TWI578803B - A?speaker diaphragm and a method of manufacturing the speaker diaphragm - Google Patents
A?speaker diaphragm and a method of manufacturing the speaker diaphragm Download PDFInfo
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- TWI578803B TWI578803B TW105101644A TW105101644A TWI578803B TW I578803 B TWI578803 B TW I578803B TW 105101644 A TW105101644 A TW 105101644A TW 105101644 A TW105101644 A TW 105101644A TW I578803 B TWI578803 B TW I578803B
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Description
本發明涉及一種喇叭,尤其涉及一種喇叭音膜及其製作方法。The invention relates to a horn, in particular to a horn sound film and a manufacturing method thereof.
習知的一種喇叭音膜包括一圓形的塑膠材質的懸邊部和一紙質的圓形振膜。懸邊部呈中空的環形狀,振膜藉由人工用膠水粘貼於懸邊部的中空處並將懸邊部的中間封閉,振膜的圓心與懸邊部的圓心同心。A conventional horn sound film includes a circular plastic material overhang and a paper circular diaphragm. The hanging portion has a hollow ring shape, and the diaphragm is adhered to the hollow portion of the hanging portion by manual glue and the middle of the hanging portion is closed, and the center of the diaphragm is concentric with the center of the hanging portion.
惟,使用人工用膠水將振膜粘貼於懸邊部上時,容易出現粘貼位置偏移,使振膜和懸邊部的圓心不同心,這樣會增大喇叭的失真程度,影響喇叭的質量。另,習知的使用紙質材料的喇叭音膜之喇叭,通常在高頻的表現上不佳。However, when the diaphragm is attached to the overhang portion by using artificial glue, the offset of the sticking position is likely to occur, and the center of the diaphragm and the hanging portion are not concentric, which increases the distortion of the horn and affects the quality of the horn. In addition, the conventional speaker of a horn sound film using a paper material generally does not perform well at high frequencies.
因此,有必要提供一種在高頻上表現較好的喇叭音膜,以提升喇叭的質量。Therefore, it is necessary to provide a horn sound film that performs well at high frequencies to improve the quality of the horn.
本發明的目的是針對習知技術存在的缺陷和不足提供一種在高頻上表現較好的喇叭音膜及其製作方法,提升喇叭的質量。The object of the present invention is to provide a horn sound film which performs well at high frequencies and a manufacturing method thereof for the defects and deficiencies of the prior art, and to improve the quality of the horn.
為實現上述目的,本發明之喇叭音膜,裝設於一喇叭上,包括一振膜和一懸邊部;振膜由丙烯腈-丁二烯-苯乙烯共聚物塑膠製成,表面電鍍有一層奈米材料;懸邊部由室温硫化硅橡膠模內成型於振膜的外周緣上。To achieve the above object, the horn sound film of the present invention is mounted on a horn, including a diaphragm and a hanging portion; the diaphragm is made of acrylonitrile-butadiene-styrene copolymer plastic, and the surface is plated with A layer of nano material; the overhang portion is molded on the outer periphery of the diaphragm by a room temperature vulcanized silicone rubber.
為實現上述目的,本發明之喇叭音膜的製作方法,包括如下步驟:
步驟1、使用丙烯腈-丁二烯-苯乙烯共聚物塑膠成型出一圓形的振膜;
步驟2、將該圓形振膜表面電鍍上一層奈米材料;
步驟3、將該圓形振膜放置於一模具內,使用室温硫化硅橡膠在該模具內於振膜的外周緣上成型出一圓環狀的懸邊部,懸邊部外表面的內側緣處成型出一圓環形的安裝凹槽,所述振膜的外周緣固定於安裝凹槽內,其圓心與安裝凹槽的圓心同心。
To achieve the above object, the method for fabricating the horn sound film of the present invention comprises the following steps:
Step 1. Using a acrylonitrile-butadiene-styrene copolymer plastic to form a circular diaphragm;
Step 2, plating a surface of the circular diaphragm with a layer of nano material;
Step 3. The circular diaphragm is placed in a mold, and a ring-shaped hanging portion is formed on the outer circumference of the diaphragm in the mold by using room temperature vulcanized silicone rubber, and the inner edge of the outer surface of the hanging portion is formed. A circular mounting groove is formed, and the outer periphery of the diaphragm is fixed in the mounting groove, and the center of the circle is concentric with the center of the mounting groove.
如上所述,本發明喇叭音膜及其製作方法藉由振膜由丙烯腈-丁二烯-苯乙烯共聚物塑膠製成,並在振膜的表面電鍍一層奈米材料,然後使用室温硫化硅橡膠使懸邊部成型於振膜外周緣上,從而能確保振膜與懸邊部同心,避免增大喇叭的失真程度,另,使用本發明喇叭音膜的喇叭之高頻效果比使用紙質材料的喇叭音膜之喇叭更好,藉以提升喇叭的質量。As described above, the horn sound film of the present invention and the manufacturing method thereof are made of acrylonitrile-butadiene-styrene copolymer plastic by a diaphragm, and a layer of nano material is plated on the surface of the diaphragm, and then room temperature silicon sulfide is used. The rubber forms the overhang portion on the outer periphery of the diaphragm, thereby ensuring that the diaphragm is concentric with the hanging portion, and avoids increasing the distortion of the horn. Moreover, the high frequency effect of the horn using the horn sound film of the present invention is higher than that of using the paper material. The speaker of the speaker sound film is better, so as to improve the quality of the speaker.
100‧‧‧喇叭音膜
10‧‧‧振膜
20‧‧‧懸邊部
21‧‧‧安裝凹槽100‧‧‧ horn sound film 10‧‧‧ diaphragm 20‧‧‧overside 21‧‧‧ mounting groove
第一圖係本發明喇叭音膜之立體圖。
第二圖係本發明喇叭音膜另一角度之立體圖。
第三圖係本發明喇叭音膜之立體分解圖。
第四圖係使用本發明喇叭音膜之喇叭與習知的使用紙質材料的喇叭音膜之喇叭的頻率響應曲線圖。
第五圖係使用本發明喇叭音膜之喇叭與習知的使用紙質材料的喇叭音膜之喇叭的總諧波失真率的曲線圖。
The first figure is a perspective view of the horn sound film of the present invention.
The second figure is a perspective view of another angle of the horn sound film of the present invention.
The third figure is an exploded perspective view of the horn sound film of the present invention.
The fourth figure is a frequency response graph of a horn using a horn sound film of the present invention and a conventional horn sound film using a paper material.
The fifth figure is a graph of the total harmonic distortion rate of a horn of a horn sound film using the horn of the present invention and a conventional speaker film using a paper material.
為詳細說明本發明之技術內容、構造特徵、所達成的目的及功效,以下茲例舉實施例並配合圖式詳予說明。In order to explain the technical contents, structural features, objects and effects of the present invention in detail, the embodiments are described in detail below with reference to the drawings.
請參閱第一圖和第二圖,一種喇叭音膜100裝設於一喇叭(圖未示)上,包括一振膜10和一懸邊部20。Referring to the first and second figures, a horn sound film 100 is mounted on a horn (not shown) and includes a diaphragm 10 and a hanging portion 20.
請參閱第三圖,所述振膜10呈圓形狀,由丙烯腈-丁二烯-苯乙烯共聚物(Acrylonitrile Butadiene Styrene,ABS)塑膠製成,表面電鍍有一層奈米材料。Referring to the third figure, the diaphragm 10 has a circular shape and is made of Acrylonitrile Butadiene Styrene (ABS) plastic and is coated with a layer of nano material.
所述懸邊部20呈圓環狀,由室温硫化硅橡膠(Room Temperature Vulcanized Silicone Rubber,RTV)模內成型於振膜10的外周緣上,懸邊部20外表面的內側緣處成型出一圓環形的安裝凹槽21。所述振膜10的外周緣固定於安裝凹槽21內,振膜10的圓心與安裝凹槽21的圓心同心。The hanging portion 20 has an annular shape and is formed in the outer periphery of the diaphragm 10 by a room temperature vulcanized silicone rubber (RTV), and an inner edge of the outer surface of the hanging portion 20 is formed. A circular mounting groove 21. The outer periphery of the diaphragm 10 is fixed in the mounting recess 21, and the center of the diaphragm 10 is concentric with the center of the mounting recess 21.
本發明喇叭音膜100的製作方法,包括如下步驟:
步驟1:使用丙烯腈-丁二烯-苯乙烯共聚物塑膠成型出一圓形的振膜10;
步驟2:將該圓形振膜10表面電鍍上一層奈米材料;
步驟3:將該圓形振膜10放置於一模具(圖未示)內,使用室温硫化硅橡膠在該模具內於振膜10的外周緣上成型出一圓環狀的懸邊部20,懸邊部20外表面的的內側緣處成型出一圓環形的安裝凹槽21,藉此所述振膜10的外周緣直接固定於安裝凹槽21內。振膜10的圓心與安裝凹槽21的圓心同心。
The manufacturing method of the horn sound film 100 of the present invention comprises the following steps:
Step 1: using a acrylonitrile-butadiene-styrene copolymer plastic to form a circular diaphragm 10;
Step 2: plating a surface of the circular diaphragm 10 with a layer of nano material;
Step 3: The circular diaphragm 10 is placed in a mold (not shown), and a ring-shaped hanging portion 20 is formed on the outer circumference of the diaphragm 10 in the mold by using room temperature vulcanized silicone rubber. An annular mounting groove 21 is formed at the inner edge of the outer surface of the side portion 20, whereby the outer periphery of the diaphragm 10 is directly fixed in the mounting recess 21. The center of the diaphragm 10 is concentric with the center of the mounting groove 21.
請參閱第四圖,該圖表示使用本發明喇叭音膜100之喇叭與習知的使用紙質材料的喇叭音膜(圖未示)之喇叭的頻率響應曲線圖,其中曲線Ⅰ為使用紙質材料的喇叭音膜之喇叭的頻率響應曲線,曲線Ⅱ為使用本發明喇叭音膜100之喇叭的頻率響應曲線。通過兩者的頻率響應曲線對比,使用本發明喇叭音膜100之喇叭在低頻段之頻率響應曲線及實際聆聽上與使用紙質材料的喇叭音膜之喇叭並無太大差別,而在高頻段使用本發明喇叭音膜100之喇叭相對使用紙質材料的喇叭音膜之喇叭的聲壓有提高5dB的效果,提升了高頻的清晰度,使用本發明喇叭音膜100的喇叭之高頻效果更好。Please refer to the fourth figure, which shows a frequency response curve of a horn of a horn sound film (not shown) using a horn of the present invention and a conventional horn sound film (not shown) using a paper material, wherein the curve I is a paper material. The frequency response curve of the horn of the horn sound film, and the curve II is the frequency response curve of the horn using the horn sound film 100 of the present invention. By comparing the frequency response curves of the two, the frequency response curve of the speaker of the speaker sound film 100 of the present invention in the low frequency band and the actual listening are not much different from those of the speaker film using the paper material, and are used in the high frequency band. The horn of the horn sound film 100 of the invention has an effect of improving the sound pressure of the horn of the horn sound film of the paper material by 5 dB, and improves the definition of the high frequency, and the high frequency effect of the horn of the horn sound film 100 of the invention is better. .
請參閱第五圖,該圖表示使用本發明喇叭音膜100之喇叭與習知的使用紙質材料的喇叭音膜之喇叭的總諧波失真率的曲線圖,其中曲線Ⅲ為使用紙質材料的喇叭音膜之喇叭的總諧波失真率的曲線,曲線Ⅳ為使用本發明喇叭音膜100之喇叭的總諧波失真率的曲線。通過兩者的總諧波失真率的曲線對比,使用本發明喇叭音膜100之喇叭與使用紙質材料的喇叭音膜之喇叭在總諧波失真率的數值表現上基本相同。Please refer to the fifth figure, which shows a graph of the total harmonic distortion rate of the horn of the horn sound film using the horn sound film 100 of the present invention and the conventional horn sound film using the paper material, wherein the curve III is a horn using a paper material. The curve of the total harmonic distortion rate of the horn of the sound film, and the curve IV is a curve of the total harmonic distortion rate of the horn using the horn sound film 100 of the present invention. By comparing the curves of the total harmonic distortion ratios of the two, the horn of the horn sound film 100 of the present invention and the horn of the horn sound film using the paper material have substantially the same numerical expression of the total harmonic distortion rate.
如上所述,本發明喇叭音膜100及其製作方法藉由振膜10由丙烯腈-丁二烯-苯乙烯共聚物塑膠製成,並在振膜10的表面電鍍一層奈米材料,然後使用室温硫化硅橡膠使懸邊部20成型於振膜10外周緣上,從而能確保振膜10與懸邊部20同心,避免增大喇叭的失真程度,另,使用本發明喇叭音膜100的喇叭之高頻效果比使用紙質材料的喇叭音膜之喇叭更好,藉以提升喇叭的質量。As described above, the horn sound film 100 of the present invention and the manufacturing method thereof are made of acrylonitrile-butadiene-styrene copolymer plastic by the diaphragm 10, and a layer of nano material is plated on the surface of the diaphragm 10, and then used. The room temperature vulcanized silicone rubber forms the overhang portion 20 on the outer periphery of the diaphragm 10, thereby ensuring that the diaphragm 10 and the hanging portion 20 are concentric, thereby avoiding an increase in the distortion of the horn, and using the horn of the horn sound film 100 of the present invention. The high frequency effect is better than the speaker of the speaker film using paper material to enhance the quality of the speaker.
100‧‧‧喇叭音膜 100‧‧‧ horn sound film
10‧‧‧振膜 10‧‧‧Densor
20‧‧‧懸邊部 20‧‧‧ hanging edge
21‧‧‧安裝凹槽 21‧‧‧Installation groove
Claims (4)
一振膜,由丙烯腈-丁二烯-苯乙烯共聚物塑膠製成,表面電鍍有一層奈米材料;
一懸邊部,由室温硫化硅橡膠模內成型於振膜的外周緣上。 A speaker sound film mounted on a speaker, comprising:
a diaphragm made of acrylonitrile-butadiene-styrene copolymer plastic coated with a layer of nano material;
A hanging portion is formed on the outer circumference of the diaphragm by a room temperature vulcanized silicone rubber.
步驟1、使用丙烯腈-丁二烯-苯乙烯共聚物塑膠成型出一圓形的振膜;
步驟2、將該圓形振膜表面電鍍上一層奈米材料;
步驟3、將該圓形振膜放置於一模具內,使用室温硫化硅橡膠在該模具內於振膜的外周緣上成型出一圓環狀的懸邊部,懸邊部外表面的內側緣處成型出一圓環形的安裝凹槽,所述振膜的外周緣固定於安裝凹槽內,其圓心與安裝凹槽的圓心同心。 A method for manufacturing a horn sound film, comprising the following steps:
Step 1. Using a acrylonitrile-butadiene-styrene copolymer plastic to form a circular diaphragm;
Step 2, plating a surface of the circular diaphragm with a layer of nano material;
Step 3. The circular diaphragm is placed in a mold, and a ring-shaped hanging portion is formed on the outer circumference of the diaphragm in the mold by using room temperature vulcanized silicone rubber, and the inner edge of the outer surface of the hanging portion is formed. A circular mounting groove is formed, and the outer periphery of the diaphragm is fixed in the mounting groove, and the center of the circle is concentric with the center of the mounting groove.
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TW105101644A TWI578803B (en) | 2016-01-20 | 2016-01-20 | A?speaker diaphragm and a method of manufacturing the speaker diaphragm |
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CN1230636C (en) * | 1999-11-12 | 2005-12-07 | 盖茨公司 | Power transmission belt using stabilized open mesh textile material in the exterior of overcord to promote rubber osmosis |
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