TWI585301B - Intake valve for compressor - Google Patents
Intake valve for compressor Download PDFInfo
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- TWI585301B TWI585301B TW104108377A TW104108377A TWI585301B TW I585301 B TWI585301 B TW I585301B TW 104108377 A TW104108377 A TW 104108377A TW 104108377 A TW104108377 A TW 104108377A TW I585301 B TWI585301 B TW I585301B
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Description
本發明係有關一種進氣閥結構,尤指一種用於壓縮機的進氣閥結構。 The present invention relates to an intake valve structure, and more particularly to an intake valve structure for a compressor.
壓縮機是整個製冷系統裡的重要核心,從吸入低溫低壓的製冷劑氣體,後經馬達帶動轉子進行氣體壓縮後,再排出高溫高壓的氣體,為製冷迴路提供動力,進而完成壓縮、冷凝、膨脹、蒸發等迴路。 The compressor is an important core in the whole refrigeration system. After inhaling the low-temperature and low-pressure refrigerant gas, the motor is driven by the motor to compress the gas, and then the high-temperature and high-pressure gas is discharged to provide power to the refrigeration circuit to complete the compression, condensation and expansion. , evaporation and other circuits.
一般的氣體壓縮機在壓縮氣體不足時必須重新啟動運作,啟動時壓縮機會同時壓縮氣體來負載啟動,此時將會增加馬達的負載。因此,如何提供壓縮機在啟動瞬間,能夠有效地限制流體進入壓縮機內部進而達成低負載啟動,則是本發明所要解決的技術課題。 A typical gas compressor must be restarted when the compressed gas is insufficient. At the start of the compressor, the compressor will simultaneously compress the gas to start the load, which will increase the load on the motor. Therefore, it is a technical problem to be solved by the present invention to provide a compressor that can effectively restrict fluid from entering the interior of the compressor and achieve low load starting at the moment of starting.
本發明之一目的,在於提供一種壓縮機的進氣閥結構,其是在壓縮機啟動的瞬間讓閥門和閥座產生緊閉作用,有效地限制流體進入壓縮機內部進而達成低負載啟動。 SUMMARY OF THE INVENTION One object of the present invention is to provide an intake valve structure for a compressor that causes a valve and a valve seat to be tightly closed at the moment of startup of the compressor, effectively restricting fluid from entering the interior of the compressor to achieve low load starting.
為了達成上述之目的,本發明係提供一種壓縮機的進氣閥結構,包括一進氣閥本體以及一流量控制機構,該進氣閥本 體具有一中空容腔、連通該中空容腔的一供氣容槽和連通該供氣容槽的一出氣通道,在該供氣容槽和該出氣通道之間形成有一閥座;該流量控制機構包含一缸體、一閥桿、一閥門及一彈性元件,該缸體安裝在該供氣容槽,該閥桿可移動地穿接該缸體,該閥門固定在該閥桿的端部,該彈性元件彈性夾掣在該缸體和該閥門之間,其中該閥門可操作地對應於該閥座作啟閉並且位在該供氣容槽側。 In order to achieve the above object, the present invention provides an intake valve structure of a compressor, including an intake valve body and a flow control mechanism, the intake valve The body has a hollow cavity, a gas supply tank communicating with the hollow cavity, and an air outlet passage connecting the air supply tank, and a valve seat is formed between the air supply tank and the air outlet passage; the flow control The mechanism comprises a cylinder, a valve stem, a valve and an elastic component, the cylinder is mounted on the air supply tank, the valve stem is movably connected to the cylinder, and the valve is fixed at the end of the valve stem The elastic member is elastically clamped between the cylinder and the valve, wherein the valve is operatively opened and closed corresponding to the valve seat and is located on the side of the air supply pocket.
本發明還具有以下功效,藉由流量控制機構的模組化設置,可簡化整體結構的組合和安裝。利用流量控制機構的傾斜設計,不僅可有效地縮小進氣閥本體的體積,且利於內部流體的順暢流動。藉由彈性元件的預壓力來驅動閥門,在沒有油壓等動力供給時,仍能夠確保閥門和閥座的緊閉貼合。 The invention also has the following effects, which can simplify the assembly and installation of the overall structure by the modular arrangement of the flow control mechanism. The tilt design of the flow control mechanism not only effectively reduces the volume of the intake valve body, but also facilitates the smooth flow of internal fluid. The valve is driven by the pre-pressure of the elastic member, and the valve and the valve seat can be tightly closed when there is no power supply such as oil pressure.
藉由在閥門開設通孔,如此可避免因為出氣通道的負壓作用,以令閥門不易開啟的情況發生。 By opening the through hole in the valve, it is possible to avoid the negative pressure of the outlet passage to prevent the valve from opening easily.
1‧‧‧進氣閥結構 1‧‧‧Intake valve structure
10‧‧‧進氣閥本體 10‧‧‧Intake valve body
11‧‧‧橫向管 11‧‧‧ transverse tube
111‧‧‧中空容腔 111‧‧‧ hollow cavity
12‧‧‧斜向管 12‧‧‧ oblique tube
121‧‧‧供氣容槽 121‧‧‧Air supply tank
13‧‧‧縱向管 13‧‧‧ longitudinal tube
131‧‧‧出氣通道 131‧‧‧Exhaust passage
14‧‧‧閥座 14‧‧‧ valve seat
141‧‧‧閥孔 141‧‧‧ valve hole
142‧‧‧承接面 142‧‧‧ receiving surface
20‧‧‧流量控制機構 20‧‧‧Flow Control Agency
21‧‧‧缸體 21‧‧‧Cylinder
211‧‧‧活塞室 211‧‧‧Piston room
212‧‧‧閥桿孔 212‧‧‧Valve hole
213‧‧‧輸液孔 213‧‧‧ Infusion hole
22‧‧‧閥桿 22‧‧‧ valve stem
221‧‧‧通氣孔 221‧‧‧ vents
23‧‧‧閥門 23‧‧‧ Valve
231‧‧‧貼接面 231‧‧‧ affixing surface
232‧‧‧通孔 232‧‧‧through hole
24‧‧‧彈性元件 24‧‧‧Flexible components
25‧‧‧活塞 25‧‧‧Piston
26‧‧‧蓋體 26‧‧‧ Cover
261‧‧‧視窗 261‧‧‧Window
27‧‧‧密封組件 27‧‧‧ Sealing components
271‧‧‧密封環 271‧‧‧Seal ring
272‧‧‧壓板 272‧‧‧ pressure plate
273‧‧‧扣環 273‧‧‧ buckle
30‧‧‧過濾器 30‧‧‧Filter
5‧‧‧壓縮機 5‧‧‧Compressor
51‧‧‧本體 51‧‧‧Ontology
52‧‧‧入氣通道 52‧‧‧Inlet passage
53‧‧‧螺旋轉子 53‧‧‧Spiral rotor
圖1 係本發明的進氣閥結構組合外觀圖。 BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a perspective view showing the combined structure of an intake valve of the present invention.
圖2 係本發明的進氣閥結構組合剖視圖。 Figure 2 is a cross-sectional view showing the structure of the intake valve of the present invention.
圖3 係本發明的進氣閥結構與壓縮機的組合剖視圖。 Figure 3 is a sectional view showing the combination of the intake valve structure and the compressor of the present invention.
圖4 係本發明的進氣閥結構與壓縮機的使用狀態剖視圖。 Figure 4 is a cross-sectional view showing the state of use of the intake valve structure and the compressor of the present invention.
有關本發明之詳細說明及技術內容,配合圖式說明如 下,然而所附圖式僅提供參考與說明用,並非用來對本發明加以限制者。 The detailed description and technical content of the present invention are described in conjunction with the drawings. The drawings are to be considered as illustrative and not restrictive.
請參閱圖1及圖2所示,本發明提供一種壓縮機的進氣閥結構,此進氣閥結構1主要包括一進氣閥本體10及一流量控制機構20。 Referring to FIG. 1 and FIG. 2, the present invention provides an intake valve structure of a compressor. The intake valve structure 1 mainly includes an intake valve body 10 and a flow control mechanism 20.
進氣閥本體10主要由一橫向管11、連接橫向管11的一斜向管12及連接橫向管11和斜向管12的一縱向管13所構成,其中橫向管11通過輸送管與蒸發器連通(圖未示出),縱向管13則與壓縮機5連接(見於圖3),在橫向管11內部具有一中空容腔111,在斜向管12內部具有連通中空容腔111的一供氣容槽121,在縱向管13內部具有連通供氣容槽121的一出氣通道131,並在供氣容槽121和出氣通道131之間形成有一閥座14,在閥座14的中間位置開設有連通供氣容槽121和出氣通道131的一圓形閥孔141,在閥孔141的外周緣並且朝向供氣容槽121的一側形成有一承接面142。 The intake valve body 10 is mainly composed of a transverse pipe 11, an oblique pipe 12 connecting the transverse pipe 11, and a longitudinal pipe 13 connecting the transverse pipe 11 and the oblique pipe 12, wherein the transverse pipe 11 passes through the conveying pipe and the evaporator Connected (not shown), the longitudinal tube 13 is connected to the compressor 5 (see Fig. 3), has a hollow cavity 111 inside the lateral tube 11, and has a connection with the hollow cavity 111 inside the oblique tube 12. The air volume groove 121 has an air outlet passage 131 communicating with the air supply receiving groove 121 inside the longitudinal tube 13, and a valve seat 14 is formed between the air supply receiving groove 121 and the air outlet passage 131, and is opened in the middle of the valve seat 14. A circular valve hole 141 is provided which communicates with the air supply groove 121 and the air outlet passage 131, and a receiving surface 142 is formed on the outer circumference of the valve hole 141 and on the side facing the air supply groove 121.
進一步說明,斜向管12的軸心線與縱向管13的軸心線所圍設成的內夾角介於40~50度之間,當此內夾角為45度時為最佳,如此不僅可以有效地縮小進氣閥本體10的整體體積,且流量控制機構20的運作又不會干擾內部流體的流動,而利於流體的順暢流動。當此內夾角大於50度以上時將令進氣閥本體10的體積變大;當此內夾角小於40度以下時將對流體的流動形成阻抗。 Further, the inner angle of the axial line of the oblique tube 12 and the axial line of the longitudinal tube 13 are between 40 and 50 degrees, and the inner angle is preferably 45 degrees, which is not only The overall volume of the intake valve body 10 is effectively reduced, and the operation of the flow control mechanism 20 does not interfere with the flow of the internal fluid, thereby facilitating the smooth flow of the fluid. When the inner angle is greater than 50 degrees, the volume of the intake valve body 10 will be increased; when the inner angle is less than 40 degrees, the flow of the fluid will be formed.
流量控制機構20對應於前述斜向管12的供氣容槽121安裝,且其主要包含一缸體21、一閥桿22、一閥門23、一彈性元件24、一活塞25及一蓋體26,缸體21為一階梯狀圓筒體,其是透過螺絲等螺固元件固定在斜向管12並且延伸進入供氣容槽121的內部,在缸體21的中心上部具有一活塞室211,下部則具有連通活塞室211的一閥桿孔212,另在缸體21暴露出斜向管12的側邊開設有連通活塞室211的一輸液孔213,用以提供一液壓油通過輸液孔213進入活塞室211內,以驅動活塞25和閥桿22一起作軸向移動。 The flow control mechanism 20 is mounted corresponding to the air supply groove 121 of the oblique tube 12, and mainly includes a cylinder 21, a valve stem 22, a valve 23, an elastic member 24, a piston 25 and a cover 26. The cylinder block 21 is a stepped cylindrical body which is fixed to the inclined tube 12 through a screwing member such as a screw and extends into the interior of the air supply receiving groove 121, and has a piston chamber 211 at a central upper portion of the cylinder block 21, The lower portion has a valve stem hole 212 communicating with the piston chamber 211, and an infusion hole 213 communicating with the piston chamber 211 is opened at a side of the cylinder body 21 exposing the oblique tube 12 for providing a hydraulic oil through the infusion hole 213. Entering the piston chamber 211, the piston 25 and the valve stem 22 are driven to move axially together.
閥桿22可移動地穿接在缸體21的閥桿孔212中,並在閥桿孔212的下端位置裝設有一密封組件27,此密封組件27包含套接在閥桿22外徑的一密封環271、固定密封環271的一壓板272及卡掣在缸體21用以限制壓板272移位的一扣環273,其中密封環271可為鐵弗龍材質所製成。另在閥桿22的中心開設有一通氣孔221,用以連通活塞室211和出氣通道131,以在兩者之間不形成有壓力差,可順利的達成閥門23的開啟功能。 The valve rod 22 is movably inserted into the valve stem hole 212 of the cylinder block 21, and a sealing assembly 27 is disposed at a lower end position of the valve stem hole 212. The sealing assembly 27 includes a sleeve that is sleeved on the outer diameter of the valve stem 22. A sealing ring 271, a pressing plate 272 for fixing the sealing ring 271, and a buckle 273 for locking the displacement of the pressing plate 272 in the cylinder block 21, wherein the sealing ring 271 can be made of Teflon material. In addition, a vent hole 221 is defined in the center of the valve stem 22 for communicating the piston chamber 211 and the air outlet passage 131 so as not to form a pressure difference therebetween, and the opening function of the valve 23 can be smoothly achieved.
閥門23為一圓形盤,套接在閥桿22的底端並且透過螺帽和插銷等固定元件鎖固,此閥門23是位在供氣容槽121的那一側,且在其底部形成有一貼接面231,而可操作地對應於閥座14的承接面142作密貼。另在閥門23開設有連通供氣容槽121和出氣通道131的一通孔232,此通孔232的孔徑介於5mm至20mm之間,如此可避免因為出氣通道131的負壓作用,而 令閥門23不易開啟的情況發生。 The valve 23 is a circular disk that is sleeved at the bottom end of the valve stem 22 and is locked by a fixing member such as a nut and a pin. The valve 23 is located on the side of the air supply groove 121 and is formed at the bottom thereof. There is a contact surface 231 that is operatively associated with the receiving surface 142 of the valve seat 14 for sealing. In addition, a through hole 232 is formed in the valve 23 for connecting the air supply groove 121 and the air outlet channel 131. The diameter of the through hole 232 is between 5 mm and 20 mm, so that the negative pressure of the air outlet channel 131 can be avoided. This makes it difficult for the valve 23 to open easily.
本實施例的彈性元件24為一螺旋彈簧,其一端套接固定在缸體21的下部另一端套接固定在閥門23下部,並且彈性夾掣在缸體21和閥門23之間。活塞25容置在前述活塞室211內,並且透過密封環與活塞室211的內壁密接,活塞25的中央套接在閥桿22的頂端並透過螺帽等固定元件鎖固。蓋體26透過螺絲等螺固元件固定在缸體21並且對應於活塞室211,在蓋體26的中間位置設有一視窗261,用以檢視活塞室211內活塞25所處的位置。 The elastic member 24 of the present embodiment is a coil spring, and one end of the lower end of the cylinder body 21 is sleeved and fixed at the lower end of the valve body 23, and is elastically clamped between the cylinder block 21 and the valve 23. The piston 25 is housed in the piston chamber 211 and is in close contact with the inner wall of the piston chamber 211 through the seal ring. The center of the piston 25 is sleeved at the top end of the valve stem 22 and is locked by a fixing member such as a nut. The cover body 26 is fixed to the cylinder block 21 by a screw member such as a screw and corresponds to the piston chamber 211, and a window 261 is provided at an intermediate position of the cover body 26 for checking the position of the piston 25 in the piston chamber 211.
進一步,本發明的進氣閥結構1更包含一過濾器30,此過濾器30容置在橫向管11的中空容腔111,藉以過濾從蒸發器流入的流體。 Further, the intake valve structure 1 of the present invention further includes a filter 30 housed in the hollow cavity 111 of the transverse pipe 11 to filter the fluid flowing in from the evaporator.
請參閱圖3和圖4所示,本發明的進氣閥結構1是可安裝在一壓縮機5上,此壓縮機5具有一本體51,在本體51的內部形成有一入氣通道52及裝設有二螺旋轉子53,組合時是將進氣閥結構1的縱向管13透過螺絲等螺固元件固定在本體51上,並且讓出氣通道131和入氣通道52對應相通。 Referring to FIG. 3 and FIG. 4, the intake valve structure 1 of the present invention is mountable on a compressor 5. The compressor 5 has a body 51, and an air inlet passage 52 is formed inside the body 51. The two spiral rotors 53 are provided. In combination, the longitudinal tubes 13 of the intake valve structure 1 are fixed to the body 51 through screwing elements such as screws, and the air outlet passages 131 and the air inlet passages 52 are communicated correspondingly.
使用時當啟動壓縮機5的馬達時,將令螺旋轉子53產生旋轉並且進行吸氣,由於閥門23被閥座14所阻擋,並且以閥門23的貼接面231與閥座14的承接面142相互密貼而關閉,進而可有效地限制了壓縮機5的流體吸入量,以令壓縮機5可在最小的啟動電流下順利啟動馬達。 When the motor of the compressor 5 is started in use, the spiral rotor 53 is rotated and inhaled, since the valve 23 is blocked by the valve seat 14, and the abutting surface 231 of the valve 23 and the receiving surface 142 of the valve seat 14 are mutually The closure is closed, which in turn effectively limits the amount of fluid suction of the compressor 5 so that the compressor 5 can smoothly start the motor with a minimum starting current.
綜上所述,本發明之壓縮機的進氣閥結構,確可達到預期之使用目的,而解決習知之缺失,又因極具新穎性及進步性,完全符合發明專利申請要件,爰依專利法提出申請,敬請詳查並賜准本案專利,以保障發明人之權利。 In summary, the intake valve structure of the compressor of the present invention can achieve the intended use purpose, and solves the lack of conventional knowledge, and is extremely novel and progressive, fully conforms to the requirements of the invention patent application, and converts the patent. If the law is filed, please check and grant the patent in this case to protect the rights of the inventor.
1‧‧‧進氣閥結構 1‧‧‧Intake valve structure
10‧‧‧進氣閥本體 10‧‧‧Intake valve body
11‧‧‧橫向管 11‧‧‧ transverse tube
111‧‧‧中空容腔 111‧‧‧ hollow cavity
12‧‧‧斜向管 12‧‧‧ oblique tube
121‧‧‧供氣容槽 121‧‧‧Air supply tank
13‧‧‧縱向管 13‧‧‧ longitudinal tube
131‧‧‧出氣通道 131‧‧‧Exhaust passage
14‧‧‧閥座 14‧‧‧ valve seat
141‧‧‧閥孔 141‧‧‧ valve hole
142‧‧‧承接面 142‧‧‧ receiving surface
20‧‧‧流量控制機構 20‧‧‧Flow Control Agency
21‧‧‧缸體 21‧‧‧Cylinder
211‧‧‧活塞室 211‧‧‧Piston room
212‧‧‧閥桿孔 212‧‧‧Valve hole
213‧‧‧輸液孔 213‧‧‧ Infusion hole
22‧‧‧閥桿 22‧‧‧ valve stem
221‧‧‧通氣孔 221‧‧‧ vents
23‧‧‧閥門 23‧‧‧ Valve
231‧‧‧貼接面 231‧‧‧ affixing surface
232‧‧‧通孔 232‧‧‧through hole
24‧‧‧彈性元件 24‧‧‧Flexible components
25‧‧‧活塞 25‧‧‧Piston
26‧‧‧蓋體 26‧‧‧ Cover
261‧‧‧視窗 261‧‧‧Window
27‧‧‧密封組件 27‧‧‧ Sealing components
271‧‧‧密封環 271‧‧‧Seal ring
272‧‧‧壓板 272‧‧‧ pressure plate
273‧‧‧扣環 273‧‧‧ buckle
30‧‧‧過濾器 30‧‧‧Filter
Claims (11)
Priority Applications (1)
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TW104108377A TWI585301B (en) | 2015-03-16 | 2015-03-16 | Intake valve for compressor |
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Application Number | Priority Date | Filing Date | Title |
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TW104108377A TWI585301B (en) | 2015-03-16 | 2015-03-16 | Intake valve for compressor |
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TW201634814A TW201634814A (en) | 2016-10-01 |
TWI585301B true TWI585301B (en) | 2017-06-01 |
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Application Number | Title | Priority Date | Filing Date |
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TW104108377A TWI585301B (en) | 2015-03-16 | 2015-03-16 | Intake valve for compressor |
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TW (1) | TWI585301B (en) |
Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH0979166A (en) * | 1995-09-14 | 1997-03-25 | Hitachi Ltd | Air compressor |
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2015
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Patent Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH0979166A (en) * | 1995-09-14 | 1997-03-25 | Hitachi Ltd | Air compressor |
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