TWI604059B - Water-cooled drum bushing - Google Patents

Water-cooled drum bushing Download PDF

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Publication number
TWI604059B
TWI604059B TW105128425A TW105128425A TWI604059B TW I604059 B TWI604059 B TW I604059B TW 105128425 A TW105128425 A TW 105128425A TW 105128425 A TW105128425 A TW 105128425A TW I604059 B TWI604059 B TW I604059B
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Taiwan
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receiving portion
water
disposed
heat insulating
fixing
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TW105128425A
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Chinese (zh)
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TW201809288A (en
Inventor
ming-xin Wang
rong-zhou Weng
Pei-Jia Zhou
Xiang-Ya Huang
Lan-Qiao Zhan
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Publication of TW201809288A publication Critical patent/TW201809288A/en

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Description

水冷式滾筒襯套Water-cooled roller bushing

本發明係關於一種運用於煉鋼作業時之滾筒襯套,尤指一種水冷式的滾筒襯套者。 The present invention relates to a roller bushing for use in steelmaking operations, and more particularly to a water-cooled roller bushing.

一般煉鋼原料處理工場在進行爐渣造粒生產時,請配合參看圖6所示者,須將高溫的液態爐渣由一傾翻機50經由一襯套60傾倒流入至一滾筒70內部,再經由該滾筒70將高溫液態的爐渣處理成顆粒小於100mm的固態渣粒,以利後續程序的進行,然而,在傾倒高溫液態爐渣的過程中,襯套60內壁係與高溫液態爐渣接觸而吸收爐渣的熱量,造成襯套60本身溫度持續上昇至約750℃以上,而襯套60外壁溫度亦會高達550℃以上,如此在長時間處於高溫的情況下,因熱應力或熱衝擊及自重的彎曲應力的影響,會導致襯套內壁形成裂縫,且裂縫會快速生長且延裂至外壁面,造成漏料而需停產的情事,另外,因襯套60溫度過高,需待冷卻後方可再進行下一次爐渣的傾倒作業,一般現有襯套60係以空冷方式進行冷卻,需時約30至50分鐘,故如此會影響到爐渣處理作業整體的效率。 In the general steelmaking raw material processing workshop, when the slag granulation production is carried out, please refer to the one shown in Fig. 6. The high temperature liquid slag must be poured from a tilting machine 50 through a bushing 60 into a drum 70, and then through The drum 70 treats the high temperature liquid slag into solid slag particles having a particle size of less than 100 mm to facilitate the subsequent process. However, in the process of pouring the high temperature liquid slag, the inner wall of the liner 60 is in contact with the high temperature liquid slag to absorb the slag. The heat causes the temperature of the liner 60 itself to rise continuously to about 750 ° C or higher, and the temperature of the outer wall of the liner 60 is also higher than 550 ° C, so that the thermal stress or thermal shock and the bending of its own weight are caused by the high temperature for a long time. The influence of stress will cause cracks in the inner wall of the bushing, and the crack will grow rapidly and crack to the outer wall surface, causing the material to be stopped and the production to be stopped. In addition, because the temperature of the bushing 60 is too high, it needs to be cooled before it can be For the next slag dumping operation, the conventional liner 60 is generally cooled by air cooling, and takes about 30 to 50 minutes, so that the overall efficiency of the slag processing operation is affected.

因此,本發明人有鑑於現有滾筒襯套結構及使用上的缺失,特經過不斷的試驗與研究,終於發展出一種能改進現有缺失之本發明。 Therefore, the present inventors have finally developed a present invention which can improve the existing deficiency, in view of the lack of structure and use of the conventional drum bushing, through continuous experimentation and research.

本發明的主要目的,在於提供一種水冷式滾筒襯套,其可有效地降低襯套內外壁之溫度,避免襯套因熱應力或熱衝擊而破裂,而能達到提昇爐渣處理生產效率及延長襯套使用壽命之目的者。 The main object of the present invention is to provide a water-cooled roller bushing which can effectively reduce the temperature of the inner and outer walls of the bushing and prevent the bushing from being broken due to thermal stress or thermal shock, thereby improving the slag processing production efficiency and extending the lining. The purpose of the service life.

為達上述目的,本發明的水冷式滾筒襯套主要包含有一圓筒狀的本體,於本體的外側面上設置有至少一道的冷卻水道,各冷卻水道係呈彎曲狀排列於本體外表面,並且有至少一個的入水口及至少一個的出水口,另各冷卻水道係由數個L形角鋼所組成,各L形角鋼之一端係直接固定於本體的外側面,另端則係與相鄰之L形角鋼固定連接,其中該本體係由一半圓弧筒狀的承接部及一半圓弧筒狀的防濺蓋所組成,而該至少一冷卻水道係設置於承接部之外表面上。 In order to achieve the above object, the water-cooled roller bushing of the present invention mainly comprises a cylindrical body, and at least one cooling water channel is disposed on the outer side surface of the body, and the cooling water channels are arranged in a curved shape on the outer surface of the body, and There are at least one water inlet and at least one water outlet, and the other cooling water channels are composed of several L-shaped angle steels, one end of each L-shaped angle steel is directly fixed to the outer side of the body, and the other end is adjacent to the adjacent one. The L-shaped angle steel is fixedly connected, wherein the system is composed of a half-arc cylindrical receiving portion and a semi-circular cylindrical splash-proof cover, and the at least one cooling water channel is disposed on the outer surface of the receiving portion.

藉由上述技術手段,本發明的冷卻水道可令冷卻液與承接部外側面直接接觸,並因冷卻水道係由L形角鋼組合而成,故可令冷卻水道中的各通道緊密接近,除L形角鋼本身的厚度外,冷卻水道之各通道間並無任何間隔,而能提高冷卻液與承接部外側面的接觸面積,以高整體的散熱效率,來提高對襯套的降溫效果,以避免襯套因熱應力或熱衝擊等因素而發生裂縫等不良情形,而能延長襯套的使用壽命,並且讓襯套可快速地連續進行爐渣傾倒作業,以提昇整體爐渣處理作業之工作效率者。 According to the above technical means, the cooling water channel of the present invention can directly contact the cooling liquid with the outer side surface of the receiving portion, and the cooling water channel is composed of L-shaped angle steel, so that the channels in the cooling water channel can be closely contacted, except for L. In addition to the thickness of the angled steel itself, there is no gap between the channels of the cooling water channel, and the contact area between the coolant and the outer side of the receiving portion can be increased, and the overall cooling efficiency is improved to improve the cooling effect of the bushing to avoid The bushing may cause cracks or the like due to factors such as thermal stress or thermal shock, and the service life of the bushing may be prolonged, and the bushing may be continuously and continuously subjected to the slag pouring operation to improve the work efficiency of the overall slag processing operation.

10‧‧‧承接部 10‧‧‧Receiving Department

12‧‧‧固定凸緣 12‧‧‧Fixed flange

14‧‧‧固定圈 14‧‧‧Fixed ring

16‧‧‧固定片 16‧‧‧Fixed tablets

18‧‧‧定位凸部 18‧‧‧ Positioning convex

20‧‧‧冷卻水道 20‧‧‧Cooling waterway

22‧‧‧入水口 22‧‧‧ water inlet

24‧‧‧出水口 24‧‧‧Water outlet

30‧‧‧防濺蓋 30‧‧‧ splash cover

40‧‧‧隔熱板 40‧‧‧ Thermal insulation board

42‧‧‧固定槽 42‧‧‧fixed slot

50‧‧‧傾翻機 50‧‧‧Tipping machine

60‧‧‧襯套 60‧‧‧ bushing

70‧‧‧滾筒 70‧‧‧Roller

圖1係本發明之前視圖。 Figure 1 is a front view of the invention.

圖2係本發明之側視圖。 Figure 2 is a side view of the invention.

圖3係本發明承接部展開後之前視圖。 Figure 3 is a front elevational view of the receptacle of the present invention after deployment.

圖4係本發明之端視剖面放大圖。 Figure 4 is an enlarged cross-sectional view of the end of the present invention.

圖5係本發明之側視斷面放大圖。 Figure 5 is an enlarged side elevational view of the present invention.

圖6係現有爐渣傾倒作業之示意圖。 Figure 6 is a schematic view of the existing slag dumping operation.

本發明係關於一種水冷式的滾筒襯套,請配合參看圖1至圖3,由圖中可看到,本發明的襯套主要包含有一呈圓筒狀的本體,該本體可為單一圓筒狀構件,亦可如圖所示由一半圓弧筒狀的承接部10及一半圓弧筒狀的防濺蓋30所共同組合成一圓筒狀的本體.該承接部10及防濺蓋30的一端可形成一管徑較大的擴大端,該擴大端係用以一漏斗件相連接,以承接由傾翻機傾倒下來的高溫爐渣,於承接部10的外側面上設置有至少一道的冷卻水道20,該至少一道的冷卻水道20係分佈於承接部10外側面的一部份,其中於承接部10外表面設置有兩組冷卻水道20為較佳,又各冷卻水道20係呈直線彎曲狀排列於承接部10外表面,並且有至少一個的入水口22及至少一個的出水口24,各冷卻水道20係由數個L形角鋼所組成,如圖4所示者,各L形角鋼之一端係以焊接等方式直接固定於承接部10的外側面上,另端則係與相鄰之L形角鋼以焊接等方式固定連接。 The present invention relates to a water-cooled roller bushing, please refer to FIG. 1 to FIG. 3. As can be seen from the figure, the bushing of the present invention mainly comprises a cylindrical body, which can be a single cylinder. The member can also be combined into a cylindrical body by a half-arc cylindrical receiving portion 10 and a half-circular cylindrical splash-proof cover 30 as shown. One end of the receiving portion 10 and the splash guard 30 can form a larger diameter enlarged end, and the enlarged end is connected by a funnel member to receive the high temperature slag dumped by the tilting machine, and the receiving portion 10 At least one cooling water channel 20 is disposed on the outer side surface of the receiving portion 10, wherein the outer surface of the receiving portion 10 is provided with two sets of cooling water channels 20. Further, each of the cooling water passages 20 is linearly curved on the outer surface of the receiving portion 10, and has at least one water inlet 22 and at least one water outlet 24, and each of the cooling water passages 20 is composed of a plurality of L-shaped angle steels, such as As shown in Fig. 4, one end of each L-shaped angle steel is directly fixed to the outer side surface of the receiving portion 10 by welding or the like, and the other end is fixedly connected to the adjacent L-shaped angle steel by welding or the like.

又該防濺蓋30之長度可短於承接部10之長度,其中防濺蓋30可一體成型於承接部10上,亦可以固定方式結合於承接部10上,在將防濺蓋30固定於承接部10上時,請配合參看圖2及圖4,可於承接部10的兩側緣上分別凸設有一固定凸緣12,在將防濺蓋30之兩側緣抵靠於承接部10的兩側緣後,可令防濺蓋30與承接部10上的固定凸緣12相抵靠,再於防濺蓋30外周面設置有數道固定圈14,各固定圈14的兩端可分別以焊接等方式固定於承接部10的兩側緣上,如此藉由固定凸緣12及固定圈14的相互配合,可夾持固定防濺蓋30而與承接部10連接成圓筒狀的本體。 Moreover, the length of the splash cover 30 can be shorter than the length of the receiving portion 10, wherein the splash cover 30 can be integrally formed on the receiving portion 10, or can be fixedly coupled to the receiving portion 10, and the splash cover 30 is fixed on the cover portion 30. When the receiving portion 10 is used, please refer to FIG. 2 and FIG. 4 , a fixing flange 12 can be respectively protruded on both side edges of the receiving portion 10 , and the two sides of the splash-proof cover 30 abut against the receiving portion 10 . After the two side edges, the splash cover 30 can be abutted against the fixing flange 12 of the receiving portion 10, and then the outer peripheral surface of the splash cover 30 is provided with a plurality of fixing rings 14, and the two ends of each fixing ring 14 can be respectively The two sides of the receiving portion 10 are fixed by welding or the like. Thus, by the mutual engagement of the fixing flange 12 and the fixing ring 14, the splash-proof cover 30 can be clamped and connected to the receiving portion 10 to form a cylindrical body.

在使用時,請配合參看圖1,圖2及圖4可將冷卻液源連接至各冷卻水道20的入水口22,並將冷卻水道20的出水口24與一冷卻裝置相連接,藉此可將冷卻液自冷卻水道20的入水口22導入冷卻水道22之中,此時,因冷卻水道之L形角鋼係直接固定於承接部10外表面,所以冷卻水道20內的冷卻液可直接 與承接部10外側面直接接觸,並且因冷卻水道20中的各通道間除L形角鋼本身的厚度外,各通道間並無任何間隔,可提高冷卻水道20之通道設置的密度,而讓冷卻水道20中的冷卻液可有效地吸收襯套在傾倒作業時所產生的高溫及熱量,且因冷卻水道20係由L形角鋼組合而成,故可令冷卻水道20中的各通道緊密接近,而能提高冷卻液與承接部10外側面的接觸面積,以高整體的散熱效率,而對襯套外表面產生良好的吸熱及降溫的效果,如此可使襯套的內、外壁面的溫度均有效的下降,避免襯套發生裂縫的情況,而延長襯套整體的使用壽命。 In use, please refer to FIG. 1 , FIG. 2 and FIG. 4 , the coolant source can be connected to the water inlet 22 of each cooling water channel 20 , and the water outlet 24 of the cooling water channel 20 can be connected to a cooling device. The coolant is introduced into the cooling water channel 22 from the water inlet 22 of the cooling water channel 20. At this time, since the L-shaped angle steel of the cooling water channel is directly fixed to the outer surface of the receiving portion 10, the coolant in the cooling water channel 20 can be directly Direct contact with the outer side of the receiving portion 10, and because of the thickness of the L-shaped angle steel between the channels in the cooling water passage 20, there is no space between the channels, which can increase the density of the passage of the cooling water passage 20, and let the cooling The coolant in the water channel 20 can effectively absorb the high temperature and heat generated by the bushing during the dumping operation, and since the cooling water channel 20 is composed of L-shaped angle steel, the channels in the cooling water channel 20 can be closely contacted. Moreover, the contact area between the coolant and the outer side surface of the receiving portion 10 can be increased, and the heat dissipation efficiency of the whole bushing is improved, and the outer surface of the bushing has a good heat absorption and temperature lowering effect, so that the temperature of the inner and outer wall surfaces of the bushing can be increased. Effectively reduce the occurrence of cracks in the bushing and extend the life of the bushing as a whole.

又可因冷卻水道20的設置而有效地降低襯套的溫度,故在完成一次傾倒作業後,不需長時間等待襯套的冷卻時間,即可快速地進行下一次的傾倒作業,如此可有效地提昇爐渣處理作業生產效率。 Further, since the temperature of the bushing can be effectively reduced by the arrangement of the cooling water passage 20, the next pouring operation can be quickly performed without waiting for the cooling time of the bushing for a long time after the completion of one pouring operation, which is effective. Improve the production efficiency of slag processing operations.

另外,因本發明的本體可由承接部10及防濺蓋30組合而成,所以可避免本體上下溫差過大而導致應力接排而破壞,可延長滾筒襯套整體的使抈壽命。 Further, since the main body of the present invention can be combined by the receiving portion 10 and the splash-proof cover 30, it is possible to prevent the temperature difference between the upper and lower sides of the main body from being excessively large, thereby causing stress to be broken and broken, and the life of the entire drum bushing can be prolonged.

另外,請配合參看圖4及圖5,於承接部10的內側面上可設置有數個隔熱板40,兩相鄰隔熱板40間形成有一伸縮間隙,各隔熱板40可為碳材所製成,將隔熱板40固定於承接部10上時,可於承接部10的內側面凸設有數個橫向設置的固定片16,並於各隔熱板40的一側面凹設有一可掛設套設於其中一個固定片16上的固定槽42,另於承接部10內側面上凸設有數個縱向設置且分別抵靠於隔熱板30側壁面的定位凸部18,藉由固定片16及定位凸部18,可使各隔熱板40穩固定位於承接部10內側面上。 In addition, please refer to FIG. 4 and FIG. 5 , a plurality of heat insulation boards 40 may be disposed on the inner side surface of the receiving part 10 , and a telescopic gap is formed between the two adjacent heat insulation boards 40 , and each heat insulation board 40 may be carbon material. When the heat insulating plate 40 is fixed to the receiving portion 10, a plurality of laterally disposed fixing pieces 16 may be protruded from the inner side surface of the receiving portion 10, and one side of each of the heat insulating plates 40 may be recessed. A fixing groove 42 which is sleeved on one of the fixing pieces 16 is attached, and a plurality of positioning protrusions 18 which are longitudinally disposed and respectively abut against the side wall surface of the heat insulating plate 30 are protruded on the inner side surface of the receiving portion 10 by fixing The sheet 16 and the positioning convex portion 18 can securely fix the respective heat insulating panels 40 on the inner side surface of the receiving portion 10.

如此,在將高溫爐渣倒入襯套時,高溫爐渣係與隔熱板40接觸,而不會直接接觸承接部10的內側面,如此可避免承接部10溫度因瀘渣的倒 入而突然昇高,或避免爐渣撞擊承接部10的內壁面,而影響承接部10結構的強度,而造成承接部10結構的損壞,如此可延長襯套整體之使用壽命。 In this way, when the high temperature slag is poured into the bushing, the high temperature slag is in contact with the heat insulating plate 40 without directly contacting the inner side of the receiving portion 10, so that the temperature of the receiving portion 10 can be prevented from falling due to the slag. Suddenly rising, or avoiding the slag striking the inner wall surface of the receiving portion 10, affecting the strength of the structure of the receiving portion 10, thereby causing damage to the structure of the receiving portion 10, thus extending the life of the bushing as a whole.

以上所述,僅是本發明的較佳實施例,並非對本發明作任何形式上的限制,任何所屬技術領域中具有通常知識者,若在不脫離本發明所提技術方案的範圍內,利用本發明所揭示技術內容所作出局部更動或修飾的等效實施例,並且未脫離本發明的技術方案內容,均仍屬於本發明技術方案的範圍內。 The above is only a preferred embodiment of the present invention, and is not intended to limit the scope of the present invention. Any one of ordinary skill in the art can use the present invention without departing from the scope of the present invention. Equivalent embodiments of the invention may be made without departing from the technical scope of the present invention.

10‧‧‧承接部 10‧‧‧Receiving Department

12‧‧‧固定凸緣 12‧‧‧Fixed flange

14‧‧‧固定圈 14‧‧‧Fixed ring

20‧‧‧冷卻水道 20‧‧‧Cooling waterway

22‧‧‧入水口 22‧‧‧ water inlet

24‧‧‧出水口 24‧‧‧Water outlet

30‧‧‧防濺蓋 30‧‧‧ splash cover

Claims (9)

一種水冷式滾筒襯套,主要包含有一圓筒狀的本體,於本體的外側面上設置有至少一道的冷卻水道,各冷卻水道係呈彎曲狀排列於本體外表面,並且有至少一個的入水口及至少一個的出水口,另各冷卻水道係由數個L形角鋼所組成,各L形角鋼之一端係直接固定於本體的外側面,另端則係與相鄰之L形角鋼固定連接,其中該本體係由一半圓弧筒狀的承接部及一半圓弧筒狀的防濺蓋所組成,而該至少一冷卻水道係設置於承接部之外表面上。 A water-cooled roller bushing mainly comprises a cylindrical body, at least one cooling water channel is arranged on an outer side surface of the body, each cooling water channel is arranged in a curved shape on the outer surface of the body, and has at least one water inlet And at least one water outlet, the other cooling water channel is composed of a plurality of L-shaped angle steels, one end of each L-shaped angle steel is directly fixed to the outer side surface of the body, and the other end is fixedly connected with the adjacent L-shaped angle steel. The system consists of a half-arc cylindrical receiving portion and a semi-circular cylindrical splash-proof cover, and the at least one cooling water channel is disposed on the outer surface of the receiving portion. 如請求項1所述之水冷式滾筒襯套,其中該防濺蓋之長度係短於承接部之長度。 The water-cooled roller bushing of claim 1, wherein the length of the splash cover is shorter than the length of the receiving portion. 如請求項1或2所述之水冷式滾筒襯套,其中於該防濺蓋係一體連接於承接部上。 The water-cooled drum bushing of claim 1 or 2, wherein the splash cover is integrally connected to the receiving portion. 如請求項1或2所述之水冷式滾筒襯套,其中於該防濺蓋係固定連接於承接部上。 The water-cooled roller bushing of claim 1 or 2, wherein the splash cover is fixedly coupled to the receiving portion. 如請求項4所述之水冷式滾筒襯套,其中於承接部的兩側緣上分別凸設有一固定凸緣,而防濺蓋之兩側緣係抵靠承接部的固定凸緣,並於防濺蓋外周面設置有數道固定圈,各固定圈的兩端係分別固定於承接部的兩側緣上。 The water-cooled roller bushing according to claim 4, wherein a fixing flange is respectively protruded on both side edges of the receiving portion, and both side edges of the splash-proof cover abut against the fixing flange of the receiving portion, and The outer peripheral surface of the splash cover is provided with a plurality of fixing rings, and the two ends of each fixing ring are respectively fixed on the two side edges of the receiving portion. 如請求項5所述之水冷式滾筒襯套,其中於承接部的內側面上設置有數個隔熱板,兩相鄰隔熱板間形成有一伸縮間隙。 The water-cooled roller bushing according to claim 5, wherein a plurality of heat insulating plates are disposed on an inner side surface of the receiving portion, and a telescopic gap is formed between the two adjacent heat insulating plates. 如請求項6所述之水冷式滾筒襯套,其中於承接部的內側面凸設有數個橫向設置的固定片,並於各隔熱板的一側面凹設有一可掛設套設於其中一個固定片上的固定槽,另於承接部內側面上凸設有數個縱向設置且分別抵靠於隔熱板側壁面的定位凸部。 The water-cooled roller bushing according to claim 6, wherein a plurality of laterally disposed fixing pieces are protruded from an inner side surface of the receiving portion, and a hangable sleeve is disposed on one side of each of the heat insulating plates. A fixing groove on the fixing piece is further disposed on the inner side surface of the receiving portion, and a plurality of positioning convex portions longitudinally disposed and respectively abutting against the side wall surface of the heat insulating plate are protruded. 如請求項1或2所述之水冷式滾筒襯套,其中於承接部的內側面上設置有數個隔熱板,兩相鄰隔熱板間形成有一伸縮間隙。 The water-cooled roller bushing according to claim 1 or 2, wherein a plurality of heat insulating plates are disposed on an inner side surface of the receiving portion, and a telescopic gap is formed between the two adjacent heat insulating plates. 如請求項8所述之水冷式滾筒襯套,其中於承接部的內側面凸設有數個橫向設置的固定片,並於各隔熱板的一側面凹設有一可掛設套設於其中一個固定片上的固定槽,另於承接部內側面上凸設有數個縱向設置且分別抵靠於隔熱板側壁面的定位凸部。 The water-cooled roller bushing according to claim 8, wherein a plurality of laterally disposed fixing pieces are protruded from an inner side surface of the receiving portion, and a hangable sleeve is disposed on one side of each of the heat insulating plates. A fixing groove on the fixing piece is further disposed on the inner side surface of the receiving portion, and a plurality of positioning convex portions longitudinally disposed and respectively abutting against the side wall surface of the heat insulating plate are protruded.
TW105128425A 2016-09-02 2016-09-02 Water-cooled drum bushing TWI604059B (en)

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TW201809288A TW201809288A (en) 2018-03-16

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