TWI604897B - Closed circular blade for plastic device - Google Patents

Closed circular blade for plastic device Download PDF

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Publication number
TWI604897B
TWI604897B TW105123919A TW105123919A TWI604897B TW I604897 B TWI604897 B TW I604897B TW 105123919 A TW105123919 A TW 105123919A TW 105123919 A TW105123919 A TW 105123919A TW I604897 B TWI604897 B TW I604897B
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TW
Taiwan
Prior art keywords
glue
scraper
rubber
unit
back wheel
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TW105123919A
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Chinese (zh)
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TW201808460A (en
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Zhao-Hui Li
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Publication of TW201808460A publication Critical patent/TW201808460A/en

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Description

密閉式圓形刮刀供膠裝置 Closed circular scraper glue supply device

本發明是有關於一種供膠裝置,特別是指一種密閉式圓形刮刀供膠裝置。 The invention relates to a glue supply device, in particular to a closed circular blade glue supply device.

參閱圖1,為習知的一種適用於一塗佈機(圖未示)的供膠裝置1,該供膠裝置1包含一背輪11、一與該背輪11間隔設置的刮刀12,及一設置於該背輪11及該刮刀12的下方並儲存一膠料14的膠料槽13。 Referring to FIG. 1 , there is a conventional glue supply device 1 suitable for a coating machine (not shown). The glue supply device 1 includes a back wheel 11 , a scraper 12 spaced from the back wheel 11 , and A glue tank 13 disposed under the back wheel 11 and the scraper 12 and storing a compound 14.

該供膠裝置1的操作方式為將一被塗物15捲繞於該背輪11,利用控制該背輪11轉動,帶動該被塗物15塗佈該膠料14,並藉由一形成於該背輪11及該刮刀12之間的間隙16,將該被塗物15表面的多餘膠料14刮除,以維持一致的塗佈厚度。 The glue supply device 1 is operated by winding an object 15 onto the back wheel 11 and controlling the rotation of the back wheel 11 to drive the object 15 to apply the glue 14 and form The gap 16 between the back wheel 11 and the blade 12 scrapes off the excess glue 14 on the surface of the object 15 to maintain a uniform coating thickness.

然而,由於該膠料槽13與外界的空氣相連通,使該膠料槽13內的該膠料14容易蒸發,並與空氣作用後產生質變的現象,影響該被塗物15的塗佈品質,且該膠料14若混入氣泡再塗佈於該被塗物15,會造成塗佈不均的問題,若是應用於精緻型產品(如手機螢幕的貼模)的塗佈作業,則任何細微的氣泡即可能大幅減低產品的美觀程度,此外,塗佈過程中產生的雜質長期下來可能會磨損該刮 刀12,而工作人員更換該刮刀12更需耗費許多時間,進而影響工作效率。 However, since the rubber tank 13 communicates with the outside air, the rubber 14 in the rubber tank 13 is easily evaporated and undergoes a qualitative change after being applied to the air, thereby affecting the coating quality of the coated material 15. If the compound 14 is mixed with air bubbles and applied to the object 15 to be coated, the problem of uneven coating may occur, and if it is applied to a delicate product (such as a sticker of a mobile phone screen), any fineness is applied. The bubbles may significantly reduce the aesthetics of the product. In addition, the impurities generated during the coating process may wear the scrape for a long time. The knife 12, and the replacement of the blade 12 by the worker takes a lot of time, which in turn affects work efficiency.

因此,本發明之目的,即在提供一種提升工作效率及塗佈品質的密閉式圓形刮刀供膠裝置。 Accordingly, it is an object of the present invention to provide a closed circular blade supply device that enhances work efficiency and coating quality.

於是,本發明密閉式圓形刮刀供膠裝置,包含一背輪、一與該背輪間隔設置的刮刀單元,及一設置於該背輪及該刮刀單元下方的供膠單元。 Therefore, the closed circular scraper glue supply device of the present invention comprises a back wheel, a scraper unit spaced apart from the back wheel, and a glue supply unit disposed under the back wheel and the scraper unit.

該刮刀單元包括一可繞自身軸線轉動的刮刀本體,及數個間隔設置於該刮刀本體的刀片。該背輪與該刮刀單元之間形成一可供一被塗物通過的間隙。 The doctor unit includes a doctor body rotatable about its own axis, and a plurality of blades spaced apart from the blade body. A gap is formed between the back wheel and the doctor unit for passing an object.

該供膠單元包括一與該刮刀單元相配合界定出一膠料槽的膠料槽壁,該被塗物通過該間隙時,外界的空氣無法進入該膠料槽。 The glue supply unit includes a rubber tank wall that cooperates with the doctor unit to define a rubber tank. When the object passes through the gap, outside air cannot enter the rubber tank.

本發明之功效在於:藉由設置該刮刀單元,於其中一刀片磨損時,可轉動該刮刀本體,以立即使用其它刀片繼續進行塗佈作業,進而提升工作效率,且利用該膠料槽的高密閉性,使塗佈作業的過程中,外界空氣無法進入該膠料槽,達到提升塗佈品質的效果。 The utility model has the advantages that: by providing the scraper unit, when one of the blades is worn, the scraper body can be rotated to immediately use other blades to continue the coating operation, thereby improving work efficiency and utilizing the height of the rubber tank The airtightness prevents the outside air from entering the rubber tank during the coating operation, thereby improving the coating quality.

2‧‧‧背輪 2‧‧‧Back wheel

3‧‧‧刮刀單元 3‧‧‧ scraper unit

31‧‧‧刮刀本體 31‧‧‧ scraper body

32‧‧‧刀片 32‧‧‧blade

33‧‧‧固定元件 33‧‧‧Fixed components

34‧‧‧連接肋 34‧‧‧ Connecting ribs

35‧‧‧間隙 35‧‧‧ gap

4‧‧‧供膠單元 4‧‧‧Glue unit

41‧‧‧膠料槽壁 41‧‧‧Material tank wall

42‧‧‧膠料槽 42‧‧‧Glue trough

421‧‧‧供膠區 421‧‧‧Glue area

422‧‧‧劑量區 422‧‧‧Dose area

43‧‧‧入膠口 43‧‧‧Inlet

44‧‧‧儲膠桶 44‧‧‧Storage bucket

45‧‧‧供膠幫浦 45‧‧‧Glue pump

5‧‧‧墊片 5‧‧‧shims

6‧‧‧真空單元 6‧‧‧vacuum unit

61‧‧‧真空槽壁 61‧‧‧vacuum wall

62‧‧‧抽氣口 62‧‧‧Exhaust port

63‧‧‧真空幫浦 63‧‧‧vacuum pump

64‧‧‧腔室 64‧‧‧ chamber

8‧‧‧被塗物 8‧‧‧Stained objects

9‧‧‧膠料 9‧‧‧Material

本發明之其他的特徵及功效,將於參照圖式的實施方式中清楚地呈現,其中:圖1是一示意圖,說明習知的一種供膠裝置; 圖2是一示意圖,說明本發明密閉式圓形刮刀供膠裝置的一實施例;及圖3是一局部放大剖視圖,說明該實施例的一供膠區及一劑量區。 Other features and effects of the present invention will be apparent from the following description of the drawings, wherein: FIG. 1 is a schematic view illustrating a conventional glue supply device; Figure 2 is a schematic view showing an embodiment of the closed circular blade supply device of the present invention; and Figure 3 is a partially enlarged cross-sectional view showing a glue supply zone and a dose zone of the embodiment.

參閱圖2與圖3,本發明密閉式圓形刮刀供膠裝置的一實施例包含一背輪2、一刮刀單元3、一供膠單元4、一墊片5及一真空單元6。 Referring to FIG. 2 and FIG. 3, an embodiment of the closed circular blade glue supply device of the present invention comprises a back wheel 2, a doctor unit 3, a glue supply unit 4, a gasket 5 and a vacuum unit 6.

該刮刀單元3與該背輪2間隔設置,並包括一可繞自身軸線轉動的刮刀本體31、三個間隔設置於該刮刀本體31的刀片32、三個分別將該等刀片32固定於該刮刀本體31的固定元件33,及三條間隔設置於該刮刀本體31的連接肋34。 The scraper unit 3 is spaced apart from the back wheel 2 and includes a scraper body 31 rotatable about its own axis, three blades 32 spaced apart from the scraper body 31, and three respectively securing the blades 32 to the scraper The fixing member 33 of the body 31 and the three connecting ribs 34 are spaced apart from the blade body 31.

該背輪2與該刮刀單元3之間形成一可供一被塗物8通過的間隙35。每一連接肋34的兩端分別連接其中一刀片32,以增強該等刀片32在塗佈作業過程中的穩固性。在本實施例中,該等固定元件33為螺栓。 A gap 35 is formed between the back wheel 2 and the doctor unit 3 through which an object 8 can pass. One end of each of the connecting ribs 34 is connected to one of the blades 32 to enhance the stability of the blades 32 during the coating operation. In the present embodiment, the fixing members 33 are bolts.

該供膠單元4設置於該背輪2及該刮刀單元3的下方,並包括一與該刮刀單元3相配合界定出一膠料槽42的膠料槽壁41、一形成於該膠料槽壁41並連通該膠料槽42的入膠口43、一儲存一膠料9的儲膠桶44,及一兩端分別連接該入膠口43及該儲膠桶44的供膠幫浦45。 The glue supply unit 4 is disposed under the back wheel 2 and the doctor unit 3, and includes a rubber groove wall 41 defining a rubber groove 42 in cooperation with the blade unit 3, and a glue groove wall 41 formed in the rubber groove The wall 41 is connected to the glue inlet 43 of the rubber tank 42 , a plastic storage tank 44 for storing a rubber 9 , and a rubber supply pump 45 for connecting the rubber inlet 43 and the plastic storage tank 44 respectively. .

該膠料槽42具有一連通該入膠口43的供膠區421及一連通該供膠區421與該間隙35的劑量區422,且 該劑量區422的體積遠小於該供膠區421。 The rubber tank 42 has a glue supply area 421 communicating with the glue inlet 43 and a dose area 422 communicating with the glue supply area 421 and the gap 35, and The dose zone 422 has a much smaller volume than the glue supply zone 421.

該墊片5設置於該背輪2及該刮刀單元3之間,且一端靠抵於該膠料槽壁41。該墊片5、該膠料槽壁41及該刮刀單元3相配合界定出該劑量區422。 The gasket 5 is disposed between the back wheel 2 and the doctor unit 3, and one end abuts against the rubber tank wall 41. The gasket 5, the compound tank wall 41 and the doctor unit 3 cooperate to define the dose zone 422.

使用者可藉由改變該墊片5的尺寸調整該劑量區422的體積大小,用以控制該膠料9由該供膠區421進入該劑量區422的多寡,進而提升塗佈的精度。 The user can adjust the volume of the dose area 422 by changing the size of the spacer 5 to control the amount of the rubber material 9 entering the dose area 422 from the glue supply area 421, thereby improving the coating precision.

在本實施例中,該墊片5的材質為橡膠,使用者可依需求選擇硬性橡膠或是軟性橡膠,惟此非本發明的重要技術特徵,在此並不贅述。 In this embodiment, the material of the gasket 5 is rubber. The user can select hard rubber or soft rubber according to requirements. However, the important technical features of the present invention are not described herein.

該真空單元6包括一設置於該背輪2的下方且相鄰於該膠料槽壁41的真空槽壁61、一形成於該真空槽壁61的抽氣口62,及一連接該抽氣口62的真空幫浦63。該真空槽壁61與該背輪2相配合界定出一腔室64。 The vacuum unit 6 includes a vacuum chamber wall 61 disposed below the back wheel 2 and adjacent to the rubber tank wall 41, a suction port 62 formed in the vacuum chamber wall 61, and a connection port 62. Vacuum pump 63. The vacuum chamber wall 61 cooperates with the back wheel 2 to define a chamber 64.

實際操作時,啟動該真空幫浦63對該腔室64抽氣,使該腔室64接近一真空狀態,同時,啟動該供膠幫浦45,將該儲膠桶44內的該膠料9輸送至該膠料槽42的該供膠區421,且透過該墊片5調整該膠料9由該供膠區421輸送至該劑量區422的量,以決定該膠料9塗佈至該被塗物8的厚度,再由轉動該背輪2的方式帶動該被塗物8,使該被塗物8先經過該腔室64,將附著於該被塗物8表面的氣泡去除,再使該被塗物8通過該劑量區422,此時,即可將該膠料9均勻地塗佈於該被塗物8的表面。 In actual operation, the vacuum pump 63 is activated to evacuate the chamber 64 to bring the chamber 64 close to a vacuum state, and at the same time, the glue supply pump 45 is activated, and the rubber material in the glue storage tank 44 is 9 The rubber supply zone 421 is conveyed to the rubber tank 42 and the amount of the rubber 9 delivered from the rubber supply zone 421 to the dosage zone 422 is adjusted through the gasket 5 to determine that the rubber 9 is applied to the rubber material. The thickness of the object to be coated 8 is further rotated by rotating the back wheel 2 to cause the object 8 to pass through the chamber 64 to remove air bubbles adhering to the surface of the object 8 to be coated. The article 8 is passed through the dose zone 422, at which point the compound 9 can be uniformly applied to the surface of the article 8.

此外,塗佈作業的過程中,長期下來,若其中 一刀片32磨損時,使用者僅需轉動該刮刀本體31,使其它的刀片32轉動至鄰近該劑量區422的相對應位置,即可繼續進行塗佈作業,而不必如習知的作法一般更換一組新的刮刀12(見圖1),因此,節省了許多作業時間,進而提升工作人員的工作效率。 In addition, during the coating process, long-term down, if When a blade 32 is worn, the user only needs to rotate the blade body 31 to rotate the other blades 32 to the corresponding position adjacent to the dose zone 422, so that the coating operation can be continued without having to replace it as conventionally known. A new set of scrapers 12 (see Figure 1) saves a lot of work time and increases staff productivity.

經由以上的說明,可將本發明的優點歸納如下: Through the above description, the advantages of the present invention can be summarized as follows:

一、藉由該膠料槽42的高密閉性,使塗佈作業的過程中,外界空氣無法進入該膠料槽42,使該膠料9不易蒸發且不會因接觸空氣而變質,達到提升塗佈品質的效果。 1. By the high airtightness of the rubber tank 42, the outside air cannot enter the rubber tank 42 during the coating operation, so that the rubber material 9 is not easy to evaporate and does not deteriorate due to contact with the air, thereby achieving improvement. The effect of coating quality.

二、藉由該等刀片32可隨該刮刀本體31轉動的特性,當其中一刀片32磨損時,工作人員只需轉動該等刀片32即可繼續進行塗佈作業,進而提升工作效率。 2. By virtue of the fact that the blades 32 can rotate with the blade body 31, when one of the blades 32 is worn, the worker only needs to rotate the blades 32 to continue the coating operation, thereby improving work efficiency.

三、藉由該墊片5的設置,調整該劑量區422的體積大小,進而控制該膠料9的塗佈厚度,達到提升塗佈精度的效果。 3. By setting the spacer 5, the volume of the dose region 422 is adjusted, thereby controlling the coating thickness of the rubber 9 to achieve the effect of improving coating precision.

四、藉由該真空單元6的設置,在該被塗物8經過該劑量區422之前,先行去除附著在該被塗物8表面的氣泡,以提升該膠料9的塗佈品質,進而降低產品的不良率。 4. By the arrangement of the vacuum unit 6, before the object 8 passes through the dose area 422, the air bubbles adhering to the surface of the object 8 are removed to improve the coating quality of the material 9 and thereby reduce The defect rate of the product.

值得一提的是,若該被塗物8並非精緻型產品(如手機螢幕的貼模)時,則塗佈作業的過程中,該被塗物8表面的該膠料9若摻入些許氣泡還不致於影響其美觀 程度,因此,本發明也可以不設置該真空單元6,亦可達到其主要的發明功效,端看業者的產品需求而定。 It is worth mentioning that if the object 8 is not a delicate product (such as a sticker of a mobile phone screen), the glue 9 on the surface of the object 8 is mixed with some bubbles during the coating operation. Still not affecting its beauty To the extent that the vacuum unit 6 is not provided, the present invention can also achieve its main inventive effects, depending on the product requirements of the manufacturer.

綜上所述,本發明藉由該刮刀單元3可轉動的特性及該膠料槽42的高密閉性,達到提升工作效率及塗佈品質的效果,故確實能達成本發明之目的。 As described above, the present invention achieves the object of the present invention by improving the work efficiency and coating quality by the rotatability of the doctor unit 3 and the high airtightness of the rubber tank 42.

惟以上所述者,僅為本發明之實施例而已,當不能以此限定本發明實施之範圍,即大凡依本發明申請專利範圍及專利說明書內容所作之簡單的等效變化與修飾,皆仍屬本發明專利涵蓋之範圍內。 However, the above is only the embodiment of the present invention, and the scope of the present invention is not limited thereto, that is, the simple equivalent changes and modifications made by the patent application scope and the patent specification of the present invention are still It is within the scope of the patent of the present invention.

2‧‧‧背輪 2‧‧‧Back wheel

3‧‧‧刮刀單元 3‧‧‧ scraper unit

31‧‧‧刮刀本體 31‧‧‧ scraper body

32‧‧‧刀片 32‧‧‧blade

33‧‧‧固定元件 33‧‧‧Fixed components

34‧‧‧連接肋 34‧‧‧ Connecting ribs

4‧‧‧供膠單元 4‧‧‧Glue unit

41‧‧‧膠料槽壁 41‧‧‧Material tank wall

42‧‧‧膠料槽 42‧‧‧Glue trough

421‧‧‧供膠區 421‧‧‧Glue area

422‧‧‧劑量區 422‧‧‧Dose area

43‧‧‧入膠口 43‧‧‧Inlet

44‧‧‧儲膠桶 44‧‧‧Storage bucket

45‧‧‧供膠幫浦 45‧‧‧Glue pump

5‧‧‧墊片 5‧‧‧shims

6‧‧‧真空單元 6‧‧‧vacuum unit

61‧‧‧真空槽壁 61‧‧‧vacuum wall

62‧‧‧抽氣口 62‧‧‧Exhaust port

63‧‧‧真空幫浦 63‧‧‧vacuum pump

64‧‧‧腔室 64‧‧‧ chamber

8‧‧‧被塗物 8‧‧‧Stained objects

9‧‧‧膠料 9‧‧‧Material

Claims (8)

一種密閉式圓形刮刀供膠裝置,包含:一背輪;一刮刀單元,與該背輪間隔設置,並包括一可繞自身軸線轉動的刮刀本體及數個間隔設置於該刮刀本體的刀片,該背輪與該刮刀單元之間形成一可供一被塗物通過的間隙;及一供膠單元,設置於該背輪及該刮刀單元的下方,並包括一與該刮刀單元相配合界定出一膠料槽的膠料槽壁,該被塗物通過該間隙時,外界的空氣無法進入該膠料槽;其中,該刮刀單元還包括數個分別將該等刀片固定於該刮刀本體的固定元件;其中,該刮刀單元還包括數條間隔設置於該刮刀本體的連接肋,每一連接肋的兩端分別連接其中一刀片。 A closed circular scraper glue supply device comprises: a back wheel; a scraper unit spaced apart from the back wheel and comprising a scraper body rotatable about its own axis and a plurality of blades spaced apart from the scraper body A gap is formed between the back wheel and the scraper unit for passing an object; and a glue supply unit is disposed under the back wheel and the scraper unit, and includes a matching with the scraper unit a rubber tank wall of a rubber tank, when the object passes through the gap, the outside air cannot enter the rubber tank; wherein the scraper unit further comprises a plurality of fixings respectively fixing the blades to the scraper body The squeegee unit further includes a plurality of connecting ribs spaced apart from the blade body, and two ends of each connecting rib are respectively connected to one of the blades. 如請求項1所述的密閉式圓形刮刀供膠裝置,其中,該膠料槽具有一供膠區及一連通該供膠區與該間隙的劑量區,該劑量區的體積遠小於該供膠區。 The sealed circular scraper glue supply device of claim 1, wherein the rubber tank has a glue supply zone and a dose zone connecting the glue supply zone and the gap, the volume of the dose zone being much smaller than the supply zone. Glue area. 如請求項2所述的密閉式圓形刮刀供膠裝置,其中,該供膠單元還包括一形成於該膠料槽壁且連通該供膠區的入膠口、一儲存一膠料的儲膠桶及一兩端分別連接該入膠口及該儲膠桶的供膠幫浦。 The sealed circular blade supply device of claim 2, wherein the glue supply unit further comprises a glue inlet formed in the rubber tank wall and communicating with the glue supply area, and a storage of a rubber compound. The glue barrel and one end are respectively connected to the glue inlet and the glue pump of the glue barrel. 如請求項2或3所述的密閉式圓形刮刀供膠裝置,還包含一設置於該背輪及該刮刀單元之間且一端靠抵於該 膠料槽壁的墊片,該墊片、該膠料槽壁及該刮刀本體相配合界定出該劑量區。 The closed circular blade glue supply device according to claim 2 or 3, further comprising: disposed between the back wheel and the scraper unit and having one end abutting The gasket of the wall of the rubber tank, the gasket, the wall of the rubber tank and the body of the scraper cooperate to define the dosage zone. 如請求項1所述的密閉式圓形刮刀供膠裝置,還包含一真空單元,該真空單元包括一設置於該背輪的下方且相鄰於該膠料槽壁的真空槽壁及一形成於該真空槽壁的抽氣口,該真空槽壁與該背輪相配合界定出一腔室。 The closed circular blade glue supply device of claim 1, further comprising a vacuum unit, the vacuum unit comprising a vacuum groove wall disposed adjacent to the back wheel and adjacent to the rubber groove wall and forming At the suction port of the vacuum tank wall, the vacuum groove wall cooperates with the back wheel to define a chamber. 如請求項5所述的密閉式圓形刮刀供膠裝置,其中,該真空單元還包括一連接該抽氣口的真空幫浦。 The closed circular blade supply device of claim 5, wherein the vacuum unit further comprises a vacuum pump connected to the suction port. 如請求項1所述的密閉式圓形刮刀供膠裝置,其中,該等固定元件為螺栓。 The closed circular blade supply device of claim 1, wherein the fixing members are bolts. 如請求項4所述的密閉式圓形刮刀供膠裝置,其中,該墊片的材質為橡膠。 The sealed circular blade supply device according to claim 4, wherein the gasket is made of rubber.
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US3357052A (en) * 1965-07-06 1967-12-12 Gen Dynamics Corp Apparatus for making membranes
CN1298767A (en) * 1999-12-07 2001-06-13 富士机械工业株式会社 Coater for coating liquid onto sheet material
JP2006272130A (en) * 2005-03-29 2006-10-12 Fuji Photo Film Co Ltd Coating method of coating liquid, coating device of coating liquid, optical film and antireflection film
TW201321457A (en) * 2011-10-19 2013-06-01 3M Innovative Properties Co Articles with thin melt coatings and methods for making same

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3357052A (en) * 1965-07-06 1967-12-12 Gen Dynamics Corp Apparatus for making membranes
US3354735A (en) * 1966-02-07 1967-11-28 William G Holz Traction-face arrangement for drum-type pulleys
CN1298767A (en) * 1999-12-07 2001-06-13 富士机械工业株式会社 Coater for coating liquid onto sheet material
JP2006272130A (en) * 2005-03-29 2006-10-12 Fuji Photo Film Co Ltd Coating method of coating liquid, coating device of coating liquid, optical film and antireflection film
TW201321457A (en) * 2011-10-19 2013-06-01 3M Innovative Properties Co Articles with thin melt coatings and methods for making same

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