TWI589372B - Heterogeneous metal bonded golf iron head manufacturing method - Google Patents
Heterogeneous metal bonded golf iron head manufacturing method Download PDFInfo
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- TWI589372B TWI589372B TW105122720A TW105122720A TWI589372B TW I589372 B TWI589372 B TW I589372B TW 105122720 A TW105122720 A TW 105122720A TW 105122720 A TW105122720 A TW 105122720A TW I589372 B TWI589372 B TW I589372B
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Description
本發明係關於一種高爾夫鐵桿頭製造方法,尤指一種異質金屬結合的高爾夫鐵桿頭製造方法。 The invention relates to a method for manufacturing a golf iron head, in particular to a method for manufacturing a golf iron head with a heterogeneous metal combination.
早期之高爾夫球桿頭大多是以單一種鋼材經由精密鑄造或鍛造方式所製成,由於其擊球性能受限於單一材料的材質特性,往往無法滿足使用者擊球時的需求。故為了提升高爾夫球桿頭的擊球性能,現有高爾夫球桿頭採取異質金屬結合之構造。 Most of the early golf club heads were made by precision casting or forging of a single steel. Because their ball striking performance is limited by the material properties of a single material, it is often unable to meet the needs of users when hitting the ball. Therefore, in order to improve the hitting performance of the golf club head, the existing golf club head adopts a structure in which a heterogeneous metal is combined.
目前習知異質金屬結合之高爾夫鐵桿頭製造方法,請配合參閱圖6及圖7所示,其利用鑄造手段預成形成一桿頭本體粗胚30,桿頭本體粗胚30中形成有面板裝配槽31,且於面板裝配槽31周緣形成有凸緣部32,另沖壓手段預成形一擊球面板40,擊球面板40周緣形成有環凹槽41,再將擊球面板40置放於桿頭本體粗胚30的面板裝配槽31中,接續利用油壓或沖壓手段將桿頭本體粗胚30之面板裝配槽31周緣的凸緣部32側向彎折而伸至擊球面板40周緣的環凹槽41中,使桿頭本體粗胚30形成預定形狀的鐵桿頭本體30A且固定擊球面板30,而製成一高爾夫鐵桿頭。 At present, a conventional method for manufacturing a golf iron head with a heterogeneous metal combination is shown in FIG. 6 and FIG. 7, which is formed by a casting method to form a head body rough blank 30, and a panel assembly is formed in the head body 30 The groove 31 is formed with a flange portion 32 at the periphery of the panel mounting groove 31. The other punching means pre-forms a ball striking panel 40. The peripheral edge of the ball striking panel 40 is formed with a ring groove 41, and the ball striking panel 40 is placed on the rod. In the panel mounting groove 31 of the head main body rough blank 30, the flange portion 32 at the periphery of the panel fitting groove 31 of the head main body 30 is bent laterally and extended to the periphery of the ball striking panel 40 by hydraulic pressure or pressing means. In the ring groove 41, the head body rough blank 30 is formed into a predetermined shape of the iron head body 30A and the ball striking panel 30 is fixed to form a golf iron head.
惟前述習知之高爾夫鐵桿頭製造方法中,因利用油壓或沖壓方式將鐵桿頭本體之面板裝配槽周緣的凸緣部側向彎折至擊球面板周緣的環凹槽中固定之技術手段,鐵桿頭本體與擊球面板間存在有間隙,造成鐵桿頭本體與擊球面板間之結合強度不足,使高爾夫鐵桿頭經過多次擊球後,擊球面板易於發生脫落的情形,同時因鐵桿頭本體與擊球面板間存在有間隙,造成鐵桿頭的擊球感不佳且有擊球異音之情事。 However, in the conventional golf iron head manufacturing method, the technical method of fixing the flange portion of the peripheral edge of the panel fitting groove of the iron head body to the ring groove of the periphery of the ball striking panel by hydraulic pressure or pressing is used. There is a gap between the iron head body and the hitting panel, which causes the joint strength between the iron head body and the hitting panel to be insufficient, so that after the golf iron head has repeatedly hit the ball, the hitting panel is prone to fall off, and at the same time, the iron head There is a gap between the body and the hitting panel, which causes the iron head to feel bad and has a bad sound.
本創作之主要目的在於提供一種高爾夫鐵桿頭製造方法,解決現有高爾夫鐵桿頭製造方法,會使鐵桿頭本體與擊球面板間存在有間隙,而致鐵桿頭本體與擊球面板間之結合強度、擊球面板易於脫落,鐵桿頭的擊球感不佳及產生擊球異音等問題。 The main purpose of the present invention is to provide a golf iron head manufacturing method, which solves the existing golf iron head manufacturing method, and has a gap between the iron head body and the hitting panel, and the joint strength between the iron head body and the hitting panel, The batting panel is easy to fall off, and the iron head has a bad hitting feeling and a problem of hitting the ball.
為達成前揭目的,本創作所提出之高爾夫鐵桿頭製造方法係包含以下步驟:提供一預成形的金屬材質的鐵桿頭本體,所述鐵桿頭本體包含一基部以及成形於該基部一側的一桿連接部,該基部前側面形成一內凹的面板裝配槽,該基部於面板裝配槽之周壁形成一個或複數個內凹的嵌槽;提供一預成形的金屬材質的面板基材,該面板基材的材質相異於鐵桿頭本體的材質,面板基材之形狀實質對應於鐡桿頭本體的面板裝配槽,且面板基材的厚度大於面板裝配槽的深度;將面板基材放置於鐵桿頭本體前側的面板裝配槽中,且面板基材凸出鐵桿頭本體前側面;對面板基材與鐵桿頭本體的組合預熱至鍛造溫度,該預熱的鍛造溫度為600℃~1100℃;以及對預熱後的面板基材與鐵桿頭本體的組合施以鍛造,使擊球面板藉由鍛壓而於周緣擠出凸緣嵌入鐵桿頭本體之面板裝配槽內相對應的嵌槽中固定而一體成形為一高爾夫鐵桿頭,其中,係將預熱後的面板基材與鐵桿頭本體的組合置放於鍛造模具中,再對面板基材予以鍛壓,該面板基材經由鍛壓形成預定形狀的擊球面板並與鐵桿頭本體緊密地固結一體,其中該擊球面板藉鍛壓作用而於其周緣擠出凸緣,並使凸緣嵌入鐵桿頭本體的面板裝配槽相對應的嵌槽中,擊球面板前側面與鐵桿頭本體前側面平齊。 In order to achieve the foregoing, the golf iron head manufacturing method proposed by the present invention comprises the following steps: providing a pre-formed metal iron head body, the iron head body comprising a base and a side formed on one side of the base a rod connecting portion, the front side of the base forming a concave panel mounting groove, the base forming one or a plurality of concave recesses on the peripheral wall of the panel mounting groove; providing a pre-formed metal substrate panel, the panel The material of the substrate is different from the material of the iron head body. The shape of the panel substrate substantially corresponds to the panel mounting groove of the mast head body, and the thickness of the panel substrate is greater than the depth of the panel mounting groove; the panel substrate is placed on the iron rod The panel mounting groove on the front side of the head body, and the panel substrate protrudes from the front side of the iron head body; the combination of the panel substrate and the iron head body is preheated to the forging temperature, and the preheating forging temperature is 600 ° C to 1100 ° C; And forging the combination of the preheated panel substrate and the iron head body, so that the ball striking panel is extruded into the panel of the iron head body by extruding the flange at the periphery The corresponding recessed groove in the groove is integrally formed into a golf iron head. The combination of the preheated panel substrate and the iron head body is placed in the forging die, and the panel substrate is forged. The panel substrate is formed into a predetermined shape of the ball striking panel by forging and tightly integrated with the iron head body, wherein the ball striking panel extrudes the flange at the periphery thereof by forging and causes the flange to be embedded in the iron head body In the corresponding groove of the panel mounting groove, the front side of the ball striking panel is flush with the front side of the iron head body.
藉由前揭高爾夫鐵桿頭製造方法之創作,其主要係利用預成形的鐵桿頭本體於其面板裝配槽周壁形成一個或複數個內凹的嵌槽,預成形之面板基材形狀實質對應於鐡桿頭本體的面板裝配槽,面板基材的厚度大於面板裝配槽的深度,使面板基材裝設於鐵桿頭本體的面板裝配槽中,面板基材凸出鐵桿頭本體前側面外,之後,藉由鍛造手段使面板基材於鐵桿頭本體中成形為擊球面板時,面板基材凸出鐵桿本體而具備多餘材料,使面板基材在鍛壓作用下,面板基材周緣能擠出凸緣嵌入鐵桿頭本體之面板裝配槽內相對應的嵌槽中固定而成形為一高爾夫鐵桿頭。據此,使擊球面板能與鐵桿頭本體形成無間隙地緊密結合,形成一體成形的高爾夫鐵桿頭。使該鍛造一體成形的高爾夫鐵桿頭之擊球面板與鐵桿頭本體間不易脫離,增進兩者間之結合強度,且擊球面板與鐵桿頭本體之間為無間隙緊密結合,使鐵桿頭擊球時具備較佳的擊球感且無擊球異音等。 By the creation of the method for manufacturing the golf iron head, the main purpose is to form one or a plurality of concave recesses on the peripheral wall of the panel assembly groove by using the preformed iron head body, and the shape of the pre-formed panel substrate substantially corresponds to The panel mounting groove of the head body, the thickness of the panel substrate is greater than the depth of the panel mounting groove, so that the panel substrate is installed in the panel mounting groove of the iron head body, and the panel substrate protrudes from the front side of the iron head body, and then When the panel substrate is formed into a ball striking body by the forging means, the panel substrate protrudes from the iron body and has excess material, so that the panel substrate can be extruded under the forging action, and the periphery of the panel substrate can be extruded. The golf iron head is fixed by being fixed in the corresponding recessed groove in the panel fitting groove of the embedded iron head body. According to this, the hitting panel can be tightly combined with the iron head body without gaps to form an integrally formed golf iron head. The joint between the hitting panel of the forged golf iron head and the iron head body is not easily separated, and the bonding strength between the two is improved, and the hitting panel and the iron head body are tightly coupled without any gap, so that the iron head hits the ball. It has a better sense of hitting and no abnormality in hitting the ball.
10‧‧‧鐵桿頭本體 10‧‧‧ iron head body
11‧‧‧基部 11‧‧‧ base
12‧‧‧桿連接部 12‧‧‧ rod connection
13‧‧‧面板裝配槽 13‧‧‧ Panel mounting slot
131‧‧‧槽背壁 131‧‧‧Slot back wall
14‧‧‧嵌槽 14‧‧‧Inlay
15‧‧‧直邊部 15‧‧‧ Straight side
20‧‧‧面板基材 20‧‧‧ Panel substrate
20A‧‧‧擊球面板 20A‧‧‧Ball panel
21‧‧‧凸緣 21‧‧‧Flange
30‧‧‧桿頭本體粗胚 30‧‧‧ head head body rough embryo
31‧‧‧面板裝配槽 31‧‧‧ Panel mounting slot
32‧‧‧凸緣部 32‧‧‧Flange
30A‧‧‧鐵桿頭本體 30A‧‧‧ iron head body
40‧‧‧擊球面板 40‧‧‧Ball panel
41‧‧‧環凹槽 41‧‧‧ ring groove
圖1係本發明異質金屬結合的高爾夫鐵桿頭製造方法之流程圖。 1 is a flow chart of a method for manufacturing a heterogeneous metal bonded golf iron head according to the present invention.
圖2係本發明異質金屬結合的高爾夫鐵桿頭製造方法中,所述鐵桿頭本體前視平面示意圖。 2 is a front plan view of the iron head body in the method for manufacturing a heterogeneous metal-bonded golf iron head according to the present invention.
圖3係本發明異質金屬結合的高爾夫鐵桿頭製造方法中,所述鐡桿頭本體剖面端視示意圖。 3 is a cross-sectional side elevational view of the mast head body in the method of manufacturing a heterogeneous metal bonded golf iron head according to the present invention.
圖4係本發明異質金屬結合的高爾夫鐵桿頭製造方法中,將面板基材放置於鐵桿頭本體的面板裝配槽中之剖面端視示意圖。 4 is a cross-sectional end view showing the panel substrate placed in the panel mounting groove of the iron head body in the method for manufacturing a heterogeneous metal bonded golf iron head according to the present invention.
圖5係本發明異質金屬結合的高爾夫鐵桿頭製造方法中,利用鍛造手段使面板基材形成嵌入鐵桿頭本體的面板裝配槽中之擊球面之剖面端視示意圖。 Fig. 5 is a cross-sectional end elevational view showing the face of the panel in which the panel substrate is embedded in the panel mounting groove of the iron head body by the forging means in the method for manufacturing a heterogeneous metal bonded golf iron head according to the present invention.
圖6係現有異質金屬結合的高爾夫鐵桿頭製造方法中,將擊球面板置放在桿頭本體粗胚中的剖面端視示意圖。 6 is a schematic cross-sectional end view showing a conventional method of manufacturing a golf iron head in a heterogeneous metal joint in which a ball striking panel is placed in a rough embryo of a head body.
圖7係現有異質金屬結合的高爾夫鐵桿頭製造方法中,將桿頭本體粗胚的的凸緣部彎折至擊球面板的環凹槽中的剖面端視示意圖。 Fig. 7 is a cross-sectional end elevational view showing the flange portion of the blank body of the head body bent into the ring groove of the ball striking panel in the conventional method of manufacturing a heterogeneous metal-bonded golf iron head.
如圖1所示,係揭示本發明異質金屬結合的高爾夫鐵桿頭製造方法之流程圖,由圖1所示之流程圖搭配圖2至圖5可知,該異質金屬結合的高爾夫鐵桿頭製造方法係包含以下步驟:提供一預成形的金屬材質的鐵桿頭本體,如圖2及圖3所示,所述鐵桿頭本體10包含一基部11以及成形於該基部11一側的一桿連接部12,該基部11前側面形成一內凹的面板裝配槽13,該基部11於面板裝配槽13之周壁形成一個或複數個內凹的嵌槽14;提供一預成形的金屬材質的面板基材20,如圖3所示,該面板基材20的材質相異於鐵桿頭本體10的材質,面板基材20之形狀實質對應於鐡桿頭本體10的面板裝配槽13,且面板基材20的厚度大於面板裝配槽13的深度;將面板基材20放置於鐵桿頭本體10前側的面板裝配槽13中,如圖4所示,面板基材20凸出鐵桿頭本體10前側面,於本較佳實施例中,裝設於面板裝配槽13中的面板基材20凸出鐵桿頭本體10前側面之高度尺寸以0.1mm~3.0mm為佳;對面板基材20與鐵桿頭本體10的組合預熱至鍛造溫度,所述鍛造溫度係依面板基材20材質的鍛造溫度而決定,一般而言,預熱鍛造溫度約為600℃~1100℃;以及對預熱後的面板基材20與鐵桿頭本體10的組合施以鍛造,使面板基材20藉由鍛壓成形擊球面板20A,且擊球面板20A藉由鍛壓而於其周緣擠出凸緣21嵌入固定鐵桿頭本體10之面板裝配槽13內相對應的嵌槽14中而一體成形為一高爾 夫鐵桿頭,如圖4及圖5所示,其中,係將預熱後的面板基材20與鐵桿頭本體10的組合置放於鍛造模具(圖未示)中,再對面板基材20予以鍛壓而形成一固接於鐵桿頭本體10之面板裝配槽13內的擊球面板20A,所述鍛壓壓力大小與鍛壓環境溫度主要係依據面板基材20的材料而決定,該面板基材20經由鍛壓形成預定形狀的擊球面板20A並與鐵桿頭本體10緊密地固結一體,其中該擊球面板20A藉鍛壓作用而於其周緣擠出凸緣21,並使凸緣21嵌入鐵桿頭本體10的面板裝配槽13相對應的嵌槽14中,擊球面板20A前側面與鐵桿頭本體10前側面平齊。 As shown in FIG. 1 , a flow chart of a method for manufacturing a heterogeneous metal bonded golf iron head according to the present invention is disclosed. The flow chart shown in FIG. 1 is matched with FIG. 2 to FIG. 5 , and the method for manufacturing the heterogeneous metal combined golf iron head is as shown in FIG. 1 . The method includes the following steps: providing a pre-formed metal head body, as shown in FIG. 2 and FIG. 3, the iron head body 10 includes a base portion 11 and a rod connecting portion 12 formed on one side of the base portion 11, The front side of the base 11 defines a concave panel mounting groove 13 which forms one or a plurality of concave recesses 14 in the peripheral wall of the panel mounting groove 13; a pre-formed metal substrate substrate 20 is provided. As shown in FIG. 3, the material of the panel substrate 20 is different from the material of the iron head body 10. The shape of the panel substrate 20 substantially corresponds to the panel mounting groove 13 of the mast head body 10, and the thickness of the panel substrate 20 The panel substrate 20 is placed in the panel mounting groove 13 on the front side of the iron head body 10. As shown in FIG. 4, the panel substrate 20 protrudes from the front side of the iron head body 10. In the embodiment, it is installed in the panel The panel substrate 20 in the matching groove 13 protrudes from the front side of the iron head body 10 by a height of 0.1 mm to 3.0 mm; and the combination of the panel substrate 20 and the iron head body 10 is preheated to a forging temperature, the forging The temperature is determined by the forging temperature of the material of the panel substrate 20, and generally, the preheating forging temperature is about 600 ° C to 1100 ° C; and the combination of the preheated panel substrate 20 and the iron head body 10 is forged. The panel substrate 20 is formed by forging the ball striking panel 20A, and the ball striking panel 20A is inserted into the corresponding fitting groove 14 in the panel fitting groove 13 of the fixed iron head body 10 by forging the peripheral extrusion flange 21 thereof by forging. Medium and integrated into a high As shown in FIG. 4 and FIG. 5, the combination of the preheated panel substrate 20 and the iron head body 10 is placed in a forging die (not shown), and then the panel substrate 20 is used. The ball striking panel 20A is fixed to the panel mounting groove 13 of the iron head body 10, and the forging pressure and the forging environment temperature are mainly determined according to the material of the panel substrate 20, and the panel substrate 20 is determined. A ball striking panel 20A of a predetermined shape is formed by forging and tightly integrated with the iron head body 10, wherein the ball striking panel 20A extrudes the flange 21 at its periphery by forging and causes the flange 21 to be embedded in the iron head body In the corresponding groove 14 of the panel mounting groove 13 of the 10, the front side of the ball striking panel 20A is flush with the front side of the iron head body 10.
所述提供一預成形的金屬材質的鐵頭桿本體步驟中,該鐵桿頭本體選用鑄造或鍛造手段予以成形,該鐵桿頭本體的材質選用可鍛造或可鑄造之不鏽鋼、可鍛造或可鑄造的碳鋼,或是鈦合金、鋁青銅、錳青銅或其他可鑄造或鍛造的有色合金等。所述可鍛造或可鑄造之不鏽鋼可選用日本工業標準(Japanese Industrial Standards,JIS)編號SUS304、SUS303、SUS17-4或SUS431不鏽鋼等,所述可鍛造或可鑄造之碳鋼可選用日本工業標準(Japanese Industrial Standards,JIS)編號1020C、1025C或1035C碳鋼。當鐵桿頭本體係經由模具鑄造成形時,鑄造成形的鐵桿頭本可經由模具直接於基部之面板裝配槽周壁形成一個或複數個內凹的嵌槽;當鐵桿頭本體為經由鍛造模具鍛造成形時,鍛造成形的鐵桿頭本體於成形後,再經由機械加工手段於基部之面板裝配槽周壁形成一個或複數個內凹的嵌槽。 In the step of providing a preformed metal iron head body, the iron head body is formed by casting or forging, and the iron head body is made of forge or castable stainless steel, forge or castable. Carbon steel, or titanium alloy, aluminum bronze, manganese bronze or other non-ferrous alloys that can be cast or forged. The wrought or castable stainless steel may be selected from Japanese Industrial Standards (JIS) No. SUS304, SUS303, SUS17-4 or SUS431 stainless steel, etc., and the forgeable or castable carbon steel may be selected from the Japanese Industrial Standard ( Japanese Industrial Standards, JIS) No. 1020C, 1025C or 1035C carbon steel. When the iron head system is formed by die casting, the cast iron head can form one or a plurality of concave recesses directly through the mold to the peripheral wall of the panel assembly groove; when the iron head body is forged by the forging die After the forming of the forged iron head body, one or a plurality of concave recessed grooves are formed on the peripheral wall of the panel mounting groove of the base by mechanical processing means.
如圖2、圖3所示,所述提供一預成形的金屬材質的鐵頭桿本體10步驟中,所述鐵桿頭本體10之基部11可於面板裝配槽13周邊形成四個槽周壁,每一槽周壁中各形成一斜向嵌槽14,所述斜向嵌槽14係形成由基部11前側面朝面板裝配槽13槽背壁131方向傾斜內凹的凹槽,該面板裝配槽13之槽周壁131前相對於嵌槽13前側具有一直邊部15。所述基部11還可於面板裝配槽13之槽背壁131形成一連通槽貫通至基部11背面(圖未示)。 As shown in FIG. 2 and FIG. 3, in the step of providing a pre-formed metal head body 10, the base 11 of the iron head body 10 can form four groove peripheral walls around the panel mounting groove 13, each of which An oblique groove 14 is formed in each of the peripheral walls of the groove, and the oblique groove 14 forms a groove which is inclined by the front side of the base 11 toward the groove back wall 131 of the panel mounting groove 13 , and the panel mounting groove 13 The front side of the groove peripheral wall 131 has a straight side portion 15 with respect to the front side of the fitting groove 13. The base portion 11 can also form a communication groove through the groove back wall 131 of the panel mounting groove 13 to penetrate the back surface of the base portion 11 (not shown).
所述提供一預成形的金屬材質的面板基材步驟中,該面板基材可為板材經由沖壓成形或鍛造成形。該擊球面板的材質可選用鈦合金、鋁合金、紅銅、銅合金、不鏽鋼或碳鋼等,且擊球面板的材質係相異於鐵桿頭本體的材質。 In the step of providing a pre-formed metal panel substrate, the panel substrate may be formed by stamping or forging. The material of the hitting panel can be selected from titanium alloy, aluminum alloy, copper, copper alloy, stainless steel or carbon steel, and the material of the hitting panel is different from that of the iron head body.
經由本發明高爾夫鐵桿頭製造方法製成的鐵桿頭係經後續表面處理後,桿連接部組接長桿後,即成為一高爾夫鐵桿。 After the iron head made by the golf iron head manufacturing method of the present invention is subjected to subsequent surface treatment, the rod connecting portion is connected to the long rod to become a golf iron.
綜上所述,本創作高爾夫鐵桿頭製造方法主要係利用預成形的鐵桿頭本體於其面板裝配槽周壁形成一個或複數個內凹的嵌槽,預成形之面板基材形狀實質對應於鐡桿頭本體的面板裝配槽,面板基材的厚度大於面板裝配槽的深度,使面板基材裝設於鐵桿頭本體的面板裝配槽中,面板基材凸出鐵桿頭本體前側面外,之後,藉由鍛造手段使面板基材於鐵桿頭本體中成形為擊球面板時,面板基材凸出鐵桿本體而具備多餘材料,使面板基材在鍛壓作用下,面板基材周緣能擠出凸緣嵌入鐵桿頭本體之面板裝配槽內相對應的嵌槽中固定而成形為一高爾夫鐵桿頭。據此,使擊球面板能與鐵桿頭本體形成無間隙地緊密結合,形成一體成形的高爾夫鐵桿頭。使該鍛造一體成形的高爾夫鐵桿頭之擊球面板與鐵桿頭本體間不易脫離,增進兩者間之結合強度,且擊球面板與鐵桿頭本體之間為無間隙緊密結合,使鐵桿頭擊球時具備較佳的擊球感且無擊球異音等。 In summary, the method for manufacturing the golf iron head is mainly to form one or a plurality of concave recesses on the peripheral wall of the panel mounting groove by using the preformed iron head body, and the shape of the pre-formed panel substrate substantially corresponds to the mast The panel mounting groove of the head body has a thickness greater than the depth of the panel mounting groove, so that the panel substrate is installed in the panel mounting groove of the iron head body, and the panel substrate protrudes from the front side of the iron head body, and then borrows When the panel substrate is formed into a ball striking body by the forging means, the panel substrate protrudes from the iron body and has excess material, so that the panel substrate can be extruded under the forging action, and the periphery of the panel substrate can be extruded. The corresponding iron fitting in the panel mounting groove of the iron head body is fixed to form a golf iron head. According to this, the hitting panel can be tightly combined with the iron head body without gaps to form an integrally formed golf iron head. The joint between the hitting panel of the forged golf iron head and the iron head body is not easily separated, and the bonding strength between the two is improved, and the hitting panel and the iron head body are tightly coupled without any gap, so that the iron head hits the ball. It has a better sense of hitting and no abnormality in hitting the ball.
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