TWI593205B - High-voltage device end processing method and high-voltage device manufacturing method - Google Patents

High-voltage device end processing method and high-voltage device manufacturing method Download PDF

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TWI593205B
TWI593205B TW102145987A TW102145987A TWI593205B TW I593205 B TWI593205 B TW I593205B TW 102145987 A TW102145987 A TW 102145987A TW 102145987 A TW102145987 A TW 102145987A TW I593205 B TWI593205 B TW I593205B
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screen
voltage device
high voltage
grounding
processing method
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TW102145987A
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TW201436399A (en
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Zhizhao Luo
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Zhizhao Luo
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    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02GINSTALLATION OF ELECTRIC CABLES OR LINES, OR OF COMBINED OPTICAL AND ELECTRIC CABLES OR LINES
    • H02G15/00Cable fittings
    • H02G15/02Cable terminations
    • H02G15/06Cable terminating boxes, frames or other structures
    • H02G15/064Cable terminating boxes, frames or other structures with devices for relieving electrical stress
    • H02G15/072Cable terminating boxes, frames or other structures with devices for relieving electrical stress of the condenser type
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R43/00Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
    • H01R43/28Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for wire processing before connecting to contact members, not provided for in groups H01R43/02 - H01R43/26

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  • Electrolytic Production Of Metals (AREA)

Description

高電壓器件端部處理方法以及高電壓器件的製造方法 High voltage device end processing method and method of manufacturing high voltage device

本發明的高電壓器件端部處理方法適合在高壓6kV至1000kV的穿牆套管、斷路器套管、組合電器套管、變壓器套管、電流互感器套管、U型的套管、電纜終端接頭、電纜中間頭、母線等高電壓器件中使用,在大於額定運行電壓和試驗電壓中不擊穿、不閃絡,實現免維護運行。 The high voltage device end processing method of the invention is suitable for wall bushings, circuit breaker bushings, combined electrical bushings, transformer bushings, current transformer bushings, U-shaped bushings, cable terminals in high voltage 6kV to 1000kV It is used in high voltage devices such as connectors, cable intermediate heads, and bus bars. It does not breakdown or flashover in the rated operating voltage and test voltage, achieving maintenance-free operation.

1、現有高壓電纜頭其缺陷:電纜頭端部表面對雖然有應力錐的處理,由於電纜頭端部與應力錐感應接地,是單點局部釋放端部電場,但電纜頭端部電位還很高,在電纜頭表面有污垢,受潮後,容易造成閃絡爆炸。類似如下:中國專利號02289499.3一種幹柔性電續終端頭;中國專利號99225039.0熱縮型電纜終端頭;中國專利號00255452.6雙層應力分散交聯電纜終端頭;中國專利號01256795.7常溫收縮型電力電纜終端頭;中國專利號200610124043.6一種硬性幹式高壓電纜終端頭;中國專利號200910162807.4一種幹式電纜終端頭;中國專利號03271395.9一種硬性幹式高壓電纜終端頭;中國專利號200820070487.0一種電纜端頭;中國專利號200820189411.X一種瓷套型幹式中壓電纜終端頭;中國專利號200820121622.X一種電纜終端頭。 1. Existing high-voltage cable heads have defects: the end surface of the cable head is treated with a stress cone. Because the end of the cable head is inductively grounded with the stress cone, it is a single point to partially discharge the end electric field, but the end of the cable head is still very high. High, there is dirt on the surface of the cable head, and it is easy to cause flashover explosion after damp. Similar to the following: China Patent No. 02289499.3, a dry flexible electric terminal; China Patent No. 99225039.0 heat-shrinkable cable terminal; China Patent No. 00255452.6 double-layer stress-distributed cross-linked cable terminal; China Patent No. 01256795.7 Normal-temperature contracted power cable terminal Chinese Patent No. 200610124043.6, a rigid dry high voltage cable terminal; Chinese Patent No. 200910162807.4, a dry cable terminal; Chinese Patent No. 03271395.9, a rigid dry high voltage cable termination; Chinese Patent No. 200820070487.0, a cable end; Chinese patent No. 200820189411.X A porcelain sleeve type dry medium voltage cable terminal head; Chinese patent number 200820121622.X a cable terminal head.

2、現有高壓套管製造技術都是採用電容芯子結構其缺陷:由導體上的零屏、一屏至末屏感應至接地屏感應接地,只是 上層與下層點到點局部釋放套管端部電場,實際只有末屏與接地屏直接感應接地,但套管端部電位還很高,在套管表面有污垢,受潮後,容易造成閃絡爆炸。類似如下:中國專利號93240259.3新型穿牆套管;中國申請號03100143.2幹式高壓電容芯子及其製造方法;中國申請號200510035075.4新型絕緣銅管母線。 2, the existing high-voltage bushing manufacturing technology is the use of capacitor core structure, its defects: from the zero screen on the conductor, from one screen to the last screen induction to the grounding screen induction grounding, just The upper layer and the lower layer point-to-point partially release the electric field at the end of the sleeve. Actually, only the final screen and the grounding screen directly inductively ground, but the potential of the end of the sleeve is still high, and there is dirt on the surface of the sleeve. After damp, it is easy to cause flashover explosion. . Similar to the following: China Patent No. 93240259.3 new wall bushing; China Application No. 03100143.2 dry high voltage capacitor core and its manufacturing method; China Application No. 200510035075.4 new insulated copper tube bus.

3、現有另一種電纜頭的製造方法其缺陷:一屏至末屏至接地屏感應接地,只是點與點局部釋放電纜頭端部電場,實際只有末屏與接地屏直接感應接地,但電纜頭端部電位還很高,在電纜頭表面有污垢,受潮後,容易造成閃絡爆炸,類似如下:中國專利號98218242.2一種新型高壓電纜終端頭;中國專利號99248192.9一種短型幹式電纜終端頭;中國專利號00264710.9幹式電纜終端頭。 3. Another manufacturing method of the cable head has the defects: the screen is grounded from the first screen to the ground screen, and only the point and the point are partially released from the end of the cable head. Actually, only the last screen and the ground screen directly sense the ground, but the cable head The end potential is also very high, there is dirt on the surface of the cable head, after the damp, it is easy to cause flashover explosion, similar to the following: Chinese patent No. 98218242.2, a new high-voltage cable terminal; China Patent No. 99248192.9, a short dry cable terminal; China Patent No. 00264710.9 dry cable terminal.

4、現有電流互感器原繞組電容式主絕緣芯子其缺陷:一屏至末屏至接地屏感應接地,只是點與點局部釋放互感器端部電場,實際只有末屏與接地屏直接感應接地,但互感器端部電位還很高,在互感器表面有污垢,受潮後,容易造成閃絡爆炸,類似如下:中國申請號03100143.2幹式高壓電容芯子及其製造方法。 4, the existing current transformer primary winding capacitive main insulation core its defects: from one screen to the end screen to the grounding screen inductive grounding, only point and point partial release of the end of the transformer electric field, the actual only the last screen and the grounding screen directly inductive grounding However, the end of the transformer is also very high, there is dirt on the surface of the transformer, after the damp, it is easy to cause flashover explosion, similar to the following: China Application No. 03100143.2 dry high voltage capacitor core and its manufacturing method.

5、現有高電壓端頭其缺陷:一屏至末屏至接地屏感應接地,只是點與點局部釋放高電壓端部電場,實際只有末屏與接地屏直接感應接地,但端部電位還很高,在高電壓端部頭表面有污垢,受潮後,容易造成閃絡爆炸,類似如下:中國專利號201010116122.9高電壓端頭。 5, the existing high-voltage end of its defects: from the first screen to the end screen to the grounding screen inductive grounding, only point and point local release high voltage end electric field, the actual only the last screen and the grounding screen directly inductive ground, but the end potential is still very High, there is dirt on the surface of the high voltage end, after the damp, it is easy to cause flashover explosion, similar to the following: China Patent No. 201010116122.9 high voltage end.

本發明的目的是克服現有技術的缺點,提出高電壓器件 端部處理方法,能有效降低高電壓器件端部的電場,高電壓器件端部不閃絡。 The object of the present invention is to overcome the shortcomings of the prior art and propose a high voltage device. The end processing method can effectively reduce the electric field at the end of the high voltage device, and the end of the high voltage device does not flash.

實現本發明目的的技術方案:本發明高電壓器件端部處理方法,高電壓器件的製作:導體採用圓形導體(根據載流量選用銅或鋁、截面積)在導體上制作主絕緣(導體表面平整可不作導體遮罩處理,絕緣材料採用塑膠類,如乙烯、樹脂、矽橡膠、橡膠、三元乙丙橡膠),在始根已作絕緣的導體兩端主絕緣上設置一至一萬屏至末屏至接地屏(中間段只有接地屏),每屏之間有絕緣隔離,一至一萬屏至末屏同時與接地屏感應接地,讓高電壓器件端部電場很低。 A technical solution for achieving the object of the present invention: a high voltage device end processing method of the present invention, a high voltage device: a conductor is made of a circular conductor (using copper or aluminum according to a current carrying current, a cross-sectional area) to make a main insulation on the conductor (conductor surface Leveling can be done without conductor masking, and the insulating material is made of plastics, such as ethylene, resin, silicone rubber, rubber, EPDM, and one to ten thousand screens are placed on the main insulation of the conductors that have been insulated at the beginning. From the last screen to the grounding screen (the grounding screen only has a grounding screen), there is insulation isolation between each screen. From one to ten thousand screens to the last screen, the grounding screen is inductively grounded, so that the electric field at the end of the high voltage device is very low.

本發明的有益效果是:本發明高電壓器件端部處理方法,6kV至1000kV高電壓器件的端部採用多屏多點與接地屏感應釋放端部電場,一至一萬屏至末屏同時與接地屏感應接地,讓高電壓器件端部電場很低,在高電壓器件端部表面有污垢,受潮後,不閃絡不爆炸,高電壓器件實現免維護運行。 The invention has the beneficial effects that the high voltage device end processing method of the invention has the multi-screen multi-point and grounding screen inductively releasing the end electric field at the end of the 6kV to 1000kV high voltage device, and the one to ten thousand screen to the last screen simultaneously and grounded. The screen is inductively grounded, so that the electric field at the end of the high-voltage device is very low. There is dirt on the surface of the end of the high-voltage device. After the damp, it does not flash and does not explode, and the high-voltage device realizes maintenance-free operation.

1‧‧‧導體 1‧‧‧conductor

2‧‧‧主絕緣 2‧‧‧Main insulation

3‧‧‧一屏 3‧‧‧One screen

4‧‧‧二屏 4‧‧‧Two screens

5‧‧‧末屏 5‧‧‧End screen

6‧‧‧接地屏 6‧‧‧ Grounding screen

7‧‧‧直接感應區 7‧‧‧Direct sensing area

8‧‧‧屏絕緣 8‧‧‧Screen insulation

第1圖(高電壓器件端部)、第2圖(高電壓器件端部)為本發明的結構示意圖。 Fig. 1 (high voltage device end) and Fig. 2 (high voltage device end) are schematic views of the structure of the present invention.

下面結合附圖對本發明的具體實施方式作進一步說明。 The specific embodiments of the present invention are further described below in conjunction with the accompanying drawings.

如第1圖所示,本發明的高電壓器件端部處理方法,如110kV/1250A穿牆套管的製作:導體(1)採用銅棒,直徑ø30mm長2500mm。 As shown in Fig. 1, the high voltage device end processing method of the present invention, such as the fabrication of a 110kV/1250A through-wall bushing: the conductor (1) is made of a copper rod having a diameter of ø30 mm and a length of 2500 mm.

①在導體兩端預留120mm作接線端。 1 Reserve 120mm for the terminals at both ends of the conductor.

②在導體(1)中段長度2260mm上制作主絕緣(2),絕緣厚度18mm(導體表面平整可不作導體遮罩處理,絕緣材料採用塑膠類,如乙烯、樹脂、三元乙丙橡膠),制作主絕緣技術(如澆注、繞包、擠出)。 2 The main insulation (2) is made on the middle length of the conductor (1) at 2260mm, and the insulation thickness is 18mm (the conductor surface is flat and can be processed without conductor mask, and the insulating material is made of plastic, such as ethylene, resin, EPDM). Main insulation technology (such as pouring, wrapping, extrusion).

③在主絕緣(2)兩端部製作一屏(3),一屏(3)與絕緣端部距離50mm,一屏(3)的長度300mm,厚度1mm,屏的材料(如銅、鋁、半導電材料),在一屏(3)上加絕緣(8),從主絕緣(2)端部覆蓋一屏(3)長度400mm,厚度2mm,製作方法與材料同上。 3 Make a screen (3) at both ends of the main insulation (2), a screen (3) and an insulated end distance of 50mm, a screen (3) length of 300mm, thickness of 1mm, screen material (such as copper, aluminum, Semi-conductive material), an insulation (8) is applied to one screen (3), and a screen (3) is covered from the end of the main insulation (2) by a length of 400 mm and a thickness of 2 mm. The manufacturing method and material are the same as above.

④在已經絕緣的一屏(3)上製作二屏(4),二屏(4)與絕緣端部距離70mm,二屏(4)的長度250mm,厚度1mm,屏的材料(如銅、鋁、半導電材料),在二屏(4)上加絕緣(8),從主絕緣(2)端部覆蓋二屏(4)長度300mm,厚度2mm,製作方法與材料同上。 4 Make two screens (4) on one screen (3) that has been insulated, two screens (4) and insulation end distance 70mm, two screens (4) length 250mm, thickness 1mm, screen materials (such as copper, aluminum , semi-conductive material), add insulation (8) on the second screen (4), cover the second screen (4) from the end of the main insulation (2), the length is 300mm, the thickness is 2mm, and the manufacturing method and material are the same as above.

⑤在已經絕緣的二屏(4)上製作末屏(5),末屏(5)與絕緣端部距離90mm,末屏(5)的長度200mm,厚度1mm,屏的材料(如銅、鋁、半導電材料),在末屏(5)上加絕緣(8),從主絕緣(2)端部覆蓋末屏(5)長度250mm,厚度2mm,製作方法與材料同上。 5 Make the last screen (5) on the already insulated two screens (4), the final screen (5) is 90mm away from the insulated end, the end screen (5) is 200mm long, and the thickness is 1mm. The material of the screen (such as copper and aluminum) , semi-conductive material), add insulation (8) on the last screen (5), cover the end screen (5) from the end of the main insulation (2) length 250mm, thickness 2mm, the production method and material as above.

⑥在已經絕緣的兩端末屏(5)上製作接地屏(6),接地屏(6)與絕緣端部距離110mm,接地屏(6)的長度2040mm覆蓋兩端的末屏(5),厚度1mm,屏的材料(如銅、鋁、半導電材料)。 6 Make a grounding screen (6) on the end screen (5) of the insulated ends, the distance between the grounding screen (6) and the insulating end is 110mm, and the length of the grounding screen (6) is 2040mm to cover the last screen (5) at both ends, thickness 1mm , the material of the screen (such as copper, aluminum, semi-conductive materials).

⑦在接地屏(6)上加絕緣(8)(從主絕緣(2)兩端部覆蓋全部屏2260mm,厚度2mm,製作方法與材料同上)。 7 Add insulation (8) to the grounding screen (6) (cover 2620mm from the two ends of the main insulation (2), the thickness is 2mm, the production method and material are the same as above).

⑧接地屏(6)與末屏(5)間有直接感應區(7),二屏(4)與接地屏(6)間直接感應區(7),一屏(3)與接地屏(6)間有直接感應區(7),一屏(3)、二屏(4)、末屏(5)與接地屏(6)同時感應接地,讓110kV/1250A穿牆套管(高壓電器件)端部電場很低。 8 There is a direct sensing area (7) between the grounding screen (6) and the last screen (5), a direct sensing area (7) between the second screen (4) and the grounding screen (6), a screen (3) and a grounding screen (6) There is a direct sensing area (7), one screen (3), two screens (4), the last screen (5) and the grounding screen (6) at the same time induction grounding, let 110kV/1250A wall bushing (high voltage electric device) The end field is very low.

如第2圖所示,本發明的高電壓器件端部處理方法:基本方法同上,但只有2個直接感應區,接地屏(6)與末屏(5)間有直接感應區(7),一屏(3)與接地屏(6)間有直接感應區(7),一屏(3)、末屏(5)與接地屏(6)同時感應接地,讓110kV/1250A穿牆套管(高壓電器件)端部電場很低。 As shown in FIG. 2, the high voltage device end processing method of the present invention: the basic method is the same as above, but there are only two direct sensing areas, and there is a direct sensing area (7) between the grounding screen (6) and the last screen (5). There is a direct sensing area (7) between one screen (3) and the grounding screen (6). One screen (3), the last screen (5) and the grounding screen (6) are simultaneously inductively grounded, so that the 110kV/1250A wall bushing is High piezoelectric devices) The end electric field is very low.

按以上方法可製作高壓6kV至1000kV的斷路器套管、組合電器套管、變壓器套管、電流互感器套管、U型的套管、電纜終端接頭、電纜中間頭、母線等高電壓器件。 According to the above method, high-voltage devices such as high-voltage 6kV to 1000kV circuit breaker bushings, combined electrical bushings, transformer bushings, current transformer bushings, U-shaped bushings, cable terminal joints, cable intermediate heads, and bus bars can be fabricated.

上述的高壓電器件的導體長度根據電壓等級而設定,導體的截面積根據載流量而設定,絕緣厚度根據電壓等級而設定,屏的數量、屏的長度根據電壓等級而設定,但屏的數量不少於3個,屏與端部的距離根據電壓等級而設定。直接感應區(7)不少於2個。 The conductor length of the above-mentioned high-voltage electric device is set according to the voltage level, the cross-sectional area of the conductor is set according to the current carrying capacity, and the insulation thickness is set according to the voltage level. The number of screens and the length of the screen are set according to the voltage level, but the number of screens is not Less than three, the distance between the screen and the end is set according to the voltage level. The direct sensing area (7) is not less than two.

高電壓器件端部處理方法製造的高電壓器件的導體是圓形導體(管形、棒形、絞線形);絕緣處理可採用冷縮、熱縮、澆注、繞包等方法;絕緣材料採用樹脂類、聚乙烯、聚氯乙烯、聚丙烯、塑膠類、橡膠類、三元乙丙橡膠、矽橡膠類、絕緣紙、絕緣布、絕緣油、絕緣漆、瓷套管等;各屏材料採用半導電的樹脂類、聚乙烯、聚氯乙烯、聚丙烯、塑膠類、橡膠類、矽橡膠類 或銅、鋁、不銹鋼等。 The high-voltage device end processing method produces a high-voltage device whose conductor is a circular conductor (tubular, rod-shaped, stranded); the insulation treatment can be cold shrinking, heat shrinking, casting, wrapping, etc.; the insulating material is made of resin Class, polyethylene, polyvinyl chloride, polypropylene, plastic, rubber, EPDM rubber, silicone rubber, insulating paper, insulating cloth, insulating oil, insulating paint, porcelain casing, etc.; Conductive resin, polyethylene, polyvinyl chloride, polypropylene, plastic, rubber, silicone rubber Or copper, aluminum, stainless steel, etc.

本發明高電壓器件端部處理方法,6kV至1000kV高電壓器件的端部採用多屏多點與接地屏感應釋放端部電場,一至一萬屏至末屏同時與接地屏感應接地,讓高電壓器件端部電場很低,在高電壓器件端部表面有污垢,受潮後,不閃絡不爆炸,高電壓器件實現免維護運行。 The high voltage device end processing method of the invention, the end of the 6kV to 1000kV high voltage device adopts a multi-screen multi-point and grounding screen to sense and release the end electric field, and the first to the 10,000 screen to the last screen simultaneously inductively ground with the grounding screen to make the high voltage The electric field at the end of the device is very low, and there is dirt on the surface of the end of the high-voltage device. After the damp, it does not flash and does not explode, and the high-voltage device realizes maintenance-free operation.

1‧‧‧導體 1‧‧‧conductor

2‧‧‧主絕緣 2‧‧‧Main insulation

3‧‧‧一屏 3‧‧‧One screen

4‧‧‧二屏 4‧‧‧Two screens

5‧‧‧末屏 5‧‧‧End screen

6‧‧‧接地屏 6‧‧‧ Grounding screen

7‧‧‧直接感應區 7‧‧‧Direct sensing area

8‧‧‧屏絕緣 8‧‧‧Screen insulation

Claims (3)

一種高電壓器件端部處理方法,係於高電壓器件端部內設置第一屏(3)、第二屏(4)至第一萬屏、末屏(5)、以及接地屏(6),其中該第一屏(3)以及該末屏(5)係分別與該接地屏感應接地。 A high voltage device end processing method is provided for setting a first screen (3), a second screen (4) to a first screen, a last screen (5), and a grounding screen (6) in an end portion of the high voltage device, wherein The first screen (3) and the last screen (5) are respectively grounded to the ground screen. 如申請專利範圍第1項所述的高電壓器件端部處理方法,其中,該第二屏(4)至第一萬屏中的至少一個屏與該接地屏感應接地,使該高電壓器件端部內至少有三個直接感應區(7)。 The high voltage device end processing method according to claim 1, wherein at least one of the second screen (4) to the first screen is inductively grounded with the ground screen to make the high voltage device end There are at least three direct sensing areas (7) in the department. 一種6kV至1000kV高電壓器件的製造方法,係包含如申請專利範圍第1項所述的高電壓器件端部處理方法,其中該高電壓器件為斷路器套管、組合電器套管、變壓器套管、電流互感器套管、U型的套管、電纜終端接頭、電纜中間頭或母線。 A method for manufacturing a 6 kV to 1000 kV high voltage device, comprising the high voltage device end processing method according to claim 1, wherein the high voltage device is a circuit breaker bushing, a combined electrical bushing, a transformer bushing , current transformer bushings, U-shaped bushings, cable terminations, cable intermediates or busbars.
TW102145987A 2013-03-06 2013-12-12 High-voltage device end processing method and high-voltage device manufacturing method TWI593205B (en)

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