TWI605930B - TPU film affixed to the plastic sheet of the device - Google Patents

TPU film affixed to the plastic sheet of the device Download PDF

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Publication number
TWI605930B
TWI605930B TW105136604A TW105136604A TWI605930B TW I605930 B TWI605930 B TW I605930B TW 105136604 A TW105136604 A TW 105136604A TW 105136604 A TW105136604 A TW 105136604A TW I605930 B TWI605930 B TW I605930B
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tpu film
rolling
plastic sheet
disposed
tpu
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TW105136604A
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Chinese (zh)
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TW201817584A (en
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Hong-Di Lin
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Hong-Di Lin
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Publication of TW201817584A publication Critical patent/TW201817584A/en

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Description

貼覆TPU膜於塑料板材之裝置 Device for coating TPU film on plastic sheet

本發明是有關於一種成型複合塑料製品的設備,特別是指一種貼覆TPU膜於塑料板材之裝置。 The present invention relates to an apparatus for molding a composite plastic article, and more particularly to a device for coating a TPU film on a plastic sheet.

現有的箱體,例如行李箱、機車置物箱...等等,大多是以塑料板材(例如ABS材質)入模塑型製成,且塑料板材具有一定韌性,抗酸、鹼、鹽的腐蝕能力也較強,也可在一定程度上耐受有機溶劑溶解,塑料板材的產品表面光潔,易於染色和電鍍,因此也可以被用於家電外殼、玩具等日常用品。 Existing cabinets, such as suitcases, locomotive compartments, etc., are mostly made of plastic sheets (such as ABS), and the plastic sheets have certain toughness and are resistant to acid, alkali and salt corrosion. The ability is also strong, and it can tolerate the dissolution of organic solvents to a certain extent. The surface of the plastic sheet is smooth and easy to dye and electroplating, so it can also be used for household appliances, toys and other daily necessities.

現有一種複合塑料製品的成型方法及設備(授權公告號CN101920588號專利案),是利用一押出機押出一塑料形體,且利用一對輥壓輪將該塑料形體朝一押出方向拖移時,使一塑料薄膜匯入於其中一輥壓輪與該塑料形體之間,該等輥壓輪可同時對該塑料形體及該塑料薄膜進行壓合。 The existing method and equipment for molding a composite plastic product (patent No. CN101920588) is to use a pusher to push out a plastic body, and use a pair of roller press wheels to drag the plastic body toward a direction of extrusion, so that The plastic film is merged between one of the roller pressing wheels and the plastic body, and the roller pressing wheel can simultaneously press the plastic body and the plastic film.

該等輥壓輪由一動力輪及一從動輪組成,且該塑料薄膜是由該從動輪與該塑料形體之間匯入,因為該塑料薄膜與該塑料形體的張力不同,或者,當該從動輪表面因為油液而產生濕滑時, 可能與該塑料薄膜產生打滑,則都可能使該塑料薄膜與該塑料形體產生速差,且導致該塑料薄膜產生皺摺,不良率較高。 The roller is composed of a power wheel and a driven wheel, and the plastic film is fed between the driven wheel and the plastic body because the plastic film has different tension from the plastic body, or when the slave When the surface of the moving wheel is slippery due to oil, It may cause slippage with the plastic film, which may cause a speed difference between the plastic film and the plastic body, and cause wrinkles of the plastic film, and the defect rate is high.

因此,本發明之目的,即在提供一種可確保複合塑料製品的貼覆品質且結構簡單之貼覆TPU膜於塑料板材之裝置。 Accordingly, it is an object of the present invention to provide a device for attaching a TPU film to a plastic sheet material which can ensure the quality of the composite plastic product and has a simple structure.

於是,本發明貼覆TPU膜於塑料板材之裝置,該塑料板材利用一押出設備朝一押出方向押出,該貼覆TPU膜於塑料板材之裝置可將該TPU膜固覆於該塑料板材,該TPU膜的一料捲軸設於該押出設備一側,該貼覆TPU膜於塑料板材之裝置包含一輥軋單元及一饋送單元。該輥軋單元沿該押出方向設於該押出設備一側,並包括一設置於該塑料板材一側的輥軋動力源、一受該輥軋動力源驅動且設置於該塑料板材一側的輥軋動力輪及一設置於該塑料板材另一側的輥軋從動輪,該輥軋動力源驅動該輥軋動力輪的轉動且配合該輥軋從動輪的從動,可使自該押出設置押出的塑料板材朝該押出方向拖移,該饋送單元趨近於該輥軋單元,且位於該TPU模的料捲與該輥軋單元之間,並包括一設置於該TPU膜一側的饋送動力源、一受該饋送動力源驅動且設置於該TPU膜一側的饋送動力輪及一設置於該TPU膜另一側的饋送從動輪,該饋送動力源驅動該饋送動力輪的轉動且配合該饋送從動輪的從動,可使TPU膜朝該輥軋單元饋送,且使該TPU膜與自該押出設置押出的塑料板材匯合後再經 由該輥軋單元進行輥軋,該TPU膜與該塑料板材結合為一體,該饋送單元饋送該TPU膜的速度與該輥軋單元對該塑料板材進行輥軋的速度相等。 Therefore, the present invention attaches a TPU film to a plastic sheet device, and the plastic sheet is extruded in a direction of extrusion using a pressing device, and the TPU film is applied to the plastic sheet to fix the TPU film to the plastic sheet, the TPU A roll of film is disposed on one side of the extrusion device, and the device for coating the TPU film on the plastic plate comprises a roll unit and a feed unit. The rolling unit is disposed on the side of the extrusion device along the extrusion direction, and includes a rolling power source disposed on one side of the plastic sheet, and a roller driven by the rolling power source and disposed on one side of the plastic sheet a rolling power wheel and a rolling driven wheel disposed on the other side of the plastic sheet, the rolling power source driving the rotation of the rolling power wheel and cooperating with the driving of the rolling driven wheel, so that the extrusion setting can be pushed out The plastic sheet is pulled toward the extrusion direction, the feeding unit is adjacent to the rolling unit, and is located between the roll of the TPU mold and the rolling unit, and includes a feeding force disposed on one side of the TPU film. a source, a feed power wheel driven by the feed power source and disposed on one side of the TPU film, and a feed follower wheel disposed on the other side of the TPU film, the feed power source driving the rotation of the feed power wheel and cooperating with the Feeding the follower of the driven wheel, the TPU film can be fed toward the rolling unit, and the TPU film is merged with the plastic sheet extruded from the extrusion setting Rolling is performed by the rolling unit, and the TPU film is integrated with the plastic sheet, and the feed unit feeds the TPU film at a speed equal to the speed at which the rolling unit rolls the plastic sheet.

本發明之功效在於:利用該饋送單元的設置,以及該饋送單元饋送該TPU膜的速度與該輥軋單元對該塑料板材進行輥軋的速度相等的作用,可使得該TPU膜的饋送速度與該塑料板材的移動速度沒有速差,可以確保複合塑料製品的貼合品質。 The effect of the present invention is that the feeding speed of the TPU film can be made by the arrangement of the feeding unit and the speed at which the feeding unit feeds the TPU film and the speed at which the rolling unit rolls the plastic sheet. The plastic sheet has no speed difference in moving speed, and can ensure the bonding quality of the composite plastic product.

1‧‧‧TPU膜 1‧‧‧TPU film

101‧‧‧表層 101‧‧‧ surface layer

102‧‧‧印刷層 102‧‧‧Printing layer

103‧‧‧料捲 103‧‧‧Volume

2‧‧‧塑料板材 2‧‧‧Plastic sheet

100‧‧‧押出設備 100‧‧‧Exit equipment

X‧‧‧押出方向 X‧‧‧Exit direction

10‧‧‧輥軋單元 10‧‧‧Rolling unit

11‧‧‧輥軋動力源 11‧‧‧Rolling power source

12‧‧‧輥軋動力輪 12‧‧‧Rolling power wheel

13‧‧‧輥軋從動輪 13‧‧‧Rolling driven wheel

20‧‧‧饋送單元 20‧‧‧ Feeding unit

21‧‧‧饋送動力源 21‧‧‧ Feeding power source

22‧‧‧饋送動力輪 22‧‧‧ Feeding power wheel

23‧‧‧饋送從動輪 23‧‧‧ Feeding wheel

本發明之其他的特徵及功效,將於參照圖式的實施方式中清楚地呈現,其中:圖1是本發明貼覆TPU膜於塑料板材之裝置的一第一實施例的一平面安裝示意圖;圖2是該第一實施例的一複合塑料製品剖面示意;圖3是本發明貼覆TPU膜於塑料板材之裝置的一第二實施例的一平面安裝示意圖;及圖4是該第二實施例的一複合塑料製品剖面示意。 Other features and effects of the present invention will be apparent from the following description of the drawings. FIG. 1 is a plan view showing a first embodiment of the apparatus for attaching a TPU film to a plastic sheet according to the present invention; 2 is a schematic cross-sectional view of a composite plastic product of the first embodiment; FIG. 3 is a plan view showing a second embodiment of the apparatus for attaching a TPU film to a plastic sheet according to the present invention; and FIG. 4 is the second embodiment. A composite plastic article is schematically illustrated.

在本發明被詳細描述之前,應當注意在以下的說明內容中,類似的元件是以相同的編號來表示。 Before the present invention is described in detail, it should be noted that in the following description, similar elements are denoted by the same reference numerals.

參閱圖1與圖2,本發明貼覆TPU膜1於塑料板材2之裝置之一第一實施例,該塑料板材2的材質可為PC與ABS複合材料易以及PC、ABS、PP、PE等其中一種,該塑料板材2利用一押出設備100朝一押出方向X押出,該貼覆TPU膜1於塑料板材2之裝置可將該TPU膜1固覆於該塑料板材2,該TPU膜1的一料捲103軸設於該押出設備100一側,該貼覆TPU膜1於塑料板材2之裝置包含一輥軋單元10及一饋送單元20。 Referring to FIG. 1 and FIG. 2, a first embodiment of the apparatus for attaching the TPU film 1 to the plastic sheet 2 of the present invention can be made of PC and ABS composite materials, and PC, ABS, PP, PE, etc. In one case, the plastic sheet 2 is extruded by an extrusion device 100 toward an extrusion direction X. The device for coating the TPU film 1 on the plastic sheet 2 can fix the TPU film 1 to the plastic sheet 2, and the TPU film 1 The roll 103 is axially disposed on the side of the extruding device 100. The device for attaching the TPU film 1 to the plastic sheet 2 comprises a roll unit 10 and a feed unit 20.

該輥軋單元10沿該押出方向X設於該押出設備100一側,並包括一設置於該塑料板材2一側的輥軋動力源11、一受該輥軋動力源11驅動且設置於該塑料板材2一側的輥軋動力輪12及一設置於該塑料板材2另一側的輥軋從動輪13,該輥軋動力源11驅動該輥軋動力輪12的轉動且配合該輥軋從動輪13的從動,可使自該押出設置100押出的塑料板材2朝該押出方向X拖移。 The rolling unit 10 is disposed on the side of the extrusion device 100 along the extrusion direction X, and includes a rolling power source 11 disposed on one side of the plastic sheet 2, and is driven by the rolling power source 11 and disposed thereon. a rolling power wheel 12 on one side of the plastic sheet 2 and a rolling driven wheel 13 disposed on the other side of the plastic sheet 2, the rolling power source 11 driving the rotation of the rolling power wheel 12 and cooperating with the rolling The follow-up of the moving wheel 13 causes the plastic sheet 2 ejected from the squeezing setting 100 to be dragged toward the ejecting direction X.

該饋送單元20趨近於該輥軋單元10,且位於該TPU模1的料捲103與該輥軋單元10之間,並包括一設置於該TPU膜1一側的饋送動力源21、一受該饋送動力源21驅動且設置於該TPU膜1一側的饋送動力輪22及一設置於該TPU膜1另一側的饋送從動輪23,該饋送動力源21採用伺服馬達,可驅動該饋送動力輪22產生轉動且配合該饋送從動輪23的從動,可使TPU膜1朝該輥軋單元10饋送,且使該TPU膜1與自該押出設置100押出,且尚未完全固化 的塑料板材2匯合後再經由該輥軋單元10進行輥軋,該TPU膜1與尚未完全固化該塑料板材2被壓合為一體,該饋送單元20饋送該TPU膜1的速度與該輥軋單元10對該塑料板材2進行輥軋的速度相等。 The feeding unit 20 is adjacent to the rolling unit 10 and located between the roll 103 of the TPU die 1 and the rolling unit 10, and includes a feeding power source 21, one disposed on one side of the TPU film 1. a feed power wheel 22 driven by the feed power source 21 and disposed on one side of the TPU film 1 and a feed follower wheel 23 disposed on the other side of the TPU film 1, the feed power source 21 being driven by a servo motor The feed power wheel 22 generates rotation and cooperates with the feed follower 23 to feed the TPU film 1 toward the roll unit 10, and the TPU film 1 is ejected from the extrusion setting 100 and has not yet fully cured. The plastic sheets 2 are merged and then rolled through the rolling unit 10, the TPU film 1 is pressed together with the plastic sheet 2 which has not been completely cured, and the feed unit 20 feeds the TPU film 1 at a speed and the rolling The unit 10 rolls the plastic sheets 2 at the same speed.

因此,利用該輥軋單元10與該饋送單元20的配合,可使該TPU膜1的饋送速度與該塑料板材2的移送速度相等,且使得該TPU膜1貼覆於該塑料板材2上時,不會產生皺摺,可以確保複合塑料製品的品質,且可降低不良率。 Therefore, by the cooperation of the rolling unit 10 and the feeding unit 20, the feeding speed of the TPU film 1 can be made equal to the conveying speed of the plastic sheet 2, and the TPU film 1 is attached to the plastic sheet 2 It does not wrinkle, can ensure the quality of composite plastic products, and can reduce the defect rate.

且已固結成一體的複合塑料製品入模熱壓並塑形,即可製成具有預定形狀的旅行箱箱殼、置物箱殼、家電外殼、玩具等等(圖未示)。 The composite plastic product which has been consolidated into one body is hot-pressed and shaped into a shape, and can be made into a suitcase case, a storage case, a home appliance casing, a toy, etc. (not shown) having a predetermined shape.

再如圖3與圖4所示,本發明貼覆TPU膜1於塑料板材2之裝置之一第二實施例,也包含一輥軋單元10及一饋送單元20,且與第一實施例之差異在於:該TPU膜1包括一表層101及一預先印製於該表層101的印刷層102,當利用該饋送單元20將該TPU膜1朝該輥軋單元10饋送,且使得該TPU膜1貼覆於該塑料板材2時,可使該印刷層102介於該表層101與該塑料板材2之間。 As shown in FIG. 3 and FIG. 4, the second embodiment of the apparatus for attaching the TPU film 1 to the plastic sheet 2 of the present invention also includes a rolling unit 10 and a feeding unit 20, and is compatible with the first embodiment. The difference is that the TPU film 1 includes a surface layer 101 and a printing layer 102 pre-printed on the surface layer 101, when the TPU film 1 is fed toward the rolling unit 10 by the feeding unit 20, and the TPU film 1 is made When the plastic sheet 2 is attached, the printed layer 102 can be interposed between the surface layer 101 and the plastic sheet 2.

因此,在該印刷層102外側形成保護用的表層101,則可防止該印刷層102受到摩擦而刮損,也可防止脫落,且利用該輥軋單元10與該饋送單元20的配合,也可使得該TPU膜1貼覆於該塑 料板材2上時,不會產生皺摺,可以確保複合塑料製品的品質,且可降低不良率,且該印刷層102的圖案不會變形,也可確保圖案的完整。 Therefore, by forming the surface layer 101 for protection on the outer side of the printed layer 102, the printed layer 102 can be prevented from being scratched by friction and prevented from falling off, and the cooperation of the rolling unit 10 and the feeding unit 20 can also be utilized. Making the TPU film 1 attached to the plastic When the material sheet 2 is placed, wrinkles are not generated, the quality of the composite plastic product can be ensured, and the defective rate can be reduced, and the pattern of the printed layer 102 is not deformed, and the pattern can be ensured.

綜上所述,本發明貼覆TPU膜於塑料板材之裝置,整體結構簡單,且確實能達成本發明之目的。 In summary, the device of the present invention for coating a TPU film on a plastic sheet has a simple overall structure and can indeed achieve the object of the present invention.

惟以上所述者,僅為本發明之實施例而已,當不能以此限定本發明實施之範圍,凡是依本發明申請專利範圍及專利說明書內容所作之簡單的等效變化與修飾,皆仍屬本發明專利涵蓋之範圍內。 However, the above is only the embodiment of the present invention, and the scope of the invention is not limited thereto, and all the equivalent equivalent changes and modifications according to the scope of the patent application and the patent specification of the present invention are still The scope of the invention is covered.

1‧‧‧TPU膜 1‧‧‧TPU film

103‧‧‧料捲 103‧‧‧Volume

2‧‧‧塑料板材 2‧‧‧Plastic sheet

100‧‧‧押出設備 100‧‧‧Exit equipment

X‧‧‧押出方向 X‧‧‧Exit direction

10‧‧‧輥軋單元 10‧‧‧Rolling unit

11‧‧‧輥軋動力源 11‧‧‧Rolling power source

12‧‧‧輥軋動力輪 12‧‧‧Rolling power wheel

13‧‧‧輥軋從動輪 13‧‧‧Rolling driven wheel

20‧‧‧饋送單元 20‧‧‧ Feeding unit

21‧‧‧饋送動力源 21‧‧‧ Feeding power source

22‧‧‧饋送動力輪 22‧‧‧ Feeding power wheel

23‧‧‧饋送從動輪 23‧‧‧ Feeding wheel

Claims (2)

一種貼覆TPU膜於塑料板材之裝置,該塑料板材利用一押出設備朝一押出方向押出,該貼覆TPU膜於塑料板材之裝置可將一TPU膜固覆於該塑料板材,該TPU膜的一料捲軸設於該押出設備一側,該貼覆TPU膜於塑料板材之裝置包含:一輥軋單元,沿該押出方向設於該押出設備一側,並包括一設置於該塑料板材一側的輥軋動力源、一受該輥軋動力源驅動且設置於該塑料板材一側的輥軋動力輪及一設置於該塑料板材另一側的輥軋從動輪,該輥軋動力源驅動該輥軋動力輪的轉動且配合該輥軋從動輪的從動,可使自該押出設置的塑料板材朝該押出方向拖移;及一饋送單元,趨近於該輥軋單元且位於該TPU模的料捲與該輥軋單元之間,並包括一設置於該TPU膜一側的饋送動力源、一受該饋送動力源驅動且設置於該TPU膜一側的饋送動力輪及一設置於該TPU膜另一側的饋送從動輪,該饋送動力源驅動該饋送動力輪的轉動且配合該饋送從動輪的從動,可使TPU膜朝該輥軋單元饋送,且使該TPU膜與自該押出設置押出的塑料板材匯合後再經由該輥軋單元進行輥軋,該TPU膜與該塑料板材結合為一體,該饋送單元饋送該TPU膜的速度與該輥軋單元對該塑料板材進行輥軋的速度相等。 The utility model relates to a device for coating a TPU film on a plastic plate, which is extruded in a direction of extrusion by using an extrusion device, and the device for coating the TPU film on the plastic plate can fix a TPU film on the plastic plate, and the TPU film is The material reel is disposed on one side of the extrusion device, and the device for coating the TPU film on the plastic plate comprises: a rolling unit disposed on one side of the extrusion device along the extrusion direction, and including a side disposed on the plastic plate a rolling power source, a rolling power wheel driven by the rolling power source and disposed on one side of the plastic sheet, and a rolling driven wheel disposed on the other side of the plastic sheet, the rolling power source driving the roller The rotation of the rolling power wheel and the follow-up of the rolling driven wheel enable the plastic sheet disposed from the extrusion to be pulled toward the extrusion direction; and a feeding unit that approaches the rolling unit and is located in the TPU mold. Between the roll and the rolling unit, and comprising a feed power source disposed on one side of the TPU film, a feed power wheel driven by the feed power source and disposed on one side of the TPU film, and a TPU disposed on the TPU Feeding pulley on the other side of the membrane The feed power source drives the rotation of the feed power wheel and cooperates with the follower of the feed follower wheel to feed the TPU film toward the roll unit, and merges the TPU film with the plastic sheet extruded from the extrusion setting. The rolling unit is rolled, the TPU film is integrated with the plastic sheet, and the feeding unit feeds the TPU film at a speed equal to the speed at which the rolling unit rolls the plastic sheet. 如請求項1所述的貼覆TPU膜於塑料板材之裝置,其中,該TPU膜包括一表層及一預先印製於該表層的印刷層,該印刷層介於該表層與該塑料板材之間。 The apparatus for attaching a TPU film to a plastic sheet according to claim 1, wherein the TPU film comprises a surface layer and a printing layer pre-printed on the surface layer, the printing layer being interposed between the surface layer and the plastic sheet. .
TW105136604A 2016-11-10 2016-11-10 TPU film affixed to the plastic sheet of the device TWI605930B (en)

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2004090281A (en) * 2002-08-29 2004-03-25 Asahi Kasei Chemicals Corp Manufacturing method for surface modifying composite sheet due to thermal transfer
TW200706350A (en) * 2005-04-27 2007-02-16 Corning Japan Film pasting apparatus
TW200724379A (en) * 2005-11-02 2007-07-01 Nippon Catalytic Chem Ind Thermoplastic resin sheets provided with functionality by transfer method and their production processes
CN101920588A (en) * 2010-07-05 2010-12-22 林松田 Composite plastic product and production method thereof
TW201615385A (en) * 2014-09-09 2016-05-01 日立成套設備機械股份有限公司 Thin film laminating device

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2004090281A (en) * 2002-08-29 2004-03-25 Asahi Kasei Chemicals Corp Manufacturing method for surface modifying composite sheet due to thermal transfer
TW200706350A (en) * 2005-04-27 2007-02-16 Corning Japan Film pasting apparatus
TW200724379A (en) * 2005-11-02 2007-07-01 Nippon Catalytic Chem Ind Thermoplastic resin sheets provided with functionality by transfer method and their production processes
CN101920588A (en) * 2010-07-05 2010-12-22 林松田 Composite plastic product and production method thereof
TW201615385A (en) * 2014-09-09 2016-05-01 日立成套設備機械股份有限公司 Thin film laminating device

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