TWI592287B - Three dimensional surface printing system - Google Patents
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- 238000003854 Surface Print Methods 0.000 title claims description 16
- 239000000463 material Substances 0.000 claims description 40
- 238000007639 printing Methods 0.000 claims description 27
- 239000000975 dye Substances 0.000 claims description 26
- 238000004519 manufacturing process Methods 0.000 claims description 25
- 239000000049 pigment Substances 0.000 claims description 25
- 239000007787 solid Substances 0.000 claims description 24
- 238000004040 coloring Methods 0.000 claims description 15
- 239000007921 spray Substances 0.000 claims description 13
- 238000000576 coating method Methods 0.000 claims description 11
- 239000003973 paint Substances 0.000 claims description 7
- 239000011248 coating agent Substances 0.000 claims description 5
- 238000010146 3D printing Methods 0.000 claims description 4
- 238000005507 spraying Methods 0.000 claims description 2
- 239000003086 colorant Substances 0.000 description 21
- 238000010030 laminating Methods 0.000 description 4
- 230000000694 effects Effects 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 238000005520 cutting process Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000004075 alteration Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000011156 evaluation Methods 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- 238000012795 verification Methods 0.000 description 1
Description
本發明係有關於一種三維表面列印系統,尤其是利用微處理器、噴頭移動組件、噴頭指向組件、噴頭列印組件及物件定位組件,以達到在堆疊材料上形成不同顏色的三維表面列印上色功能。 The invention relates to a three-dimensional surface printing system, in particular to a microprocessor, a nozzle moving component, a nozzle pointing component, a nozzle printing component and an object positioning component, so as to form a three-dimensional surface printing of different colors on a stacked material. Coloring function.
許多工業領域在進行產品的量產之前,都必須先需要製作實體模型,可為縮小尺寸或相同尺寸,用以進行包含外觀形狀樣式的評估、零組件的實體配置組裝或其他相關驗證,比如電子產品的機殼、汽車的風洞測試。 In many industrial fields, before the mass production of a product, it is necessary to make a solid model, which can be reduced in size or the same size, for evaluation including appearance shape, component configuration of components, or other related verification, such as electronics. Wind tunnel testing of the product's casing and car.
傳統上,是先製作模具,在利用適當的填充料,比如塑膠,進行灌注以填滿模具,再經脫模後可獲得所需的實體模型,而如果對部分的外觀、形狀、尺寸大小、孔洞或開槽位置不滿意時,可藉修改模具而達成。不過模具的製作相當費時有費力,而且價格昂貴,再者,模具的修改是利用切削方式而達成,工序相當複雜且受限,很難隨意修改,常常達不到實際的要求。 Traditionally, the mold is first made, and the mold is filled with a suitable filler such as plastic to fill the mold, and then the mold is released to obtain the desired solid model, and if the appearance, shape, size, If the hole or slotting position is not satisfactory, it can be achieved by modifying the mold. However, the production of the mold is quite time-consuming and laborious, and the price is expensive. Moreover, the modification of the mold is achieved by using the cutting method, the process is quite complicated and limited, and it is difficult to modify it at will, and often the actual requirements are not met.
近年來,隨著積層製造技術的快速發展與成熟,積層製造機已可製作出任意複雜形狀或具細微結構之原型實體,能完全擺脫一般傳統切削加工之限制,並克服加工製造模型很容易失真的缺陷。因此,積層製造技術已經實際運用到各種產業上,無論是航空業、車業等等,皆有利用積層製造機製作實體模型或零件的實例。 In recent years, with the rapid development and maturity of multi-layer manufacturing technology, the laminating machine has been able to produce prototype bodies with arbitrarily complex shapes or fine structures, which can completely get rid of the limitations of conventional cutting and overcome the processing and manufacturing models. Defects. Therefore, the laminated manufacturing technology has been practically applied to various industries, and both the aviation industry and the automobile industry have examples of using solid layer manufacturing machines to make solid models or parts.
通常,積層製造機的主要原理是利用分層堆疊之概念,亦即,當一個三維(3 dimensional,3D)的物體沿著某一方向切割時,會形成一片一片的薄片,可將每個薄視為二維(two dimensional,2D)的物體,而將所有薄片依序堆疊後,就可以產生一個3D的實體模型,其中依序堆疊即是一 般所謂的3D列印。 In general, the main principle of a laminate manufacturing machine is to use the concept of layered stacking, that is, when a three-dimensional (3 dimensional, 3D) object is cut in a certain direction, a piece of thin sheet is formed, which can be thinned. Think of a two-dimensional (2D) object, and after stacking all the sheets in sequence, you can create a 3D solid model, where the sequential stacking is one. The so-called 3D printing.
目前的積層製造機在列印單一顏色的實體模型上已相當成熟,不過實務上很需要具有多顏色立體模型列印功能的積層製造機,但是實際上在積層製造之實體上能展現的顏色還是不夠多,其原因在於列印實體模型時是將堆疊材料一層一層堆疊起來,所以堆疊材料本身的顏色已決定實體模型之顏色,而雖然可加入不同顏色的堆疊材料而使實體模型表現出不同的顏色,但需要在堆疊模型時更換不同顏色的堆疊材料,且能夠用在積層製造機上的材質本就不多,而要在同一積層製造機上配置各種不同顏色的堆疊材料,不但增加成本,也徒增更換材料所需的機制與時間。即便能多種顏色的堆疊材料,也因可用的顏色不多,使得積層製造在顏色的表現上還是顯得單調。此外,配製多種不同顏色的堆疊材料時,會使整體系統體積過大,而較少使用到的顏色材料也會因為保存上的問題而浪費。 The current multi-layer manufacturing machine is quite mature in printing a single color solid model, but in practice, a multi-layer manufacturing machine with a multi-color stereo model printing function is required, but in fact, the color that can be exhibited in the layer-manufactured entity is still Not enough, the reason is that when the solid model is printed, the stacked materials are stacked one by one, so the color of the stacked material itself determines the color of the solid model, and although the stacked materials of different colors can be added, the solid model shows different Color, but you need to change the stacking materials of different colors when stacking the model, and there are not many materials that can be used on the laminating machine. To stack different materials in different colors on the same laminating machine, not only increase the cost, It also increases the mechanism and time required to replace materials. That is to say, it is possible to stack materials of various colors, and because there are not many colors available, the manufacturing of the layers is monotonous in the performance of the color. In addition, when a plurality of stacked materials of different colors are prepared, the overall system volume is too large, and the less used color materials are wasted due to storage problems.
因此,需要一種新式的三維表面列印系統,主要是在習用積層製造機上額外加入噴墨噴頭,可在堆疊材料上噴塗各種不同顏色的染料或顏料以實現上色印刷功能,相當於印表機的噴頭,藉以解決上述習用技術的問題。 Therefore, there is a need for a new three-dimensional surface printing system, which mainly uses an inkjet nozzle on a conventional laminated manufacturing machine, and can spray various dyes or pigments on the stacked materials to realize the color printing function, which is equivalent to the printing table. The nozzle of the machine is used to solve the above problems of the conventional technology.
本發明之主要目的在於提供一種三維表面列印系統,主要包括微處理器、噴頭移動組件、噴頭指向組件、噴頭列印組件以及物件定位組件,係用以結合積層製造組件而構成具有上色及三維列印功能的積層製造機。 The main object of the present invention is to provide a three-dimensional surface printing system, which mainly comprises a microprocessor, a nozzle moving component, a nozzle pointing component, a nozzle printing component and an object positioning component, which are used for forming a color in combination with a laminated manufacturing component. A multi-layer printing machine with a three-dimensional printing function.
微處理器送出控制指令,以控制噴頭移動組件、噴頭指向組件、物件定位組件及噴頭列印組件,其中噴頭移動組件可將噴頭列印組件移到至承載物件上的所需空間位置,並由噴頭指向組件調整噴頭列印組件,,而物件定位組件可移動、轉動承載物件至適當位置、角度。 The microprocessor sends a control command to control the nozzle moving assembly, the head pointing assembly, the object positioning assembly, and the printhead printing assembly, wherein the head moving assembly can move the printhead assembly to a desired spatial position on the carrying object, and The nozzle pointing component adjusts the nozzle printing assembly, and the object positioning assembly can move and rotate the carrying object to an appropriate position and angle.
具體而言,噴頭列印組件可包含多個噴墨噴頭,每個噴墨噴頭包含噴嘴及顏料匣,且每個噴嘴是連結至相對應的顏料匣,其中顏料匣容置具特定顏色的染料或塗料,並由微處理器控制噴嘴的噴出方向而噴出染料或塗料。 Specifically, the printhead printing assembly may comprise a plurality of inkjet printheads, each of the inkjet printheads comprising a nozzle and a pigment cartridge, and each nozzle is coupled to a corresponding pigment cartridge, wherein the pigment contains a dye of a specific color Or paint, and the microprocessor sprays the dye or paint by controlling the direction in which the nozzle is ejected.
尤其,本發明的噴頭移動組件可配合積層製造組件而適當移動噴頭列印組件,同時由噴頭指向組件調整噴嘴的噴出方向,因此,當積層製造組件噴出堆疊材料時,本發明噴頭列印組件的噴嘴可將染料或塗料噴出到堆疊材料上,使得堆疊材料的表面具有顏色而達到上色目的。 In particular, the nozzle moving assembly of the present invention can appropriately move the nozzle printing assembly in conjunction with the laminated manufacturing assembly, while adjusting the ejection direction of the nozzle by the nozzle pointing assembly. Therefore, when the laminated manufacturing assembly ejects the stacked material, the nozzle printing assembly of the present invention The nozzle sprays the dye or coating onto the stacked material such that the surface of the stacked material has a color for coloring purposes.
再者,本發明的微處理器可控制每個噴墨噴頭的染料或塗料的噴出量,藉以形成不同顏色,比如噴頭列印組件可包含洋紅色噴墨噴頭、黃色噴墨噴頭及青色噴墨噴頭,分別噴出洋紅色、黃色及青色的染料或塗料,並混合不同相對比例的洋紅色、黃色及青色,即可調配出不同色階的顏色,比如最基本的256色階或甚至百萬色階以上的顏色。 Furthermore, the microprocessor of the present invention can control the amount of dye or paint sprayed by each ink jet head to form different colors, for example, the head print assembly can include a magenta ink jet head, a yellow ink jet head, and a cyan ink jet. Sprinklers, respectively, spray magenta, yellow and cyan dyes or coatings, and mix different proportions of magenta, yellow and cyan, you can adjust the color of different color scales, such as the most basic 256 color or even million colors The color above the order.
本發明可進一步包含3D掃描組件,用以對安置在承載物件上的目標物件,配合物件定位組件轉動承載物件而使目標物件轉動,以進行3D掃描而產生目標物件的3D掃描資訊,其中3D掃描資訊包含上述的所需空間位置,可提供本發明的微處理器以控制噴頭移動組件、噴頭指向組件、噴頭列印組件以及物件定位組件,而使噴頭列印組件的每個噴墨噴頭對目標物件噴出染料或顏料,以實現上色功能。亦即,本發明的3D掃描組件可進一步提供對已成型的完整物件進行後製的上色。 The invention may further comprise a 3D scanning component for rotating the target object with the object positioning member disposed on the carrying object, and rotating the object to rotate the target object to perform 3D scanning to generate 3D scanning information of the target object, wherein the 3D scanning is performed. The information includes the required spatial location as described above, and the microprocessor of the present invention can be provided to control the nozzle moving assembly, the head pointing assembly, the printhead printing assembly, and the object positioning assembly, and each of the ink jet heads of the printhead assembly is targeted The object sprays a dye or pigment to achieve a coloring function. That is, the 3D scanning assembly of the present invention can further provide for post-production of the finished article.
由於本發明的噴墨噴頭是類似於一般印表機的噴墨噴頭,可以在堆疊材料上噴上各種不同的顏色,所以只需要配置一種易於上色之堆疊材質,即可對積層製造機所堆疊出來之實體模型加入各種顏色,而不需使用不同顏色的堆疊材料。此外,印表機墨水之價格遠比各種不同顏色之堆疊材料便宜,因而相當符合低成本且能達到較佳上色效果的功效。 Since the ink jet head of the present invention is an ink jet head similar to a general printer, various colors can be sprayed on the stacked material, so that only a stacking material which is easy to color can be disposed, and the laminated manufacturing machine can be used. Stacked solid models are added to various colors without the use of stacked materials of different colors. In addition, the price of printer ink is much cheaper than stacked materials of different colors, so it is quite cost-effective and can achieve better coloring effect.
整體而言,本發明可在積層製造機一層一層堆疊車堆疊材料時,同時利用噴墨噴頭對每層的堆疊材料噴上顏色,或者,可先不對每一層的堆疊材料噴上顏色,而是當實體模型完成後才進行上色,使得使用上更具彈性,可符合不同的實際應用,增加利用性。 In general, the present invention can use the inkjet nozzle to spray the color of each layer of the stacking material when stacking the vehicle stacking materials layer by layer in the layering manufacturing machine, or, instead of spraying the color of each layer of the stacking material, When the solid model is completed, the coloring is performed, which makes the use more flexible, which can meet different practical applications and increase the utilization.
10‧‧‧微處理器 10‧‧‧Microprocessor
20‧‧‧噴頭移動組件 20‧‧‧Nozzle moving components
30‧‧‧噴頭指向組件 30‧‧‧Spray pointing component
40‧‧‧噴頭列印組件 40‧‧‧Spray printing components
41‧‧‧噴墨噴頭 41‧‧‧Inkjet nozzle
42‧‧‧噴嘴 42‧‧‧Nozzles
43‧‧‧顏料匣 43‧‧‧Pigment匣
50‧‧‧物件定位組件 50‧‧‧Object positioning component
60‧‧‧三維(3D)掃描組件 60‧‧‧Three-dimensional (3D) scanning components
C‧‧‧染料或塗料 C‧‧‧Dyes or coatings
S‧‧‧承載物件 S‧‧‧ Carrying objects
T‧‧‧堆疊材料 T‧‧‧Stacking materials
第一圖顯示依據本發明實施例三維表面列印系統的示意圖。 The first figure shows a schematic diagram of a three-dimensional surface printing system in accordance with an embodiment of the present invention.
以下配合圖式及元件符號對本發明之實施方式做更詳細的 說明,俾使熟習該項技藝者在研讀本說明書後能據以實施。 The embodiments of the present invention are described in more detail below with reference to the drawings and the component symbols. Explain that the person skilled in the art can implement it after studying this manual.
參閱第一圖,本發明實施例三維表面列印系統的示意圖。如第一圖所示,本發明實施例的三維表面列印系統主要是包括微處理器10、噴頭移動組件20、噴頭指向組件30、噴頭列印組件40以及物件定位組件50,可結合積層製造組件(圖中未顯示)而實現上色及三維列印功能。 Referring to the first figure, a schematic diagram of a three-dimensional surface printing system according to an embodiment of the present invention. As shown in the first figure, the three-dimensional surface printing system of the embodiment of the present invention mainly includes a microprocessor 10, a nozzle moving assembly 20, a nozzle pointing assembly 30, a nozzle printing assembly 40, and an object positioning assembly 50, which can be combined with a laminate manufacturing. Coloring and 3D printing are implemented by components (not shown).
微處理器10送出控制指令以控制噴頭移動組件20、噴頭指向組件30、噴頭列印組件40以及物件定位組件50,其中物件定位組件50可移動、轉動承載物件S至適當位置、角度,而噴頭移動組件20可驅動噴頭列印組件40而移到至承載物件S上的所需空間位置,並由噴頭指向組件30調整噴頭列印組件40。噴頭列印組件40可包含多個噴墨噴頭41,每個噴墨噴頭41包含噴嘴42及顏料匣43,且每個噴嘴42是連結至相對應的顏料匣43,其中顏料匣43容置具特定顏色的染料或塗料,並由微處理器10控制噴嘴42的噴出方向而噴出染料或塗料。 The microprocessor 10 sends control commands to control the head moving assembly 20, the head pointing assembly 30, the head print assembly 40, and the object positioning assembly 50, wherein the object positioning assembly 50 can move and rotate the carrier S to an appropriate position and angle. The moving assembly 20 can drive the printhead print assembly 40 to a desired spatial position on the carrier article S and adjust the printhead print assembly 40 by the printhead pointing assembly 30. The printhead printing assembly 40 can include a plurality of inkjet printheads 41, each of which includes a nozzle 42 and a pigment cartridge 43, and each nozzle 42 is coupled to a corresponding pigment crucible 43, wherein the pigment cartridge 43 is housed A dye or coating of a particular color, and the microprocessor 10 controls the direction in which the nozzles 42 are ejected to eject dye or paint.
上述的承載物件S可為旋轉盤。 The above-mentioned carrier member S may be a rotating disk.
具體而言,本發明的微處理器10可控制每個噴墨噴頭41的染料或塗料的噴出量,藉以形成不同顏色,比如噴頭列印組件40可包含洋紅色噴墨噴頭、黃色噴墨噴頭及青色噴墨噴頭,用以分別噴出洋紅色、黃色及青色的染料或塗料,並藉混合不同相對比例的洋紅色、黃色及青色,即可調配出不同色階的顏色,比如最基本的256色階或甚至百萬色階以上的顏色。 Specifically, the microprocessor 10 of the present invention can control the amount of dye or paint discharged from each of the inkjet heads 41 to form different colors. For example, the head print assembly 40 can include a magenta inkjet head and a yellow inkjet head. And cyan inkjet nozzles, which are used to spray magenta, yellow and cyan dyes or coatings respectively, and by mixing different relative proportions of magenta, yellow and cyan, the colors of different color levels can be adjusted, such as the most basic 256. Colors or even colors above the millionth order.
上述噴頭移動組件20還可配合積層製造組件而適當移動噴頭列印組件40,同時由噴頭指向組件30調整噴嘴42的噴出方向,因此,當積層製造組件噴出堆疊材料T時,本發明噴頭列印組件40的噴嘴42可將顏料匣43中所容置的染料或塗料噴出到堆疊材料T上,使得堆疊材料T的表面具有顏色而達到上色的目的,亦即,當完成由堆疊材料T所構的實體模型時,實體模型也已具有所需的顏色。 The nozzle moving assembly 20 can also appropriately move the nozzle printing assembly 40 in conjunction with the laminated manufacturing assembly, while adjusting the ejection direction of the nozzle 42 by the nozzle pointing assembly 30. Therefore, when the laminated manufacturing assembly ejects the stacked material T, the nozzle of the present invention prints The nozzle 42 of the assembly 40 can spray the dye or paint contained in the pigment crucible 43 onto the stack material T, so that the surface of the stack material T has a color for the purpose of coloring, that is, when completed by the stacked material T When constructing a solid model, the solid model also has the required color.
本發明還可進一步包含三維(3D)掃描組件60,可針對安置在承載物件S上的目標物件或已成型的堆疊疊材料T之實體模型,配合物件定位組件50轉動承載物件S而使目標物件轉動,藉以進行三維(3D)掃描, 產生目標物件的3D掃描資訊,其中3D掃描資訊包含所需空間位置的資訊,並可提供本發明的微處理器10以控制噴頭移動組件20、噴頭指向組件30、噴頭列印組件40以及物件定位組件50,進而使得噴頭列印組件40的每個噴墨噴頭41對目標物件噴出染料或顏料,以實現上色功能。亦即,本發明的3D掃描組件60可進一步提供對已成型的完整物件,亦即實體模型,進行後製的上色。 The present invention may further comprise a three-dimensional (3D) scanning assembly 60 for rotating the object S with the object positioning member 50 for the target object placed on the carrier member S or the solid model of the stacked stack material T to make the target object Rotate for three-dimensional (3D) scanning, Generating 3D scan information of the target object, wherein the 3D scan information includes information of the required spatial position, and the microprocessor 10 of the present invention is provided to control the head moving assembly 20, the head pointing assembly 30, the printhead assembly 40, and the object positioning The assembly 50, in turn, causes each of the inkjet heads 41 of the printhead printing assembly 40 to eject dye or pigment to the target article to effect a coloring function. That is, the 3D scanning assembly 60 of the present invention can further provide post-production coloring of the finished complete article, i.e., the solid model.
整體而言,由於本發明的噴墨噴頭41可使用類似於一般印表機的噴墨噴頭,而顏料匣43所容置的染料或顏料可為類似於噴墨印表機的墨水,可以在堆疊材料T上噴上各種不同的顏色,所以實際應用上只需要配置一種易於上色之堆疊材料T,即可對積層製造機所堆疊出來之實體模型加入各種顏色,而不需使用不同顏色的堆疊材料T。此外,噴墨印表機的墨水具有遠低於不同顏色之堆疊材料T的價格,所以整體操作成本及材料成本相當符合低成本且能達到較佳上色的效果。 In general, since the inkjet head 41 of the present invention can use an inkjet head similar to a general printer, the dye or pigment contained in the pigment cartridge 43 can be an ink similar to an inkjet printer, and can be The stacking material T is sprayed with various colors, so in practice, only a stacking material T which is easy to color can be disposed, and the solid model stacked by the laminating machine can be added to various colors without using different colors. Stack material T. In addition, the ink of the inkjet printer has a much lower price than the stacked material T of different colors, so the overall operation cost and material cost are quite low-cost and can achieve better coloring effect.
綜上所述,本發明的特點在於可在積層製造機一層一層堆疊車堆疊材料時,同時利用噴墨噴頭對每層的堆疊材料噴上顏色,或者,可先不對每一層的堆疊材料噴上顏色,而是當實體模型完成後,利用3D掃描組件以獲得實體模型的3D掃描資訊,供後續進行上色用,因而在使用上更具有彈性,能符合不同的實際應用,增加產業利用性。 In summary, the present invention is characterized in that the stacked materials of each layer can be sprayed with the inkjet nozzles at the same time when the stacked manufacturing machine stacks the stack materials of the vehicles, or the stacked materials of each layer can be sprayed first. Color, but when the solid model is completed, the 3D scanning component is used to obtain the 3D scanning information of the solid model for subsequent coloring, so it is more flexible in use, can meet different practical applications, and increase industrial utilization.
以上所述者僅為用以解釋本發明之較佳實施例,並非企圖據以對本發明做任何形式上之限制,是以,凡有在相同之發明精神下所作有關本發明之任何修飾或變更,皆仍應包括在本發明意圖保護之範疇。 The above is only a preferred embodiment for explaining the present invention, and is not intended to limit the present invention in any way, and any modifications or alterations to the present invention made in the spirit of the same invention. All should still be included in the scope of the intention of the present invention.
10‧‧‧微處理器 10‧‧‧Microprocessor
20‧‧‧噴頭移動組件 20‧‧‧Nozzle moving components
30‧‧‧噴頭指向組件 30‧‧‧Spray pointing component
40‧‧‧噴頭列印組件 40‧‧‧Spray printing components
41‧‧‧噴墨噴頭 41‧‧‧Inkjet nozzle
42‧‧‧噴嘴 42‧‧‧Nozzles
43‧‧‧顏料匣 43‧‧‧Pigment匣
50‧‧‧物件定位組件 50‧‧‧Object positioning component
60‧‧‧三維(3D)掃描組件 60‧‧‧Three-dimensional (3D) scanning components
C‧‧‧染料(或塗料) C‧‧‧Dyes (or coatings)
S‧‧‧承載物件 S‧‧‧ Carrying objects
T‧‧‧堆疊材料 T‧‧‧Stacking materials
Claims (8)
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TW104115402A TWI592287B (en) | 2015-05-14 | 2015-05-14 | Three dimensional surface printing system |
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TW104115402A TWI592287B (en) | 2015-05-14 | 2015-05-14 | Three dimensional surface printing system |
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TWI592287B true TWI592287B (en) | 2017-07-21 |
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