TWI593863B - System and method for assembly of steel structure - Google Patents

System and method for assembly of steel structure Download PDF

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TWI593863B
TWI593863B TW103142825A TW103142825A TWI593863B TW I593863 B TWI593863 B TW I593863B TW 103142825 A TW103142825 A TW 103142825A TW 103142825 A TW103142825 A TW 103142825A TW I593863 B TWI593863 B TW I593863B
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steel beam
steel structure
movable
movable steel
joint
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TW103142825A
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Chinese (zh)
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TW201621127A (en
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梁期鈞
康仕仲
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國立臺灣大學
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Description

鋼結構接合系統與方法 Steel structure joint system and method

本發明有關於一鋼結構接合系統,尤其指一種能夠由地面作業人員主導的鋼結構接合系統。 The present invention relates to a steel structure joint system, and more particularly to a steel structure joint system that can be dominated by ground workers.

鋼樑裝配(steel beam assembly)對於高樓層鋼結構之建築而言,始終是一個高度關鍵、不易施做且具有高技術性的項目,鋼樑裝配會影響整體施工進度,且裝配過程涉及到安全性、鋼結構吊裝效率等多重面向上的問題。 Steel beam assembly is always a highly critical, difficult to implement and highly technical project for high-rise steel construction. Steel beam assembly affects overall construction progress and the assembly process involves safety. Multiple face-to-face problems such as the efficiency of lifting and steel structure lifting.

傳統上的鋼樑裝配,會需要工人站在未完成的結構上,以手動方式協助鋼結構構件之組裝,工人利用懸吊鋼樑(rigging beam)下方的牽引線調整與校正鋼梁與牛腿間的螺栓孔位置,這項工作需要在高空中進行,是非常具有挑戰性且很不安全。 Traditional steel beam assembly requires workers to stand on unfinished structures to assist in the assembly of steel structural members manually. Workers use traction lines under the rigging beam to adjust and correct steel beams and horns. The position of the bolt holes between the work, which needs to be carried out in the air, is very challenging and unsafe.

通常鋼樑裝配包含鋼樑的架設和組裝,在鋼結構建築中佔有相對較高比例的成本,但習用上這種高技術性的鋼樑裝配卻非常依賴人工,第1(a)圖~第1(d)圖揭示習用技術中鋼樑架設和組裝的過程,首先,塔吊機(tower crane)先將鋼樑大致舉升和輸送到預定之裝配位置,如第1(a)圖~第1(b)圖所揭示,接著施工人員可能透過自己的雙手、纜線、或甚至自己的腳等工具,將鋼樑牽引到預定裝配位置上,如第1(c)圖所揭示,通常這個步驟 是最花費時間的步驟,也是最不容易完成的步驟,且過程對於施工人員的勞動安全產生很大威脅,最後施工人員使用鋼板和螺栓等,將定位完成的鋼樑栓固並結合在定點鋼構上,如第1(d)圖所揭示。 Usually steel beam assembly involves the erection and assembly of steel beams, which occupies a relatively high proportion of cost in steel structures, but the use of such high-tech steel beam assembly is very labor-dependent, 1 (a) ~ Figure 1(d) shows the process of erection and assembly of steel beams in the prior art. First, the tower crane first lifts and transports the steel beam to a predetermined assembly position, as shown in Figure 1(a)~1 (b) As shown in the figure, the constructor may then pull the steel beam to the intended assembly position by means of his own hands, cables, or even his own feet, as disclosed in Figure 1(c), usually this step It is the most time-consuming step and the most difficult step to complete. The process poses a great threat to the safety of the construction workers. Finally, the construction personnel use steel plates and bolts to bolt and join the positioned steel beams to the fixed-point steel. Constructed as disclosed in Figure 1(d).

在上述習用的鋼樑裝配過程中,施工人員須要站立在高處,且只有非常狹窄立足點,身上只繫綁一條簡單的安全線,這種環境對於施工人員的人身安全將形成極大威脅,一旦發生意外,都將造成難以彌補的遺憾與傷害;再者,這種習用的鋼樑裝配,除了有人身安全的顧慮之外,由於全程皆仰賴人工方式進行,因此難以確保組裝的一致性、準確度、品質與效率等。因此,如何應用現代科技,盡量減少鋼樑裝配過程中的人力參與率,並提高裝配準確度、裝配品質與裝配效率等,成為一個重要的研發主題。 In the above-mentioned conventional steel beam assembly process, the construction personnel must stand at a high place, and only a very narrow footing, the body is tied with a simple safety line, this environment will pose a great threat to the personal safety of the construction personnel, once Accidents will cause irreparable regrets and injuries; in addition, this conventional steel beam assembly, in addition to personal safety concerns, is difficult to ensure consistent and accurate assembly, since the entire process relies on manual methods. Degree, quality and efficiency. Therefore, how to apply modern technology, minimize the human participation rate in the steel beam assembly process, and improve assembly accuracy, assembly quality and assembly efficiency, etc., has become an important research and development theme.

職是之故,申請人鑑於習用技術的缺點,經過悉心試驗與研究,並一本鍥而不捨之精神,終構思出本案「鋼結構接合系統與方法」,能夠克服上述缺點,以下為本發明之簡要說明。 For the sake of his position, the applicant has been able to overcome the above shortcomings in the light of the shortcomings of the prior art, through careful testing and research, and the spirit of perseverance, and finally conceived the "steel structure joint system and method" of the present case. Description.

鑑於習用技術中所存在的缺點,本發明提出一種鋼結構接合系統,能克服習用技術的各項缺點,此鋼結構接合系統,係應用於活動鋼樑與固定鋼構間之接合,包含:主動導向裝置,其設置於該活動鋼樑上,用於調整該活動鋼樑相對於該固定鋼構之位置;對位標記,其設置於該固定鋼構上;以及影像感應裝置,其設置於該活動鋼樑上,擷取該對位標記之標記影像並傳送給地面操作人員,以供該地面操作人員依據所擷取到的該標記影像,操作該主動導向裝置而調整該位置,俾利該接合之進行。 In view of the shortcomings in the prior art, the present invention proposes a steel structure joint system capable of overcoming various shortcomings of the prior art. The steel structure joint system is applied to the joint between the movable steel beam and the fixed steel structure, including: active a guiding device disposed on the movable steel beam for adjusting a position of the movable steel beam relative to the fixed steel structure; a registration mark disposed on the fixed steel structure; and an image sensing device disposed on the On the movable steel beam, the marked image of the alignment mark is captured and transmitted to the ground operator for the ground operator to operate the active guiding device to adjust the position according to the captured image captured, and the position is adjusted. Engagement takes place.

本發明進一步提出一種鋼結構接合方法,係應用於活動鋼樑與固定鋼構間之接合,包含:於該固定鋼構上設置對位標記;於該活動鋼樑上設置影像感應裝置以及主動導向裝置,該主動導向裝置用於調整該活動鋼樑相對於該固定鋼構之位置,該影像感應裝置用於擷取該對位標記之標記影像;以及動態的依據該標記影像之回饋,即時操作該主動導向裝置以調整該位置,俾利該接合之進行。 The invention further provides a steel structure joining method, which is applied to the joint between the movable steel beam and the fixed steel structure, comprising: setting an alignment mark on the fixed steel structure; and providing an image sensing device on the movable steel beam and actively guiding The device is configured to adjust a position of the movable steel beam relative to the fixed steel structure, the image sensing device is configured to capture the marked image of the alignment mark; and dynamically respond according to the feedback of the marked image, and operate immediately The active guiding device adjusts the position to facilitate the engagement.

200‧‧‧主動導向裝置 200‧‧‧Active guiding device

202‧‧‧保護箱體 202‧‧‧Protection cabinet

204‧‧‧電源 204‧‧‧Power supply

206‧‧‧驅動馬達 206‧‧‧Drive motor

208‧‧‧傳動模組 208‧‧‧Drive Module

210‧‧‧慣性飛輪 210‧‧‧Inertial flywheel

212‧‧‧微控制模組 212‧‧‧Micro Control Module

214‧‧‧無線通訊模組 214‧‧‧Wireless communication module

216‧‧‧對位光標產生器 216‧‧‧ Align cursor generator

218‧‧‧連結器 218‧‧‧Connector

250‧‧‧影像感應裝置 250‧‧‧Image sensing device

300‧‧‧活動鋼樑 300‧‧‧Active steel beams

310‧‧‧鋼纜 310‧‧‧Steel cable

312、314‧‧‧邊緣 Edge of 312, 314‧‧

320‧‧‧吊鉤 320‧‧‧ hook

400‧‧‧影像感應裝置 400‧‧‧Image sensing device

500‧‧‧對位標記 500‧‧‧ alignment mark

600‧‧‧固定鋼構 600‧‧‧Fixed steel structure

610‧‧‧接頭 610‧‧‧Connector

612、614‧‧‧接合邊緣 612, 614‧‧‧ joint edge

620‧‧‧鋼板 620‧‧‧ steel plate

630‧‧‧插孔 630‧‧‧ jack

640‧‧‧螺栓孔 640‧‧‧Bolt holes

700‧‧‧鋼結構接合系統 700‧‧‧Steel joint system

810‧‧‧螺栓 810‧‧‧ bolt

820‧‧‧螺帽 820‧‧‧ nuts

822‧‧‧滑軌部 822‧‧‧Slide section

824‧‧‧組裝部 824‧‧‧Assembly Department

I w ‧‧‧慣性飛輪慣性 I w ‧‧‧Inertial flywheel inertia

I b ‧‧‧活動鋼樑慣性 I b ‧‧‧active steel beam inertia

ω w ‧‧‧慣性飛輪角速度 ω w ‧‧‧Inertial flywheel angular velocity

ω b ‧‧‧活動鋼樑角速度 ω b ‧‧‧active steel beam angular velocity

ω m ‧‧‧每分鐘最大轉速 ω m ‧‧‧Maximum speed per minute

α‧‧‧加速度 α ‧‧‧Acceleration

t a ‧‧‧加速時間 t a ‧‧‧Acceleration time

d‧‧‧影像感應裝置鏡頭中心點到活動鋼樑之間的距離 d ‧‧‧The distance between the center point of the lens of the image sensing device and the movable steel beam

δ‧‧‧活動鋼樑與鋼板之間的距離 δ ‧‧‧The distance between the movable steel beam and the steel plate

L‧‧‧影像感應裝置鏡頭中心點到固定鋼構之間的距離 L ‧‧‧The distance between the center of the lens of the image sensing device and the fixed steel structure

B‧‧‧對位標記的寬度 B ‧‧‧ Width of the alignment mark

‧‧‧對位標記的長度 ‧ ‧ length of the alignment mark

θ‧‧‧活動鋼樑的擺盪角度 θ ‧‧‧ swing angle of movable steel beam

l‧‧‧塔吊機之鋼纜長度 l ‧‧‧ cable length of tower crane

步驟1310‧‧‧舉升活動鋼樑 Step 1310‧‧‧ Lifting steel beams

步驟1320‧‧‧實施活動鋼樑之垂直對準 Step 1320‧‧‧ Implement vertical alignment of the movable steel beam

步驟1330‧‧‧確定活動鋼樑是否舉升到預定位置,如果否定,回到步驟1320,如果肯定,則繼續實施步驟1340 Step 1330‧‧‧ Determine whether the movable steel beam is lifted to the predetermined position, if not, return to step 1320, if yes, proceed to step 1340

步驟1340‧‧‧旋轉活動鋼樑 Step 1340‧‧‧Rotating movable steel beam

步驟1350‧‧‧實施活動鋼樑之水平對準 Step 1350‧‧‧ Implement the horizontal alignment of the movable steel beam

步驟1360‧‧‧確定活動鋼樑是否旋轉到預定位置,如果否定,回到步驟1350,如果肯定,則繼續實施步驟1370 Step 1360‧‧‧ Determine if the movable steel beam is rotated to the predetermined position, if not, return to step 1350, and if yes, proceed to step 1370

步驟1370‧‧‧實施活動鋼樑之栓固 Step 1370‧‧‧ Implementing the bolting of the movable steel beam

步驟1380‧‧‧確定活動鋼樑是否完成栓固,如果否定,回到步驟1370,如果肯定,則結束鋼結構接合方法 Step 1380‧‧‧ Determine whether the movable steel beam is bolted, if not, return to step 1370, if yes, end the steel joint joining method

步驟1410‧‧‧於該固定鋼構上設置一對位標記 Step 1410‧‧‧Set a pair of mark on the fixed steel structure

步驟1420‧‧‧於該活動鋼樑上設置一影像感應裝置以及一主動導向裝置,該主動導向裝置用於調整該活動鋼樑相對於該固定鋼構之一位置,該影像感應裝置用於擷取該對位標記之一標記影像 Step 1420 ‧ ‧ an image sensing device and an active guiding device are disposed on the movable steel beam, the active guiding device is configured to adjust a position of the movable steel beam relative to the fixed steel structure, and the image sensing device is used for 撷Take one of the alignment marks to mark the image

步驟1430‧‧‧動態的依據該標記影像之回饋,即時操作該主動導向裝置以調整該位置,俾利該接合之進行 Step 1430‧‧‧ Dynamically operate the active guiding device to adjust the position according to the feedback of the marked image, so as to facilitate the engagement

第1(a)圖~第1(d)圖揭示習用技術中鋼樑架設和組裝的過程。 Figures 1(a) to 1(d) illustrate the process of erection and assembly of steel beams in the prior art.

第2圖揭示本發明主動導向裝置之結構示意圖。 Figure 2 is a schematic view showing the structure of the active guiding device of the present invention.

第3圖揭示本發明主動導向裝置設置在活動鋼樑上之示意圖。 Figure 3 is a schematic view showing the active guiding device of the present invention disposed on a movable steel beam.

第4圖揭示本發明鋼結構接合系統之側視示意圖。 Figure 4 is a schematic side elevational view of the steel structure joining system of the present invention.

第5圖揭示本發明之活動鋼樑角速度ω b 、每分鐘最大轉速ω m 、慣性飛輪慣性I w 、活動鋼樑慣性I b 、加速度α以及加速時間t a 等參數間之關係圖。 Fig. 5 is a view showing the relationship between the parameters of the movable steel beam angular velocity ω b , the maximum rotational speed ω m per minute, the inertia flywheel inertia I w , the movable steel beam inertia I b , the acceleration α, and the acceleration time t a .

第6圖揭示本發明鋼板的結構示意圖。 Fig. 6 is a view showing the structure of the steel sheet of the present invention.

第7圖揭示本發明影像感應裝置與對位標記間之對準關係示意圖。 Fig. 7 is a view showing the alignment relationship between the image sensing device and the alignment mark of the present invention.

第8圖揭示本發明影像感應裝置與對位標記間之幾何關係示意圖。 Figure 8 is a schematic view showing the geometric relationship between the image sensing device and the alignment mark of the present invention.

第9(a)圖揭示本發明之活動鋼梁之邊緣型式之俯視示意圖。 Figure 9(a) is a top plan view showing the edge pattern of the movable steel beam of the present invention.

第9(b)圖揭示本發明之活動鋼梁之邊緣型式之側視示意圖。 Figure 9(b) is a side elevational view of the edge pattern of the movable steel beam of the present invention.

第10(a)圖揭示本發明之活動鋼樑與鋼板在栓固作業過程中對準階段之結構示意圖。 Figure 10(a) is a schematic view showing the structure of the movable steel beam and the steel sheet of the present invention in the alignment stage during the bolting operation.

第10(b)圖揭示本發明之活動鋼樑與鋼板在栓固作業過程中栓鎖階段之 結構示意圖。 Figure 10(b) shows the stage of the interlocking of the movable steel beam and the steel plate of the present invention during the bolting operation Schematic.

第10(c)圖揭示本發明之活動鋼樑與鋼板在栓固作業過程中對準階段沿著第10(a)圖所示AA’剖面之結構示意圖。 Fig. 10(c) is a view showing the structure of the movable steel beam and the steel sheet of the present invention in the alignment stage during the bolting operation along the AA' section shown in Fig. 10(a).

第10(d)圖揭示本發明之活動鋼樑與鋼板在栓固作業過程中栓鎖階段沿著第10(a)圖所示AA’剖面之結構示意圖。 Fig. 10(d) is a view showing the structure of the movable steel beam and the steel plate of the present invention in the latching stage during the bolting operation along the AA' section shown in Fig. 10(a).

第11(a)圖揭示本發明之螺帽之結構俯視示意圖。 Figure 11(a) is a top plan view showing the structure of the nut of the present invention.

第11(b)圖揭示本發明之螺帽沿著第11(a)圖之AA’切面之結構橫切面示意圖。 Fig. 11(b) is a schematic cross-sectional view showing the structure of the nut of the present invention taken along the AA' section of Fig. 11(a).

第11(c)圖揭示本發明之螺帽之結構立體示意圖。 Fig. 11(c) is a perspective view showing the structure of the nut of the present invention.

第12圖揭示本發明之鋼結構接合方法的各個階段之示意圖。 Figure 12 is a schematic view showing the various stages of the steel structure joining method of the present invention.

第13圖揭示本發明之鋼結構接合方法第一實施例的各個步驟之流程圖。 Fig. 13 is a flow chart showing the steps of the first embodiment of the steel structure joining method of the present invention.

第14圖揭示本發明之鋼結構接合方法第二實施例的各個步驟之流程圖。 Fig. 14 is a flow chart showing the steps of the second embodiment of the steel structure joining method of the present invention.

本發明將可由以下的實施例說明而得到充分瞭解,使得熟習本技藝之人士可以據以完成之,然本發明之實施並非可由下列實施案例而被限制其實施型態;本發明之圖式並不包含對大小、尺寸與比例尺的限定,本發明實際實施時其大小、尺寸與比例尺並非可經由本發明之圖式而被限制。 The present invention will be fully understood by the following examples, which can be understood by those skilled in the art, but the implementation of the present invention may not be limited by the following embodiments; the drawings of the present invention are The limitations on size, size and scale are not included, and the size, size and scale of the actual implementation of the invention are not limited by the drawings of the invention.

本文中用語“較佳”是非排他性的,應理解成“較佳為但不限於”的開放式用語,不具有限制性含義,不排除其他特徵或步驟;任何說明 書或請求項中所描述或者記載的任何步驟可按任何順序執行,而不限於請求項中所述的順序;本發明的範圍應僅由所附請求項及其均等方案確定,不應由實施方式示例的實施例確定;本文中用語“包含”及其變化出現在說明書和請求項中時,是一個開放式的用語,不具有限制性含義,並不排除其他特徵或步驟。 The term "preferred" as used herein is non-exclusive and should be understood to mean "preferably, but not limited to," an open term, which does not have a limiting meaning and does not exclude other features or steps; Any steps described or recited in the book or claim may be performed in any order, and are not limited to the order recited in the claims; the scope of the invention should be determined solely by the appended claims and their equivalents The embodiment of the mode is determined; the term "comprise" and its variations appearing in the specification and the claims are an open term and are not intended to be limiting, and do not exclude other features or steps.

請一併參閱第2圖與第3圖,第2圖揭示本發明主動導向裝置之結構示意圖,第3圖揭示本發明主動導向裝置設置在活動鋼樑上之示意圖,本發明主動導向裝置200較佳為一個由慣性飛輪為主所構成的旋轉箱(rotation box),主要是運用動量守恆原理(conservation of angular momentum)對活動鋼樑進行定位與對準,主動導向裝置200包含但不限於以下主要模組或元件:保護箱體202、電源204、驅動馬達206、傳動模組208、慣性飛輪210、微控制模組212、無線通訊模組214、對位光標產生器216以及連結器218等,在某些實施例中,主動導向裝置200在其保護箱體202外部可選擇性的附掛一個影像感應裝置250,但影像感應裝置250不屬於主動導向裝置200的一部分。 Please refer to FIG. 2 and FIG. 3 together. FIG. 2 is a schematic structural view of the active guiding device of the present invention. FIG. 3 is a schematic view showing the active guiding device of the present invention disposed on a movable steel beam. It is a rotation box composed mainly of inertial flywheels, which mainly uses the conservation of angular momentum to position and align the movable steel beams. The active guiding device 200 includes but is not limited to the following main Module or component: protection box 202, power supply 204, drive motor 206, transmission module 208, inertia flywheel 210, micro control module 212, wireless communication module 214, alignment cursor generator 216, and connector 218, etc. In some embodiments, the active guiding device 200 can selectively attach an image sensing device 250 outside of its protective housing 202, but the image sensing device 250 does not belong to a portion of the active guiding device 200.

主動導向裝置200的無線通訊模組214透過使用無線通訊(wireless communication)的方式接收來自地面操作人員的操作指令,並將此指令傳輸到微控制模組212,微控制模組212據此控制驅動馬達206之各種作動,包含但不限於:啟動、正轉、反轉、轉速、停止等作動,電源204可提供驅動馬達206須要的電力,驅動馬達206產生的動力透過傳動模組208的引導而帶動慣性飛輪210轉動,上述各個模組與元件設置在保護箱體202內。 The wireless communication module 214 of the active guiding device 200 receives an operation command from a ground operator by using a wireless communication method, and transmits the command to the micro control module 212, and the micro control module 212 controls the driving accordingly. The various actions of the motor 206 include, but are not limited to, actuation, forward rotation, reverse rotation, rotational speed, stop, etc., and the power supply 204 can provide the power required to drive the motor 206. The power generated by the drive motor 206 is transmitted through the transmission module 208. The inertia flywheel 210 is rotated, and each of the above modules and components is disposed in the protective case 202.

主動導向裝置200的保護箱體202透過連結器218而固定設置 在活動鋼樑300上,活動鋼樑300是準備要與固定鋼構對準並接合的待固定鋼樑,其透過鋼纜310而吊掛在塔吊機的吊鉤320上,塔吊機將負責調整活動鋼樑300的垂直位置,而主動導向裝置200的慣性飛輪210轉動就可產生角動量(angular momentum),並對活動鋼樑300形成對應的逆角動量(reverse angular momentum),驅使活動鋼樑300進行水平轉動,而調整活動鋼樑300在水平面上的位置。 The protection box 202 of the active guiding device 200 is fixedly disposed through the connector 218 On the movable steel beam 300, the movable steel beam 300 is a steel beam to be fixed which is to be aligned and engaged with the fixed steel structure, which is suspended by the steel cable 310 on the hook 320 of the tower crane, and the tower crane will be responsible for adjustment. The vertical position of the movable steel beam 300, and the inertial flywheel 210 of the active guiding device 200 rotates to generate angular momentum, and forms a corresponding reverse angular momentum to the movable steel beam 300 to drive the movable steel beam. The 300 is rotated horizontally to adjust the position of the movable steel beam 300 on the horizontal plane.

第4圖揭示本發明鋼結構接合系統之側視示意圖,本發明之鋼結構接合系統700包含但不限於:主動導向裝置200、對位光標產生器216、活動鋼樑300、影像感應裝置400、對位標記500、固定鋼構600、接頭(牛腿)610、鋼板620等,當活動鋼樑300受到主動導向裝置200的驅動而產生水平轉動時,地面操作人員借由觀察對位光標產生器216所產生的導引光標,在對位標記500上的位置,就可以掌握活動鋼樑300的位移狀況,並借由參考導引光標對位標記500上的位置,就能操作主動導向裝置200與塔吊機將活動鋼樑300移動到預定裝配位置上。 4 is a side elevational view of the steel structure joining system of the present invention. The steel structure joining system 700 of the present invention includes, but is not limited to, an active guiding device 200, a registration cursor generator 216, a movable steel beam 300, an image sensing device 400, The alignment mark 500, the fixed steel structure 600, the joint (bull leg) 610, the steel plate 620, etc., when the movable steel beam 300 is driven by the active guiding device 200 to generate horizontal rotation, the ground operator observes the alignment cursor generator The position of the guide cursor generated by the 216 on the alignment mark 500 can grasp the displacement condition of the movable steel beam 300, and the active guiding device 200 can be operated by referring to the position on the guide cursor alignment mark 500. The movable steel beam 300 is moved to a predetermined assembly position with the tower crane.

如第3圖所示,如果假設鋼纜310與塔吊機吊鉤320間之摩擦力為零,並忽略風力對活動鋼樑300的影響,活動鋼樑300之角速度可使用動量守恆公式表示如下: 其中I w I b 分別表示慣性飛輪210與活動鋼樑300的慣性,ω w ω b 分別表示慣性飛輪210與活動鋼樑300的角速度。 As shown in Fig. 3, if the friction between the steel cable 310 and the tower crane hook 320 is assumed to be zero, and the influence of the wind on the movable steel beam 300 is neglected, the angular velocity of the movable steel beam 300 can be expressed as follows using the momentum conservation formula: Where I w and I b represent the inertia of the inertia flywheel 210 and the movable steel beam 300, respectively, and ω w and ω b represent the angular velocities of the inertia flywheel 210 and the movable steel beam 300, respectively.

慣性飛輪210的角速度ω w 是透過主動導向裝置200中的驅動 馬達206的帶動所產生,其亦為驅動馬達206的每分鐘最大轉速ω m ,慣性飛輪210的角速度ω w 將有兩個不同的速度階段,第一速度階段是加速階段,第二速度階段是等角速度階段,假設在加速階段過程中,慣性飛輪210之加速度α保持定值,則慣性飛輪210的角速度ω w =αt a ,,其中t a 是加速到每分鐘最大轉速ω m 所花費的加速時間,在等角速度階段,假設慣性飛輪210的角速度ω w 是一直穩定保持在每分鐘最大轉速ω m ,也就是慣性飛輪210的角速度ω w 等於每分鐘最大轉速ω m Flywheel angular velocity ω w 210 is generated through the active guide drive motor 200 drives the apparatus 206, which is also the maximum speed of the drive motor per minute ω m 206 of flywheel angular velocity ω w 210 will have two different In the speed phase, the first speed phase is an acceleration phase, and the second speed phase is an isotropic speed phase. It is assumed that during the acceleration phase, the acceleration α of the inertia flywheel 210 remains constant, and the angular velocity of the inertia flywheel 210 is ω w = αt a , Where t a is the acceleration time taken to accelerate to the maximum rotational speed ω m per minute. In the isocenter speed phase, it is assumed that the angular velocity ω w of the inertial flywheel 210 is stably maintained at the maximum rotational speed ω m per minute, that is, the angular velocity of the inertial flywheel 210 ω w is equal to the maximum speed ω m per minute.

第5圖揭示本發明之活動鋼樑角速度ω b 、每分鐘最大轉速ω m 、慣性飛輪慣性I w 、活動鋼樑慣性I b 、加速度α以及加速時間t a 等參數間之關係圖。依照上述假設,活動鋼樑300的角速度ω b 以及慣性飛輪210的角速度ω w 就可以運用公式(4-1)而導出,且各個參數彼此之間的關係將如第5圖所揭示。 Fig. 5 is a view showing the relationship between the parameters of the movable steel beam angular velocity ω b , the maximum rotational speed ω m per minute, the inertia flywheel inertia I w , the movable steel beam inertia I b , the acceleration α, and the acceleration time t a . According to the above assumption, the angular velocity ω b of the movable steel beam 300 and the angular velocity ω w of the inertia flywheel 210 can be derived using Equation (4-1), and the relationship of the respective parameters to each other will be as shown in FIG.

為了為主動導向裝置200選用一個合適的驅動馬達206,茲計算驅動馬達206的最大動力P max 如下,假設驅動馬達206產生的加速度為α,則驅動馬達206產生之力矩τ大小,將如公式(4-2)所示:τ=I w α (4-2),其中I w 係為慣性飛輪所產生之慣性。 In order for the active guide means 200 choose a suitable drive motor 206, hereby calculates the driving motor maximum power P max 206 follows, assuming the drive motor 206 acceleration generated is [alpha], the drive motor torque τ size arising 206, as shown in equation ( 4-2): τ = I w α (4-2), where I w is the inertia generated by the inertia flywheel.

故驅動馬達206的最大動力P max 則可透過公式(4-1)與(4-2)計算如下: 其中如上所述,已知ω w =ω m ,因此驅動馬達206的最大動力P max 等於: 根據公式(4-4)與第5圖,即可計算出驅動馬達206的最大動力P max ,並瞭解在加速階段過程中,慣性飛輪慣性I w 、每分鐘最大轉速ω m 、加速時間t a 等參數彼此之間的影響關係。 Therefore, the driving motor 206 may be the maximum power P max through equations (4-1) and (4-2) is calculated as follows: Wherein, as described above, ω w = ω m is known, so the maximum power P max of the drive motor 206 is equal to: According to formulas (4-4) and 5, the maximum power P max of the drive motor 206 can be calculated, and the inertia flywheel inertia I w , the maximum rotational speed per minute ω m , and the acceleration time t a are known during the acceleration phase. The relationship between the parameters and other parameters.

本發明透過地面操作人員,操作主動導向裝置200所包含的慣性飛輪210,即可調整活動鋼樑300在水平面上相對於固定鋼構600的位置,而透過通知塔吊機操作人員對活動鋼樑300進行升降,即可調整活動鋼樑300相對於固定鋼構600的垂直位置,但在上述調整過程中,地面操作人員必須有能力精確的將活動鋼樑300對準固定鋼構600上的預定裝配位置。 The present invention can adjust the position of the movable steel beam 300 on the horizontal plane relative to the fixed steel structure 600 through the ground operator, by operating the inertia flywheel 210 included in the active guiding device 200, by informing the tower crane operator of the movable steel beam 300. The vertical position of the movable steel beam 300 relative to the fixed steel structure 600 can be adjusted by lifting, but during the above adjustment process, the ground operator must have the ability to accurately align the movable steel beam 300 with the predetermined assembly on the fixed steel structure 600. position.

本發明透過在固定鋼構600上設置對位標記500,以及在活動鋼樑300上設置對位光標產生器216與影像感應裝置250,地面操作人員經由接收影像感應裝置250的影像,而後觀察對位光標產生器216所產生的導引光標在對位標記500上的相對位置,就可以掌握活動鋼樑300的在水平方向與垂直方向的位移狀況,並借由參考導引光標在對位標記500上出現的位置,就能操作主動導向裝置200或給予塔吊機操作人員適當指令,而輕鬆且安全的將活動鋼樑300精確移動到固定鋼構600上的預定裝配位置。 The present invention provides an alignment mark 500 on the fixed steel structure 600, and an alignment cursor generator 216 and an image sensing device 250 on the movable steel beam 300. The ground operator receives the image of the image sensing device 250, and then observes the pair. The relative position of the navigation cursor generated by the bit cursor generator 216 on the alignment mark 500 can grasp the displacement of the movable steel beam 300 in the horizontal direction and the vertical direction, and the reference mark is used in the alignment mark by the reference guide cursor. The position appearing on the 500 enables the active guide 200 to be operated or given to the operator of the crane to properly command the movable steel beam 300 to be accurately and safely moved to a predetermined assembly position on the fixed steel structure 600.

請一併參閱第4圖與第6圖,第6圖揭示本發明鋼板的結構示意圖,本發明鋼板620是固定在固定鋼構600的接頭610上,用來連結活動鋼梁300與接頭610,鋼板620上包含了多組開口,每一組完整的開口包含一個插孔(plug hole)630與一個螺栓孔(bolt hole)640。 Please refer to FIG. 4 and FIG. 6 together. FIG. 6 is a schematic view showing the structure of the steel plate of the present invention. The steel plate 620 of the present invention is fixed on the joint 610 of the fixed steel structure 600 for connecting the movable steel beam 300 and the joint 610. The steel plate 620 includes a plurality of sets of openings, each set of complete openings including a plug hole 630 and a bolt hole 640.

為了組裝活動鋼樑300,在初期活動鋼樑300的高度須要稍微高於固定鋼構600上鋼板620的高度,在第4圖中將影像感應裝置250鏡頭中 心點到活動鋼樑300之間的距離表示為d,活動鋼樑300與鋼板620之間的垂直距離表示為δδ也正好可以表示插孔630中心點到螺栓孔640中心點之間的距離,如第6圖所示,影像感應裝置250鏡頭中心點到固定鋼構600之間的距離表示為L,透過距離L可以決定對位標記500的大小,在設置對為標記500時,應控制對位標記500中心點到接頭610之間的高度大於d+δIn order to assemble the movable steel beam 300, the height of the initial movable steel beam 300 needs to be slightly higher than the height of the steel plate 620 on the fixed steel structure 600. In Fig. 4, the lens center of the image sensing device 250 is centered between the movable steel beams 300. The distance is expressed as d , the vertical distance between the movable steel beam 300 and the steel plate 620 is expressed as δ , and δ is also exactly the distance between the center point of the socket 630 and the center point of the bolt hole 640, as shown in Fig. 6, the image The distance between the lens center point of the sensing device 250 and the fixed steel structure 600 is expressed as L. The transmission distance L can determine the size of the alignment mark 500. When the setting pair is the mark 500, the center point of the alignment mark 500 should be controlled to the joint 610. The height between them is greater than d + δ .

請一併參閱第7圖以及第8圖,第7圖揭示本發明影像感應裝置與對位標記間之對準關係示意圖,第8圖揭示本發明影像感應裝置與對位標記間之幾何關係示意圖。在操作初期,地面操作人員接收影像感應裝置250所擷取的影像,並調整主動導向裝置200與指示塔吊機操作人員,使對位標記500第一次出現在影像中,同時,地面操作人員可以在影像中發現出現在對位標記500上,由對位光標產生器所投射的導引光標,但是此時地面操作人員在影像中所觀察到的對位標記500大小,將會受到活動鋼樑擺盪的影響。 Please refer to FIG. 7 and FIG. 8 together. FIG. 7 is a schematic diagram showing the alignment relationship between the image sensing device and the alignment mark of the present invention, and FIG. 8 is a schematic view showing the geometric relationship between the image sensing device and the alignment mark of the present invention. . At the beginning of the operation, the ground operator receives the image captured by the image sensing device 250, and adjusts the active guiding device 200 and the operator of the indicating crane to make the alignment mark 500 appear in the image for the first time, and at the same time, the ground operator can The guide cursor appearing on the registration mark 500 and projected by the alignment cursor generator is found in the image, but at this time, the size of the alignment mark 500 observed by the ground operator in the image will be affected by the movable steel beam. The effect of swinging.

假設令對位標記500的長度為,則對位標記500的長度與距離L之間存在以下幾何關係:=4L tan θ (4-5),其中θ表示活動鋼樑的擺盪角度,再依照單擺公式可知, 其中a表示塔吊機的移動加速度,l表示塔吊機之鋼纜長度,g表示重力加速度,則對位標記500的寬度B可表示為:B=2l sin θ (4-7), 透過上述公式(4-5)、(4-6)與(4-7),即可計算出對位標記500的長度與寬度BAssuming that the length of the alignment mark 500 is Δ , the following geometric relationship exists between the length Δ of the alignment mark 500 and the distance L : Δ = 4 L tan θ (4-5), where θ represents the swing angle of the movable steel beam And then according to the single pendulum formula, Where a represents the movement acceleration of the tower crane, l represents the length of the cable of the tower crane, and g represents the acceleration of gravity. The width B of the alignment mark 500 can be expressed as: B = 2 l sin θ (4-7), through the above formula (4-5), (4-6) and (4-7), the length Δ and the width B of the alignment mark 500 can be calculated.

在對準過程中,要注意保持影像感應裝置250在正確的指向上,也就是指向對位標記500的方向,而透過將影像感應裝置250設置在主動導向裝置上,地面操作人員可以透過操作主動導向裝置在調整活動鋼樑位置時一併調整影像感應裝置250的位置。 During the alignment process, it is necessary to keep the image sensing device 250 in the correct orientation, that is, the direction of the alignment mark 500. By placing the image sensing device 250 on the active guiding device, the ground operator can actively operate through the operation. The guiding device adjusts the position of the image sensing device 250 while adjusting the position of the movable steel beam.

第9(a)圖揭示本發明之活動鋼梁之邊緣型式之俯視示意圖,第9(b)圖揭示本發明之活動鋼梁之邊緣型式之側視示意圖。為了提高活動鋼樑300的水平對準效率,本發明亦對活動鋼樑300兩端的邊緣型式提出修改;傳統上鋼樑兩端邊緣並沒有製作為特殊的型式,如果從輔視角度觀察,整根鋼樑就是呈現矩形,但是本發明將鋼樑以及接頭在邊緣處皆製作成為斜切式邊緣,如果從輔視角度觀察,整根鋼樑會呈現平行四邊形的型式,如第9(a)圖所揭示,活動鋼樑300呈現平行四邊形的形狀。 Fig. 9(a) is a top plan view showing the edge pattern of the movable steel beam of the present invention, and Fig. 9(b) is a side view showing the edge pattern of the movable steel beam of the present invention. In order to improve the horizontal alignment efficiency of the movable steel beam 300, the present invention also proposes a modification of the edge pattern at both ends of the movable steel beam 300; conventionally, the two end edges of the steel beam are not made into a special type, if viewed from the auxiliary viewing angle, The root steel beam is a rectangular shape, but the present invention makes the steel beam and the joint at the edge to be a beveled edge. If viewed from a secondary perspective, the entire steel beam will exhibit a parallelogram shape, as shown in item 9(a). As shown, the movable steel beam 300 assumes the shape of a parallelogram.

本發明將活動鋼樑300兩端在邊緣處之型式、以及接頭610在與活動鋼樑300接合的接合端的接合型式,改變為在形狀上可以彼此互補的斜切式邊緣,如第9(a)圖所揭示,活動鋼樑300兩端的邊緣312以及邊緣314皆是呈現斜切式,固定鋼構600之接頭610在與活動鋼樑300相接的接合邊緣612以及接合邊緣614也是對應呈現斜切式,但是活動鋼樑300的邊緣312的型式與接頭610的邊緣612的型式、以及活動鋼樑300的邊緣314的邊緣型式與接頭610的邊緣614的接合型式,皆呈現彼此互補(compensation)或者相容(compatible)。 The present invention changes the pattern of the ends of the movable steel beam 300 at the edges, and the joint pattern of the joint 610 at the joint end joined to the movable steel beam 300, to a beveled edge that can complement each other in shape, such as the 9th (a) As shown in the figure, both the edge 312 and the edge 314 of the movable steel beam 300 are chamfered, and the joint 610 of the fixed steel structure 600 is also inclined at the joint edge 612 and the joint edge 614 which are in contact with the movable steel beam 300. Cut, but the pattern of the edge 312 of the movable steel beam 300 and the pattern of the edge 612 of the joint 610, and the pattern of the edge of the edge 314 of the movable steel beam 300 and the edge 614 of the joint 610 are mutually complementary. Or compatible.

運用上述的邊緣型式,尤其當活動鋼樑300在進行水平位置調整時,可以完全避免活動鋼樑300卡住無法旋轉進入固定鋼構600之接頭 610的狀況發生。 By using the above-mentioned edge pattern, especially when the movable steel beam 300 is adjusted in the horizontal position, the movable steel beam 300 can be completely prevented from being caught by the joint that cannot be rotated into the fixed steel structure 600. The condition of 610 occurs.

第10(a)圖揭示本發明之活動鋼樑與鋼板在栓固作業過程中對準階段之結構示意圖,第10(c)圖揭示本發明之活動鋼樑與鋼板在栓固作業過程中對準階段沿著第10(a)圖所示AA’剖面之結構示意圖,第10(b)圖揭示本發明之活動鋼樑與鋼板在栓固作業過程中栓鎖階段之結構示意圖,第10(d)圖揭示本發明之活動鋼樑與鋼板在栓固作業過程中栓鎖階段沿著第10(a)圖所示AA’剖面之結構示意圖,為了更迅速有效率的完成對鋼樑的栓固作業(bolting operation),如第6圖所揭示,本發明在鋼板620的習用螺栓孔(bolt hole)640旁增加了一個插孔(plug hole)630,插孔630的孔徑大於螺栓孔640的孔徑。 Figure 10(a) is a schematic view showing the structure of the movable steel beam and the steel plate of the present invention in the alignment stage during the bolting operation, and Figure 10(c) shows the movable steel beam and the steel plate of the present invention during the bolting operation. The quasi-stage is a schematic view of the structure of the AA' section shown in Fig. 10(a), and the 10th (b) figure shows the structure diagram of the interlocking stage of the movable steel beam and the steel plate of the present invention during the bolting operation, 10th ( d) The figure reveals the structural diagram of the movable steel beam and the steel plate of the present invention during the bolting stage along the AA' section shown in Fig. 10(a), in order to complete the bolting of the steel beam more quickly and efficiently. A bolting operation, as disclosed in FIG. 6, adds a plug hole 630 to the conventional bolt hole 640 of the steel plate 620. The hole diameter of the socket 630 is larger than that of the bolt hole 640. Aperture.

如第10(a)圖與第10(c)圖所揭示,鋼板620已經組裝在接頭610上,當活動鋼樑300旋轉到鋼板620處時,先使活動鋼樑300大致與鋼板620對準,如前所述,應使活動鋼樑300的高度大致高於鋼板620高度(即應控制對位標記500中心點到接頭610之間的高度大於d+δ),然後施工人員將螺栓810插入鋼板620上插孔630,對活動鋼樑300進行暫時性固定,接著塔吊機操作人員緩慢釋放活動鋼樑300,螺栓810將自動進入螺栓孔640,如第10(b)圖與第10(d)圖所揭示,施工人員接著將螺栓810與螺帽820相互栓緊並固定,之後便可繼續進行活動鋼樑300與鋼板620間的焊接等接合作業,即完成活動鋼樑與固定鋼結構的接合。 As disclosed in Figures 10(a) and 10(c), the steel plate 620 has been assembled on the joint 610, and when the movable steel beam 300 is rotated to the steel plate 620, the movable steel beam 300 is first aligned with the steel plate 620. As previously mentioned, the height of the movable steel beam 300 should be substantially higher than the height of the steel plate 620 (ie, the height between the center point of the alignment mark 500 and the joint 610 should be greater than d + δ ), and then the constructor inserts the bolt 810. The steel plate 620 has a socket 630 for temporarily fixing the movable steel beam 300, and then the tower crane operator slowly releases the movable steel beam 300, and the bolt 810 will automatically enter the bolt hole 640, as shown in Figures 10(b) and 10(d). As shown in the figure, the constructor then bolts and fixes the bolt 810 and the nut 820 to each other, and then continues the welding work between the movable steel beam 300 and the steel plate 620, that is, the completion of the movable steel beam and the fixed steel structure. Engage.

值得注意的是,活動鋼樑300與鋼板620間只須大致對準,是因為插孔630的孔徑大於螺栓孔640的孔徑,所以容許活動鋼樑300與鋼板620之間在對準時存在相對較大的對準誤差,也就是這樣的設計具有吸收較 大的容許誤差的效果。 It should be noted that the movable steel beam 300 and the steel plate 620 need only be substantially aligned because the diameter of the insertion hole 630 is larger than the diameter of the bolt hole 640, so that the movable steel beam 300 and the steel plate 620 are relatively aligned when aligned. Large alignment error, that is, the design has absorption The effect of large tolerances.

第11(a)圖揭示本發明之螺帽之結構俯視示意圖,第11(b)圖揭示本發明之螺帽沿著第11(a)圖之AA’切面之結構橫切面示意圖,第11(c)圖揭示本發明之螺帽之結構立體示意圖,為了讓栓固作業更有效率,本發明更進一步提出一種新型式的螺帽(nut),本發明螺帽820包含滑軌部822與組裝部824等兩個部分,滑軌部822用於連結鋼板與活動鋼樑並引導活動鋼樑以及螺栓向下滑入活栓孔內,組裝部824用於對活動鋼樑產生側向之夾持力。 11(a) is a top plan view showing the structure of the nut of the present invention, and FIG. 11(b) is a cross-sectional view showing the structure of the nut of the present invention along the AA' section of the 11th (a), 11th ( c) The figure reveals a schematic perspective view of the structure of the nut of the present invention. In order to make the bolting work more efficient, the present invention further proposes a novel type of nut. The nut 820 of the present invention comprises a rail portion 822 and assembly. The portion 824 and the like have two portions. The rail portion 822 is used for joining the steel plate and the movable steel beam and guiding the movable steel beam and the bolt to slide down into the hole of the hitch. The assembly portion 824 is used for generating a lateral clamping force on the movable steel beam.

第12圖揭示本發明之鋼結構接合方法的各個階段之示意圖,小結而言,本發明也對應提出一種鋼結構的接合方法,主要包含旋轉調整階段、對準階段以及栓固階段等三個作業階段,在旋轉調整階段中,主要是配合主動導向裝置與影像感應裝置之應用,使得地面操作人員能夠輕鬆、準確、安全、有效率的,將活動鋼樑在水平面上旋轉到預定組裝位置上,在對準階段中,主要是配合鋼板上插孔的設計,使得對準作業過程中可以容許相對較大的對準誤差,簡化對準作業的進行,在栓固階段中,主要是應用特殊的螺栓與螺帽,來提高栓固作業的效率,如第12圖所揭示。 Figure 12 is a schematic view showing various stages of the steel structure joining method of the present invention. In summary, the present invention also correspondingly proposes a joining method of a steel structure, which mainly includes three operations of a rotation adjustment stage, an alignment stage, and a bolting stage. In the stage of rotation adjustment, mainly with the application of the active guiding device and the image sensing device, the ground operator can easily, accurately, safely and efficiently rotate the movable steel beam to the predetermined assembly position on the horizontal surface. In the alignment stage, the design of the jack on the steel plate is mainly used, so that a relatively large alignment error can be tolerated during the alignment operation, and the alignment operation is simplified. In the plugging stage, the application is mainly applied. Bolts and nuts to increase the efficiency of the bolting operation, as shown in Figure 12.

第13圖揭示本發明之鋼結構接合方法第一實施例的各個步驟之流程圖,本發明之鋼結構接合方法第一實施例包含以下一系列步驟: 步驟1310:舉升活動鋼樑;步驟1320:實施活動鋼樑之垂直對準;步驟1330:確定活動鋼樑是否舉升到預定位置,如果否定,回到步驟1320,如果肯定,則繼續實施步驟1340;步驟1340:旋轉活動鋼樑;步驟1350:實施活動鋼樑之水平對準;步驟1360:確定活動鋼樑是否旋轉到 預定位置,如果否定,回到步驟1350,如果肯定,則繼續實施步驟1370;步驟1370:實施活動鋼樑之栓固;以及步驟1380:確定活動鋼樑是否完成栓固,如果否定,回到步驟1370,如果肯定,則結束鋼結構接合方法。 Fig. 13 is a flow chart showing the steps of the first embodiment of the steel structure joining method of the present invention, and the first embodiment of the steel structure joining method of the present invention comprises the following series of steps: Step 1310: Lifting the movable steel beam; Step 1320: Implementing the vertical alignment of the movable steel beam; Step 1330: Determine whether the movable steel beam is lifted to the predetermined position, if not, return to step 1320, if yes, proceed with the steps 1340; Step 1340: Rotating the movable steel beam; Step 1350: Implementing the horizontal alignment of the movable steel beam; Step 1360: Determining whether the movable steel beam is rotated to The predetermined position, if not, returns to step 1350, if yes, proceeds to step 1370; step 1370: implements the bolting of the movable steel beam; and step 1380: determines if the movable steel beam is completed, if not, returns to the step 1370, if affirmative, ends the steel structure joining method.

第14圖揭示本發明之鋼結構接合方法第二實施例的各個步驟之流程圖,本發明之鋼結構接合方法第二實施例包含以下一系列步驟: 步驟1410:於該固定鋼構上設置一對位標記;步驟1420:於該活動鋼樑上設置一影像感應裝置以及一主動導向裝置,該主動導向裝置用於調整該活動鋼樑相對於該固定鋼構之一位置,該影像感應裝置用於擷取該對位標記之一標記影像;以及步驟1430:動態的依據該標記影像之回饋,即時操作該主動導向裝置以調整該位置,俾利該接合之進行。 Figure 14 is a flow chart showing the steps of the second embodiment of the steel structure joining method of the present invention. The second embodiment of the steel structure joining method of the present invention comprises the following series of steps: Step 1410: A pair of position marks are disposed on the fixed steel structure; Step 1420: an image sensing device and an active guiding device are disposed on the movable steel beam, and the active guiding device is configured to adjust the movable steel beam relative to the fixed a position of the steel structure, the image sensing device is used to capture one of the alignment marks to mark the image; and step 1430: dynamically according to the feedback of the marked image, the active guiding device is operated immediately to adjust the position, and the position is obtained. Engagement takes place.

總結而言,本發明著重於處理鋼結構施工上長久以來的關鍵問題,工人需要站在未完成的結構上以手動方式協助鋼結構構件組裝,他們利用吊物下方的牽引線調整與校正鋼梁與牛腿間的螺栓孔位置,這項工作需要在高空中進行,這是非常具有挑戰性且很不安全。 In summary, the present invention focuses on the long-standing key issues in the construction of steel structures. Workers need to manually assist in the assembly of steel structural members on unfinished structures. They use the traction lines under the hanging objects to adjust and correct the steel beams. The position of the bolt holes between the legs and the legs, this work needs to be carried out in the air, which is very challenging and unsafe.

因此本發明開發一組鋼結構鋼樑自主接合系統(Autonomous Beam Assembly System,後簡稱ABAS),工人不需要在高空中作業,可以遠離危險,這個ABAS包含四個不同的方法:旋轉、校正、螺栓固定與卸除。旋轉方法是在鋼梁上加裝一個旋轉箱與飛輪,利用飛輪將梁旋轉到安裝角度。校正分為鉛直與水平兩個方向,鉛直校正是為了確保鋼梁位在正確的高度,我們使用攝影機偵測鋼柱上的標記並且使用燈光訊號告知操作手鋼梁已經達到正確高度。水平校正則是確保鋼梁在正確的安裝位置,我們將翼板改為平行四邊形,讓鋼梁可以平順的牽引到正確的位置。固定的方法 則是在鋼板螺栓孔上增加插入孔,讓螺栓可以插入並往下滑入螺栓孔中。卸除方法則是為了將ABAS與吊鉤鋼梁接合纜線移除,我們在鋼梁上使用插銷機構固定纜線,當完成施作後,插銷會被馬達拔起,連同ABAS系統一起移除。我們使用縮尺模型工地進行可行性評估。總結來說,我們開發了一組鋼結構鋼梁自主接合系統,降低工程中墜落意外的發生,本系統與現有吊裝方法相似,可以廣泛引入到現有工程中使用。 Therefore, the present invention develops a set of Autonomous Beam Assembly System (ABAS), workers do not need to work in the air, and can be far away from danger. This ABAS contains four different methods: rotation, correction, bolts Fix and remove. The method of rotation is to add a rotating box and a flywheel to the steel beam, and use the flywheel to rotate the beam to the mounting angle. The correction is divided into vertical and horizontal directions. The vertical correction is to ensure that the steel beam is at the correct height. We use the camera to detect the marking on the steel column and use the light signal to inform the operator that the steel beam has reached the correct height. The horizontal correction is to ensure that the steel beam is in the correct mounting position. We changed the wing to a parallelogram so that the steel beam can be smoothly pulled to the correct position. Fixed method The insertion hole is added to the bolt hole of the steel plate so that the bolt can be inserted and slideed down into the bolt hole. The removal method is to remove the ABAS and the hook steel beam joint cable. We use the bolt mechanism to fix the cable on the steel beam. When the installation is completed, the bolt will be pulled up by the motor and removed together with the ABAS system. . We use a scale model site for feasibility assessment. In summary, we have developed a set of steel structure steel beam autonomous joint system to reduce the occurrence of falling accidents in the project. This system is similar to the existing lifting method and can be widely used in existing projects.

本發明以上各實施例彼此之間可以任意組合或者替換,從而衍生更多之實施態樣,但皆不脫本發明所欲保護之範圍,茲進一步提供更多本發明實施例如次: The above embodiments of the present invention may be combined or substituted with each other in any way, thereby deriving more embodiments, without departing from the scope of the present invention. Further embodiments of the present invention are provided as follows:

實施例1:一種鋼結構接合系統,係應用於活動鋼樑與固定鋼構間之接合,包含:主動導向裝置,其設置於該活動鋼樑上,用於調整該活動鋼樑相對於該固定鋼構之位置;對位標記,其設置於該固定鋼構上;以及影像感應裝置,其設置於該活動鋼樑上,擷取該對位標記之標記影像並傳送給地面操作人員,以供該地面操作人員依據所擷取到的該標記影像,操作該主動導向裝置而調整該位置,俾利該接合之進行。 Embodiment 1: A steel structure joint system is applied to the joint between a movable steel beam and a fixed steel structure, comprising: an active guiding device disposed on the movable steel beam for adjusting the movable steel beam relative to the fixed a position of the steel structure; an alignment mark disposed on the fixed steel structure; and an image sensing device disposed on the movable steel beam, capturing the marked image of the alignment mark and transmitting the image to the ground operator for The ground operator operates the active guiding device to adjust the position according to the captured image captured, thereby facilitating the engagement.

實施例2:如實施例1所述之鋼結構接合系統,其中該主動導向裝置還包含保護箱體、電源、驅動馬達、傳動模組、慣性飛輪、微控制模組、無線通訊模組、對位光標產生器以及連結器。 Embodiment 2: The steel structure joint system according to Embodiment 1, wherein the active guiding device further comprises a protection box body, a power source, a driving motor, a transmission module, an inertia flywheel, a micro control module, a wireless communication module, and a pair Bit cursor generator and linker.

實施例3:如實施例1所述之鋼結構接合系統,其中該對位光標產生器對該對位標記投射導引光標,該地面操作人員依據該標記影像中該導引光標出現在該對位標記上的狀況,操作該主動導向裝置而調整該位置。 Embodiment 3: The steel structure joint system of embodiment 1, wherein the alignment cursor generator projects a guide cursor to the alignment mark, and the ground operator appears in the pair according to the guide cursor in the mark image The position on the bit mark, the active guide is operated to adjust the position.

實施例4:如實施例1所述之鋼結構接合系統,其中該固定鋼構還包含接頭,該接頭具有用來與該活動鋼樑接合的接合端,該接合端具有接合型式,該接合型式為斜切式。 Embodiment 4: The steel structure joint system of embodiment 1, wherein the fixed steel structure further comprises a joint having a joint end for engaging the movable steel beam, the joint end having an engagement pattern, the joint pattern It is beveled.

實施例5:如實施例3所述之鋼結構接合系統,其中該活動鋼樑兩端具有邊緣型式,該邊緣型式為斜切式且與該接合型式為彼此互補。 Embodiment 5: The steel structure joint system of Embodiment 3, wherein the movable steel beam has an edge pattern at both ends, the edge pattern being chamfered and complementary to the joint pattern.

實施例6:如實施例3所述之鋼結構接合系統,其中該接頭上設置有鋼板,該鋼板上包含相互連通的插孔與螺栓孔,該插孔的孔徑大於該螺栓孔的孔徑。 Embodiment 6: The steel structure joint system of Embodiment 3, wherein the joint is provided with a steel plate including interconnecting jacks and bolt holes, the jack having a larger diameter than the bolt hole.

實施例7:如實施例3所述之鋼結構接合系統,其中該螺栓孔用於容納螺栓,該螺栓與螺帽相互栓鎖。 Embodiment 7: The steel structure joint system of Embodiment 3, wherein the bolt hole is for receiving a bolt, and the bolt and the nut are interlocked with each other.

實施例8:如實施例7所述之鋼結構接合系統,其中該螺帽包含滑軌部以及組裝部。 Embodiment 8: The steel structure joint system of Embodiment 7, wherein the nut comprises a rail portion and an assembly.

實施例9:一種鋼結構接合方法,係應用於活動鋼樑與固定鋼構間之接合,包含:於該固定鋼構上設置對位標記;於該活動鋼樑上設置影像感應裝置以及主動導向裝置,該主動導向裝置用於調整該活動鋼樑相對於該固定鋼構之位置,該影像感應裝置用於擷取該對位標記之標記影像;以及動態的依據該標記影像之回饋,即時操作該主動導向裝置以調整該位置,俾利該接合之進行。 Embodiment 9: A steel structure joining method is applied to the joint between a movable steel beam and a fixed steel structure, comprising: arranging an alignment mark on the fixed steel structure; and providing an image sensing device on the movable steel beam and actively guiding The device is configured to adjust a position of the movable steel beam relative to the fixed steel structure, the image sensing device is configured to capture the marked image of the alignment mark; and dynamically respond according to the feedback of the marked image, and operate immediately The active guiding device adjusts the position to facilitate the engagement.

實施例10:如實施例9所述之鋼結構接合方法,還包含以下複數步驟其中之一:透過塔吊機對該活動鋼樑進行垂直對準;以及透過該主動導向裝置對該活動鋼樑進行水平對準。 Embodiment 10: The steel structure joining method of Embodiment 9, further comprising one of the following plurality of steps: vertically aligning the movable steel beam through a tower crane; and moving the movable steel beam through the active guiding device Align horizontally.

本發明各實施例彼此之間可以任意組合或者替換,從而衍生 更多之實施態樣,但皆不脫本發明所欲保護之範圍,本發明保護範圍之界定,悉以本發明申請專利範圍所記載者為準。 Embodiments of the present invention may be arbitrarily combined or replaced with each other to derive The invention is not limited by the scope of the invention, and the scope of the invention is defined by the scope of the invention.

200‧‧‧主動導向裝置 200‧‧‧Active guiding device

216‧‧‧對位光標產生器 216‧‧‧ Align cursor generator

300‧‧‧活動鋼樑 300‧‧‧Active steel beams

400‧‧‧影像感應裝置 400‧‧‧Image sensing device

500‧‧‧對位標記 500‧‧‧ alignment mark

600‧‧‧固定鋼構 600‧‧‧Fixed steel structure

610‧‧‧接頭 610‧‧‧Connector

620‧‧‧鋼板 620‧‧‧ steel plate

700‧‧‧鋼結構接合系統 700‧‧‧Steel joint system

d‧‧‧影像感應裝置鏡頭中心點到活動鋼樑之間的距離 d ‧‧‧The distance between the center point of the lens of the image sensing device and the movable steel beam

δ‧‧‧活動鋼樑與鋼板之間的距離 δ ‧‧‧The distance between the movable steel beam and the steel plate

L‧‧‧影像感應裝置鏡頭中心點到固定鋼構之間的距離 L ‧‧‧The distance between the center of the lens of the image sensing device and the fixed steel structure

Claims (10)

一種鋼結構接合系統,係應用於一活動鋼樑與一固定鋼構間之一接合,包含:一主動旋轉驅動裝置,其設置於該活動鋼樑上,並包含一慣性飛輪,透過該慣性飛輪之轉動而驅動該活動鋼樑在一水平面上之轉動,以調整該活動鋼樑在該水平面上相對於該固定鋼構之一位置;一對位標記,其設置於該固定鋼構上;以及一影像感應裝置,其設置於該活動鋼樑上,擷取該對位標記之一標記影像並傳送給一地面操作人員,以供該地面操作人員依據所擷取到的該標記影像,操作該主動旋轉驅動裝置而調整該位置,俾利該接合之進行。 A steel structure joint system is applied to one of a movable steel beam and a fixed steel structure, comprising: an active rotary drive device disposed on the movable steel beam and including an inertia flywheel through which the flywheel is passed Rotating to drive the movable steel beam to rotate on a horizontal surface to adjust a position of the movable steel beam on the horizontal surface relative to the fixed steel structure; a pair of position marks disposed on the fixed steel structure; An image sensing device disposed on the movable steel beam, capturing one of the alignment marks and transmitting the image to a ground operator for the ground operator to operate according to the captured image captured The position is adjusted by actively rotating the drive unit to facilitate the engagement. 如請求項第1項所述之鋼結構接合系統,其中該主動旋轉驅動裝置還包含一保護箱體、一電源、一驅動馬達、一傳動模組、一慣性飛輪、一微控制模組、一無線通訊模組、一對位光標產生器以及一連結器。 The steel structure joint system of claim 1, wherein the active rotary drive device further comprises a protection box body, a power source, a drive motor, a transmission module, an inertia flywheel, a micro control module, and a A wireless communication module, a pair of cursor generators, and a connector. 如請求項第2項所述之鋼結構接合系統,其中該對位光標產生器對該對位標記投射一導引光標,該地面操作人員依據該標記影像中該導引光標出現在該對位標記上的狀況,操作該主動旋轉驅動裝置而調整該位置。 The steel structure joint system of claim 2, wherein the alignment cursor generator projects a guidance cursor on the alignment mark, and the ground operator appears in the alignment position according to the guidance cursor in the mark image The condition on the mark is operated by the active rotary drive to adjust the position. 如請求項第1項所述之鋼結構接合系統,其中該固定鋼構還包含一接頭,該接頭具有用來與該活動鋼樑接合的一接合端,該接合端具有一接合型式,該接合型式為斜切式。 The steel structure joint system of claim 1, wherein the fixed steel structure further comprises a joint having an engagement end for engaging the movable steel beam, the joint end having an engagement pattern, the joint The type is beveled. 如請求項第3項所述之鋼結構接合系統,其中該活動鋼樑兩端具有一邊緣型式,該邊緣型式為斜切式且與該接合型式為彼此互補。 The steel structure joining system of claim 3, wherein the movable steel beam has an edge pattern at both ends, the edge pattern being chamfered and complementary to the joint pattern. 如請求項第4項所述之鋼結構接合系統,其中該接頭上設置有一鋼板,該鋼板上包含相互連通的一插孔與一螺栓孔,該插孔的孔徑大於該螺栓孔的孔徑。 The steel structure joint system of claim 4, wherein the joint is provided with a steel plate including a socket and a bolt hole communicating with each other, the hole having a larger diameter than the hole of the bolt hole. 如請求項第6項所述之鋼結構接合系統,其中該螺栓孔用於容納一螺栓,該螺栓與一螺帽相互栓鎖。 The steel structure joint system of claim 6, wherein the bolt hole is for receiving a bolt, and the bolt is interlocked with a nut. 如請求項第7項所述之鋼結構接合系統,其中該螺帽包含一滑軌部以及一組裝部。 The steel structure joint system of claim 7, wherein the nut comprises a rail portion and an assembly portion. 一種鋼結構接合方法,係應用於一活動鋼樑與一固定鋼構間之一接合,包含:於該固定鋼構上設置一對位標記;於該活動鋼樑上設置一影像感應裝置以及一主動旋轉驅動裝置,該主動旋轉驅動裝置包含一慣性飛輪;轉動該慣性飛輪而驅動該活動鋼樑在一水平面上之轉動,以調整該活動鋼樑在該水平面上相對於該固定鋼構之一位置,該影像感應裝置用於擷取該對位標記之一標記影像;以及動態的依據該標記影像之回饋,即時操作該主動旋轉驅動裝置以調整該位置,俾利該接合之進行。 A steel structure joining method is applied to a joint between a movable steel beam and a fixed steel structure, comprising: providing a pair of position marks on the fixed steel structure; and providing an image sensing device on the movable steel beam and a An active rotary drive device comprising an inertia flywheel; rotating the inertia flywheel to drive rotation of the movable steel beam on a horizontal surface to adjust the movable steel beam at the horizontal surface relative to the fixed steel structure Position, the image sensing device is configured to capture one of the alignment marks to mark the image; and dynamically respond to the feedback of the marked image to immediately operate the active rotary driving device to adjust the position to facilitate the engagement. 如請求項第9項所述之鋼結構接合方法,還包含以下複數步驟其中之一:透過一塔吊機對該活動鋼樑進行垂直對準;以及透過該主動旋轉驅動裝置對該活動鋼樑進行水平對準。 The steel structure joining method of claim 9, further comprising one of the following plurality of steps: vertically aligning the movable steel beam through a tower crane; and moving the movable steel beam through the active rotary driving device Align horizontally.
TW103142825A 2014-12-09 2014-12-09 System and method for assembly of steel structure TWI593863B (en)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI663378B (en) * 2018-07-27 2019-06-21 鄭振廷 Reverse steel column vertical alignment device

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TW531597B (en) * 2000-12-18 2003-05-11 Nippon Steel Corp High strength bolt joining structure, a method for fixing a nut thereof, torque-shear type high strength bolt and a method for joining using the same
TWI228162B (en) * 2000-08-01 2005-02-21 Alstom A guide method for guiding a device that is designed to insert elements into the ground in order to make a structure, and a device for inserting at least one element into the ground using such a guide method

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Publication number Priority date Publication date Assignee Title
TWI228162B (en) * 2000-08-01 2005-02-21 Alstom A guide method for guiding a device that is designed to insert elements into the ground in order to make a structure, and a device for inserting at least one element into the ground using such a guide method
TW531597B (en) * 2000-12-18 2003-05-11 Nippon Steel Corp High strength bolt joining structure, a method for fixing a nut thereof, torque-shear type high strength bolt and a method for joining using the same

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI663378B (en) * 2018-07-27 2019-06-21 鄭振廷 Reverse steel column vertical alignment device

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