TWI585819B - A production process of electrodeless lamp and a production process of electrodeless bulb - Google Patents
A production process of electrodeless lamp and a production process of electrodeless bulb Download PDFInfo
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本發明係關於一種無燈絲、無電極及無端點的燈管製作流程,特別是有關於一種氣體放電產生光源的燈管製作流程。 The invention relates to a filament-free, electrodeless and endless lamp manufacturing process, and more particularly to a lamp manufacturing process for a gas discharge generating light source.
無電極光源又稱無極燈,是一種依據電磁感應與氣體放電原理而發光的綠色照明光源,相較於傳統的日光燈或白織燈泡,因為無極燈不具有限制光源壽命的電極、端點及燈絲元件,因此不會產生電阻或加熱效應,僅以真空或以惰性氣體讓其游離氣體工作,故其使用壽命亦長達數十萬小時。再者,無極燈又具有高發光率、高顯色性、無頻閃、低眩光、低能耗等眾多優點,因此無極燈又稱為第四代光源。 The electrodeless light source, also known as the electrodeless lamp, is a green illumination source that emits light according to the principle of electromagnetic induction and gas discharge. Compared with the conventional fluorescent lamp or white woven bulb, the electrodeless lamp does not have the electrode, the end point and the filament which limit the life of the light source. The components, therefore, do not produce electrical resistance or heating effects, and operate their free gas only in a vacuum or in an inert gas, so their service life is as long as hundreds of thousands of hours. Furthermore, the electrodeless lamp has many advantages such as high illuminance, high color rendering, no stroboscopic, low glare, low energy consumption, etc., so the electrodeless lamp is also called the fourth generation light source.
雖然無極燈有上述的眾多優點,但是無極燈的燈管製作流程繁瑣,生產過程中不容易控制每一個燈管的色溫與演色性的照明特性,因此如何有效的管控無極燈的燈管製作流程,避免燈管品質不佳及降低燈管的不良率等問題,乃為目前業界亟於解決的問題。 Although the electrodeless lamp has many advantages as described above, the lamp manufacturing process of the electrodeless lamp is cumbersome, and it is not easy to control the color temperature and the color rendering property of each lamp during the production process, so how to effectively control the lamp manufacturing process of the electrodeless lamp To avoid problems such as poor quality of the lamp and reduce the defective rate of the lamp, it is a problem that the industry is currently solving.
為解決前述問題,本發明提供一種無電極燈管的製作流程,利用該流程來提昇燈管良率、降低隱藏風險、確保所生產的燈管品質與穩定性不會有問題。 In order to solve the foregoing problems, the present invention provides a process for manufacturing an electrodeless lamp, which utilizes the process to improve lamp yield, reduce hidden risk, and ensure that the quality and stability of the produced lamp are not problematic.
本發明第一實施例之無電極燈管的製作流程,至少包括下列步驟:(a)選材步驟,選用燈管的材質;(b)整形步驟,利用高熱溫度將燈管進行軟化,再塑造出該燈管的形狀;(c)第一次退火步驟,將塑造後的燈管進加熱退火,以消除該燈管內的殘留應力;(d)裁切步驟,將退火後的燈管之多餘的部分進行裁切;(e)洗管步驟,將燈管浸泡到第一液態物內進行清洗,再將該燈管取出後陰乾;(f)調配步驟,將螢光粉與第二液態物混合調配成螢光粉液;(g)塗粉步驟,將調配好的螢光粉液倒入陰乾後的燈管內,使該螢光粉液附著在該燈管內壁;(h)烘乾步驟,將燈管內壁的螢光粉液烘乾,使該螢光粉液中的有機物能散發出來;(i)對接步驟,利用高熱溫度將兩個配對好的燈管對接成一個完成的燈管,而該燈管的側壁會延伸有一排氣嘴;(j)第二次退火步驟,將對接後的完整燈管進行加熱退火,以消除該燈管內的殘留應力; (k)置放步驟,將一種能使電子游離穩態的介面體及一彈簧銦網放置到排氣嘴內部;(l)排氣步驟,將燈管內部的空氣及雜質從排氣嘴抽出,使該燈管內部呈現真空狀態,並同時注入惰性氣體;(m)封合步驟,利用高熱溫度將排氣嘴封合。 The manufacturing process of the electrodeless lamp tube according to the first embodiment of the present invention comprises at least the following steps: (a) selecting a material step, selecting a material of the lamp tube; (b) shaping step, softening the lamp tube with a high heat temperature, and then molding The shape of the tube; (c) the first annealing step, the shaped tube is heated and annealed to eliminate residual stress in the tube; (d) the cutting step, the excess of the annealed tube The part is cut; (e) the washing step, the lamp is immersed in the first liquid to be cleaned, and then the tube is taken out and then dried; (f) the mixing step, the fluorescent powder and the second liquid Mixing and mixing into a fluorescent powder; (g) coating the powder, pouring the prepared fluorescent powder into the lamp tube after the dryness, so that the fluorescent powder adheres to the inner wall of the tube; (h) baking Drying step, drying the fluorescent powder on the inner wall of the lamp tube, so that the organic matter in the phosphor powder can be emitted; (i) docking step, using two high-temperature temperatures to dock two paired lamps into one a tube, and a side of the tube will extend with a vent; (j) a second annealing step that will be completed after docking Annealing the tube is heated to remove the residual stress within the tube; (k) placing step, placing an interface body capable of releasing electrons to a steady state and a spring indium mesh into the interior of the exhaust nozzle; (1) an exhausting step of extracting air and impurities inside the lamp tube from the exhaust nozzle , the inside of the lamp tube is in a vacuum state, and at the same time, an inert gas is injected; (m) a sealing step, and the exhaust nozzle is sealed by a high heat temperature.
本發明第二實施例之無電極燈管的製作流程,至少包括下列步驟:(a)選材步驟,選用燈泡的材質;(b)整形步驟,利用高熱溫度將燈泡軟化,再塑造出該燈泡的形狀;(c)第一次退火步驟,將塑造後的燈泡進行加熱退火,以消除該燈泡內的殘留應力;(d)裁切步驟,將退火後的燈泡之多餘的部分進行裁切;(e)洗管步驟,將燈泡浸泡到第一液態物內進行清洗,再將該燈泡取出後陰乾;(f)調配步驟,將螢光粉與第二液態物混合調配成螢光粉液;(g)塗粉步驟,將調配好的螢光粉液倒入陰乾後的燈泡內,使該螢光粉液附著在該燈泡內壁;(h)烘乾步驟,將燈泡內壁的螢光粉液烘乾,使該螢光粉液中的有機物能散發出來; (i)對接步驟,利用高熱溫度將配對好的燈泡與一排氣嘴相互對接成一個完整的燈泡;(j)第二次退火步驟,將對接後的完整燈泡進行加熱退火,以消除該燈管內的殘留應力;(k)置放步驟,將一能使電子游離穩態的介面體及一彈簧銦網放置到排氣嘴內部;(l)排氣步驟,將燈泡內部的空氣及雜質從排氣嘴抽出,使該燈泡內部呈現真空狀態,並同時注入惰性氣體(m)封合步驟,利用高熱溫度將排氣嘴封合。 The manufacturing process of the electrodeless lamp tube according to the second embodiment of the present invention comprises at least the following steps: (a) selecting a material step, selecting a material of the bulb; (b) shaping step, softening the bulb with a high heat temperature, and then shaping the bulb a shape; (c) a first annealing step of thermally annealing the shaped bulb to eliminate residual stress in the bulb; (d) a cutting step of cutting the excess portion of the annealed bulb; e) washing the step, soaking the bulb in the first liquid to be cleaned, and then removing the bulb and then drying it; (f) mixing step, mixing the phosphor with the second liquid to prepare a fluorescent powder; g) the powder coating step, pour the prepared fluorescent powder into the bulb after the dryness, so that the fluorescent powder adheres to the inner wall of the bulb; (h) the drying step, the fluorescent powder on the inner wall of the bulb The liquid is dried to allow the organic matter in the fluorescent powder liquid to be emitted; (i) the docking step, using the high heat temperature to dock the paired bulb and the exhaust nozzle into a complete bulb; (j) the second annealing step, heating and annealing the butted complete bulb to eliminate the lamp Residual stress in the tube; (k) placing step, placing an interface body capable of electron free steady state and a spring indium mesh into the inside of the exhaust nozzle; (1) exhausting step, air and impurities inside the bulb The exhaust nozzle is pulled out to bring the inside of the bulb into a vacuum state, and at the same time, an inert gas (m) sealing step is injected to seal the exhaust nozzle with a high heat temperature.
為讓上述本發明所揭露的流程和步驟更顯而易懂,下文特舉實施流程範例,並配合所附圖式作詳細說明。 In order to make the above-described processes and steps disclosed in the present invention more comprehensible, the following is a specific example of the flow of the embodiments of the present invention.
1‧‧‧燈管製作流程 1‧‧‧Light tube production process
101‧‧‧選材步驟 101‧‧‧Selection steps
102‧‧‧整形步驟 102‧‧‧Shaping steps
103‧‧‧第一次退火步驟 103‧‧‧First annealing step
104‧‧‧裁切步驟 104‧‧‧ cutting steps
105‧‧‧洗管步驟 105‧‧‧Washing steps
106‧‧‧調配步驟 106‧‧‧Matching steps
107‧‧‧塗粉步驟 107‧‧‧Powdering step
108‧‧‧烘乾步驟 108‧‧‧Drying steps
109‧‧‧對接步驟 109‧‧‧Docking steps
110‧‧‧第二次退火步驟 110‧‧‧Second annealing step
111‧‧‧置放步驟 111‧‧‧Placement steps
112‧‧‧排氣步驟 112‧‧‧Exhaust step
113‧‧‧封合步驟 113‧‧‧ Sealing steps
2‧‧‧燈管 2‧‧‧Light tube
21‧‧‧內壁 21‧‧‧ inner wall
211‧‧‧螢光粉層 211‧‧‧Fluorescent powder layer
22‧‧‧排氣嘴 22‧‧‧Exhaust nozzle
221‧‧‧開口 221‧‧‧ openings
3‧‧‧完整燈管 3‧‧‧Complete lamp
4‧‧‧固態合金 4‧‧‧Solid alloy
5‧‧‧彈簧銦網 5‧‧‧Spring Indium Net
51‧‧‧銦網 51‧‧‧Indium mesh
52‧‧‧彈簧 52‧‧‧ Spring
6‧‧‧封合 6‧‧‧ Seal
7‧‧‧燈泡 7‧‧‧Light bulb
8‧‧‧完整燈泡 8‧‧‧Complete bulb
第1圖係本發明之製作流程示意圖。 Fig. 1 is a schematic view showing the production process of the present invention.
第2A圖係本發明第一實施例之製作流程的第一階段立體示意圖。 Fig. 2A is a perspective view showing the first stage of the manufacturing process of the first embodiment of the present invention.
第2A-1圖係本發明第一實施例之製作流程的第一階段透視示意圖。 Fig. 2A-1 is a perspective view showing the first stage of the manufacturing process of the first embodiment of the present invention.
第2B圖係本發明第一實施例之製作流程的第二階段透視示意圖。 Fig. 2B is a perspective view showing the second stage of the production flow of the first embodiment of the present invention.
第2C圖係本發明第一實施例之製作流程的第三階段透視示意圖。 Fig. 2C is a perspective view showing the third stage of the production flow of the first embodiment of the present invention.
第2C-1圖係本發明第一實施例之第三階段局部放大剖面透視示意圖。 2C-1 is a partially enlarged perspective schematic view of the third stage of the first embodiment of the present invention.
第2C-2圖係本發明第一實施例之第三階段另一實施例的局部放大剖面透視示意圖。 2C-2 is a partially enlarged cross-sectional perspective view showing another embodiment of the third stage of the first embodiment of the present invention.
第2D圖係本發明第一實施例之製作流程的第四階段透視示意圖。 Fig. 2D is a perspective view showing the fourth stage of the production flow of the first embodiment of the present invention.
第2D-1圖係本發明第一實施例之第四階段局部放大剖面透視示意圖。 2D-1 is a partially enlarged perspective schematic view of the fourth stage of the first embodiment of the present invention.
第3A圖係本發明第二實施例之立體示意圖。 Fig. 3A is a perspective view showing a second embodiment of the present invention.
第3B圖係本發明第二實施例之立體透視示意圖。 Figure 3B is a perspective perspective view of a second embodiment of the present invention.
第3C圖係本發明第二實施例之排氣嘴放大剖面示意圖。 Fig. 3C is a schematic enlarged cross-sectional view showing the exhaust nozzle of the second embodiment of the present invention.
以下說明係為完成本發明的較佳實現方式,其目的在於描述本發明的基本精神,但並不用以限定本發明。實際的發明內容必須參考之後的權利要求範圍。 The following description is a preferred embodiment of the present invention, which is intended to describe the basic spirit of the invention, but is not intended to limit the invention. The actual inventive content must be referenced to the scope of the following claims.
必須了解的是,使用於本說明書中的”包含”、”包括”等詞,係用以表示存在特定的技術特徵、數值、方法步驟、作業處理、元件以及/或組件,但並不排除可加上更多的技術特徵、數值、方法步驟、作業處理、元件、組件,或以上的任意組合。 It must be understood that the terms "comprising", "comprising" and "the" are used in the <RTI ID=0.0> </RTI> <RTIgt; </ RTI> to indicate the existence of specific technical features, numerical values, method steps, work processes, components and/or components, but do not exclude Add more technical features, values, method steps, job processing, components, components, or any combination of the above.
請參閱第1圖,係為本發明的製作流程示意圖。一種無電極燈管的製作流程1,至少包括:選材步驟101、整形步驟102、第一次退火步驟103、裁切步驟104、洗管步驟105、調配步驟106、塗粉步驟107、烘 乾步驟108、對接步驟109、第二次退火步驟110、置放步驟111、排氣步驟112以及封合步驟113,該些步驟會搭配如下的第一實施例及第二實施例來做詳細說明。首先請同時參閱第2A~2D圖,係為本發明的第一實施例。 Please refer to FIG. 1 , which is a schematic diagram of the production process of the present invention. An electrodeless lamp manufacturing process 1 includes at least a material selection step 101, a shaping step 102, a first annealing step 103, a cutting step 104, a washing step 105, a compounding step 106, a powder coating step 107, and baking. The dry step 108, the docking step 109, the second annealing step 110, the placing step 111, the venting step 112, and the sealing step 113 are described in detail with the following first embodiment and second embodiment. . First, please refer to the 2A-2D drawings at the same time, which is the first embodiment of the present invention.
選材步驟101,係選用適當材質來做為燈管2之用。本步驟的實施例係選用玻璃材質來做為說明,但並不以此為限,也可以選用陶瓷材質或其它不吸收微波的材質。 In the material selection step 101, a suitable material is used as the lamp tube 2. The embodiment of this step is made of glass material, but it is not limited thereto. Ceramic materials or other materials that do not absorb microwaves may also be used.
整形步驟102,係用以塑造出燈管2所需要的形狀。該步驟的具體做法為:利用高熱溫度將玻璃軟化,再塑造出燈管2形狀,例如直管形、半圓形、U形、螺旋形或球形等,而本實施例係以半圓型來做說明,如圖2所示,但並不以此為限。其中該高熱溫度會依據各種玻璃材質的軟化熔點而有所改變,例如石英玻璃的軟化熔點為攝氏1100度以上,而硬玻璃的軟化熔點為攝氏600度以上等,所以本步驟的高熱溫度必須高於各種玻璃材質的軟化熔點。 The shaping step 102 is used to shape the shape required for the tube 2. The specific method of this step is to soften the glass by using a high heat temperature, and then shape the shape of the tube 2, such as a straight tube shape, a semicircular shape, a U shape, a spiral shape or a spherical shape, and the present embodiment is made of a semicircular shape. Description, as shown in Figure 2, but not limited to this. The high heat temperature varies depending on the softening melting point of various glass materials. For example, the softening melting point of quartz glass is above 1100 degrees Celsius, and the softening melting point of hard glass is above 600 degrees Celsius, so the high heat temperature of this step must be high. Softening melting point of various glass materials.
第一次退火步驟103,係將塑造後的燈管2之內外部的溫度趨於一致,以避免產生爆裂。該步驟的具體做法為:將塑造後的燈管2進行加熱退火,以消除該燈管2內的殘留應力。其中該加熱退火的溫度為攝氏500度以上。 The first annealing step 103 aligns the temperature inside and outside the molded lamp tube 2 to avoid bursting. The specific method of this step is to heat-anneal the molded lamp tube 2 to eliminate the residual stress in the lamp tube 2. The temperature of the heat annealing is 500 degrees Celsius or more.
裁切步驟104,係將燈管2多餘的部分進行裁切。該步驟的具體做法為:利用燈管裁切機,將退火後的燈管2之多餘的部分進行裁切。 In the cutting step 104, the excess portion of the lamp tube 2 is cut. The specific method of this step is to cut the excess portion of the annealed lamp tube 2 by using a lamp cutting machine.
洗管步驟105,係用以去除燈管2的髒污,使該燈管2內壁21容易塗粉。該步驟的具體做法為:將燈管21浸泡到第一液態物內進行清洗,再將該燈管21取出後陰乾。其中該第一液態物係可為一種酸性水洗液、鹼 性水洗液、去離子水或是酸洗液與去離子水的混合液。 The washing step 105 is for removing the dirt of the lamp tube 2, so that the inner wall 21 of the tube 2 is easily powdered. The specific method of this step is: immersing the lamp tube 21 in the first liquid material for cleaning, and then taking out the lamp tube 21 and then drying it. Wherein the first liquid system is an acidic water washing liquid or alkali A water wash, deionized water or a mixture of acid wash and deionized water.
調配步驟106,係依據不同的色溫來調配出所需要的螢光粉液。該步驟的具體做法為:將螢光粉與第二液態物混合調配成螢光粉液。其中該螢光粉係可為一種三基色螢光粉,用於達成產生光源後不同色溫效果,例如紫外線、紅外線、可見光內之長短波長等,而該第二液態物則係可為一種酸性液體、鹼性液體、逆滲透水、去離子水、超純水或蒸餾水。 In the mixing step 106, the required phosphor powder is prepared according to different color temperatures. The specific method of this step is: mixing the phosphor powder with the second liquid substance to prepare a fluorescent powder liquid. The phosphor powder may be a trichromatic phosphor powder for achieving different color temperature effects after generating a light source, such as ultraviolet, infrared, long and short wavelengths in visible light, etc., and the second liquid substance may be an acidic liquid. , alkaline liquid, reverse osmosis water, deionized water, ultrapure water or distilled water.
塗粉步驟107,係在燈管2內壁21表面塗覆一螢光粉層211。該步驟的具體做法為:將調配好的螢光粉液倒入陰乾後的燈管2內,使該螢光粉液附著在該燈管2內壁21,進而形成螢光粉層211。 The powder coating step 107 is applied with a phosphor layer 211 on the surface of the inner wall 21 of the tube 2. The specific method of this step is: pouring the prepared fluorescent powder into the lamp tube 2 after the dryness, so that the fluorescent powder adheres to the inner wall 21 of the tube 2, thereby forming the phosphor layer 211.
烘烤步驟108,係用以散發出螢光粉層211中的有機物。該步驟的具體做法為:將燈管2內壁21的螢光粉層211進行烘乾,讓螢光粉層211中的有機物散發出來。其中該烘乾溫度為攝氏70度以上。 The baking step 108 is for emitting organic matter in the phosphor layer 211. The specific method of this step is to dry the phosphor layer 211 of the inner wall 21 of the bulb 2 to allow the organic matter in the phosphor layer 211 to be emitted. The drying temperature is above 70 degrees Celsius.
對接步驟109,係將兩個燈管2對接成一個完整燈管3。該步驟的具體做法為:利用高熱溫度將兩個配對好的燈管2對接成一個完整燈管3,而該完整燈管3的側壁會至少延伸有一排氣嘴22。其中該排氣嘴22的一側邊設有一開口221。其中該高熱溫度會依據各種玻璃材質的軟化熔點而有所改變,並且該高熱溫度必須高於各種玻璃材質的軟化熔點。 In the docking step 109, the two lamps 2 are butted into one complete tube 3. The specific procedure of this step is to butt the two paired lamps 2 into a complete tube 3 by using a high heat temperature, and the side wall of the complete tube 3 extends at least one exhaust nozzle 22. An opening 221 is defined in one side of the exhaust nozzle 22. The high heat temperature varies depending on the softening melting point of various glass materials, and the high heat temperature must be higher than the softening melting point of various glass materials.
第二次退火步驟110,係將對接後的完整燈管3之內外部的溫度趨於一致,以避免產生爆裂。該步驟的具體做法為:將對接後的完整燈管3進行加熱退火,以消除該燈管內的殘留應力。其中該加熱退火的溫度為攝氏500度以上。 The second annealing step 110 is to converge the temperature inside and outside the completed tube 3 to avoid bursting. The specific method of this step is to heat-anneal the buttted complete tube 3 to eliminate the residual stress in the tube. The temperature of the heat annealing is 500 degrees Celsius or more.
置放步驟111,係將一種能使電子游離穩態的介面體與一彈 簧銦網5放置到排氣嘴22內部,其中該介面體可為一固態合金4。該步驟的具體做法為:將固態合金4與彈簧銦網5從開口221置入到排氣嘴22內部,並且該固態合金4與該彈簧銦網5可相互鄰近或相互連接,如2C-1圖及2C-2圖所示。。而該彈簧銦網5係由一銦網51與一彈簧52相互連接形成,並且該銦網51會置入到燈管2內部,而該彈簧52則固定置於排氣嘴22內部。 The placing step 111 is to use a medium that can make the electrons free of steady state and a bomb The reed indium mesh 5 is placed inside the exhaust nozzle 22, wherein the interface body can be a solid alloy 4. The specific method of this step is: placing the solid alloy 4 and the spring indium mesh 5 from the opening 221 into the interior of the exhaust nozzle 22, and the solid alloy 4 and the spring indium mesh 5 can be adjacent to each other or connected to each other, such as 2C-1. Figure and Figure 2C-2. . The spring indium mesh 5 is formed by interconnecting an indium mesh 51 and a spring 52, and the indium mesh 51 is placed inside the bulb 2, and the spring 52 is fixedly disposed inside the exhaust nozzle 22.
排氣步驟112,係將完整燈管3的內部呈現真空狀態。該步驟的具體做法為:將完整燈管3內部的空氣及雜質從排氣嘴22的開口221抽出,使該完整燈管3的內部呈現真空狀態,並同時注入惰性氣體,例如氪氣、氖氣、氚氣、氡氣或其它穩態氣體,使其能穩定燈管內的游離氣體。 The venting step 112 brings the interior of the completed tube 3 into a vacuum state. The specific method of this step is: extracting the air and impurities inside the complete bulb 3 from the opening 221 of the exhaust nozzle 22, causing the interior of the complete bulb 3 to be in a vacuum state, and simultaneously injecting an inert gas such as helium or neon. Gas, helium, neon or other steady-state gases make it possible to stabilize the free gas in the lamp.
封合步驟113,係將排氣嘴22的開口221封合。該步驟的具體做法為:利用高熱溫度將排氣嘴22的開口221熔接封合6,如2D-1圖所示。其中該高熱溫度會依據各種玻璃材質的軟化熔點而有所改變,並且該高熱溫度必須高於各種玻璃材質的軟化熔點。 In the sealing step 113, the opening 221 of the exhaust nozzle 22 is sealed. The specific procedure of this step is to weld the opening 221 of the exhaust nozzle 22 to the sealing member 6 by a high heat temperature, as shown in Fig. 2D-1. The high heat temperature varies depending on the softening melting point of various glass materials, and the high heat temperature must be higher than the softening melting point of various glass materials.
圖3A~圖3C為本發明的第二實施例,係以球形燈泡來做為說明。本發明第二實施例的製作流程與第一實施例的製作流程大致相同,其主要差異在於對接步驟109及置放步驟111有此許的差異,詳細說明如下:選材步驟101,係選用適當材質來做為燈泡7之用。本步驟的實施例係選用玻璃材質來做為說明,但並不以此為限,也可以選用陶瓷材質或其它不吸收微波的材質。 3A to 3C show a second embodiment of the present invention, which is described by a spherical bulb. The manufacturing process of the second embodiment of the present invention is substantially the same as the manufacturing process of the first embodiment. The main difference is that the docking step 109 and the placing step 111 have such a difference. The detailed description is as follows: the material selecting step 101 is performed by selecting an appropriate material. Used as a light bulb 7. The embodiment of this step is made of glass material, but it is not limited thereto. Ceramic materials or other materials that do not absorb microwaves may also be used.
整形步驟102,係用以塑造出燈泡7所需要的形狀。該步驟的具體做法為:利用高熱溫度將玻璃軟化,再塑造出燈泡7形狀。其中該高熱溫度會依據各種玻璃材質的軟化熔點而有所改變,例如石英玻璃的軟化 熔點為攝氏1100度以上,而硬玻璃的軟化熔點為攝氏600度以上等,所以本步驟的高熱溫度必須高於各種玻璃材質的軟化熔點。 The shaping step 102 is used to shape the shape required for the bulb 7. The specific method of this step is to soften the glass with high heat temperature and shape the shape of the bulb 7. The high heat temperature will vary depending on the softening melting point of various glass materials, such as the softening of quartz glass. The melting point is above 1100 degrees Celsius, and the softening melting point of hard glass is above 600 degrees Celsius, so the high heat temperature of this step must be higher than the softening melting point of various glass materials.
第一次退火步驟103,係將塑造後的燈泡7之內外部的溫度趨於一致,以避免產生爆裂。該步驟的具體做法為:將塑造後的燈泡7進行加熱退火,以消除該燈泡7內的殘留應力。其中該加熱退火的溫度為攝氏500度以上。 The first annealing step 103 aligns the temperature inside and outside the molded bulb 7 to avoid bursting. The specific procedure of this step is to heat-anneal the shaped bulb 7 to eliminate the residual stress in the bulb 7. The temperature of the heat annealing is 500 degrees Celsius or more.
裁切步驟104,係將燈泡7多餘的部分進行裁切。該步驟的具體做法為:利用燈管裁切機,將退火後的燈泡7之多餘的部分進行裁切。 In the cutting step 104, the excess portion of the bulb 7 is cut. The specific procedure of this step is to cut the excess portion of the annealed bulb 7 by using a tube cutter.
洗管步驟105,係用以去除燈泡7的髒污,使該燈泡7內壁21容易塗粉。該步驟的具體做法為:將燈泡7浸泡到第一液態物內進行清洗,再將該燈泡7取出後陰乾。其中該第一液態物係可為一種酸性水洗液、鹼性水洗液、去離子水或是酸洗液與去離子水的混合液。 The washing step 105 is for removing the dirt of the bulb 7, so that the inner wall 21 of the bulb 7 is easily powdered. The specific method of this step is: immersing the bulb 7 into the first liquid material for cleaning, and then taking out the bulb 7 and then drying it. The first liquid material may be an acidic water washing solution, an alkaline water washing liquid, deionized water or a mixture of an acid washing liquid and deionized water.
調配步驟106,係依據不同的色溫來調配出所需要的螢光粉液。該步驟的具體做法為:將螢光粉與第二液態物混合調配成螢光粉液。其中該螢光粉係可為一種三基色螢光粉,用於達成產生光源後不同色溫效果,例如紫外線、紅外線、可見光內之長短波長等,而該第二液態物則係可為一種酸性液體、鹼性液體、逆滲透水、去離子水、超純水或蒸餾水。 In the mixing step 106, the required phosphor powder is prepared according to different color temperatures. The specific method of this step is: mixing the phosphor powder with the second liquid substance to prepare a fluorescent powder liquid. The phosphor powder may be a trichromatic phosphor powder for achieving different color temperature effects after generating a light source, such as ultraviolet, infrared, long and short wavelengths in visible light, etc., and the second liquid substance may be an acidic liquid. , alkaline liquid, reverse osmosis water, deionized water, ultrapure water or distilled water.
塗粉步驟107,係在燈泡7內壁21表面塗覆一螢光粉層211。該步驟的具體做法為:將調配好的螢光粉液倒入陰乾後的燈泡7內,使該螢光粉液附著在該燈泡7內壁21,進而形成螢光粉層211。 The powder coating step 107 applies a phosphor layer 211 to the surface of the inner wall 21 of the bulb 7. The specific method of this step is: pouring the prepared fluorescent powder into the bulb 7 after the dryness, so that the fluorescent powder adheres to the inner wall 21 of the bulb 7, thereby forming the phosphor layer 211.
烘烤步驟108,係用以散發出螢光粉層211中的有機物。該步驟的具體做法為:將燈泡7內壁21的螢光粉層211進行烘乾,讓螢光粉層 211中的有機物散發出來。其中該烘乾溫度為攝氏70度以上。 The baking step 108 is for emitting organic matter in the phosphor layer 211. The specific method of this step is: drying the phosphor layer 211 of the inner wall 21 of the bulb 7 to make the phosphor layer The organic matter in 211 is emitted. The drying temperature is above 70 degrees Celsius.
對接步驟109,係將燈泡7對接成一個完整燈泡8。該步驟的具體做法為:利用高熱溫度將配對好的燈泡7與一排氣嘴22相互對接成一個完整燈泡8,其中該排氣嘴22的一側邊設有一開口(圖未示),但該開口如第一實施例的排氣嘴之開口221,可參閱圖2C-1所示。 Docking step 109, the bulb 7 is docked into a complete bulb 8. The specific method of the step is to use the high heat temperature to butt the paired bulb 7 and the exhaust nozzle 22 into a complete bulb 8, wherein the exhaust nozzle 22 has an opening on one side (not shown), but The opening is the opening 221 of the exhaust nozzle of the first embodiment, as shown in Fig. 2C-1.
第二次退火步驟110,係將對接後的完整燈泡8之內外部的溫度趨於一致,以避免產生爆裂。該步驟的具體做法為:將對接後的完整燈泡8進行加熱退火,以消除該燈泡內的殘留應力。其中該加熱退火的溫度為攝氏500度以上。 The second annealing step 110 tends to align the temperature inside and outside the completed bulb 8 to avoid bursting. The specific method of this step is to heat-anneal the butted complete bulb 8 to eliminate the residual stress in the bulb. The temperature of the heat annealing is 500 degrees Celsius or more.
置放步驟111,係將一種能使電子游離穩態的介面體與一彈簧銦網5放置到排氣嘴22內部,其中該介面體可為一固態合金4。該步驟的具體做法為:將固態合金4與彈簧銦網5從開口置入到排氣嘴22內部,並且該固態合金4與該彈簧銦網5可相互鄰近或相互連接。而該彈簧銦網5係由一銦網51與一彈簧52相互連接形成。 The placing step 111 places an interface body capable of releasing electrons with a steady state and a spring indium mesh 5 into the interior of the exhaust nozzle 22, wherein the interface body can be a solid alloy 4. This step is specifically carried out by placing the solid alloy 4 and the spring indium mesh 5 from the opening into the interior of the exhaust nozzle 22, and the solid alloy 4 and the spring indium mesh 5 can be adjacent to each other or connected to each other. The spring indium mesh 5 is formed by interconnecting an indium mesh 51 and a spring 52.
排氣步驟112,係將完整燈泡8的內部呈現真空狀態。該步驟的具體做法為:將完整燈泡8內部的空氣及雜質從排氣嘴22的開口抽出,使該完整燈泡8的內部呈現真空狀態,並同時注入惰性氣體,例如氪氣、氖氣、氚氣、氡氣或其它穩態氣體,使其能穩定燈泡內的游離氣體。 The venting step 112 presents the interior of the completed bulb 8 in a vacuum state. The specific method of this step is: extracting the air and impurities inside the complete bulb 8 from the opening of the exhaust nozzle 22, causing the interior of the complete bulb 8 to be in a vacuum state, and simultaneously injecting an inert gas such as helium, neon, or xenon. Gas, helium or other steady-state gases that stabilize the free gas in the bulb.
封合步驟113,係將排氣嘴22的開口封合6。該步驟的具體做法為:利用高熱溫度將排氣嘴22的開口熔接封合6,如3C圖所示。 In the sealing step 113, the opening of the exhaust nozzle 22 is sealed 6 . The specific procedure of this step is to weld the opening of the exhaust nozzle 22 to the sealing joint 6 by using a high heat temperature, as shown in FIG. 3C.
雖然第1圖的流程圖係採用指定的順序來執行,但是在不違法本發明精神的情況下,熟習該項技術者可以在達到相同效果的前提下, 修改這些步驟間的順序,例如洗管步驟11與調配步驟12的順序可以對調,或是同時執行處理等,所以本發明並不侷限於僅使用如上所述的順序。此外,熟習該項技術者亦可以將若干步驟整合為一個步驟,或者是除了這些步驟外,循序或平行地執行更多步驟,所以,本發明亦不因此而有所侷限。 Although the flowchart of FIG. 1 is executed in a specified order, without being in violation of the spirit of the present invention, those skilled in the art can achieve the same effect. The order between these steps can be modified, for example, the order of the washing step 11 and the compounding step 12 can be reversed, or the processing or the like can be performed at the same time, so the present invention is not limited to using only the order as described above. In addition, those skilled in the art may also integrate several steps into one step, or perform more steps in sequence or in parallel in addition to these steps, and thus the present invention is not limited thereby.
雖然本發明使用以上的實施例進行說明,但需要注意的是,這些描述並非用以限縮本發明。相反地,此發明涵蓋了熟習該項技術者所顯而易見的修改與相似的製作流程。所以,本案的申請權利要求範圍須以最寬廣的方式解釋來包含所有顯而易見的修改與相似的製作流程。 Although the present invention has been described using the above embodiments, it should be noted that these descriptions are not intended to limit the invention. Rather, the invention encompasses modifications and similar fabrication processes that are apparent to those skilled in the art. Therefore, the scope of the claims of the present application should be interpreted in the broadest form to include all obvious modifications and similar processes.
1‧‧‧燈管製作流程 1‧‧‧Light tube production process
101‧‧‧選材步驟 101‧‧‧Selection steps
102‧‧‧整形步驟 102‧‧‧Shaping steps
103‧‧‧第一次退火步驟 103‧‧‧First annealing step
104‧‧‧裁切步驟 104‧‧‧ cutting steps
105‧‧‧洗管步驟 105‧‧‧Washing steps
106‧‧‧調配步驟 106‧‧‧Matching steps
107‧‧‧塗粉步驟 107‧‧‧Powdering step
108‧‧‧烘乾步驟 108‧‧‧Drying steps
109‧‧‧對接步驟 109‧‧‧Docking steps
110‧‧‧第二次退火步驟 110‧‧‧Second annealing step
111‧‧‧置放步驟 111‧‧‧Placement steps
112‧‧‧排氣步驟 112‧‧‧Exhaust step
113‧‧‧封合步驟 113‧‧‧ Sealing steps
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TW316992B (en) * | 1996-01-24 | 1997-10-01 | Matsushita Electric Ind Co Ltd | |
TW200625383A (en) * | 2004-12-27 | 2006-07-16 | Ceravision Ltd | Electrodeless incandescent bulb |
JP2010524129A (en) * | 2007-04-12 | 2010-07-15 | トムソン ライセンシング | Workflow engine for media production and distribution |
US20100219754A1 (en) * | 2007-05-15 | 2010-09-02 | Edwin Charles Odell | Electrodeless bulb |
CN102760624A (en) * | 2012-07-16 | 2012-10-31 | 绍兴文理学院 | Manufacturing technology of electrodeless lamp |
CN104517800A (en) * | 2013-09-29 | 2015-04-15 | 淮北市阿拉丁电子照明有限公司 | Electrodeless lamp amalgam pipe and making technology |
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TW316992B (en) * | 1996-01-24 | 1997-10-01 | Matsushita Electric Ind Co Ltd | |
TW200625383A (en) * | 2004-12-27 | 2006-07-16 | Ceravision Ltd | Electrodeless incandescent bulb |
JP2010524129A (en) * | 2007-04-12 | 2010-07-15 | トムソン ライセンシング | Workflow engine for media production and distribution |
US20100219754A1 (en) * | 2007-05-15 | 2010-09-02 | Edwin Charles Odell | Electrodeless bulb |
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