TWI579868B - Coil device - Google Patents

Coil device Download PDF

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Publication number
TWI579868B
TWI579868B TW102118915A TW102118915A TWI579868B TW I579868 B TWI579868 B TW I579868B TW 102118915 A TW102118915 A TW 102118915A TW 102118915 A TW102118915 A TW 102118915A TW I579868 B TWI579868 B TW I579868B
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Taiwan
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core piece
shaped core
shaped
piece
rectangular
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TW102118915A
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Chinese (zh)
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TW201405597A (en
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吉森平
中嶋浩二
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Sht股份有限公司
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F3/00Cores, Yokes, or armatures
    • H01F3/10Composite arrangements of magnetic circuits
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F27/00Details of transformers or inductances, in general
    • H01F27/24Magnetic cores
    • H01F27/26Fastening parts of the core together; Fastening or mounting the core on casing or support
    • H01F27/263Fastening parts of the core together
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F3/00Cores, Yokes, or armatures
    • H01F3/10Composite arrangements of magnetic circuits
    • H01F3/14Constrictions; Gaps, e.g. air-gaps
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F3/00Cores, Yokes, or armatures
    • H01F3/10Composite arrangements of magnetic circuits
    • H01F2003/106Magnetic circuits using combinations of different magnetic materials
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F27/00Details of transformers or inductances, in general
    • H01F27/28Coils; Windings; Conductive connections
    • H01F27/32Insulating of coils, windings, or parts thereof
    • H01F27/324Insulation between coil and core, between different winding sections, around the coil; Other insulation structures
    • H01F27/325Coil bobbins

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Composite Materials (AREA)
  • Coils Or Transformers For Communication (AREA)

Description

線圈裝置 Coil device

本發明係關於一種在各種交流機器中構成電抗器(reactor)或變壓器等的線圈裝置,特別是關於一種將線圈捲裝在環狀芯材(core)的周圍所構成的線圈裝置。 The present invention relates to a coil device that constitutes a reactor or a transformer in various AC machines, and more particularly to a coil device in which a coil is wound around a ring core.

在習知,該種的線圈裝置中,已知有一種採用積層型之芯材的技術。積層型的芯材,例如,係包含一對的C字狀芯材片、至少兩片之積層型的直方體狀芯材片、以及至少4個之磁隙部所構成,該一對的C字狀芯材片係將捲繞金屬製之帶板而製得之環狀的捲繞芯材構件予以分斷而形成,該至少兩片之積層型的直方體狀芯材片係介設在該一對的C字狀芯材片的分斷面之間,而該至少4個之磁隙部係介設在C字片狀芯材片與直方體狀芯材片的面對面間(參照專利文獻1)。 In the coil device of this kind, a technique of using a laminated core material is known. The laminated core material is composed of, for example, a pair of C-shaped core pieces, at least two laminated-type rectangular core pieces, and at least four magnetic gap portions, and the pair of C The word core piece is formed by dividing a ring-shaped winding core member obtained by winding a metal strip, and the at least two laminated type of rectangular core sheets are interposed Between the cross-sections of the pair of C-shaped core sheets, and the at least four magnetic gap portions are interposed between the face-to-face of the C-shaped sheet core sheet and the rectangular core sheet (refer to the patent) Document 1).

此外,就積層型的芯材而言,亦有將薄板狀磁性帶板沖切成C字狀,並將之堆疊而形成者。 Further, in the case of the laminated core material, a thin plate-shaped magnetic strip is also punched into a C shape and stacked.

在前述之線圈裝置中,C字狀芯材片的端面與直方體狀芯材片的端面因間隔著磁隙部而互相地相對向,故在磁隙部產生漏磁通,並形成根據間隙長及兩端面 的相對向面積而決定電感(inductance)特性。 In the coil device described above, the end faces of the C-shaped core piece and the end faces of the rectangular core pieces are opposed to each other with the magnetic gap portion interposed therebetween, so that leakage magnetic flux is generated in the magnetic gap portion and is formed according to the gap. Long and end faces The relative area determines the inductance characteristics.

因此,係進行將C字狀芯材片的端面與直方體狀芯材片的端面形成為具有同一面積的相同形狀,而使兩端面互相地正確地對接。 Therefore, the end faces of the C-shaped core piece and the end faces of the rectangular core piece are formed into the same shape having the same area, and the both end faces are correctly butted against each other.

(先前技術文獻) (previous technical literature)

(專利文獻) (Patent Literature)

專利文獻1:日本特開平11-40434號公報。 Patent Document 1: Japanese Laid-Open Patent Publication No. Hei 11-40434.

然而,在組合了C字狀芯材片與直方體狀芯材片的線圈裝置中,特別是C字狀芯材片,因係將捲繞金屬製之帶板而製得之環狀的捲繞芯材構件予以分斷,並沖切帶板後積層而製得,因此C字狀芯材片的形狀將產生某一程度的偏差,因此造成在C字狀芯材片的2個端面的相對位置產生誤差。 However, in the coil device in which the C-shaped core piece and the rectangular-shaped core piece are combined, in particular, the C-shaped core piece is obtained by winding a metal strip to produce a ring-shaped roll. After the core member is broken and punched and the strip is laminated, the shape of the C-shaped core sheet will be deviated to some extent, thus causing the two end faces of the C-shaped core sheet. The relative position produces an error.

結果,將C字狀芯材片與直方體狀芯材片互相地對接而進行組合線圈裝置時,在C字狀芯材片的端面與直方體狀芯材片的端面之間產生了位置偏移,因此會有兩端面的相對向面積較任一端面的面積小而無法獲得預定之電感特性的問題。 As a result, when the C-shaped core material piece and the rectangular-shaped core material piece are butted against each other to form a combined coil device, a positional deviation occurs between the end surface of the C-shaped core material piece and the end surface of the rectangular-shaped core material piece. Since it is moved, there is a problem that the relative area of the both end faces is smaller than the area of either end face, and the predetermined inductance characteristics cannot be obtained.

因此本發明的目的,係為提供一種在組合C字狀芯材片與直方體狀芯材片的線圈裝置中,能夠與C字狀芯材片之形狀的偏差無關地獲得預定之電感特性的線圈 裝置。 Therefore, an object of the present invention is to provide a coil device in which a C-shaped core piece and a rectangular core piece are combined, and it is possible to obtain a predetermined inductance characteristic irrespective of a deviation of a shape of a C-shaped core piece. Coil Device.

本發明之線圈裝置係將線圈捲裝在環狀之芯材的周圍所構成,該芯材係具有:一對的C字狀芯材片,係捲繞或積層金屬製之帶板而製得;直方體狀芯材片,介設在一對的C字狀芯材片之間;以及磁隙部,介設在C字狀芯材片與直方體狀芯材片的端面彼此之間;於該線圈裝置中,前述直方體狀芯材片,係藉由加壓成形之壓粉磁芯所製得,且在將隔著前述磁隙部而相對向之C字狀芯材片的端面之帶板的積層方向的高度設為T1,將直方體狀芯材片的端面的高度設為T2時,為:T2>T1。 In the coil device of the present invention, a coil is wound around a ring-shaped core material, and the core material has a pair of C-shaped core pieces, which are obtained by winding or laminating a metal strip. a rectangular core piece, interposed between a pair of C-shaped core pieces; and a magnetic gap portion interposed between the end faces of the C-shaped core piece and the rectangular core piece; In the coil device, the rectangular core piece is made of a pressure-molded powder magnetic core, and an end face of the C-shaped core piece facing the magnetic gap portion is opposed to each other. The height of the lamination direction of the strip plate is T1, and when the height of the end surface of the rectangular parallelepiped core piece is T2, it is T2>T1.

在設前述C字狀芯材片之帶板的厚度為t時,較佳為:T2-T1>t。 When the thickness of the strip provided with the C-shaped core sheet is t, it is preferable that T2-T1>t.

前述C字狀芯材片,在設帶板之積層數為n時,能夠設為:T1=n×t。 When the number of layers of the C-shaped core sheet is n, the C-shaped core sheet can be T1=n×t.

此外,在將前述C字狀芯材片的帶板之寬度為W1,且針對前述直方體狀芯材片的端面將與前述C字狀芯材片的端面之帶板的積層方向正交之寬度設為W2時,較佳設為: W2≧W1。 Further, the width of the strip of the C-shaped core sheet is W1, and the end surface of the rectangular core sheet is orthogonal to the lamination direction of the strip of the end surface of the C-shaped core sheet. When the width is set to W2, it is preferably set to: W2≧W1.

前述直方體狀芯材片之端面的面積(T2×W2),能夠形成為大於相對向之C字狀芯材片之端面的面積(T1×W1)。 The area (T2 × W2) of the end surface of the rectangular parallelepiped core piece can be formed to be larger than the area (T1 × W1) of the end face of the C-shaped core piece.

前述直方體狀芯材片的端面,能夠設為以前述C字狀芯材片之端面的形狀為其中心而朝向四方擴大之形狀。 The end surface of the rectangular parallelepiped core piece may have a shape that expands in a square shape with the shape of the end surface of the C-shaped core piece.

前述線圈裝置,係具有供前述芯材貫穿之角筒狀的線圈架,且將前述線圈捲裝於該線圈架的外周面,在該線圈架的內部,形成有用以收容前述直方體狀芯材片的中央空間,並且在該中央空間的兩側,分別形成有用以插入前述C字狀芯材片之前端部的側方空間,而該側方空間的剖面形狀具有將C字狀芯材片之端面的形狀擴大而成的形狀,且在C字狀芯材片的前端部朝前述線圈架之側方空間插入的狀態下,將合成樹脂充填在該C字狀芯材片之前端部的外周面與該線圈架的內周面之間。 The coil device has a bobbin case in which a core material is inserted, and the coil is wound around an outer circumferential surface of the bobbin, and a coil body is formed inside the bobbin to accommodate the rectangular core material. a central space of the sheet, and lateral spaces for inserting the front end portion of the C-shaped core sheet, respectively, on both sides of the central space, and the cross-sectional shape of the side space has a C-shaped core sheet The shape of the end surface is enlarged, and the synthetic resin is filled in the front end of the C-shaped core piece in a state where the front end portion of the C-shaped core piece is inserted into the side space of the bobbin. Between the outer peripheral surface and the inner peripheral surface of the bobbin.

根據本發明之線圈裝置,在捲繞或積層金屬製之帶板而製得之C字狀芯材片的端面、與由壓粉磁芯構成之直方體狀芯材片的端面之中,由於形成為直方體狀芯材片的端面在C字狀芯材片的帶板積層方向中大於C字狀芯材片的端面,因此,即使在C字狀芯材片的形狀具有些許的偏差,亦能夠在將C字狀芯材片的端面與直方體狀芯材片的端面予以互相地對接之狀態下,調整兩芯材的相對 位置,俾使前述C字狀芯材片的端面收斂在前述直方體狀芯材片之端面的輪廓形狀內。因此,即使C字狀芯材片的端面有些許偏移,亦能夠使之與直方體狀芯材片的端面相對向而能夠獲得所期望之電感特性。 According to the coil device of the present invention, the end face of the C-shaped core piece obtained by winding or laminating the metal strip, and the end face of the rectangular core piece composed of the powder magnetic core are The end face formed as a rectangular core piece is larger than the end face of the C-shaped core piece in the lamination direction of the C-shaped core piece, and therefore, even if the shape of the C-shaped core piece has a slight deviation, It is also possible to adjust the relative relationship between the two core materials while the end faces of the C-shaped core piece and the end faces of the rectangular core pieces are mutually abutted. The position of the C-shaped core piece is converged in the contour shape of the end surface of the rectangular core piece. Therefore, even if the end surface of the C-shaped core piece is slightly offset, it can be made to face the end face of the rectangular core piece, and the desired inductance characteristics can be obtained.

特別是,雖C字狀芯材片因帶板之積層數n或帶板彼此間的接合強度等而易在積層方向產生偏差,惟由於直方體狀芯材係壓粉磁芯的加壓成形體,故尺寸精確度高,藉由將該直方體狀芯材片形成為端面較C字狀芯材片大,則即使在C字狀芯材片存有積層方向的端面之形狀的偏差,亦能夠使C字狀芯材片確實地與直方體狀芯材片的端面相對向。 In particular, the C-shaped core sheet is liable to vary in the lamination direction due to the number of layers n of the strip or the bonding strength between the strips, etc., but the press forming of the magnetic core of the rectangular core-shaped powder core Since the rectangular core piece is formed to have a larger end surface than the C-shaped core piece, the C-shaped core piece has a variation in the shape of the end face in the lamination direction, It is also possible to make the C-shaped core piece positively face the end face of the rectangular-shaped core piece.

1‧‧‧芯材 1‧‧‧ core material

2‧‧‧C字狀芯材片 2‧‧‧C-shaped core piece

3‧‧‧直方體狀芯材片 3‧‧‧Rectangle core piece

5‧‧‧線圈組 5‧‧‧ coil group

7‧‧‧線圈 7‧‧‧ coil

8‧‧‧線圈架 8‧‧‧ coil holder

9‧‧‧接著劑 9‧‧‧Binder

21‧‧‧捲繞芯材構件 21‧‧‧Rolling core member

71‧‧‧捲繞開始端部 71‧‧‧ winding start end

72‧‧‧連接線 72‧‧‧Connecting line

73‧‧‧捲繞結束端部 73‧‧‧ winding end

80‧‧‧側方空間 80‧‧‧ side space

81‧‧‧塑模樹脂壁 81‧‧‧Molded resin wall

82‧‧‧鍔部 82‧‧‧锷

83,84‧‧‧卡止溝 83,84‧‧‧Card groove

85,86‧‧‧肋部 85,86‧‧‧ ribs

87‧‧‧樹脂蓋 87‧‧‧Resin cover

88‧‧‧開口 88‧‧‧ openings

G‧‧‧磁隙部 G‧‧‧magnetic gap

t‧‧‧C字狀芯材片之帶板的厚度 Thickness of the strip of t‧‧‧C-shaped core sheets

T1‧‧‧C字狀芯材片之積層方向的高度 Height of the laminated direction of the T1‧‧‧C-shaped core piece

T2‧‧‧直方體狀芯材片的高度 Height of T2‧‧‧ rectangular core piece

W1‧‧‧C字狀芯材片之帶板方向的寬度 W1‧‧‧C-shaped core sheet width in strip direction

W2‧‧‧直方體狀芯材片的寬度 W2‧‧‧Width of the rectangular core piece

第1圖係為本發明之線圈裝置的立體圖。 Fig. 1 is a perspective view of a coil device of the present invention.

第2圖係為該線圈裝置之部分切開平面圖。 Figure 2 is a partially cutaway plan view of the coil assembly.

第3圖(a)及第3圖(b)係為顯示C字狀芯材片之製造步驟之一例的平面圖。 Fig. 3 (a) and Fig. 3 (b) are plan views showing an example of a manufacturing procedure of a C-shaped core piece.

第4圖係為直方體狀芯材片的立體圖。 Fig. 4 is a perspective view of a rectangular core piece.

第5圖(a)及第5圖(b)係為用以比較C字狀芯材片與直方體狀芯材片之積層方向的高度與寬度的說明圖。 Fig. 5 (a) and Fig. 5 (b) are explanatory views for comparing the height and width of the laminated direction of the C-shaped core piece and the rectangular core piece.

第6圖(a)及第6圖(b)係為說明C字狀芯材片與直方體狀芯材片的端面彼此之重疊的圖。 Fig. 6 (a) and Fig. 6 (b) are views for explaining the overlapping of the end faces of the C-shaped core piece and the rectangular core piece.

第7圖係為內建有直方體狀芯材片之線圈架的立體圖。 Fig. 7 is a perspective view of a bobbin in which a rectangular core piece is built.

第8圖係為將第7圖之線圈架延著線段B-B切面,朝箭頭方向觀看之剖面圖。 Figure 8 is a cross-sectional view of the bobbin of Figure 7 extending along the line B-B and viewed in the direction of the arrow.

以下,關於本發明之實施形態,沿著圖式具體地加以說明。 Hereinafter, embodiments of the present invention will be specifically described with reference to the drawings.

本發明之線圈裝置,如第1圖所示,將一對的線圈組(coil assembly)(5、5)安裝於環狀之芯材(1)而構成,且各線圈組(5)係包含角筒狀的線圈架(Bobbin)(8)、以及繞裝於該線圈架(8)之外周面的線圈(7)所構成。芯材(1)係貫穿2個線圈架(8、8)並環狀地延伸。 In the coil device of the present invention, as shown in Fig. 1, a pair of coil assemblies (5, 5) are attached to the annular core member (1), and each coil group (5) includes A cylindrical bobbin (8) and a coil (7) wound around the outer circumference of the bobbin (8). The core material (1) extends through the two bobbins (8, 8) and extends in a ring shape.

構成2個線圈組(5、5)的2個線圈(7、7),係將1根導線所形成,且兩線圈(7、7)係經介連接線(72)而互相地連接。並且,從兩線圈(7、7)拉出有導線的捲繞開始端部(71)與捲繞結束端部(73)。 The two coils (7, 7) constituting the two coil groups (5, 5) are formed by one lead wire, and the two coils (7, 7) are connected to each other via the dielectric connecting wire (72). Further, the winding start end portion (71) and the winding end portion (73) of the lead wire are pulled out from the two coils (7, 7).

芯材(1)係如第2圖所示,包含有一對的C字狀芯材片(2、2)、以及夾置在兩C字狀芯材片(2、2)之間的2片直方體狀芯材片(3、3)所構成。 The core material (1) includes a pair of C-shaped core sheets (2, 2) and two sheets sandwiched between two C-shaped core sheets (2, 2) as shown in Fig. 2; It is composed of a rectangular parallelepiped core piece (3, 3).

另外,雖為易於了解說明而假設芯材片(2、2)之形狀為C字狀,惟亦可為U字狀或ㄈ字狀等,該等形狀亦包含於廣義之C字狀。 Further, although the shape of the core material sheets (2, 2) is assumed to be C-shaped for ease of explanation, it may be U-shaped or U-shaped, and the shapes are also included in the generalized C-shape.

在一對的C字狀芯材片(2、2)的製造中,如第3圖(a)所示,藉由繞組由矽鋼板或非晶矽所構成之帶板並積層而製得環狀的捲繞芯材構件(21)之後,藉由沿著在圖中以虛線所示之1條切割線A-A分斷該捲繞芯材 構件(21),獲得如同圖(b)所示成左右一對分斷之C字狀芯材片(2、2)。 In the manufacture of a pair of C-shaped core material sheets (2, 2), as shown in Fig. 3(a), a ring is formed by laminating a steel sheet or an amorphous crucible, and a loop is formed. After winding the core member (21), the winding core is broken by a cutting line AA shown by a broken line in the drawing. The member (21) is obtained as a pair of left and right C-shaped core sheets (2, 2) as shown in Fig. (b).

該C字狀芯材片(2)因捲繞帶板時的捲繞強度的偏差、捲繞開始端與捲繞結束端的偏移等,故難以抑制帶板之積層方向之尺寸的偏差。此外,亦有在捲繞帶板時,在帶板的寬度方向發生尺寸的偏移的情形。 The C-shaped core material sheet (2) has a variation in winding strength when the belt is wound, a deviation between the winding start end and the winding end, and the like, and thus it is difficult to suppress variations in the dimension of the belt sheet in the lamination direction. Further, there is a case where the size of the strip is shifted in the width direction of the strip when the strip is wound.

此外,C字狀芯材片(2、2),亦能夠藉由將薄板狀的磁性帶板沖切成C字狀後堆疊而製得。 Further, the C-shaped core material sheets (2, 2) can also be obtained by punching a thin-plate-shaped magnetic strip sheet into a C-shape and then stacking them.

即使在該情形,亦因受各帶板之彎曲或帶板彼此間的接合強度、積層數的偏差等,故難以抑制積層方向之尺寸的偏差。 Even in this case, it is difficult to suppress variations in the size of the lamination direction due to the bending of the respective strips or the joint strength between the strips and the number of layers.

無論根據前述任一種製法而得之C字狀芯材片,皆難以抑制帶板之積層方向的偏差、以及帶板之寬度方向的偏差。特別是,將帶板之積層方向的偏差、與帶板之寬度方向的偏差比較時,難以抑制積層方向的偏差。 Regardless of the C-shaped core sheet obtained by any of the above-described methods, it is difficult to suppress variations in the lamination direction of the strip and variations in the width direction of the strip. In particular, when the deviation in the lamination direction of the strip is compared with the deviation in the width direction of the strip, it is difficult to suppress the variation in the lamination direction.

另一方面,直方體狀芯材片(3),係能夠藉由將鐵系、鐵-矽系、鐵-鋁-矽系、鐵-鎳系粉末、或鐵系、Co系的非晶矽粉末等,壓粉成形成如第4圖所示之直方體形狀而製得。 On the other hand, the rectangular core material sheet (3) can be made of iron, iron-lanthanum, iron-aluminum-lanthanum, iron-nickel powder, or iron-based or Co-based amorphous germanium. Powder or the like is obtained by compacting powder into a rectangular parallelepiped shape as shown in Fig. 4.

直方體狀芯材片(3),由於屬於壓粉磁芯的加壓成形體,故尺寸精確度較C字狀芯材片(2)高,其製品之尺寸的偏差能夠縮小。 Since the rectangular core piece (3) is a press-molded body belonging to the powder magnetic core, the dimensional accuracy is higher than that of the C-shaped core piece (2), and the variation in the size of the product can be reduced.

如第5圖及第6圖所示,針對前述之C字狀芯材片(2),令帶板的厚度為t、於分斷端面之帶板的積 層方向的高度為T1、該端面中與積層方向正交之方向的寬度為W1。 As shown in Fig. 5 and Fig. 6, for the above-mentioned C-shaped core material sheet (2), the thickness of the strip plate is t, and the product of the strip at the end surface of the breaking end is obtained. The height in the layer direction is T1, and the width in the direction orthogonal to the lamination direction in the end surface is W1.

此外,如第4圖至第6圖所示,前述之直方體狀芯材片(3),針對在與前述C字狀芯材片(2)之端面組合狀態下相對向的端面,令與帶板之積層方向呈平行的高度為T2、與積層方向正交之方向的寬度為W2。 Further, as shown in Figs. 4 to 6, the above-described rectangular parallelepiped core piece (3) is oriented on the end face opposed to the end face of the C-shaped core piece (2). The stacking direction of the strip is parallel to the height T2, and the width in the direction orthogonal to the lamination direction is W2.

此時,如第5圖及第6圖所示,直方體狀芯材片(3)的高度T2係形成為大於C字狀芯材片(2)之繞線方向的高度T1。亦即,滿足T2>T1。 At this time, as shown in FIGS. 5 and 6, the height T2 of the rectangular core piece (3) is formed to be larger than the height T1 of the winding direction of the C-shaped core piece (2). That is, T2>T1 is satisfied.

在此,以前述之方式界定T1與T2,係由於C字狀芯材片(2)在積層方向與寬度方向,積層方向之尺寸的偏差大。 Here, T1 and T2 are defined in the above-described manner because the C-shaped core material sheet (2) has a large variation in the size of the lamination direction in the lamination direction and the width direction.

當於在C字狀芯材片(2)有寬度方向之偏差時,可令W2>W1,而寬度方向之偏差小時,針對寬度W1與直方體狀芯材片(3)之寬度W2,可令W1=W2。 When the C-shaped core material piece (2) has a deviation in the width direction, W2>W1 can be made, and the deviation in the width direction is small, and the width W1 and the width W2 of the rectangular-shaped core material piece (3) can be Let W1=W2.

藉此,直方體狀芯材片(3),在C字狀芯材片(2)的積層方向,能夠令與磁路正交之高度及寬度的和(較佳為高度)大於C字狀芯材片(2)之與磁路正交之高度及寬度的和(較佳為高度)。因此,即使在C字狀芯材片(2)有積層方向的偏差,亦在將C字狀芯材片(2)的端面與直方體狀芯材片(3)的端面予以互相地對接之狀態下,能夠調整兩芯材片(2、3)的相對位置,俾使C字狀芯材片(2)的端面收斂在直方體狀芯材片(3)之端面的輪廓形狀內,藉此,C字狀芯材片(2)的端面與直方體 狀芯材片(3)的端面之相對向面積,正確地與C字狀芯材片(2)之端面的面積(T1×W1)成為一致。 Thereby, the rectangular core piece (3) can make the sum of the height and the width orthogonal to the magnetic path (preferably the height) larger than the C shape in the lamination direction of the C-shaped core piece (2). The sum (higher height) of the height and width of the core sheet (2) orthogonal to the magnetic path. Therefore, even if the C-shaped core material piece (2) has a variation in the lamination direction, the end faces of the C-shaped core material piece (2) and the end faces of the rectangular-shaped core material piece (3) are mutually abutted. In the state, the relative positions of the two core sheets (2, 3) can be adjusted, and the end faces of the C-shaped core sheets (2) converge in the contour shape of the end faces of the rectangular core sheets (3). Therefore, the end face and the rectangular body of the C-shaped core material piece (2) The opposing area of the end face of the core piece (3) is correctly matched with the area (T1 × W1) of the end face of the C-shaped core piece (2).

另外,較佳為當令前述C字狀芯材片(2)之帶板的厚度為t時,T2-T1>t。藉此,當分斷捲繞芯材構件(21)時,即使帶板的捲繞開始端或捲繞結束端偏移,亦能夠令C字狀芯材片(2)收斂在直方體狀芯材片(3)之端面的輪廓形狀內。 Further, it is preferable that when the thickness of the strip of the C-shaped core sheet (2) is t, T2-T1>t. Thereby, when the core member (21) is wound, even if the winding start end or the winding end of the strip is shifted, the C-shaped core sheet (2) can be converged in the rectangular core. Inside the contour shape of the end face of the material piece (3).

當考慮帶板之捲繞強度的偏差時,更適宜設為T2-T1≧2×t至10×t。 When considering the deviation of the winding strength of the strip, it is more preferable to set it as T2-T1 ≧ 2 × t to 10 × t.

此外,T2-T1係設為0.5mm以上較佳。 Further, the T2-T1 system is preferably 0.5 mm or more.

另一方面,當T2-T1過大時,將導致線圈裝置的大型化或材料損失,故T2-T1係設為2mm以下較佳。 On the other hand, when T2-T1 is too large, the coil device is increased in size or material loss, so that the T2-T1 system is preferably 2 mm or less.

在此,當在決定直方體狀芯材片(3)之T2時,難以量測C字狀芯材片(2)之實際尺寸T1之情形下,當C字狀芯材片(2)的帶板的積層數設為n時,能夠將前述T1置換成n×t,作為T1=n×t,而決定T2。 Here, when it is difficult to measure the actual size T1 of the C-shaped core piece (2) when determining the T2 of the rectangular core piece (3), when the C-shaped core piece (2) When the number of layers of the strip is set to n, the above T1 can be replaced by n × t, and T2 is determined as T1 = n × t.

直方體狀芯材片(3)係具有與磁路正交之剖面(T2×W2)大於C字狀芯材片(2)之與磁路正交之剖面(T1×W1)的形狀,藉此,直方體狀芯材片(3)之端面較佳係形成為大於C字狀芯材片(2)之端面的形狀。 The rectangular parallelepiped core piece (3) has a cross section (T2 × W2) orthogonal to the magnetic path and a shape larger than a cross section (T1 × W1) of the C-shaped core piece (2) orthogonal to the magnetic path, Therefore, the end surface of the rectangular core piece (3) is preferably formed to have a shape larger than the end surface of the C-shaped core piece (2).

直方體狀芯材片(3)的端面,係能夠採用從前述C字狀芯材片(2)之端面的形狀其中心朝向四方而擴大之形狀。亦即,如第5圖(b)及第6圖(b)所示,直方體狀芯材片(3)的端面成為具有下述之形狀:將C 字狀芯材片(2)的前端部之端面的形狀,朝C字狀芯材片(2)之積層方向擴大達T2-T1,並且朝與積層方向正交之寬度方向擴大達預定之距離W2-W1的形狀。 The end surface of the rectangular parallelepiped core piece (3) can be expanded from the center of the shape of the end surface of the C-shaped core material piece (2) toward the square. That is, as shown in Figs. 5(b) and 6(b), the end faces of the rectangular core piece (3) have the following shapes: C The shape of the end surface of the front end portion of the word core piece (2) is expanded toward the laminated direction of the C-shaped core material piece (2) by T2-T1, and is expanded to a predetermined distance in the width direction orthogonal to the lamination direction. W2-W1 shape.

如第7圖及第8圖所示,前述構成之直方體狀芯材片(3),係收容於藉由插入塑模(insert mold)等所形成之角筒狀的線圈架(8)。 As shown in Fig. 7 and Fig. 8, the rectangular core piece (3) having the above configuration is housed in a cylindrical bobbin (8) formed by inserting an insert mold or the like.

線圈架(8),能夠以諸該圖所示之方式成型作為一體構件,亦能夠預先接合2個以上之成形體而作為一體構件。此外,雖未加以圖式,惟亦可準備2個以上之成形體,以預先插入有直方體狀芯材片(3)之狀態下組合諸該成形體並接合加以形成。 The bobbin (8) can be molded as an integral member as shown in the figure, and two or more molded bodies can be joined in advance as an integral member. Further, although not shown, two or more formed bodies may be prepared, and the formed bodies are combined and joined in a state in which a rectangular core piece (3) is inserted in advance.

線圈架(8)於之後再插入直方體狀芯材片(3)之情形,係在其一面的大致中央,即在成為第7圖及第8圖上側之外周側的大致中央,形成能夠插入直方體狀芯材片(3)之開口(88)。 When the coil bobbin (8) is inserted into the rectangular core material piece (3), the center of the one side of the one side, that is, the substantially center of the outer side of the upper side of the seventh figure and the eighth figure, can be inserted. The opening (88) of the rectangular core piece (3).

此外,如第8圖所示,在線圈架(8)之內周面,朝向內突設有從兩側挾持直方體狀芯材片(3)之肋部(85、86),並且在塑模樹脂壁(81)的兩端部各自朝向外突設有鍔部(82)。在此,肋部(85、86)的厚度,係形成為與如第2圖所示之應形成在C字狀芯材片(2)與直方體狀芯材片(3)之間的間隙長G相同的大小。 Further, as shown in Fig. 8, on the inner circumferential surface of the bobbin (8), ribs (85, 86) for holding the rectangular core piece (3) from both sides are provided inwardly, and are molded. Both ends of the mold resin wall (81) are provided with a flange portion (82) protruding outward. Here, the thickness of the ribs (85, 86) is formed as a gap between the C-shaped core sheet (2) and the rectangular core sheet (3) as shown in Fig. 2 The same size as the long G.

如第7圖所示,在線圈架(8)之一方的鍔部(82),在形成四角形之外形的4個端面之內,一個端面,凹設有用以卡止如後述之線圈的繞線的2個卡止溝(83、 84)。 As shown in Fig. 7, in the crotch portion (82) on one side of the bobbin (8), in one of the four end faces which are formed in a quadrangular shape, one end face is recessed with a winding for locking a coil as will be described later. 2 locking grooves (83, 84).

在前述之線圈架(8)中,在與開口(88)面對之中央空間的兩側,形成有一對的側方空間(80、80)。在此,中央空間與側方空間(80)係在與芯材(1)之磁路正交之剖面中具有與直方體狀芯材片(3)相同之形狀,而在中央空間係在周圍不形成間隙地收容有直方體狀芯材片(3)。亦即,中央空間、側方空間(80),均能夠形成:使與C字狀芯材片(2)之帶狀的積層方向呈平行的方向的內部尺寸成為與直方體狀芯材片(3)相同之T2,且使與其正交之方向的內部尺寸成為W2。 In the aforementioned bobbin (8), a pair of side spaces (80, 80) are formed on both sides of the central space facing the opening (88). Here, the central space and the side space (80) have the same shape as the rectangular core piece (3) in the cross section orthogonal to the magnetic path of the core material (1), and are surrounded by the central space. A rectangular parallelepiped core piece (3) is accommodated without forming a gap. In other words, both the central space and the side space (80) can be formed such that the inner dimension in the direction parallel to the strip-shaped lamination direction of the C-shaped core material piece (2) is a rectangular core piece ( 3) The same T2, and the internal dimension in the direction orthogonal thereto is W2.

另外,中央空間較佳為插入直方體狀芯材片(3)之後,以矩形的樹脂蓋(87)或藉由纏繞絕緣膠帶等而密封開口(88),俾使直方體狀芯材片(3)不從中央空間脫落、且在中央空間內不晃動。 Further, it is preferable that the central space is inserted into the rectangular core piece (3), and the opening (88) is sealed with a rectangular resin cover (87) or by winding an insulating tape or the like to cause a rectangular core piece ( 3) Does not fall off from the central space and does not shake in the central space.

如第1圖及第2圖所示,在線圈架(8)的外周面,係捲裝有線圈(7)。 As shown in Figs. 1 and 2, a coil (7) is wound around the outer peripheral surface of the bobbin (8).

如第2圖所示,對線圈架(8)之一對的側方空間(80、80),插入有一對的C字狀芯材片(2、2)的端部,構成環狀的芯材(1)。 As shown in Fig. 2, the pair of side walls (80, 80) of one of the bobbins (8) are inserted with the ends of a pair of C-shaped core sheets (2, 2) to form a ring-shaped core. Material (1).

側方空間(80、80),由於與收容直方體狀芯材片(3)之中央空間的剖面為相同之形狀,故端面較小於直方體芯材片(3)的C字狀芯材片(2),係能夠具有餘裕並嵌入側方空間(80、80)。因此,即使在C字狀芯材片(2)存有積層方向的偏差或朝與積層方向正交之寬度方向的偏 差,亦能夠容易地從端面將C字狀芯材片(2)插入。 The side space (80, 80) has the same shape as the cross section of the central space in which the rectangular core piece (3) is accommodated, so that the end surface is smaller than the C-shaped core material of the rectangular core piece (3). The slice (2) is capable of having a margin and is embedded in the side space (80, 80). Therefore, even in the C-shaped core material sheet (2), there is a deviation in the lamination direction or a deviation in the width direction orthogonal to the lamination direction. It is also possible to easily insert the C-shaped core material piece (2) from the end surface.

換言之,即使C字狀芯材片(2)的形狀具有些許的偏差,亦能夠在將C字狀芯材片(2)的端面與直方體狀芯材片(3)的端面予以互相地對接之狀態下,調整兩芯材片(2、3)的相對位置,俾使C字狀芯材片(2)的端面收斂在直方體狀芯材片(3)之端面的輪廓形狀內,藉此,如第6圖所示,C字狀芯材片(2)的端面與直方體狀芯材片(3)的端面之相對向面積,正確地與C字狀芯材片(2)之端面的面積成為一致。 In other words, even if the shape of the C-shaped core material piece (2) has a slight deviation, the end faces of the C-shaped core material piece (2) and the end faces of the rectangular-shaped core material piece (3) can be mutually butted. In the state, the relative positions of the two core sheets (2, 3) are adjusted, and the end faces of the C-shaped core sheets (2) are converged in the contour shape of the end faces of the rectangular core sheets (3), Therefore, as shown in Fig. 6, the opposing area of the end surface of the C-shaped core material piece (2) and the end surface of the rectangular-shaped core material piece (3) is correctly matched with the C-shaped core material piece (2). The area of the end faces is the same.

更具體而言,C字狀芯材片(2)的偏差於帶板之積層方向係容許至T2-T1,於寬度方向係容許至W2-W1。 More specifically, the variation of the C-shaped core material sheet (2) is allowed to be T2-T1 in the lamination direction of the strip, and is allowed to be W2-W1 in the width direction.

另外,令直方體狀芯材片(3)的端面,相對於C字狀芯材片(2)之積層方向的高度僅擴大T2-T1加以形成,而令寬度方向相等(W1=W2)時,線圈架(8)之側方空間(80)的剖面形狀,即形成只在C字狀芯材片(2)的積層方向具有餘裕T2-T2而進行嵌入。 Moreover, the height of the end surface of the rectangular parallelepiped core piece (3) with respect to the laminated direction of the C-shaped core material piece (2) is formed by expanding only T2-T1, and the width direction is equal (W1=W2). The cross-sectional shape of the side space (80) of the bobbin (8) is formed so as to have a margin T2-T2 only in the lamination direction of the C-shaped core material piece (2).

在製得的芯材(1)中,由於在C字狀芯材片(2)的端面與直方體狀芯材片(3)的端面之間介在有前述肋部(85、86),故在芯材(1)的磁路中,在4個部位形成有預定的間隙G。 In the obtained core material (1), since the ribs (85, 86) are interposed between the end surface of the C-shaped core material piece (2) and the end surface of the rectangular core material piece (3), In the magnetic circuit of the core material (1), a predetermined gap G is formed at four locations.

另外,如第2圖所示,在各線圈架(8)的2個側方空間,能夠分別包圍C字狀芯材片(2)的端部而充填接著劑(9),且藉由該接著劑(9)能夠將C字狀芯 材片(2)固定於線圈架(8)。 Further, as shown in Fig. 2, in the two lateral spaces of each bobbin (8), the end portions of the C-shaped core material sheets (2) can be surrounded and filled with the adhesive (9), and The following agent (9) can take the C-shaped core The material piece (2) is fixed to the bobbin (8).

此外,接著劑(9)亦能夠充填在形成於直方體狀芯材片(3)的端面與C字狀芯材片(2)的端面之間的間隙,藉此能夠互相地連結固定直方體狀芯材片(3)與C字狀芯材片(2)。 Further, the adhesive (9) can also be filled in a gap formed between the end surface formed on the rectangular core sheet (3) and the end surface of the C-shaped core sheet (2), whereby the rectangular parallelepiped can be connected to each other. Core piece (3) and C-shaped core piece (2).

在前述線圈裝置之組合步驟的一實施例中,如第1圖所示將帶有直方體狀芯材片(3)之一對的線圈架(8、8)配置成串聯的位置關係,且在兩線圈架(8、8)的外周面施予繞線。在繞線步驟中,首先,在將導線的捲繞開始端部(71)卡止在一方之線圈架(8)的一方之卡止溝(83)的狀態下,在該線圈架朝一方向循序施予繞線後,折返而朝相反方向循序施予繞線,將該導線予以卡止在該線圈架之另一方的卡止溝(84)。 In an embodiment of the combination of the coil devices, as shown in FIG. 1, the bobbins (8, 8) having one pair of the rectangular core pieces (3) are arranged in a series positional relationship, and Winding is applied to the outer circumferential surfaces of the two bobbins (8, 8). In the winding step, first, in a state where the winding start end portion (71) of the wire is locked to one of the locking grooves (83) of one of the bobbins (8), the bobbin is sequentially oriented in one direction. After the winding is applied, the winding is sequentially fed in the opposite direction, and the wire is locked to the other locking groove (84) of the bobbin.

接著,使通過前述卡止溝(84)的連接線(72)卡止於另一方的線圈架(8)之一方的卡止溝(83),在該狀態下,在該線圈架朝一方向施予循序繞線後,折返而朝相反方向施予循序繞線,將該導線予以卡止在該線圈架之另一方的卡止溝(84),由該卡止溝拉出捲繞結束端部(73)。 Next, the connecting line (72) passing through the locking groove (84) is locked to the locking groove (83) of one of the other bobbins (8), and in this state, the bobbin is applied in one direction. After the sequential winding, the winding is reversed and the sequential winding is applied in the opposite direction, and the wire is locked to the locking groove (84) of the other side of the bobbin, and the winding end end is pulled out by the locking groove. (73).

接著,使一方的線圈架(8)相對於另一方的線圈架(8)而180度旋轉,而如第1圖所示將兩線圈架(8、8)互相地予以排列成鍔部彼此接觸之並列的位置關係。隨之,從一方的線圈(7)向另一方的線圈(7)延伸的連接線(72)彎曲成圓弧狀,而形成以最短距離張設在兩線圈架(8、8)之鄰接的卡止溝(84、83)之間。 Next, one of the bobbins (8) is rotated 180 degrees with respect to the other bobbin (8), and as shown in Fig. 1, the two bobbins (8, 8) are arranged to each other so that the crotch portions are in contact with each other. The positional relationship of the juxtaposition. Accordingly, the connecting line (72) extending from one coil (7) to the other coil (7) is curved in an arc shape, and is formed to be adjacent to the two bobbins (8, 8) at the shortest distance. Between the locking grooves (84, 83).

對兩線圈架(8、8)之線圈(7、7)的繞線步驟之後,將一對的C字狀芯材片(2、2)的先端部插入兩線圈架(8、8),且將一對的C字狀芯材片(2、2)固定於兩線圈架(8、8)。在此,線圈架(8)之側方空間(80)的剖面形狀因相較於C字狀芯材片(2)之前端部的剖面形狀具有在積層方向T2-T2、在寬度方向W2-W1的餘裕,故即使在C字狀芯材片(2)存有帶板捲繞或積層時的偏差,亦能容易地進行插入作業。 After the winding step of the coils (7, 7) of the two bobbins (8, 8), the leading ends of the pair of C-shaped core sheets (2, 2) are inserted into the two bobbins (8, 8), Further, a pair of C-shaped core pieces (2, 2) are fixed to the two bobbins (8, 8). Here, the cross-sectional shape of the side space (80) of the bobbin (8) has a cross-sectional shape at the front end portion of the C-shaped core material piece (2) in the lamination direction T2-T2, and in the width direction W2- Since there is a margin of W1, the insertion work can be easily performed even when the C-shaped core material piece (2) has a deviation in winding or lamination of the strip.

另外,在C字狀芯材片(2)的插入之前,將適量的接著劑預先充填在線圈架(8)的側方空間,亦可藉由該接著劑將C字狀芯材片(2)的端部固定在線圈架(8)。充填在線圈架(8)之側方空間的接著劑,隨著C字狀芯材片(2)的插入,從側方空間的內部朝開口側逆流,形成如第2圖所示以大面積覆蓋C字狀芯材片(2)的端部,結果,C字狀芯材片(2)與線圈架(8)係以大面積加以接著,而能夠獲得更大的接著力。 Further, before the insertion of the C-shaped core material sheet (2), an appropriate amount of the adhesive is pre-filled in the lateral space of the bobbin (8), and the C-shaped core material sheet can also be used by the adhesive (2). The end of the ) is fixed to the bobbin (8). The adhesive filled in the side space of the bobbin (8) is reversed from the inside of the side space toward the opening side as the C-shaped core piece (2) is inserted, forming a large area as shown in Fig. 2 The end portion of the C-shaped core piece (2) is covered, and as a result, the C-shaped core piece (2) and the bobbin (8) are followed by a large area, and a larger adhesion can be obtained.

此外,充填於線圈架(8)之側方空間的接著劑(9),亦充填在形成C字狀芯材片(2)與直方體狀芯材片(3)之間的磁隙部,而能夠互相地連結固定C字狀芯材片(2)與直方體狀芯材片(3)。 Further, an adhesive (9) filled in a side space of the bobbin (8) is also filled in a magnetic gap portion between the C-shaped core sheet (2) and the rectangular core sheet (3). Further, the C-shaped core piece (2) and the rectangular core piece (3) can be fixed to each other.

在如前述之方式所組合的線圈裝置中,因使C字狀芯材片(2)的端面與直方體狀芯材片(3)的端面之相對向面積正確地與C字狀芯材片(2)的端面之面積(T1×W1)成為一致,故能夠獲得預定的電感特性。 In the coil device combined as described above, the opposing area of the end face of the C-shaped core piece (2) and the end face of the rectangular core piece (3) is correctly aligned with the C-shaped core piece. Since the area (T1 × W1) of the end faces of (2) is identical, predetermined inductance characteristics can be obtained.

此外,藉由令直方體狀芯材片(3)為加壓成 形之壓粉磁芯、C字狀芯材片(2)為帶板之積層體,從而能夠獲得因諸該相異特性之組合的合成特性。 In addition, by pressing the rectangular core piece (3) into a pressure The shaped powder core and the C-shaped core sheet (2) are laminated bodies of the strip, so that the combined characteristics due to the combination of the different characteristics can be obtained.

本發明的線圈裝置,在C字狀芯材片(2)即使有積層方向的偏差、或者寬度方向的偏移,均能夠在線圈裝置的組合時可解除該偏移,並能夠謀求線圈裝置之特性的均質化。 In the coil device of the present invention, even if there is a variation in the lamination direction or a shift in the width direction of the C-shaped core material piece (2), the offset can be released when the coil device is combined, and the coil device can be obtained. Homogenization of properties.

另外,本發明之各部構成並不侷限於前述實施形態,能夠以申請專利範圍所記載之技術特徵範圍加以種種的變形。例如,直方體狀芯材片(3),雖在前述實施形態中在C字狀芯材片(2)間各配置一個,惟亦可在C字狀芯材片(2)間各配置複數個。該情形,至少沿著前述方式調整形成與C字狀芯材片(2)相對向之兩端的直方體狀芯材片(3)的尺寸即可。此外,對導線架(8)之導線的繞線方法或卡止方法,並不限定為前述之方法。 Further, the configuration of each unit of the present invention is not limited to the above-described embodiments, and various modifications can be made without departing from the scope of the technical features described in the claims. For example, the rectangular parallelepiped core piece (3) is disposed between the C-shaped core pieces (2) in the above embodiment, but may be disposed between the C-shaped core pieces (2). One. In this case, the size of the rectangular core piece (3) forming the both ends of the C-shaped core piece (2) may be adjusted at least along the above-described manner. Further, the winding method or the locking method for the wires of the lead frame (8) is not limited to the aforementioned method.

1‧‧‧芯材 1‧‧‧ core material

2‧‧‧C字狀芯材片 2‧‧‧C-shaped core piece

3‧‧‧直方體狀芯材片 3‧‧‧Rectangle core piece

T1‧‧‧C字狀芯材片之積層方向的高度 Height of the laminated direction of the T1‧‧‧C-shaped core piece

T2‧‧‧直方體狀芯材片的高度 Height of T2‧‧‧ rectangular core piece

W1‧‧‧C字狀芯材片之帶板方向的寬度 W1‧‧‧C-shaped core sheet width in strip direction

W2‧‧‧直方體狀芯材片的寬度 W2‧‧‧Width of the rectangular core piece

Claims (6)

一種線圈裝置,係將線圈捲裝在環狀之芯材的周圍所構成,該芯材係具有:一對的C字狀芯材片,係捲繞或積層金屬製之帶板而製得;直方體狀芯材片,介設在該一對的C字狀芯材片之間;以及磁隙部,介設在C字狀芯材片與直方體狀芯材片的端面彼此之間;於該線圈裝置中,前述直方體狀芯材片,係藉由加壓成形之壓粉磁芯所製得,且在將隔著前述磁隙部而相對向之C字狀芯材片的端面之帶板的積層方向的高度設為T1,將直方體狀芯材片的端面的高度設為T2,並且設前述C字狀芯材片之帶板的厚度為t時,為:T2>T1,而且,T2-T1>t。 A coil device comprising a coil package wound around an annular core material, the core material having: a pair of C-shaped core material sheets, which are obtained by winding or laminating a metal strip; a rectangular parallelepiped core piece disposed between the pair of C-shaped core pieces; and a magnetic gap portion interposed between the C-shaped core piece and the end face of the rectangular core piece; In the coil device, the rectangular core piece is made of a pressure-molded powder magnetic core, and an end face of the C-shaped core piece facing the magnetic gap portion is opposed to each other. The height of the lamination direction of the strip plate is T1, the height of the end surface of the rectangular core piece is T2, and when the thickness of the strip of the C-shaped core piece is t, it is: T2>T1 And, T2-T1>t. 如申請專利範圍第1項所述之線圈裝置,其中,前述C字狀芯材片在設帶板之積層數為n時,為:T1=n×t。 The coil device according to claim 1, wherein the C-shaped core piece has a number of layers of the tape plate: n is T1 = n × t. 如申請專利範圍第1項所述之線圈裝置,其中,在將前述C字狀芯材片的帶板之寬度設為W1,且針對前述直方體狀芯材片的端面將與前述C字狀芯材片的端面之帶板的積層方向正交之寬度設為W2時,為:W2≧W1。 The coil device according to claim 1, wherein the width of the strip of the C-shaped core sheet is W1, and the end surface of the rectangular core sheet is C-shaped. When the width direction of the strips of the end plates of the core sheet is orthogonal to W2, it is W2 ≧ W1. 如申請專利範圍第1項所述之線圈裝置,其中, 在將前述C字狀芯材片的帶板之寬度設為W1,且針對前述直方體狀芯材片的端面將與前述C字狀芯材片的端面之帶板的積層方向正交之寬度設為W2時,前述直方體狀芯材片之端面的面積(T2×W2),係形成為大於相對向之C字狀芯材片之端面的面積(T1×W1)。 The coil device of claim 1, wherein The width of the strip of the C-shaped core sheet is W1, and the end surface of the rectangular core sheet is perpendicular to the lamination direction of the strip of the end surface of the C-shaped core sheet. When W2 is set, the area (T2 × W2) of the end surface of the rectangular parallelepiped core piece is formed to be larger than the area (T1 × W1) of the end face of the C-shaped core piece. 如申請專利範圍第1項所述之線圈裝置,其中,前述直方體狀芯材片的端面,係具有以前述C字狀芯材片之端面的形狀為其中心而朝向四方擴大之形狀。 The coil device according to the first aspect of the invention, wherein the end surface of the rectangular core piece has a shape that expands in a square shape with a shape of an end surface of the C-shaped core piece. 如申請專利範圍第1項所述之線圈裝置,其具有供前述芯材貫穿之角筒狀的線圈架,且將前述線圈捲裝於該線圈架的外周面,在該線圈架的內部,形成有用以收容前述直方體狀芯材片的中央空間,並且在該中央空間的兩側,分別形成有用以插入前述C字狀芯材片之前端部的側方空間,而該側方空間的剖面形狀具有將C字狀芯材片之端面形狀擴大而成的形狀,且在C字狀芯材片的前端部朝前述線圈架之側方空間插入的狀態下,將合成樹脂充填在該C字狀芯材片之前端部的外周面與該線圈架的內周面之間。 The coil device according to claim 1, comprising a bobbin case in which the core material is inserted, and the coil is wound around an outer circumferential surface of the bobbin, and is formed inside the bobbin a central space for accommodating the rectangular parallelepiped core piece, and a side space for inserting the end portion of the C-shaped core piece before the side space is formed on both sides of the central space, and a profile of the side space The shape has a shape in which the end surface shape of the C-shaped core piece is enlarged, and the synthetic resin is filled in the C-shaped state in a state where the front end portion of the C-shaped core piece is inserted into the side space of the bobbin. The outer peripheral surface of the front end portion of the core piece is between the inner peripheral surface of the bobbin.
TW102118915A 2012-06-06 2013-05-29 Coil device TWI579868B (en)

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