TWI571371B - Three dimensional replacing meats manufacturing machine - Google Patents

Description

Three-dimensional molding alternative meat device

The present invention relates to an alternative meat device, and more particularly to the use of three-dimensional molding instead of a meat device.

For many years, the food industry has spent a lot of money and effort to produce non-meat protein, which can also be called plant protein (hereinafter referred to as substitute meat, commonly known as vegetarian chicken or vegetarian meat), for example, using soybean or soy protein processing. Instead of meat, it can replace animal meat. If there is a low-cost substitute meat to replace animal meat, it can overcome the shortage of animal meat in the world.

In addition, in terms of the food processing method of replacing meat meat instead of meat, some of them use the method of heat extrusion to make meat using non-meat protein, and the process method still cannot reach the animal meat. The same appearance, the quality can not be stabilized and the appearance can break through the tradition, so that consumers can improve the visual enjoyment of the substitute meat, so the consumer still stays at the level of visual perception of traditional food, can not let Alternative meat products can not increase the economic value of a wider range of diners. Therefore, it is still necessary to replace the animal meat products with the current replacement of meat products.

The present invention has been made in view of the above, and particularly provides a device for replacing a meat device by using a three-dimensional molding instead of a meat product to replace an animal meat product, and providing the animal with a three-dimensional molding (that is, using a three-dimensional laminated superposition molding technique) to prepare the animal. A substitute for meat that is not aesthetically pleasing to the meat Products for consumption. For example, a three-dimensional molding device can be used to replace the meat powder, and the molding method can be used to print various shapes, such as dried bean curd, bean skin, tofu, gluten, oil tofu, hot dog, frankfurter sausage, meatball, Chinese style. Sausages, sausages and other granular sausages, meat velvet, meat crisps, meat chops (dry), beef jerky, meat horns, meat strips, shredded pork, dried meat products, bacon, duck, pickled meat products, chicken, duck, Goose, cattle, pigs, sheep, etc., chicken, duck, goose, cattle, pigs, sheep and other ribs, chicken, duck, goose, cattle, pigs, sheep and other legs, wings, foot cutting parts, etc. The meat products and the like can be conditioned by a barbecue method; the meat products and the like, and the whole or inner ovoids such as fresh water and salt water fish can be conditioned, which are the characteristics and objects of the present invention.

In order to achieve the above objectives, one of the more broad aspects of the present invention provides a three-dimensional molding substitute meat device which can utilize a three-dimensional laminated superposition molding technique to replace the meat (ie, non-meat protein) raw material powder. The three-dimensional shaped object is replaced by a meat product, wherein the three-dimensional forming substitute meat device comprises a control computer, the meat appearance can be pre-imaged, and the image of the meat shape can be outputted.

10‧‧‧ Construction trough

20‧‧・Powdering mechanism

201‧‧‧Feed container

202‧‧‧Dusting components

30‧‧‧Printing agency

301‧‧‧Loading displacement member

302‧‧‧ sprinkler

40‧‧‧Working platform

S1~S8‧‧‧Steps for making three-dimensional molding substitute meat

Fig. 1 is a view showing the steps of a method for producing a three-dimensional shaped substitute meat according to a preferred embodiment of the present invention.

Fig. 2 is a schematic view showing a three-dimensional laminated superposition forming apparatus according to a preferred embodiment of the present invention.

Some exemplary embodiments embodying the features and advantages of the present invention are described in detail in the following description. It is to be understood that the present invention is capable of various modifications in various aspects, and is not to be construed as a limitation.

Hereinafter, a specific embodiment of the method and apparatus for manufacturing a three-dimensional shaped substitute meat of the present invention will be described. Please refer to FIG. 1 , which is a step of the method for manufacturing a three-dimensional shaped substitute meat according to the present invention.

1. Providing an alternative meat (non-meat protein) food material processing procedure (as shown in step S1): First, the present invention replaces meat products mainly with soybean as raw material, and takes uniform and uniform granules, no insects, no fever mold High-quality soybeans with high protein content (protein content of 40% or more) should be carefully cleaned and removed, and washed thoroughly with drinking water. The sediment and foreign matter absorbed by the soybean body surface should be completely removed to avoid affecting the quality.

2. Soaking and grinding process (as shown in step S2): Soaking and grinding must master the time, temperature and moisture of soybean soaking. The specific method is: soak the soybean in warm water of 14 ° C to 25 ° C (the ratio of soybean to water is 1:1.50) for 8 to 10 hours, after soaking, wash the soybean with 10 times of odorless water, and It is ground and ground in a grinder at room temperature to form a soybean puree with a fineness of more than 80 mesh.

3. The boiled pulp filtration treatment program (as shown in step S3): the soybean puree is cooked at a temperature of 100 ° C for 45 to 60 minutes, and then dried at 105 ° C for 10 minutes to form a high-temperature soybean slurry, which is filtered and then filtered. The soybean or mud is filtered by a sieve or a vibrating screen to minimize the residual rate of protein in the bean dregs, and the pH value should be properly controlled and adjusted in the processes of grinding, boiling, filtering, etc., so as to improve the dissolution rate of the soy protein. It is advisable to adjust the pH of the soy milk to 6.50.

4. Dry atomization milling process (as shown in step S4): Soybean slurry which is emulsified into a slurry by filtration conditioning treatment is obtained by spray drying to obtain dried soybean powder. Specific method: the soybean mud can be transported to the nozzle atomizer, the nozzle can make the soybean mud material into droplets, and spray the mist to be dispersed in the hot air container, and use the hot air to dry the misty soybean mud material into fine bean powder particles. .

5. The powder layering treatment process (as shown in step S5): providing the bean powder particles to a three-dimensional forming (ie, using a laminated superposition forming technique) device, And the supply is laid flat on a construction groove to form a layered profile portion of the section according to the shape of the meat.

6. Printing and curing process (as shown in step S6): printing the fluid adhesive by using a three-dimensional molding (that is, using a laminated superposition forming technique) on the printing mechanism of the device, and coating the layered profile on the section Partially cured into a single layer object. Wherein the fluid adhesive can add an adhesive to a fluid state of cellulose, vitamins, dietary minerals, protein and flavorings, etc., and is printed on an inner region of the layered contour portion of the section. The fluid adhesive can also be a fluid state food coloring agent that is printed on the outer edge of the layered profile portion of the section.

7. Three-dimensional laminated superposition molding technology processing program (as shown in step S7): repeating the layering process and the step of printing and curing, so that the single layer object on the construction groove is solidified to form a continuous layer object.

8. Remove the remaining material and take out the three-dimensional shape object program that has been made into the substitute meat (as shown in step S8): in addition to forming a continuous layer object on the construction groove, remove the residual material powder and take out the substitute meat. The three-dimensional shape of the article.

As shown in the second figure, the three-dimensional laminated superposition forming apparatus of the present invention mainly comprises a control computer (not shown inside), a construction tank 10, a dusting mechanism 20 and a printing mechanism 30.

The control computer can store the substitute meat type in advance, and can output an instruction to replace the meat type image file. In some embodiments, the control computer can be a tablet computer, a mobile phone, a smart phone, a wearable device, and any device having functions similar to the control computer. In addition, the control computer further has a three-dimensional scanning device that can scan the substitute meat to be pre-stored.

The dusting mechanism 20 has a feeding container 201 for storing and storing the bean powder particles, and can displace and displace the internally stored soybean powder particles, and a powder discharging member 202 is constructed thereon. The printing mechanism 30 is moved together and the pulverized particles of the feeding container 201 are flattened on the construction tank 10.

The printing mechanism 30 is controlled by the control computer output command, and executes the printing fluid adhesive on the construction tank 10 instead of the meat powder particles to form an object that is formed to cure the desired shape instead of the meat.

The printing mechanism 30 includes a carrier displacement member 301 and at least one set of nozzles 302. The load-displacement member 301 is disposed on the working platform 40 of the device, and the at least one set of the spray heads 302 and the powder-spreading member 202 of the powder-laying mechanism 20 are arranged on the load-displacement member 301 for displacement movement. The member 301 can be controlled to be moved back and forth in the direction of passing through the construction slot 10 by an instruction output by the control computer; the at least one set of the nozzles 302 includes a container (not shown) and a container with a fluid adhesive therein. A connected nozzle (not shown internally) that is controlled by the output command of the control computer to eject the fluid adhesive.

As can be seen from the above description, the three-dimensional molding substitute meat device specifically performs an alternative meat article that is more beautiful and more singular than the animal meat according to the above-described manufacturing method.

Therefore, the three-dimensional molding substitute meat device according to the above-mentioned three-dimensional laminated superposition molding technology manufacturing method and device, to form a three-dimensional object method is described in detail as follows: firstly, the layering treatment is carried out, which will replace the meat powder particles (the powder shape) Granules can be mung beans, red beans, black beans, beans, broad beans, chickpeas, peanuts, edamame, lentils, white beans, kidney beans, kidney beans, chickpeas, green beans, Brazilian beans, natto, emperor beans, kidney beans, beans And the lentil, etc., is supplied to the supply container 201 of the powder-laying mechanism 20, and the powder-feeding member 202 is lifted to replace the meat powder-like particles and flattened in the construction tank 10 Forming a layered profile portion according to the cut surface of the meat product; performing a printing and curing process, wherein the load bearing member 301 can be controlled by the control computer to control the displacement toward the direction of the construction groove 10 Having a structure in which at least one set of nozzles 302 ejects a fluid adhesive, which is applied to the paving groove 10 instead of the meat powder particles to form The cross-sectional layered contour portion is solidified into a single layer object, wherein the fluid adhesive is a fluid state of cellulose, vitamins, dietary minerals, protein and seasonings, etc., and the flavoring thereof is added. Ingredients include: soy sauce, salt water, vinegar, edible alcohol, syrup, chili oil and cooking oil, sesame oil, osmanthus essential oil, nutmeg essential oil, celery oil, eucalyptus essential oil, black pepper essential oil, fish sauce, tomato juice, marinade, The eucalyptus oil, XO sauce, juice, etc., the plurality of fluid adhesives can be repeatedly printed on the inner region of the layered contour portion of the section by using at least one set of nozzles 302, of course, the fluid adhesive can also be used. The food coloring adhesive agent in a fluid state is printed on the outer edge region of the layered contour portion of the cut layer; the molded article having the color tone is presented, and then the laminated superposition molding process is performed to repeat the above-mentioned powder spreading. The layer processing and the printing and curing treatment step cause the single layer object to solidify on the construction tank 10 to form a continuous layer object, that is, the substitute meat powder particles are laid flat on the construction tank 10 The adhesive is cured into a single-layer object, and the substitute meat powder particles are evenly laid on the single-layer object, and then the fluid adhesive is sprayed to form a single-layer object, and the upper and lower single-layer objects are mutually Adhesively, the above-mentioned powder layering treatment and printing and curing treatment steps are repeated, so that the substitute meat powder particles on the construction tank 10 are solidified to form a continuous layer object; finally, the residual material is removed. The three-dimensional shape object of the substitute meat is prepared, that is, the residual material powder (the excess substitute meat powder particle) formed on the construction groove 10 is removed, and the three-dimensional shape object of the substitute meat can be produced. For example: dried bean curd, bean husk, tofu, gluten, oil tofu, hot dog, frankfurter sausage, tribute, Chinese sausage, sausage and other granular sausages, meat velvet, meat crisp, meat chops (dry), beef jerky, meat horn , meat strips, shredded pork, dried meat products, bacon, duck, pickled meat products, chicken, duck, goose, cattle, pigs, sheep, etc., chicken, duck, goose, cattle, pigs, sheep and other ribs, Chicken, duck, goose, cow, pig, sheep, etc. legs, wings, feet For the above-mentioned parts, the above-mentioned meat products can be conditioned by grilling; the meat products can be conditioned, and the whole or inner ovoids such as freshwater and saltwater fish can be obtained to achieve the same appearance as animal meat. Replace meat items.

In summary, the present invention provides a three-dimensional molding substitute meat device, which replaces the meat (non-meat protein) to replace the animal meat product to the three-dimensional laminated superposition forming device, thereby producing the animal meat. The product is unique and has a visually appealing alternative to meat. It also tastes the dual enjoyment of taste and also has the nutrition of animal meat, which is of great industrial value.

10‧‧‧ Construction trough

20‧‧・Powdering mechanism

201‧‧‧Feed container

202‧‧‧Dusting components

30‧‧‧Printing agency

301‧‧‧Loading displacement member

302‧‧‧ sprinkler

40‧‧‧Working platform

Claims (16)

A three-dimensional molding substitute meat device, which can utilize a three-dimensional laminated superposition molding technology processing program to form an alternative meat product (ie, non-meat protein) raw material powder into a three-dimensional shape object instead of meat. The three-dimensional molding substitute meat device comprises: a control computer, which can store a meat product appearance, color, seasoning material and food material in advance in an image file, and can output an instruction to the image file; a printing mechanism, including At least one set of spray heads for printing at least one fluid adhesive, the fluid adhesive being capable of adding at least one of a fluid state of cellulose, vitamins, dietary minerals, protein, seasonings and food colorings. a powder laying mechanism comprising a feeding container and a powder laying member, the feeding container being disposed on a working platform for containing and storing the powder particles of the substitute meat material, and lifting and lifting the powder particles Displacement, the powder-spreading member structure is displaced along the printing mechanism; and a construction groove is disposed on the working platform for accommodating the displacement and flattening a powdery granule of the raw material of the meat; wherein the three-dimensional laminated superposition forming process is processed by the tiling mechanism to form a layered contour portion of the three-dimensional shaped article instead of the meat, and then Spraying the fluid adhesive by the printing mechanism, performing a printing and curing treatment on the layered contour portion of the cut layer to solidify into a single layer object, and stacking the single layer object to form a layer This alternative to the three-dimensional shape of the meat. The three-dimensional molding substitute meat device according to claim 1, wherein the control computer can be a tablet computer, a mobile phone, a smart phone, a wearable device, and a device having a control computer function. The three-dimensional molding substitute meat device according to claim 1, wherein the control computer further has a three-dimensional scanning device that scans the meat shape to form a pattern for pre-storing. The three-dimensional molding substitute meat device according to claim 1, wherein the substitute meat material raw material powder mainly uses soybean as a raw material powder. The three-dimensional molding substitute meat device according to claim 1, wherein the substitute meat material raw material powder is mainly mung bean, red bean, black bean, bowl bean, broad bean, chickpea, peanut, edamame, lentils, white bean, At least one of the kidney bean, the kidney bean, the chickpea, the green bean, the Brazilian bean, the natto, the emperor bean, the kidney bean, the bean bean and the lentil is a raw material powder. The three-dimensional molding substitute meat device according to claim 1, wherein the printing mechanism comprises a load-bearing displacement member, the load-displacement member is disposed on the working platform of the device, and the at least one set of nozzles and the The powder-spreading component of the dust-laying mechanism is configured to be displaced along the load-bearing displacement member, and the load-bearing displacement member can be controlled to be displaced back and forth in the direction of the construction groove by the output command of the control computer. The three-dimensional molding substitute meat device according to claim 1, wherein the at least one set of nozzles comprises a container containing the fluid adhesive and a nozzle connected to the container, the nozzle being controlled by the control computer The output command controls the ejection of the fluid adhesive. The three-dimensional shaped substitute meat device according to claim 1, wherein the fluid adhesive is a fluid state seasoning, such as: soy sauce, brine, vinegar, edible alcohol, syrup, chili oil and edible oil. , sesame oil, osmanthus essential oil, nutmeg essential oil, celery oil, eucalyptus essential oil, black pepper essential oil, fish sauce, tomato juice, marinade, oyster sauce, XO sauce, juice, at least one of which is added with adhesive, printing An internal region of the layered profile portion is cut in the section. The three-dimensional shaped substitute meat device according to claim 1, wherein the substitute three-dimensional shape of the meat comprises a bean curd, a bean husk, a tofu, a gluten and an oil tofu. The three-dimensional shaped substitute meat device according to the first aspect of the patent application, wherein the three-dimensional shape of the substitute meat product comprises a hot dog, a frankfurter sausage, a meatball, a Chinese sausage, a sausage, and the like. The three-dimensional shaped substitute meat device according to claim 1, wherein the substitute three-dimensional shape of the meat comprises meat fluff, meat crisp, meat chop (dry), beef jerky, meat horn, meat strip, Dry meat products such as shredded pork and other appearances. The three-dimensional shaped substitute meat device according to the first aspect of the patent application, wherein the three-dimensional shape of the substitute meat product comprises an appearance such as bacon, plate duck, and the like. The three-dimensional shaped substitute meat device according to claim 1, wherein the substitute three-dimensional shape of the meat comprises chicken, duck, goose, cow, pig, sheep, etc., chicken, duck, goose, cow Ribs, pigs, sheep and other ribs, chicken, duck, goose, cattle, pigs, sheep and other legs, wings, foot cutting parts, etc. to regulate the appearance of meat products such as barbecue. The three-dimensional shaped substitute meat device according to claim 1, wherein the substitute three-dimensional shape of the meat comprises chicken, duck, goose, cow, pig, sheep and other poultry carcasses, chicken, duck, goose Ribs, cows, ducks, sheep and other ribs, chickens, ducks, geese, cattle, pigs, sheep and other legs, wings, foot cutting parts, etc., to regulate the appearance of meat products, etc. The three-dimensional shaped substitute meat device according to claim 1, wherein the substitute three-dimensional shape of the meat comprises various whole or internal ovoids such as fresh water and salt water fish. The three-dimensional molding substitute meat device according to the first aspect of the patent application, wherein the three-dimensional laminated superposition molding technology processing program is a repeating powder layering processing program and a printing curing processing program, and the substitute meat is Spraying a fluid adhesive on the construction tank to solidify into a single layer object, and then performing the powdery particle to be flattened on the single layer object, and then printing the fluid adhesive to Curing into a single single-layer object, the upper and lower single-layer objects are adhered to each other, so that the above-mentioned powder layering process and the printing and curing process are repeated to promote the curing of the non-meat protein powder particles on the construction tank. To form a continuous layer of objects.