TWI575005B - Iron-based accelerator for curing resins - Google Patents
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本發明係關於一種適合於與過氧化物形成氧化還原系統之加速劑溶液,一種包含不飽和聚酯樹脂或乙烯酯樹脂之經預加速之樹脂組合物,及一種包含該經預加速之樹脂組合物之雙組分組合物。 The present invention relates to an accelerator solution suitable for forming a redox system with a peroxide, a pre-accelerated resin composition comprising an unsaturated polyester resin or a vinyl ester resin, and a resin composition comprising the pre-acceleration A two-component composition of matter.
氧化還原系統可應用於樹脂固化。習知氧化還原系統包含氧化劑(例如過氧化物)及作為加速劑之可溶性過渡金屬離子。加速劑用於增大氧化劑在低溫下之活性且從而加速固化。 The redox system can be applied to resin curing. Conventional redox systems contain an oxidizing agent (such as a peroxide) and a soluble transition metal ion as an accelerator. Accelerators are used to increase the activity of the oxidant at low temperatures and thereby accelerate curing.
加速劑系統可添加至欲以不同方式固化之樹脂中。一種方法涉及在添加過氧化物之前添加個別加速劑成分至樹脂中。此可在臨添加過氧化物之前進行或在添加過氧化物之前數天或數週進行。在後一種情況下,吾人提及一種經預加速之樹脂組合物,其包含樹脂及加速劑成分且可經儲存直至進一步使用及用過氧化物固化。另一種方法涉及預製備含有加速劑成分之加速劑溶液,該溶液可經儲存直至進一步使用及添加至樹脂中。經預加速之樹脂可藉由添加加速劑系統之個別成分至樹脂中或藉由添加呈加速劑溶液形式之混合之此等成分來製備。 The accelerator system can be added to the resin to be cured in different ways. One method involves adding individual accelerator components to the resin prior to the addition of the peroxide. This can be done just before the addition of the peroxide or a few days or weeks before the peroxide is added. In the latter case, we refer to a pre-accelerated resin composition comprising a resin and an accelerator component and which can be stored until further use and curing with a peroxide. Another method involves pre-preparing an accelerator solution containing an accelerator component which can be stored until further use and added to the resin. The pre-accelerated resin can be prepared by adding individual components of the accelerator system to the resin or by adding such a mixture in the form of an accelerator solution.
典型的加速劑系統包含過渡金屬鹽或錯合物。用於此目的之最常用過渡金屬為鈷。然而,鑒於鈷之毒性,法規要求減少鈷之量。 A typical accelerator system comprises a transition metal salt or a complex. The most common transition metal used for this purpose is cobalt. However, in view of the toxicity of cobalt, regulations require a reduction in the amount of cobalt.
因此,需要提供無Co加速劑。然而,迄今為止已開發之無Co加速劑系統不具有傳統含Co加速劑系統之良好效能。 Therefore, it is necessary to provide a Co-free accelerator. However, the Co-free accelerator system that has been developed to date does not have the good performance of a conventional Co-containing accelerator system.
揭示該等無Co加速劑系統之文獻的實例為WO 2008/003492、WO 2008/003497及WO 2008/003500。根據此等文獻之加速劑系統中代替Co使用之金屬為Mn、Cu、Fe及Ti。所揭示之加速劑系統以經預加速之樹脂的形式存在於不飽和聚酯或乙烯酯樹脂中。據稱此經預加速之樹脂每公斤樹脂含有低於0.01 mmol Co。 Examples of documents which disclose such Co-free accelerator systems are WO 2008/003492, WO 2008/003497 and WO 2008/003500. The metals used in place of Co in the accelerator system according to these documents are Mn, Cu, Fe, and Ti. The disclosed accelerator system is present in the unsaturated polyester or vinyl ester resin in the form of a pre-accelerated resin. The pre-accelerated resin is said to contain less than 0.01 mmol Co per kg of resin.
目前已發現可藉由添加反應性促進劑來增強以鐵為基之加速劑系統的反應性。此反應性促進劑為過渡金屬鹽或錯合物,相比於鐵化合物,其以較少量存在於加速劑系統中。 It has now been found that the reactivity of iron-based accelerator systems can be enhanced by the addition of reactive promoters. This reactive promoter is a transition metal salt or a complex which is present in the accelerator system in a relatively small amount compared to the iron compound.
因此本發明係關於一種適合於與過氧化物形成氧化還原系統之加速劑溶液,其包含(i)選自羧酸鐵、1,3-二氧雜鐵錯合物及二環戊二烯基鐵錯合物之鐵化合物,及(ii)第二過渡金屬之化合物;第一過渡金屬:第二過渡金屬之重量比在3:1至200:1之範圍內,限制條件為加速劑溶液基本上不含抗壞血酸。 Accordingly, the present invention relates to an accelerator solution suitable for forming a redox system with a peroxide comprising (i) selected from the group consisting of iron carboxylate, 1,3-dioxa iron complex and dicyclopentadienyl The iron compound of the iron complex, and (ii) the compound of the second transition metal; the weight ratio of the first transition metal: the second transition metal is in the range of 3:1 to 200:1, and the restriction condition is that the accelerator solution is basically Contains no ascorbic acid.
本發明亦關於一種經預加速之樹脂組合物,其包含(i)可固化樹脂,(ii)選自羧酸鐵、1,3-二氧雜鐵錯合物及二環戊二烯基 鐵錯合物之鐵化合物,及(iii)第二過渡金屬之化合物;第一過渡金屬:第二過渡金屬之重量比在3:1至200:1之範圍內,限制條件為經預加速之樹脂基本上不含抗壞血酸。 The invention also relates to a pre-accelerated resin composition comprising (i) a curable resin, (ii) selected from the group consisting of iron carboxylate, 1,3-dioxa iron complex and dicyclopentadienyl The iron compound of the iron complex, and (iii) the compound of the second transition metal; the weight ratio of the first transition metal: the second transition metal is in the range of 3:1 to 200:1, and the restriction condition is pre-acceleration The resin is substantially free of ascorbic acid.
本發明進一步關於一種包含第一組分及第二組分之雙組分組合物,該第一組分包含如上文所定義之經預加速之樹脂組合物,該第二組分包含過氧化物。 The invention further relates to a two-component composition comprising a first component and a second component, the first component comprising a pre-accelerated resin composition as defined above, the second component comprising a peroxide .
以金屬測定,鐵化合物較佳以至少50 mmol/l,更佳至少100 mmol/l之量存在於加速劑溶液中。其較佳以低於5000 mmol/l,更佳低於2500 mmol/l,且最佳低於1000 mmol/l之量存在於加速劑溶液中。 The iron compound is preferably present in the accelerator solution in an amount of at least 50 mmol/l, more preferably at least 100 mmol/l, as determined by metal. It is preferably present in the accelerator solution in an amount of less than 5000 mmol/l, more preferably less than 2500 mmol/l, and most preferably less than 1000 mmol/l.
以金屬測定,鐵化合物較佳以至少1 mmol/kg樹脂,更佳至少2 mmol/kg樹脂之量存在於經預加速之樹脂中。其較佳以不超過75 mmol/kg樹脂,更佳不超過50 mmol/kg樹脂,甚至更佳不超過25 mmol/kg樹脂,且最佳不超過10 mmol/kg樹脂之量存在。 The iron compound is preferably present in the pre-accelerated resin in an amount of at least 1 mmol/kg resin, more preferably at least 2 mmol/kg resin, as determined by metal. It is preferably present in an amount of no more than 75 mmol/kg resin, more preferably no more than 50 mmol/kg resin, even more preferably no more than 25 mmol/kg resin, and most preferably no more than 10 mmol/kg resin.
鐵化合物係選自由羧酸鐵、1,3-二氧雜鐵錯合物及二環戊二烯基鐵錯合物組成之群。 The iron compound is selected from the group consisting of iron carboxylate, 1,3-dioxa iron complex, and dicyclopentadienyl iron complex.
適合的羧酸鐵之實例為乳酸鐵、環烷酸鐵、2-乙基己酸鐵(亦即辛酸鐵)、甲酸鐵、乙酸鐵、丙酸鐵、丁酸鐵、戊酸鐵、己酸鐵、庚酸鐵、辛酸鐵、壬酸鐵、癸酸鐵、新癸酸鐵及十二烷酸鐵。 Examples of suitable iron carboxylates are iron lactate, iron naphthenate, iron 2-ethylhexanoate (i.e., iron octoate), iron formate, iron acetate, iron propionate, iron butyrate, iron valerate, caproic acid. Iron, iron heptanoate, iron octoate, iron citrate, iron citrate, iron neodecanoate and iron dodecanoate.
1,3-二氧雜鐵錯合物之實例為乙醯丙酮酸鐵,及乙醯丙酮、苯甲醯丙酮、二苯甲醯甲烷及乙醯乙酸酯(諸如二乙 基乙醯乙醯胺、二甲基乙醯乙醯胺、二丙基乙醯乙醯胺、二丁基乙醯乙醯胺、乙醯乙酸甲酯、乙醯乙酸乙酯、乙醯乙酸丙酯及乙醯乙酸丁酯)之鐵錯合物。 Examples of 1,3-dioxa iron complexes are iron acetylacetonate, and acetamidine, benzamidine, benzotrimethane and acetamidine acetate (such as diethyl Ethylacetamide, dimethylacetamidine, dipropylacetamidine, dibutylacetamidine, ethyl acetate, ethyl acetate, ethyl acetate Iron complex of ester and butyl acetate.
二環戊二烯基鐵錯合物之實例為包含鐵及兩個經取代或未經取代之環戊二烯基配位體的錯合物,其中在環戊二烯基環上視情況存在之取代基係選自由具有1至12個碳原子的烷基、芳基及芳烷基組成之群,其可視情況經選自O、N、S、Si及P之雜原子取代。二環戊二烯基鐵錯合物之一實例為二茂鐵。 An example of a dicyclopentadienyl iron complex is a complex comprising iron and two substituted or unsubstituted cyclopentadienyl ligands, wherein the cyclopentadienyl ring is optionally present The substituent is selected from the group consisting of an alkyl group having 1 to 12 carbon atoms, an aryl group and an aralkyl group, which may optionally be substituted with a hetero atom selected from the group consisting of O, N, S, Si and P. An example of a dicyclopentadienyl iron complex is ferrocene.
Fe(II)及Fe(III)錯合物均可使用。 Both Fe(II) and Fe(III) complexes can be used.
第二過渡金屬(亦即反應性促進劑)之實例為可以兩種氧化態存在之過渡金屬,諸如鈷、鈦、釩、錳、銅、錫、鉻、鎳、鉬、鍺、鍶、鈀、鉑、鈮、銻、錸、鋨、銥、鉑、金、汞、碲、銣及鉍。 Examples of the second transition metal (ie, a reactive promoter) are transition metals which may exist in two oxidation states, such as cobalt, titanium, vanadium, manganese, copper, tin, chromium, nickel, molybdenum, niobium, tantalum, palladium, Platinum, rhodium, ruthenium, osmium, iridium, osmium, platinum, gold, mercury, ruthenium, osmium and iridium.
根據本發明作為反應性促進劑之較佳第二過渡金屬為銅、鈷及錳。因為可少量使用,所以鈷化合物可用作第二過渡金屬(反應性促進劑)而不導致法規及毒性問題。 Preferred second transition metals for use as reactive promoters in accordance with the present invention are copper, cobalt and manganese. Since it can be used in a small amount, the cobalt compound can be used as the second transition metal (reactivity promoter) without causing regulatory and toxicity problems.
第二過渡金屬之適合的化合物為其鹽及錯合物,諸如其鹵化物、硝酸鹽、硫酸鹽、磺酸鹽、磷酸鹽、膦酸鹽、氧化物或羧酸鹽。適合的羧酸鹽之實例為乳酸鹽、2-乙基己酸鹽、乙酸鹽、丙酸鹽、丁酸鹽、草酸鹽、月桂酸鹽、油酸鹽、亞麻油酸鹽、棕櫚酸鹽、硬脂酸鹽、乙醯丙酮酸鹽、辛酸鹽、壬酸鹽、庚酸鹽、新癸酸鹽或環烷酸鹽。 Suitable compounds of the second transition metal are salts and complex compounds thereof such as halides, nitrates, sulfates, sulfonates, phosphates, phosphonates, oxides or carboxylates. Examples of suitable carboxylates are lactate, 2-ethylhexanoate, acetate, propionate, butyrate, oxalate, laurate, oleate, linoleate, palmitate , stearate, acetoacetate, octoate, decanoate, heptanoate, neodecanoate or naphthenate.
以金屬測定,第二過渡金屬較佳以至少10 mmol/l,更佳 至少25 mmol/l之量存在於加速劑溶液中。其較佳以低於1000 mmol/l,更佳低於500 mmol/l,且最佳低於250 mmol/l之量存在於加速劑溶液中。 Preferably, the second transition metal is at least 10 mmol/l as measured by metal, more preferably An amount of at least 25 mmol/l is present in the accelerator solution. It is preferably present in the accelerator solution in an amount of less than 1000 mmol/l, more preferably less than 500 mmol/l, and most preferably less than 250 mmol/l.
以金屬測定,第二過渡金屬較佳以至少0.005 mmol/kg樹脂,更佳至少0.02 mmol/kg樹脂之量存在於經預加速之樹脂中。其較佳以不超過0.5 mmol/kg樹脂,更佳不超過0.25 mmol/kg樹脂之量存在。 The second transition metal is preferably present in the pre-accelerated resin in an amount of at least 0.005 mmol/kg resin, more preferably at least 0.02 mmol/kg resin, as determined by metal. It is preferably present in an amount of no more than 0.5 mmol/kg resin, more preferably no more than 0.25 mmol/kg resin.
除金屬化合物之外,根據本發明之加速劑溶液還含有溶劑。適合的溶劑之實例為磷化合物及羥基官能性溶劑。 The accelerator solution according to the present invention contains a solvent in addition to the metal compound. Examples of suitable solvents are phosphorus compounds and hydroxyl functional solvents.
適合的磷化合物之實例為具有式P(R)3及P(R)3=O之化合物,其中各R獨立地選自氫、具有1至10個碳原子之烷基及具有1至10個碳原子之烷氧基。較佳地,至少兩個R基團係選自烷基或烷氧基。適合的含磷化合物之特定實例為磷酸二乙酯、磷酸二丁酯、磷酸三丁酯、磷酸三乙酯(TEP)、亞磷酸二丁酯及磷酸三乙酯。 Examples of suitable phosphorus compounds are those having the formula P(R) 3 and P(R) 3 =O wherein each R is independently selected from hydrogen, an alkyl group having from 1 to 10 carbon atoms and having from 1 to 10 Alkoxy group of a carbon atom. Preferably, at least two R groups are selected from alkyl or alkoxy groups. Specific examples of suitable phosphorus-containing compounds are diethyl phosphate, dibutyl phosphate, tributyl phosphate, triethyl phosphate (TEP), dibutyl phosphite, and triethyl phosphate.
術語「羥基官能性溶劑」包括式HO-(-CH2-C(R1)2-(C H2)m-O-)n-R2之化合物,其中各R1獨立地選自由氫、具有1至10個碳原子之烷基及具有1至10個碳原子之羥烷基組成之群,n=1至10,m=0或1,且R2為氫或具有1至10個碳原子之烷基。最佳地,各R1獨立地選自H、CH3及CH2OH。適合的羥基官能性溶劑之實例為二醇,如二乙二醇單丁醚、乙二醇、二乙二醇、二丙二醇及聚乙二醇、甘油及異戊四醇。 The term "hydroxy-functional solvent" includes compounds of the formula HO-(-CH 2 -C(R 1 ) 2 -(CH 2 ) m -O-) n -R 2 wherein each R 1 is independently selected from hydrogen, having a group consisting of an alkyl group of 1 to 10 carbon atoms and a hydroxyalkyl group having 1 to 10 carbon atoms, n = 1 to 10, m = 0 or 1, and R 2 is hydrogen or has 1 to 10 carbon atoms Alkyl group. Most preferably, each R 1 is independently selected from the group consisting of H, CH 3 and CH 2 OH. Examples of suitable hydroxy-functional solvents are diols such as diethylene glycol monobutyl ether, ethylene glycol, diethylene glycol, dipropylene glycol and polyethylene glycol, glycerol and pentaerythritol.
另外,根據本發明之加速劑溶液可進一步包含其他有機 化合物,諸如脂族烴溶劑、芳族烴溶劑及攜帶醛、酮、醚、酯、醇、磷酸酯或羧酸基團之溶劑。適合的溶劑之實例為脂族烴溶劑,諸如石油溶劑及無臭礦油精(OMS);芳族烴溶劑,諸如環烷及環烷與石蠟之混合物;異丁醇;戊醇;1,2-二肟;N-甲基吡咯啶酮;N-乙基吡咯啶酮;二甲基甲醯胺(DMF);二甲亞碸(DMSO);2,2,4-三甲基戊二醇二異丁酸酯(TxIB);酯,諸如順丁烯二酸二丁酯、丁二酸二丁酯、乙酸乙酯、乙酸丁酯、酮戊二酸之單酯及二酯、丙酮酸酯及抗壞血酸酯(諸如抗壞血酸棕櫚酸酯);醛;單酯及二酯,更特定言之丙二酸二乙酯及丁二酸二乙酯;1,2-二酮,特定言之雙乙醯及乙二醛;苯甲醇及脂肪醇。 In addition, the accelerator solution according to the present invention may further comprise other organic Compounds such as aliphatic hydrocarbon solvents, aromatic hydrocarbon solvents, and solvents which carry aldehydes, ketones, ethers, esters, alcohols, phosphates or carboxylic acid groups. Examples of suitable solvents are aliphatic hydrocarbon solvents such as petroleum solvents and odorless mineral spirits (OMS); aromatic hydrocarbon solvents such as naphthenes and mixtures of naphthenes and paraffins; isobutanol; pentanol; 1,2- Diterpene; N-methylpyrrolidone; N-ethylpyrrolidone; dimethylformamide (DMF); dimethyl hydrazine (DMSO); 2,2,4-trimethylpentanediol Isobutyrate (TxIB); esters, such as dibutyl maleate, dibutyl succinate, ethyl acetate, butyl acetate, monoesters and diesters of ketoglutaric acid, pyruvate and Ascorbate (such as ascorbyl palmitate); aldehyde; monoester and diester, more specifically diethyl malonate and diethyl succinate; 1,2-dione, specifically diacetyl and Glyoxal; benzyl alcohol and fatty alcohol.
較佳存在於加速劑溶液中之溶劑總量為1 wt%至50 wt%,較佳5 wt%至30 wt%。在預加速劑樹脂中,較佳為0.1至100 g/kg樹脂,較佳0.5至60 g/kg樹脂。 The total amount of the solvent preferably present in the accelerator solution is from 1 wt% to 50 wt%, preferably from 5 wt% to 30 wt%. In the pre-accelerator resin, it is preferably from 0.1 to 100 g/kg of the resin, preferably from 0.5 to 60 g/kg of the resin.
因為抗壞血酸傾向於抵消反應性促進劑之作用,所以根據本發明之加速劑溶液及經預加速之樹脂基本上不含抗壞血酸,意謂該溶液含有低於1 wt%之抗壞血酸且經預加速之樹脂含有低於0.01 wt%之抗壞血酸。在抗壞血酸存在下,第二金屬可充當抑制劑而非反應性促進劑。 Since ascorbic acid tends to counteract the action of the reactive promoter, the accelerator solution and the pre-accelerated resin according to the present invention are substantially free of ascorbic acid, meaning that the solution contains less than 1 wt% of ascorbic acid and pre-accelerated resin. Contains less than 0.01 wt% of ascorbic acid. The second metal acts as an inhibitor rather than a reactive promoter in the presence of ascorbic acid.
在本說明書中,術語抗壞血酸包括L-抗壞血酸及D-異抗壞血酸。最佳地,根據本發明之加速劑溶液及經預加速之樹脂兩者都不含有抗壞血酸。 In the present specification, the term ascorbic acid includes L-ascorbic acid and D-isoascorbic acid. Most preferably, both the accelerator solution and the pre-accelerated resin according to the present invention do not contain ascorbic acid.
根據本發明之加速劑溶液及經預加速之樹脂可視情況含有一或多種促進劑、鹼、水、抑制劑、添加劑及/或填充 劑。 The accelerator solution and the pre-accelerated resin according to the present invention may optionally contain one or more promoters, bases, water, inhibitors, additives and/or fillers. Agent.
存在兩種重要類別之促進劑:銨、鹼金屬或鹼土金屬之羧酸鹽,及1,3-二酮。 There are two important classes of promoters: ammonium, alkali metal or alkaline earth metal carboxylates, and 1,3-diketones.
1,3-二酮之實例為乙醯丙酮、苯甲醯丙酮及二苯甲醯甲烷,及乙醯乙酸酯,諸如二乙基乙醯乙醯胺、二甲基乙醯乙醯胺、二丙基乙醯乙醯胺、二丁基乙醯乙醯胺、乙醯乙酸甲酯、乙醯乙酸乙酯、乙醯乙酸丙酯及乙醯乙酸丁酯。 Examples of the 1,3-diketone are acetamidineacetone, benzamidineacetone, and benzamidine methane, and acetamidine acetate such as diethyl acetamidine, dimethylacetamidine, Dipropyl acetamidine, dibutyl acetamidine, methyl acetate, ethyl acetate, acetonitrile propyl acetate and butyl acetate.
銨、鹼金屬及鹼土金屬之適合的金屬羧酸鹽之實例為2-乙基己酸鹽(亦即辛酸鹽)、壬酸鹽、庚酸鹽、新庚酸鹽及環烷酸鹽。較佳的鹼金屬為鉀。鹽可以其本身添加至加速劑溶液或樹脂中,或其可當場形成。舉例而言,鹼金屬2-乙基己酸鹽可在添加鹼金屬氫氧化物及2-乙基己酸至加速劑溶液中之後當場於該溶液中製備。 Examples of suitable metal carboxylates of ammonium, alkali metal and alkaline earth metals are 2-ethylhexanoate (i.e., octoate), decanoate, heptanoate, neoheptanoate and naphthenate. A preferred alkali metal is potassium. The salt may be added to the accelerator solution or resin itself, or it may be formed on the spot. For example, an alkali metal 2-ethylhexanoate can be prepared in situ in the solution after the addition of the alkali metal hydroxide and 2-ethylhexanoic acid to the accelerator solution.
乙醯乙酸酯為尤其較佳的促進劑。尤其較佳為二乙基乙醯乙醯胺。甚至更佳為二乙基乙醯乙醯胺與2-乙基己酸鉀之組合。 Acetyl acetate is a particularly preferred accelerator. Especially preferred is diethyl acetamidine. Even more preferably, it is a combination of diethyl acetamidine and potassium 2-ethylhexanoate.
若加速劑溶液中存在一或多種促進劑,則以加速劑溶液之總重量計,其量較佳為至少0.01 wt%,更佳至少0.1 wt%,甚至更佳至少1 wt%,更佳至少10 wt%,且最佳至少20 wt%;較佳不超過90 wt%,更佳不超過80 wt%,且最佳不超過70 wt%。 If one or more promoters are present in the accelerator solution, the amount is preferably at least 0.01 wt%, more preferably at least 0.1 wt%, even more preferably at least 1 wt%, more preferably at least the total weight of the accelerator solution. 10 wt%, and most preferably at least 20 wt%; preferably not more than 90 wt%, more preferably not more than 80 wt%, and most preferably not more than 70 wt%.
欲存在於加速劑溶液及經預加速之樹脂中之適合的含氮鹼為一級、二級及三級胺,諸如三乙胺、二甲基苯胺、二乙基苯胺或N,N-二甲基-對甲苯胺(DMPT);多元胺,諸如 1,2-(二甲胺)乙烷;二級胺,諸如二乙胺;乙氧基化胺,諸如三乙醇胺、二甲基胺基乙醇、二乙醇胺或單乙醇胺;及芳族胺,諸如吡啶或聯吡啶。含氮鹼較佳以5 wt%至50 wt%之量存在於加速劑溶液中。在預加速劑樹脂中,其較佳以0.5至10 g/kg樹脂之量存在。 Suitable nitrogenous bases to be present in the accelerator solution and the pre-accelerated resin are primary, secondary and tertiary amines such as triethylamine, dimethylaniline, diethylaniline or N,N-dimethyl Base-p-toluidine (DMPT); polyamines, such as 1,2-(dimethylamine)ethane; a secondary amine such as diethylamine; an ethoxylated amine such as triethanolamine, dimethylaminoethanol, diethanolamine or monoethanolamine; and an aromatic amine such as Pyridine or bipyridine. The nitrogen-containing base is preferably present in the accelerator solution in an amount of from 5 wt% to 50 wt%. In the pre-accelerator resin, it is preferably present in an amount of from 0.5 to 10 g/kg of the resin.
加速劑溶液可視情況包含水。若存在,則溶液之水含量較佳為至少0.01 wt%,且更佳至少0.1 wt%。以加速劑溶液之總重量計,水含量較佳不超過50 wt%,更佳不超過40 wt%,更佳不超過20 wt%,甚至更佳不超過10 wt%,且最佳不超過5 wt%。 The accelerator solution may optionally contain water. If present, the water content of the solution is preferably at least 0.01 wt%, and more preferably at least 0.1 wt%. The water content is preferably not more than 50% by weight, more preferably not more than 40% by weight, more preferably not more than 20% by weight, even more preferably not more than 10% by weight, and most preferably not more than 5, based on the total weight of the accelerator solution. Wt%.
加速劑溶液可藉由簡單地混合成分,視情況伴以中間加熱及/或混合步驟來製備。鐵錯合物可以錯合物形式添加至溶液中或可藉由添加配位體及另一種鐵鹽至溶液中當場形成。經預加速之樹脂可以不同方式製備:藉由將個別成分與樹脂混合,或藉由將樹脂(包括視情況存在之單體)與根據本發明之加速劑溶液混合。後一方法較佳。 The accelerator solution can be prepared by simply mixing the ingredients, optionally with an intermediate heating and/or mixing step. The iron complex can be added to the solution in the form of a complex or can be formed in situ by adding a ligand and another iron salt to the solution. The pre-accelerated resin can be prepared in a different manner by mixing the individual ingredients with the resin or by mixing the resin, including optionally monomers, with the accelerator solution according to the invention. The latter method is preferred.
欲使用根據本發明之加速劑溶液固化且欲存在於經預加速之樹脂組合物中之適合樹脂包括醇酸樹脂、不飽和聚酯(UP)樹脂、乙烯酯樹脂、(甲基)丙烯酸酯樹脂、聚胺基甲酸酯、環氧樹脂及其混合物。較佳樹脂為(甲基)丙烯酸酯樹脂、UP樹脂及乙烯酯樹脂。在本申請案之上下文中,術語「不飽和聚酯樹脂」及「UP樹脂」係指不飽和聚酯樹脂與烯系不飽和單體化合物之組合。術語「(甲基)丙烯酸酯樹脂」係指丙烯酸酯或甲基丙烯酸酯樹脂與烯系不飽和單 體化合物之組合。如上文所定義之UP樹脂及丙烯酸酯樹脂為慣例且可自市面上購得。固化通常藉由添加根據本發明之加速劑溶液及引發劑(過氧化物)至樹脂中,或藉由添加過氧化物至經預加速之樹脂中來起始。 Suitable resins to be cured using the accelerator solution according to the present invention and intended to be present in the pre-accelerated resin composition include alkyd resins, unsaturated polyester (UP) resins, vinyl ester resins, (meth) acrylate resins , polyurethanes, epoxies and mixtures thereof. Preferred resins are (meth) acrylate resins, UP resins, and vinyl ester resins. In the context of this application, the terms "unsaturated polyester resin" and "UP resin" refer to a combination of an unsaturated polyester resin and an ethylenically unsaturated monomer compound. The term "(meth)acrylate resin" means an acrylate or methacrylate resin and an ethylenically unsaturated single. a combination of body compounds. UP resins and acrylate resins as defined above are customary and commercially available. Curing is usually initiated by adding an accelerator solution and an initiator (peroxide) according to the invention to the resin, or by adding a peroxide to the pre-accelerated resin.
欲藉由本發明方法固化之適合的UP樹脂為所謂的鄰苯二甲酸型樹脂(ortho-resin)、間苯二甲酸型樹脂(iso-resin)、間苯二甲酸-新戊二醇型樹脂(iso-npg resin)及二環戊二烯(DCPD)樹脂。該等樹脂之實例為順丁烯二酸型、反丁烯二酸型、烯丙基型、乙烯基型及環氧型樹脂、雙酚A樹脂、對苯二甲酸樹脂及複合樹脂。 Suitable UP resins to be cured by the method of the present invention are so-called ortho-resin, iso-resin, isophthalic acid-neopentyl glycol type resins ( Iso-npg resin) and dicyclopentadiene (DCPD) resin. Examples of such resins are maleic acid type, fumaric acid type, allyl type, vinyl type and epoxy type resin, bisphenol A resin, terephthalic acid resin and composite resin.
乙烯酯樹脂包括基於例如甲基丙烯酸酯、二丙烯酸酯、二甲基丙烯酸酯及其寡聚物之丙烯酸酯樹脂。 The vinyl ester resin includes an acrylate resin based on, for example, methacrylate, diacrylate, dimethacrylate, and oligomers thereof.
丙烯酸酯樹脂包括丙烯酸酯、甲基丙烯酸酯、二丙烯酸酯及二甲基丙烯酸酯及其寡聚物。 Acrylate resins include acrylates, methacrylates, diacrylates, and dimethacrylates and oligomers thereof.
烯系不飽和單體化合物之實例包括苯乙烯及苯乙烯衍生物,如α-甲基苯乙烯、乙烯基甲苯、茚、二乙烯基苯、乙烯基吡咯啶酮、乙烯基矽氧烷、乙烯基己內醯胺、茋以及鄰苯二甲酸二烯丙酯、二亞苄基丙酮、烯丙基苯、甲基丙烯酸甲酯、丙烯酸甲酯、(甲基)丙烯酸、二丙烯酸酯、二甲基丙烯酸酯、丙烯醯胺;乙酸乙烯酯、三聚氰酸三烯丙酯、異氰尿酸三烯丙酯、用於光學應用之烯丙基化合物(諸如(二)乙二醇二烯丙基碳酸酯)、氯苯乙烯、第三丁基苯乙烯、丙烯酸第三丁酯、丁二醇二甲基丙烯酸酯及其混合物。(甲基)丙烯酸酯反應性稀釋劑之適合實例為PEG200 二(甲基)丙烯酸酯、1,4-丁二醇二(甲基)丙烯酸酯、1,3-丁二醇二(甲基)丙烯酸酯、2,3-丁二醇二(甲基)丙烯酸酯、1,6-己二醇二(甲基)丙烯酸酯及其異構體、二乙二醇二(甲基)丙烯酸酯、三乙二醇二(甲基)丙烯酸酯、甘油二(甲基)丙烯酸酯、三羥甲基丙烷二(甲基)丙烯酸酯、新戊二醇二(甲基)丙烯酸酯、二丙二醇二(甲基)丙烯酸酯、三丙二醇二(甲基)丙烯酸酯、PPG250二(甲基)丙烯酸酯、三環癸烷二羥甲基二(甲基)丙烯酸酯、1,10-癸二醇二(甲基)丙烯酸酯、四乙二醇二(甲基)丙烯酸酯、三羥甲基丙烷三(甲基)丙烯酸酯、(甲基)丙烯酸縮水甘油酯、(雙)順丁烯二醯亞胺、(雙)甲順丁烯二醯亞胺、(雙)衣康醯亞胺及其混合物。 Examples of the ethylenically unsaturated monomer compound include styrene and a styrene derivative such as α-methylstyrene, vinyltoluene, anthracene, divinylbenzene, vinylpyrrolidone, vinyl azide, ethylene. Benzoamine, hydrazine and diallyl phthalate, dibenzylideneacetone, allylbenzene, methyl methacrylate, methyl acrylate, (meth)acrylic acid, diacrylate, dimethyl Acrylate, acrylamide; vinyl acetate, triallyl cyanurate, triallyl isocyanurate, allyl compound for optical applications (such as (di) ethylene glycol diallyl Carbonate), chlorostyrene, t-butyl styrene, tert-butyl acrylate, butanediol dimethacrylate, and mixtures thereof. A suitable example of a (meth) acrylate reactive diluent is PEG 200 Di(meth)acrylate, 1,4-butanediol di(meth)acrylate, 1,3-butanediol di(meth)acrylate, 2,3-butanediol di(methyl) Acrylate, 1,6-hexanediol di(meth)acrylate and isomers thereof, diethylene glycol di(meth)acrylate, triethylene glycol di(meth)acrylate, glycerin II Methyl) acrylate, trimethylolpropane di(meth) acrylate, neopentyl glycol di(meth) acrylate, dipropylene glycol di(meth) acrylate, tripropylene glycol di(meth) acrylate , PPG250 di(meth) acrylate, tricyclodecane dimethylol di(meth) acrylate, 1,10-nonanediol di(meth) acrylate, tetraethylene glycol di(methyl) Acrylate, trimethylolpropane tri(meth)acrylate, glycidyl (meth)acrylate, (bis) maleimide, (bis)methylsuccinimide, (double ) ketimine and mixtures thereof.
經預加速之樹脂中烯系不飽和單體之量以樹脂之重量計較佳為至少0.1 wt%,更佳至少1 wt%,且最佳至少5 wt%。烯系不飽和單體之量較佳不超過50 wt%,更佳不超過40 wt%,且最佳不超過35 wt%。 The amount of the ethylenically unsaturated monomer in the preaccelerated resin is preferably at least 0.1 wt%, more preferably at least 1 wt%, and most preferably at least 5 wt%, based on the weight of the resin. The amount of the ethylenically unsaturated monomer is preferably not more than 50% by weight, more preferably not more than 40% by weight, and most preferably not more than 35% by weight.
若使用加速劑溶液固化樹脂或製備經預加速之樹脂,則以樹脂之重量計,加速劑溶液通常以至少0.01 wt%,較佳至少0.1 wt%,且較佳不超過5 wt%,更佳不超過3 wt%之加速劑溶液之量採用。 If the accelerator solution is used to cure the resin or to prepare a pre-accelerated resin, the accelerator solution is usually at least 0.01 wt%, preferably at least 0.1 wt%, and preferably not more than 5 wt%, more preferably by weight of the resin. No more than 3 wt% of accelerator solution is used.
適合於固化樹脂且適合於存在於雙組分組合物之第二組分中的過氧化物包括無機過氧化物及有機過氧化物,諸如常規使用之酮過氧化物、過氧化酯、二芳基過氧化物、二烷基過氧化物及過氧化二碳酸酯,以及過氧化碳酸酯、過 氧化縮酮、氫過氧化物、二醯基過氧化物及過氧化氫。較佳過氧化物為有機氫過氧化物、酮過氧化物、過氧化酯及過氧化碳酸酯。甚至更佳為氫過氧化物及酮過氧化物。較佳氫過氧化物包括異丙苯基氫過氧化物、1,1,3,3-四甲基丁基氫過氧化物、第三丁基氫過氧化物、異丙基異丙苯基氫過氧化物、第三戊基氫過氧化物、2,5-二甲基己基-2,5-二氫過氧化物、蒎烷氫過氧化物、對-薄荷烷氫過氧化物、萜氫過氧化物及蒎烯氫過氧化物。較佳酮過氧化物包括過氧化甲基乙基酮、過氧化甲基異丙基酮、過氧化甲基異丁基酮、過氧化環己酮及過氧化乙醯丙酮。 Peroxides suitable for curing the resin and suitable for being present in the second component of the two-component composition include inorganic peroxides and organic peroxides, such as conventionally used ketone peroxides, peroxyesters, diaryls Base peroxides, dialkyl peroxides and peroxydicarbonates, as well as peroxycarbonates Oxidized ketals, hydroperoxides, dinonyl peroxides, and hydrogen peroxide. Preferred peroxides are organic hydroperoxides, ketone peroxides, peroxyesters and peroxycarbonates. Even more preferred are hydroperoxides and ketone peroxides. Preferred hydroperoxides include cumyl hydroperoxide, 1,1,3,3-tetramethylbutyl hydroperoxide, tert-butyl hydroperoxide, isopropyl cumene. Hydroperoxide, third amyl hydroperoxide, 2,5-dimethylhexyl-2,5-dihydroperoxide, decane hydroperoxide, p-menthane hydroperoxide, hydrazine Hydroperoxide and terpene hydroperoxide. Preferred ketone peroxides include methyl ethyl ketone peroxide, methyl isopropyl ketone peroxide, methyl isobutyl ketone peroxide, cyclohexanone peroxide, and acetamidine peroxide.
當然,亦可使用兩種或兩種以上過氧化物之混合物;例如氫過氧化物或酮過氧化物與過氧化酯之組合。 It is of course also possible to use mixtures of two or more peroxides; for example hydroperoxides or combinations of ketone peroxides and peroxyesters.
尤其較佳之過氧化物為過氧化甲基乙基酮。熟習此項技術者應瞭解此等過氧化物可與習知添加劑(例如填充劑、顏料及減敏劑)組合。減敏劑之實例為親水性酯及烴溶劑。欲用於固化樹脂之過氧化物之量較佳為每100份樹脂至少0.1(phr),更佳至少0.5 phr,且最佳至少1 phr。過氧化物之量較佳為不超過8 phr,更佳不超過5 phr,最佳不超過2 phr。 A particularly preferred peroxide is methyl ethyl ketone peroxide. Those skilled in the art will appreciate that such peroxides can be combined with conventional additives such as fillers, pigments, and phlegmatizers. Examples of the desensitizing agent are hydrophilic esters and hydrocarbon solvents. The amount of peroxide to be used for curing the resin is preferably at least 0.1 (phr), more preferably at least 0.5 phr, and most preferably at least 1 phr per 100 parts of resin. The amount of peroxide is preferably not more than 8 phr, more preferably not more than 5 phr, and most preferably not more than 2 phr.
當過氧化物與經預加速之樹脂混合時,將過氧化物添加至樹脂與加速劑溶液之預混物中,或將過氧化物與樹脂預混之後再添加加速劑溶液。混合並分散所得混合物。視引發劑系統、加速劑系統、調適固化速率之化合物及待固化之樹脂組合物而定,固化製程可在-15℃至250℃之任何溫 度下進行。較佳地,其在諸如手工塗佈、噴佈、長絲纏繞、樹脂轉注成形、塗層(例如凝膠塗層及標準塗層)、紐扣製造、離心鑄造、波紋薄板或扁平面板、換襯系統、傾倒化合物之廚房水槽等應用中通常所用之環境溫度下進行。然而,其亦可用於SMC、BMC、拉擠成形技術及其類似技術中,對於上述技術使用高達180℃,更佳高達150℃,最佳高達100℃之溫度。 When the peroxide is mixed with the pre-accelerated resin, the peroxide is added to the premix of the resin and accelerator solution, or the peroxide is premixed with the resin before the accelerator solution is added. The resulting mixture was mixed and dispersed. Depending on the initiator system, the accelerator system, the compound that adjusts the cure rate, and the resin composition to be cured, the curing process can be any temperature between -15 ° C and 250 ° C. Under the degree. Preferably, it is in, for example, hand coating, spray coating, filament winding, resin transfer molding, coating (such as gel coating and standard coating), button manufacturing, centrifugal casting, corrugated sheet or flat panel, relining It is carried out at ambient temperatures commonly used in applications such as systems, kitchen sinks for pouring compounds. However, it can also be used in SMC, BMC, pultrusion techniques and the like, using temperatures up to 180 ° C, more preferably up to 150 ° C, optimally up to 100 ° C for the above techniques.
可在固化製程中視情況採用其他添加劑,諸如填充劑、纖維、顏料、抑制劑、助劑及促進劑。 Other additives such as fillers, fibers, pigments, inhibitors, auxiliaries, and accelerators may be employed as appropriate in the curing process.
纖維之實例為玻璃纖維、碳纖維、芳族聚醯胺纖維(例如Twaron®)、天然纖維(例如黃麻、洋麻、工業大麻、亞麻(亞麻線)、苧麻等)。 Examples of fibers are glass fibers, carbon fibers, aromatic polyamide fibers (e.g., Twaron®), natural fibers (e.g., jute, kenaf, industrial hemp, linen (linen), ramie, etc.).
填充劑之實例為石英、砂、氫氧化鋁、氫氧化鎂、白堊、氫氧化鈣、黏土及石灰。 Examples of fillers are quartz, sand, aluminum hydroxide, magnesium hydroxide, chalk, calcium hydroxide, clay and lime.
可對固化樹脂進行固化後處理以進一步使硬度最佳化。該固化後處理通常在40℃至180℃範圍內之溫度下進行30分鐘至15小時。 The cured resin may be subjected to post-cure treatment to further optimize the hardness. The post-curing treatment is usually carried out at a temperature ranging from 40 ° C to 180 ° C for 30 minutes to 15 hours.
固化樹脂可用於各種應用中,包括海事應用、化學錨定、屋面、建築、換襯、管道及貯槽、地板、風車葉片、層壓製品等。 Cured resins can be used in a variety of applications, including marine applications, chemical anchoring, roofing, construction, relining, piping and sump, flooring, windmill blades, laminates, and the like.
藉由溶解1 wt%之鐵化合物於磷酸三乙酯(TEP)中來製備 四種含Fe加速劑溶液;所用鐵化合物列舉在表1中。作為進一步參考,使用市售加速劑NL-53(購自AkzoNobel),其以10 wt% Co(作為金屬)之量包含2-乙基己酸鈷(II)。 Prepared by dissolving 1 wt% of iron compound in triethyl phosphate (TEP) Four Fe-containing accelerator solutions; the iron compounds used are listed in Table 1. For further reference, a commercially available accelerator NL-53 (available from AkzoNobel) containing cobalt (II) 2-ethylhexanoate in an amount of 10 wt% Co (as metal) was used.
此等加速劑溶液(2 phr(每100份樹脂))與1.5 phr過氧化甲基乙基酮(Butanox®M50,購自AkzoNobel)一起用於在20℃下固化以鄰苯二甲酸為基的不飽和聚酯樹脂(Palatal®P6,購自DSM resin)。藉由塑膠協會(Society of Plastic Institute)之方法(SPI方法F/77.1;購自Akzo Nobel Polymer Chemicals)分析固化效能。此方法涉及量測峰值放熱、達到峰值之時間及膠凝時間。根據此方法,將25 g包含100份樹脂、1.5份過氧化物及2份加速劑溶液之混合物倒入試管中且在該管中心處穿過外殼置放熱電偶。接著將玻璃管置放於維持在20℃下之氣候受控的室內且量測時間-溫度曲線。自該曲線計算以下參數: 膠凝時間(Gt)=實驗開始與高於浴溫5.6℃之間所經過的時間(分鐘)。 These accelerator solutions (2 phr (per 100 parts resin)) were used together with 1.5 phr of methyl ethyl ketone peroxide (Butanox® M50, available from AkzoNobel) for curing at 20 ° C based on phthalic acid Unsaturated polyester resin (Palatal® P6, available from DSM resin). Curing performance was analyzed by the method of the Society of Plastic Institute (SPI Method F/77.1; available from Akzo Nobel Polymer Chemicals). This method involves measuring the peak exotherm, the time to peak, and the gel time. According to this method, 25 g of a mixture comprising 100 parts of resin, 1.5 parts of peroxide and 2 parts of accelerator solution was poured into a test tube and a thermocouple was placed through the outer casing at the center of the tube. The glass tube was then placed in a climate controlled room maintained at 20 °C and the time-temperature curve was measured. The following parameters are calculated from this curve: Gel time (Gt) = time elapsed between the start of the experiment and the bath temperature above 5.6 ° C (minutes).
結果顯示於表1中,其顯示此等鐵溶液在此系統中不能加速固化。 The results are shown in Table 1, which shows that these iron solutions do not accelerate curing in this system.
除了添加少量第二金屬化合物至樹脂中之外,用1 wt%辛酸鐵/TEP重複以上參考實例。表2呈現結果且顯示少量的其他金屬化合物導致固化活性大大增加。以下事實證實此增加並非簡單地歸因於該其他金屬:在無辛酸鐵的情況下當用相同量的加速劑NL-53重複實驗時,固化需要18分鐘。換言之:該良好結果係由鐵化合物及少量第二金屬之協同效應提供。 The above reference examples were repeated with 1 wt% iron octoate/TEP except that a small amount of the second metal compound was added to the resin. Table 2 presents the results and shows that small amounts of other metal compounds result in a significant increase in curing activity. The facts below confirm that this increase is not simply due to the other metal: in the absence of iron octoate, the curing takes 18 minutes when the experiment is repeated with the same amount of accelerator NL-53. In other words: this good result is provided by the synergistic effect of the iron compound and a small amount of the second metal.
用不同的鐵化合物(皆為1 wt%鐵化合物/TEP)重複實例1。 Example 1 was repeated with different iron compounds (all 1 wt% iron compound / TEP).
表3呈現結果且證實在實例1中得到的結果亦適用於其他鐵化合物。 Table 3 presents the results and demonstrates that the results obtained in Example 1 also apply to other iron compounds.
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