TWI598305B - Apparatuses for manufacturing glass and methods of managing pulling forces applied to glass ribbon - Google Patents

Description

Method for managing tensile force applied to glass ribbon and apparatus for manufacturing glass

The present application claims priority to U.S. Patent Application Serial No. 13/626,337, filed on

The present disclosure relates to methods and apparatus for making glass, and in particular, to glass manufacturing equipment and methods of compensating for roll wear.

The stretching process is used in glass manufacturing operations to produce glass sheets for various products including flat panel displays. Glass sheets produced according to such processes typically exhibit greater flatness and smoothness than glass produced by different methods (eg, float).

In order to produce a glass ribbon in the stretching process, a tensile force is applied to the glass ribbon while the glass is in a viscoelastic state before the glass is transformed into an elastic state. Glass belt Stretched by a short roll that applies a pulling force to stretch the glass ribbon in the pull-down direction (i.e., in the direction in which the glass travels) and in the transverse direction perpendicular to the pull-down direction. Pull the glass to the desired thickness for use in the supply.

The physical interface between the short rolls and the glass ribbon affects the stability of the glass ribbon during the drawing process and affects the properties of the glass finished product produced from the glass ribbon. However, the short rolls are prone to wear due to contact with the glass ribbon, which can affect the physical interface between the short rolls and the glass ribbon, thereby degrading the quality of the final glass.

Accordingly, there is a need for alternative stretching equipment capable of managing roll wear and methods of managing roll wear of the stretching apparatus.

Embodiments described herein relate to methods and apparatus for applying tension to a glass ribbon during a drawing process. The methods and apparatus manage the wear of the rolls, which improves the product yield of the manufacturing process while balancing the tension applied to the glass ribbon during the drawing process to improve the mechanical properties of the glass ribbon.

According to various embodiments, a method of managing a tensile force applied to a glass sheet in a stretching apparatus includes: applying a front side driving torque to a front side of the glass sheet and applying a rear side driving torque to the glass sheet with a rear side short roll, the rear side short roll Opposite the front side short roll and contact the back side of the glass sheet. The method also includes receiving, by the at least one electronic controller, a front side transient pull signal indicative of a torque applied to the glass sheet by the front side short roll, and receiving a rear side transient tension signal indicative of a torque applied to the glass sheet by the trailing side short roll. The method further includes automatically calculating, by the at least one electronic controller, a front side average tensile force applied to the glass sheet and corresponding to a first time period of at least one rotation of the front side short roll And calculating, by the at least one electronic controller, a rear side average tensile force applied to the glass sheet and corresponding to a second time period of at least one rotation of the rear side short roll. The method also includes: comparing the front side average pulling force with the rear side average pulling force to determine a pulling force difference between the front side average pulling force and the rear side average pulling force, and modifying one or more of the front side driving torque or the rear side driving torque to set the front side The difference in the desired tensile force between the average tensile force and the average lateral tension on the back side.

According to other embodiments, a glass manufacturing apparatus for producing a glass sheet includes a stretching apparatus for receiving a glass sheet and a stretched glass sheet, wherein the stretching apparatus includes a plurality of pairs of short rolls. Each of the short roll pairs includes: a front side short roll coupled to the front side motor and positioned adjacent the edge of the glass sheet; and a rear side short roll coupled to the rear side motor and positioned Adjacent to the edge of the glass sheet such that the front side short roll and the rear side short roll are positioned along the opposite side of the glass sheet and the front side short roll and the rear side short roll contact the glass piece. The stretching apparatus also includes an electronic controller communicatively coupled to the front side motor and the rear side motor of each of the pair of short rolls. The electronic controller executes computer readable instructions to calculate a front side transient tension applied to the glass sheet by the front side short roll based on a signal indicative of a torque applied to the glass sheet by the front side short roll, based on the torque applied to the glass sheet indicating the back side short roll The signal is calculated by applying a rear side short roll to the rear side temporary pulling force of the glass piece, calculating a front side average pulling force of the glass piece corresponding to the first time period of at least one rotation of the front side short roll, and calculating at least one time corresponding to the rear side short roll. The average tensile force on the back side of the glass sheet during the second time period of rotation. The computer readable command also compares the average lateral tension on the front side with the average tensile force on the back side to determine the difference in tensile force between the average average tensile force on the front side and the average tensile force on the back side, and modifies the diameter of the front side short roll associated with the front side short roll or At least one of the rear side short roll diameter variations associated with the rear side short rolls manages the tensile tension applied to the glass sheets by the front side short rolls and the rear side short rolls.

Additional features and advantages of the embodiments described herein will be set forth in the <RTIgt; The embodiments (including the detailed description below, the scope of the patent application, and the drawings) are recognized.

It is to be understood that the foregoing general description The accompanying drawings are included to provide a The drawings illustrate various embodiments described herein and, together with the description, illustrate the principles and operations of the claimed subject matter.

100‧‧‧Glass manufacturing equipment

105‧‧‧glass ribbon

106a‧‧‧Local band portion

106b‧‧‧Local band portion

110‧‧‧melting tank

112‧‧‧ arrow

115‧‧‧Clarification tank

120‧‧‧ mixing tank

125‧‧‧transport

126‧‧‧ molten glass

130‧‧‧ downflow tube

132‧‧‧ entrance

135‧‧‧Forming equipment

136‧‧‧ openings

137‧‧‧ slot

139‧‧‧The root of the forming equipment

150‧‧‧Road Anvil Machine (TAM)

155‧‧‧Stainless glass

200‧‧‧ stretching equipment

210‧‧‧Short roll pair

210a‧‧‧Upper roll pair

210b‧‧‧Next short roll pair

220‧‧‧Front short roll

222‧‧‧ front side transmission

224‧‧‧ front motor

230‧‧‧Back side short rolls

232‧‧‧Backside transmission

234‧‧‧Backside motor

240‧‧‧driven short rolls

300‧‧‧Electronic controller

310‧‧‧ processor

320‧‧‧Display monitor

330‧‧‧ memory

The embodiments illustrated in the drawings are illustrative and exemplary in nature and are not intended to limit the scope of the invention. The following detailed description of the illustrative embodiments, which are in the a glass manufacturing apparatus of one or more embodiments; FIG. 2 is a schematic side view of a pair of short rolls of a stretching apparatus according to one or more embodiments illustrated or described herein; The figures schematically illustrate measurements as illustrated or described herein. An imaginary profile of transient tension and average tensile force applied by two of the short rolls of one or more embodiments; and FIG. 4 schematically illustrates the measurement according to the illustration or description herein An imaginary profile of transient tension and average tensile force applied by two of the short rolls of one or more embodiments.

Reference will now be made in detail to embodiments of a glass manufacturing apparatus having a stretching apparatus and a method of managing the tensile force applied to the glass sheet by the stretching apparatus. Wherever possible, the same element reference Figure 1 generally illustrates a glass manufacturing apparatus for use in glass production. The glass making apparatus processes the batch into molten glass, introduces the molten glass into a forming apparatus, and the molten glass flows out of the forming apparatus to form a glass piece. The glass sheet is in contact with a plurality of pairs of short rolls that are positioned proximate to the edge of the glass sheet. The pair of short rolls contact the glass sheet and apply a force to the glass sheet to control the parameters of the cured glass sheet, such as thickness. The torque applied to the glass sheet by the pair of short rolls may vary based on various factors including, for example, but not limited to, short roll alignment, short roll diameter, short roll contact pressure with the glass sheet, short roll out of roundness, and Transmission changes.

The control variables associated with each of the short rolls in the pair of short rolls can be modified to minimize the difference in force applied by the corresponding short rolls in each pair of short rolls to improve the performance of the glass making apparatus. The reduction in the difference in force applied by the short rolls of each of the short roll pairs reduces the total force applied to the glass ribbon, thereby reducing the likelihood of the glass ribbon slipping between the pairs of short rolls. In addition, The reduction in the difference in the force exerted by the short rolls of each of the short roll pairs allows the "clamping" force applied by the short rolls in a direction perpendicular to the direction of travel of the glass ribbon, thereby reducing the wear of the short rolls themselves. The glass manufacturing apparatus having the stretching apparatus and the method of managing the tensile force applied to the glass sheet by the stretching apparatus will be described in further detail with reference to the accompanying drawings.

Referring now to Figure 1, an exemplary glass manufacturing apparatus 100 is illustrated that incorporates a fusion process to produce a glass ribbon 105. The glass manufacturing apparatus 100 includes a melting tank 110, a clarification tank 115, a mixing tank 120, a conveying tank 125, a forming apparatus 135, a stretching apparatus 200, and a cutting apparatus 150 (for example, a traveling anvil machine (TAM) 150). The glass making apparatus 100 first produces a continuous glass ribbon 105 by batching the mixture into a molten glass, distributing the molten glass into a preliminary shape, and applying tension to the glass as it cools and the viscosity increases. The glass ribbon 105 is used to control the size of the glass ribbon 105, and to cut the discrete glass sheet 155 from the glass ribbon 105 after the glass has completed the viscoelastic conversion and has the mechanical properties imparting stable dimensional characteristics to the glass sheet 155.

In operation, the batch used to form the glass is introduced into a melting tank 110 as indicated by arrow 112 and melted to form molten glass 126. The molten glass 126 flows into a clarification tank 115 maintained at a temperature higher than the temperature of the melting tank 110. The molten glass 126 flows from the clarification tank 115 into the mixing tank 120, wherein the molten glass 126 undergoes a mixing process to homogenize the molten glass 126. The molten glass 126 flows from the mixing tank 120 to the transfer tank 125, and the transfer tank 125 conveys the molten glass 126 to the inlet 132 via the downflow tube 130 and into the forming apparatus 135.

The forming apparatus 135 shown in Fig. 1 is used in a melt drawing process To produce a glass ribbon 105 having a high surface quality and a low thickness variation. Forming device 135 includes an opening 136 that receives molten glass 126. The molten glass 126 flows into the trough 137 and then overflows and descends from the side of the trough 137 with the two partial strip portions 106a, 106b before being melted together under the root 139 of the forming apparatus 135 (see Figure 2). The two partial strip portions 106a, 106b of the glass 126 still in the molten state are recombined (e.g., melted) with each other at a position below the root portion 139 of the forming apparatus 135, thereby forming a glass ribbon 105 (also referred to as a glass mesh). . The glass ribbon 105 is stretched downward from the forming apparatus by the stretching apparatus 200. While the forming apparatus 135 illustrated and described herein performs a melt drawing process, it should be understood that other forming equipment can be utilized including, but not limited to, slot stretching equipment and the like.

As illustrated in Figure 1 and as will be described in more detail below, the stretching apparatus 200 includes a plurality of actively driven short roll pairs 210a, 210b, each of which includes a front side of the active drive short roll pairs 210a, 210b The short roll 220 and the rear side short roll 230. The front side short roll 220 is coupled to the front side transmission 222, which is coupled to the front side motor 224. The front side transmission 222 modifies the output speed and torque transmitted to the front side motor 224 of the front side short roll 220. Similarly, the rear side short roll 230 is coupled to the rear side transmission 232, which is coupled to the rear side motor 234. The rear side transmission 232 modifies the output speed and torque transmitted to the rear side motor 234 of the rear side short roll 230.

The operation of a plurality of short roll pairs 210 is controlled for various conditions including, for example, without limitation, the torque applied to the glass ribbon 105 and the rate of rotation of the short rolls 220, short rolls 230. When the glass ribbon 105 is still in the viscoelastic In the state, the tensile force applied to the glass ribbon 105 by the plurality of pairs of short rolls 210 causes the glass ribbon 105 to stretch or stretch, thereby exerting tension on the glass ribbon 105 by controlling the translation of the glass ribbon 105 along the stretching apparatus 200. The size of the glass ribbon 105 is controlled.

When the glass ribbon 105 is stretched through the stretching apparatus 200, the glass has an opportunity to cool. The glass manufacturing apparatus 100 having a plurality of short roll pairs 210 can improve the control and consistency of the tension and/or pull-down tension in the area where the glass ribbon 105 undergoes viscoelastic transformation. This area is defined as a "set area" in which stress and flatness are set in the glass ribbon 105. The glass manufacturing apparatus 100 including a plurality of actively driven short roll pairs 210 can improve the glass as compared to a conventionally designed manufacturing apparatus that incorporates rolls extending along the entire width (not shown) of the glass ribbon 105. The manufacture of sheet 155.

After the glass ribbon 105 undergoes viscoelastic transformation, the glass ribbon 105 can be segmented into glass sheets 155 having discrete lengths. The glass ribbon 105 can be cut into a glass sheet 155 by a variety of methods and apparatus including, for example, using a score and break process performed by the TAM 150 or a laser trimming process (not shown). In the embodiment illustrated in FIG. 1, the TAM 150 is used to score on the glass ribbon 105, thereby enabling the discrete glass sheets 155 to be cut from the glass ribbon 105 as the glass manufacturing apparatus 100 continuously produces the glass ribbon 105. In general, the TAM 150 is used to form a level score line on the moving glass ribbon 105. To accommodate the translation of the glass ribbon 105 along the stretching apparatus 200, the TAM 150 travels at the same speed as the glass ribbon 105 in the same direction as the glass ribbon 105 while traveling in a direction that intersects the direction in which the glass ribbon 105 travels. When the TAM 150 moves in the pull-down direction with the glass ribbon 105, the engraved wheel contacts the glass ribbon 105 and scores on the glass ribbon 105. Thereby creating a horizontal score line across the glass ribbon. Reiterate that by moving at the same speed as the glass ribbon 105 in the pull-down direction, the TAM 150 can apply a score line on the glass ribbon 105 that is perpendicular to the downward direction of the glass ribbon 105. This score line enables the complete separation of the discrete glass sheets 155 from the continuous glass ribbon 105 using conventional bending techniques.

The glass manufacturing apparatus 100 having a plurality of short roll pairs 210 accommodates variations in transient force variability due to a variety of factors including, for example but not limited to, the weight of the glass sheet, and the tension tension applied by the pair of short rolls. The glass ribbon 105 is trimmed by a variety of methods including scoring the glass ribbon 105 by the TAM 150 or scoring the glass ribbon 105 (not shown) with a laser. The glass manufacturing apparatus 100 manages the tension and pull-down tension, improves the operational stability of the stretching apparatus 200 during the stretching operation, and minimizes the friction between the glass ribbon 105 and the pair of short rolls 210 to improve the stability of the glass ribbon 105. Sex, resulting in a flatter and/or thinner glass ribbon 105 than is achievable with conventional manufacturing equipment and methods.

The operation of the stretching apparatus 200 will be discussed with reference to FIG. The operation of the pair of short rolls 210a, 210b of the stretching apparatus 200 can be varied to apply the desired force to the glass ribbon 105 during the stretching operation. In one embodiment, the upper short roll pair 210a can be operated in a constant torque mode such that the upper short roll pair 210a continuously applies a pulling force to the glass ribbon 105 while changing the speed at which the glass ribbon 105 translates away from the forming apparatus 135. Controlling the speed at which the upper short roll pair 210a pulls the glass ribbon 105 away from the forming apparatus 135 can contribute to the thickness control of the glass ribbon 105. The lower short roll pair 210b can be operated in a constant speed mode such that the lower short roll pair 210b continuously stretches the glass ribbon 105 at a constant speed while being applied to the glass The torque of the ribbon 105 can be arbitrarily changed. Similarly, the lower short roll pair 210b maintains the tension on the glass ribbon 105 when the glass ribbon 105 is in a viscoelastic state.

Under some operating conditions, the lower short roll pair 210b can change the direction of the pulling force applied to the glass ribbon 105. For example, when the glass ribbon 105 is relatively short, such as when the glass ribbon 105 has been recently trimmed, the lower short roller pair 210b can be operated at a constant speed with a torque that exerts a pulling force in the direction of travel of the glass ribbon 105. As the glass ribbon 105 is continuously stretched by the stretching apparatus 200, the weight of the glass ribbon 105 is increased, thereby reducing the tensile force applied to the glass ribbon 105 as needed to maintain the desired thickness of the glass ribbon 105. In some embodiments, the lower short roll pair 210b may reverse the direction of application of the torque as the length of the glass ribbon 105 increases such that a pulling force applied to the glass ribbon 105 is applied in a direction opposite to the direction of travel of the glass ribbon 105. Since the glass ribbon 105 is trimmed to a certain length with respect to the division of the glass sheet 155 from the glass ribbon 105, the weight of the glass ribbon 105 is reduced. To maintain a consistent pulling force on the glass ribbon 105, the magnitude and direction of the pulling force applied by the lower short roller pair 210b is reversed to the direction of travel. In other embodiments, the lower short roll pair 210b can vary the magnitude of the tension applied to the glass ribbon 105, but does not reverse the direction.

Referring now to Figures 1 and 2, the front side motor 224 and the rear side motor 234 of each of the short roll pairs 210 are communicatively coupled to at least one electronic controller 300, which controls the front side motor 224 and The operation of the rear side motor 234. The electronic controller 300 can vary the speed and/or torque transmitted by each of the front side motor 224 and the rear side motor 234 in each of the plurality of short roll pairs 210 to provide the desired tension to the glass ribbon 105. . As the glass ribbon 105 travels along the stretching apparatus 200 with the pulling force, the glass ribbon 105 is converted to have greater elasticity. When the glass ribbon 105 approaches the end of the stretching apparatus 200 At this time, the TAM 150 is scored on the glass ribbon 105 with a given sheet length so that the glass ribbon 105 can be separated into discrete glass sheets 155 pieces.

The glass manufacturing apparatus 100 including a plurality of short roll pairs 210 may easily change the tensile tension applied to the glass ribbon 105 during the stretching process. Such changes may be attributed to various factors including, for example, but not limited to, a change in speed between the upper short roll pair 210a and the lower short roll pair 210b, applied to the front side short roll 220 and the back side of the short roll pair 210 A change in the tensile force between the short rolls 230 and a mismatch in the speed between the TAM 150 and the stretching apparatus 200. Accordingly, glass manufacturing apparatus 100 in accordance with the present disclosure includes at least one electronic controller 300 that includes computer readable instructions stored in memory 330 and executed by processor 310, as discussed above, such The computer readable instructions determine the tensile tension applied to the glass ribbon 105 by each of the front side short roll 220 and the rear side short roll 230 of each of the short roll pairs 210. In addition, computer readable instructions allow for modification of parameters (e.g., short roll diameter variables) to account for, for example, changes in the outer diameter of the front side short roll 220 and the rear side short roll 230 caused by short roll wear.

The glass manufacturing apparatus 100 including the elements discussed herein in accordance with the present disclosure exhibits improved performance over conventional designs. This equivalent improvement can be manifested by a reduction in inclusions in the glass ribbon 105, a reduction in roll slip between the short roll pair 210 and the glass ribbon 105, and thus a further reduction in wear of the short roll 220, the short roll 230, by The reduction in the wear rate of the short rolls 220, 230 caused by the misalignment between the short rolls 220 and the short rolls 230, and the defects caused by the scratches and/or cracks on the surface of the glass strip 105 by the short rolls 220 and the short rolls 230 And/or a reduction in glass breakage. Further, the glass manufacturing apparatus according to the present disclosure The preparation 100 can improve the measurement accuracy of the feed rate of the belt when the self-stretching apparatus 200 trims the glass ribbon 105. An increase in the accuracy of the feed rate can increase the accuracy of the score performed by the TAM 150 or laser (not shown). The increase in the accuracy of the score produced by the TAM 150 improves the yield of the glass sheet 155 produced by the glass manufacturing apparatus 100 by reducing trimming debris, and this increase can reduce the need for subsequent cutting operations.

In one embodiment, front side motor 224 and rear side motor 234 may be selected from a variety of suitable motors including, for example but not limited to, AC synchronous motors, brushless DC motors, brush DC motors, AC servo motors, DC servo motors. Wait. The torque output from the motor 224 and the motor 234 to the short roll 220 and the short roll 230 can be measured. In one embodiment, a plurality of sensors (eg, strain gauges) can sense the amount of torque applied by motor 224, motor 234. In another embodiment, the torque generated by motor 224, motor 234 may be calculated based on the current delivered to motor 224, motor 234, respectively, at rotary transmission 222, transmission 232, and short roll 220, short roll 230. The torque applied to the glass ribbon 105 is provided at a high sampling rate by monitoring the torque output of the motor 224, the motor 234 used by the motor 224, the motor 234, so that the torque applied to the glass ribbon 105 can be measured. Variety.

The torque output of the motor 224 and the motor 234 is sent as a signal to the electronic controller 300, and the signal is processed by the at least one processor 310 in the electronic controller 300 to calculate the front side transient drive torque applied by the front side short roll 220 and thus calculated The front side transient pulling force is calculated, and the rear side transient driving torque and thus the calculated rear side transient pulling force are calculated by the rear side short roll 230. In one embodiment, it can be temporarily driven by being applied to the front side of the front side short roll 220. The torque is multiplied by the diameter of the front side short roll 220 to calculate the front side transient tension by an algebraic method. Similarly, the rear side transient pulling force can be calculated algebraically by multiplying the rear side transient driving torque applied to the rear side short roll 230 by the diameter of the trailing side short roll 230. Further, the electronic controller 300 can calculate the through-pull by multiplying the diameter of the front side short roll 220 and/or the rear side short roll 230 by the front side drive speed of the front side short roll 220 or the drive side drive speed of the rear side short roll 230. The linear feed rate is within the glass ribbon 105 of the apparatus 200.

However, the calculation of the front side transient tension and the rear side transient tension may be complicated by the wear of the front side short roll 220 and the rear side short roll 230. When the short roll 220 and the short roll 230 are used in the drawing apparatus 200 to process the glass ribbon 105, the diameters of the short roll 220 and the short roll 230 themselves are reduced due to wear. The measurement of the diameter of the short roll 220 and the short roll 230 itself is difficult and not practical in a production environment. Thus, in some embodiments, electronic controller 300 includes a short roll wear compensation algorithm to account for variations in the diameter of short roll 220, short roll 230, as will be discussed in more detail below.

Referring now to Figure 3, a hypothetical data diagram is illustrated which illustrates the temporary tension on the front side of the pair of short rolls 210 and the temporary pull on the back side. As shown in FIG. 1, the data map can be displayed on the display monitor 320 to a user of the glass manufacturing apparatus 100, which is communicatively coupled to the electronic controller 300. Referring again to Figure 3, the transient pull diagram shows the high frequency variation of the tensile force applied to the glass ribbon 105. As used herein, a high frequency change in pull force refers to a change that occurs during a time period that is less than about one rotation of the pair of short rolls 210, and a low frequency change in pull force refers to a time that is greater than about one rotation of the pair of short rolls 210. Changes that occur during the cycle. The high frequency variation of the pull force can be attributed to Various factors include, for example but not limited to, the out-of-roundness of the short roll 220, the short roll 230, the different center of the short roll 220, the short roll 230, the change of the alignment of the short roll 220, the short roll 230, the short roll pair The transmission 222 of the 210, the change of the transmission 232, and the slip of the glass ribbon 105 caused by the short roll 220 and the short roll 230. In order to make the high frequency change of the pull force undetected, the data can be sampled in a longer period of time. The electronic controller 300 processes the front side transient pulling force and the rear side transient pulling force to calculate the front side average pulling force and the rear side average pulling force, respectively.

In some embodiments, the front side average pull force is calculated by the electronic controller by determining a moving average of the front side transient pull force over a period of time, the time period corresponding to at least one rotation of the front side short roll. Similarly, the back side average pulling force is calculated by the electronic controller by determining the moving average of the rear side transient pulling force over a period of time corresponding to at least one rotation of the trailing side short roll. As shown in Fig. 3, the front side average pulling force and the rear side average pulling force are shown for the front side transient pulling force and the rear side temporary pulling force, respectively. The front side average tension and the rear side average tension may be calculated by the electronic controller for a predetermined period of time, such as during a time period corresponding to three rotations of the front side short roll and the rear side short roll, respectively.

The difference between the front side average pulling force and the rear side average pulling force indicates the difference in tensile force between the average pulling force applied by the short side roll and the back side short roll by the short roll pair. To adjust the tension, the position of the short-roller pair of the front side short roll and/or the rear side short roll can be adjusted to modify the contact between the short roll and the glass ribbon. Alternatively or additionally, the torque applied by the motor to the short rolls can be modified so that the tension applied by each of the short rolls of the short roll pair can be more closely matched. By reducing the average side tension applied by the front side short roll and short by the rear side The difference in the tensile force between the side average tensile forces after application of the rolls enables an improvement in the polishing characteristics of the glass ribbon.

Referring again to FIG. 1, in an embodiment of the stretching apparatus 200 in accordance with the present disclosure, the wear compensation algorithm included in the computer readable instructions executed by the processor 310 of the electronic controller 300 includes a short corresponding to the front side. The diameter of the front side short roll of the diameter of the roll 220 is variable, and the diameter of the rear side short roll corresponding to the diameter of the rear side short roll 230 is variable. As discussed above, the electronic controller 300 can calculate the tensile force applied to the glass ribbon 105 by the front side short roll 220 and/or the rear side short roll 230, as well as linearly within the glass ribbon 105 as the glass ribbon 105 translates along the stretching apparatus 200. Material rate. When the short roll 220 and the short roll 230 are initially installed in the drawing apparatus 200, the front side short roll diameter variable and the rear side short roll diameter variable may be set to match the actual diameter of the corresponding short roll 220, 230. Therefore, the tensile force applied by the short rolls and the calculated linear feed rate within the glass ribbon 105 can be accurately calculated by the electronic controller 300.

The electronic controller 300 may implement a wear compensation algorithm such that the front side short roll diameter variable and/or the rear side short roll diameter variable corresponding to the diameter of the short roll 220, the short roll 230 in each of the short roll pairs 210 It can be modified to explain the change in diameter of the short roll 220 and the short roll 230 caused by wear. In one embodiment, the front side short roll diameter variation or the rear side short roll diameter variation may be modified such that the calculation of the tensile force applied by the front side short roll 220 and the rear side short roll 230 is modified. In connection with a modification of the front side short roll diameter variable or the rear side short roll diameter variable, the relative balance of the torque applied by the motor 224 coupled to the short roll 220, the short roll 230, and the motor 234 can be modified by the electronic controller 300.

In the imaginary example shown in Fig. 3, the front side short roll applies an average tensile force to the glass ribbon which is greater than the average tensile force applied by the rear side short roll to the glass ribbon, and is attributed to the front side short roll and the rear side short roll. The diameter changes to apply the same drive torque to the short rolls. Similarly, the conversion of the driving torque applied to the short rolls and the tensile force applied to the glass ribbon is not equal between the front side short rolls and the rear side short rolls. The difference in the average tensile force applied by the equal drive torque indicates that there may be a deviation in the diameter of the short roll. To compensate for the deviation of the diameter of the short rolls, the diameter of the trailing short rolls can be reduced in the electronic controller. In some embodiments, the operator of the stretching apparatus can manually adjust the front side short roll diameter variable and/or the back side short roll diameter variable, and verify that the front side average tensile force and the rear side average tensile force are observed on the display 320. Adjustment, the display 320 is communicatively coupled to the processor 310 of the electronic controller 300 (see FIG. 1). By reducing the diameter variation of the trailing short rolls, the calculated value of the transient tension of the trailing short rolls will decrease. To compensate for the reduction in the transient tension of the short rolls after the calculation, the rear side motor will increase the torque transmitted to the trailing short rolls. As the torque applied to the trailing short rolls increases, the difference in tension between the front side average pulling force and the rear side average pulling force calculated by the electronic controller can be reduced. The diameter change of the rear side short roll can be further reduced until the difference in tensile force between the front side average pulling force and the rear side average pulling force is lowered to a desired level.

Referring now to Figure 4, a hypothetical data map is illustrated which illustrates a short roll pair front side transient pull, rear side transient pull, front side average pull and back side average pull. The data map shown in Figure 4 has been implemented with a wear compensation algorithm, as discussed above, to manage the wear of the short rolls and the tension applied to the glass sheets. Implementation of the wear compensation algorithm reduces the short front roll and the rear side The difference in tension between the rolls. In addition, the wear compensation algorithm can reduce the absolute pulling force applied by at least one of the front side short roll or the back side short roll during the drawing process. The reduction in the tensile force applied by the short rolls reduces the likelihood of the short rolls slipping on the glass sheets, thereby reducing the formation rate of inclusions in the glass sheets.

Referring again to FIG. 1, the wear compensation algorithm performed by electronic controller 300 may (or alternatively) include a linear feed rate outside of glass ribbon 105 to determine wear of short roll 220, short roll 230. As used herein, the term "external" refers to the measurement taken outside of the pair of short rolls 210 of the stretching apparatus 200 that applies a force to the glass ribbon 105 to translate the glass ribbon 105 through the stretching. Device 200. In one embodiment, the glass ribbon 105 is measured after being cut into a length by the TAM 150. The length of the glass ribbon 105 can be input to an electronic controller 300 that calculates the linear feed rate outside of the glass ribbon 105. In another embodiment, the stretching apparatus 200 can include at least one driven short roll 240 that is positioned to contact the glass ribbon 105 as the glass ribbon 105 traverses the stretching apparatus 200. The at least one driven short roll 240 is communicatively coupled to the electronic controller 300 such that the at least one driven short roll 240 indicates its own rotational speed. The rotational speed of at least one driven short roll 240 and the diameter of the at least one driven short roll 240 can be used to determine the linear feed rate outside of the glass ribbon 105 as the glass ribbon 105 is translated along the stretching apparatus 200. The linear feed rate can be received by the electronic controller 300 outside of the glass ribbon 105 as measured by any of the external measuring devices. The electronic controller 300 can modify the front side short roll diameter variable and/or the rear side short roll diameter variable of any of the short roll pair 210 such that it is measured by the front side short roll 220 and/or the rear side short roll 230. Linear feed rate is more encrypted than external linear feed rate Cut the match.

Alternatively or additionally, the force generated by the TAM 150 when the TAM 150 cuts the glass ribbon 105 to a certain length can be used to verify the accuracy of the linear feed rate within the glass ribbon 105 as the glass ribbon 105 is translated along the stretching apparatus 200. The TAM 150 is configured to apply a score line across the glass ribbon 105 that is perpendicular to the edge of the glass ribbon 105. However, since the glass ribbon 105 is continued to be stretched along the stretching apparatus 200 during the scoring operation, the TAM 150 is disposed to translate with the glass ribbon 105 in the pull-down direction while translating across the glass ribbon 105 in the transverse direction. By scoring the glass ribbon 105 in this manner, the TAM 150 translates in the pull-down direction and the cross-pull direction to facilitate approximating the edge of the glass ribbon 105 and the downward direction of the glass ribbon 105 on the glass ribbon 105. mark.

The relative speed at which the TAM 150 translates in the pull down direction and the cross pull direction is set according to the linear feed rate of the glass ribbon 105. In some embodiments, the linear feed rate of the glass ribbon 105 is provided by the electronic controller 300, depending on the intrinsic linear feed rate as determined by the front side short roll 220 and/or the back side short roll 230. If the linear feed rate within the glass ribbon 105 does not match the actual linear feed rate of the glass ribbon 105, there will be a relative movement in the pull-down direction between the TAM 150 and the glass ribbon 105 such that the score line applied by the TAM 150 Not perpendicular to the edge of the glass ribbon 105. Since the torque output by the motor 224 and the motor 234 can be changed during operation of the TAM 150, the relative movement of the TAM relative to the glass ribbon 105 in the pull-down direction can be sensed by the front side motor 224 and the rear side motor 234, the front side motor 224 and the rear. The side motors 234 are coupled to the front side short rolls 220 and the rear side short rolls 230, respectively. Likewise, during operation of the TAM 150, the motor 224, motor 234 (especially those operating in a constant rate mode) The change in torque application may indicate a deviation between the linear feed rate and the actual linear feed rate of the glass ribbon 105 within the glass ribbon 105 as determined by the front side short roll 220 and/or the back side short roll 230. For example, the downward force application of the TAM 150 indicates that the actual linear feed rate of the glass ribbon 105 is lower than the intrinsic linear advance rate determined by the front side short roll 220 and/or the rear side short roll 230.

It will now be appreciated that a glass making apparatus having a stretching apparatus in accordance with the present disclosure uses an electronic controller that receives feedback from a short roll of a short roll pair. The electronic controller refines the data received from the short rolls to reduce noise in the data to provide a more accurate comparison between the data received from the short rolls. The electronic controller may include a wear compensation algorithm that allows for modification of parameters associated with the short rolls and thereby allows a more uniform application of tension to the glass sheet as the glass sheet translates along the stretching apparatus. The wear compensation algorithm also improves the accuracy of the measurement of the linear feed rate of the glass sheets. The improvement in the accuracy of the measurement of the tensile force and the linear feed rate increases the yield of the glass manufacturing equipment and reduces the formation of inclusions within the glass sheet itself.

Note that the terms "substantially" and "about" are used herein to mean the degree of inherent uncertainty that can be attributed to any quantitative comparison, value, measurement, or other notation. These terms are also used herein to indicate a degree, and the quantity labeling method may differ from the reference to the extent that it does not change the basic function of the subject matter.

In a first aspect, the present disclosure provides a method of managing a tensile force applied to a glass ribbon in a stretching apparatus, the method comprising: applying a front side pulling force to a front side of the glass ribbon with a front side short roll; applying the back side short roll after application Side tension to the glass ribbon, the rear short roll is opposite to the front short roll and contacts the glass ribbon Receiving a front side transient drive torque signal with at least one electronic controller indicating a front side drive torque applied to the glass ribbon by the front side short roll; receiving a rear side transient drive torque signal, the rear side temporarily The state drive torque signal indicates a rear side drive torque applied to the glass ribbon by the rear side short roll; the front side average tension is automatically calculated by the at least one electronic controller, the front side average tension applied to the glass ribbon and corresponding to at least one rotation of the front side short roll a first time period; automatically calculating a rear side average pulling force with at least one electronic controller, the rear side average pulling force being applied to the glass ribbon and corresponding to a second time period of at least one rotation of the rear side short roll; comparing the front side average pulling force with The average lateral pull force is used to determine the difference in tensile force between the average front pull force and the back side average pull force; and one or more of the front side pull force or the back side pull force is modified to adjust the tension between the front side average pull force and the back side average pull force difference.

In a second aspect, the present disclosure provides a glass manufacturing apparatus for producing a glass ribbon, the glass manufacturing apparatus comprising: a stretching apparatus for receiving a glass ribbon and a stretched glass ribbon, wherein the stretching apparatus comprises a plurality of short a pair of rolls, each of the short roll pairs comprising: a front side short roll coupled to the front side motor and positioned adjacent to the edge of the glass ribbon; and a rear side short roll coupled to the rear side motor and Positioned close to the edge of the glass ribbon such that the front side short roll and the rear side short roll are positioned along the opposite side of the glass ribbon and the front side short roll and the rear side short roll contact the glass ribbon; and at least one electronic controller that communicates with the electronic controller Coupled to a front side motor and a rear side motor of each of the pair of short rolls, the electronic controller includes a processor and a memory for storing computer readable instructions when the computer readable instruction set is executed by the processor The at least one electronic controller: calculating a first time corresponding to at least one rotation of the front side short roll Average tensile force on the front side of the periodic glass ribbon; calculating the average tensile force on the back side of the glass ribbon corresponding to the second time period of at least one rotation of the rear short roll; and comparing the average tensile force on the front side with the average tensile force on the back side to determine the average tensile force on the front side and the rear The difference in tension between the side average tensile forces.

In a third aspect, the present disclosure provides a method of managing tension in a first aspect, the method further comprising displaying an image of a front side average tension and a back side average tension.

In a fourth aspect, the present disclosure provides a method for managing tension in a first aspect and a third aspect, wherein the average tensile force applied to the front side of the glass ribbon is calculated based on the front side short roll diameter variable and the front side transient drive torque signal. The front side short roll diameter variable indicates the actual diameter of the front side short roll.

In a fifth aspect, the present disclosure provides a method for managing tension in a first aspect and a third aspect to a fourth aspect, the method further comprising: modifying a front side short roll diameter variable to adjust a front side short roll front drive speed.

In a sixth aspect, the present disclosure provides a first aspect and a third aspect to a fifth aspect of the method of managing tensile force, wherein the glass is calculated based on the rear side short roll diameter variable and the rear side transient drive torque signal. With the rear side transient tension, the rear side short roll diameter variable indicates the actual diameter of the rear side short roll.

In a seventh aspect, the present disclosure provides a first aspect and a third aspect to a sixth aspect of managing a tensile force, the method further comprising: modifying a rear side short roll diameter variable to adjust a rear side short roll Rear drive speed.

In an eighth aspect, the present disclosure provides a method for managing tension in a first aspect and a third aspect to a seventh aspect, wherein: the front side transient drive torque signal is based on at least one electronic controller based on the leading front side motor Current and automatic meter The front side motor is coupled to the front side short roll; and the rear side transient drive torque signal is automatically calculated by at least one electronic controller based on the current directed to the rear side motor, the rear side motor being coupled to the rear side short roll.

In a ninth aspect, the present disclosure provides a method for managing tension in a first aspect and a third aspect to an eighth aspect, the method further comprising: modifying a front side driving speed of the front side short roll or a rear side short roll At least one of the side drive speeds controls the thickness of the glass ribbon.

In a tenth aspect, the present disclosure provides a method for managing tension of a first aspect and a third aspect to a ninth aspect, the method further comprising: calculating the glass based on at least one of the following using at least one automatic controller The linear feed rate in the belt: the front side short drive roll front side drive speed and the front side short roll diameter change; or the rear side short roll rear side drive speed and the rear side short roll diameter change.

In an eleventh aspect, the present disclosure provides a tenth aspect of managing a tensile force, the method further comprising: receiving, by the at least one electronic controller, a linear feed rate outside the glass ribbon; and comparing the glass ribbon The linear feed rate is outside the glass ribbon at the linear feed rate.

In a twelfth aspect, the present disclosure provides a method of managing tension in an eleventh aspect, the method further comprising: cutting the glass ribbon, wherein the linear feed rate outside the glass ribbon is based on at least one electronic controller The glass is calculated by the length of the cut glass piece.

In a thirteenth aspect, the present disclosure provides an eleventh aspect of the method of managing tension, wherein an extrinsic linear feed rate is calculated by at least one electronic controller based on a rotational speed of at least one driven short roll, the at least A driven short roll is positioned to contact the glass ribbon as it is translated in the stretching apparatus.

In a fourteenth aspect, the present disclosure provides a method for managing tension in a first aspect and a third aspect to a thirteenth aspect, the method further comprising: scoring the glass ribbon with a scribed wheel, the moment The wheel is synchronized to traverse the glass ribbon moving at the intrinsic linear feed rate; and the at least one controller determines whether the scribe on the glass ribbon is used to apply a force to the glass ribbon in a pull-down direction, wherein the pulley is pulled down The force applied to the glass ribbon in the direction indicates the deviation of the linear feed rate from the actual linear feed rate of the glass ribbon within the glass ribbon

In a fifteenth aspect, the present disclosure provides a second aspect of a glass manufacturing apparatus, the glass manufacturing apparatus further comprising: a melting tank for melting the batch and forming the molten glass; and for receiving the molten glass and forming Forming equipment for glass ribbons.

In a sixteenth aspect, the present disclosure provides a second aspect and a fifteenth aspect of a glass making apparatus in which a forming apparatus forms a glass ribbon in a melt drawing process.

In a seventeenth aspect, the present disclosure provides a second aspect and a fifteenth aspect to a sixteenth aspect of the glass manufacturing apparatus, wherein the short roll pair of the stretching apparatus further comprises coupling the front side short roll to The front side motor front side transmission and the rear side short roll are coupled to the rear side motor rear side transmission.

In an eighteenth aspect, the present disclosure provides a second aspect and a fifteenth aspect to a seventeenth aspect of the glass manufacturing apparatus, wherein the stretching apparatus further comprises an image user interface, the image user The interface is used to monitor and modify system control parameters of at least one electronic controller.

In a nineteenth aspect, the present disclosure provides a second aspect and a fifteenth aspect to an eighteenth aspect of the glass manufacturing apparatus, the glass manufacturing apparatus further Includes a traveling anvil machine for cutting glass sheets from glass ribbons.

In a twentieth aspect, the present disclosure provides a second aspect and a fifteenth aspect to a nineteenth aspect of the glass manufacturing apparatus, the glass manufacturing apparatus further comprising at least one driven short roll, the driven short The rolls are positioned to contact the glass ribbon as it is translated along the stretching apparatus, and the driven short rolls are communicatively coupled to the electronic controller.

While the invention has been shown and described with reference to the embodiments of the embodiments In addition, although various aspects of the subject matter have been described herein, such aspects are not required to be used in combination. Therefore, the scope of the additional patent application is intended to cover all changes and modifications within the scope of the claimed subject matter.

100‧‧‧Glass manufacturing equipment

105‧‧‧glass ribbon

110‧‧‧melting tank

112‧‧‧ arrow

115‧‧‧Clarification tank

120‧‧‧ mixing tank

125‧‧‧transport

126‧‧‧ molten glass

130‧‧‧ downflow tube

132‧‧‧ entrance

135‧‧‧Forming equipment

136‧‧‧ openings

137‧‧‧ slot

139‧‧‧The root of the forming equipment

150‧‧‧Road Anvil Machine (TAM)

155‧‧‧Stainless glass

200‧‧‧ stretching equipment

210‧‧‧Short roll pair

210a‧‧‧Upper roll pair

210b‧‧‧Next short roll pair

240‧‧‧driven short rolls

300‧‧‧Electronic controller

310‧‧‧ processor

320‧‧‧Display monitor

330‧‧‧ memory

Claims (12)

A method of managing a tensile force applied to a glass ribbon in a stretching apparatus, the method comprising the steps of: applying a front side pulling force to a front side of the glass ribbon with a front side short roll; applying a back side with a back side short roll Pulling a side force to the glass ribbon, the rear side short roll contacting a rear side of the glass ribbon opposite the front side short roll; receiving a front side transient drive torque signal by the at least one electronic controller, the front side transient drive torque signal Determining a front side drive torque applied to the glass ribbon by the front side short roll, wherein the front side temporary drive torque signal is calculated based on a current directed to a front side motor coupled to the front side short roll; At least one electronic controller receives a rear side transient drive torque signal indicative of a rear side drive torque applied to the glass ribbon by the rear side short roll, wherein the rear side transient drive torque The signal is calculated based on a current directed to a rear side motor coupled to the rear side short roll; automatically calculated by the at least one electronic controller a front side average pulling force applied to the glass ribbon and corresponding to at least one rotation of the front side short roll for a first time period such that the frequency change of the front side pulling force is undetected, and the frequency of the front side pulling force changes Occuring during a time period less than one rotation of the front side short roll; automatically calculating a rear side average pulling force with the at least one electronic controller, the back side average pulling force being applied to the glass ribbon and corresponding to the back side short roll at least once a second period of time of rotation so that the frequency of the back side tension does not change It is perceived that the frequency change of the rear side pulling force occurs in a time period less than one rotation of the rear side short roll; comparing the front side average pulling force with the back side average pulling force to determine the front side average pulling force and the back side average pulling force a pull difference; and modifying one or more of the front side pull force or the back side pull force to adjust the pull difference between the front side average pull force and the back side average pull force. The method of claim 1, the method further comprising the step of: displaying the front side average pulling force and the back side average pulling force. The method of claim 1, wherein the front side average tensile force applied to the glass ribbon is calculated based on a front side short roll diameter variable and the front side temporary drive torque signal, the front side short roll diameter variable indicating the front side short roll One of the actual diameters. The method of claim 3, the method further comprising the step of modifying the front side short roll diameter variable to adjust a front side drive speed of the front side short roll. The method of claim 1, wherein the rear side average tensile force of the glass ribbon is calculated based on a rear side short roll diameter variable and the rear side transient drive torque signal, the rear side short roll diameter variable indicating the rear The actual diameter of one of the side short rolls. The method of claim 5, the method further comprising the step of modifying the rear side short roll diameter variable to adjust a rear side drive speed of the rear side short roll. The method of claim 1, the method further comprising the step of modifying at least one of a front side driving speed of the front side short roll or a rear side driving speed of the rear side short roll to control one of the glass ribbons thickness. The method of claim 1, the method further comprising the step of: calculating, by the at least one electronic controller, an intrinsic linear feed rate of the one of the glass ribbons based on at least one of: a front side drive speed of the front side short roll And a front side short roll diameter variable; or one of the rear side short roll back side drive speed and a rear side short roll diameter variable. The method of claim 8, the method further comprising the steps of: receiving an extrinsic linear feed rate of the glass ribbon with the at least one electronic controller; and comparing the intrinsic linear feed rate of the glass ribbon to the The external linear feed rate of the glass ribbon. The method of claim 9, the method further comprising the step of cutting the glass ribbon, wherein the external linear feed rate of the glass ribbon is from One less electronic controller is calculated based on the length of one of the glass sheets cut from the glass ribbon. The method of claim 9, wherein the extrinsic linear feed rate is calculated by the at least one electronic controller based on a rotational speed of one of the at least one driven short rolls, the at least one driven short roll being positioned to be in the glass The belt contacts the glass ribbon as it translates in the stretching apparatus. The method of claim 1, the method further comprising the step of scoring the glass ribbon with a scribe wheel that is synchronized to traverse the glass ribbon that moves at an intrinsic linear feed rate; The at least one electronic controller determines whether a score on the glass ribbon is applied to the glass ribbon using the engraving wheel, wherein a force applied to the glass ribbon by the engraving wheel in the pull-down direction indicates The deviation of the intrinsic linear feed rate of the glass ribbon from the actual linear feed rate of the glass ribbon.