TWI565365B - Control apparatus of induction heating apparatus - Google Patents

Control apparatus of induction heating apparatus Download PDF

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TWI565365B
TWI565365B TW101147389A TW101147389A TWI565365B TW I565365 B TWI565365 B TW I565365B TW 101147389 A TW101147389 A TW 101147389A TW 101147389 A TW101147389 A TW 101147389A TW I565365 B TWI565365 B TW I565365B
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slave
converter
phase
main
voltage
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TW101147389A
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TW201410077A (en
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土斐崎哲嗣
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東芝三菱電機產業系統股份有限公司
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    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B6/00Heating by electric, magnetic or electromagnetic fields
    • H05B6/02Induction heating
    • H05B6/06Control, e.g. of temperature, of power
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B6/00Heating by electric, magnetic or electromagnetic fields
    • H05B6/02Induction heating
    • H05B6/10Induction heating apparatus, other than furnaces, for specific applications
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B6/00Heating by electric, magnetic or electromagnetic fields
    • H05B6/02Induction heating
    • H05B6/10Induction heating apparatus, other than furnaces, for specific applications
    • H05B6/14Tools, e.g. nozzles, rollers, calenders

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  • Physics & Mathematics (AREA)
  • Electromagnetism (AREA)
  • General Induction Heating (AREA)

Description

感應加熱裝置的控制裝置 Induction heating device control device

本發明係關於感應加熱裝置的控制裝置。 The present invention relates to a control device for an induction heating device.

過去,有一種將配置在被加熱材的兩側部附近之一對感應加熱裝置予以並聯然後與一個電源連接而構成之控制裝置曾提出來。透過該控制裝置,使兩感應加熱裝置的電流相位同步。因此,兩感應加熱裝置之間不會發生異常相互感應現象(參照例如專利文獻1)。 In the past, there has been proposed a control device in which an induction heating device is connected in parallel to one side of a heated material and then connected to a power source. The current phases of the two induction heating devices are synchronized by the control device. Therefore, an abnormal mutual induction phenomenon does not occur between the two induction heating devices (see, for example, Patent Document 1).

[先前技術文獻] [Previous Technical Literature]

(專利文獻) (Patent Literature)

(專利文獻1)日本特許3156746號公報 (Patent Document 1) Japanese Patent No. 3156746

然而,專利文獻1中記載的兩感應加熱裝置,係接受同一電壓之施加。因此,並無法個別地控制供給至各感應加熱裝置的電力。亦即,無法個別地控制被加熱材的一側部與另一側部的升溫量。 However, the two induction heating devices described in Patent Document 1 accept the application of the same voltage. Therefore, it is not possible to individually control the electric power supplied to each induction heating device. That is, the amount of temperature rise of one side portion and the other side portion of the material to be heated cannot be individually controlled.

本發明係為了解決上述的課題而完成者,其目的在提供一種不僅可防止兩感應加熱裝置之間發生異常相互感應現象,而且可個別地控制被加熱材的一側部與另一側部的升溫量之感應加熱裝置的控制裝置。 The present invention has been made to solve the above problems, and an object thereof is to provide a phenomenon in which not only mutual anomaly mutual induction between two induction heating devices but also one side and the other side of a heated material can be individually controlled. A control device for the induction heating device of the heating amount.

本發明之感應加熱裝置的控制裝置,係具備有:以使對於配置在被加熱材的一側之主要(master)C型感應加熱裝置進行驅動之主要變流器(master inverter)的輸出電壓的相位與輸出電流的相位同步之方式設定前述主要變流器的運轉頻率之主要頻率控制部;使對於配置在前述被加熱材的另一側之從屬(slave)C型感應加熱裝置進行驅動之從屬變流器(slave inverter)的運轉頻率與前述主要變流器的運轉頻率同步之從屬頻率控制部;使前述從屬變流器的輸出電流的相位與前述主要變流器的輸出電流的相位同步之從屬電流相位控制部;設定前述主要變流器的輸出電壓的脈衝寬度之主要電壓控制部;以及設定前述從屬變流器的輸出電壓的脈衝寬度之從屬電壓控制部。 The control device for the induction heating device of the present invention is provided with an output voltage of a main inverter that drives a master C-type induction heating device disposed on one side of the material to be heated. A main frequency control unit that sets the operating frequency of the main converter in synchronization with the phase of the output current; and a slave that drives the slave C-type induction heating device disposed on the other side of the heated material a slave frequency control unit that synchronizes an operating frequency of the slave inverter with an operating frequency of the main converter; synchronizes a phase of an output current of the slave converter with a phase of an output current of the main converter a slave current phase control unit; a main voltage control unit that sets a pulse width of an output voltage of the main converter; and a slave voltage control unit that sets a pulse width of an output voltage of the slave converter.

根據本發明,不僅可防止兩感應加熱裝置之間發生異常相互感應現象,而且可個別地控制被加熱材的一側部與另一側部的升溫量。 According to the present invention, not only the occurrence of abnormal mutual induction between the two induction heating devices but also the amount of temperature rise of one side portion and the other side portion of the material to be heated can be individually controlled.

1‧‧‧被加熱材 1‧‧‧heated materials

2‧‧‧進入側搬送滾輪 2‧‧‧Inlet side conveyor roller

3‧‧‧送出側搬送滾輪 3‧‧‧Send side conveyor roller

4‧‧‧地線 4‧‧‧Ground

5‧‧‧主要C型加熱裝置 5‧‧‧Main C-type heating device

5a‧‧‧主要進入側C型電感器 5a‧‧‧Main entry side C-type inductor

5b‧‧‧主要送出側C型電感器 5b‧‧‧Main sending side C-type inductor

6‧‧‧從屬C型加熱裝置 6‧‧‧Subordinate C-type heating device

6a‧‧‧從屬進入側C型電感器 6a‧‧‧Subordinate entry side C-type inductor

6b‧‧‧從屬送出側C型電感器 6b‧‧‧Subsidiary side C-type inductor

7a至7d‧‧‧材料電流 7a to 7d‧‧‧ material current

8a至8d‧‧‧接地電流 8a to 8d‧‧‧ Ground current

9‧‧‧電弧 9‧‧‧Arc

10‧‧‧第一材料迴圈電路 10‧‧‧First material loop circuit

11‧‧‧第二材料迴圈電路 11‧‧‧Second material loop circuit

12‧‧‧接地迴圈電路 12‧‧‧ Ground loop circuit

13,14‧‧‧材料電流 13,14‧‧‧Material current

15‧‧‧接地電流 15‧‧‧ Grounding current

16‧‧‧電壓型變流器電源 16‧‧‧Voltage type converter power supply

17‧‧‧整流器 17‧‧‧Rectifier

18‧‧‧平滑電容器 18‧‧‧Smoothing capacitor

19a‧‧‧主要變流器 19a‧‧‧Main converter

19b‧‧‧從屬變流器 19b‧‧‧Subordinate converter

20‧‧‧交流電源 20‧‧‧AC power supply

21‧‧‧電壓型匹配裝置 21‧‧‧Voltage type matching device

22a‧‧‧主要匹配變壓器 22a‧‧‧Main matching transformer

22b‧‧‧從屬匹配變壓器 22b‧‧‧Subordinate matching transformer

23a‧‧‧主要串聯共振電容器 23a‧‧‧Main series resonant capacitor

23b‧‧‧從屬串聯共振電容器 23b‧‧‧Subordinate series resonant capacitor

24a‧‧‧主要電流檢測器 24a‧‧‧Main current detector

24b‧‧‧從屬電流檢測器 24b‧‧‧Subordinate current detector

25a‧‧‧主要電壓檢測器 25a‧‧‧ main voltage detector

25b‧‧‧從屬電壓檢測器 25b‧‧‧Subordinate voltage detector

26‧‧‧主要頻率控制電路 26‧‧‧Main frequency control circuit

27‧‧‧從屬頻率控制電路 27‧‧‧Subordinate frequency control circuit

28‧‧‧從屬電流相位控制電路 28‧‧‧Subordinate current phase control circuit

29‧‧‧主要電壓控制電路 29‧‧‧Main voltage control circuit

30‧‧‧從屬電壓控制電路 30‧‧‧Subordinate voltage control circuit

31‧‧‧從屬頻率同步電容器 31‧‧‧Subordinate frequency synchronous capacitor

32‧‧‧斷路器 32‧‧‧Circuit breaker

33‧‧‧從屬電壓相位控制電路 33‧‧‧Subordinate voltage phase control circuit

34‧‧‧從屬電壓相位控制裝置 34‧‧‧Subordinate voltage phase control device

35‧‧‧從屬頻率同步電抗器 35‧‧‧Subordinate frequency synchronous reactor

第1圖係可利用本發明實施形態1之感應加熱裝置的 控制裝置加以控制之感應加熱裝置的斜視圖。 Fig. 1 is an illustration of an induction heating device according to a first embodiment of the present invention An oblique view of the induction heating device controlled by the control device.

第2圖係利用本發明實施形態1之感應加熱裝置的控制裝置加以控制下之感應加熱裝置的感應加熱迴圈之圖。 Fig. 2 is a view showing an induction heating loop of the induction heating device under control by the control device of the induction heating device according to the first embodiment of the present invention.

第3圖係本發明實施形態1之感應加熱裝置的控制裝置之構成圖。 Fig. 3 is a configuration diagram of a control device of the induction heating device according to the first embodiment of the present invention.

第4圖係用於本發明實施形態1之感應加熱裝置的控制裝置中之主要側電路及從屬側電路之圖。 Fig. 4 is a view showing a main side circuit and a slave side circuit used in the control device of the induction heating device according to the first embodiment of the present invention.

第5圖係用來說明用於本發明實施形態1之感應加熱裝置的控制裝置中之主要變流器及從屬變流器之運轉的設定步驟之圖。 Fig. 5 is a view for explaining a setting procedure of the operation of the main converter and the subordinate converter used in the control device of the induction heating device according to the first embodiment of the present invention.

第6圖係本發明實施形態1之感應加熱裝置的控制裝置的主要側電路及從屬側電路的Q值之圖。 Fig. 6 is a view showing the Q values of the main side circuit and the slave side circuit of the control device of the induction heating device according to the first embodiment of the present invention.

第7圖係本發明實施形態2之感應加熱裝置的控制裝置之構成圖。 Fig. 7 is a view showing the configuration of a control device for an induction heating device according to a second embodiment of the present invention.

第8圖係用來說明本發明實施形態2之感應加熱裝置的控制裝置的共振頻率之圖。 Fig. 8 is a view for explaining the resonance frequency of the control device of the induction heating device according to the second embodiment of the present invention.

第9圖係本發明實施形態2之與第5圖相當之圖。 Fig. 9 is a view corresponding to Fig. 5 in the second embodiment of the present invention.

第10圖係本發明實施形態2之與第6圖相當之圖。 Fig. 10 is a view corresponding to Fig. 6 in the second embodiment of the present invention.

第11圖係本發明實施形態3之感應加熱裝置的控制裝置之構成圖。 Figure 11 is a configuration diagram of a control device for an induction heating device according to a third embodiment of the present invention.

第12圖係用來說明本發明實施形態3之感應加熱裝置的控制裝置的共振頻率之圖。 Fig. 12 is a view for explaining the resonance frequency of the control device of the induction heating device according to the third embodiment of the present invention.

第13圖係本發明實施形態4之感應加熱裝置的控制裝置之構成圖。 Figure 13 is a configuration diagram of a control device for an induction heating device according to a fourth embodiment of the present invention.

第14圖係本發明實施形態4之與第8圖相當之圖。 Fig. 14 is a view corresponding to Fig. 8 of the fourth embodiment of the present invention.

第15圖係本發明實施形態5之感應加熱裝置的控制裝置之構成圖。 Fig. 15 is a view showing the configuration of a control device for an induction heating device according to a fifth embodiment of the present invention.

第16圖係本發明實施形態5之與第12圖相當之圖。 Fig. 16 is a view corresponding to Fig. 12 of the fifth embodiment of the present invention.

以下,參照隨附的圖式來說明本發明之實施形態。各圖中,相同或相當的部分都標以相同的符號,並適當地將重複的說明予以簡化或省略。 Hereinafter, embodiments of the present invention will be described with reference to the accompanying drawings. In the drawings, the same or corresponding components are designated by the same reference numerals, and the repeated description is simplified or omitted as appropriate.

實施形態1 Embodiment 1

第1圖係可利用本發明實施形態1之感應加熱裝置的控制裝置加以控制之感應加熱裝置的斜視圖。 Fig. 1 is a perspective view of an induction heating device which can be controlled by a control device of an induction heating device according to a first embodiment of the present invention.

如第1圖所示,被加熱材1由進入側搬送滾輪2及送出側搬送滾輪3加以支持。進入側搬送滾輪2的兩端部及送出側搬送滾輪3的兩端部係連接至地線(earth)4。 As shown in FIG. 1, the to-be-heated material 1 is supported by the entrance side conveyance roller 2 and the delivery side conveyance roller 3. Both ends of the entry side transfer roller 2 and both end portions of the delivery side transfer roller 3 are connected to an earth 4 .

在被加熱材1的一側附近,配置有主要C型加熱裝置5。主要C型加熱裝置5具備有主要進入側C型電感器5a及主要送出側C型電感器5b。主要進入側C型電感器5a及主要送出側C型電感器5b係沿著被加熱材1的搬送方向而配置。主要進入側C型電感器5a及主要送出側C型電感器5b係形成為兩者的磁通方向相反之形態。 A main C-type heating device 5 is disposed in the vicinity of one side of the material to be heated 1. The main C-type heating device 5 includes a main inlet side C-type inductor 5a and a main delivery side C-type inductor 5b. The main inlet side C-type inductor 5a and the main delivery side C-type inductor 5b are arranged along the conveyance direction of the material 1 to be heated. The main entry side C-type inductor 5a and the main output side C-type inductor 5b are formed in such a manner that the magnetic flux directions of the two are opposite.

在被加熱材1的另一側附近,配置有從屬C型加熱裝置6。從屬C型加熱裝置6具備有從屬進入側C型電感器6a及從屬送出側C型電感器6b。從屬進入側C 型電感器6a及從屬送出側C型電感器6b係沿著被加熱材1的搬送方向而配置。從屬進入側C型電感器6a及從屬送出側C型電感器6b係形成為兩者的磁通方向相反之形態。 A slave C-type heating device 6 is disposed in the vicinity of the other side of the material to be heated 1. The slave C-type heating device 6 includes a slave-side C-type inductor 6a and a slave-side C-type inductor 6b. Slave entry side C The inductor 6a and the slave-side C-type inductor 6b are arranged along the conveyance direction of the material 1 to be heated. The slave-side C-type inductor 6a and the slave-side C-type inductor 6b are formed such that their magnetic flux directions are opposite.

主要進入側C型電感器5a及從屬進入側C型電感器6a係形成為兩者的磁通方向相反之形態。主要送出側C型電感器5b及從屬送出側C型電感器6b係形成為兩者的磁通方向相反之形態。 The main entry side C-type inductor 5a and the slave entry side C-type inductor 6a are formed in such a manner that the magnetic flux directions of the two are opposite. The main delivery side C-type inductor 5b and the slave-side delivery side C-type inductor 6b are formed in such a manner that the magnetic flux directions of the two are opposite.

當電流流至主要進入側C型電感器5a,就形成進入側電感器磁通。由於該進入側電感器磁通,使得材料電流7a在被加熱材1中流通。當電流流至主要送出側C型電感器5b,就形成送出側電感器磁通。由於該送出側電感器磁通,使得材料電流7b在被加熱材1中流通。藉由材料電流7a,7b對於被加熱材1的一側部進行加熱。 When current flows to the main entry side C-type inductor 5a, an ingress side inductor flux is formed. Due to the entry side inductor flux, the material current 7a is circulated in the material to be heated 1. When the current flows to the main output side C-type inductor 5b, the output side inductor magnetic flux is formed. Due to the flux of the output side inductor, the material current 7b flows in the material to be heated 1. The material currents 7a, 7b are heated to one side of the material to be heated 1.

當電流流至從屬進入側C型電感器6a,就形成進入側電感器磁通。由於該進入側電感器磁通,使得材料電流7c在被加熱材1中流通。當電流流至從屬送出側C型電感器6b,就形成送出側電感器磁通。由於該送出側電感器磁通,使得材料電流7d在被加熱材1中流通。藉由材料電流7c,7d對於被加熱材1的另一側部進行加熱。 When current flows to the slave entry side C-type inductor 6a, an ingress side inductor flux is formed. Due to the entry side inductor flux, the material current 7c is circulated in the material to be heated 1. When the current flows to the slave-side side C-type inductor 6b, the output side inductor flux is formed. Due to the flux of the output side inductor, the material current 7d is circulated in the material to be heated 1. The other side of the material to be heated 1 is heated by the material currents 7c, 7d.

此時,在進入側搬送滾輪2的一端與主要進入側C型電感器5a附近之間,會有接地電流8a在被加熱材1中流通。在送出側搬送滾輪3的一端與主要送出側C型電感器5b附近之間,會有接地電流8b在被加熱材1中流通。在進入側搬送滾輪2的另一端與從屬進入側C型電 感器6a附近之間,會有接地電流8c在被加熱材1中流通。在送出側搬送滾輪3的另一端與從屬送出側C型電感器6b附近之間,會有接地電流8d在被加熱材1中流通。 At this time, a ground current 8a flows between the one end of the inlet side conveying roller 2 and the vicinity of the main inlet side C-type inductor 5a. A ground current 8b flows between the one end of the delivery side transfer roller 3 and the vicinity of the main delivery side C-type inductor 5b. At the other end of the entry side transfer roller 2 and the slave entry side C type A ground current 8c flows between the vicinity of the sensor 6a in the material 1 to be heated. A ground current 8d flows between the other end of the delivery side transfer roller 3 and the vicinity of the slave delivery side C-type inductor 6b in the material 1 to be heated.

接地電流8a很大的情況,會在進入側搬送滾輪2的一端與被加熱材1的接觸點產生電弧(arc)9。接地電流8b很大的情況,會在送出側搬送滾輪3的一端與被加熱材1的接觸點產生電弧9。接地電流8c很大的情況,會在進入側搬送滾輪2的另一端與被加熱材1的接觸點產生電弧9。接地電流8d很大的情況,會在送出側搬送滾輪3的另一端與被加熱材1的接觸點產生電弧9。 When the ground current 8a is large, an arc 9 is generated at the contact point of the end of the inlet side conveying roller 2 with the material to be heated 1. When the ground current 8b is large, the arc 9 is generated at the contact point of the one end of the delivery-side conveying roller 3 with the material to be heated 1. When the ground current 8c is large, the arc 9 is generated at the contact point of the other end of the inlet side conveying roller 2 with the material to be heated 1. When the ground current 8d is large, an arc 9 is generated at the contact point of the other end of the delivery-side conveying roller 3 with the material to be heated 1.

接著,利用第2圖來說明防止電弧9產生的方法。 Next, a method of preventing the generation of the arc 9 will be described using FIG.

第2圖係利用本發明實施形態1之感應加熱裝置的控制裝置加以控制下之感應加熱裝置的感應加熱迴圈(loop)之圖。 Fig. 2 is a view showing an induction heating loop of the induction heating device under control by the control device of the induction heating device according to the first embodiment of the present invention.

在主要側及從屬側,形成有第一材料迴圈電路10、第二材料迴圈電路11、接地迴圈電路12。 On the primary side and the slave side, a first material loop circuit 10, a second material loop circuit 11, and a ground loop circuit 12 are formed.

第一材料迴圈電路10係由被加熱材1之進入側材料電阻R1、進入側材料端部電阻R2所構成。第二材料迴圈電路11係由被加熱材1之送出側材料電阻R3、送出側材料端部電阻R4所構成。接地迴圈電路12係由接地電阻R0、進入側材料端部電阻R2、送出側材料端部電阻R4所構成。 The first material loop circuit 10 is composed of an entry side material resistance R1 of the material to be heated 1, and an entry side material end portion resistor R2. The second material loop circuit 11 is composed of a feed-side material resistance R3 of the material to be heated 1, and a feed-side material end resistor R4. The ground loop circuit 12 is composed of a ground resistor R0, an entry side material end resistor R2, and a feed side material end resistor R4.

第一材料迴圈電路10中,有進入側電感器磁 束Φ 1貫通過。由於該貫通而有進入側材料電流13流通。相對的,第二材料迴圈電路11中,有送出側電感器磁束Φ 2貫通過。由於該貫通而有送出側材料電流14流通。 In the first material loop circuit 10, there is an entry side inductor magnet The beam Φ 1 passes through. Due to this penetration, the entry side material current 13 flows. In contrast, in the second material loop circuit 11, the output side inductor magnetic flux Φ passes through. The feed-side material current 14 flows due to the penetration.

相對於此,在接地迴圈電路12中,進入側電感器磁束Φ 1及送出側電感器磁束Φ 2的量相同但方向相反。因此,進入側電感器磁束Φ 1及送出側電感器磁束Φ 2的合成磁通量為零。結果,在進入側搬送滾輪2與地線4之間流通之接地電流15、在被加熱材1中流通之接地電流15、在送出側搬送滾輪3與地線4之間流通之接地電流15為零。因此,不會產生電弧9。亦即,不會在進入側搬送滾輪2表面、送出側搬送滾輪3表面、被加熱材1表面產生電弧傷痕。 On the other hand, in the ground loop circuit 12, the amount of the input side inductor magnetic flux Φ 1 and the output side inductor magnetic flux Φ 2 are the same but opposite directions. Therefore, the combined magnetic flux of the input side inductor magnetic flux Φ 1 and the outgoing side inductor magnetic flux Φ 2 is zero. As a result, the ground current 15 flowing between the entry side transfer roller 2 and the ground line 4, the ground current 15 flowing through the heating material 1, and the ground current 15 flowing between the delivery side transfer roller 3 and the ground line 4 are zero. Therefore, the arc 9 is not generated. In other words, an arc flaw is not generated on the surface of the inlet side conveying roller 2, the surface of the delivery side conveying roller 3, and the surface of the heated material 1.

接著,利用第3圖來說明感應加熱裝置的控制裝置。 Next, the control device of the induction heating device will be described using FIG.

第3圖係本發明實施形態1之感應加熱裝置的控制裝置之構成圖。 Fig. 3 is a configuration diagram of a control device of the induction heating device according to the first embodiment of the present invention.

第3圖中,電壓型變流器電源16係具備有整流器17、平滑電容器18、主要變流器19a、及從屬變流器19b。 In the third diagram, the voltage converter power supply 16 includes a rectifier 17, a smoothing capacitor 18, a main converter 19a, and a subordinate converter 19b.

整流器17具有對交流電源20進行整流之機能。平滑電容器18具有使整流器17輸出的直流電壓平滑化之機能。主要變流器19a及從屬變流器19b係並聯連接。主要變流器19a及從屬變流器19b具有對於經平滑電容器18予以平滑化後的直流電壓進行PWM控制之機能。 The rectifier 17 has a function of rectifying the AC power source 20. The smoothing capacitor 18 has a function of smoothing the DC voltage output from the rectifier 17. The main converter 19a and the subordinate converter 19b are connected in parallel. The main converter 19a and the subordinate converter 19b have a function of performing PWM control on the DC voltage smoothed by the smoothing capacitor 18.

電壓型匹配裝置21係具備有主要匹配變壓器22a、主要串聯共振電容器23a、主要電流檢測器24a、主要電壓檢測器25a、從屬匹配變壓器22b、從屬串聯共振電容器23b、從屬電流檢測器24b、及從屬電壓檢測器25b。 The voltage matching device 21 includes a main matching transformer 22a, a main series resonant capacitor 23a, a main current detector 24a, a main voltage detector 25a, a slave matching transformer 22b, a slave series resonant capacitor 23b, a slave current detector 24b, and a slave. Voltage detector 25b.

主要匹配變壓器22a連接於主要變流器19a與主要C型加熱裝置5之間。主要串聯共振電容器23a連接於主要匹配變壓器22a與主要C型加熱裝置5之間。主要電流檢測器24a連接於主要串聯共振電容器23a與主要C型加熱裝置5之間。主要電壓檢測器25a連接於主要電流檢測器24a與主要C型加熱裝置5之間。 The main matching transformer 22a is connected between the main converter 19a and the main C-type heating device 5. The main series resonance capacitor 23a is connected between the main matching transformer 22a and the main C-type heating device 5. The main current detector 24a is connected between the main series resonance capacitor 23a and the main C-type heating device 5. The main voltage detector 25a is connected between the main current detector 24a and the main C-type heating device 5.

從屬匹配變壓器22b連接於從屬變流器19b與從屬C型加熱裝置6之間。從屬串聯共振電容器23b連接於從屬匹配變壓器22b與從屬C型加熱裝置6之間。從屬電流檢測器24b連接於從屬串聯共振電容器23b與從屬C型加熱裝置6之間。從屬電壓檢測器25b連接於從屬電流檢測器24b與從屬C型加熱裝置6之間。 The slave matching transformer 22b is connected between the slave converter 19b and the slave C-type heater 6. The slave series resonant capacitor 23b is connected between the slave matching transformer 22b and the slave C-type heating device 6. The slave current detector 24b is connected between the slave series resonant capacitor 23b and the slave C-type heater 6. The slave voltage detector 25b is connected between the slave current detector 24b and the slave C-type heater 6.

在本實施形態中,設有:主要頻率控制電路(主要頻率控制部)26、從屬頻率控制電路(從屬頻率控制部)27、從屬電流相位控制電路(從屬電流相位控制部)28、主要電壓控制電路(主要電壓控制部)29、及從屬電壓控制電路(從屬電壓控制部)30。 In the present embodiment, a main frequency control circuit (main frequency control unit) 26, a slave frequency control circuit (slave frequency control unit) 27, a slave current phase control circuit (slave current phase control unit) 28, and a main voltage control are provided. A circuit (main voltage control unit) 29 and a slave voltage control circuit (subordinate voltage control unit) 30.

主要頻率控制電路26具有:接收主要電流檢測器24a的檢測值及主要電壓檢測器25a的檢測值之回授(feedback),而設定出主要變流器19a的運轉頻率之機能。 從屬頻率控制電路27具有:將主要頻率控制電路26所設定出之主要變流器19a的運轉頻率設定至從屬變流器19b的運轉頻率之機能。從屬電流相位控制電路28具有:接收主要電流檢測器24a的檢測值及從屬電流檢測器24b的檢測值之回授,而設定出從屬變流器19b的輸出電流的相位之機能。 The main frequency control circuit 26 has a function of receiving a feedback of the detected value of the main current detector 24a and the detected value of the main voltage detector 25a, and setting the operating frequency of the main converter 19a. The slave frequency control circuit 27 has a function of setting the operating frequency of the main converter 19a set by the main frequency control circuit 26 to the operating frequency of the slave converter 19b. The slave current phase control circuit 28 has a function of receiving the feedback of the detected value of the main current detector 24a and the detected value of the slave current detector 24b, and setting the phase of the output current of the slave converter 19b.

主要電壓控制電路29具有:接收來自外部的指令及主要電壓檢測器25a的檢測值之回授,而設定出主要變流器19a的輸出電壓的脈衝寬度之機能。從屬電壓控制電路30具有:接收來自外部的指令及從屬電壓檢測器25b的檢測值之回授,而設定出從屬變流器19b的輸出電壓的脈衝寬度之機能。 The main voltage control circuit 29 has a function of receiving a command from the outside and a feedback of the detected value of the main voltage detector 25a, and setting the pulse width of the output voltage of the main converter 19a. The slave voltage control circuit 30 has a function of receiving a command from the outside and feedback of the detected value of the slave voltage detector 25b, and setting the pulse width of the output voltage of the slave converter 19b.

接著,利用第4圖來說明主要變流器19a及從屬變流器19b的運轉頻率。 Next, the operating frequency of the main converter 19a and the subordinate converter 19b will be described using FIG.

第4圖係用於本發明實施形態1之感應加熱裝置的控制裝置中之主要側電路及從屬側電路之圖。 Fig. 4 is a view showing a main side circuit and a slave side circuit used in the control device of the induction heating device according to the first embodiment of the present invention.

如第4圖所示,假設主要串聯共振電容器23a的靜電電容為Cm,主要側的負載電阻為Rm,負載電感為Lm。在此情況,主要側電路的共振頻率Fm0可用以下之式(1)加以表示。 As shown in Fig. 4, it is assumed that the capacitance of the main series resonance capacitor 23a is Cm, the load resistance of the main side is Rm, and the load inductance is Lm. In this case, the resonance frequency Fm0 of the main side circuit can be expressed by the following formula (1).

如第4圖所示,假設從屬串聯共振電容器23b的靜電電容為Cs,從屬側的負載電阻為Rs,負載電感為Ls。在此情況,從屬側電路的共振頻率Fs0可用以下之式(2)加以表示。 As shown in Fig. 4, it is assumed that the electrostatic capacitance of the slave series resonant capacitor 23b is Cs, the load resistance of the slave side is Rs, and the load inductance is Ls. In this case, the resonance frequency Fs0 of the slave side circuit can be expressed by the following equation (2).

使主要變流器19a以共振頻率Fm0運轉的話,主要變流器19a的功率因數(power factor)就會為1。相對的,使從屬變流器19b以共振頻率Fs0運轉的話,從屬變流器19b的功率因數就會為1。 When the main converter 19a is operated at the resonance frequency Fm0, the power factor of the main converter 19a is 1. In contrast, when the slave converter 19b is operated at the resonance frequency Fs0, the power factor of the slave converter 19b is 1.

不過,通常Fm0與Fs0並不會相同。因此,使主要變流器19a以共振頻率Fm0運轉,使從屬變流器19b以共振頻率Fs0運轉,主要C型加熱裝置5與從屬C型加熱裝置6之間就會發生異常相互感應現象。 However, usually Fm0 and Fs0 are not the same. Therefore, the main converter 19a is operated at the resonance frequency Fm0, and the slave converter 19b is operated at the resonance frequency Fs0, and an abnormal mutual induction phenomenon occurs between the main C-type heating device 5 and the slave C-type heating device 6.

因此,本實施形態之控制裝置使主要變流器19a的運轉頻率與從屬變流器的運轉頻率同步。 Therefore, the control device of the present embodiment synchronizes the operating frequency of the main converter 19a with the operating frequency of the subordinate converter.

接著,利用第5圖來說明主要變流器19a及從屬變流器的運轉的設定步驟。 Next, the setting procedure of the operation of the main converter 19a and the subordinate converter will be described using FIG.

第5圖係用來說明用於本發明實施形態1之感應加熱裝置的控制裝置中之主要變流器及從屬變流器之運轉的設定步驟之圖。 Fig. 5 is a view for explaining a setting procedure of the operation of the main converter and the subordinate converter used in the control device of the induction heating device according to the first embodiment of the present invention.

第5圖的上段為在主要C型加熱裝置5與從 屬C型加熱裝置6流通的電流之圖。第5圖的中段為主要變流器19a的輸出電壓之圖。第5圖的下段為從屬變流器19b的輸出電壓之圖。 The upper section of Figure 5 is for the main C-type heating device 5 and A diagram of the current flowing through the C-type heating device 6. The middle section of Fig. 5 is a diagram of the output voltage of the main converter 19a. The lower stage of Fig. 5 is a diagram of the output voltage of the slave converter 19b.

首先,主要頻率控制電路26將主要變流器19a的運轉頻率設定為能讓主要變流器19a的功率因數為1之共振頻率Fm0。亦即,如第5圖之上段及中段所示,以讓主要變流器19a的輸出電壓VIm的相位與輸出電流(主要電感器電流Im)的相位同步之方式設定主要變流器19a的運轉頻率。結果,如第5圖之上段及中段所示,將主要側電路的週期時間(cycle time)設定為t0。 First, the main frequency control circuit 26 sets the operating frequency of the main converter 19a to a resonance frequency Fm0 which allows the main converter 19a to have a power factor of 1. That is, as shown in the upper and middle sections of Fig. 5, the operation of the main converter 19a is set in such a manner that the phase of the output voltage VIm of the main converter 19a is synchronized with the phase of the output current (main inductor current Im). frequency. As a result, as shown in the upper and middle sections of Fig. 5, the cycle time of the main side circuit is set to t0.

然後,從屬頻率控制電路27將從屬變流器19b的運轉頻率設定為主要側電路的共振頻率Fm0。結果,如第5圖之下段所示,也將從屬側電路的週期時間設定為t0。 Then, the slave frequency control circuit 27 sets the operating frequency of the slave converter 19b to the resonance frequency Fm0 of the master side circuit. As a result, as shown in the lower part of Fig. 5, the cycle time of the slave side circuit is also set to t0.

然後,如第5圖之上段所示,從屬電流相位控制電路28使從屬變流器19b的輸出電流(從屬電感器電流Is)的相位與主要變流器19a的輸出電流(主要電感器電流Im)的相位同步。結果,就會在主要C型加熱裝置5與從屬C型加熱裝置6中抑制由於相互感應電流所引起之拍頻電流(beat current)的發生。亦即,會在主要C型加熱裝置5與從屬C型加熱裝置6中避免由於過電流之流通所引起的故障。 Then, as shown in the upper stage of Fig. 5, the slave current phase control circuit 28 causes the phase of the output current of the slave converter 19b (the slave inductor current Is) and the output current of the main converter 19a (the main inductor current Im) Phase synchronization. As a result, the occurrence of a beat current due to mutual induction current is suppressed in the main C-type heating device 5 and the subordinate C-type heating device 6. That is, malfunctions due to the circulation of overcurrent are avoided in the main C-type heating device 5 and the subordinate C-type heating device 6.

接著,利用第6圖來說明主要側電路及從屬側電路的Q值。 Next, the Q value of the primary side circuit and the slave side circuit will be described using FIG.

第6圖係本發明實施形態1之感應加熱裝置的控制裝置的主要側電路及從屬側電路的Q值之圖。 Fig. 6 is a view showing the Q values of the main side circuit and the slave side circuit of the control device of the induction heating device according to the first embodiment of the present invention.

如第6圖所示,考慮主要側電路的共振頻率Fm0與從屬側電路的共振頻率Fs0有偏差之情況。在此情況,將主要變流器19a及從屬變流器19b的運轉頻率F0設定於主要側電路的共振頻率Fm0。此時,主要側電路的Q值Qm0會為主要側電路的Q值曲線Qm上的最大值。因此,維持可施加於主要C型加熱裝置5之最大電力。相對於此,從屬側電路的Q值Qs0則非從屬側電路的Q值曲線Qs上的最大值。因此,可施加於從屬C型加熱裝置6之最大電力係減少。 As shown in Fig. 6, it is considered that the resonance frequency Fm0 of the main side circuit deviates from the resonance frequency Fs0 of the slave side circuit. In this case, the operating frequency F0 of the main converter 19a and the slave converter 19b is set to the resonance frequency Fm0 of the main side circuit. At this time, the Q value Qm0 of the main side circuit is the maximum value on the Q value curve Qm of the main side circuit. Therefore, the maximum power that can be applied to the main C-type heating device 5 is maintained. On the other hand, the Q value Qs0 of the slave side circuit is the maximum value on the Q value curve Qs of the non-slave side circuit. Therefore, the maximum power system that can be applied to the slave C-type heating device 6 is reduced.

根據以上說明的實施形態1,就可使從屬變流器19b的輸出電流的相位與主要變流器19a的輸出電流的相位同步。而且,可個別地設定主要變流器19a及從屬變流器19b的輸出電壓的脈衝寬度。因此,不僅可防止兩感應加熱裝置之間發生異常相互感應現象,而且可個別地控制被加熱材1的一側部與另一側部的升溫量。 According to the first embodiment described above, the phase of the output current of the slave current transformer 19b can be synchronized with the phase of the output current of the main converter 19a. Further, the pulse widths of the output voltages of the main converter 19a and the subordinate converter 19b can be individually set. Therefore, not only the occurrence of abnormal mutual induction between the two induction heating devices but also the amount of temperature rise of one side portion and the other side portion of the material 1 to be heated can be individually controlled.

實施形態2 Embodiment 2

第7圖係本發明實施形態2之感應加熱裝置的控制裝置之構成圖。與實施形態1相同或相當的部分都標以相同符號並將其說明予以省略。 Fig. 7 is a view showing the configuration of a control device for an induction heating device according to a second embodiment of the present invention. The same or equivalent portions as those in the first embodiment are denoted by the same reference numerals and their description will be omitted.

實施形態2之控制裝置,係在實施形態1之控制裝置中附加上頻率同步電容器31、斷路器32、從屬電壓相位控制電路33而構成者。 In the control device according to the second embodiment, the frequency synchronizing capacitor 31, the circuit breaker 32, and the slave voltage phase control circuit 33 are added to the control device according to the first embodiment.

從屬頻率同步電容器31係與從屬串聯共振電容器23b並聯而連接於從屬匹配變壓器22b與從屬C型加熱裝置6之間。斷路器32係與從屬串聯共振電容器23b並聯連接,且與從屬頻率同步電容器31串聯連接。從屬電壓相位控制電路33具有:接收從屬電流檢測器24b的檢測值及從屬電壓檢測器25b的檢測值之回授,而使斷路器32開閉之機能。 The slave frequency synchronizing capacitor 31 is connected in parallel with the slave series resonant capacitor 23b and is connected between the slave matching transformer 22b and the slave C type heating device 6. The circuit breaker 32 is connected in parallel to the slave series resonant capacitor 23b and is connected in series to the slave frequency synchronous capacitor 31. The slave voltage phase control circuit 33 has a function of receiving the feedback of the detected value of the slave current detector 24b and the detected value of the slave voltage detector 25b, and opening and closing the circuit breaker 32.

接著,利用第8圖來說明從屬側電路的共振頻率。 Next, the resonance frequency of the slave side circuit will be described using FIG.

第8圖係用來說明本發明實施形態2之感應加熱裝置的控制裝置的共振頻率之圖。 Fig. 8 is a view for explaining the resonance frequency of the control device of the induction heating device according to the second embodiment of the present invention.

如第8圖所示,假設從屬頻率同步電容器31的靜電電容為Css。斷路器32為閉路之情況,從屬側電路的共振頻率Fs0可用以下之式(3)加以表示。 As shown in Fig. 8, it is assumed that the electrostatic capacitance of the slave frequency synchronizing capacitor 31 is Css. The circuit breaker 32 is closed, and the resonance frequency Fs0 of the slave side circuit can be expressed by the following equation (3).

接著,利用第9圖來說明主要變流器19a及從屬變流器的運轉頻率的設定步驟。 Next, the setting procedure of the operating frequency of the main converter 19a and the subordinate converter will be described using FIG.

第9圖係本發明實施形態2之與第5圖相當之圖。 Fig. 9 is a view corresponding to Fig. 5 in the second embodiment of the present invention.

第9圖中,與第5圖一樣,主要變流器19a的輸出電流的相位與從屬變流器19b的輸出電流的相位係 同步。然後,從屬電壓相位控制電路33藉由斷路器32之開閉而使從屬變流器19b的輸出電壓的相位與主要變流器19a的輸出電壓的相位同歩。 In Fig. 9, as in Fig. 5, the phase of the output current of the main converter 19a and the phase of the output current of the slave converter 19b are shown. Synchronize. Then, the slave voltage phase control circuit 33 causes the phase of the output voltage of the slave converter 19b to be the same as the phase of the output voltage of the main converter 19a by the opening and closing of the breaker 32.

接著,利用第10圖來說明主要側電路及從屬側電路的Q值。 Next, the Q value of the main side circuit and the slave side circuit will be described using FIG.

第10圖係本發明實施形態2之與第6圖相當之圖。 Fig. 10 is a view corresponding to Fig. 6 in the second embodiment of the present invention.

如第10圖所示,主要側電路的共振頻率Fm0與從屬側電路的共振頻率Fs0係同步。在此情況,主要側電路的Q值Qm0與從屬側電路的Q值Qs0都會為最大值。因此,維持可施加於主要C型加熱裝置5及從屬C型加熱裝置6之最大電力。 As shown in Fig. 10, the resonance frequency Fm0 of the primary side circuit is synchronized with the resonance frequency Fs0 of the slave side circuit. In this case, the Q value Qm0 of the main side circuit and the Q value Qs0 of the slave side circuit are both maximum values. Therefore, the maximum electric power that can be applied to the main C-type heating device 5 and the subordinate C-type heating device 6 is maintained.

根據以上說明的實施形態2,就可藉由斷路器32之開閉而使從屬變流器19b的輸出電壓的相位與主要變流器19a的輸出電壓的相位同步。因此,可防止從屬C型加熱裝置6的加熱效率之降低。 According to the second embodiment described above, the phase of the output voltage of the slave converter 19b can be synchronized with the phase of the output voltage of the main converter 19a by the opening and closing of the breaker 32. Therefore, the decrease in the heating efficiency of the subordinate C-type heating device 6 can be prevented.

實施形態3 Embodiment 3

第11圖係本發明實施形態3之感應加熱裝置的控制裝置之構成圖。與實施形態2相同或相當的部分都標以相同符號並將其說明予以省略。 Figure 11 is a configuration diagram of a control device for an induction heating device according to a third embodiment of the present invention. The same or equivalent portions as those in the second embodiment are denoted by the same reference numerals and the description thereof will be omitted.

實施形態3之控制裝置,係將實施形態2之控制裝置的斷路器32變更為從屬電壓相位控制裝置34而構成者。 The control device according to the third embodiment is configured by changing the circuit breaker 32 of the control device according to the second embodiment to the slave voltage phase control device 34.

從屬電壓相位控制電路33,係利用從屬電壓 相位控制裝置34來控制施加於從屬頻率同步電容器31之電壓。結果,從屬變流器19b的輸出電壓的相位就會與主要變流器19a的輸出電壓的相位同步。 The slave voltage phase control circuit 33 utilizes the slave voltage The phase control device 34 controls the voltage applied to the slave frequency synchronizing capacitor 31. As a result, the phase of the output voltage of the slave converter 19b is synchronized with the phase of the output voltage of the main converter 19a.

接著,利用第12圖來說明從屬側電路的共振頻率。 Next, the resonance frequency of the slave side circuit will be described using FIG.

第12圖係用來說明本發明實施形態3之感應加熱裝置的控制裝置的共振頻率之圖。 Fig. 12 is a view for explaining the resonance frequency of the control device of the induction heating device according to the third embodiment of the present invention.

第12圖中,藉由控制施加於從屬頻率同步電容器31之電壓,使得從屬側電路的共振頻率Fs0連續地變化。 In Fig. 12, the resonance frequency Fs0 of the slave side circuit is continuously changed by controlling the voltage applied to the slave frequency synchronizing capacitor 31.

根據以上說明的實施形態3,就可利用從屬電壓相位控制裝置34來控制施加於從屬頻率同步電容器31之電壓。因此,可確實地使從屬變流器19b的輸出電壓的相位與主要變流器19a的輸出電壓的相位同步。 According to the third embodiment described above, the voltage applied to the slave frequency synchronizing capacitor 31 can be controlled by the slave voltage phase control device 34. Therefore, the phase of the output voltage of the slave converter 19b can be surely synchronized with the phase of the output voltage of the main converter 19a.

實施形態4 Embodiment 4

第13圖係本發明實施形態4之感應加熱裝置的控制裝置之構成圖。與實施形態2相同或相當的部分都標以相同符號並將其說明予以省略。 Figure 13 is a configuration diagram of a control device for an induction heating device according to a fourth embodiment of the present invention. The same or equivalent portions as those in the second embodiment are denoted by the same reference numerals and the description thereof will be omitted.

實施形態2之控制裝置,係利用到從屬頻率同步電容器31。實施形態4之控制裝置,則是利用到從屬頻率同步電抗器(reactor)35。 The control device of the second embodiment uses the slave frequency synchronizing capacitor 31. The control device of the fourth embodiment utilizes a slave frequency synchronizing reactor 35.

從屬頻率同步電抗器35係與從屬串聯共振電容器23b串聯連接,且與從屬C型加熱裝置6並聯連接。斷路器32係與從屬串聯共振電容器23b及從屬頻率同步電 抗器35串聯連接,且與從屬C型加熱裝置6並聯連接。從屬電壓相位控制電路33具有:藉由斷路器32之開閉而使從屬變流器19b的輸出電壓的相位與主要變流器19a的輸出電壓的相位同步之機能。 The slave frequency synchronizing reactor 35 is connected in series to the slave series resonant capacitor 23b, and is connected in parallel to the slave C-type heating device 6. The circuit breaker 32 is connected to the slave series resonant capacitor 23b and the slave frequency synchronous power The resistors 35 are connected in series and are connected in parallel with the slave C-type heating device 6. The slave voltage phase control circuit 33 has a function of synchronizing the phase of the output voltage of the slave converter 19b with the phase of the output voltage of the main converter 19a by opening and closing the breaker 32.

接著,利用第14圖來說明從屬側電路的共振頻率。 Next, the resonance frequency of the slave side circuit will be described using FIG.

第14圖係本發明實施形態4之與第8圖相當之圖。 Fig. 14 is a view corresponding to Fig. 8 of the fourth embodiment of the present invention.

如第14圖所示,假設從屬頻率同步電抗器35的電感為Lss。斷路器32為閉路之情況,從屬側電路的共振頻率Fs0可用以下之式(4)加以表示。 As shown in Fig. 14, it is assumed that the inductance of the slave frequency synchronizing reactor 35 is Lss. The circuit breaker 32 is closed, and the resonance frequency Fs0 of the slave side circuit can be expressed by the following equation (4).

根據以上說明的實施形態4,與實施形態2一樣,可防止從屬C型加熱裝置6的加熱效率之降低。 According to the fourth embodiment described above, as in the second embodiment, the decrease in the heating efficiency of the slave C-type heating device 6 can be prevented.

實施形態5 Embodiment 5

第15圖係本發明實施形態5之感應加熱裝置的控制裝置之構成圖。與實施形態3相同或相當的部分都標以相同符號並將其說明予以省略。 Fig. 15 is a view showing the configuration of a control device for an induction heating device according to a fifth embodiment of the present invention. The same or equivalent portions as those in the third embodiment are denoted by the same reference numerals and the description thereof will be omitted.

實施形態3之控制裝置,係利用到從屬頻率同步電容器31。而實施形態5之控制裝置,則是利用到從屬頻率同步電抗器35。 The control device of the third embodiment uses the slave frequency synchronizing capacitor 31. On the other hand, the control device of the fifth embodiment uses the slave frequency synchronizing reactor 35.

接著,利用第16圖來說明從屬側電路的共振頻率。 Next, the resonance frequency of the slave side circuit will be described using Fig. 16.

第16圖係本發明實施形態5之與第12圖相當之圖 Figure 16 is a view corresponding to the 12th embodiment of the fifth embodiment of the present invention.

第16圖中,藉由控制施加於從屬頻率同步電抗器35之電壓,使得從屬側電路的共振頻率Fs0連續地變化。 In Fig. 16, by controlling the voltage applied to the slave frequency synchronizing reactor 35, the resonance frequency Fs0 of the slave side circuit is continuously changed.

根據以上說明的實施形態5,就可利用從屬電壓相位控制裝置34來控制施加於從屬頻率同步電抗器35之電壓。因此,可確實地使從屬變流器19b的輸出電壓的相位與主要變流器19a的輸出電壓的相位同步。 According to the fifth embodiment described above, the voltage applied to the slave frequency synchronizing reactor 35 can be controlled by the slave voltage phase control device 34. Therefore, the phase of the output voltage of the slave converter 19b can be surely synchronized with the phase of the output voltage of the main converter 19a.

(產業利用性) (industrial use)

如以上所述,本發明之感應加熱裝置的控制裝置,可利用於要個別地控制被加熱材的一側部與另一側部的升溫量之際。 As described above, the control device for the induction heating device of the present invention can be used to individually control the temperature increase amount of one side portion and the other side portion of the material to be heated.

5‧‧‧主要C型加熱裝置 5‧‧‧Main C-type heating device

5a‧‧‧主要進入側C型電感器 5a‧‧‧Main entry side C-type inductor

5b‧‧‧主要送出側C型電感器 5b‧‧‧Main sending side C-type inductor

6‧‧‧從屬C型加熱裝置 6‧‧‧Subordinate C-type heating device

6a‧‧‧從屬進入側C型電感器 6a‧‧‧Subordinate entry side C-type inductor

6b‧‧‧從屬送出側C型電感器 6b‧‧‧Subsidiary side C-type inductor

7a至7d‧‧‧材料電流 7a to 7d‧‧‧ material current

12‧‧‧接地迴圈電路 12‧‧‧ Ground loop circuit

16‧‧‧電壓型變流器電源 16‧‧‧Voltage type converter power supply

17‧‧‧整流器 17‧‧‧Rectifier

18‧‧‧平滑電容器 18‧‧‧Smoothing capacitor

19a‧‧‧主要變流器 19a‧‧‧Main converter

19b‧‧‧從屬變流器 19b‧‧‧Subordinate converter

20‧‧‧交流電源 20‧‧‧AC power supply

21‧‧‧電壓型匹配裝置 21‧‧‧Voltage type matching device

22a‧‧‧主要匹配變壓器 22a‧‧‧Main matching transformer

22b‧‧‧從屬匹配變壓器 22b‧‧‧Subordinate matching transformer

23a‧‧‧主要串聯共振電容器 23a‧‧‧Main series resonant capacitor

23b‧‧‧從屬串聯共振電容器 23b‧‧‧Subordinate series resonant capacitor

24a‧‧‧主要電流檢測器 24a‧‧‧Main current detector

24b‧‧‧從屬電流檢測器 24b‧‧‧Subordinate current detector

25a‧‧‧主要電壓檢測器 25a‧‧‧ main voltage detector

25b‧‧‧從屬電壓檢測器 25b‧‧‧Subordinate voltage detector

26‧‧‧主要頻率控制電路 26‧‧‧Main frequency control circuit

27‧‧‧從屬頻率控制電路 27‧‧‧Subordinate frequency control circuit

28‧‧‧從屬電流相位控制電路 28‧‧‧Subordinate current phase control circuit

29‧‧‧主要電壓控制電路 29‧‧‧Main voltage control circuit

30‧‧‧從屬電壓控制電路 30‧‧‧Subordinate voltage control circuit

Claims (5)

一種感應加熱裝置的控制裝置,包括有:以使對於配置在被加熱材的一側之主要C型感應加熱裝置進行驅動之主要變流器的輸出電壓的相位與輸出電流的相位同步之方式設定前述主要變流器的運轉頻率之主要頻率控制部;使對於配置在前述被加熱材的另一側之從屬C型感應加熱裝置進行驅動之從屬變流器的運轉頻率與前述主要變流器的運轉頻率同步之從屬頻率控制部;使前述從屬變流器的輸出電流的相位與前述主要變流器的輸出電流的相位同步之從屬電流相位控制部;設定前述主要變流器的輸出電壓的脈衝寬度之主要電壓控制部;設定前述從屬變流器的輸出電壓的脈衝寬度之從屬電壓控制部;以及在前述從屬電流相位控制部使前述從屬變流器的輸出電流的相位與前述主要變流器的輸出電流的相位同步之後,使前述從屬變流器的輸出電壓的相位與前述主要變流器的輸出電壓的相位同步之從屬電壓相位控制部。 A control device for an induction heating device includes: setting a phase of an output voltage of a main converter that drives a main C-type induction heating device disposed on one side of a heated material to a phase of an output current a main frequency control unit for operating the frequency of the main converter; an operating frequency of the subordinate converter for driving the subordinate C-type induction heating device disposed on the other side of the heating material, and the main converter a slave frequency control unit for synchronizing operation frequency; a slave current phase control unit for synchronizing a phase of an output current of the slave converter with a phase of an output current of the main converter; and a pulse for setting an output voltage of the main converter a main voltage control unit having a width; a subordinate voltage control unit that sets a pulse width of an output voltage of the subordinate converter; and a phase of an output current of the slave current converter and the main converter in the slave current phase control unit After the phase of the output current is synchronized, the phase of the output voltage of the slave converter is made to be as described above. A phase converter to the output voltage of the slave synchronous voltage phase control unit. 如申請專利範圍第1項所述之感應加熱裝置的控制裝置,其復具備有:連接於前述從屬C型加熱裝置與前述從屬變流器 之間之從屬串聯共振電容器;與前述從屬串聯共振電容器並聯連接之從屬頻率同步電容器;以及與前述從屬串聯共振電容器並聯連接,且與前述從屬頻率同步電容器串聯連接之斷路器,前述從屬電壓相位控制部,係藉由前述斷路器之開閉而使前述從屬變流器的輸出電壓的相位與前述主要變流器的輸出電壓的相位同步。 The control device for the induction heating device according to claim 1, further comprising: a connection to the slave C-type heating device and the slave converter a slave series resonant capacitor between the slave; a slave frequency synchronizing capacitor connected in parallel with the slave series resonant capacitor; and a circuit breaker connected in parallel with the slave series resonant capacitor and connected in series with the slave frequency synchronizing capacitor, the slave voltage phase control The phase of the output voltage of the slave converter is synchronized with the phase of the output voltage of the main converter by opening and closing the circuit breaker. 如申請專利範圍第1項所述之感應加熱裝置的控制裝置,其復具備有:連接於前述從屬C型加熱裝置與前述從屬變流器之間之從屬串聯共振電容器;與前述從屬串聯共振電容器並聯連接之從屬頻率同步電容器;以及與前述從屬串聯共振電容器並聯連接,且與前述從屬頻率同步電容器串聯連接之從屬電壓相位控制裝置,前述從屬電壓相位控制部,係利用前述從屬電壓相位控制裝置控制施加至前述從屬頻率同步電容器之電壓,藉此而使前述從屬變流器的輸出電壓的相位與前述主要變流器的輸出電壓的相位同步。 The control device for the induction heating device according to claim 1, further comprising: a slave series resonant capacitor connected between the slave C-type heating device and the slave converter; and the slave series resonant capacitor a slave frequency synchronizing capacitor connected in parallel; and a slave voltage phase control device connected in parallel with the slave series resonant capacitor and connected in series with the slave frequency synchronizing capacitor, wherein the slave voltage phase control unit is controlled by the slave voltage phase control device The voltage applied to the aforementioned slave frequency synchronizing capacitor is thereby synchronized with the phase of the output voltage of the aforementioned main converter. 如申請專利範圍第1項所述之感應加熱裝置的控制裝置,其復具備有:連接於前述從屬C型加熱裝置與前述從屬變流器 之間之從屬串聯共振電容器;與前述從屬串聯共振電容器串聯連接,且與前述從屬C型加熱裝置並聯連接之從屬頻率同步電抗器;以及與前述從屬串聯共振電容器及前述從屬頻率同步電抗器串聯連接,且與前述從屬C型加熱裝置並聯連接之斷路器,前述從屬電壓相位控制部,係藉由前述斷路器之開閉而使前述從屬變流器的輸出電壓的相位與前述主要變流器的輸出電壓的相位同步。 The control device for the induction heating device according to claim 1, further comprising: a connection to the slave C-type heating device and the slave converter a slave series resonant capacitor; a slave frequency synchronizing reactor connected in series with the slave series resonant capacitor and connected in parallel with the slave C-type heating device; and a series connection with the slave series resonant capacitor and the slave frequency synchronizing reactor And the circuit breaker connected in parallel with the slave C-type heating device, wherein the slave voltage phase control unit sets the phase of the output voltage of the slave converter and the output of the main converter by opening and closing the circuit breaker The phase of the voltage is synchronized. 如申請專利範圍第1項所述之感應加熱裝置的控制裝置,其復具備有:連接於前述從屬C型加熱裝置與前述從屬變流器之間之從屬串聯共振電容器;與前述從屬串聯共振電容器串聯連接,且與前述從屬C型加熱裝置並聯連接之從屬頻率同步電抗器;以及與前述從屬串聯共振電容器及前述從屬頻率同步電抗器串聯連接,且與前述從屬C型加熱裝置並聯連接之從屬電壓相位控制裝置,前述從屬電壓相位控制部,係利用前述從屬電壓相位控制裝置控制施加至前述從屬頻率同步電抗器之電壓,藉此而使前述從屬變流器的輸出電壓的相位與前述主要變流器的輸出電壓的相位同步。 The control device for the induction heating device according to claim 1, further comprising: a slave series resonant capacitor connected between the slave C-type heating device and the slave converter; and the slave series resonant capacitor a slave frequency synchronizing reactor connected in series and connected in parallel with the slave C-type heating device; and a slave voltage connected in series with the slave series resonant capacitor and the slave frequency synchronizing reactor, and connected in parallel with the slave C heater In the phase control device, the slave voltage phase control unit controls a voltage applied to the slave frequency synchronizing reactor by the slave voltage phase control device, thereby causing a phase of an output voltage of the slave converter and the main converter The phase of the output voltage of the device is synchronized.
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JPWO2014033805A1 (en) 2016-08-08
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BR112015004000A2 (en) 2017-07-04

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