TWI610712B - Series connected simulated moving bed system - Google Patents

Series connected simulated moving bed system Download PDF

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TWI610712B
TWI610712B TW105115620A TW105115620A TWI610712B TW I610712 B TWI610712 B TW I610712B TW 105115620 A TW105115620 A TW 105115620A TW 105115620 A TW105115620 A TW 105115620A TW I610712 B TWI610712 B TW I610712B
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simulated moving
section
moving bed
side flow
stage
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TW105115620A
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TW201741008A (en
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梁茹茜
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喬璞科技有限公司
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D15/00Separating processes involving the treatment of liquids with solid sorbents; Apparatus therefor
    • B01D15/08Selective adsorption, e.g. chromatography
    • B01D15/10Selective adsorption, e.g. chromatography characterised by constructional or operational features
    • B01D15/18Selective adsorption, e.g. chromatography characterised by constructional or operational features relating to flow patterns
    • B01D15/1814Selective adsorption, e.g. chromatography characterised by constructional or operational features relating to flow patterns recycling of the fraction to be distributed
    • B01D15/1821Simulated moving beds
    • B01D15/1842Simulated moving beds characterized by apparatus features
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D15/00Separating processes involving the treatment of liquids with solid sorbents; Apparatus therefor
    • B01D15/08Selective adsorption, e.g. chromatography
    • B01D15/10Selective adsorption, e.g. chromatography characterised by constructional or operational features
    • B01D15/18Selective adsorption, e.g. chromatography characterised by constructional or operational features relating to flow patterns
    • B01D15/1814Selective adsorption, e.g. chromatography characterised by constructional or operational features relating to flow patterns recycling of the fraction to be distributed
    • B01D15/1857Reactive simulated moving beds
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D15/00Separating processes involving the treatment of liquids with solid sorbents; Apparatus therefor
    • B01D15/08Selective adsorption, e.g. chromatography
    • B01D15/10Selective adsorption, e.g. chromatography characterised by constructional or operational features
    • B01D15/18Selective adsorption, e.g. chromatography characterised by constructional or operational features relating to flow patterns
    • B01D15/1864Selective adsorption, e.g. chromatography characterised by constructional or operational features relating to flow patterns using two or more columns
    • B01D15/1871Selective adsorption, e.g. chromatography characterised by constructional or operational features relating to flow patterns using two or more columns placed in series

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  • Chemical & Material Sciences (AREA)
  • Analytical Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Sustainable Development (AREA)
  • Treatment Of Liquids With Adsorbents In General (AREA)

Abstract

一種串聯模擬移動床系統,適於分離出具有三成分的混合物中,滯留常數介於中間的中間成分。串聯模擬移動床系統包括第一級模擬移動床、第二級模擬移動床、側流管線及液體濃度均勻化模組。第一、第二級模擬移動床分別由移動相及固定相所組成,移動相分別於第一、第二級模擬移動床中係朝第一方向流動,固定相係相對於移動相朝相反於第一方向的第二方向模擬移動。側流管線及液體濃度均勻化模組連接於第一級模擬移動床與第二級模擬移動床。A tandem simulated moving bed system is suitable for separating intermediate components with a three-component mixture with a retention constant in the middle. The tandem simulated moving bed system includes a first-stage simulated moving bed, a second-stage simulated moving bed, a lateral flow pipeline, and a liquid concentration homogenization module. The first and second-stage simulated moving beds are composed of a mobile phase and a stationary phase. The mobile phase flows in the first direction in the first and second-stage simulated moving beds, respectively. The stationary phase is opposite to the mobile phase. The first direction simulates movement in the second direction. The side flow pipeline and the liquid concentration homogenization module are connected to the first-stage simulated moving bed and the second-stage simulated moving bed.

Description

串聯模擬移動床系統Tandem Simulated Moving Bed System

本案是有關於一種模擬移動床系統,且特別是有關於一種能夠分離出中間滯留性成分的串聯模擬移動床系統。This case relates to a simulated moving bed system, and in particular to a tandem simulated moving bed system capable of separating intermediate retention components.

傳統的四區段或三區段模擬移動床(Simulated Moving Bed,SMB)只能將多成分的混合物分離成兩個組分群。若是要單獨分離出中間滯留性成分,則需要搭配其它分離技術或是兩次的模擬移動床操作。傳統的四區段模擬移動床不能將中間滯留成分予以分離的這種限制,使得模擬移動床的產業應用主要集中在原料成分簡單的系統,如葡萄糖/果糖分離,二甲苯異構物分離,光學異構物分離等。天然物中間原料或是發酵合成的醫藥原料,因為原料成分複雜而且濃度低,同時經常存在滯留性非常強的成分,因此在利用模擬移動床上受到了限制。Traditional four-segment or three-segment simulated moving bed (SMB) can only separate a multi-component mixture into two component groups. If the intermediate retention component is to be separated separately, it needs to be matched with other separation technologies or two simulated moving bed operations. The traditional four-segment simulated moving bed cannot separate the intermediate retention components, which makes the industrial application of the simulated moving bed mainly focus on simple raw material systems, such as glucose / fructose separation, xylene isomer separation, optical Isomer separation and so on. Natural raw materials or fermentation-synthesized pharmaceutical raw materials are complicated to use and have low concentrations, and often have very strong retention properties. Therefore, the use of simulated moving beds is limited.

目前已有學者提出串聯的模擬移動床來分離三成分的中間滯留性成分,並且也透過模擬計算它的可行性。但是這種串聯模擬移動床設計仍然存在一些問題:第一,用來串聯第一、第二級模擬移動床的側流中的濃度波動對第二級模擬移動床的分離效果影響大。第二,串聯的第一、第二級模擬移動床之間,必須加裝線上濃縮過程,使得製程變得複雜。第三,當系統存在超強滯留性成分時,將導致系統無法長期穩定操作。因此除了需要將中間滯留性成分予以分離的系統與方法之外,還要具有能夠及時將強滯留性成分排出系統外的設計,才能有效解決模擬移動床技術在這些產業應用所遭遇的問題。At present, scholars have proposed a series of simulated moving beds to separate the three-component intermediate retention components, and also calculated its feasibility through simulation. However, there are still some problems with this tandem simulated moving bed design. First, concentration fluctuations in the side flow used to cascade the first and second stage simulated moving beds have a large effect on the separation effect of the second stage simulated moving beds. Second, between the first and second-stage simulated moving beds in series, an on-line concentration process must be installed, which complicates the manufacturing process. Third, when the system has super-retentive components, it will cause the system to fail to operate stably for a long time. Therefore, in addition to the system and method for separating the intermediate retentive components, a design that can timely remove the strong retentive components from the system can effectively solve the problems encountered in the application of simulated moving bed technology in these industries.

本案提供多種串聯模擬移動床系統及多成分層析分離方法,其能夠提供濃度穩定的側流、持續且穩定地分離出中間滯留性成分,且能夠及時將強滯留性成分排出系統外。This case provides a variety of tandem simulated moving bed systems and multi-component chromatography separation methods, which can provide sidestreams with stable concentrations, continuously and stably separate intermediate retention components, and can expel strong retention components outside the system in a timely manner.

本案的一種串聯模擬移動床系統,適於分離混合物,混合物包括第一成分(群)、第二成分(群)及第三成分(群),分別具有由小至大的第一滯留常數、第二滯留常數及第三滯留常數。串聯模擬移動床系統包括第一、第二級模擬移動床、側流管線、緩衝槽、側流壓力調節器、側流泵及再生區段。第一級模擬移動床包括沿第一方向排列的第一、第二、第三區段。第二級模擬移動床包括沿第一方向排列的第四、第五區段。第一、第二級模擬移動床分別由移動相及固定相所組成,移動相分別於第一、第二級模擬移動床中係朝第一方向流動,固定相係相對於移動相朝相反於第一方向的第二方向模擬移動。側流管線連接第一、第二級模擬移動床且包括一側流入口與一側流出口。側流入口連接於第一區段與第二區段之間,側流出口連接於第四區段與第五區段之間。緩衝槽配置於側流管線上。側流壓力調節器配置於側流管線上且位在緩衝槽以及側流出口之間。側流泵配置於側流管線上且位在緩衝槽以及側流壓力調節器之間。第一級模擬移動床適於分離混合物的第一成分(群),混合物的第二、第三成分(群)適於從第二區段沿著側流管線經緩衝槽、側流泵、側流壓力調節器移動到第四區段與第五區段之間,且在第二級模擬移動床中被分離出來。再生區段為第六區段,沿第一方向排列於第五區段旁且包括潤濕區及強清洗區。A tandem simulated moving bed system of the present case is suitable for separating a mixture. The mixture includes a first component (group), a second component (group), and a third component (group), each having a first retention constant, a Second retention constant and third retention constant. The tandem simulated moving bed system includes first and second-stage simulated moving beds, side flow pipelines, buffer tanks, side flow pressure regulators, side flow pumps, and regeneration sections. The first stage simulated moving bed includes first, second and third sections arranged along the first direction. The second-stage simulated moving bed includes fourth and fifth sections arranged along the first direction. The first and second-stage simulated moving beds are composed of a mobile phase and a stationary phase. The mobile phase flows in the first direction in the first and second-stage simulated moving beds, respectively. The stationary phase is opposite to the mobile phase. The first direction simulates movement in the second direction. The side flow pipeline is connected to the first and second stage simulated moving beds and includes a side flow inlet and a side flow outlet. The side flow inlet is connected between the first section and the second section, and the side flow outlet is connected between the fourth section and the fifth section. The buffer tank is arranged on the side flow line. The side-flow pressure regulator is disposed on the side-flow line and is located between the buffer tank and the side-flow outlet. The side flow pump is arranged on the side flow line and is located between the buffer tank and the side flow pressure regulator. The first simulated moving bed is suitable for separating the first component (group) of the mixture, and the second and third components (group) of the mixture are suitable for passing from the second section to the buffer tank, the side flow pump, and the side along the side flow pipeline. The flow pressure regulator moves between the fourth and fifth sections, and is separated in the second stage simulated moving bed. The regeneration section is a sixth section, which is arranged beside the fifth section along the first direction and includes a wetting zone and a strong cleaning zone.

在本案的一實施例中,上述的串聯模擬移動床系統,更包括中央閥組,包括第一部分及第二部分,其中第一部分沿一軸線可選擇地相對於第二部分轉動,以切換第一部分的多個第一通道與第二部分的多個第二通道之間的對位狀態,部分的這些第二通道分別連通於部分的這些第二通道分別連通於第一、第二、第三、第四、第五及第六區段。In an embodiment of the present invention, the above-mentioned tandem simulated moving bed system further includes a central valve group, including a first part and a second part, wherein the first part is selectively rotated relative to the second part along an axis to switch the first part The alignment state between the plurality of first channels of the second portion and the plurality of second channels of the second portion, and some of these second channels are connected to some of the second channels respectively to the first, second, third, Fourth, fifth and sixth sections.

在本案的一實施例中,上述的串聯模擬移動床系統更包括多個液體供應槽、多個主流泵、多個液體回收槽及多個主流壓力調節器。這些液體供應槽分別連通於部分的這些第一通道,移動相分別包括至少一沖滌液,各液體供應槽內容納至少一沖滌液。這些主流泵分別連通於這些液體供應槽以及局部的這些第一通道。這些液體回收槽分別連通於部分的這些第一通道且適於容納至少一沖滌液。這些主流壓力調節器,分別連通於這些液體回收槽與局部的這些第一通道。In an embodiment of the present application, the above-mentioned tandem simulated moving bed system further includes multiple liquid supply tanks, multiple mainstream pumps, multiple liquid recovery tanks, and multiple mainstream pressure regulators. The liquid supply tanks are respectively connected to a part of the first channels, and the mobile phase includes at least one flushing solution, and each liquid supply tank contains at least one flushing solution. The mainstream pumps are respectively connected to the liquid supply tanks and the partial first channels. The liquid recovery tanks are respectively connected to a part of the first channels and are adapted to receive at least one flushing liquid. The mainstream pressure regulators are respectively connected to the liquid recovery tanks and the local first channels.

在本案的一實施例中,上述的這些液體供應槽及這些主流泵的數量分別為五個,五個液體供應槽與五個主流泵分別連接於第一區段的源頭、第二區段與第三區段之間、第四區段的源頭、潤濕區及強清洗區。In an embodiment of the present invention, the number of the liquid supply tanks and the mainstream pumps are five respectively, and the five liquid supply tanks and the five mainstream pumps are respectively connected to the source of the first section, the second section and Between the third section, the source of the fourth section, the wetting zone and the strong cleaning zone.

在本案的一實施例中,上述的這些液體回收槽以及這些主流壓力調節器的數量分別為兩個,兩個液體回收槽以及兩個主流壓力調節器分別連接於第三區段的末端、第五區段的末端。In an embodiment of the present invention, the number of the liquid recovery tanks and the mainstream pressure regulators are two respectively, and the two liquid recovery tanks and the two mainstream pressure regulators are respectively connected to the end of the third section, the first The end of five sectors.

在本案的一實施例中,上述的第一、第二、第三、第四、第五及第六區段各別包括至少一根管柱,每根管柱內填充顆粒內部具有孔隙之固定相。In an embodiment of the present invention, each of the first, second, third, fourth, fifth, and sixth sections includes at least one pipe string, and each of the pipe strings is filled with fixed particles having pores inside. phase.

在本案的一實施例中,上述的移動相以第一方向流經第一、第二、第三、第四、第五區段及第六區段的強清洗區,且以第二方向流經第六區段的潤濕區。In an embodiment of the present invention, the mobile phase flows through the strong cleaning area of the first, second, third, fourth, fifth, and sixth sections in a first direction, and flows in a second direction. Wetting zone through the sixth section.

基於上述,本案的串聯模擬移動床系統透過側流管線串聯第一、第二級模擬移動床來分離出混合物中滯留常數介於中間的中間成分。由於模擬移動床在將這些管柱切換為不同區段時會有濃度波動,側流管線的側流中的濃度波動對第二級模擬移動床的分離效果影響大,為了能夠降低側流中的濃度波動,本案在側流管線上加裝緩衝槽,中滯留成分與高滯留成分在側流管線中會先進入緩衝槽,在緩衝槽內濃度趨向穩定之後,才會流到第二級模擬移動床,以使第二級模擬移動床具有較佳的分離效果。此外,本案的串聯模擬移動床系統更包括再生區段,第一級模擬移動床的第一區段的固定相經過再生區段清洗再循環回到第二級模擬移動床,而不會將強滯留性成分攜往第二級模擬移動床,能夠及時且有效地將強滯留性成分排出,而使串聯模擬移動床系統能夠持續長時間的使用。此外,再生區段的設計還可以不必為了保證第二級模擬移動床的功能,而提高側流的流速,可以更方便操作條件的設定。Based on the above, the tandem simulated moving bed system of the present case separates the intermediate components with the retention constants in the middle of the mixture through the side flow pipelines in series with the first and second stage simulated moving beds. Since the simulated moving bed will have concentration fluctuations when switching these pipe columns to different sections, the concentration fluctuations in the lateral flow of the side flow pipeline have a great impact on the separation effect of the second stage simulated moving bed. In order to reduce the The concentration fluctuates. In this case, a buffer tank is installed on the side stream pipeline. The medium and high retention components will enter the buffer tank first in the side stream pipeline. After the concentration in the buffer tank stabilizes, it will flow to the second stage simulation movement. Bed, so that the second-stage simulated moving bed has better separation effect. In addition, the tandem simulated moving bed system in this case further includes a regeneration section. The stationary phase of the first section of the first-stage simulated moving bed is cleaned and recycled back to the second-stage simulated moving bed after the regeneration section, without The retentive components are carried to the second-stage simulated moving bed, which can timely and effectively discharge the strong retentive components, so that the tandem simulated moving bed system can be used for a long time. In addition, the design of the regeneration section can also avoid the need to increase the velocity of the side stream in order to ensure the function of the second-stage simulated moving bed, which can more conveniently set the operating conditions.

為讓本案的上述特徵和優點能更明顯易懂,下文特舉實施例,並配合所附圖式作詳細說明如下。In order to make the above features and advantages of this application more comprehensible, embodiments are described below in detail with the accompanying drawings as follows.

本實施例的串聯模擬移動床系統100適於分離出至少具有三成分的混合物中,滯留常數介於中間的中間成分。更明確地說,混合物至少包括第一成分(群)A、第二成分(群)B及第三成分(群)C,分別具有由小至大的第一滯留常數、第二滯留常數及第三滯留常數。當然,本實施例的串聯模擬移動床系統100還可以應用於超過三成分以上(例如具有四成分)的混合物,並不僅限制使用於分離三成分的混合物。The tandem simulated moving bed system 100 of this embodiment is suitable for separating an intermediate component having a retention constant in the middle of a mixture having at least three components. More specifically, the mixture includes at least a first component (group) A, a second component (group) B, and a third component (group) C, each having a first retention constant, a second retention constant, and a first Three retention constants. Of course, the tandem simulated moving bed system 100 of this embodiment can also be applied to mixtures with more than three components (for example, having four components), and is not limited to use in separating three-component mixtures.

圖1是依照本案的一實施例的一種串聯模擬移動床系統100的示意圖。請先參閱圖1,本實施例的串聯模擬移動床系統100以六區段模擬移動床為例。串聯模擬移動床系統100包括第一級模擬移動床110、第二級模擬移動床120、側流管線140、液體濃度均勻化模組150及再生區段130。FIG. 1 is a schematic diagram of a tandem simulated moving bed system 100 according to an embodiment of the present application. Please refer to FIG. 1 first. The tandem simulated moving bed system 100 of this embodiment uses a six-section simulated moving bed as an example. The tandem simulated moving bed system 100 includes a first-stage simulated moving bed 110, a second-stage simulated moving bed 120, a lateral flow line 140, a liquid concentration homogenizing module 150, and a regeneration section 130.

具體地說,第一級模擬移動床110包括沿第一方向D1排列的第一、第二、第三區段Z1、Z2、Z3。第二級模擬移動床120包括沿第一方向D1排列的第四、第五區段Z4、Z5。在本實施例中,第一、第二、第三區段Z1、Z2、Z3、第四、第五區段Z4、Z5分別各有兩個管柱180。再生區段130為第六區段Z6,沿第一方向D1排列於第五區段旁且同樣包括兩個管柱180,其中一個管柱180是潤濕區132,另一個管柱180是強清洗區134。當然,各區段內的管柱180數量也可以是一個或三個以上,並不以此為限制。Specifically, the first-stage simulated moving bed 110 includes first, second, and third sections Z1, Z2, and Z3 arranged in a first direction D1. The second-stage simulated moving bed 120 includes fourth and fifth sections Z4 and Z5 arranged along the first direction D1. In this embodiment, the first, second, and third sections Z1, Z2, Z3, the fourth and fifth sections Z4, and Z5 each have two pipe columns 180. The regeneration section 130 is a sixth section Z6, which is arranged next to the fifth section along the first direction D1 and also includes two pipe strings 180, one of which is a wetting zone 132, and the other pipe 180 is strong. Washing area 134. Of course, the number of pipe strings 180 in each section may also be one or more than three, which is not limited thereto.

第一、第二級模擬移動床110、120及再生區段130分別由移動相及固定相所組成。更明確地說,各區段的每根管柱180內填充顆粒內部具有孔隙之固定相,混合物被送入特定管柱180內後會吸附於固定相上。移動相包括至少一沖滌液L1、L2,移動相流入與流出管柱180來沖洗吸附於固定相上的混合物,以將成分分離。如圖1所示,移動相分別於第一、第二級模擬移動床110、120及再生區段130中的強清洗區134中係朝第一方向D1流動,固定相係相對於移動相朝相反於第一方向D1的第二方向D2模擬移動。藉由移動相與固定相相互逆流接觸來沖洗分離出滯留常數較低的成分。The first and second-stage simulated moving beds 110 and 120 and the regeneration section 130 are respectively composed of a mobile phase and a stationary phase. More specifically, each column 180 in each section is filled with a stationary phase having pores inside the particles, and the mixture is adsorbed on the stationary phase after being sent into the specific column 180. The mobile phase includes at least one washing liquid L1, L2. The mobile phase flows into and out of the column 180 to rinse the mixture adsorbed on the stationary phase to separate the components. As shown in FIG. 1, the mobile phase flows in the first direction D1 in the strong cleaning zone 134 in the first and second-stage simulated moving beds 110 and 120 and the regeneration section 130, respectively. The stationary phase is opposite to the mobile phase. The second direction D2 opposite to the first direction D1 simulates movement. The mobile phase and the stationary phase are contacted with each other in countercurrent to flush and separate components with lower retention constants.

此處要進一步解釋,固定相相對於移動相沿第二方向D2模擬移動的方式,是透過不斷地切換移動相的進出口及混合物的進口,來製作出固定相以反方向(圖1中為逆時針)流動的現象。例如目前的圖1中,從左到右的管柱180依序為第一、第二、第三、第四、第五、第六區段Z1、Z2、Z3、Z4、Z5、Z6,如果讓移動相的進出口及混合物的進口於一段時間後順時鐘方向切換至下一個管柱180,便會如圖2所示。To further explain here, the way in which the stationary phase simulates movement in the second direction D2 relative to the mobile phase is to constantly switch the inlet and outlet of the mobile phase and the inlet of the mixture to create the stationary phase in the opposite direction (the reverse in Figure 1). (Hour hand) flow phenomenon. For example, in the current FIG. 1, the column 180 from left to right is the first, second, third, fourth, fifth, and sixth sections Z1, Z2, Z3, Z4, Z5, and Z6. Let the inlet and outlet of the mobile phase and the inlet of the mixture switch to the next column 180 clockwise after a period of time, as shown in Figure 2.

圖2是圖1的串聯模擬移動床系統100在下一個時序的示意圖。如圖2所示,從左到右的管柱180依序為第六區段Z6的強清洗區134、第一、第二、第三、第四、第五區段Z1、Z2、Z3、Z4、Z5及第六區段Z6的潤濕區132。一段時間後再繼續沿順時鐘方向切換至下一個管柱180,經過連續不斷的切換之後就會形成類似讓固定相沿逆時鐘方向流動的模擬狀態。而在此同時,流動相則一直連續不斷地順時鐘流動,而達到模擬固定相與流動項連續逆向流動接觸的過程。FIG. 2 is a schematic diagram of the serial simulated moving bed system 100 of FIG. 1 at the next timing. As shown in FIG. 2, the column 180 from left to right is the strong cleaning zone 134 of the sixth section Z6, the first, second, third, fourth, and fifth sections Z1, Z2, Z3, Wetting zone 132 of Z4, Z5 and sixth zone Z6. After a period of time, it continues to switch to the next pipe column 180 in the clockwise direction. After continuous switching, an analog state similar to that in which the stationary phase flows in the counterclockwise direction is formed. At the same time, the mobile phase continues to flow clockwise continuously to simulate the process of continuous reverse flow contact between the stationary phase and the mobile term.

因此,當有滯留常數不同的兩成分進入模擬移動床,而吸附在固定相且被流動相所沖滌時,其中低滯留常數的成分會被流動相沖出固定相,而隨流動相一起往順時針方向移動到第一方向D1上的下一個管柱180;高滯留常數的成分由於不易被流動相沖出,在進出口切換之後,會如同被固定相帶動而往逆時針方向移動到第二方向D2上的下一個管柱180。Therefore, when two components with different retention constants enter the simulated moving bed and are adsorbed on the stationary phase and washed away by the mobile phase, the components with low retention constants will be washed out of the stationary phase by the mobile phase and go with the mobile phase. Move clockwise to the next column 180 in the first direction D1; because the component with high retention constant is not easily washed out by the mobile phase, after the import and export switch, it will move to the first counterclockwise direction as if driven by the stationary phase. The next column 180 in two directions D2.

請回到圖1,側流管線140連接第一、第二級模擬移動床110、120而使第一、第二級模擬移動床110、120串聯在一起。側流管線140包括一側流入口142與一側流出口144。側流入口142連接於第一級模擬移動床110的第一區段Z1與第二區段Z2之間,側流出口144連接於第二級模擬移動床120的第四區段與第五區段之間。Please return to FIG. 1, the side stream line 140 is connected to the first and second stage simulated moving beds 110 and 120 so that the first and second stage simulated moving beds 110 and 120 are connected in series. The lateral flow line 140 includes a lateral inlet 142 and a lateral outlet 144. The side flow inlet 142 is connected between the first section Z1 and the second section Z2 of the first-stage simulated moving bed 110, and the side flow outlet 144 is connected between the fourth section and the fifth section of the second-stage simulated moving bed 120. Between paragraphs.

值得一提的是,由於部分的混合物會從側流管線140移動到第二級模擬移動床120,側流管線140內的混合物的濃度波動對第二級模擬移動床120的分離效果影響大,為了能夠降低側流管線140內的混合物的濃度波動,本實施例透過在側流管線140上配置液體濃度均勻化模組150。更明確地說,液體濃度均勻化模組150包括有緩衝槽152,在側流管線140中的混合物會先進入緩衝槽152,在緩衝槽152內濃度趨向穩定之後,才會流到第二級模擬移動床120,以使第二級模擬移動床120具有較佳的分離效果。在一實施例未繪示的實施例中,液體濃度均勻化模組150還包括位於緩衝槽152內的一攪動器,以加快流入緩衝槽152內的液體濃度的均勻化。It is worth mentioning that because part of the mixture will move from the side stream line 140 to the second-stage simulated moving bed 120, the concentration fluctuation of the mixture in the side stream line 140 has a large effect on the separation effect of the second-stage simulated moving bed 120. In order to reduce the concentration fluctuation of the mixture in the side flow line 140, the present embodiment is configured by disposing the liquid concentration uniformization module 150 on the side flow line 140. More specifically, the liquid concentration homogenizing module 150 includes a buffer tank 152, and the mixture in the side flow line 140 first enters the buffer tank 152, and then flows to the second stage after the concentration in the buffer tank 152 stabilizes. The moving bed 120 is simulated so that the second-stage moving bed 120 has a better separation effect. In an embodiment not shown, the liquid concentration uniformization module 150 further includes an agitator located in the buffer tank 152 to accelerate the uniformity of the liquid concentration flowing into the buffer tank 152.

此外,側流壓力調節器155配置於側流管線140上且位在緩衝槽152以及側流出口144之間。側流泵157配置於側流管線140上且位在緩衝槽152以及側流壓力調節器155之間。在本實施例中,側流泵157除了具有提高側流在側流管線140內的壓力之外,還具有計量的功能。另外,在本實施例中,側流壓力調節器155例如是背壓閥,其提供穩壓的效果,側流在側流管線140內的壓力需要在一定的範圍之內才能從側流管線140流到第二級模擬移動床120。也就是說,側流壓力調節器155可以使流入第二級模擬移動床120的流體的流速控制在一定範圍之內。在本實施例中,部分混合物從第一級模擬移動床110經過側流管線140的過程中會依序通過緩衝槽152、側流泵157及側流壓力調節器155之後再進入第二級模擬移動床120,而能夠提供具有穩定的濃度與流速的混合物給第二級模擬移動床120。The side-flow pressure regulator 155 is disposed on the side-flow line 140 and is located between the buffer tank 152 and the side-flow outlet 144. The side flow pump 157 is disposed on the side flow line 140 and is located between the buffer tank 152 and the side flow pressure regulator 155. In this embodiment, in addition to increasing the pressure of the side flow in the side flow line 140, the side flow pump 157 also has a metering function. In addition, in this embodiment, the side-flow pressure regulator 155 is, for example, a back pressure valve, which provides a pressure-stabilizing effect. The pressure of the side-flow in the side-flow line 140 needs to be within a certain range to pass from the side-flow line 140. Flow to the second stage simulated moving bed 120. That is, the side-flow pressure regulator 155 can control the flow velocity of the fluid flowing into the second-stage simulated moving bed 120 within a certain range. In this embodiment, part of the mixture from the first-stage simulated moving bed 110 to the side-flow pipeline 140 passes through the buffer tank 152, the side-flow pump 157, and the side-flow pressure regulator 155 in order, and then enters the second-stage simulation. The moving bed 120 can provide a mixture of stable concentration and flow rate to the second-stage simulated moving bed 120.

依據上述的作動模式,圖3是依照本案的一實施例的一種串聯模擬移動床系統100的多成分層析分離方法的流程示意圖。請參閱圖3,本實施例的串聯模擬移動床系統100可透過下面的多成分層析分離方法來分離出滯留常數介於中間的第二成分(群)B,串聯模擬移動床系統100的多成分層析分離方法200包括下列步驟。According to the above operation mode, FIG. 3 is a schematic flowchart of a multi-component chromatography separation method of a tandem simulated moving bed system 100 according to an embodiment of the present invention. Referring to FIG. 3, the tandem simulated moving bed system 100 of this embodiment can separate the second component (group) B with a retention constant in the middle through the following multi-component chromatography separation method. The component chromatography separation method 200 includes the following steps.

首先,如步驟210,提供串聯模擬移動床系統100,其中串聯模擬移動床系統100包括第一級模擬移動床110、第二級模擬移動床120、側流管線140及液體濃度均勻化模組150,第一、第二級模擬移動床110、120分別由移動相及固定相所組成,移動相包括至少一沖滌液L1、L2,固定相顆粒內部係具有孔隙,移動相分別於第一、第二級模擬移動床110、120中係朝第一方向D1流動,固定相係相對於移動相朝相反於第一方向D1的第二方向D2模擬移動,第一級模擬移動床110包括沿第一方向D1排列的第一、第二、第三區段Z1、Z2、Z3,第二級模擬移動床120包括沿第一方向D1排列的第四、第五區段Z4、Z5,側流管線140連接於第一區段Z1與第二區段Z2之間以及第四區段與第五區段之間,液體濃度均勻化模組150配置於側流管線140上。First, in step 210, a tandem simulated moving bed system 100 is provided. The tandem simulated moving bed system 100 includes a first-stage simulated moving bed 110, a second-stage simulated moving bed 120, a lateral flow line 140, and a liquid concentration homogenization module 150. The first and second-stage simulated mobile beds 110 and 120 are respectively composed of a mobile phase and a stationary phase. The mobile phase includes at least one flushing liquid L1 and L2. The stationary phase particles have pores therein. The second-stage simulated moving beds 110 and 120 flow toward the first direction D1, and the stationary phase simulates movement with respect to the mobile phase in the second direction D2 opposite to the first direction D1. The first-stage simulated moving bed 110 includes moving along the first direction The first, second, and third sections Z1, Z2, and Z3 arranged in one direction D1. The second-stage simulated moving bed 120 includes fourth and fifth sections Z4 and Z5 arranged in the first direction D1. 140 is connected between the first section Z1 and the second section Z2 and between the fourth section and the fifth section, and the liquid concentration uniformization module 150 is disposed on the side flow line 140.

在本實施例中,第一級模擬移動床110的移動相的洗滌液L1從第一區段Z1的源頭送入且在第一級模擬移動床110內沿第一方向D1移動。In the present embodiment, the washing liquid L1 of the mobile phase of the first-stage simulated moving bed 110 is fed in from the source of the first section Z1 and moves in the first-stage simulated moving bed 110 along the first direction D1.

接著,如步驟220,將混合物注入第二與第三區段Z2、Z3之間,其中混合物包括第一成分(群)A、第二成分(群)B及第三成分(群)C,分別具有由小至大的第一滯留常數、第二滯留常數及第三滯留常數。更明確地說,混合物從第一級模擬移動床110的第二區段Z2與第三區段Z3之間送入第一級模擬移動床110。Next, in step 220, the mixture is injected between the second and third sections Z2 and Z3, where the mixture includes a first component (group) A, a second component (group) B, and a third component (group) C, respectively. It has a first retention constant, a second retention constant, and a third retention constant from small to large. More specifically, the mixture is fed into the first-stage simulated moving bed 110 from between the second section Z2 and the third section Z3 of the first-stage simulated moving bed 110.

再來,如步驟230,控制第二及第三區段Z3之第二及第三相對流速m2及m3介於第一滯留常數及第二滯留常數之間,以使第一成分(群)A移動至第三區段Z3,第二成分(群)B與第三成分(群)C移動至第二區段Z2並沿著側流管線140、液體濃度均勻化模組150移動至第二級模擬移動床120。Further, in step 230, the second and third relative flow rates m2 and m3 of the second and third sections Z3 are controlled to be between the first retention constant and the second retention constant, so that the first component (group) A Move to the third section Z3, the second component (group) B and the third component (group) C move to the second section Z2 and move to the second stage along the side stream line 140 and the liquid concentration uniformization module 150 Simulation of moving bed 120.

詳細地說,由於第一成分(群)A的滯留常數最低,第一成分(群)A會隨著移動相流動到第三區段Z3而流出,而將第一成分(群)A分離於第二、第三成分(群)B、C。滯留常數較高的第二、第三成分(群)B、C會往第二區段Z2移動,且部分的第二、第三成分(群)B、C會沿著側流管線140流到第二級模擬移動床120的第四、第五區段Z4、Z5之間。In detail, because the first component (group) A has the lowest retention constant, the first component (group) A flows out as the mobile phase flows to the third section Z3, and the first component (group) A is separated from The second and third components (groups) B and C. The second and third components (groups) B and C with higher retention constants will move to the second section Z2, and some of the second and third components (groups) B and C will flow along the side stream line 140 to The second stage simulates between the fourth and fifth sections Z4 and Z5 of the moving bed 120.

接著,如步驟240,控制第四及第五區段Z4、Z5之第四及第五相對流速m4及m5介於第二滯留常數及第三滯留常數之間,以使第三成分(群)C移動至第四區段Z4,第二成分(群)B移動至第五區段Z5,而分離出第二成分(群)B。Next, in step 240, the fourth and fifth relative flow rates m4 and m5 of the fourth and fifth sections Z4 and Z5 are controlled to be between the second retention constant and the third retention constant, so that the third component (group) C moves to the fourth section Z4, the second component (group) B moves to the fifth section Z5, and the second component (group) B is separated.

第二級模擬移動床120的移動相2的洗滌液L2從第四區段Z4的源頭送入且在第二級模擬移動床120內沿第一方向D1移動。同樣地,由於第二成分(群)B的滯留常數比第三成分(群)C的滯留常數來得低,第二成分(群)B會隨著移動相流動到第五區段Z5而流出,而將第二成分(群)B分離於第三成分(群)C。如此一來,滯留常數介於中間的第二成分(群)B便能成功地被分離出來了。需說明的是,由於第一、第二級模擬移動床110、120的移動相各自運作,所以第一、第二級模擬移動床110、120的沖滌液L1、L2可相同或是不同。The washing liquid L2 of the mobile phase 2 of the second-stage simulated moving bed 120 is fed in from the source of the fourth section Z4 and moves in the first direction D1 in the second-stage simulated moving bed 120. Similarly, since the retention constant of the second component (group) B is lower than the retention constant of the third component (group) C, the second component (group) B will flow out as the mobile phase flows to the fifth zone Z5, The second component (group) B is separated from the third component (group) C. In this way, the second component (group) B with the retention constant in the middle can be successfully separated. It should be noted that, since the mobile phases of the first and second-stage simulated moving beds 110 and 120 operate independently, the washing liquids L1 and L2 of the first and second-stage simulated moving beds 110 and 120 may be the same or different.

另外值得一提的,在圖1的第一級模擬移動床110中,高滯留常數的第三成分(群)C會模擬移動地往第二方向D2移動而滯留於第一區段Z1的固定相內(也就是位於圖1最左方的管柱180)。為了避免高滯留常數的第三成分(群)C對管柱180造成汙染,而使得串聯模擬移動床系統100無法長時間連續地作用,在本實施例中,控制強清洗區134之第六相對流速m6大於第三滯留常數,會透過再生區段130來移除高滯留常數的第三成分(群)C(甚至有滯留常數更高的第四成分等)以再生固定相。請搭配圖2,由於在下一個切換之後,圖1最左方的管柱180轉換為再生區段130(第六區段Z6)的強清洗區134,原本被吸附在固定相內的高滯留常數的第三成分(群)C可以透過逆向強清洗的作用而離開固定相。因此,本實施例的串聯模擬移動床系統100透過再生區段130的設計,可確保在每次切換之後,原本附著有高滯留常數的第三成分(群)C的固定相能被完全再生。也就是說,如果混合物還具有滯留性更強的第四成分(群)(未繪示),第六區段可有效清除比第三成分(群)C滯留性更強的第四成分(群),以確保固定相的完整再生,進而保證長期操作的穩定性。It is also worth mentioning that in the first-stage simulated moving bed 110 of FIG. 1, the third component (group) C with a high retention constant will simulate the movement to the second direction D2 and stay in the first section Z1. In phase (that is, the string 180 located at the far left of FIG. 1). In order to prevent the third component (group) C with high retention constant from contaminating the column 180 and preventing the serial simulated moving bed system 100 from continuously acting for a long time, in this embodiment, the sixth phase of the strong cleaning zone 134 is controlled. The flow velocity m6 is greater than the third retention constant, and the third component (group) C (even the fourth component with a higher retention constant, etc.) C with a high retention constant is removed through the regeneration section 130 to regenerate the stationary phase. Please refer to Figure 2. After the next switch, the leftmost column 180 in Figure 1 is converted into the strong cleaning zone 134 in the regeneration section 130 (sixth section Z6), which was originally adsorbed in the high retention constant of the stationary phase. The third component (group) C can leave the stationary phase through the action of reverse strong cleaning. Therefore, the design of the tandem simulated moving bed system 100 in this embodiment through the regeneration section 130 can ensure that after each switching, the stationary phase to which the third component (group) C of the high retention constant is originally attached can be completely regenerated. That is to say, if the mixture also has a fourth component (group) (group not shown) with stronger retention, the sixth section can effectively remove the fourth component (group) which has higher retention than the third component (group) C ) To ensure the complete regeneration of the stationary phase and thus the stability of long-term operation.

其後,原本位在強清洗區134的固定相在下一個切換(未繪示)之後會轉換為潤濕區132,在潤濕區132中,移動相的移動方向與固定相的模擬移動方向相同(以第二方向D2移動),主要是作為潤濕固定相之用。再下一個切換,原本位在潤濕區132的固定相轉換為第二級模擬移動床120的第五區段Z5,可有效避免攜入任何強滯留性的第三成分(群)C進入第五區段Z5而污染了中間滯留性的第二成分(群)B。Thereafter, the stationary phase originally in the strong cleaning zone 134 will be converted into a wetting zone 132 after the next switching (not shown). In the wetting zone 132, the moving direction of the mobile phase is the same as the simulated moving direction of the stationary phase. (Moving in the second direction D2), mainly for wetting the stationary phase. In the next switch, the stationary phase originally in the wetting zone 132 is converted to the fifth section Z5 of the second-stage simulated moving bed 120, which can effectively avoid bringing any third component (group) C with strong retention into the first section. The five sections Z5 pollute the second component (group) B of the intermediate retention property.

另外,下面將介紹在每一個時間區段之間(例如是在圖1的狀況下),控制移動相與混合物的流動的機構部件。圖4是圖1的配管示意圖。請同時參閱圖1與圖4,串聯模擬移動床系統100更包括多個液體供應槽170、多個主流泵172、多個液體回收槽174及多個主流壓力調節器176。液體供應槽170主要是儲存移動相或是混合物,這些主流泵172分別連通於這些液體供應槽170,而提供移動相或是混合物足夠的壓力進入第一、第二級模擬移動床110、120及再生區段130。液體回收槽174儲存回收的移動相或是混合物,這些主流壓力調節器176分別連通於這些液體回收槽174,用以降低壓力以使移動相或是混合物能夠移動到液體回收槽174。In addition, the mechanism components that control the flow of the mobile phase and the mixture between each time zone (for example, in the situation of FIG. 1) will be described below. FIG. 4 is a schematic diagram of the piping of FIG. 1. Referring to FIG. 1 and FIG. 4 at the same time, the tandem simulated moving bed system 100 further includes a plurality of liquid supply tanks 170, a plurality of mainstream pumps 172, a plurality of liquid recovery tanks 174, and a plurality of mainstream pressure regulators 176. The liquid supply tank 170 mainly stores mobile phases or mixtures. These mainstream pumps 172 are connected to these liquid supply tanks 170, respectively, and provide sufficient pressure for the mobile phase or mixture to enter the first and second-stage simulated moving beds 110, 120, and Regeneration section 130. The liquid recovery tank 174 stores the recovered mobile phase or mixture. The mainstream pressure regulators 176 are respectively connected to the liquid recovery tanks 174 to reduce the pressure so that the mobile phase or the mixture can move to the liquid recovery tank 174.

更明確地說,在本實施例中,這些液體供應槽170及這些主流泵172的數量分別為五個,五個液體供應槽170與五個主流泵172分別透過第一通道164連接於第一區段Z1的源頭、第二區段Z2與第三區段Z3之間、第四區段Z4的源頭、潤濕區132及強清洗區134。這些液體回收槽174以及這些主流壓力調節器176的數量分別為兩個,兩個液體回收槽174以及兩個主流壓力調節器176分別透過第一通道164連接於第三區段Z3的末端、第五區段Z5的末端。More specifically, in this embodiment, the number of the liquid supply tanks 170 and the mainstream pumps 172 are five, and the five liquid supply tanks 170 and the five mainstream pumps 172 are connected to the first through the first channel 164, respectively. The source of the zone Z1, between the second zone Z2 and the third zone Z3, the source of the fourth zone Z4, the wetting zone 132 and the strong cleaning zone 134. The number of the liquid recovery tanks 174 and the mainstream pressure regulators 176 are two, and the two liquid recovery tanks 174 and the two mainstream pressure regulators 176 are connected to the end of the third section Z3, the first through the first channel 164, respectively. The end of the five sector Z5.

此外,簡單介紹一下移動相的進出口及混合物的進口是如何的被切換。圖5是圖1的串聯模擬移動床系統的中央閥組的剖面示意圖。請同時參閱圖4與圖5,串聯模擬移動床系統100更包括中央閥組160,中央閥組160包括第一部分162及第二部分166,第一部分162是上半部的閥組,第二部分166是下半部的閥組。第一部分162包括了多個第一通道164(在本實施例中以24個為例),第二部分166包括了多個第二通道168(在本實施例中以24個為例)。需說明的是,圖4僅是示意性地以排成一排的方式表示出第一部分162的第一通道164及第二部分166的第二通道168,實際上第一通道164與第二通道168的排列方式請參考圖6與圖7。In addition, briefly introduce how the import and export of mobile phase and import of mixture are switched. 5 is a schematic cross-sectional view of a central valve group of the tandem simulated moving bed system of FIG. 1. Please refer to FIG. 4 and FIG. 5 at the same time. The tandem simulated moving bed system 100 further includes a central valve group 160, and the central valve group 160 includes a first part 162 and a second part 166. 166 is the lower half of the valve group. The first section 162 includes a plurality of first channels 164 (24 in this embodiment is taken as an example), and the second section 166 includes a plurality of second channels 168 (24 in this embodiment is taken as an example). It should be noted that FIG. 4 only schematically shows the first channel 164 of the first portion 162 and the second channel 168 of the second portion 166 in a row. Actually, the first channel 164 and the second channel Please refer to FIG. 6 and FIG. 7 for the arrangement of 168.

圖6是沿圖5的A-A線段的剖面示意圖。圖7是沿圖5的B-B線段的剖面示意圖。需說明的是,雖然圖6與圖7僅針對第一部分162的通道剖面,但第二部分166的通道剖面也會與圖6與圖7相近,故不再繪示第二部分166的通道剖面。Fig. 6 is a schematic cross-sectional view taken along the line A-A of Fig. 5. Fig. 7 is a schematic cross-sectional view taken along the line B-B in Fig. 5. It should be noted that although FIG. 6 and FIG. 7 are only for the channel section of the first section 162, the channel section of the second section 166 will be similar to that of FIG. 6 and FIG. 7, so the channel section of the second section 166 will not be shown. .

由圖6可知,在本實施例中,中央閥組160的第一部分162呈圓柱形,在圓柱上等角度地排列出這些第一通道164,由圖6可知道第一通道164會是排列成環形。本實施例的中央閥組160是以可適用於24根管柱180的閥組為例,在圖6與圖7的剖面中分別具有24個第一通道164,也就是分別具有24個第一通道164。在本實施例中由於共有12根管柱180,操作者可以在這24個第一通道164中選用其中數個等角度或非等角度的第一通道164來連通於液體供應槽170與液體回收槽174,同樣地,操作者可以在這24個第二通道168中選用其中12個等角度或非等角度的第二通道168來連通於12根管柱180。在圖6與圖7的剖面中可看到在不同平面(A-A剖面、B-B剖面)上的第一通道164的延伸角度不同,以避開彼此。As can be seen from FIG. 6, in this embodiment, the first portion 162 of the central valve group 160 is cylindrical, and the first channels 164 are arranged at an equal angle on the cylinder. From FIG. 6, it can be known that the first channels 164 will be arranged into Ring. The central valve group 160 of this embodiment is an example of a valve group applicable to 24 pipe strings 180. In the cross-sections of FIGS. 6 and 7, there are 24 first channels 164, that is, each has 24 first channels. Channel 164. In this embodiment, since there are 12 tubing columns 180 in total, the operator can select a plurality of equal-angle or non-equal-angle first channels 164 among the 24 first channels 164 to communicate with the liquid supply tank 170 and the liquid recovery. The groove 174, similarly, the operator can select 12 of the 24 second channels 168 to be connected to the 12 pipe strings 180 with the same or non-equal angle second channels 168. It can be seen in the sections of FIG. 6 and FIG. 7 that the extension angles of the first channels 164 on different planes (A-A section, B-B section) are different to avoid each other.

如圖4所示,第一部分162的其中12個第一通道164分別連通於這些液體供應槽170、這些液體回收槽174,也就是移動相的進出口及混合物的進口。第二部分166的其中12個這些第二通道168分別連通於第一、第二、第三、第四、第五及第六區段Z6的這12根管柱180,也就是第一、第二級模擬移動床110、120及再生區段130。As shown in FIG. 4, twelve first channels 164 of the first portion 162 are respectively connected to the liquid supply tanks 170 and the liquid recovery tanks 174, that is, the inlet and outlet of the mobile phase and the inlet of the mixture. Twelve of these second channels 168 of the second section 166 are connected to the twelve columns 180 of the first, second, third, fourth, fifth, and sixth sections Z6, that is, the first, Two-stage simulated moving beds 110 and 120 and a regeneration section 130.

在本實施例中,中央閥組160的第一部分162是不轉動的,第二部分166沿一軸線可選擇地相對於第一部分162轉動。透過第二部分166相對於第一部分162在不同時序轉動特定角度,而切換第一部分162的多個第一通道164與第二部分166的多個第二通道168之間的對位狀態,以達到前述的使固定相沿逆時鐘方向流動的模擬狀態。In this embodiment, the first portion 162 of the central valve group 160 is non-rotating, and the second portion 166 is selectively rotatable relative to the first portion 162 along an axis. Through the second portion 166 rotating at a specific angle with respect to the first portion 162 at different timings, the alignment state between the plurality of first channels 164 of the first portion 162 and the plurality of second channels 168 of the second portion 166 is switched to achieve The aforementioned analog state in which the stationary phase flows counterclockwise.

另外,由於第一、第二級模擬移動床110、120串聯,第二與第三區段Z3之第二與第三相對流速m2及m3會影響第四與第五區段之第四與第五相對流速m4及m5。下面將簡單地探討第一、第二級模擬移動床110、120內的這些區段的流速關係,以提高第二成分(群)B的純度、回收率以及增加固定相的效能。圖8至圖11是圖1的串聯模擬移動床系統100的第二與第三區段Z3之第二與第三相對流速m2及m3以及第四與第五區段之第四與第五相對流速m4及m5的關係圖。In addition, since the first and second-stage simulated moving beds 110 and 120 are connected in series, the second and third relative flow velocity m2 and m3 of the second and third sections Z3 will affect the fourth and fifth sections of the fourth and fifth sections. Five relative velocity m4 and m5. The following will briefly discuss the relationship between the flow rates of these sections in the first and second-stage simulated moving beds 110 and 120 to improve the purity, recovery rate of the second component (group) B, and increase the efficiency of the stationary phase. 8 to 11 are the second and third relative flow velocity m2 and m3 of the second and third sections Z3 of the tandem simulated moving bed system 100 of FIG. 1 and the fourth and fifth relative flows of the fourth and fifth sections, respectively. Relationship between flow velocity m4 and m5.

首先,在低濃度的條件下,溶質成分在固定相中的吸附等溫曲線為線性,其斜率為亨利常數,而其在層析管柱180中的線性速度,ui,和第j區段的流動相之線性速度,vj,之間的關係可以利用以下公式加以說明:

Figure TWI610712BD00001
(1) 其中Ki為i成分的亨利常數,而F為層析管柱180的固液相體積比。 First, under low concentration conditions, the adsorption isotherm curve of the solute component in the stationary phase is linear, and its slope is the Henry constant, and its linear velocity in the column 180, ui, and the j-th The relationship between the linear velocity, vj, of the mobile phase can be explained using the following formula:
Figure TWI610712BD00001
(1) where Ki is the Henry constant of component i, and F is the solid-liquid volume ratio of chromatography column 180.

根據這一公式,可以透過設定不同區段的流動相與固定相相對體積流速來調整各成分在各區段中移動的方向,其中相對體積流速的定義如下:

Figure TWI610712BD00002
(2) 其中Qj為j區的流動相體積流速,tsw為閥門的切換時間,VC為層析柱的空管體積,ε為填料床層空隙率。 According to this formula, the direction of each component's movement in each section can be adjusted by setting the relative volume flow rates of the mobile phase and the stationary phase in different sections, where the relative volume flow rate is defined as follows:
Figure TWI610712BD00002
(2) where Qj is the volumetric flow rate of the mobile phase in zone j, tSW is the valve switching time, VC is the empty tube volume of the chromatography column, and ε is the porosity of the packed bed.

對於滯留行為三成分的混合物而言,當利用圖1的串聯模擬移動床系統100進行分離時,其操作條件應滿足三角形理論所界定的限制條件:

Figure TWI610712BD00003
(3a)
Figure TWI610712BD00004
(3b)
Figure TWI610712BD00005
(3c) 另依據質量守恆:
Figure TWI610712BD00006
(4) 所以,質量守恆可以改寫成:
Figure TWI610712BD00007
(5) For a three-component mixture of retention behavior, when using the tandem simulated moving bed system 100 of FIG. 1 for separation, the operating conditions should meet the limiting conditions defined by the triangle theory:
Figure TWI610712BD00003
(3a)
Figure TWI610712BD00004
(3b)
Figure TWI610712BD00005
(3c) Also based on conservation of mass:
Figure TWI610712BD00006
(4) Therefore, the conservation of mass can be rewritten as:
Figure TWI610712BD00007
(5)

若以第二區段Z2的第二相對流速m2為橫軸,第三區段Z3的第三相對流速 m 3 為縱軸,則可以完全分離的操作條件正好座落於三角形內,也就是說可分離的操作範圍為此座標圖中的三角形。在三角形的頂點則具有最佳的分離效果以及分離效率。 In terms of the relative flow rates of the second zone Z2 m2 of the second horizontal axis, the third segment of the third relative flow rates of 3 m Z3 ordinate, the operating conditions can be completely separated just located inside the triangle, that is to say The separable operating range is the triangle in this coordinate graph. The vertices of the triangle have the best separation effect and separation efficiency.

據此,設定圖1的串聯模擬移動床系統100的操作條件之步驟如圖8所示: (a) 設定m2與m3,使得a(m2, m3)點座標滿足(3b)式; (b) 設定m1,使得b(m2, m1)點座標滿足(3a)式; (c) 設定m4,使得c(m4, m5)點座標滿足(3c)式。 依據(5)式的質量守恆,b點與c點連線一定與圖8的對角線平行。當改變單一個操作條件後,設定操作條件的a-b-c步驟,在(m2, m3)相平面上的座標也將同時變更。當代表第一級模擬移動床110操作條件的(m2, m3)固定之後,以下操作條件的改變都會導致代表第二級模擬移動床120操作條件的(m4, m5)產生位移: (1) 增加m1(b點上移至b’),則代表第二級模擬移動床120的進料會增加,因此m5也會增加,所以c點垂直上移,如圖9。 (2) 增加m4(c點右移),則因為m5也會隨之增加,所以c點沿著bc線向右移動,如圖10。 (3) 當流速固定之後,如果增加切換時間,則設定操作條件的a-b-c步驟,在(m4, m5)相平面上的座標則向右平移,如圖11。According to this, the steps for setting the operating conditions of the tandem simulated moving bed system 100 of Fig. 1 are shown in Fig. 8: (a) Set m2 and m3 so that the coordinates of point a (m2, m3) satisfy the formula (3b); (b) Set m1 so that the coordinates of point b (m2, m1) satisfy the formula (3a); (c) Set m4 so that the coordinates of point c (m4, m5) satisfy the formula (3c). According to the mass conservation of formula (5), the line connecting point b and point c must be parallel to the diagonal of FIG. 8. When a single operating condition is changed, the coordinates on the (m2, m3) phase plane will be changed at the same time in the steps a-b-c of setting the operating conditions. When (m2, m3) representing the operating conditions of the first-stage simulated moving bed 110 is fixed, changes in the following operating conditions will cause displacement of (m4, m5) representing the operating conditions of the second-stage simulated moving bed 120: (1) increase m1 (point b moves up to b '), it means that the feed of the second-stage simulated moving bed 120 will increase, so m5 will also increase, so point c moves vertically upward, as shown in FIG. 9. (2) Increase m4 (point c is shifted to the right), because m5 will also increase, so point c moves to the right along line bc, as shown in Figure 10. (3) After the flow rate is fixed, if you increase the switching time, set the a-b-c step of the operating conditions, and the coordinates on the (m4, m5) phase plane are shifted to the right, as shown in Figure 11.

利用上述三種特徵,可以利用以下步驟建立優化的操作條件:首先,在固定的m4與m2的差值之下,改變閥門的切換時間tsw,使得(m2, m3)與(m4, m5)兩點的座標,隨著對角線平行左右移動。針對不同切換時間所分離出來的R’出口進行純度與回收率的計算,然後決定出較佳的切換時間。依據步驟(1)的結果,縮小m4與m2的差值以增加純度,或是增大m4與m2的差值以增加回收率。利用增加m1,可以提高回收率以及增加固定相的效能。Using the above three characteristics, the following steps can be used to establish optimized operating conditions: First, under a fixed difference between m4 and m2, change the valve switching time tsw so that (m2, m3) and (m4, m5) are two points , The coordinates move diagonally parallel to the left and right. The purity and recovery of R 'outlets separated at different switching times are calculated, and then a better switching time is determined. According to the result of step (1), reduce the difference between m4 and m2 to increase the purity, or increase the difference between m4 and m2 to increase the recovery rate. By increasing m1, you can increase the recovery rate and increase the efficiency of the stationary phase.

綜上所述,本案的串聯模擬移動床系統透過側流管線串聯第一、第二級模擬移動床來分離出混合物中滯留常數介於中間的中間成分。由於模擬移動床在將這些管柱切換為不同區段時會有濃度波動,側流管線的側流中的濃度波動對第二級模擬移動床的分離效果影響大,為了能夠降低側流中的濃度波動,本案在側流管線上加裝緩衝槽,中滯留成分與高滯留成分在側流管線中會先進入緩衝槽,在緩衝槽內濃度趨向穩定之後,才會流到第二級模擬移動床,以使第二級模擬移動床具有較佳的分離效果。此外,本案的串聯模擬移動床系統更包括再生區段,第一級模擬移動床的第一區段的固定相經過再生區段清洗再循環回到第二級模擬移動床,而不會將強滯留性成分攜往第二級模擬移動床,能夠及時且有效地將強滯留性成分排出,而使串聯模擬移動床系統能夠持續長時間的使用。此外,再生區段的設計還可以不必為了保證第二級模擬移動床的功能,而提高側流的流速,可以更方便操作條件的設定。本案更提供一種應用於上述的串聯模擬移動床系統的多成分層析分離方法。In summary, the tandem simulated moving bed system of this case uses the side flow pipeline to connect the first and second stage simulated moving beds in series to separate the intermediate components with the retention constant in the middle. Since the simulated moving bed will have concentration fluctuations when switching these pipe columns to different sections, the concentration fluctuations in the lateral flow of the side flow pipeline have a great impact on the separation effect of the second stage simulated moving bed. In order to reduce the The concentration fluctuates. In this case, a buffer tank is installed on the side stream pipeline. The medium and high retention components will enter the buffer tank first in the side stream pipeline. After the concentration in the buffer tank stabilizes, it will flow to the second stage simulation movement. Bed, so that the second-stage simulated moving bed has better separation effect. In addition, the tandem simulated moving bed system in this case further includes a regeneration section. The stationary phase of the first section of the first-stage simulated moving bed is cleaned and recycled back to the second-stage simulated moving bed after the regeneration section, without The retentive components are carried to the second-stage simulated moving bed, which can timely and effectively discharge the strong retentive components, so that the tandem simulated moving bed system can be used for a long time. In addition, the design of the regeneration section can also avoid the need to increase the velocity of the side stream in order to ensure the function of the second-stage simulated moving bed, which can more conveniently set the operating conditions. This case further provides a multi-component chromatography separation method applied to the above-mentioned tandem simulated moving bed system.

雖然本案已以實施例揭露如上,然其並非用以限定本案,任何所屬技術領域中具有通常知識者,在不脫離本案的精神和範圍內,當可作些許的更動與潤飾,故本案的保護範圍當視後附的申請專利範圍所界定者為準。Although this case has been disclosed as above with examples, it is not intended to limit this case. Any person with ordinary knowledge in the technical field can make some modifications and retouching without departing from the spirit and scope of this case, so the protection of this case The scope shall be determined by the scope of the attached patent application.

A:第一成分(群) B:第二成分(群) C:第三成分(群) D1:第一方向 D2:第二方向 L1、L2:沖滌液 100:串聯模擬移動床系統 110:第一級模擬移動床 Z1:第一區段 Z2:第二區段 Z3:第三區段 120:第二級模擬移動床 Z4:第四區段 Z5:第五區段 130:再生區段 Z6:第六區段 132:潤濕區 134:強清洗區 140:側流管線 142:側流入口 144:側流出口 150:液體濃度均勻化模組 152:緩衝槽 155:側流壓力調節器 157:側流泵 160:中央閥組 162:第一部分 164:第一通道 166:第二部分 168:第二通道 170:液體供應槽 172:主流泵 174:液體回收槽 176:主流壓力調節器 180:管柱 200:串聯模擬移動床系統的多成分層析分離方法 210~240:步驟A: first component (group) B: second component (group) C: third component (group) D1: first direction D2: second direction L1, L2: washing liquid 100: tandem simulated moving bed system 110: The first stage simulated moving bed Z1: the first section Z2: the second section Z3: the third section 120: the second stage simulated moving bed Z4: the fourth section Z5: the fifth section 130: the regeneration section Z6 : Sixth section 132: Wetting zone 134: Strong cleaning zone 140: Side flow line 142: Side flow inlet 144: Side flow outlet 150: Liquid concentration uniformity module 152: Buffer tank 155: Side flow pressure regulator 157 : Side flow pump 160: central valve group 162: first part 164: first passage 166: second part 168: second passage 170: liquid supply tank 172: mainstream pump 174: liquid recovery tank 176: mainstream pressure regulator 180: Column 200: Multi-component chromatography separation method 210 ~ 240 of a tandem simulated moving bed system: steps

圖1是依照本案的一實施例的一種串聯模擬移動床系統的示意圖。 圖2是圖1的串聯模擬移動床系統在下一個時序的示意圖。 圖3是依照本案的一實施例的一種串聯模擬移動床系統的多成分層析分離方法的流程示意圖。 圖4是圖1的配管示意圖。 圖5是圖1的串聯模擬移動床系統的中央閥組的剖面示意圖。 圖6是沿圖5的A-A線段的剖面示意圖。 圖7是沿圖5的B-B線段的剖面示意圖。 圖8至圖11是圖1的串聯模擬移動床系統的第二與第三區段之第二與第三相對流速m2及m3以及第四與第五區段之第四與第五相對流速m4及m5的關係圖。FIG. 1 is a schematic diagram of a tandem simulated moving bed system according to an embodiment of the present invention. FIG. 2 is a schematic diagram of the next sequence of the tandem simulated moving bed system of FIG. 1. 3 is a schematic flowchart of a multi-component chromatography separation method of a tandem simulated moving bed system according to an embodiment of the present invention. FIG. 4 is a schematic diagram of the piping of FIG. 1. 5 is a schematic cross-sectional view of a central valve group of the tandem simulated moving bed system of FIG. 1. Fig. 6 is a schematic cross-sectional view taken along the line A-A of Fig. 5. Fig. 7 is a schematic cross-sectional view taken along the line B-B in Fig. 5. 8 to 11 are the second and third relative flow rates m2 and m3 of the second and third sections of the tandem simulated moving bed system of FIG. 1, and the fourth and fifth relative flow rates m4 of the fourth and fifth sections And m5.

A:第一成分(群) B:第二成分(群) C:第三成分(群) D1:第一方向 D2:第二方向 L1、L2:沖滌液 100:串聯模擬移動床系統 110:第一級模擬移動床 Z1:第一區段 Z2:第二區段 Z3:第三區段 120:第二級模擬移動床 Z4:第四區段 Z5:第五區段 130:再生區段 Z6:第六區段 132:潤濕區 134:強清洗區 140:側流管線 142:側流入口 144:側流出口 150:液體濃度均勻化模組 152:緩衝槽 155:側流壓力調節器 157:側流泵 180:管柱A: first component (group) B: second component (group) C: third component (group) D1: first direction D2: second direction L1, L2: washing liquid 100: tandem simulated moving bed system 110: The first stage simulated moving bed Z1: the first section Z2: the second section Z3: the third section 120: the second stage simulated moving bed Z4: the fourth section Z5: the fifth section 130: the regeneration section Z6 : Sixth section 132: Wetting zone 134: Strong cleaning zone 140: Side flow line 142: Side flow inlet 144: Side flow outlet 150: Liquid concentration uniformity module 152: Buffer tank 155: Side flow pressure regulator 157 : Side-flow pump 180: Tubing

Claims (7)

一種串聯模擬移動床系統,適於分離混合物,該混合物包括第一成分(群)、第二成分(群)及第三成分(群),分別具有由小至大的第一滯留常數、第二滯留常數及第三滯留常數,該串聯模擬移動床系統包括: 第一級模擬移動床,包括沿第一方向排列的第一、第二、第三區段; 第二級模擬移動床,包括沿該第一方向排列的第四、第五區段,該第一、該第二級模擬移動床分別由移動相及固定相所組成,該移動相分別於該第一、該第二級模擬移動床中係朝第一方向流動,該固定相係相對於該移動相朝相反於該第一方向的第二方向模擬移動; 側流管線,連接該第一、該第二級模擬移動床且包括一側流入口與一側流出口,其中該側流入口連接於該第一區段與該第二區段之間,該側流出口連接於該第四區段與該第五區段之間; 緩衝槽,配置於該側流管線上; 側流壓力調節器,配置於該側流管線上且位在該緩衝槽以及該側流出口之間; 側流泵,配置於該側流管線上且位在該緩衝槽以及該側流壓力調節器之間;以及 再生區段,為第六區段,沿該第一方向排列於該第五區段旁且包括潤濕區及強清洗區,其中 該第一級模擬移動床適於分離該混合物的該第一成分(群),該混合物的該第二、該第三成分(群)適於從該第二區段沿著該側流管線經該緩衝槽、該側流泵、該側流壓力調節器移動到該第四區段與該第五區段之間,且在該第二級模擬移動床中被分離出來。A simulating moving bed system in series is suitable for separating a mixture. The mixture includes a first component (group), a second component (group), and a third component (group), each having a first retention constant and a second component from small to large. The retention constant and the third retention constant. The tandem simulated moving bed system includes: a first-stage simulated moving bed including first, second, and third sections arranged along a first direction; a second-stage simulated moving bed including The fourth and fifth sections arranged in the first direction, the first and the second-stage simulated moving beds are respectively composed of a mobile phase and a stationary phase, and the mobile phases are respectively moved in the first and the second-stage simulated mobile beds. The bed flows in a first direction, and the stationary phase simulates movement in a second direction opposite to the first direction with respect to the mobile phase; a lateral flow pipeline is connected to the first and second-stage simulated moving beds and includes A side flow inlet and a side flow outlet, wherein the side flow inlet is connected between the first section and the second section, and the side flow outlet is connected between the fourth section and the fifth section A buffer tank configured on the side stream line; A pressure regulator is arranged on the side flow line and is located between the buffer tank and the side flow outlet; a side flow pump is arranged on the side flow line and is located between the buffer tank and the side flow pressure regulator And a regeneration section, which is a sixth section, arranged along the first direction beside the fifth section and includes a wetting zone and a strong cleaning zone, wherein the first-stage simulated moving bed is suitable for separating the mixture The first component (group), the second and third components (group) of the mixture are adapted to pass from the second section along the side flow line through the buffer tank, the side flow pump, and the side flow pressure The regulator moves between the fourth section and the fifth section, and is separated in the second-stage simulated moving bed. 如申請專利範圍第1項所述的串聯模擬移動床系統,更包括: 中央閥組,包括第一部分及第二部分,其中該第一部分沿一軸線可選擇地相對於該第二部分轉動,以切換該第一部分的多個第一通道與該第二部分的多個第二通道之間的對位狀態,部分的該些第二通道分別連通於部分的該些第二通道分別連通於該第一、該第二、該第三、該第四、該第五及該第六區段。The tandem simulated moving bed system described in item 1 of the patent application scope further includes: a central valve group including a first part and a second part, wherein the first part is selectively rotatable relative to the second part along an axis to Switching the alignment state between the plurality of first channels of the first part and the plurality of second channels of the second part, some of the second channels are respectively connected to some of the second channels are respectively connected to the first 1. The second, the third, the fourth, the fifth and the sixth sections. 如申請專利範圍第2項所述的串聯模擬移動床系統,更包括: 多個液體供應槽,分別連通於部分的該些第一通道,該移動相分別包括至少一沖滌液,各該液體供應槽內容納該至少一沖滌液; 多個主流泵,分別連通於該些液體供應槽以及局部的該些第一通道; 多個液體回收槽,分別連通於部分的該些第一通道且適於容納該至少一沖滌液;以及 多個主流壓力調節器,分別連通於該些液體回收槽與局部的該些第一通道。The serial simulated moving bed system described in item 2 of the scope of patent application, further comprising: a plurality of liquid supply tanks respectively connected to some of the first channels, and the mobile phase includes at least one flushing liquid, each of the liquid The supply tank contains the at least one flushing liquid; a plurality of mainstream pumps are respectively connected to the liquid supply tanks and the partial first channels; a plurality of liquid recovery tanks are respectively connected to part of the first channels and It is suitable for accommodating the at least one washing liquid; and a plurality of mainstream pressure regulators are respectively connected to the liquid recovery tanks and the partial first channels. 如申請專利範圍第3項所述的串聯模擬移動床系統,其中該些液體供應槽及該些主流泵的數量分別為五個,該五個液體供應槽與該五個主流泵分別連接於該第一區段的源頭、該第二區段與該第三區段之間、該第四區段的源頭、該潤濕區及該強清洗區。As described in the patent application scope item 3, the number of the liquid supply tanks and the mainstream pumps are five, and the five liquid supply tanks and the five mainstream pumps are respectively connected to the The source of the first section, between the second section and the third section, the source of the fourth section, the wetting zone and the strong cleaning zone. 如申請專利範圍第3項所述的串聯模擬移動床系統,其中該些液體回收槽以及該些主流壓力調節器的數量分別為兩個,該兩個液體回收槽以及該兩個主流壓力調節器分別連接於該第三區段的末端、該第五區段的末端。The serial simulated moving bed system according to item 3 of the patent application scope, wherein the number of the liquid recovery tanks and the mainstream pressure regulators are two, the two liquid recovery tanks and the two mainstream pressure regulators Connected to the end of the third segment and the end of the fifth segment, respectively. 如申請專利範圍第1項所述的串聯模擬移動床系統,其中該第一、該第二、該第三、該第四、該第五及該第六區段各別包括至少一根管柱,每根管柱內填充顆粒內部具有孔隙之該固定相。The tandem simulated moving bed system according to item 1 of the scope of patent application, wherein the first, the second, the third, the fourth, the fifth and the sixth sections each include at least one pipe string Each column is filled with the stationary phase having pores inside the particle. 如申請專利範圍第1項所述的串聯模擬移動床系統,其中該移動相以該第一方向流經該第一、該第二、該第三、該第四、該第五區段及該第六區段的該強清洗區,且以該第二方向流經該第六區段的該潤濕區。The tandem simulated moving bed system according to item 1 of the patent application scope, wherein the mobile phase flows through the first, the second, the third, the fourth, the fifth section and the first direction in the first direction. The strong cleaning area of the sixth section flows through the wetting area of the sixth section in the second direction.
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CN203989958U (en) * 2014-07-15 2014-12-10 国家海洋局第三海洋研究所 Five district's series connection simulated movable bed chromatography devices

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