, wherein the second semiconductor layer has a thickness of three to six times the width of the polygonal trench. 如申請專利範圍第2項所述之溝槽隔離結構,其中該多邊形頂接觸結構穿透該第二半導體層和該絕緣層並直接接觸該第一半導體層的一摻雜區。 The trench isolation structure of claim 2, wherein the polygonal top contact structure penetrates the second semiconductor layer and the insulating layer and directly contacts a doped region of the first semiconductor layer. 如申請專利範圍第2項所述之溝槽隔離結構,更包括:一淺溝槽隔離結構,設置於該第二半導體層中; 一第一介電層,設置於該第二半導體層上,其中該多邊形溝槽穿透該第一介電層和該淺溝槽隔離結構,且該淺溝槽隔離結構鄰接該第一介電層;以及一第二介電層,設置於該第一介電層上。 The trench isolation structure of claim 2, further comprising: a shallow trench isolation structure disposed in the second semiconductor layer; a first dielectric layer disposed on the second semiconductor layer, wherein the polygonal trench penetrates the first dielectric layer and the shallow trench isolation structure, and the shallow trench isolation structure abuts the first dielectric a layer; and a second dielectric layer disposed on the first dielectric layer. 如申請專利範圍第6項所述之溝槽隔離結構,其中該二介電層完全覆蓋該多邊形頂接觸結構之多邊形的每個邊。 The trench isolation structure of claim 6, wherein the two dielectric layers completely cover each side of the polygon of the polygonal top contact structure. 如申請專利範圍第6項所述之溝槽隔離結構,更包括:一導通孔,形成於該第二介電層中並電性連接至該多邊形頂接觸結構;以及一金屬層,設置於該第二介電層上並電性連接至該導通孔。 The trench isolation structure of claim 6, further comprising: a via hole formed in the second dielectric layer and electrically connected to the polygonal top contact structure; and a metal layer disposed on the The second dielectric layer is electrically connected to the via hole. 如申請專利範圍第8項所述之溝槽隔離結構,其中該導通孔位於該多邊形頂接觸結構之多邊形的頂點。 The trench isolation structure of claim 8, wherein the via is located at an apex of a polygon of the top contact structure of the polygon. 如申請專利範圍第1項所述之溝槽隔離結構,其中該多邊形頂接觸結構的材質包含鎢(W)或釙(Po)。 The trench isolation structure of claim 1, wherein the material of the polygonal top contact structure comprises tungsten (W) or germanium (Po). 如申請專利範圍第1項所述之溝槽隔離結構,其中該多邊形頂接觸結構在多邊形的頂點的寬度大於在多邊形的邊的寬度。 The trench isolation structure of claim 1, wherein the polygonal top contact structure has a width at a vertex of the polygon that is greater than a width of a side of the polygon. 如申請專利範圍第1項所述之溝槽隔離結構,其中該絕緣材料的厚度大於1μm,且具有大於400V的耐壓強度。 The trench isolation structure of claim 1, wherein the insulating material has a thickness greater than 1 μm and a compressive strength greater than 400V. 如申請專利範圍第1項所述之溝槽隔離結構,其中從上視角度觀之更包括一溝槽突出部分從該多邊形溝槽的多邊形頂點沿著該多邊形溝槽的多邊形的邊之延伸方向往外延伸。 The trench isolation structure of claim 1, wherein the upper viewing angle further comprises a groove protruding portion extending from a polygonal vertex of the polygonal groove along a polygonal side of the polygonal groove. Extend outward. 一種溝槽隔離結構的製造方法,包括:提供一基底; 在該基底中形成一多邊形溝槽;在該多邊形溝槽中形成一絕緣材料;以及在該多邊形溝槽中形成一多邊形頂接觸結構,且被該絕緣材料圍繞,其中從上視角度觀之該多邊形頂接觸結構具有相同於該多邊形溝槽的形狀,且該多邊形頂接觸結構圍繞該基底的一部分。 A method of manufacturing a trench isolation structure, comprising: providing a substrate; Forming a polygonal trench in the substrate; forming an insulating material in the polygonal trench; and forming a polygonal top contact structure in the polygonal trench and surrounded by the insulating material, wherein the upper viewing angle The polygonal top contact structure has the same shape as the polygonal groove, and the polygonal top contact structure surrounds a portion of the substrate. 如申請專利範圍第14項所述之溝槽隔離結構的製造方法,其中該基底包括:一第一半導體層;一絕緣層,形成於該第一半導體層上;以及一第二半導體層,形成於該絕緣層上。 The method of fabricating a trench isolation structure according to claim 14, wherein the substrate comprises: a first semiconductor layer; an insulating layer formed on the first semiconductor layer; and a second semiconductor layer formed On the insulating layer. 如申請專利範圍第15項所述之溝槽隔離結構的製造方法,其中形成該多邊形溝槽的步驟包括:在該第二半導體層上方形成具有一開口的一圖案化遮罩;以及利用該圖案化遮罩對該第二半導體層實施一蝕刻製程,以在該第二半導體層對應該開口的位置形成該多邊形溝槽,其中該多邊形溝槽穿透該第二半導體層。 The method for fabricating a trench isolation structure according to claim 15, wherein the forming the polygonal trench comprises: forming a patterned mask having an opening over the second semiconductor layer; and utilizing the pattern The masking layer performs an etching process on the second semiconductor layer to form the polygonal trench at a position corresponding to the opening of the second semiconductor layer, wherein the polygonal trench penetrates the second semiconductor layer. 如申請專利範圍第15項所述之溝槽隔離結構的製造方法,其中該絕緣材料順應性地形成在該多邊形溝槽的一底部與一側壁。 The method of fabricating a trench isolation structure according to claim 15, wherein the insulating material is conformally formed on a bottom portion and a sidewall of the polygonal trench. 如申請專利範圍第17項所述之溝槽隔離結構的製造方法,其中形成該多邊形頂接觸結構的步驟包括:進行一回蝕刻製程,以移除位於該多邊形溝槽之該底部的 該絕緣材料及該底部下方的該絕緣層,以形成一接觸孔露出該第一半導體層;以及在該多邊形溝槽內和該接觸孔中填入一導電材料以形成該多邊形頂接觸結構。 The method for fabricating a trench isolation structure according to claim 17, wherein the step of forming the polygonal top contact structure comprises: performing an etch back process to remove the bottom portion of the polygonal trench; The insulating material and the insulating layer under the bottom portion form a contact hole to expose the first semiconductor layer; and a conductive material is filled in the polygonal trench and the contact hole to form the polygonal top contact structure. 如申請專利範圍第15項所述之溝槽隔離結構的製造方法,更包括:在該第二半導體層中形成一淺溝槽隔離結構;在該第二半導體層上形成一第一介電層,其中該多邊形溝槽穿透該第一介電層和該淺溝槽隔離結構,且該淺溝槽隔離結構鄰接該第一介電層;以及在該第一介電層上形成一第二介電層。 The method for fabricating a trench isolation structure according to claim 15, further comprising: forming a shallow trench isolation structure in the second semiconductor layer; forming a first dielectric layer on the second semiconductor layer The polygonal trench penetrates the first dielectric layer and the shallow trench isolation structure, and the shallow trench isolation structure abuts the first dielectric layer; and a second is formed on the first dielectric layer Dielectric layer. 如申請專利範圍第19項所述之溝槽隔離結構的製造方法,更包括:在該第二介電層中形成一導通孔電性連接至該多邊形頂接觸結構;以及在該第二介電層上形成一金屬層電性連接至該導通孔。 The method for fabricating a trench isolation structure according to claim 19, further comprising: forming a via hole electrically connected to the polygonal top contact structure in the second dielectric layer; and the second dielectric layer A metal layer is formed on the layer to be electrically connected to the via hole.
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