TWI597744B - Transformer combination structure and its power supply device - Google Patents

Transformer combination structure and its power supply device Download PDF

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Publication number
TWI597744B
TWI597744B TW105129669A TW105129669A TWI597744B TW I597744 B TWI597744 B TW I597744B TW 105129669 A TW105129669 A TW 105129669A TW 105129669 A TW105129669 A TW 105129669A TW I597744 B TWI597744 B TW I597744B
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Taiwan
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conductive
circuit board
transformer
hole
conductive sheet
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TW105129669A
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Chinese (zh)
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TW201712702A (en
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Chien Li Tsai
Shih Lin Chen
Chih Fan Lin
Chun Yi Wu
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Fsp Tech Inc
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Description

變壓器組合結構及其電源供應裝置 Transformer combined structure and power supply device thereof

本發明是有關於一種電源供應裝置,特別是有關於一種可有效節省電路板空間且功率耗損低的變壓器組合結構及其電源供應裝置。 The present invention relates to a power supply device, and more particularly to a transformer combination structure and a power supply device thereof which can effectively save board space and have low power consumption.

電源供應裝置主要的用途乃是將電力公司所提供之高壓且低穩定性的交流輸入電源轉換成適合各種電子裝置所使用之低壓且穩定性較佳的直流輸出電源。因此,電源供應器廣泛地應用在電腦、辦公室自動化設備、工業控制設備以及通訊設備等電子裝置中。 The main purpose of the power supply device is to convert the high-voltage and low-stability AC input power provided by the power company into a low-voltage and stable DC output power supply suitable for various electronic devices. Therefore, the power supply is widely used in electronic devices such as computers, office automation equipment, industrial control equipment, and communication equipment.

參考第1圖,電源供應裝置一般包括變壓器12、一次側電路11和二次側電路13,其中一次側電路11、二次側電路13(包括整流電路131、濾波電路132等電路)及變壓器12的元件設置在主電路板上,通過主電路板上的銅箔印刷線路進行各元件的電連接,尤其是變壓器12與電感元件電連接時,必須通過銅箔印刷線路進行連接,然而由於電路板上的銅箔厚度低、阻抗高,使得電源供應器的功率損耗高,而且,目前電子設備逐漸朝向高效率和小體積發展,上述安裝方式也大量佔據了主電路板上的空間,無法有效提高主電路板的空間利用率。故,需要一種效率高且空間利用率高的電源供應裝置的電路組裝方式。 Referring to FIG. 1, the power supply device generally includes a transformer 12, a primary side circuit 11 and a secondary side circuit 13, wherein the primary side circuit 11, the secondary side circuit 13 (including the circuit of the rectifier circuit 131, the filter circuit 132, etc.) and the transformer 12 The components are disposed on the main circuit board, and the electrical connections of the components are performed through the copper foil printed circuit on the main circuit board. Especially when the transformer 12 is electrically connected to the inductance component, the copper foil printed circuit must be connected, however, due to the circuit board The copper foil has low thickness and high impedance, which makes the power supply of the power supply high. Moreover, the electronic equipment is gradually developing toward high efficiency and small volume. The above installation method also occupies a large amount of space on the main circuit board, and cannot effectively improve. The space utilization of the main board. Therefore, there is a need for a circuit assembly method of a power supply device with high efficiency and high space utilization.

本發明的目的是提供一種變壓器組合結構及具有該變壓器 組合結構的電源供應裝置,變壓器組合結構可透過導電片將變壓器及電感元件在主電路板之外電連接在一起,無需通過銅箔印刷線路連接,有效功率損耗低且空間利用率高。 An object of the present invention is to provide a transformer combined structure and the same The power supply device of the combined structure, the transformer combination structure can electrically connect the transformer and the inductance component outside the main circuit board through the conductive sheet, without connecting through the copper foil printed circuit, and has low effective power loss and high space utilization.

為了實現上有目的,本發明公開了一種變壓器組合結構,包括變壓器、電感元件、第一電路板及至少一個導電片,該導電片安裝於該變壓器與第一電路板之間並包括第一導電片,該第一導電片的一端與該變壓器電連接,另一端凸設有第一凸塊,該第一電路板上開設有供該第一凸塊穿過的第一通孔和供該電感元件之導電引腳穿過的第二通孔,且該第一凸塊及該電感元件之導電引腳分別穿過該第一通孔及第二通孔以凸設於該第一電路板上,該第一凸塊和該電感元件之導電引腳之間的第一電路板上設置有電連接該第一凸塊及該電感元件之導電引腳的焊料導電物。 In order to achieve the object, a transformer assembly structure includes a transformer, an inductor component, a first circuit board and at least one conductive strip, the conductive strip being mounted between the transformer and the first circuit board and including a first conductive One end of the first conductive sheet is electrically connected to the transformer, and the other end is convexly provided with a first bump, and the first circuit board is provided with a first through hole for the first bump to pass through and the inductor a second through hole through which the conductive pin of the component passes, and the first bump and the conductive pin of the inductor component respectively pass through the first through hole and the second through hole to protrude from the first circuit board The first circuit board between the first bump and the conductive pin of the inductive component is provided with a solder conductive material electrically connecting the first bump and the conductive pin of the inductive component.

與現有技術相比,本發明中電感元件在第一電路板上伸出導電引腳,變壓器通過導電片在第一電路板上鄰近該電感元件之導電引腳的位置伸出第一凸塊,然後通過焊料將第一凸塊和電感元件之導電引腳電連接在一起形成焊料導電物,以使變壓器和電感元件電連接,無需通過銅箔印刷線路電連接,有效功率損耗低,且變壓器和電感元件在第一電路板上進行電連接,有效節省了主電路板的利用空間,使得主電路板空間利用率高。 Compared with the prior art, the inductive component protrudes from the first circuit board by the conductive pin, and the transformer protrudes from the first bump on the first circuit board adjacent to the conductive pin of the inductor component through the conductive sheet. The first bump and the conductive pin of the inductive component are then electrically connected together to form a solder conductor to electrically connect the transformer and the inductor component without electrical connection through the copper foil printed circuit, low effective power loss, and transformer and The inductance component is electrically connected on the first circuit board, which effectively saves the utilization space of the main circuit board, and makes the space utilization of the main circuit board high.

在本發明一實施例中,該導電片還包括至少一個第二導電片,該第二導電片一端與該變壓器電連接,另一端沿該第一電路板伸出該第一電路板的邊沿以形成外導電端子,該外導電端子用於連接一第二電路板。該方案使得該變壓器還可以通過導電片與區別於第一電路板的另一電 路板電連接。 In an embodiment of the invention, the conductive sheet further includes at least one second conductive sheet, the second conductive sheet is electrically connected to the transformer at one end, and the other end extends along the edge of the first circuit board along the first circuit board. An outer conductive terminal is formed, and the outer conductive terminal is used to connect a second circuit board. The solution allows the transformer to pass through the conductive sheet and another electric power different from the first circuit board. The board is electrically connected.

在本發明一實施例中,該導電片上開設有至少一個導電孔,該變壓器的一導電引腳對應穿過一該導電孔並將該導電片與對應的該導電引腳電連接,以使該導電片與該變壓器電連接,該方案使得本發明的組裝方式簡單,且導電片與變壓器的連接穩定。 In an embodiment of the invention, the conductive sheet is provided with at least one conductive hole, and a conductive pin of the transformer correspondingly passes through the conductive hole and electrically connects the conductive sheet to the corresponding conductive pin, so that the conductive pin The conductive sheet is electrically connected to the transformer, and the solution makes the assembly method of the invention simple, and the connection between the conductive sheet and the transformer is stable.

在本發明一實施例中,該第一導電片包括開設有該導電孔的第一導電部、沿該第一導電部向該電感元件方向縱向延伸形成的第二導電部以及從該第二導電部鄰近該電感元件的部位向垂直於該電感元件方向延伸形成的第三導電部,該第一凸塊為凸設於該第三導電部上的橫向長條,該第一通孔為與該橫向長條配合的長孔。該方案不但便於焊料導電物將第一凸塊和電感元件之導電引腳電連接在一起,而且進一步降低了變壓器和電感元件之間的阻抗,功率損耗低。 In an embodiment of the invention, the first conductive sheet includes a first conductive portion having the conductive hole, a second conductive portion extending longitudinally along the first conductive portion toward the inductor element, and the second conductive portion a third conductive portion extending in a direction perpendicular to the direction of the inductive component, the first bump being a lateral strip protruding from the third conductive portion, the first through hole being Long holes with transverse strips. The solution not only facilitates the solder conductor to electrically connect the first bump and the conductive pin of the inductive component, but further reduces the impedance between the transformer and the inductive component, and the power loss is low.

在本發明一實施例中,該導電片還包括至少一個第三導電片,該第三導電片上開設有數個導電孔,且該第三導電片的數個導電孔分別供該變壓器中的數個導電引腳對應穿過,以將該變壓器的數個對應的導電引腳電連接。 In an embodiment of the invention, the conductive sheet further includes at least one third conductive sheet, the third conductive sheet is provided with a plurality of conductive holes, and the plurality of conductive holes of the third conductive sheet are respectively supplied to the plurality of transformers. The conductive pins are correspondingly passed through to electrically connect the plurality of corresponding conductive pins of the transformer.

在本發明一實施例中,該第一電路板上開設有與該導電孔對應的引腳插孔,該變壓器中對應的導電引腳穿過該導電孔並插接於該引腳插孔內。該方案進一步增加該變壓器組合結構的穩定性和抗外力性能。 In an embodiment of the invention, the first circuit board is provided with a pin jack corresponding to the conductive hole, and a corresponding conductive pin of the transformer passes through the conductive hole and is inserted into the pin jack. . The solution further increases the stability and resistance to external forces of the transformer combination structure.

在本發明一實施例中,該導電片上凸設有定位凸塊,該第一電路板上開設有安裝該定位凸塊的定位孔,該定位凸塊插接於該定位孔內以將該導電片固定於該第一電路板上,該第一凸塊為該第一導電片的定位 凸塊,該第一通孔為對應的定位孔。該方案使得導電片可有效固定在第一電路板上,避免在外力作用下影響變壓器與其他元件的導電性。當然,也可以在第一導電片中另設區別於第一凸塊的定位凸塊,並在第一電路板上設置與之對應的定位孔。 In an embodiment of the invention, the conductive sheet is convexly provided with a positioning protrusion, and the first circuit board is provided with a positioning hole for mounting the positioning protrusion, and the positioning protrusion is inserted into the positioning hole to electrically conductive The sheet is fixed on the first circuit board, and the first bump is a positioning of the first conductive sheet a bump, the first through hole being a corresponding positioning hole. The solution enables the conductive sheet to be effectively fixed on the first circuit board, thereby avoiding the influence of the external force on the electrical conductivity of the transformer and other components. Of course, a positioning protrusion different from the first protrusion may be additionally disposed in the first conductive sheet, and a positioning hole corresponding thereto is disposed on the first circuit board.

在本發明一實施例中,該定位凸塊由該導電片的一側邊沿向上彎折延伸而成。該方案使得導電片結構簡單易於製造,當然,該定位凸塊也可以為凸設於導電片的中間。 In an embodiment of the invention, the positioning protrusion is formed by bending one side edge of the conductive sheet upward. The solution makes the conductive sheet structure simple and easy to manufacture. Of course, the positioning bump can also be protruded in the middle of the conductive sheet.

在本發明一實施例中,該第一通孔鄰近該第二通孔,以使該第一凸塊鄰近該電感元件之導電引腳。便於焊料導電物電連接該變壓器和電感元件。 In an embodiment of the invention, the first via is adjacent to the second via such that the first bump is adjacent to the conductive pin of the inductive component. It is convenient for the solder conductor to electrically connect the transformer and the inductive component.

本發明還提供了一種電源供應裝置,包括一次側電路、二次側電路以及變壓器組合結構,該變壓器組合結構如上述,一次側電路與變壓器組合結構的一端電性連接,而二次側電路與該變壓器組合結構的另一端電性連接。與現有技術相比,本發明中電感元件在第一電路板上伸出導電引腳,變壓器通過導電片在第一電路板上鄰近該電感元件之導電引腳的位置伸出第一凸塊,然後通過焊料將第一凸塊和電感元件之導電引腳電連接在一起形成焊料導電物,以使變壓器和電感元件電連接,無需通過銅箔印刷線路電連接,有效功率損耗低,且變壓器和電感元件在第一電路板上進行電連接,有效節省了主電路板的利用空間,使得主電路板空間利用率高。 The present invention also provides a power supply device comprising a primary side circuit, a secondary side circuit and a transformer combination structure. The transformer combination structure is as described above, the primary side circuit is electrically connected to one end of the transformer combination structure, and the secondary side circuit is The other end of the transformer assembly is electrically connected. Compared with the prior art, the inductive component protrudes from the first circuit board by the conductive pin, and the transformer protrudes from the first bump on the first circuit board adjacent to the conductive pin of the inductor component through the conductive sheet. The first bump and the conductive pin of the inductive component are then electrically connected together to form a solder conductor to electrically connect the transformer and the inductor component without electrical connection through the copper foil printed circuit, low effective power loss, and transformer and The inductance component is electrically connected on the first circuit board, which effectively saves the utilization space of the main circuit board, and makes the space utilization of the main circuit board high.

在本發明一實施例中,該電源供應裝置還包括主電路板,該一次側電路、二次側電路以及該變壓器安裝於該主電路板上,該第一電路 板為輔助電路板並位於該變壓器遠離該主電路板的一側。該第一電路板和主電路板分別位於該變壓器相對的兩側,有效節省了電源供應裝置內的空間,提高整個電源供應裝置的空間利用率。 In an embodiment of the invention, the power supply device further includes a main circuit board, the primary side circuit, the secondary side circuit, and the transformer are mounted on the main circuit board, the first circuit The board is an auxiliary board and is located on the side of the transformer remote from the main board. The first circuit board and the main circuit board are respectively located on opposite sides of the transformer, which effectively saves space in the power supply device and improves space utilization of the entire power supply device.

在本發明一實施例中,該二次側電路包括整流電路板及電感元件,該導電片還包括第二導電片,該第二導電片的一端與該輔助電路板電連接,該第二導電片的另一端沿該第一電路板伸出該第一電路板的邊沿以形成外導電端子,該整流電路板上開設有安裝該外導電端子的引腳插槽,該外導電端子安裝於該引腳插槽內以使該變壓器輸出感應電壓信號的導電引腳通過該第二導電片與該整流電路板電連接,以將該變壓器的感應電壓輸送至該整流電路板中整流。該方案將整流電路從主電路板上分離出來,進一步提高了主電路板的空間利用率,且由於整流電路板通過其上的引腳插槽與變壓器電連接,故整流電路板相對於主電路板和輔助電路板垂直設置,進一步節省了電源供應裝置內的空間,提高整個電源供應裝置的空間利用率。 In an embodiment of the invention, the secondary circuit includes a rectifier circuit board and an inductance component, the conductive sheet further includes a second conductive sheet, and one end of the second conductive sheet is electrically connected to the auxiliary circuit board, and the second conductive The other end of the sheet extends along the edge of the first circuit board along the first circuit board to form an outer conductive terminal, and the rectifier circuit board is provided with a pin socket for mounting the outer conductive terminal, and the outer conductive terminal is mounted thereon A conductive pin in the pin slot for causing the transformer to output an induced voltage signal is electrically connected to the rectifier circuit board through the second conductive sheet to supply the induced voltage of the transformer to the rectifier circuit board for rectification. The scheme separates the rectifier circuit from the main circuit board, further improves the space utilization of the main circuit board, and since the rectifier circuit board is electrically connected to the transformer through the pin slot on the same, the rectifier circuit board is opposite to the main circuit The vertical arrangement of the board and the auxiliary circuit board further saves space in the power supply device and improves the space utilization of the entire power supply device.

在本發明一實施例中,該整流電路板上開設有導電插腳,該主電路板通過該導電插腳與該整流電路板電連接以獲得該整流電路板整流後的感應電壓信號,組裝方便。 In an embodiment of the invention, the rectifier circuit board is provided with a conductive pin, and the main circuit board is electrically connected to the rectifier circuit board through the conductive pin to obtain an induced voltage signal after rectification of the rectifier circuit board, and the assembly is convenient.

20‧‧‧電源供應裝置 20‧‧‧Power supply unit

21‧‧‧變壓器組合結構 21‧‧‧Transformer combination structure

22‧‧‧整流電路板 22‧‧‧Rectifier Board

222‧‧‧導電插腳 222‧‧‧Electrical pins

31‧‧‧變壓器 31‧‧‧Transformers

311、312、313、321‧‧‧導電引腳 311, 312, 313, 321‧‧‧ conductive pins

32‧‧‧電感元件 32‧‧‧Inductive components

33‧‧‧第一電路板 33‧‧‧First board

331‧‧‧第一通孔 331‧‧‧ first through hole

332‧‧‧第二通孔 332‧‧‧Second through hole

333、334‧‧‧定位孔 333, 334‧‧‧ positioning holes

41‧‧‧第一導電片 41‧‧‧First conductive sheet

411‧‧‧第一凸塊 411‧‧‧First bump

42‧‧‧第二導電片 42‧‧‧Second conductive sheet

421、431‧‧‧定位凸塊 421, 431‧‧‧ positioning bumps

422‧‧‧外導電端子 422‧‧‧External conductive terminals

412、423、432‧‧‧導電孔 412, 423, 432‧‧‧ conductive holes

43‧‧‧第三導電片 43‧‧‧ Third conductive sheet

51、52、53‧‧‧引腳插孔 51, 52, 53‧‧‧ pin jacks

61‧‧‧第一導電部 61‧‧‧First Conductive Department

62‧‧‧第二導電部 62‧‧‧Second Conductive Department

63‧‧‧第三導電部 63‧‧‧The third conductive part

第1圖是現有技術中電源供應裝置的電路圖。 Fig. 1 is a circuit diagram of a power supply device in the prior art.

第2圖是本發明電源供應裝置的部分結構示意圖。 Fig. 2 is a partial structural view showing the power supply device of the present invention.

第3圖是第2圖所示電源供應裝置另一角度的結構示意圖。 Fig. 3 is a schematic view showing the structure of the power supply device shown in Fig. 2 from another angle.

第4圖是本發明變壓器組合結構的結構示意圖。 Figure 4 is a schematic view showing the structure of the transformer combined structure of the present invention.

第5圖是第4圖所示變壓器組合結構另一角度的結構示意圖。 Fig. 5 is a schematic view showing the structure of the transformer assembly structure shown in Fig. 4 at another angle.

第6圖是第4圖所示變壓器組合結構的分解示意圖。 Fig. 6 is an exploded perspective view showing the transformer assembly structure shown in Fig. 4.

第7圖是本發明第一導電片的結構示意圖。 Figure 7 is a schematic view showing the structure of the first conductive sheet of the present invention.

第8圖是本發明第二導電片的結構示意圖。 Figure 8 is a schematic view showing the structure of a second conductive sheet of the present invention.

第9圖是本發明第三導電片的結構示意圖。 Figure 9 is a schematic view showing the structure of a third conductive sheet of the present invention.

參考第2圖和第3圖,本發明公開了一種電源供應裝置20,包括一次側電路(圖中未示)、二次側電路(整流電路板22)以及變壓器組合結構21,其中一次側電路與變壓器組合結構21的一端電性連接,而二次側電路(整流電路板22)與該變壓器組合結構21的另一端電性連接,參考第4圖至第6圖,變壓器組合結構21包括變壓器31、電感元件32、第一電路板33及至少一個導電片,變壓器31及電感元件32安裝於第一電路板33上,導電片安裝於變壓器與第一電路板33之間並包括第一導電片41,第一導電片41的一端與變壓器31電連接,另一端凸設有第一凸塊411,第一電路板33上開設有供第一凸塊411穿過的第一通孔331和供電感元件32之導電引腳321穿過的第二通孔332,且第一凸塊411和電感元件32之導電引腳321分別穿過第一通孔331和第二通孔332以凸設於第一電路板33上,第一凸塊411與電感元件32之導電引腳321之間的第一電路板33上設置有電連接第一凸塊411和電感元件32之導電引腳321的焊料導電物(圖未示)。 Referring to FIGS. 2 and 3, the present invention discloses a power supply device 20 including a primary side circuit (not shown), a secondary side circuit (rectifier circuit board 22), and a transformer combination structure 21, wherein the primary side circuit The second side circuit (rectifier circuit board 22) is electrically connected to the other end of the transformer assembly structure 21, and the transformer assembly structure 21 includes a transformer. Referring to FIG. 4 to FIG. 31. The inductor component 32, the first circuit board 33 and the at least one conductive strip, the transformer 31 and the inductor component 32 are mounted on the first circuit board 33. The conductive strip is mounted between the transformer and the first circuit board 33 and includes a first conductive The first conductive plate 41 is electrically connected to the transformer 31, and the other end is convexly provided with a first bump 411. The first circuit board 33 is provided with a first through hole 331 through which the first bump 411 passes. a second through hole 332 through which the conductive pin 321 of the inductive component 32 passes, and the first bump 411 and the conductive pin 321 of the inductive component 32 pass through the first through hole 331 and the second through hole 332, respectively. On the first circuit board 33, the first bump 411 and the inductance component A solder conductor (not shown) electrically connecting the first bump 411 and the conductive pin 321 of the inductor element 32 is disposed on the first circuit board 33 between the conductive pins 321 of 32.

其中,組裝變壓器組合結構21時,將第一導電片41一端與變壓器31的對應導電引腳313電連接,另一端的第一凸塊411穿過第一通孔331 安裝於第一電路板33上,電感元件32的導電引腳321穿過第二通孔332安裝於第一電路板33上,使用焊料焊接第一凸塊411和導電引腳321以在第一凸塊411和電感元件32之導電引腳321之間形成焊料導電物,使得第一凸塊411和導電引腳321通過焊料導電物電連接在一起,無需通過銅箔印刷線路電連接,有效功率損耗低,且變壓器31的導電引腳313和電感元件32的導電引腳321通過第一導電片41在第一電路板33上進行電連接,有效節省了主電路板的利用空間,使得主電路板空間利用率高。 When the transformer assembly structure 21 is assembled, one end of the first conductive piece 41 is electrically connected to the corresponding conductive pin 313 of the transformer 31, and the first protrusion 411 of the other end passes through the first through hole 331. Mounted on the first circuit board 33, the conductive pin 321 of the inductor element 32 is mounted on the first circuit board 33 through the second through hole 332, and the first bump 411 and the conductive pin 321 are soldered to be used in the first A solder conductor is formed between the bump 411 and the conductive pin 321 of the inductive component 32, so that the first bump 411 and the conductive pin 321 are electrically connected together through the solder conductive material, without electrical connection through the copper foil printed circuit, effective power The loss is low, and the conductive pin 313 of the transformer 31 and the conductive pin 321 of the inductor element 32 are electrically connected on the first circuit board 33 through the first conductive sheet 41, thereby effectively saving the utilization space of the main circuit board, so that the main circuit Board space utilization is high.

較佳者,第一通孔331鄰近第二通孔332,此時第一凸塊411和導電引腳321鄰近地凸設於第一電路板33上,便於焊料導電物電連接第一凸塊411和導電引腳321。 Preferably, the first through hole 331 is adjacent to the second through hole 332. At this time, the first bump 411 and the conductive pin 321 are adjacently protruded from the first circuit board 33, so that the solder conductive material is electrically connected to the first bump. 411 and conductive pin 321 .

較佳者,參考第7圖,第一導電片41的第一凸塊411與第一電路板33上的第一通孔331相互配合,以使第一導電片41的第一凸塊411插接於第一通孔331內,從而將第一導電片41有效地固定於第一電路板33上。當然,也可以直接在第一導電片41上另外設置定位凸塊,在第一電路板33上設置與定位凸塊對應的定位孔,通過定位凸塊和定位孔的定位配合將第一導電片411固定於第一電路板33上。 Preferably, referring to FIG. 7, the first bump 411 of the first conductive sheet 41 and the first through hole 331 on the first circuit board 33 cooperate to insert the first bump 411 of the first conductive sheet 41. It is connected to the first through hole 331 to effectively fix the first conductive sheet 41 to the first circuit board 33. Of course, the positioning protrusions may be separately disposed on the first conductive sheet 41, and the positioning holes corresponding to the positioning protrusions are disposed on the first circuit board 33, and the first conductive sheet is disposed by the positioning and positioning of the positioning protrusions and the positioning holes. The 411 is fixed to the first circuit board 33.

較佳者,第一導電片41上開設有至少一個導電孔412,變壓器31的導電引腳313對應穿過導電孔412,並使用焊料焊接導電引腳313與導電孔412,以使第一導電片41與變壓器31中對應的導電引腳313電連接。當然,也可以將導電引腳313與導電孔412的孔壁或者第一導電片41相抵觸以使第一導電片41與變壓器31中的導電引腳313電連接。 Preferably, the first conductive sheet 41 is provided with at least one conductive hole 412. The conductive pin 313 of the transformer 31 passes through the conductive hole 412 correspondingly, and the conductive pin 313 and the conductive hole 412 are soldered to make the first conductive The sheet 41 is electrically connected to a corresponding conductive pin 313 in the transformer 31. Of course, the conductive pin 313 can also be in contact with the hole wall of the conductive hole 412 or the first conductive piece 41 to electrically connect the first conductive piece 41 with the conductive pin 313 in the transformer 31.

具體地,第一導電片41包括開設有導電孔412的第一導電部 61、沿第一導電部61向電感元件32方向縱向延伸形成的第二導電部62以及從第二導電部62鄰近電感元件32的部位向垂直於電感元件32方向延伸形成的第三導電部63。該方案進一步降低了變壓器和電感元件32之間的阻抗,功率損耗低。其中,第一凸塊411為凸設於第三導電部63上的橫向長條,第一通孔331為與橫向長條配合的長孔。 Specifically, the first conductive sheet 41 includes a first conductive portion in which the conductive hole 412 is opened. 61. A second conductive portion 62 extending longitudinally along the direction of the first conductive portion 61 toward the inductor element 32 and a third conductive portion 63 extending from the portion of the second conductive portion 62 adjacent to the inductor element 32 to extend perpendicular to the direction of the inductor element 32 . This solution further reduces the impedance between the transformer and the inductive component 32 with low power loss. The first protrusion 411 is a horizontal strip protruding from the third conductive portion 63, and the first through hole 331 is a long hole that is matched with the lateral strip.

更具體地,第一凸塊411由第三導電部63鄰近電感元件32的一側邊沿向上彎折延伸而成。 More specifically, the first bump 411 is formed by bending the third conductive portion 63 adjacent to one side edge of the inductance element 32.

具體地,第一電路板33上開設有與導電孔412對應的引腳插孔51,變壓器31中對應的導電引腳313穿過導電孔412並插接於引腳插孔51內,利用導電片的定位凸塊421、431與第一電路板33的定位孔333、334搭配可有效防止導電片受外力而影響導電性或造成短路,藉此可增加變壓器組合結構21的穩定性和抗外力性能。 Specifically, the first circuit board 33 is provided with a pin insertion hole 51 corresponding to the conductive hole 412. The corresponding conductive pin 313 of the transformer 31 passes through the conductive hole 412 and is inserted into the pin insertion hole 51, and is electrically conductive. The positioning bumps 421 and 431 of the chip cooperate with the positioning holes 333 and 334 of the first circuit board 33 to effectively prevent the conductive sheet from being affected by external force to affect conductivity or cause short circuit, thereby increasing the stability and external resistance of the transformer assembly structure 21. performance.

其中,在本實施例中,導電孔412的數目為兩個,其中導電孔412的數目可以由技術人員依據第一導電孔41所需要連接的變壓器31的導電引腳313的數目決定,也可以是1個或3個等數目。 In this embodiment, the number of the conductive holes 412 is two, and the number of the conductive holes 412 can be determined by the technician according to the number of the conductive pins 313 of the transformer 31 to be connected to the first conductive holes 41, or It is 1 or 3 equals.

參考第6圖和第8圖,導電片還包括第二導電片42,第二導電片42一端與變壓器31電連接,另一端沿第一電路板33的板面伸出第一電路板33的邊沿以形成外導電端子422,外導電端子422用於連接一第二電路板。第二導電片42用於將變壓器組合結構21和第二電路板電連接。在本實施例中,第二電路板為整流電路板22。 Referring to FIGS. 6 and 8, the conductive sheet further includes a second conductive sheet 42. One end of the second conductive sheet 42 is electrically connected to the transformer 31, and the other end protrudes from the board surface of the first circuit board 33 to the first circuit board 33. The edge is formed to form an outer conductive terminal 422 for connecting a second circuit board. The second conductive sheet 42 is used to electrically connect the transformer combined structure 21 and the second circuit board. In this embodiment, the second circuit board is the rectifier circuit board 22.

較佳者,第二導電片42上凸設有定位凸塊421,第一電路板33上開設有安裝定位凸塊421的定位孔333,定位凸塊421插接於定位孔333 內以將第二導電片42固定於第一電路板33上。具體地,定位凸塊421由導電片42的一側邊沿向上彎折延伸而成。 Preferably, the second conductive sheet 42 is provided with a positioning protrusion 421. The first circuit board 33 is provided with a positioning hole 333 for mounting the positioning protrusion 421, and the positioning protrusion 421 is inserted into the positioning hole 333. The second conductive sheet 42 is fixed to the first circuit board 33. Specifically, the positioning protrusion 421 is formed by bending one side edge of the conductive sheet 42 upward.

具體地,第二導電片42上開設有至少一個導電孔423,變壓器31的導電引腳311對應穿過導電孔423以使第二導電片42與變壓器31電連接。更具體地,第一電路板33上開設有與導電孔423對應的引腳插孔52,變壓器31中對應的導電引腳313穿過導電孔423並插接於引腳插孔52內。該方案進一步增加變壓器組合結構21的穩定性和抗外力性能。在該方案中,一第二導電片42具有一個導電孔423,其中導電孔412的數目可以由技術人員依據需要設置,也可以是多個。第二導電片42的數目為兩個,其中第二導電片42的數目可以由技術人員依據需要設置,也可以是1個、3個或4個等數目。 Specifically, the second conductive sheet 42 is provided with at least one conductive hole 423. The conductive pin 311 of the transformer 31 passes through the conductive hole 423 to electrically connect the second conductive sheet 42 with the transformer 31. More specifically, the first circuit board 33 is provided with a pin insertion hole 52 corresponding to the conductive hole 423. The corresponding conductive pin 313 of the transformer 31 passes through the conductive hole 423 and is inserted into the pin insertion hole 52. This solution further increases the stability and resistance to external forces of the transformer assembly structure 21. In this solution, a second conductive sheet 42 has a conductive hole 423. The number of the conductive holes 412 can be set by a technician as needed, or multiple. The number of the second conductive sheets 42 is two, and the number of the second conductive sheets 42 may be set by a technician as needed, or may be one, three or four.

參考第6圖和第9圖,導電片還包括第三導電片43,第三導電片43與變壓器31電連接,且其上開設有數個導電孔432,數個導電孔432分別供變壓器31中的數個導電引腳312對應穿過,並使用焊料焊接導電引腳312與導電孔432以使導電引腳312與導電孔432電連接,以將變壓器31的數個對應的導電引腳312(同一第三導電片43對應的數個導電引腳)電連接。第三導電片43用於連接變壓器31上的導電引腳。在本實施例中,第三導電片43上設有兩個導電孔432,其中導電孔432的數目可以由技術人員依據需要設置,也可以是3個或4個等數目。第三導電片43的數目為兩個,其中第三導電片43的數目可以由技術人員依據需要設置,也可以是1個、3個或4個等數目。當然,本發明也可以將導電引腳312與導電孔432的孔壁或者第三導電片43相抵觸以使第三導電片43與變壓器31中的導電引腳312電連接。 Referring to FIG. 6 and FIG. 9 , the conductive sheet further includes a third conductive sheet 43 . The third conductive sheet 43 is electrically connected to the transformer 31 , and is provided with a plurality of conductive holes 432 , and the plurality of conductive holes 432 are respectively provided in the transformer 31 . The plurality of conductive pins 312 are correspondingly passed through, and the conductive pins 312 and the conductive holes 432 are soldered to electrically connect the conductive pins 312 and the conductive holes 432 to connect the plurality of corresponding conductive pins 312 of the transformer 31 ( The plurality of conductive pins corresponding to the third conductive sheet 43 are electrically connected. The third conductive sheet 43 is used to connect the conductive pins on the transformer 31. In this embodiment, the third conductive sheet 43 is provided with two conductive holes 432. The number of the conductive holes 432 can be set by the skilled person as needed, or can be three or four. The number of the third conductive sheets 43 is two, and the number of the third conductive sheets 43 may be set by the skilled person as needed, or may be one, three or four. Of course, the present invention can also electrically contact the conductive pin 312 with the hole wall of the conductive hole 432 or the third conductive piece 43 to electrically connect the third conductive piece 43 with the conductive pin 312 in the transformer 31.

具體地,第三導電片43上凸設有定位凸塊431,第一電路板33上開設有安裝定位凸塊431的定位孔334,定位凸塊431插接於定位孔333內以將第三導電片43固定於第一電路板33上。具體地,定位凸塊431由導電片43的一側邊沿向上彎折延伸而成。 Specifically, a positioning protrusion 431 is protruded from the third conductive sheet 43. The first circuit board 33 is provided with a positioning hole 334 for mounting the positioning protrusion 431. The positioning protrusion 431 is inserted into the positioning hole 333 to be the third. The conductive sheet 43 is fixed to the first circuit board 33. Specifically, the positioning protrusion 431 is formed by bending one side edge of the conductive sheet 43 upward.

具體地,第一電路板33上開設有與導電孔432對應的引腳插孔53,變壓器31中對應的導電引腳312穿過導電孔432並插接於引腳插孔53內。 Specifically, the first circuit board 33 is provided with a pin insertion hole 53 corresponding to the conductive hole 432. The corresponding conductive pin 312 of the transformer 31 passes through the conductive hole 432 and is inserted into the pin insertion hole 53.

參考第2圖和第3圖,電源供應裝置2還包括主電路板23,一次側電路、二次側電路以及變壓器組合結構21安裝於主電路板23上,,其中本實施例之一次側電路接收交流電源,以將交流電源降壓後輸出至變壓器組合結構21之變壓器31的出線端(未圖示),變壓器31會輸出感應交流電源至二次側電路(整流電路板22及濾波電路)以轉換為直流電源。第一電路板33為輔助電路板並位於變壓器31遠離主電路板23的一側。第一電路板33和主電路板23分別位於變壓器31相對的兩側,有效節省了電源供應裝置20內的空間,提高整個電源供應裝置20的空間利用率。 Referring to FIGS. 2 and 3, the power supply device 2 further includes a main circuit board 23 on which the primary side circuit, the secondary side circuit, and the transformer combination structure 21 are mounted, on the primary circuit board 23, wherein the primary side circuit of the present embodiment Receiving an AC power source to step down the AC power source and output it to the output end of the transformer 31 of the transformer combination structure 21 (not shown), and the transformer 31 outputs the induction AC power source to the secondary side circuit (the rectifier circuit board 22 and the filter circuit) ) to convert to DC power. The first circuit board 33 is an auxiliary circuit board and is located on the side of the transformer 31 remote from the main circuit board 23. The first circuit board 33 and the main circuit board 23 are respectively located on opposite sides of the transformer 31, which effectively saves space in the power supply device 20 and improves the space utilization rate of the entire power supply device 20.

參考第6圖,二次側電路包括整流電路板22及濾波電路(未圖示),整流電路板22上開設有供第二導電片42的外導電端子422插接的引腳插槽221,外導電端子422安裝於引腳插槽221內以使變壓器31輸出感應電壓信號的導電引腳311通過第二導電片42與整流電路板22電連接,以將變壓器31的感應電壓輸送至整流電路板22中整流,而濾波電路包括電容及電感元件32,因此本案的變壓器31和濾波電路的電感元件32通過第一導電片41在第一電路板33上進行電連接,以及變壓器31和整流電路板22通過第二導電片 42進行電連接,無需通過銅箔印刷線路電連接,有效功率損耗低及節省了主電路板的利用空間,使得主電路板空間利用率高。 Referring to FIG. 6, the secondary circuit includes a rectifier circuit board 22 and a filter circuit (not shown). The rectifier circuit board 22 is provided with a pin slot 221 for inserting the external conductive terminal 422 of the second conductive sheet 42. The outer conductive terminal 422 is mounted in the pin slot 221 to electrically connect the conductive pin 311 of the transformer 31 to the induced voltage signal to the rectifier circuit board 22 through the second conductive strip 42 to deliver the induced voltage of the transformer 31 to the rectifier circuit. The board 22 is rectified, and the filter circuit includes a capacitor and an inductor element 32. Therefore, the transformer 31 of the present invention and the inductor element 32 of the filter circuit are electrically connected on the first circuit board 33 through the first conductive sheet 41, and the transformer 31 and the rectifier circuit. The board 22 passes through the second conductive sheet 42 electrical connection, no need to pass the copper foil printed circuit electrical connection, low effective power loss and save the use space of the main circuit board, making the main circuit board space utilization high.

更具體地,整流電路板22上開設有導電插腳222,主電路板21上設有供導電插腳222插接的插孔,以通過導電插腳222和插孔的配合,將整流電路板22與主電路板23電連接,使得主電路板23獲得整流電路板22整流後的感應電壓信號並傳送至濾波電路的電感元件32。參考第2圖和第3圖,整流電路板22相對於主電路板23和輔助電路板33垂直設置,進一步節省了電源供應裝置20內的空間,提高整個電源供應裝置20的空間利用率。 More specifically, the rectifying circuit board 22 is provided with a conductive pin 222. The main circuit board 21 is provided with a jack for the conductive pin 222 to be inserted, so as to match the rectifying circuit board 22 with the main body through the cooperation of the conductive pin 222 and the jack. The circuit board 23 is electrically connected such that the main circuit board 23 obtains the induced voltage signal rectified by the rectifier circuit board 22 and transmits it to the inductance element 32 of the filter circuit. Referring to FIGS. 2 and 3, the rectifying circuit board 22 is vertically disposed with respect to the main circuit board 23 and the auxiliary circuit board 33, further saving space in the power supply device 20, and improving the space utilization rate of the entire power supply device 20.

以上所揭露的僅為本發明的最佳實施例而已,當然不能以此來限定本發明之權利範圍,因此依本發明申請專利範圍所作的等同變化,仍屬本發明所涵蓋的範圍。 The above is only the preferred embodiment of the present invention, and the scope of the present invention is not limited thereto, and the equivalent changes made by the scope of the present invention remain within the scope of the present invention.

21‧‧‧變壓器組合結構 21‧‧‧Transformer combination structure

22‧‧‧整流電路板 22‧‧‧Rectifier Board

31‧‧‧變壓器 31‧‧‧Transformers

311、312、313‧‧‧導電引腳 311, 312, 313‧‧‧ conductive pins

32‧‧‧電感元件 32‧‧‧Inductive components

321‧‧‧導電引腳 321‧‧‧Electrical pins

33‧‧‧第一電路板 33‧‧‧First board

331‧‧‧第一通孔 331‧‧‧ first through hole

332‧‧‧第二通孔 332‧‧‧Second through hole

41‧‧‧第一導電片 41‧‧‧First conductive sheet

411‧‧‧第一凸塊 411‧‧‧First bump

421、431‧‧‧定位凸塊 421, 431‧‧‧ positioning bumps

Claims (11)

一種變壓器組合結構,包括:一變壓器;一電感元件;一第一電路板;以及至少一個導電片,該導電片安裝於該變壓器與該第一電路板之間並包括一第一導電片,該第一導電片的一端與該變壓器電連接,另一端凸設有一第一凸塊,其中該第一電路板上開設有供該第一凸塊穿過的一第一通孔和供該電感元件之一第一導電引腳穿過的一第二通孔,且該第一凸塊及該電感元件之該第一導電引腳分別穿過該第一通孔和第二通孔以凸設於該第一電路板上,該第一凸塊與該電感元件之該第一導電引腳之間的該第一電路板上設置有電連接該第一凸塊和該電感元件之第一導電引腳的一焊料導電物,其中該至少一個導電片還包括一第二導電片,該第二導電片一端與該變壓器電連接,另一端沿該第一電路板伸出該第一電路板的邊沿以形成一外導電端子,該外導電端子用於連接一第二電路板。 A transformer assembly structure comprising: a transformer; an inductance component; a first circuit board; and at least one conductive sheet mounted between the transformer and the first circuit board and including a first conductive sheet, One end of the first conductive sheet is electrically connected to the transformer, and the other end is convexly provided with a first bump. The first circuit board is provided with a first through hole for the first bump to pass through and the inductor element is provided. a first through hole passing through the first conductive pin, and the first conductive block and the first conductive pin of the inductive element respectively pass through the first through hole and the second through hole to protrude from On the first circuit board, the first circuit board between the first bump and the first conductive pin of the inductive component is provided with a first conductive lead electrically connecting the first bump and the inductor component a solder conductor of the foot, wherein the at least one conductive sheet further comprises a second conductive sheet, the second conductive sheet is electrically connected to the transformer at one end, and the other end extends along the edge of the first circuit board along the first circuit board To form an outer conductive terminal for the outer conductive terminal Connecting a second circuit board. 如申請專利範圍第1項所述的變壓器組合結構,其中該至少一個導電片上開設有至少一個導電孔,該變壓器的一第二導電引腳對應穿過該導電孔並將該至少一個導電片與該第二導電引腳電連接,以使該至少一個導電片與該變壓器電連接。 The transformer assembly structure of claim 1, wherein the at least one conductive sheet is provided with at least one conductive hole, and a second conductive pin of the transformer correspondingly passes through the conductive hole and the at least one conductive sheet The second conductive pin is electrically connected to electrically connect the at least one conductive strip to the transformer. 如申請專利範圍第2項所述的變壓器組合結構,其中該至少一個導電片包括開設有該導電孔的一第一導電部、沿該第一導電部向該電感元件方向 縱向延伸形成的一第二導電部以及從該第二導電部鄰近該電感元件的部位向垂直於該電感元件方向延伸形成的一第三導電部,該第一凸塊為凸設於該第三導電部上的橫向長條,該第一通孔為與該橫向長條配合的長孔。 The transformer assembly structure of claim 2, wherein the at least one conductive sheet comprises a first conductive portion having the conductive hole, and the direction of the inductor element along the first conductive portion a second conductive portion extending longitudinally and a third conductive portion extending from a portion of the second conductive portion adjacent to the inductive component to a direction perpendicular to the inductive component, the first bump being protruded from the third conductive portion a transverse strip on the conductive portion, the first through hole being a long hole that mates with the lateral strip. 如申請專利範圍第2項所述的變壓器組合結構,其中該至少一個導電片還包括一第三導電片,該第三導電片上開設有數個導電孔,且該第三導電片的數個導電孔分別供該變壓器中的數個第二導電引腳對應穿過,以將該變壓器的數個對應的第二導電引腳電連接。 The transformer assembly structure of claim 2, wherein the at least one conductive sheet further comprises a third conductive sheet, the third conductive sheet is provided with a plurality of conductive holes, and the plurality of conductive holes of the third conductive sheet A plurality of second conductive pins in the transformer are respectively passed through to electrically connect the plurality of corresponding second conductive pins of the transformer. 如申請專利範圍第1項所述的變壓器組合結構,其中該至少一個導電片上凸設有一定位凸塊,該第一電路板上開設有安裝該定位凸塊的一定位孔,該定位凸塊插接於該定位孔內以將該至少一個導電片固定於該第一電路板上,該第一凸塊為該第一導電片的定位凸塊,該第一通孔為對應的定位孔。 The transformer assembly structure of claim 1, wherein the at least one conductive sheet is convexly provided with a positioning protrusion, and the first circuit board is provided with a positioning hole for mounting the positioning protrusion, and the positioning protrusion is inserted. The first protruding block is a positioning protrusion of the first conductive piece, and the first through hole is a corresponding positioning hole, and is disposed in the positioning hole. 如申請專利範圍第5項所述的變壓器組合結構,其中該定位凸塊由該導電片的一側邊沿向上彎折延伸而成。 The transformer assembly structure of claim 5, wherein the positioning protrusion is formed by bending one side edge of the conductive sheet upward. 如申請專利範圍第1項所述的變壓器組合結構,其中該第一通孔鄰近該第二通孔,以使該第一凸塊鄰近該電感元件之第一導電引腳。 The transformer assembly structure of claim 1, wherein the first via is adjacent to the second via such that the first bump is adjacent to the first conductive pin of the inductive component. 如申請專利範圍第2項所述的變壓器組合結構,其中該第一電路板上開設有與該導電孔對應的一引腳插孔,該變壓器中對應的第二導電引腳穿過該導電孔並插接於該引腳插孔內。 The transformer assembly structure of claim 2, wherein the first circuit board is provided with a pin jack corresponding to the conductive hole, and the corresponding second conductive pin of the transformer passes through the conductive hole. And plugged into the pin jack. 一種電源供應裝置,包括:一變壓器組合結構,係包括一變壓器、一電感元件、一第一電路板及至 少一個導電片,該導電片安裝於該變壓器及該第一電路板之間並包括一第一導電片,該第一導電片的一端與該變壓器的一端電連接,另一端凸設有一第一凸塊,該第一電路板上開設有供該第一凸塊穿過的一第一通孔和供該電感元件之一第一導電引腳穿過的一第二通孔,且該第一凸塊及該電感元件之該第一導電引腳分別穿過該第一通孔和第二通孔以凸設於該第一電路板上,該第一凸塊及該電感元件之該第一導電引腳之間的該第一電路板上設置有電連接該第一凸塊和該電感元件之第一導電引腳的一焊料導電物;一一次側電路,係與該變壓器組合結構的一端電性連接;以及一二次側電路,係與該變壓器組合結構的另一端電性連接,其中該一次側電路、二次側電路及該變壓器安裝於一主電路板上,該第一電路板為輔助電路板並位於該變壓器遠離該主電路板的一側,其中該二次側電路包括一整流電路板,而該至少一個導電片還包括一第二導電片,該第二導電片的一端與該輔助電路板電連接,該第二導電片的另一端沿該輔助電路板伸出該輔助電路板的邊緣以形成一外導電端子,該外導電端子與該整流電路板電連接。 A power supply device includes: a transformer combination structure including a transformer, an inductor component, a first circuit board, and One less conductive sheet is mounted between the transformer and the first circuit board and includes a first conductive sheet, one end of the first conductive sheet is electrically connected to one end of the transformer, and the other end is convexly provided with a first a first through hole through which the first bump passes and a second through hole through which the first conductive pin of the inductive component passes, and the first The first conductive pin of the bump and the inductive component respectively protrude through the first through hole and the second through hole to protrude from the first circuit board, the first bump and the first of the inductive component The first circuit board between the conductive pins is provided with a solder conductive material electrically connecting the first bump and the first conductive pin of the inductor element; a primary side circuit is combined with the transformer One end is electrically connected; and a secondary side circuit is electrically connected to the other end of the transformer combination structure, wherein the primary side circuit, the secondary side circuit and the transformer are mounted on a main circuit board, the first circuit The board is an auxiliary circuit board and is located away from the main circuit board of the transformer a side, wherein the secondary circuit includes a rectifier circuit board, and the at least one conductive sheet further includes a second conductive sheet, one end of the second conductive sheet is electrically connected to the auxiliary circuit board, and the second conductive sheet is electrically connected The other end extends along the auxiliary circuit board to extend the edge of the auxiliary circuit board to form an outer conductive terminal, and the outer conductive terminal is electrically connected to the rectifier circuit board. 如申請專利範圍第9項所述的電源供應裝置,其中該整流電路板上開設有安裝該外導電端子的引腳插槽,該外導電端子安裝於該引腳插槽內以使該變壓器輸出感應電壓信號的一第二導電引腳通過該第二導電片與該整流電路板電連接,以將該變壓器的感應電壓輸送至該整流電路板中整流。 The power supply device of claim 9, wherein the rectifier circuit board is provided with a pin slot for mounting the outer conductive terminal, and the outer conductive terminal is mounted in the pin slot for the transformer output A second conductive pin of the induced voltage signal is electrically connected to the rectifier circuit board through the second conductive sheet to deliver the induced voltage of the transformer to the rectifier circuit board for rectification. 如申請專利範圍第10項所述的電源供應裝置,其中該整流電路板上開設 有一導電插腳,該主電路板通過該導電插腳與該整流電路板電連接以獲得該整流電路板整流後的感應電壓信號。 The power supply device of claim 10, wherein the rectifier circuit board is opened There is a conductive pin, and the main circuit board is electrically connected to the rectifier circuit board through the conductive pin to obtain a rectified induced voltage signal of the rectifier circuit board.
TW105129669A 2015-09-25 2016-09-13 Transformer combination structure and its power supply device TWI597744B (en)

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