TWI570022B - Ship host cylinder water cooling system - Google Patents

Ship host cylinder water cooling system Download PDF

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TWI570022B
TWI570022B TW103137519A TW103137519A TWI570022B TW I570022 B TWI570022 B TW I570022B TW 103137519 A TW103137519 A TW 103137519A TW 103137519 A TW103137519 A TW 103137519A TW I570022 B TWI570022 B TW I570022B
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ship
temperature
state
section
main engine
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TW103137519A
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Chinese (zh)
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TW201615490A (en
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Jun-Lian Su
Kun-Ting Yu
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船舶主機缸套水冷卻系統 Ship main engine cylinder water cooling system

本發明創作係關於一種冷卻系統,尤指一種船舶主機缸套水冷卻系統。 The invention relates to a cooling system, in particular to a water cooling system for a ship's main engine liner.

按,船舶主機缸套水冷卻系統係屬於中央冷卻系統之一,其功能係使船舶主機於運轉時所產生的熱,透過該船舶主機缸套水冷卻系統之冷卻液體帶走,再依序經過該船舶主機缸套水冷卻系統之造水機進行第一段熱回收降溫後,再與船舶淡水側冷卻系統之熱交換部進行熱交換,接著再回流至該船舶主機缸套水冷卻系統之預熱系統。 According to the ship's main engine cylinder water cooling system, it is one of the central cooling systems. Its function is to make the heat generated by the ship's main engine running through the cooling liquid of the ship's main cylinder liner water cooling system, and then pass through After the first stage of heat recovery and cooling, the water machine of the main engine cylinder water cooling system of the ship performs heat exchange with the heat exchange part of the fresh water side cooling system of the ship, and then returns to the preheating of the water cooling system of the ship's main cylinder liner. Thermal system.

目前該船舶主機缸套水冷卻系統為維持船舶主機於在運轉狀態時、或停機狀態時之溫度,主要係利用一三通閥配合一以全流量輸出之泵浦,而該三通閥之控制主要係透過溫度感測器來偵測該三通閥之出口溫度,一但該出口溫度超過設定值時,則控制該三通閥之出口閥增加開度、而該三通閥之旁通閥則是縮減開度,藉此來提高流入船舶主機之冷卻液體流量;反之,則是縮減該出口閥之開度,並同時增加該旁通閥之開度,藉此來增加回流以避免冷卻液體溫度過低。 At present, the water cooling system of the main engine cylinder liner of the ship is to maintain the temperature of the main engine of the ship in the running state or in the shutdown state, mainly by using a three-way valve to cooperate with the pump with full flow output, and the control of the three-way valve Mainly detecting the outlet temperature of the three-way valve through a temperature sensor, and when the outlet temperature exceeds the set value, controlling the outlet valve of the three-way valve to increase the opening degree, and the bypass valve of the three-way valve Then, the opening degree is reduced, thereby increasing the flow rate of the cooling liquid flowing into the main engine of the ship; conversely, reducing the opening degree of the outlet valve and simultaneously increasing the opening degree of the bypass valve, thereby increasing the backflow to avoid the cooling liquid. The temperature is too low.

由於船舶主機在運轉狀態時、或停機狀態時均須維持一定之暖機或待運轉溫度,以避免低溫腐蝕、或因膨脹係數不同所衍伸 其他問題。一般船廠或船舶駕駛員為避免麻煩、或是長久以來該船舶主機缸套水冷卻系統之操作習慣,所以無論船舶航行模式為航行、進出港、停泊靠港等狀態時,該船舶主機缸套水冷卻系統之幫浦均提供冷卻液體最大額定流量,來避免上述情況之發生。 Since the ship's main engine is in the running state or in the shutdown state, it must maintain a certain warm-up or waiting temperature to avoid low-temperature corrosion or the expansion coefficient due to different expansion coefficients. other problems. In general, the shipyard or ship driver avoids trouble, or has long been operating habits of the ship's main cylinder liner water cooling system, so whether the ship's navigation mode is navigation, entry and exit, porting, etc., the ship's main engine liner water The pump of the cooling system provides the maximum rated flow of cooling liquid to avoid this.

然而,該船舶於各種行駛狀態時,該船舶主機均非需要如此大量的冷卻液體流量,尤其當船舶處於停泊靠港之狀態時,該船舶主機缸套水冷卻系統所提供之冷卻液體最大額定流量會遠超過該船舶主機所需要的量,造成不必要能源的損耗。爰此,本發明創作者認為此有改善之必要。 However, when the ship is in various driving states, the ship's main engine does not need such a large amount of cooling liquid flow, especially when the ship is parked at the port, the maximum rated flow of the cooling liquid provided by the ship's main tank water cooling system. It will far exceed the amount required by the ship's main engine, causing unnecessary energy loss. Accordingly, the creators of the present invention believe that this is necessary for improvement.

有鑒於先前技術所述不足之處,本發明創作者提出一種解決之手段,該手段係關於一種船舶主機缸套水冷卻系統,包括: In view of the deficiencies described in the prior art, the creator of the present invention proposes a solution for a ship's main engine liner water cooling system, comprising:

一循環管: A loop tube:

該循環管之一段部跨設一旁通管,將該循環管界定出一第一段部及一第二段部;該第一段部可供與一船舶淡水側冷卻系統之熱交換部進行熱交換;該第二端部由一端朝向另一端依序設有一預熱系統、一第一溫度偵測器、一船舶主機、一渦輪增壓機、一第二溫度偵測器、及一造水機;該第一溫度偵測器及該第二溫度偵測器可供偵測該循環管內冷卻液體通過時之溫度,而得到一第一溫度偵測值、及一第二溫度偵測值。 One section of the circulation pipe spans a bypass pipe, and the circulation pipe defines a first section and a second section; the first section is available for heat exchange with a heat exchange part of a freshwater side cooling system of the vessel Exchanging; the second end portion is provided with a preheating system, a first temperature detector, a ship main engine, a turbocharger, a second temperature detector, and a water generating body from one end toward the other end. The first temperature detector and the second temperature detector are configured to detect a temperature when the cooling liquid in the circulation pipe passes, and obtain a first temperature detection value and a second temperature detection value. .

一變頻幫浦: A frequency conversion pump:

該變頻幫浦設於該第二段部,且該變頻幫浦之出口段係朝向該第二段部之另一端。 The inverter pump is disposed in the second section, and the outlet section of the inverter pump faces the other end of the second section.

一控制單元: A control unit:

該控制單元係分別電性連接該預熱系統、該船舶主機、該渦輪增壓機、該第一溫度偵測器、該第二溫度偵測器、及該造水機,該控制單元寫有一變頻幫浦控制程式,該變頻幫浦控制程式可供該控制單元執行:根據該預熱系統、該船舶主機、該渦輪增壓機之啟閉狀態,判斷目前船舶之狀態,當判斷該船舶處於進出港狀態時,則控制該變頻幫浦以最大運轉速度進行作動;若判斷該船舶處於航行狀態時,則控制該變頻幫浦之運作速度,直到該第一溫度偵測值、及第二溫度偵測值分別滿足一第一溫度預設值、及一第二溫度預設值;若判斷該船舶處於靜止狀態時,則控制該變頻幫浦之運作速度,直到該第一溫度偵測值滿足該第一溫度預設值。 The control unit is electrically connected to the preheating system, the ship host, the turbocharger, the first temperature detector, the second temperature detector, and the water generator, and the control unit writes a The inverter pump control program is executable by the control unit: determining the current state of the ship according to the preheating system, the host of the ship, and the opening and closing state of the turbocharger, when judging that the ship is in When entering or leaving the port state, the inverter pump is controlled to operate at a maximum running speed; if it is determined that the ship is in a navigation state, the operating speed of the inverter pump is controlled until the first temperature detection value and the second temperature The detected values respectively satisfy a first temperature preset value and a second temperature preset value; if it is determined that the ship is in a stationary state, the operating speed of the frequency conversion pump is controlled until the first temperature detection value is satisfied. The first temperature preset value.

由於船舶於各種狀態(航行狀態、進出港狀態、靜止狀態)時,各元件所需較適工作環境溫度均不相同,再加上船舶於各種狀態時,各元件之間的啟閉關係也不相同。爰此,本發明創作者提出一種解決先前技術不足之手段,該手段主要係利用該控制單元根據各元件之啟閉關係來了解目前船舶係處於何種狀態,再根據該狀態時各元件之較適工作環境溫度的不同,來調整該變頻幫浦之輸出冷卻液體之流量,以令該變頻幫浦無需長時間處於高速運轉之狀態,藉此來節省能源之使用,並解決先前技術所述不足之處。 Since the ship is in various states (shipping state, inbound and outbound state, and stationary state), the suitable working environment temperature of each component is different, and when the ship is in various states, the opening and closing relationship between the components is not the same. Accordingly, the creator of the present invention proposes a means for solving the deficiencies of the prior art, which mainly uses the control unit to know the current state of the ship system according to the opening and closing relationship of each component, and then according to the state, the components are compared. Depending on the temperature of the working environment, the flow rate of the output cooling liquid of the frequency conversion pump is adjusted, so that the frequency conversion pump does not need to be in a high-speed operation state for a long time, thereby saving energy use and solving the problems described in the prior art. Where.

(A)‧‧‧船舶主機缸套水冷卻系統 (A) ‧‧‧Ship main cylinder liner water cooling system

(B)‧‧‧船舶淡水側冷卻系統 (B) ‧‧‧ship freshwater side cooling system

(B1)‧‧‧熱交換部 (B1)‧‧‧Hot Exchange Department

(1)‧‧‧循環管 (1) ‧‧‧Circulation tube

(11)‧‧‧第一段部 (11) ‧‧‧First Section

(12)‧‧‧第二段部 (12)‧‧‧The second paragraph

(13)‧‧‧旁通管 (13) ‧ ‧ bypass pipe

(2)‧‧‧預熱系統 (2) ‧‧‧Preheating system

(3)‧‧‧第一溫度偵測器 (3) ‧‧‧First temperature detector

(4)‧‧‧船舶主機 (4) ‧‧‧Ship mainframe

(5)‧‧‧渦輪增壓機 (5) ‧‧‧ turbocharger

(6)‧‧‧第二溫度偵測器 (6) ‧‧‧Second temperature detector

(7)‧‧‧造水機 (7)‧‧‧Water machine

(8)‧‧‧變頻幫浦 (8)‧‧‧Frequency pump

(9)‧‧‧控制單元 (9) ‧‧‧Control unit

第一圖係本發明創作各元件連結示意圖 The first figure is a schematic diagram of the connection of each component of the invention.

以下藉由圖式之輔助,說明本發明創作之構造、特點與實施例,俾使貴審查人員對於本發明創作有更進一步之瞭解。 The construction, features and embodiments of the present invention will be described with the aid of the drawings, and the reviewers will have a better understanding of the present invention.

請參閱第一圖所示,本發明創作係關於一種船舶主機缸套水冷卻系統,包括: Referring to the first figure, the invention relates to a water cooling system for a ship's main engine liner, comprising:

一循環管(1): A circulation tube (1):

請參閱第一圖所示,該循環管(1)之一段部跨設一旁通管(13),而將該循環管(1)界定出一第一段部(11)、及一第二段部(12);該第一段部(11)可供與一船舶淡水側冷卻系統(B)之熱交換部(B1)進行熱交換;而該第二段部(12)由一端朝向另一端依序設有一預熱系統(2)、一第一溫度偵測器(3)、一船舶主機(4)、一渦輪增壓機(5)、一第二溫度偵測器(6)、及一造水機(7)。該第一溫度偵測器(3)可供偵測流經該預熱系統(2)之冷卻液體之溫度,而得到一第一溫度偵測值;該第二溫度偵測器(6)可供偵測流經該渦輪增壓機(5)之冷卻液體之溫度,而得到一第二溫度偵測值。 Referring to the first figure, one section of the circulation pipe (1) spans a bypass pipe (13), and the circulation pipe (1) defines a first section (11) and a second section. a portion (11); the first segment (11) is heat exchangeable with a heat exchange portion (B1) of a ship fresh water side cooling system (B); and the second segment portion (12) is from one end toward the other end a preheating system (2), a first temperature detector (3), a ship host (4), a turbocharger (5), a second temperature detector (6), and A water machine (7). The first temperature detector (3) is configured to detect a temperature of the cooling liquid flowing through the preheating system (2) to obtain a first temperature detection value; the second temperature detector (6) is For detecting the temperature of the cooling liquid flowing through the turbocharger (5), a second temperature detection value is obtained.

一變頻幫浦(8): A frequency conversion pump (8):

請參閱第一圖所示,該變頻幫浦(8)設於該第二段部(12),且該變頻幫浦(8)之出口段係朝向該第二段部(12)之另一端。 Referring to the first figure, the inverter pump (8) is disposed in the second section (12), and the outlet section of the inverter pump (8) faces the other end of the second section (12). .

一控制單元(9): A control unit (9):

請參閱第一圖所示,該控制單元(9)係分別電性連接該預熱系統(2)、該第一溫度偵測器(3)、該船舶主機(4)、該渦輪增壓機(5)、該第二溫度偵測器(6)、及該造水機(7),該控制單元(9) 寫有一變頻幫浦控制程式。 Referring to the first figure, the control unit (9) is electrically connected to the preheating system (2), the first temperature detector (3), the ship host (4), and the turbocharger. (5), the second temperature detector (6), and the water generator (7), the control unit (9) Write a variable frequency pump control program.

以下係介紹船舶於各種狀態時之特性: The following is a description of the characteristics of the ship in various states:

1.船舶在進出港之狀態時,只有該造水機(7)係處於停止狀態,而該預熱系統(2)、該船舶主機(4)、及該渦輪增壓機(5)是處於開啟狀態,同時,該船舶主機(4)會因為操車動作頻繁,而造成該船舶主機缸套水系統(A)整體的熱負荷變化劇烈,此時需要該變頻幫浦(8)以輸出最大冷卻液體流量,才得以應付該熱負荷變化。 1. When the ship is in the state of entry and exit, only the water generator (7) is in a stopped state, and the preheating system (2), the ship main engine (4), and the turbocharger (5) are at When the ship's main engine (4) is frequently operated, the overall thermal load of the ship's main engine casing water system (A) changes drastically. At this time, the inverter pump (8) is required to output maximum cooling. The liquid flow is able to cope with this heat load change.

2.當該船舶於停機狀態時,只有該預熱系統(2)係處於開啟狀態,而該船舶主機(4)、該渦輪增壓機(5)、及該造水機(7)則是處於關閉狀態,同時,該變頻幫浦(8)之作動僅需維持該船舶主機(4)於暖機狀態下所需溫度即可。 2. When the ship is in the shutdown state, only the preheating system (2) is in an open state, and the ship main engine (4), the turbocharger (5), and the water generator (7) are In the off state, at the same time, the operation of the frequency conversion pump (8) only needs to maintain the temperature required by the host (4) of the ship in the warm state.

3.當該船舶處於航行狀態時,則是該預熱系統(2)處於關閉狀態,而該船舶主機(4)、該渦輪增壓機(5)則是處於啟動之狀態,此時,該變頻幫浦(8)之作動僅需維持各元件於作動狀態下所需較適溫度即可。 3. When the ship is in a sailing state, the preheating system (2) is in a closed state, and the ship main engine (4) and the turbocharger (5) are in a starting state, at this time, The operation of the frequency conversion pump (8) only needs to maintain the suitable temperature of each component under the operating state.

爰此,本發明創作者透過船舶航行時具有上述之特性,而認為利用上述之特性來控制該變頻幫浦(8)之作動,則可改善先前技術所述之船舶缸套水冷卻系統中,該變頻幫浦持續處於輸出最大冷卻液體流量所造成能源浪費之問題。也因此,該變頻幫浦控制程式可供該控制單元(9)執行:根據該預熱系統(2)、該船舶主機(4)、該渦輪增壓機(5)之啟閉狀態,判斷目前船舶之狀態,當判斷該船舶處於進出港狀態時,則控制該變頻幫浦(8)以最大運 轉速度進行作動;若判斷該船舶處於航行狀態時,則控制該變頻幫浦(8)之運作速度,直到該第一溫度偵測值、及第二溫度偵測值分別滿足一第一溫度預設值、及一第二溫度預設值;若判斷該船舶處於靜止狀態時,則控制該變頻幫浦(8)之運作速度,直到該第一溫度偵測值滿足該第一溫度預設值。此外,該第一溫度預設值較佳為55(1±5%)℃,該第二溫度預設值較佳為80(1±5%)℃,以令各元件得以處於一較適之環境溫度進行運作。 Accordingly, the creator of the present invention has the above-described characteristics when navigating through a ship, and it is considered that the use of the above-described characteristics to control the operation of the variable frequency pump (8) can improve the water cooling system of the marine liner of the ship described in the prior art. The inverter pump continues to be at a loss of energy due to the output of the maximum cooling liquid flow. Therefore, the inverter pump control program is executable by the control unit (9): according to the preheating system (2), the ship host (4), and the turbocharger (5) opening and closing state, judging the current The state of the ship, when judging that the ship is in the inbound and outbound state, then controlling the inverter pump (8) to maximize the operation The rotation speed is actuated; if it is determined that the ship is in a navigation state, the operating speed of the frequency conversion pump (8) is controlled until the first temperature detection value and the second temperature detection value respectively satisfy a first temperature pre-predetermined Setting a value and a second temperature preset value; if it is determined that the ship is in a stationary state, controlling the operating speed of the frequency conversion pump (8) until the first temperature detection value satisfies the first temperature preset value . In addition, the first temperature preset value is preferably 55 (1±5%) ° C, and the second temperature preset value is preferably 80 (1±5%) ° C, so that each component can be in a suitable state. The ambient temperature operates.

綜上所述,本發明創作確實符合產業利用性,且未於申請前見於刊物或公開使用,亦未為公眾所知悉,且具有非顯而易知性,符合可專利之要件,爰依法提出專利申請。 In summary, the creation of the present invention is indeed in line with the industrial applicability, and is not found in the publication or public use before the application, nor is it known to the public, and has non-obvious knowledge, conforms to the patentable requirements, and is patented according to law. Application.

惟上述所陳,為本發明創作在產業上一較佳實施例,舉凡依本發明創作申請專利範圍所作之均等變化,皆屬本案訴求標的之範疇。 However, the above-mentioned statements are a preferred embodiment of the invention in the creation of the invention, and all the changes in the scope of the patent application according to the invention are within the scope of the claim.

(A)‧‧‧船舶主機缸套水冷卻系統 (A) ‧‧‧Ship main cylinder liner water cooling system

(B)‧‧‧船舶淡水側冷卻系統 (B) ‧‧‧ship freshwater side cooling system

(B1)‧‧‧熱交換部 (B1)‧‧‧Hot Exchange Department

(1)‧‧‧循環管 (1) ‧‧‧Circulation tube

(11)‧‧‧第一段部 (11) ‧‧‧First Section

(12)‧‧‧第二段部 (12)‧‧‧The second paragraph

(13)‧‧‧旁通管 (13) ‧ ‧ bypass pipe

(2)‧‧‧預熱系統 (2) ‧‧‧Preheating system

(3)‧‧‧第一溫度偵測器 (3) ‧‧‧First temperature detector

(4)‧‧‧船舶主機 (4) ‧‧‧Ship mainframe

(5)‧‧‧渦輪增壓機 (5) ‧‧‧ turbocharger

(6)‧‧‧第二溫度偵測器 (6) ‧‧‧Second temperature detector

(7)‧‧‧造水機 (7)‧‧‧Water machine

(8)‧‧‧變頻幫浦 (8)‧‧‧Frequency pump

(9)‧‧‧控制單元 (9) ‧‧‧Control unit

Claims (1)

一種船舶主機缸套水冷卻系統,包括:一循環管:一段部跨設一旁通管,將該循環管界定出一第一段部及一第二段部;該第一段部可供與一船舶淡水側冷卻系統之熱交換部進行熱交換;該第二段部由一端朝向另一端依序設有一預熱系統、一第一溫度偵測器、一船舶主機、一渦輪增壓機、一第二溫度偵測器、及一造水機;該第一溫度偵測器及該第二溫度偵測器可供偵測該循環管內冷卻液體通過時之溫度,而得到一第一溫度偵測值、及一第二溫度偵測值;一變頻幫浦:設於該第二段部,且該變頻幫浦之出口段係朝向該第二段部之另一端;一控制單元:分別電性連接該預熱系統、該船舶主機、該渦輪增壓機、及該造水機,該控制單元寫有一變頻幫浦控制程式,該變頻幫浦控制程式可供該控制單元執行:根據該預熱系統、該船舶主機、該渦輪增壓機之啟閉狀態,判斷目前船舶之狀態,當判斷該船舶處於進出港狀態時,則控制該變頻幫浦以最大運轉速度進行作動;若判斷該船舶處於航行狀態時,則控制該變頻幫浦之運作速度,直到該第一溫度偵測值、及第二溫度偵測值分別滿足一第一溫度預設值、及一第二溫度預設值;若判斷該船舶處於靜止狀態時,則控制該變頻幫浦之運作速度,直到該第一溫度偵測值滿足該第一溫度預設值,其中該第一溫度預設值為55(1±5%)℃,該第二溫度預設值為80(1±5%)℃,其中當該預熱系統為關閉狀態 ,而該船舶主機、該渦輪增壓機均為開啟狀態時,則該船舶處於航行狀態;當該預熱系統為開啟狀態,而該船舶主機、該渦輪增壓機均為關閉狀態時,則該船舶處於靜止狀態;當該船舶主機、該渦輪增壓機、及該預熱系統均為開啟狀態時,則該船舶處於進出港狀態。 A water cooling system for a ship's main engine cylinder liner includes: a circulation pipe: a section spans a bypass pipe, the circulation pipe defines a first section and a second section; the first section is available for The heat exchange unit of the fresh water side cooling system of the ship performs heat exchange; the second section is provided with a preheating system, a first temperature detector, a ship main engine, a turbocharger, and a step from one end toward the other end. a second temperature detector and a water generator; the first temperature detector and the second temperature detector are configured to detect a temperature when the cooling liquid in the circulation tube passes, and obtain a first temperature detector Measured value and a second temperature detection value; a frequency conversion pump: disposed in the second section, and the outlet section of the frequency conversion pump is oriented toward the other end of the second section; a control unit: respectively Connecting the preheating system, the ship main engine, the turbocharger, and the water generator, the control unit writes a frequency conversion pump control program, and the frequency conversion pump control program is executable by the control unit: according to the pre Thermal system, the main engine of the ship, and the opening and closing of the turbocharger State, judging the current state of the ship, when judging that the ship is in the inbound and outbound state, controlling the frequency conversion pump to operate at the maximum operating speed; if it is determined that the ship is in a navigation state, controlling the operating speed of the frequency conversion pump, Until the first temperature detection value and the second temperature detection value respectively satisfy a first temperature preset value and a second temperature preset value; if it is determined that the ship is in a stationary state, the frequency conversion pump is controlled The operating speed is until the first temperature detection value satisfies the first temperature preset value, wherein the first temperature preset value is 55 (1±5%) ° C, and the second temperature preset value is 80 (1) ±5%) °C, where the preheating system is off When the ship main engine and the turbocharger are both in an open state, the ship is in a sailing state; when the preheating system is in an open state, and the ship main engine and the turbocharger are both in a closed state, then The ship is in a stationary state; when the ship main engine, the turbocharger, and the preheating system are both in an open state, the ship is in an inbound and outbound state.
TW103137519A 2014-10-30 2014-10-30 Ship host cylinder water cooling system TWI570022B (en)

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