TWI559466B - Packaging structure and manufacturing method thereof - Google Patents

Packaging structure and manufacturing method thereof Download PDF

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Publication number
TWI559466B
TWI559466B TW104110701A TW104110701A TWI559466B TW I559466 B TWI559466 B TW I559466B TW 104110701 A TW104110701 A TW 104110701A TW 104110701 A TW104110701 A TW 104110701A TW I559466 B TWI559466 B TW I559466B
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Taiwan
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wafer
substrate
package structure
frame
barrier
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TW104110701A
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Chinese (zh)
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TW201637141A (en
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黃崑永
徐守謙
趙偉鈞
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力成科技股份有限公司
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/01Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
    • H01L2224/10Bump connectors; Manufacturing methods related thereto
    • H01L2224/11Manufacturing methods
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2924/00Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
    • H01L2924/15Details of package parts other than the semiconductor or other solid state devices to be connected
    • H01L2924/161Cap
    • H01L2924/162Disposition
    • H01L2924/16235Connecting to a semiconductor or solid-state bodies, i.e. cap-to-chip

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Description

封裝結構及其製造方法 Package structure and manufacturing method thereof

本申請是有關於一種封裝結構及其製造方法,且特別是有關於一種晶片封裝結構及其製造方法。 The present application relates to a package structure and a method of fabricating the same, and more particularly to a chip package structure and a method of fabricating the same.

近年來由於多媒體的蓬勃發展,數位影像使用愈趨頻繁,相對應許多影像處理裝置的需求也愈來愈多。現今許多數位影像產品,包括電腦網路攝影機(web camera),數位照相機(digital camera),甚至光學掃描器(scanner)及影像電話等,皆是藉由影像感測器(image sensor)來擷取影像。影像感測器包括電荷耦合元件影像感測晶片(CCD image sensor chip)及互補式金氧半導體影像感測晶片(CMOS image sensor chip)等,可以靈敏地接收影物(scene)所發出之光線,並將此光線轉換為數位訊號。由於這些影像感測晶片需要接收光源,因此其封裝方式與一般電子產品有所不同。 In recent years, due to the rapid development of multimedia, the use of digital images has become more frequent, and the demand for many image processing devices has increased. Many digital imaging products today, including web cameras, digital cameras, even optical scanners and video phones, are captured by image sensors. image. The image sensor includes a CCD image sensor chip and a complementary CMOS image sensor chip, and can sensitively receive light emitted by a scene. Convert this light into a digital signal. Since these image sensing wafers need to receive a light source, the packaging method is different from that of a general electronic product.

傳統進行CMOS影像感測(CMOS Image Sensor,CIS)的晶 片尺寸封裝(Chip Scale Package,CSP)時,會先將一整層的阻擋層形成於具有多個晶片的晶圓上,再進行圖案化製程,以移除覆蓋晶片的部分阻擋層而形成框圍晶片的一阻擋結構(DAM)。然而,由於阻擋結構須具有一定的厚度以維持其支撐力及結構強度,在此情況下,移除覆蓋晶片的部分阻擋層時則易因其厚度較厚而無法完全移除,因而容易有殘留物殘留在阻擋結構與感光區之間,影響製程的良率,或者需增加阻擋結構與感光區之間的間距,以維持一定的安全距離,然而,此做法會限制阻擋結構的寬度,進而影響封裝結構的可靠度。 Traditional CMOS Image Sensor (CIS) crystal In the Chip Scale Package (CSP), a whole layer of barrier layer is formed on a wafer having a plurality of wafers, and then a patterning process is performed to remove a portion of the barrier layer covering the wafer to form a frame. A barrier structure (DAM) of the wafer. However, since the barrier structure must have a certain thickness to maintain its supporting force and structural strength, in this case, when a part of the barrier layer covering the wafer is removed, it is easy to be completely removed due to its thick thickness, and thus it is easy to have a residue. The residue remains between the barrier structure and the photosensitive region, affecting the yield of the process, or increasing the spacing between the barrier structure and the photosensitive region to maintain a certain safe distance. However, this method limits the width of the barrier structure and thus affects The reliability of the package structure.

本申請提供一種封裝結構及其製造方法,其可提升製程良率。 The present application provides a package structure and a method of manufacturing the same that can improve process yield.

本申請的封裝結構製造方法包括下列步驟。首先,提供一晶圓,前述晶圓包括多個陣列排列的晶片。形成一阻擋層於晶圓上且阻擋層覆蓋前述多個晶片。對阻擋層進行一圖案化製程,以形成一阻擋結構,其中阻擋結構包括多個第一框圍部、多個第二框圍部以及多個階梯狀開口,各第一框圍部突出於對應的第二框圍部以與對應的第二框圍部共同定義出各階梯狀開口。階梯狀開口分別暴露晶片。最後,設置一基板於阻擋結構上以覆蓋晶圓以及阻擋結構。 The package structure manufacturing method of the present application includes the following steps. First, a wafer is provided, the wafer comprising a plurality of arrays of wafers. A barrier layer is formed on the wafer and the barrier layer covers the plurality of wafers. Performing a patterning process on the barrier layer to form a barrier structure, wherein the barrier structure includes a plurality of first frame surrounding portions, a plurality of second frame surrounding portions, and a plurality of stepped openings, each of the first frame surrounding portions protruding correspondingly The second frame enclosure defines a stepped opening in conjunction with the corresponding second frame enclosure. The stepped openings expose the wafers, respectively. Finally, a substrate is disposed on the barrier structure to cover the wafer and the blocking structure.

在本申請的一實施例的封裝結構製造方法,其中晶圓可 包括多個切割道,前述多個切割道設置於多個晶片之間,以分隔各個晶片。在此實施例中,更包括在設置基板於阻擋結構上之後,沿多個切割道切割晶圓,以形成多個彼此獨立的封裝結構。 In a package structure manufacturing method according to an embodiment of the present application, wherein the wafer is A plurality of dicing streets are included, and the plurality of dicing streets are disposed between the plurality of wafers to separate the respective wafers. In this embodiment, the method further includes cutting the wafer along the plurality of dicing streets after the substrate is disposed on the barrier structure to form a plurality of package structures independent of each other.

本申請的封裝結構包括一晶片、一阻擋結構以及一基板。晶片包括一基材以及一感光部,感光部位於基材上。阻擋結構設置於晶片上並包括一第一框圍部、一第二框圍部以及一階梯狀開口,第一框圍部與第二框圍部共同框圍感光部而定義出階梯狀開口,階梯狀開口暴露感光部,且第一框圍部位於基材上並突出於第二框圍部。基板設置於阻擋結構上並覆蓋晶片以及阻擋結構。 The package structure of the present application includes a wafer, a barrier structure, and a substrate. The wafer includes a substrate and a photosensitive portion, and the photosensitive portion is located on the substrate. The blocking structure is disposed on the wafer and includes a first frame surrounding portion, a second frame surrounding portion and a stepped opening. The first frame surrounding portion and the second frame surrounding portion collectively surround the photosensitive portion to define a stepped opening. The stepped opening exposes the photosensitive portion, and the first frame surrounding portion is located on the substrate and protrudes from the second frame surrounding portion. The substrate is disposed on the barrier structure and covers the wafer and the barrier structure.

在本申請的一實施例中,上述的圖案化製程的步驟更包括:首先,形成一圖案化光罩層於阻擋層上,其中圖案化光罩層包括多個圖案化開口。晶片分別位於圖案化開口於晶圓上的正投影範圍內,各圖案化開口包括一第一開口以及多個第二開口,第二開口分別環繞第一開口,以分別暴露對應的部分阻擋層,且第二開口的開口面積往遠離第一開口的方向逐漸減小。接著,對阻擋層進行一曝光顯影製程,以移除被圖案化開口所暴露的部分阻擋層而形成階梯狀開口。 In an embodiment of the present application, the step of the patterning process further includes: first, forming a patterned mask layer on the barrier layer, wherein the patterned mask layer comprises a plurality of patterned openings. The wafers are respectively located in an orthographic projection range of the patterned openings on the wafer, each patterned opening includes a first opening and a plurality of second openings respectively surrounding the first openings to respectively expose the corresponding partial barrier layers, And the opening area of the second opening gradually decreases toward the direction away from the first opening. Next, the barrier layer is subjected to an exposure development process to remove a portion of the barrier layer exposed by the patterned opening to form a stepped opening.

在本申請的一實施例中,上述的圖案化製程的步驟更包括:形成一圖案化光罩層於阻擋層上,其中圖案化光罩層包括多個光罩圖案,分別覆蓋晶片在阻擋層上的正投影範圍,各光罩圖案包括一光阻部以及多個第一開口,第一開口分別環繞光阻部設 置,並暴露對應的部分阻擋層,且第一開口的開口面積往遠離光阻部的方向逐漸增大。接著,對阻擋層進行一曝光顯影製程,以移除多個圖案化開口中未被多個第一開口所暴露的部分阻擋層而形成多個階梯狀開口。 In an embodiment of the present application, the step of the patterning process further includes: forming a patterned mask layer on the barrier layer, wherein the patterned mask layer comprises a plurality of mask patterns respectively covering the wafer in the barrier layer The front projection range, the reticle pattern includes a photoresist portion and a plurality of first openings, and the first openings respectively surround the photoresist portion And correspondingly partially blocking the barrier layer, and the opening area of the first opening gradually increases away from the photoresist portion. Next, the barrier layer is subjected to an exposure and development process to remove a portion of the plurality of patterned openings that are not exposed by the plurality of first openings to form a plurality of stepped openings.

在本申請的一實施例的封裝結構製造方法,上述的各個第一框圍部至對應的晶片的一最短距離小於200微米。 In a method of manufacturing a package structure according to an embodiment of the present application, a shortest distance from each of the first frame enclosures to the corresponding wafer is less than 200 micrometers.

在本申請的一實施例的封裝結構製造方法,上述的各個第一框圍部至對應的晶片的一最短距離小於對應的第二框圍部至對應的晶片的一最短距離。 In a method of manufacturing a package structure according to an embodiment of the present application, a shortest distance from each of the first frame enclosures to the corresponding wafer is less than a shortest distance from the corresponding second frame enclosure to the corresponding wafer.

在本申請的一實施例的封裝結構製造方法,上述的阻擋結構為一體成型。 In the method of manufacturing a package structure according to an embodiment of the present application, the barrier structure is integrally formed.

在本申請的一實施例的封裝結構製造方法,上述的基板為一透明基板。 In the method of manufacturing a package structure according to an embodiment of the present application, the substrate is a transparent substrate.

在本申請的一實施例的封裝結構製造方法,上述的多個晶片為影像感測晶片。 In the package structure manufacturing method of one embodiment of the present application, the plurality of wafers are image sensing wafers.

在本申請的一實施例的封裝結構製造方法,更包括設置一第一線路層於晶圓的一上表面,多個晶片電性連接第一線路層。另外,此實施例的製造方法更包括:形成多個導通孔於晶圓。接著,形成一第二線路層於晶圓相對上表面的一下表面,且多個導通孔電性連接第一線路層以及第二線路層。最後,形成多個焊球於下表面,且多個焊球電性連接第二線路層。 In a method of fabricating a package structure according to an embodiment of the present application, a first circuit layer is disposed on an upper surface of the wafer, and the plurality of wafers are electrically connected to the first circuit layer. In addition, the manufacturing method of this embodiment further includes: forming a plurality of via holes in the wafer. Then, a second circuit layer is formed on the lower surface of the upper surface of the wafer, and the plurality of via holes are electrically connected to the first circuit layer and the second circuit layer. Finally, a plurality of solder balls are formed on the lower surface, and the plurality of solder balls are electrically connected to the second circuit layer.

在本申請的一實施例中,前述封裝結構更包括一第一線 路層、一第二線路層、多個導通孔以及多個焊球。第一線路層設置於基材的一上表面,感光部位於上表面並電性連接第一線路層。第二線路層設置於基材相對上表面的一下表面。多個導通孔設置於基材並電性連接第一線路層以及第二線路層。多個焊球設置於下表面並電性連接第二線路層。 In an embodiment of the present application, the foregoing package structure further includes a first line a road layer, a second circuit layer, a plurality of via holes, and a plurality of solder balls. The first circuit layer is disposed on an upper surface of the substrate, and the photosensitive portion is located on the upper surface and electrically connected to the first circuit layer. The second circuit layer is disposed on a lower surface of the opposite surface of the substrate. A plurality of via holes are disposed on the substrate and electrically connected to the first circuit layer and the second circuit layer. A plurality of solder balls are disposed on the lower surface and electrically connected to the second circuit layer.

基於上述,本申請利用圖案化製程而形成具有階梯狀開口的阻擋結構,以降低阻擋結構最靠近感光區的部分的厚度,因而可減少阻擋結構因厚度較厚而在圖案化製程後易產生阻擋結構殘留或移除不均的情形。此外,若阻擋結構在圖案化製程之後仍有少數殘留物的情形,亦可透過其階梯狀的開口而輕易將待移除的殘留物清除。因此,本申請確實可有效提升製程良率,並提升封裝結構整體的可靠性。 Based on the above, the present application utilizes a patterning process to form a barrier structure having a stepped opening to reduce the thickness of the portion of the barrier structure closest to the photosensitive region, thereby reducing the barrier structure from being thick and thick and easily blocking after the patterning process. Residual structure or uneven removal. In addition, if the barrier structure still has a small amount of residue after the patterning process, the residue to be removed can be easily removed through its stepped opening. Therefore, the present application can effectively improve the process yield and improve the overall reliability of the package structure.

為讓本申請的上述特徵和優點能更明顯易懂,下文特舉實施例,並配合所附圖式作詳細說明如下。 The above features and advantages of the present invention will become more apparent from the following description.

100‧‧‧封裝結構 100‧‧‧Package structure

110‧‧‧晶圓 110‧‧‧ wafer

110a‧‧‧切割道 110a‧‧‧ cutting road

112‧‧‧第一線路層 112‧‧‧First line layer

114、214‧‧‧基材 114, 214‧‧‧Substrate

118a‧‧‧導通孔 118a‧‧‧through hole

118b‧‧‧電鍍層 118b‧‧‧Electroplating

120、220‧‧‧感光部 120, 220‧‧‧Photosensitive Department

125、225‧‧‧晶片 125, 225‧‧‧ wafer

130、130'‧‧‧阻擋層 130, 130'‧‧‧ barrier

132a、134a、136a、138a‧‧‧待移除框圍部 132a, 134a, 136a, 138a‧‧‧ to be removed from the frame

140‧‧‧阻擋結構 140‧‧‧Block structure

142‧‧‧第一框圍部 142‧‧‧ first frame enclosure

144‧‧‧第二框圍部 144‧‧‧ Second frame enclosure

146‧‧‧第三框圍部 146‧‧‧ Third frame enclosure

148‧‧‧第四框圍部 148‧‧‧Fourth frame

160、265‧‧‧第二線路層 160, 265‧‧‧ second circuit layer

170‧‧‧防焊層 170‧‧‧ solder mask

180、280‧‧‧基板 180, 280‧‧‧ substrate

190、290‧‧‧焊球 190, 290‧‧‧ solder balls

230‧‧‧第一阻擋層 230‧‧‧ first barrier

240‧‧‧第一阻擋結構 240‧‧‧First barrier structure

250‧‧‧第二阻擋層 250‧‧‧second barrier

252‧‧‧第二開口區域 252‧‧‧Second opening area

260‧‧‧第二阻擋結構 260‧‧‧second barrier structure

A、A'、B、C‧‧‧圖案化光罩層 A, A', B, C‧‧‧ patterned mask layer

A1、A2'‧‧‧第一開口 A1, A2'‧‧‧ first opening

A1'‧‧‧光阻部 A1'‧‧‧Resistance Department

A2‧‧‧第二開口 A2‧‧‧ second opening

S‧‧‧階梯狀開口 S‧‧‧ stepped opening

圖1是本申請的一實施例的一種封裝結構製造方法流程方塊示意圖。 1 is a block diagram showing a flow of a package structure manufacturing method according to an embodiment of the present application.

圖2A-2F是本申請一實施例的一種封裝結構製造方法的示意圖。 2A-2F are schematic views of a method of fabricating a package structure according to an embodiment of the present application.

圖3是本申請另一實施例的一種封裝結構製造方法的剖面示 意圖。 3 is a cross-sectional view showing a method of fabricating a package structure according to another embodiment of the present application; intention.

圖4A-4E是本申請另一實施例的一種封裝結構製造方法的流程剖面示意圖。 4A-4E are schematic cross-sectional views showing a process of fabricating a package structure according to another embodiment of the present application.

有關本申請之前述及其他技術內容、特點與功效,在以下配合參考圖式之各實施例的詳細說明中,將可清楚的呈現。以下實施例中所提到的方向用語,例如:「上」、「下」、「前」、「後」、「左」、「右」等,僅是參考附加圖式的方向。因此,使用的方向用語是用來說明,而並非用來限制本申請。並且,在下列各實施例中,相同或相似的元件將採用相同或相似的標號。 The foregoing and other technical features, features, and advantages of the present invention will be apparent from the Detailed Description of the Detailed Description. The directional terms mentioned in the following embodiments, such as "upper", "lower", "front", "back", "left", "right", etc., are only directions referring to the additional schema. Therefore, the directional terms used are for illustrative purposes and are not intended to limit the application. Also, in the following embodiments, the same or similar elements will be given the same or similar reference numerals.

圖1是本申請的一實施例的一種封裝結構製造方法流程方塊示意圖。圖2A-2F是本申請一實施例的一種封裝結構製造方法的示意圖。本實施例的封裝結構的製作方法包括下列步驟。請同時參考圖1以及圖2A,首先,提供如圖2A所示的一晶圓110,且晶圓110包括多個陣列排列的晶片125(步驟S01)。在本實施例中,前述晶片125可為影像感測晶片(CMOS Image Sensor,CIS),當然,本申請並不侷限晶片125的種類。此外,晶圓110包括多個切割道110a,切割道110a分隔各個晶片125。在此需注意的是,為保持圖面整潔,圖2B至圖2F僅繪示圖2A中沿A-A’線剖面的製作流程圖,也就是針對晶圓110中的其中一個晶片125的製作流程詳細說明本申請的封裝結構的製造方法。 1 is a block diagram showing a flow of a package structure manufacturing method according to an embodiment of the present application. 2A-2F are schematic views of a method of fabricating a package structure according to an embodiment of the present application. The manufacturing method of the package structure of this embodiment includes the following steps. Referring to FIG. 1 and FIG. 2A simultaneously, first, a wafer 110 as shown in FIG. 2A is provided, and the wafer 110 includes a plurality of wafers 125 arranged in an array (step S01). In the embodiment, the wafer 125 may be a CMOS Image Sensor (CIS). Of course, the present application does not limit the type of the wafer 125. In addition, the wafer 110 includes a plurality of dicing streets 110a that separate the individual wafers 125. It should be noted that, in order to keep the drawing clean, FIG. 2B to FIG. 2F only show the manufacturing flow chart of the section along line AA' in FIG. 2A, that is, the fabrication of one of the wafers 125 in the wafer 110. The flow details the method of manufacturing the package structure of the present application.

請參考圖2B,具體來說,晶片125包括一基材114以及一感光部120,感光部120位於基材114上,基材114可包括一第一線路層112,設置於基材114的一上表面,感光部120則可設置於此上表面並電性連接第一線路層112。 Please refer to FIG. 2B. Specifically, the wafer 125 includes a substrate 114 and a photosensitive portion 120. The photosensitive portion 120 is disposed on the substrate 114. The substrate 114 may include a first wiring layer 112 disposed on the substrate 114. On the upper surface, the photosensitive portion 120 can be disposed on the upper surface and electrically connected to the first wiring layer 112.

接著,形成如圖2B所示的阻擋層130於晶圓110上(步驟S02)。具體來說,阻擋層130可全面性形成於晶圓110上並覆蓋各晶片125的感光部120以及基材114,本實施例的阻擋層130可例如具有在曝光之後會呈現裂解狀態的特性(正型感光材料)或可以鍵結的特性(負型感光材料)。 Next, a barrier layer 130 as shown in FIG. 2B is formed on the wafer 110 (step S02). Specifically, the barrier layer 130 may be integrally formed on the wafer 110 and cover the photosensitive portion 120 of each of the wafers 125 and the substrate 114. The barrier layer 130 of the present embodiment may have, for example, a property of exhibiting a cracked state after exposure ( Positive photosensitive material) or bondable properties (negative photosensitive material).

請接續參照圖2C以及圖2E,對阻擋層130進行圖案化製程,以形成如圖2E所示的阻擋結構140(步驟S03)。前述的圖案化製程可為曝光及顯影製程。詳細而言,本實施例的圖案化製程可包括下列步驟,首先,如圖2C所示先形成圖案化光罩層A於阻擋層130之上,其中,圖案化光罩層A包括多個圖案化開口(圖2C僅繪示一個圖案化開口做舉例說明),如圖2A所示的多個晶片125分別位於上述的多個圖案化開口於晶圓110上的正投影範圍內。換句話說,晶片125分別位於圖案化開口的垂直投影範圍內。各圖案化開口可如圖2C所示包括分別暴露對應部分阻擋層130的第一開口A1以及多個第二開口A2。晶片125的感光部120位於第一開口A1於基材114上的正投影範圍P1內。多個第二開口A2分別環繞第一開口A1,且第二開口A2的開口面積往遠離第一開口A1的方向逐漸減小。當然,本實施例僅用以舉例說明,本 申請並不限制第二開口的數量,只要第二開口A2的開口面積逐漸往遠離第一開口A1的方向減小即可。 Referring to FIG. 2C and FIG. 2E, the barrier layer 130 is patterned to form the barrier structure 140 as shown in FIG. 2E (step S03). The aforementioned patterning process can be an exposure and development process. In detail, the patterning process of the embodiment may include the following steps. First, a patterned mask layer A is formed on the barrier layer 130 as shown in FIG. 2C, wherein the patterned mask layer A includes a plurality of patterns. The openings (only one patterned opening is illustrated in FIG. 2C), the plurality of wafers 125 as shown in FIG. 2A are respectively located in the orthographic projection range of the plurality of patterned openings on the wafer 110. In other words, the wafers 125 are each located within the vertical projection range of the patterned opening. Each patterned opening may include a first opening A1 and a plurality of second openings A2 that respectively expose the corresponding partial barrier layer 130 as shown in FIG. 2C. The photosensitive portion 120 of the wafer 125 is located within the orthographic projection range P1 of the first opening A1 on the substrate 114. The plurality of second openings A2 respectively surround the first opening A1, and the opening area of the second opening A2 gradually decreases toward the direction away from the first opening A1. Of course, this embodiment is for illustrative purposes only. The application does not limit the number of second openings as long as the opening area of the second opening A2 gradually decreases toward the direction away from the first opening A1.

接著,進行曝光製程,使光線沿圖2C中箭頭的方向由圖案化光罩層A遠離晶片125的一側朝向阻擋層130照射。由於本申請將圖案化光罩層A設計成具有多個不同尺寸的開口,因此,光線照射至阻擋層130後,會因為感光材料解析度的關係,而使第一開口A1以及上述多個第二開口A2分別所對應的部分阻擋層130的解析度不同,導致其顯影後的深度不同。 Next, an exposure process is performed to illuminate the barrier layer 130 from the side of the patterned mask layer A away from the wafer 125 in the direction of the arrow in FIG. 2C. Since the present application designs the patterned mask layer A to have a plurality of openings of different sizes, after the light is irradiated onto the barrier layer 130, the first opening A1 and the plurality of the first plurality are caused by the resolution of the photosensitive material. The resolution of the partial barrier layer 130 corresponding to the two openings A2 is different, resulting in different depths after development.

之後,可進行顯影製程,以移除被上述第一開口A1以及第二開口A2所暴露的部分阻擋層130而形成如圖2E所示的階梯狀開口S。詳細來說,顯影製程是利用顯影劑移除晶片125上因曝光而呈現裂解狀態的阻擋層130而形成上述的階梯狀開口S。由於位於階梯狀開口S之外的阻擋層130未經曝光,因此,此區域的阻擋層130並不溶於顯影劑而形成如圖2E所示的阻擋結構140。在本實施例中,各個阻擋結構140可至少包括一第一框圍部142、一第二框圍部144以及一階梯狀開口S。更具體而言,阻擋結構140可如圖2C所示由靠近基材114的一側至遠離基材114的一側依序包括第一框圍部142、第二框圍部144、第三框圍部146以及第四框圍部148,其中,第一框圍部142即對應至圖案化光罩層A的第一開口A1,而第二框圍部144、第三框圍部146以及第四框圍部148則分別對應開口面積逐漸往遠離第一開口A1的方向減小的多個第二開口A2。阻擋結構140為一體成型,且第一框圍部 142、第二框圍部144、第三框圍部146以及第四框圍部148可共同框圍晶片125的感光部120並共同定義出暴露感光部120的階梯狀開口S。其中,第一框圍部142至感光部120的最短距離D1可小於200微米,且亦小於第二框圍部144至感光部120的最短距離。同理,第二框圍部144至感光部120的最短距離小於第三框圍部146至感光部120的最短距離,且第三框圍部146至感光部120的最短距離小於第四框圍部148至感光部120的最短距離。 Thereafter, a developing process may be performed to remove the partial barrier layer 130 exposed by the first opening A1 and the second opening A2 to form a stepped opening S as shown in FIG. 2E. In detail, the developing process is to form the above-described stepped opening S by using the barrier layer 130 on the developer removing wafer 125 which is in a cracked state due to exposure. Since the barrier layer 130 outside the stepped opening S is not exposed, the barrier layer 130 of this region is not soluble in the developer to form the barrier structure 140 as shown in FIG. 2E. In this embodiment, each of the blocking structures 140 can include at least a first frame surrounding portion 142, a second frame surrounding portion 144, and a stepped opening S. More specifically, the blocking structure 140 may sequentially include a first frame surrounding portion 142, a second frame surrounding portion 144, and a third frame from a side close to the substrate 114 to a side away from the substrate 114 as shown in FIG. 2C. a first frame surrounding portion 142 corresponding to the first opening A1 of the patterned mask layer A, and a second frame surrounding portion 144, a third frame surrounding portion 146, and a fourth frame surrounding portion 148 The four frame enclosures 148 respectively correspond to the plurality of second openings A2 whose opening areas gradually decrease toward the direction away from the first opening A1. The blocking structure 140 is integrally formed, and the first frame surround 142. The second frame surrounding portion 144, the third frame surrounding portion 146, and the fourth frame surrounding portion 148 can collectively surround the photosensitive portion 120 of the wafer 125 and collectively define a stepped opening S exposing the photosensitive portion 120. The shortest distance D1 of the first frame surrounding portion 142 to the photosensitive portion 120 may be less than 200 micrometers, and is also smaller than the shortest distance between the second frame surrounding portion 144 and the photosensitive portion 120. Similarly, the shortest distance between the second frame 144 and the photosensitive portion 120 is smaller than the shortest distance from the third frame 146 to the photosensitive portion 120, and the shortest distance from the third frame 146 to the photosensitive portion 120 is smaller than the fourth frame. The shortest distance from the portion 148 to the photosensitive portion 120.

由於阻擋結構通常需具有一定的厚度,以維持其支撐性及結構強度(目前一般的阻擋結構的厚度約為45微米左右)。因此,本實施例利用具有多個尺寸不同的開口A1、A2的圖案化光罩層A來對阻擋層130進行圖案化製程,以於阻擋層130上形成階梯狀開口S而定義出阻擋結構140,因而可減少在圖案化製程後容易在感光部120周圍有阻擋結構140殘留或移除不均的情形。 Since the barrier structure usually needs to have a certain thickness to maintain its support and structural strength (the thickness of the current general barrier structure is about 45 microns). Therefore, the present embodiment utilizes the patterned mask layer A having a plurality of openings A1 and A2 of different sizes to pattern the barrier layer 130 to form a stepped opening S on the barrier layer 130 to define the barrier structure 140. Therefore, it is possible to reduce the possibility that the barrier structure 140 remains or is removed unevenly around the photosensitive portion 120 after the patterning process.

此外,參考圖2D,若阻擋層130在圖案化製程之後仍有少數殘留物的情形,使得階梯狀開口S之中仍存在著需移除的待移除框圍部132a/134a/136a/138a,或著,也有可能因為製作上的需要而需移除位於階梯狀開口區域S之外的部分阻擋結構140,則可依下述的步驟而輕易移除。舉例而言,若在圖案化製程之後,在第一框圍部142、第二框圍部144、第三框圍部146以及第四框圍部148旁還分別存在著第一待移除框圍部132a、第二待移除框圍部134a、第三待移除框圍部136a以及第四待移除框圍部138a,由於本申請將阻擋結構140設計成階梯狀結構,因此,第一待移 除框圍部132a可輕易地從第一框圍部142移動至第二框圍部144、再移動至第三框圍部146,接著再移動至第四框圍部148之上,進而將第一待移除框圍部132a藉由顯影而移除。然而,第一待移除框圍部132a也可移動至第二框圍部144或第三框圍部146後即藉由顯影而移除,本申請並不以第一待移除框圍部132a的移動位置為限。藉由此方式,本申請可有效避免感光部120周圍有阻擋結構140殘留或移除不均的情形發生,進而可提升製程良率,並可縮短阻擋結構140與感光部120之間的間距。同理,在其他實施方式中,第二待移除框圍部134a、第三待移除框圍部136a以及第四待移除框圍部138a也可以同樣的方式移除,且本申請並不以各個待移除框圍部的移除順序為限。 In addition, referring to FIG. 2D, if the barrier layer 130 still has a small amount of residue after the patterning process, there is still a frame to be removed 132a/134a/136a/138a to be removed among the stepped openings S. Alternatively, it is also possible to remove a portion of the barrier structure 140 located outside the stepped opening region S due to the need for fabrication, which can be easily removed by the following steps. For example, after the patterning process, there are respectively a first to-be-removed frame beside the first frame surrounding portion 142, the second frame surrounding portion 144, the third frame surrounding portion 146, and the fourth frame surrounding portion 148. The surrounding portion 132a, the second to-be-removed frame surrounding portion 134a, the third to-be-removed frame surrounding portion 136a, and the fourth to-be-removed frame surrounding portion 138a, since the barrier structure 140 is designed as a stepped structure, One to move The frame surrounding portion 132a can be easily moved from the first frame surrounding portion 142 to the second frame surrounding portion 144, moved to the third frame surrounding portion 146, and then moved to the fourth frame surrounding portion 148, and then The frame to be removed 132a is removed by development. However, the first to-be-removed frame enclosure 132a can also be removed by the development after being moved to the second frame enclosure 144 or the third frame enclosure 146. The present application does not use the first to-be-removed frame enclosure. The movement position of 132a is limited. In this way, the present application can effectively avoid the occurrence of residual or unrestricted barrier structure 140 around the photosensitive portion 120, thereby improving the process yield and shortening the spacing between the barrier structure 140 and the photosensitive portion 120. Similarly, in other embodiments, the second to-be-removed frame enclosure 134a, the third to-be-removed frame enclosure 136a, and the fourth to-be-removed frame enclosure 138a may also be removed in the same manner, and the present application is It is not limited to the order in which the frames to be removed are removed.

之後,請接續參照圖2F,設置基板180於阻擋結構140上以覆蓋晶圓110的多個晶片125以及阻擋結構140(圖1的步驟S04)。在本實施例中,感光部120可包括影像感測晶片,而基板180則可為透明基板。在本實施例中,基板180為一玻璃基板,當然,本實施例並不以此為限。更具體而言,參考圖2F,基板180是覆蓋在阻擋結構140之上。應注意的是,在此步驟之前,還可視需求而在階梯狀開口區域S之中填充封裝膠體或螢光材料等材質。 Thereafter, referring to FIG. 2F, the substrate 180 is disposed on the barrier structure 140 to cover the plurality of wafers 125 of the wafer 110 and the blocking structure 140 (step S04 of FIG. 1). In this embodiment, the photosensitive portion 120 may include an image sensing wafer, and the substrate 180 may be a transparent substrate. In this embodiment, the substrate 180 is a glass substrate. Of course, the embodiment is not limited thereto. More specifically, referring to FIG. 2F, the substrate 180 is overlying the barrier structure 140. It should be noted that, before this step, a material such as an encapsulant or a fluorescent material may be filled in the stepped opening region S as needed.

此外,本實施例亦可如圖2F所示形成貫穿基材114的多個導通孔118a。舉例而言,形成導通孔118a的方式可為機械鑽孔,並利用電鍍的方式於通孔的內壁上形成電鍍層118b而形成導通孔 118a。之後,再形成一第二線路層160於基材114相對其上表面的一下表面上,且導通孔118a電性連接第一線路層112以及第二線路層160,之後,再覆蓋防焊層170於第二線路層160上並暴露部分第二線路層160。最後再形成多個焊球190於基材114的下表面,且焊球190電性連接第二線路層160。 In addition, in this embodiment, a plurality of via holes 118a penetrating through the substrate 114 may be formed as shown in FIG. 2F. For example, the via hole 118a may be formed by mechanical drilling, and a plating layer 118b is formed on the inner wall of the via hole by electroplating to form a via hole. 118a. Then, a second circuit layer 160 is formed on the lower surface of the substrate 114 opposite to the upper surface thereof, and the via hole 118a is electrically connected to the first circuit layer 112 and the second circuit layer 160, and then the solder resist layer 170 is covered. A portion of the second wiring layer 160 is exposed on the second wiring layer 160. Finally, a plurality of solder balls 190 are formed on the lower surface of the substrate 114, and the solder balls 190 are electrically connected to the second circuit layer 160.

最後,參考圖1的步驟S05以及圖2A,沿著切割道110a切割晶圓110,及大致完成彼此獨立的多個封裝結構100的製作。 Finally, referring to step S05 of FIG. 1 and FIG. 2A, the wafer 110 is diced along the scribe line 110a, and the fabrication of the plurality of package structures 100 independent of each other is substantially completed.

圖3是本申請另一實施例的封裝結構製造方法的剖面示意圖。在此必須說明的是,本實施例之封裝結構的製造方法與前述實施例的封裝結構製造方法相似,因此,本實施例沿用前述實施例的元件標號與部分內容,其中採用相同的標號來表示相同或近似的元件,並且省略了相同技術內容的說明。關於省略部分的說明可參考前述實施例,本實施例不再重複贅述。以下將針對本實施例之封裝結構的製造方法與前述實施例的差異做說明。 3 is a cross-sectional view showing a method of fabricating a package structure according to another embodiment of the present application. It should be noted that the manufacturing method of the package structure of the present embodiment is similar to the manufacturing method of the package structure of the foregoing embodiment. Therefore, the present embodiment uses the component numbers and parts of the foregoing embodiments, wherein the same reference numerals are used. The same or similar elements, and the description of the same technical content is omitted. For the description of the omitted part, reference may be made to the foregoing embodiment, and the description is not repeated herein. The difference between the manufacturing method of the package structure of the present embodiment and the foregoing embodiment will be described below.

此實施例與前述實施例的差異在於,前述實施例所使用的阻擋層130是以正型光阻為例,而此實施例所使用的阻擋層130'是採用負型光阻,且為配合阻擋層130'的使用,此實施例的圖案化光罩層A'的形狀會與前述實施例的圖案化光罩層A相反,具體來說,本實施例的圖案化光罩層A'可包括多個光罩圖案,其分別覆蓋如圖2A所示的多個晶片125在阻擋層130'上的正投影範圍。各光罩圖案可如圖3所示包括光阻部A1'以及多個第一開口A2',其中,光阻部A1'覆蓋晶片120在阻擋層130'上的正投影範圍。多 個第一開口A2'分別環繞光阻部A1'設置,並暴露對應的部分阻擋層130,且多個第一開口A2'的開口面積往遠離光阻部A1'的方向逐漸增大。 The difference between this embodiment and the foregoing embodiment is that the barrier layer 130 used in the foregoing embodiment is exemplified by a positive photoresist, and the barrier layer 130' used in this embodiment is a negative photoresist and is matched. The shape of the patterned mask layer A' of this embodiment may be opposite to that of the patterned mask layer A of the foregoing embodiment. Specifically, the patterned mask layer A' of the embodiment may be A plurality of reticle patterns are included that respectively cover the orthographic projection ranges of the plurality of wafers 125 on the barrier layer 130' as shown in FIG. 2A. Each of the reticle patterns may include a photoresist portion A1' and a plurality of first openings A2' as shown in FIG. 3, wherein the photoresist portion A1' covers an orthographic projection range of the wafer 120 on the barrier layer 130'. many The first openings A2' are respectively disposed around the photoresist portion A1', and the corresponding partial barrier layers 130 are exposed, and the opening areas of the plurality of first openings A2' are gradually increased in a direction away from the photoresist portion A1'.

之後,再對阻擋層130進行曝光顯影製程,以移除未被第一開口A2'所暴露的部分阻擋層130,而形成如圖2E所示的階梯狀開口。因此,本實施例是藉由形成具有不同大小開口A2'的圖案化光罩層,使得阻擋層130經圖案化製程後可形成具有類似階梯狀的阻擋結構,進而可避免習知因阻擋層130厚度較厚而導致移除不均的問題。 Thereafter, the barrier layer 130 is subjected to an exposure and development process to remove a portion of the barrier layer 130 that is not exposed by the first opening A2' to form a stepped opening as shown in FIG. 2E. Therefore, in this embodiment, by forming the patterned photomask layer having the openings A2 of different sizes, the barrier layer 130 can be formed into a barrier structure having a similar step shape after the patterning process, thereby avoiding the conventional barrier layer 130. Thicker thicknesses result in uneven removal.

圖4A-4E是本申請另一實施例的封裝結構製造方法的剖面示意圖。此實施例與前述實施例相同或類似的元件以相同或類似的標號標示,並且省略了相同技術內容的說明。關於省略部分的說明可參考前述實施例,本實施例不再重複贅述。此實施例與前述實施例不同之處在於,此實施例是利用多次圖案化製程而分別形成多個彼此以階梯狀堆疊的阻擋結構,舉例來說,本實施例是利用兩次圖案化製程而分別形成如圖4E所示的彼此以階梯狀堆疊的第一阻擋結構240以及第二阻擋結構260。當然,本申請並不限制阻擋結構的數量。 4A-4E are schematic cross-sectional views showing a method of fabricating a package structure according to another embodiment of the present application. The same or similar elements of the embodiment as those of the foregoing embodiments are denoted by the same or similar reference numerals, and the description of the same technical contents is omitted. For the description of the omitted part, reference may be made to the foregoing embodiment, and the description is not repeated herein. This embodiment is different from the foregoing embodiment in that this embodiment uses a plurality of patterning processes to respectively form a plurality of barrier structures stacked in a stepped manner with each other. For example, this embodiment utilizes two patterning processes. And the first blocking structure 240 and the second blocking structure 260 which are stacked in a stepped manner with each other as shown in FIG. 4E are respectively formed. Of course, this application does not limit the number of blocking structures.

本實施例與前述實施例相同,皆具有如圖2A所示的一包括多個陣列排列的晶片的晶圓,最後於封裝結構製作完成之後,再沿著晶圓上的切割道切割出多個封裝結構,關於此部分的方式與前述實施例相同,在此不再贅述。以下將針對晶圓中的單一晶 片的製作流程做說明。詳細而言,請參考圖4A以及圖4B,在此實施例中的晶片225同樣包括基材214以及感光部220,且基材214還可包括第一線路層212。首先,形成第一阻擋結構240。第一阻擋結構240的製作方式是將第一阻擋層230覆蓋於基材214上,接著,再利用圖案化光罩層B對第一阻擋層230進行曝光製程,進而在第一阻擋層230中定義出第一開口區域232。此實施例是以正型光阻為例,然而,本申請並不以此為限。之後,再對第一阻擋層230進行顯影製程,以移除第一開口區域232中的第一阻擋層230並暴露出感光部220而形成第一阻擋結構240。然而,相似於前述實施例,此時的第一開口區域232之中亦可能存在著需移除的第一待移除阻擋結構230a。 This embodiment is the same as the previous embodiment, and has a wafer including a plurality of arrays of wafers as shown in FIG. 2A. Finally, after the package structure is completed, a plurality of dicing lines are cut along the wafer. The manner of the package structure is the same as that of the foregoing embodiment, and details are not described herein again. The following will be for a single crystal in the wafer. The production process of the film is explained. In detail, referring to FIG. 4A and FIG. 4B , the wafer 225 in this embodiment also includes a substrate 214 and a photosensitive portion 220 , and the substrate 214 may further include a first wiring layer 212 . First, a first barrier structure 240 is formed. The first blocking structure 240 is formed by covering the first barrier layer 230 on the substrate 214, and then exposing the first barrier layer 230 by using the patterned mask layer B, and then in the first barrier layer 230. A first open area 232 is defined. This embodiment is exemplified by a positive photoresist, however, the present application is not limited thereto. Thereafter, the first barrier layer 230 is further subjected to a development process to remove the first barrier layer 230 in the first opening region 232 and expose the photosensitive portion 220 to form the first barrier structure 240. However, similar to the foregoing embodiment, there may also be a first to-be-removed blocking structure 230a to be removed among the first opening regions 232 at this time.

請接續參考圖4C及圖4D,接著形成第二阻擋結構260,第二阻擋結構260的製作方式與前述第一阻擋結構240的製作方式相似,故於在此不再贅述,惟用以形成第二阻擋結構260的圖案化光罩層C的開口結構大於圖案化光罩層B的開口結構,以形成以階梯狀堆疊於第一阻擋結構240上的第二阻擋結構260。此實施例是以正型光阻為例,然而,本申請並不以此為限。此外,相似於前述實施例,第二阻擋結構260的第二開口區域252之中也可能存在著需移除的第二待移除阻擋結構250a。 Referring to FIG. 4C and FIG. 4D, a second blocking structure 260 is formed. The second blocking structure 260 is formed in a manner similar to that of the first blocking structure 240, and thus is not described herein again. The opening structure of the patterned mask layer C of the two blocking structures 260 is larger than the opening structure of the patterned mask layer B to form the second blocking structure 260 stacked on the first blocking structure 240 in a stepped manner. This embodiment is exemplified by a positive photoresist, however, the present application is not limited thereto. Moreover, similar to the foregoing embodiment, there may also be a second to-be-removed blocking structure 250a to be removed among the second opening regions 252 of the second blocking structure 260.

在本實施例中,第一阻擋結構240以及第二阻擋結構260可共同定義出暴露感光部220的階梯狀開口區域,且其中第一阻擋結構240至感光部220的最短距離小於第二阻擋結構260至感 光部220的最短距離,以使第一阻擋結構240以及第二阻擋結構260共同構成類似於階梯狀的結構。接著,參考圖4E,利用此階梯狀結構將第一待移除阻擋結構230a以及第二待移除阻擋結構250a以相似於前述實施例的方法移除,再將基板280設置在第二阻擋結構260之上,且依序將第二線路層265以及焊球290形成於基材214的下表面。本申請並不以移除待移除阻擋結構230a、250a的順序為限,且亦不以基板280以及第二線路層265的設置順序為限。此外,本實施例在覆蓋基板280於第二阻擋結構260前,亦可如前述實施例所述,視需求而在第一開口區域232以及第二開口區域252之中填充封裝膠體或螢光材料等材質。應注意的是,此實施例於此是以兩層阻擋結構為例,且每層阻擋結構的厚度約為22微米,然而,也可具有更多層的阻擋結構以及不同的厚度,本申請並不以此為限。如此配置,此實施例即可藉由多層阻擋結構的設計而可減少每層阻擋結構的厚度,進而在移除多餘的阻擋結構時不易因阻擋結構的厚度太厚而產生移除不均的問題。 In the embodiment, the first blocking structure 240 and the second blocking structure 260 can jointly define a stepped opening area exposing the photosensitive portion 220, and wherein the shortest distance between the first blocking structure 240 and the photosensitive portion 220 is smaller than the second blocking structure. 260 to the sense The shortest distance of the light portion 220 is such that the first barrier structure 240 and the second barrier structure 260 together form a structure similar to a step. Next, referring to FIG. 4E, the first to-be-removed blocking structure 230a and the second to-be-removed blocking structure 250a are removed by the method similar to the foregoing embodiment, and the substrate 280 is disposed on the second blocking structure. Above the 260, the second wiring layer 265 and the solder balls 290 are sequentially formed on the lower surface of the substrate 214. The present application is not limited to the order in which the blocking structures 230a and 250a are to be removed, and is not limited to the order in which the substrate 280 and the second wiring layer 265 are disposed. In addition, before the substrate 280 is disposed on the second barrier structure 260, the first opening region 232 and the second opening region 252 may be filled with an encapsulant or a fluorescent material as needed in the foregoing embodiment. And other materials. It should be noted that this embodiment is exemplified by a two-layer barrier structure, and each of the barrier structures has a thickness of about 22 micrometers. However, it may have more layers of barrier structures and different thicknesses. Not limited to this. With such a configuration, the thickness of each of the barrier structures can be reduced by the design of the multilayer barrier structure, and the problem of uneven removal due to the thickness of the barrier structure is not easy to be removed when the excess barrier structure is removed. .

綜上所述,本申請藉由形成具有不同大小開口的圖案化光罩層,使得阻擋層經圖案化製程後可形成具有階梯狀開口的阻擋結構,以降低阻擋結構最靠近晶片的部分的厚度,進而可減少阻擋結構因厚度較厚而在圖案化製程後產生阻擋結構殘留或移除不均的情形。此外,若阻擋結構在圖案化製程之後仍有少數殘留物的情形,亦可透過其階梯狀開口而輕易將待移除的殘留物清 除。因此,本申請確實可有效提升製程良率,並提升封裝結構整體的可靠性。 In summary, the present application can form a barrier structure having a stepped opening by forming a patterned photomask layer having openings of different sizes to reduce the thickness of the portion of the barrier structure closest to the wafer. In addition, the barrier structure may be reduced in thickness due to thick thickness, and the barrier structure may remain or be removed unevenly after the patterning process. In addition, if the barrier structure still has a small amount of residue after the patterning process, the residue to be removed can be easily cleared through the stepped opening. except. Therefore, the present application can effectively improve the process yield and improve the overall reliability of the package structure.

雖然本申請已以實施例揭露如上,然其並非用以限定本申請,任何所屬技術領域中具有通常知識者,在不脫離本申請的精神和範圍內,當可作些許的更動與潤飾,故本申請的保護範圍當視後附的申請專利範圍所界定者為準。 Although the present application has been disclosed in the above embodiments, it is not intended to limit the present application, and those skilled in the art can make some modifications and refinements without departing from the spirit and scope of the present application. The scope of protection of this application is subject to the definition of the scope of the appended claims.

100‧‧‧封裝結構 100‧‧‧Package structure

112‧‧‧第一線路層 112‧‧‧First line layer

114‧‧‧基材 114‧‧‧Substrate

118a‧‧‧導通孔 118a‧‧‧through hole

118b‧‧‧電鍍層 118b‧‧‧Electroplating

120‧‧‧感光部 120‧‧‧Photosensitive Department

125‧‧‧晶片 125‧‧‧ wafer

140‧‧‧阻擋結構 140‧‧‧Block structure

160‧‧‧第二線路層 160‧‧‧Second circuit layer

170‧‧‧防焊層 170‧‧‧ solder mask

180‧‧‧基板 180‧‧‧Substrate

190‧‧‧焊球 190‧‧‧ solder balls

S‧‧‧階梯狀開口 S‧‧‧ stepped opening

Claims (20)

一種封裝結構製造方法,包括:提供一晶圓,包括多個陣列排列的晶片;形成一阻擋層於該晶圓上且該阻擋層覆蓋該些晶片;對該阻擋層進行一圖案化製程,以形成一阻擋結構,其中該阻擋結構包括多個第一框圍部、多個第二框圍部以及多個階梯狀開口,各該第一框圍部突出於對應的第二框圍部以與對應的第二框圍部共同定義出各該階梯狀開口,該些階梯狀開口分別暴露該些晶片;以及設置一基板於該阻擋結構上以覆蓋該些晶片、該些第一框圍部與該些第二框圍部,其中該基板的一底面覆蓋該阻擋結構的一頂面。 A package structure manufacturing method comprising: providing a wafer comprising a plurality of arrays of wafers; forming a barrier layer on the wafer and the barrier layer covering the wafers; performing a patterning process on the barrier layer to Forming a barrier structure, wherein the barrier structure includes a plurality of first frame portions, a plurality of second frame portions, and a plurality of stepped openings, each of the first frame portions protruding from the corresponding second frame portion to Corresponding second frame enclosures collectively define the stepped openings, the stepped openings respectively exposing the wafers; and a substrate disposed on the barrier structure to cover the wafers, the first frame enclosures and The second frame enclosing portion, wherein a bottom surface of the substrate covers a top surface of the blocking structure. 如申請專利範圍第1項所述的封裝結構製造方法,其中該晶圓更包括多個切割道,該些切割道設置於該些晶片之間,以分隔該些晶片。 The package structure manufacturing method of claim 1, wherein the wafer further comprises a plurality of dicing streets disposed between the wafers to separate the wafers. 如申請專利範圍第2項所述的封裝結構製造方法,更包括:在設置該基板於該阻擋結構上之後,沿該些切割道切割該晶圓,以形成多個彼此獨立的封裝結構。 The method for manufacturing a package structure according to claim 2, further comprising: cutting the wafer along the scribe lines after the substrate is disposed on the barrier structure to form a plurality of package structures independent of each other. 如申請專利範圍第1項所述的封裝結構製造方法,其中該圖案化製程的步驟更包括:形成一圖案化光罩層於該阻擋層上,其中該圖案化光罩層包括多個圖案化開口,該些晶片分別位於該些圖案化開口於該晶圓 上的正投影範圍內,各該圖案化開口包括一第一開口以及多個第二開口,該些第二開口分別環繞該第一開口,以分別暴露對應的部分該阻擋層,且該些第二開口的開口面積往遠離該第一開口的方向逐漸減小;以及對該阻擋層進行一曝光顯影製程,以移除被該些圖案化開口所暴露的部分該阻擋層而形成該些階梯狀開口。 The method of fabricating a package structure according to claim 1, wherein the step of patterning further comprises: forming a patterned mask layer on the barrier layer, wherein the patterned mask layer comprises a plurality of patterns Opening, the wafers are respectively located on the patterned openings in the wafer Each of the patterned openings includes a first opening and a plurality of second openings respectively surrounding the first opening to respectively expose a corresponding portion of the barrier layer, and the plurality of Opening area of the two openings gradually decreases away from the first opening; and performing an exposure and development process on the barrier layer to remove portions of the barrier layer exposed by the patterned openings to form the stepped shapes Opening. 如申請專利範圍第1項所述的封裝結構製造方法,其中該圖案化製程的步驟更包括:形成一圖案化光罩層於該阻擋層上,其中該圖案化光罩層包括多個光罩圖案,分別覆蓋該些晶片在該阻擋層上的正投影範圍,各該光罩圖案包括一光阻部以及多個第一開口,該些第一開口分別環繞該光阻部設置,並暴露對應的部分該阻擋層,且該第一開口的開口面積往遠離該光阻部的方向逐漸增大;以及對該阻擋層進行一曝光顯影製程,以移除該些光罩圖案中未被該些第一開口所暴露的部分該阻擋層而形成該些階梯狀開口。 The method of fabricating a package structure according to claim 1, wherein the step of patterning further comprises: forming a patterned mask layer on the barrier layer, wherein the patterned mask layer comprises a plurality of masks a pattern covering the orthographic projection ranges of the wafers on the barrier layer, each of the reticle patterns including a photoresist portion and a plurality of first openings respectively disposed around the photoresist portion and exposing corresponding portions a portion of the barrier layer, and an opening area of the first opening gradually increases away from the photoresist portion; and performing an exposure and development process on the barrier layer to remove the mask patterns from the portions A portion of the barrier layer exposed by the first opening forms the stepped openings. 如申請專利範圍第1項所述的封裝結構製造方法,其中各該第一框圍部至對應的晶片的一最短距離小於200微米。 The package structure manufacturing method of claim 1, wherein a shortest distance from each of the first frame to the corresponding wafer is less than 200 micrometers. 如申請專利範圍第1項所述的封裝結構製造方法,其中各該第一框圍部至對應的晶片的一最短距離小於對應的第二框圍部至對應的晶片的一最短距離。 The package structure manufacturing method of claim 1, wherein a shortest distance from each of the first frame portions to the corresponding wafer is smaller than a shortest distance from the corresponding second frame portion to the corresponding wafer. 如申請專利範圍第1項所述的封裝結構製造方法,其中該阻擋結構為一體成型。 The method of manufacturing a package structure according to claim 1, wherein the barrier structure is integrally formed. 如申請專利範圍第1項所述的封裝結構製造方法,其中該基板為一透明基板。 The method of manufacturing a package structure according to claim 1, wherein the substrate is a transparent substrate. 如申請專利範圍第1項所述的封裝結構製造方法,其中該些晶片為影像感測晶片。 The method of manufacturing a package structure according to claim 1, wherein the wafers are image sensing wafers. 如申請專利範圍第1項所述的封裝結構製造方法,更包括:形成一第一線路層於該晶圓的一上表面,該些晶片電性連接該第一線路層。 The method for manufacturing a package structure according to claim 1, further comprising: forming a first circuit layer on an upper surface of the wafer, the wafers being electrically connected to the first circuit layer. 如申請專利範圍第11項所述的封裝結構製造方法,更包括:形成多個導通孔於該晶圓;形成一第二線路層於該晶圓相對該上表面的一下表面,且該些導通孔電性連接該第一線路層以及該第二線路層;以及形成多個焊球於該下表面,且該些焊球電性連接該第二線路層。 The method for manufacturing a package structure according to claim 11, further comprising: forming a plurality of via holes in the wafer; forming a second circuit layer on a lower surface of the wafer opposite the upper surface, and the conducting The hole is electrically connected to the first circuit layer and the second circuit layer; and a plurality of solder balls are formed on the lower surface, and the solder balls are electrically connected to the second circuit layer. 如申請專利範圍第1項所述的封裝結構製造方法,其中各該晶片包括一基材以及一感光部,該感光部位於該基材上,該些階梯狀開口分別暴露該些晶片的感光區。 The method for manufacturing a package structure according to claim 1, wherein each of the wafers comprises a substrate and a photosensitive portion, the photosensitive portion is located on the substrate, and the stepped openings respectively expose the photosensitive regions of the wafers . 一種封裝結構,包括:一晶片,包括一基材以及一感光部,該感光部位於該基材上;一阻擋結構,設置於該晶片上並包括一第一框圍部、一第二框圍部以及一階梯狀開口,該第一框圍部與該第二框圍部共同框 圍該感光部而定義出該階梯狀開口,該階梯狀開口暴露該感光部,且該第一框圍部位於該基材上並突出於該第二框圍部;以及一基板,設置於該阻擋結構上並覆蓋該晶片、該第一框圍部與該第二框圍部,其中該基板的一底面覆蓋該阻擋結構的一頂面。 A package structure comprising: a wafer comprising a substrate and a photosensitive portion, the photosensitive portion is located on the substrate; a blocking structure disposed on the wafer and comprising a first frame surrounding portion and a second frame surrounding portion And a stepped opening, the first frame surrounding portion and the second frame surrounding portion being framed together Forming the stepped opening around the photosensitive portion, the stepped opening exposing the photosensitive portion, and the first frame surrounding portion is located on the substrate and protruding from the second frame surrounding portion; and a substrate disposed on the substrate Blocking the structure and covering the wafer, the first frame surrounding portion and the second frame surrounding portion, wherein a bottom surface of the substrate covers a top surface of the blocking structure. 如申請專利範圍第14項所述的封裝結構,其中該第一框圍部至該感光部的一最短距離小於200微米。 The package structure of claim 14, wherein a shortest distance from the first frame to the photosensitive portion is less than 200 microns. 如申請專利範圍第14項所述的封裝結構,其中該第一框圍部至該感光部的一最短距離小於該第二框圍部至該晶片的一最短距離。 The package structure of claim 14, wherein a shortest distance from the first frame to the photosensitive portion is less than a shortest distance from the second frame to the wafer. 如申請專利範圍第14項所述的封裝結構,其中該阻擋結構為一體成型。 The package structure of claim 14, wherein the barrier structure is integrally formed. 如申請專利範圍第14項所述的封裝結構,其中該基板為一透明基板。 The package structure of claim 14, wherein the substrate is a transparent substrate. 如申請專利範圍第18項所述的封裝結構,其中該晶片為影像感測晶片。 The package structure of claim 18, wherein the wafer is an image sensing wafer. 如申請專利範圍第14項所述的封裝結構,更包括:一第一線路層,設置於該基材的一上表面,該感光部位於該上表面並電性連接該第一線路層;一第二線路層,設置於該基材相對該上表面的一下表面;多個導通孔,設置於該基材並電性連接該第一線路層以及該第二線路層;以及多個焊球,設置於該下表面並電性連接該第二線路層。 The package structure of claim 14, further comprising: a first circuit layer disposed on an upper surface of the substrate, the photosensitive portion being located on the upper surface and electrically connected to the first circuit layer; a second circuit layer disposed on a lower surface of the substrate opposite to the upper surface; a plurality of via holes disposed on the substrate and electrically connected to the first circuit layer and the second circuit layer; and a plurality of solder balls, The lower surface is electrically connected to the second circuit layer.
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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI323512B (en) * 2005-09-01 2010-04-11 Aptina Imaging Corp Microelectronic imaging devices and associated methods for attaching transmissive elements
US20140109785A1 (en) * 2011-04-12 2014-04-24 Commissariat A L'energie Atomique Et Aux Ene Alt Lithography process

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI323512B (en) * 2005-09-01 2010-04-11 Aptina Imaging Corp Microelectronic imaging devices and associated methods for attaching transmissive elements
US20140109785A1 (en) * 2011-04-12 2014-04-24 Commissariat A L'energie Atomique Et Aux Ene Alt Lithography process

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